Cover Page Design Calculation: Nas Mechanical Contracting

Cover Page Design Calculation
DESIGN CALCULATION In Accordance with ASME Section VIII Division 1 ASME Code Version : 2010
Analysis Performed by : NASS MECHANICAL CONTRACTING CO WLL Job File Date of Analysis PV Elite 2011, : E:\PV\DESIGN CALCULATION\ACCUMULATION DRUM B-601 : Jun 26,2011 January 2011
Prepared by: NMC
NAS MECHANICAL CONTRACTING
Page 1 of 142
Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1

PV Elite Vessel Analysis Program: Input Data Design Internal Pressure (for Hydrotest) Design Internal Temperature Type of Hydrotest Hydrotest Position Projection of Nozzle from Vessel Top Projection of Nozzle from Vessel Bottom Minimum Design Metal Temperature Type of Construction Special Service Degree of Radiography Miscellaneous Weight Percent Use Higher Longitudinal Stresses (Flag) Select t for Internal Pressure (Flag) Select t for External Pressure (Flag) Select t for Axial Stress (Flag) Select Location for Stiff. Rings (Flag) Consider Vortex Shedding Perform a Corroded Hydrotest Is this a Heat Exchanger User Defined Hydro. Press. (Used if > 0) User defined MAWP User defined MAPnc Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Case Case Case Case Case Case Case Case Case Case Case Case Case Case Case Case Case Case Case 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 350.00 150 7 Horizontal 0.0000 0.0000 -29 Welded Air/Water/Steam RT 1 0. Y N N N N Y N No 0.0000 0.0000 0.0000 NP+EW+WI+FW+BW NP+EW+EE+FS+BS NP+OW+WI+FW+BW NP+OW+EQ+FS+BS NP+HW+HI NP+HW+HE IP+OW+WI+FW+BW IP+OW+EQ+FS+BS EP+OW+WI+FW+BW EP+OW+EQ+FS+BS HP+HW+HI HP+HW+HE IP+WE+EW IP+WF+CW IP+VO+OW IP+VE+EW NP+VO+OW FS+BS+IP+OW FS+BS+EP+OW ASCE-7 93 120.00 C 1. 1 0.0000 33. N 0.0100 0.0000 0.0000 UBC 94 0.000 1.000 KPa. C
mm. mm. C
KPa. KPa. KPa.
Wind Design Code Design Wind Speed Exposure Constant Importance Factor Roughness Factor Base Elevation Percent Wind for Hydrotest Using User defined Wind Press. Damping Factor (Beta) for Wind Damping Factor (Beta) for Wind Damping Factor (Beta) for Wind
Km/hr
mm.
Vs Elev. (Ope) (Empty) (Filled)
Seismic Design Code UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4) UBC Importance Factor
UBC Soil Type UBC Horizontal Force Factor UBC Percent Seismic for Hydrotest Design Nozzle for Des. Press. + St. Head Consider MAP New and Cold in Noz. Design Consider External Loads for Nozzle Des. Use ASME VIII-1 Appendix 1-9 Material Database Year Configuration Directives: Do not use Nozzle MDMT Interpretation VIII-1 01-37 Use Table G instead of exact equation for "A" Shell Head Joints are Tapered Compute "K" in corroded condition Use Code Case 2286 Use the MAWP to compute the MDMT Using Metric Material Databases, ASME II D Complete Listing of Vessel Elements and Details: Element From Node Element To Node Element Type Description Distance "FROM" to "TO" Inside Diameter Element Thickness Internal Corrosion Allowance Nominal Thickness External Corrosion Allowance Design Internal Pressure Design Temperature Internal Pressure Design External Pressure Design Temperature External Pressure Effective Diameter Multiplier Material Name Allowable Stress, Ambient Allowable Stress, Operating Allowable Stress, Hydrotest Material Density P Number Thickness Yield Stress, Operating UCS-66 Chart Curve Designation External Pressure Chart Name UNS Number Product Form Efficiency, Longitudinal Seam Efficiency, Circumferential Seam Elliptical Head Factor Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Height/Length of Insulation Thickness of Insulation Density
S1 3.000 0.000 Y N Y Y 2009
No Yes Yes Yes No Yes No
10 20 Elliptical 50.800 1600.0 8.0000 3.0000 0.0000 0.0000 350.00 150 0.0000 0 1.2 SA-516 70 137.90 137.90 179.27 0.007833 31.750 231.52 B CS-2 K02700 Plate 1. 1. 2. 10 Insulation LH DISH 0.0000 50.800 30.000 0.0001720 mm. mm. mm. mm. mm. mm. KPa. C KPa. C
N./mm N./mm N./mm kg./cm mm. N./mm
mm. mm. mm. kg./cm

Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl 10 Nozzle CN3A 400.00 50. 160 150 0. N 3.9178 GR 1.1 SA-106 B 10 Nozzle CN3B 700.00 50. 160 150 180. N 3.9178 GR 1.1 SA-106 B
mm. mm
Kgf
mm. mm
Kgf
-------------------------------------------------------------------Element From Node Element To Node Element Type Description Distance "FROM" to "TO" Inside Diameter Element Thickness Internal Corrosion Allowance Nominal Thickness External Corrosion Allowance Design Internal Pressure Design Temperature Internal Pressure Design External Pressure Design Temperature External Pressure Effective Diameter Multiplier Material Name Efficiency, Longitudinal Seam Efficiency, Circumferential Seam Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Width of Saddle Height of Saddle at Bottom Saddle Contact Angle Height of Composite Ring Stiffener Width of Wear Plate Thickness of Wear Plate Contact Angle, Wear Plate (degrees) 20 30 Cylinder 4498.4 1600.0 8.0000 3.0000 0.0000 0.0000 350.00 150 0.0000 0 1.2 SA-516 70 1. 1. 20 Saddle LH Saddle 400.00 203.20 1200.0 120. 0.0000 330.00 8.0000 132. mm. mm. mm. mm. mm. mm. KPa. C KPa. C
mm. mm. mm. mm. mm. mm.

Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Width of Saddle Height of Saddle at Bottom Saddle Contact Angle Height of Composite Ring Stiffener Width of Wear Plate Thickness of Wear Plate Contact Angle, Wear Plate (degrees) Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Height/Length of Insulation Thickness of Insulation Density Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl 20 Saddle RH Saddle 4098.4 203.20 1200.0 120. 0.0000 330.00 8.0000 132. 20 Insulation Shell Insulatio 0.0000 4498.4 30.000 0.0001720 20 Nozzle N5 149.20 100. XS 150 180. N 11.084 GR 1.1 SA-106 B 20 Nozzle N6 449.20 80. XS 150 0. N 8.5805 GR 1.1 SA-106 B 20 Nozzle CN1 949.20 50. 160 150 0. N 3.2261 GR 1.1 SA-106 B
mm. mm. mm. kg./cm
mm. mm
Kgf
mm. mm
Kgf
mm. mm
Kgf

Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle 20 Nozzle N8 1749.2 80. 160 150 0. N 8.5805 GR 1.1 SA-106 B 20 Nozzle M1 2549.2 600. STD 150 90. Y 419.32 GR 1.1 SA-106 B 20 Nozzle N9 2549.2 50. 160 150 0. N 5.9489 GR 1.1 SA-106 B 20 Nozzle N3 3549.2 100. XS 150 0. N 11.084 GR 1.1 SA-106 B 20 Nozzle N1 4149.2 80. 160 150 0.
mm. mm
Kgf
mm. mm
Kgf
mm. mm
Kgf
mm. mm
Kgf
mm. mm
Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl Element From Node Detail Type
N 8.7231 GR 1.1 SA-106 B 20 Nozzle N7A 650.00 50. 160 150 180. N 3.2261 GR 1.1 SA-106 B 20 Nozzle N4 1949.2 100. XS 150 180. N 11.084 GR 1.1 SA-106 B 20 Nozzle N7B 2349.2 50. 160 150 180. N 3.2261 GR 1.1 SA-106 B 20 Nozzle N2 3549.2 300. 40 150 180. N 51.330 GR 1.1 SA-106 B 20 Nozzle
Kgf
mm. mm
Kgf
mm. mm
Kgf
mm. mm
Kgf
mm. mm
Kgf

Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl CN4A 1700.0 50. 160 150 60. N 3.4436 GR 1.1 SA-106 B 20 Nozzle CN4B 1749.2 50. 160 150 130. N 3.4436 GR 1.1 SA-106 B mm. mm
Kgf
mm. mm
Kgf
Element From Node 20 Detail Type Nozzle Detail ID CN2 Dist. from "FROM" Node / Offset dist 3549.2 mm. Nozzle Diameter 50. mm Nozzle Schedule 160 Nozzle Class 150 Layout Angle 130. Blind Flange (Y/N) N Weight of Nozzle ( Used if > 0 ) 3.4436 Kgf Grade of Attached Flange GR 1.1 Nozzle Matl SA-106 B -------------------------------------------------------------------Element From Node 30 Element To Node 40 Element Type Elliptical Description Distance "FROM" to "TO" 50.800 mm. Inside Diameter 1600.0 mm. Element Thickness 8.0000 mm. Internal Corrosion Allowance 3.0000 mm. Nominal Thickness 0.0000 mm. External Corrosion Allowance 0.0000 mm. Design Internal Pressure 350.00 KPa. Design Temperature Internal Pressure 150 C Design External Pressure 0.0000 KPa. Design Temperature External Pressure 0 C Effective Diameter Multiplier 1.2 Material Name SA-516 70 Efficiency, Longitudinal Seam 1. Efficiency, Circumferential Seam 1. Elliptical Head Factor 2. Element From Node Detail Type Detail ID 30 Insulation RH Dish Insulat

Dist. from "FROM" Node / Offset dist Height/Length of Insulation Thickness of Insulation Density 0.0000 50.800 30.000 0.0001720 mm. mm. mm. kg./cm
----------------------------------------------------------------------------------------------
Element Thickness, Pressure, Diameter and Allowable Stress : | | Int. Press | Nominal | Total Corr| Element | Allowable | From| To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)| | | KPa. | mm. | mm. | mm. | N./mm | --------------------------------------------------------------------------10| 20| 350.00 | ... | 3.0000 | 1600.0 | 137.90 | 20| 30| 350.00 | ... | 3.0000 | 1600.0 | 137.90 | 30| 40| 350.00 | ... | 3.0000 | 1600.0 | 137.90 | Element Required Thickness and MAWP : | | Design | M.A.W.P. | M.A.P. | Minimum | Required | From| To | Pressure | Corroded | New & Cold | Thickness | Thickness | | | KPa. | KPa. | KPa. | mm. | mm. | ---------------------------------------------------------------------------10| 20| 350.000 | 855.409 | 1377.54 | 8.00000 | 5.50000 | 20| 30| 350.000 | 855.409 | 1370.70 | 8.00000 | 5.50000 | 30| 40| 350.000 | 855.409 | 1377.54 | 8.00000 | 5.50000 | Minimum 855.409 1370.689 MAWP: 596.930 KPa., limited by: Nozzle Reinforcement. Internal Pressure Calculation Results : ASME Code, Section VIII, Division 1, 2010 Elliptical Head From 10 To 20 SA-516 70 , UCS-66 Crv. B at 150 C Material UNS Number: K02700
Required Thickness due to Internal Pressure [tr]: = (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c) = (350.000*1606.0000*0.995)/(2*137.90*1.00-0.2*350.000) = 2.0286 + 3.0000 = 5.0286 mm. Note: The thickness required was less than the Code Minimum, therefore the Code Minimum value of 2.5000 mm. per UG-16 will be used. Max. Allowable Working Pressure at given Thickness, corroded [MAWP]: = (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c) = (2*137.90*1.00*5.0000)/(0.995*1606.0000+0.2*5.0000) = 862.340 KPa. Maximum Allowable Pressure, New and Cold [MAPNC]: = (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c) = (2*137.90*1.00*8.0000)/(1.000*1600.0000+0.2*8.0000)

= 1377.542 KPa. Actual stress at given pressure and thickness, corroded [Sact]: = (P*(Kcor*D+0.2*t))/(2*E*t) = (350.000*(0.995*1606.0000+0.2*5.0000))/(2*1.00*5.0000) = 55.970 N./mm Straight Flange Required Thickness: = (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1) = (350.000*803.0000)/(137.90*1.00-0.6*350.000)+3.000 = 5.041 mm. Straight Flange Maximum Allowable Working Pressure: = (S*E*t)/(R+0.6*t) per UG-27 (c)(1) = (137.90 * 1.00 * 5.0000 ) / (803.0000 + 0.6 * 5.0000 ) = 855.409 KPa. Factor K, corroded condition [Kcor]: = ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))2)/6 = ( 2 + ( 1606.000 /( 2 * 403.000 ))2)/6 = 0.995046 Required Thickness per UG-32(b) [trUG-32b]: = ((P*R)/(2*S-0.2*P))/Ecirc per UG-32(b) = ((350.000*803.0000)/(2*137.90-0.2*350.000))/1.00 = 1.0194 + 3.0000 = 4.0194 mm. Required Thickness per UG-32(b) and Appendix 1 = max( trUG-32b, tr ) = max( 4.019 , 5.500 ) = 5.500 mm. Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) MDMT Calculations in the Knuckle Portion: Govrn. thk, tg = 8.000 , tr = 3.460 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.692 , Temp. Reduction = 17 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) MDMT Calculations in the Head Straight Flange: Govrn. thk, tg = 8.000 , tr = 3.485 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.697 , Temp. Reduction = 17 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -29 C -46 C -29 C -46 C 2.174 %
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Cylindrical Shell From 20 To 30 SA-516 70 , UCS-66 Crv. B at 150 C Material UNS Number: K02700
Required Thickness due to Internal Pressure [tr]: = (P*R)/(S*E-0.6*P) per UG-27 (c)(1)

= (350.000*803.0000)/(137.90*1.00-0.6*350.000) = 2.0413 + 3.0000 = 5.0413 mm. Note: The thickness required was less than the Code Minimum, therefore the Code Minimum value of 2.5000 mm. per UG-16 will be used. Max. Allowable Working Pressure at given Thickness, corroded [MAWP]: = (S*E*t)/(R+0.6*t) per UG-27 (c)(1) = (137.90*1.00*5.0000)/(803.0000+0.6*5.0000) = 855.409 KPa. Maximum Allowable Pressure, New and Cold [MAPNC]: = (S*E*t)/(R+0.6*t) per UG-27 (c)(1) = (137.90*1.00*8.0000)/(800.0000+0.6*8.0000) = 1370.696 KPa. Actual stress at given pressure and thickness, corroded [Sact]: = (P*(R+0.6*t))/(E*t) = (350.000*(803.0000+0.6*5.0000))/(1.00*5.0000) = 56.423 N./mm Percent Elongation per UCS-79 (50*tnom/Rf)*(1-Rf/Ro) 0.498 %
11
Minimum Design Metal Temperature Results: Govrn. thk, tg = 8.000 , tr = 3.485 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.697 , Temp. Reduction = 17 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -29 C -46 C
Elliptical Head From 30 To 40 SA-516 70 , UCS-66 Crv. B at 150 C Material UNS Number: K02700
Required Thickness due to Internal Pressure [tr]: = (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c) = (350.000*1606.0000*0.995)/(2*137.90*1.00-0.2*350.000) = 2.0286 + 3.0000 = 5.0286 mm. Note: The thickness required was less than the Code Minimum, therefore the Code Minimum value of 2.5000 mm. per UG-16 will be used. Max. Allowable Working Pressure at given Thickness, corroded [MAWP]: = (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c) = (2*137.90*1.00*5.0000)/(0.995*1606.0000+0.2*5.0000) = 862.340 KPa. Maximum Allowable Pressure, New and Cold [MAPNC]: = (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c) = (2*137.90*1.00*8.0000)/(1.000*1600.0000+0.2*8.0000) = 1377.542 KPa. Actual stress at given pressure and thickness, corroded [Sact]: = (P*(Kcor*D+0.2*t))/(2*E*t) = (350.000*(0.995*1606.0000+0.2*5.0000))/(2*1.00*5.0000)

= 55.970 N./mm Straight Flange Required Thickness: = (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1) = (350.000*803.0000)/(137.90*1.00-0.6*350.000)+3.000 = 5.041 mm. Straight Flange Maximum Allowable Working Pressure: = (S*E*t)/(R+0.6*t) per UG-27 (c)(1) = (137.90 * 1.00 * 5.0000 ) / (803.0000 + 0.6 * 5.0000 ) = 855.409 KPa. Factor K, corroded condition [Kcor]: = ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))2)/6 = ( 2 + ( 1606.000 /( 2 * 403.000 ))2)/6 = 0.995046 Required Thickness per UG-32(b) [trUG-32b]: = ((P*R)/(2*S-0.2*P))/Ecirc per UG-32(b) = ((350.000*803.0000)/(2*137.90-0.2*350.000))/1.00 = 1.0194 + 3.0000 = 4.0194 mm. Required Thickness per UG-32(b) and Appendix 1 = max( trUG-32b, tr ) = max( 4.019 , 5.500 ) = 5.500 mm. Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) MDMT Calculations in the Knuckle Portion: Govrn. thk, tg = 8.000 , tr = 3.460 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.692 , Temp. Reduction = 17 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) MDMT Calculations in the Head Straight Flange: Govrn. thk, tg = 8.000 , tr = 3.485 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.697 , Temp. Reduction = 17 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -29 C -46 C -29 C -46 C 2.174 %
12
Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F
Hydrostatic Test Pressure Results: Pressure Pressure Pressure Pressure Pressure per per per per per UG99b UG99b[34] UG99c UG100 PED = = = = = 1.3 * M.A.W.P. * Sa/S 1.3 * Design Pres * Sa/S 1.3 * M.A.P. - Head(Hyd) 1.1 * M.A.W.P. * Sa/S 1.43 * MAWP 776.009 455.000 1766.222 656.623 853.610 KPa. KPa. KPa. KPa. KPa.

Horizontal Test performed per: 1.43 * MAWP Stresses on Elements due to Hydrostatic Test Pressure: From To 10 20 20 30 30 40 Stress 87.0 87.5 87.0 Allowable 179.3 179.3 179.3 Ratio 0.485 0.488 0.485 Pressure 869.29 869.29 869.29
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Elements Suitable for Internal Pressure. ----------------------------------------------------------------------------------------------
14
Element and Detail Weights | | Element | Element | Corroded | Corroded | Extra due | From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % | | | kg. | cm | kg. | cm | kg. | --------------------------------------------------------------------------10| 20| 210.019 | 638419. | 131.262 | 645242. | ... | 20| 30| 1424.11 | 9.046E+06 | 891.722 | 9.114E+06 | ... | 30| 40| 210.019 | 638419. | 131.262 | 645242. | ... | --------------------------------------------------------------------------Total 1844 10323029.00 1154 10404650.00 0 Weight of Details | | Weight of | X Offset, | Y Offset, | From|Type| Detail | Dtl. Cent. |Dtl. Cent. | Description | | kg. | mm. | mm. | ------------------------------------------------10|Insl| 17.6999 | 25.4000 | ... | LH DISH 10|Nozl| 3.91775 | -346.410 | ... | CN3A 10|Nozl| 3.91775 | -193.649 | ... | CN3B 20|Sadl| 234.541 | 400.000 | 992.000 | LH Saddle 20|Sadl| 214.405 | 4098.40 | 992.000 | RH Saddle 20|Insl| 120.020 | 2249.20 | ... | Shell Insulatio 20|Nozl| 11.0837 | 149.200 | 857.150 | N5 20|Nozl| 8.58050 | 449.200 | 844.450 | N6 20|Nozl| 3.22614 | 949.200 | 830.162 | CN1 20|Nozl| 8.58050 | 1749.20 | 844.450 | N8 20|Nozl| 419.317 | 2549.20 | 1104.80 | M1 20|Nozl| 5.94886 | 2549.20 | 830.162 | N9 20|Nozl| 11.0837 | 3549.20 | 857.150 | N3 20|Nozl| 8.72314 | 4149.20 | 844.450 | N1 20|Nozl| 3.22614 | 650.000 | 830.162 | N7A 20|Nozl| 11.0837 | 1949.20 | 857.150 | N4 20|Nozl| 3.22614 | 2349.20 | 830.162 | N7B 20|Nozl| 51.3300 | 3549.20 | 961.925 | N2 20|Nozl| 3.44356 | 1700.00 | 830.162 | CN4A 20|Nozl| 3.44356 | 1749.20 | 830.162 | CN4B 20|Nozl| 3.44356 | 3549.20 | 830.162 | CN2 20|Tsht| ... | ... | ... | Lifting Lug 1 30|Insl| 17.6999 | 25.4000 | ... | RH Dish Insulat Total Weight of Each Detail Type Total Weight of Saddles 448.9 Total Weight of Insulation 155.4 Total Weight of Nozzles 563.6 --------------------------------------------------------------Sum of the Detail Weights 1167.9 kg. Weight Summary Fabricated Wt. Shop Test Wt. Shipping Wt. Erected Wt. Ope. Wt. no Liq Bare Weight W/O Removable Internals Fabricated Weight + Water ( Full ) Fab. Wt + Rem. Intls.+ Shipping App. Fab. Wt + Rem. Intls.+ Insul. (etc) Fab. Wt + Intls. + Details + Wghts. 2856.7 13173.4 3012.1 3012.1 3012.1 kg. kg. kg. kg. kg.

Operating Wt. Oper. Wt. + CA Field Test Wt. Note: - Empty Wt + Operating Liq. Uncorroded - Corr Wt. + Operating Liquid - Empty Weight + Water (Full) 3012.1 kg. 2322.2 kg. 13328.8 kg.
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The Corroded Weight and thickness are used in the Horizontal Vessel Analysis (Ope Case) and Earthquake Load Calculations.
Outside Surface Areas of Elements | | Surface | From| To | Area | | | cm | ---------------------------10| 20| 30886.8 | 20| 30| 228375. | 30| 40| 30886.8 | ---------------------------Total 290149.062 cm ----------------------------------------------------------------------------------------------
Nozzle Flange MAWP Results : Nozzle Description ----- Flange Rating Operating Ambient Temperature Class Grade|Group KPa. KPa. C ---------------------------------------------------------------------------CN3A 1581.7 1965.0 150 150 GR 1.1 CN3B 1581.7 1965.0 150 150 GR 1.1 N5 1581.7 1965.0 150 150 GR 1.1 N6 1581.7 1965.0 150 150 GR 1.1 CN1 1581.7 1965.0 150 150 GR 1.1 N8 1581.7 1965.0 150 150 GR 1.1 M1 1581.7 1965.0 150 150 GR 1.1 N9 1581.7 1965.0 150 150 GR 1.1 N3 1581.7 1965.0 150 150 GR 1.1 N1 1581.7 1965.0 150 150 GR 1.1 N7A 1581.7 1965.0 150 150 GR 1.1 N4 1581.7 1965.0 150 150 GR 1.1 N7B 1581.7 1965.0 150 150 GR 1.1 N2 1581.7 1965.0 150 150 GR 1.1 CN4A 1581.7 1965.0 150 150 GR 1.1 CN4B 1581.7 1965.0 150 150 GR 1.1 CN2 1581.7 1965.0 150 150 GR 1.1 ---------------------------------------------------------------------------Minimum Rating 1581.671 1964.961 KPa.
Note: ANSI Ratings are per ANSI/ASME B16.5 2003 Edition ---------------------------------------------------------------------------------------------ASME Horizontal Vessel Analysis: Stresses for the Left Saddle (per ASME Sec. VIII Div. 2 based on the Zick method.) Horizontal Vessel Stress Calculations : Operating Case

Input and Calculated Values: Vessel Mean Radius Stiffened Vessel Length per 4.15.6 Distance from Saddle to Vessel tangent Saddle Width Saddle Bearing Angle Wear Wear Wear Wear Plate Plate Plate Plate Width Bearing Angle Thickness Allowable Stress Rm L a b theta b1 theta1 tr Sr h2 805.50 4600.00 450.80 203.20 120.00 330.00 132.00 8.0 137.90 403.00 137.90 137.90 1.00 1.00 1419.11 mm. mm. mm. mm. degrees mm. degrees mm. N./mm mm. N./mm N./mm
16
Inside Depth of Head Shell Allowable Stress used in Calculation Head Allowable Stress used in Calculation Circumferential Efficiency in Plane of Saddle Circumferential Efficiency at Mid-Span Saddle Force Q, Operating Case
Kgf
Horizontal Vessel Analysis Results: Actual Allowable ------------------------------------------------------------------Long. Stress at Top of Midspan 27.34 137.90 N./mm Long. Stress at Bottom of Midspan 29.05 137.90 N./mm Long. Stress at Top of Saddles 28.70 137.90 N./mm Long. Stress at Bottom of Saddles 27.91 137.90 N./mm Tangential Shear in Shell Circ. Stress at Horn of Saddle Circ. Compressive Stress in Shell 2.91 3.99 0.70 110.32 172.38 137.90 N./mm N./mm N./mm
Intermediate Results: Saddle Reaction Q due to Wind or Seismic Saddle Reaction Force due to Wind Ft [Fwt]: = Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E = 3.00 * ( 405.5 /2 + 0 ) * 1200.0000 / 1395.1670 = 523.2 Kgf Saddle Reaction Force due to Wind Fl or Friction [Fwl]: = Max( Fl, Friction Load, Sum of X Forces) * B / Ls = Max( 136.99 , 0.00 , 0 ) * 1200.0000 / 3698.4001 = 44.4 Kgf Load Combination Results for Q + Wind or Seismic = Saddle Load + Max( Fwl, Fwt, Fsl, Fst ) = 895 + Max( 44 , 523 , 0 , 0 ) = 1419.1 Kgf Summary of Loads at the base of this Saddle: Vertical Load (including saddle weight) Transverse Shear Load Saddle Longitudinal Shear Load Saddle [Q]:
1653.65 202.77 136.99
Kgf Kgf Kgf

Formulas and Substitutions for Horizontal Vessel Analysis: Note: Wear Plate is Welded to the Shell, k = 0.1 The Computed K values from Table 4.15.1: K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K5 = 0.7603 K6 = 0.0529 K7 = 0.0179 K9 = 0.2711 K10 = 0.0581 K1* = 0.1923 K7P = 0.0147
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K4 = 0.4011 K8 = 0.3405 K6p = 0.0434
The suffix 'p' denotes the values for a wear plate if it exists. Note: Dimension a is greater than or equal to Rm / 2. Moment per Equation 4.15.3 [M1]: = -Q*a [1 - (1- a/L + (R-h2)/(2a*L))/(1+(4h2)/3L)] = -1419*450.80[1-(1-450.80/4600.00+(805.500-403.000)/ (2*450.80*4600.00))/(1+(4*403.00)/(3*4600.00))] = -55.9 Kg-m. Moment per Equation 4.15.4 [M2]: = Q*L/4(1+2(R-h2)/(L))/(1+(4h2)/( 3L))-4a/L = 1419*4600/4(1+2(805-403)/(4600))/(1+(4*403)/ (3*4600))-4*450/4600 = 888.7 Kg-m. Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]: = P * Rm/(2t) - M2/(pi*Rmt) = 350.00 * 805.500 /(2*5.00 ) - 888.7 /(pi*805.5*5.00 ) = 27.34 N./mm Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]: = P * Rm/(2t) + M2/(pi * Rm * t) = 350.00 * 805.500 /(2 * 5.00 ) + 888.7 /(pi * 805.5 * 5.00 ) = 29.05 N./mm Longitudinal Stress at Top of Shell at Support (4.15.10) [Sigma*3]: = P * Rm/(2t) - M1/(K1*pi*Rmt) = 350.00 * 805.500 /(2*5.00 ) - -55.9 /(0.1066 *pi*805.5*5.00 ) = 28.70 N./mm Longitudinal Stress at Bottom of Shell at Support (4.15.11) [Sigma*4]: = P * Rm/(2t) + M1/(K1* * pi * Rm * t) = 350.00 * 805.500 /(2*5.00 ) + -55.9 /(0.1923 * pi * 805.5 * 5.00 ) = 27.91 N./mm Maximum Shear Force in the Saddle (4.15.5) [T]: = Q(L-2a)/(L+(4*h2/3)) = 1419 ( 4600.00 - 2 * 450.80 )/(4600.00 + ( 4 * 403.00 /3)) = 1021.6 Kgf Shear Stress in the shell no rings, = K2 * T / ( Rm * t ) not stiffened (4.15.14) [tau2]:

= 1.1707 * 1021.63 / ( 805.5000 * 5.0000 ) = 2.91 N./mm Decay Length (4.15.22) [x1,x2]: = 0.78 * sqrt( Rm * t ) = 0.78 * sqrt( 805.500 * 5.000 ) = 49.501 mm. Circumferential Stress in shell, no rings (4.15.23) [sigma6]: = -K5 * Q * k / ( t * ( b + X1 + X2 ) ) = -0.7603 * 1419 * 0.1 / ( 5.000 * ( 203.20 + 49.50 + 49.50 ) ) = -0.70 N./mm Effective reinforcing plate width (4.15.1) [B1]: = min( b + 1.56 * sqrt( Rm * t ), 2a ) = min( 203.20 + 1.56 * sqrt( 805.500 * 5.000 ), 2 * 450.800 ) = 302.20 mm. Wear Plate/Shell Stress ratio (4.15.29) = min( Sr/S, 1 ) = min( 137.900 / 137.900 , 1 ) = 1.0000 [eta]:
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Circumferential Stress at wear plate (4.15.26) [sigma6,r]: = -K5 * Q * k / ( B1( t + eta * tr ) ) = -0.7603 * 1419 * 0.1 / ( 302.202 ( 5.000 + 1.000 * 8.000 ) ) = -0.27 N./mm Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.28) [sigma7,r*]: = -Q/(4(t+eta*tr)b1) - 12*K7*Q*Rm/(L(t+eta*tr)) = -1419 /(4(5.000 + 1.000 * 8.000 )302.202 ) 12*0.018*1419*805.500/(4600.00(5.000+1.000*8.000)) = -3.99 N./mm Free Un-Restrained Thermal Expansion between the Saddles [Exp]: = Alpha * Ls * ( Design Temperature - Ambient Temperature ) = 0.124E-04 * 3698.400 * ( 150.0 - 21.1 ) = 5.923 mm. Results for Vessel Ribs, Web and Base: Baseplate Length Baseplate Thickness Baseplate Width Number of Ribs ( inc. outside ribs ) Rib Thickness Web Thickness Web Location
Bplen Bpthk Bpwid Nribs Ribtk Webtk Webloc
1520.0000 25.0000 254.0000 5 12.0000 12.0000 Side
mm. mm. mm. mm. mm.
Moment of Inertia of Saddle - Lateral Direction Y 2. 9. 146. 292. 450. A 21. 26. 32. 64. 143. AY 5361. 23760. 468714. 1856105. 2353940. = Io 2. 23. 8761. 54287. 63073. 164. mm.
Shell Wearplate Web BasePlate Totals Value
C1 = Sumof(Ay)/Sumof(A)

Value Value I = Sumof(Io) - C1*Sumof(Ay) As = Sumof(A) - Ashell = = 24421. 122. cm**4 cm 0.2035
19
K1 = (1+Cos(beta)-.5*Sin(beta) )/(pi-beta+Sin(beta)*Cos(beta)) = Fh = K1 * Q = 0.2035 * 1419.113 = 288.8203 Kgf Tension Stress, St = ( Fh/As ) = Allowed Stress, Sa = 0.6 * Yield Str = d = B - R*Sin(theta) / theta Bending Moment, M = Fh * d = = 0.2323 143.9676 443.7243 128.1591 0.8450 159.9640 N./mm N./mm mm. Kg-m. N./mm N./mm
Bending Stress, Sb = ( M * C1 / I ) = Allowed Stress, Sa = 2/3 * Yield Str =
Minimum Thickness of Baseplate per Moss : = ( 3 * ( Q + Saddle_Wt ) * BasePlateWidth / ( 2 * BasePlateLength * AllStress )) = ( 3 * (1419 + 234 ) * 254.00 / ( 2 * 1520.000 * 159.964 )) = 5.041 mm. Calculation of Axial Load, Intermediate Values and Compressive Stress Effective Baseplate Length [e]: = ( Bplen - Clearance ) / ( Nribs - 1) = ( 1520.0000 - 25.4 ) / ( 5 - 1 ) = 373.6500 mm. Baseplate Pressure Area [Ap]: = e * Bpwid / 2 = 373.6500 * 254.0000 / 2 = 474.5355 cm Axial Load [P]: = Ap * Bp = 474.5 * 0.37 = 174.4 Kgf Area of the Rib and Web [Ar]: = ( Bpwid - Clearance - Webtk ) * Ribtk + e/2 * Webtk = ( 254.000 - 25.4 - 12.000 ) * 12.000 + 373.6500 /2 * 12.000 = 48.411 cm Compressive Stress [Sc]: = P/Ar = 174.4 / 48.4110 = 0.3533 N./mm Check of Outside Ribs: Inertia of Saddle, Outer Ribs - Longitudinal Direction Y A AY Ay Rib 120.3 24.5 294350.0 730.8 Web 6.0 22.4 13451.4 797.6 Values 65.6 46.9 307801.4 1528.5 Bending Moment [Rm]: = Fl /( 2 * Bplen ) * e * rl / 2 = 137.0 /( 2 * 1520.00 ) * 373.650 * 703.80 / 2 = 5.925 Kg-m.
Io 1006.4 5.4 1011.8

KL/R < Cc ( 9.7160 < 128.2549 ) per AISC E2-1 Sca = (1-(Klr)/(2*Cc))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc) Sca = ( 1-( 9.72 )/(2 * 128.25 )) * 239 / ( 5/3+3*(9.72 )/(8* 128.25 )-( 9.72)/(8*128.25) Sca = 141.15 N./mm AISC Unity Check on Outside Ribs ( must be <= 1.0 ) Check = Sc/Sca + (Rm/Z)/Sba Check = 0.35 / 141.15 + (5.93 /15.589 ) / 159.96 Check = 0.00 Check of Inside Ribs Inertia of Saddle, Inner Ribs - Axial Direction Y A AY Rib 120.3 26.0 312683.7 Web 6.0 44.8 26902.8 Values 47.9 70.8 339586.5
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Ay 1360.8 788.8 2149.6
Io 1194.6 5.4 1200.0
KL/R < Cc ( 5.5603 < 128.2549 ) per AISC E2-1 Sca = (1-(Klr)/(2*Cc))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc) Sca = ( 1-( 5.56 )/(2 * 128.25 )) * 239 / ( 5/3+3*(5.56 )/(8* 128.25 )-( 5.56)/(8*128.25) Sca = 142.44 N./mm
AISC Unity Check on Inside Ribs ( must be <= 1.0 ) Check = Sc/Sca + (Rm/Z)/Sba Check = 0.48 / 142.44 + ( 6.44 /29.305 ) / 159.96 Check = 0.00 Input Data for Base Plate Bolting Calculations: Total Number of Bolts per BasePlate Total Number of Bolts in Tension/Baseplate Bolt Material Specification Bolt Allowable Stress Bolt Corrosion Allowance Distance from Bolts to Edge Nominal Bolt Diameter Thread Series BasePlate Allowable Stress Area Available in a Single Bolt Saddle Load QO (Weight) Saddle Load QL (Wind/Seismic contribution) Maximum Transverse Force Maximum Longitudinal Force Saddle Bolted to Steel Foundation Bolt Area Calculation per Dennis R. Moss Bolt Area Requirement Due to Longitudinal Load [Bltarearl]: = 0.0 (QO > QL --> No Uplift in Longitudinal direction) Bolt Area due to Shear Load [Bltarears]: = Fl / (Stba * Nbolts) = 136.99 / (172.38 * 8.00 ) = 0.0097 cm Nbolts Nbt Stba Bca Edgedis Bnd Series S BltArea QO QL Ft Fl 8 4 SA-193 B7 172.38 N./mm 0.0000 mm. 50.8000 mm. 28.5750 mm. TEMA 95.15 N./mm 4.6968 cm 1130.4 Kgf 44.4 Kgf 202.8 Kgf 137.0 Kgf Yes

Bolt Area due to Transverse Load Moment on Baseplate Due to Transverse Load [Rmom]: = B * Ft + Sum of X Moments = 1200.00 * 202.77 + 0.00 = 243.33 Kg-m. Eccentricity (e): = Rmom / QO = 243.33 / 1130.43 = 215.25 mm. < Bplen/6 --> No Uplift in Transverse direction Bolt Area due to Transverse Load [Bltareart]: = 0 (No Uplift) Required of a Single Bolt [Bltarear] = max[Bltarearl, Bltarears, Bltareart] = max[0.0000 , 0.0097 , 0.0000 ] = 0.0097 cm ASME Horizontal Vessel Analysis: Stresses for the Right Saddle (per ASME Sec. VIII Div. 2 based on the Zick method.)
21
Input and Calculated Values: Vessel Mean Radius Stiffened Vessel Length per 4.15.6 Distance from Saddle to Vessel tangent Saddle Width Saddle Bearing Angle Wear Wear Wear Wear Plate Plate Plate Plate Width Bearing Angle Thickness Allowable Stress Rm L a b theta b1 theta1 tr Sr h2 805.50 4600.00 450.80 203.20 120.00 330.00 132.00 8.0 137.90 403.00 137.90 137.90 1.00 1.00 1500.58 mm. mm. mm. mm. degrees mm. degrees mm. N./mm mm. N./mm N./mm
Inside Depth of Head Shell Allowable Stress used in Calculation Head Allowable Stress used in Calculation Circumferential Efficiency in Plane of Saddle Circumferential Efficiency at Mid-Span Saddle Force Q, Operating Case
Kgf
Horizontal Vessel Analysis Results: Actual Allowable -------------------------------------------------------------------

Long. Long. Long. Long. Stress Stress Stress Stress at at at at Top Bottom Top Bottom of of of of Midspan Midspan Saddles Saddles 27.29 29.10 28.73 27.90 3.08 4.22 0.74 137.90 137.90 137.90 137.90 110.32 172.38 137.90 N./mm N./mm N./mm N./mm N./mm N./mm N./mm
22
Tangential Shear in Shell Circ. Stress at Horn of Saddle Circ. Compressive Stress in Shell
1714.99 202.77 136.99
Kgf Kgf Kgf
K4 = 0.4011 K8 = 0.3405 K6p = 0.0434
The suffix 'p' denotes the values for a wear plate if it exists. Note: Dimension a is greater than or equal to Rm / 2. Moment per Equation 4.15.3 [M1]: = -Q*a [1 - (1- a/L + (R-h2)/(2a*L))/(1+(4h2)/3L)] = -1500*450.80[1-(1-450.80/4600.00+(805.500-403.000)/ (2*450.80*4600.00))/(1+(4*403.00)/(3*4600.00))] = -59.1 Kg-m. Moment per Equation 4.15.4 [M2]: = Q*L/4(1+2(R-h2)/(L))/(1+(4h2)/( 3L))-4a/L = 1500*4600/4(1+2(805-403)/(4600))/(1+(4*403)/ (3*4600))-4*450/4600 = 939.8 Kg-m.

Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]: = P * Rm/(2t) - M2/(pi*Rmt) = 350.00 * 805.500 /(2*5.00 ) - 939.8 /(pi*805.5*5.00 ) = 27.29 N./mm Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]: = P * Rm/(2t) + M2/(pi * Rm * t) = 350.00 * 805.500 /(2 * 5.00 ) + 939.8 /(pi * 805.5 * 5.00 ) = 29.10 N./mm Longitudinal Stress at Top of Shell at Support (4.15.10) [Sigma*3]: = P * Rm/(2t) - M1/(K1*pi*Rmt) = 350.00 * 805.500 /(2*5.00 ) - -59.1 /(0.1066 *pi*805.5*5.00 ) = 28.73 N./mm Longitudinal Stress at Bottom of Shell at Support (4.15.11) [Sigma*4]: = P * Rm/(2t) + M1/(K1* * pi * Rm * t) = 350.00 * 805.500 /(2*5.00 ) + -59.1 /(0.1923 * pi * 805.5 * 5.00 ) = 27.90 N./mm Maximum Shear Force in the Saddle (4.15.5) [T]: = Q(L-2a)/(L+(4*h2/3)) = 1500 ( 4600.00 - 2 * 450.80 )/(4600.00 + ( 4 * 403.00 /3)) = 1080.3 Kgf Shear Stress in the shell no rings, not stiffened (4.15.14) = K2 * T / ( Rm * t ) = 1.1707 * 1080.28 / ( 805.5000 * 5.0000 ) = 3.08 N./mm Decay Length (4.15.22) [x1,x2]: = 0.78 * sqrt( Rm * t ) = 0.78 * sqrt( 805.500 * 5.000 ) = 49.501 mm. Circumferential Stress in shell, no rings (4.15.23) [sigma6]: = -K5 * Q * k / ( t * ( b + X1 + X2 ) ) = -0.7603 * 1500 * 0.1 / ( 5.000 * ( 203.20 + 49.50 + 49.50 ) ) = -0.74 N./mm Effective reinforcing plate width (4.15.1) [B1]: = min( b + 1.56 * sqrt( Rm * t ), 2a ) = min( 203.20 + 1.56 * sqrt( 805.500 * 5.000 ), 2 * 450.800 ) = 302.20 mm. Wear Plate/Shell Stress ratio (4.15.29) = min( Sr/S, 1 ) = min( 137.900 / 137.900 , 1 ) = 1.0000 [eta]: [tau2]:
23
Circumferential Stress at wear plate (4.15.26) [sigma6,r]: = -K5 * Q * k / ( B1( t + eta * tr ) ) = -0.7603 * 1500 * 0.1 / ( 302.202 ( 5.000 + 1.000 * 8.000 ) ) = -0.28 N./mm Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.28) = -Q/(4(t+eta*tr)b1) - 12*K7*Q*Rm/(L(t+eta*tr)) = -1500 /(4(5.000 + 1.000 * 8.000 )302.202 ) [sigma7,r*]:

12*0.018*1500*805.500/(4600.00(5.000+1.000*8.000)) = -4.22 N./mm Results for Vessel Ribs, Web and Base Baseplate Length Baseplate Thickness Baseplate Width Number of Ribs ( inc. outside ribs ) Rib Thickness Web Thickness Web Location Bplen Bpthk Bpwid Nribs Ribtk Webtk Webloc 1520.0000 25.0000 254.0000 5 10.0000 10.0000 Side mm. mm. mm. mm. mm.
24
Moment of Inertia of Saddle - Lateral Direction Y 2. 9. 146. 292. 450. A 21. 26. 27. 64. 138. AY 5361. 23760. 390595. 1856105. 2275820. = = = Io 2. 23. 7301. 54287. 61612. 165. 24087. 117. mm. cm**4 cm 0.2035
Shell Wearplate Web BasePlate Totals Value Value Value
C1 = Sumof(Ay)/Sumof(A) I = Sumof(Io) - C1*Sumof(Ay) As = Sumof(A) - Ashell
Minimum Thickness of Baseplate per Moss : = ( 3 * ( Q + Saddle_Wt ) * BasePlateWidth / ( 2 * BasePlateLength * AllStress ))
= ( 3 * (1500 + 214 ) * 254.00 / ( 2 * 1520.000 * 159.964 )) = 5.134 mm. Calculation of Axial Load, Intermediate Values and Compressive Stress Effective Baseplate Length [e]: = ( Bplen - Clearance ) / ( Nribs - 1) = ( 1520.0000 - 25.4 ) / ( 5 - 1 ) = 373.6500 mm. Baseplate Pressure Area [Ap]: = e * Bpwid / 2 = 373.6500 * 254.0000 / 2 = 474.5355 cm

Axial Load [P]: = Ap * Bp = 474.5 * 0.39 = 184.4 Kgf Area of the Rib and Web [Ar]: = ( Bpwid - Clearance - Webtk ) * Ribtk + e/2 * Webtk = ( 254.000 - 25.4 - 10.000 ) * 10.000 + 373.6500 /2 * 10.000 = 40.542 cm Compressive Stress [Sc]: = P/Ar = 184.4 / 40.5425 = 0.4461 N./mm Check of Outside Ribs: Inertia of Saddle, Outer Ribs - Longitudinal Direction Y A AY Ay Rib 119.3 20.6 245638.7 608.8 Web 5.0 18.7 9341.2 670.9 Values 64.9 39.3 254979.9 1279.7 Bending Moment [Rm]: = Fl /( 2 * Bplen ) * e * rl / 2 = 137.0 /( 2 * 1520.00 ) * 373.650 * 703.80 / 2 = 5.925 Kg-m. KL/R < Cc ( 9.7295 < 128.2549 ) per AISC E2-1 Sca = (1-(Klr)/(2*Cc))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc) Sca = ( 1-( 9.73 )/(2 * 128.25 )) * 239 / ( 5/3+3*(9.73 )/(8* 128.25 )-( 9.73)/(8*128.25) Sca = 141.15 N./mm
25
Io 838.6 3.1 841.8
AISC Unity Check on Outside Ribs ( must be <= 1.0 ) Check = Sc/Sca + (Rm/Z)/Sba Check = 0.45 / 141.15 + (5.93 /12.961 ) / 159.96 Check = 0.01 Check of Inside Ribs Inertia of Saddle, Inner Ribs - Axial Direction Y A AY Rib 119.3 21.9 260789.8 Web 5.0 37.4 18682.5 Values 47.2 59.2 279472.2
Ay 1136.7 665.0 1801.8
Io 995.5 3.1 998.6
KL/R < Cc ( 5.5607 < 128.2549 ) per AISC E2-1 Sca = (1-(Klr)/(2*Cc))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc)
Sca = ( 1-( 5.56 )/(2 * 128.25 )) * 239 / ( 5/3+3*(5.56 )/(8* 128.25 )-( 5.56)/(8*128.25) Sca = 142.44 N./mm AISC Unity Check on Inside Ribs ( must be <= 1.0 ) Check = Sc/Sca + (Rm/Z)/Sba Check = 0.61 / 142.44 + ( 6.44 /24.501 ) / 159.96 Check = 0.01

Input Data for Base Plate Bolting Calculations: Total Number of Bolts per BasePlate Total Number of Bolts in Tension/Baseplate Bolt Material Specification Bolt Allowable Stress Bolt Corrosion Allowance Distance from Bolts to Edge Nominal Bolt Diameter Thread Series BasePlate Allowable Stress Area Available in a Single Bolt Saddle Load QO (Weight) Saddle Load QL (Wind/Seismic contribution) Maximum Transverse Force Maximum Longitudinal Force Saddle Bolted to Steel Foundation Bolt Area Calculation per Dennis R. Moss Bolt Area Requirement Due to Longitudinal Load [Bltarearl]: = 0.0 (QO > QL --> No Uplift in Longitudinal direction) Bolt Area due to Shear Load [Bltarears]: = Fl / (Stba * Nbolts) = 136.99 / (172.38 * 4.00 ) = 0.0195 cm Bolt Area due to Transverse Load Moment on Baseplate Due to Transverse Load [Rmom]: = B * Ft + Sum of X Moments = 1200.00 * 202.77 + 0.00 = 243.33 Kg-m. Eccentricity (e): = Rmom / QO = 243.33 / 1191.76 = 204.18 mm. < Bplen/6 --> No Uplift in Transverse direction Bolt Area due to Transverse Load [Bltareart]: = 0 (No Uplift) Required of a Single Bolt [Bltarear] = max[Bltarearl, Bltarears, Bltareart] = max[0.0000 , 0.0195 , 0.0000 ] = 0.0195 cm ---------------------------------------------------------------------------------------------Nbolts Nbt Stba Bca Edgedis Bnd Series S BltArea QO QL Ft Fl 4 2 SA-193 B7 172.38 N./mm 0.0000 mm. 50.8000 mm. 28.5750 mm. TEMA 95.15 N./mm 4.6968 cm 1191.8 Kgf 44.4 Kgf 202.8 Kgf 137.0 Kgf Yes
26
ASME Horizontal Vessel Analysis: Stresses for the Left Saddle (per ASME Sec. VIII Div. 2 based on the Zick method.)

Horizontal Vessel Stress Calculations : Test Case Input and Calculated Values: Vessel Mean Radius Stiffened Vessel Length per 4.15.6 Distance from Saddle to Vessel tangent Saddle Width Saddle Bearing Angle Wear Wear Wear Wear Plate Plate Plate Plate Width Bearing Angle Thickness Allowable Stress Rm L a b theta b1 theta1 tr Sr h2 804.00 4600.00 450.80 203.20 120.00 330.00 132.00 8.0 137.90 400.00 137.90 137.90 1.00 1.00 6572.19 mm. mm. mm. mm. degrees mm. degrees mm. N./mm mm. N./mm N./mm
27
Inside Depth of Head Shell Allowable Stress used in Calculation Head Allowable Stress used in Calculation Circumferential Efficiency in Plane of Saddle Circumferential Efficiency at Mid-Span Saddle Force Q, Test Case, no Ext. Forces
Kgf
6806.73 66.92 45.21
Kgf Kgf Kgf

Hydrostatic Test Pressure at center of Vessel: 861.491 KPa.
28
K4 = 0.4011 K8 = 0.3405 K6p = 0.0434
The suffix 'p' denotes the values for a wear plate if it exists. Note: Dimension a is greater than or equal to Rm / 2. Moment per Equation 4.15.3 [M1]: = -Q*a [1 - (1- a/L + (R-h2)/(2a*L))/(1+(4h2)/3L)] = -6572*450.80[1-(1-450.80/4600.00+(804.000-400.000)/ (2*450.80*4600.00))/(1+(4*400.00)/(3*4600.00))] = -256.6 Kg-m. Moment per Equation 4.15.4 [M2]: = Q*L/4(1+2(R-h2)/(L))/(1+(4h2)/( 3L))-4a/L = 6572*4600/4(1+2(803-400)/(4600))/(1+(4*400)/ (3*4600))-4*450/4600 = 4121.5 Kg-m. Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]: = P * Rm/(2t) - M2/(pi*Rmt) = 861.49 * 804.000 /(2*8.00 ) - 4121.5 /(pi*804.0*8.00 ) = 40.80 N./mm Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]: = P * Rm/(2t) + M2/(pi * Rm * t) = 861.49 * 804.000 /(2 * 8.00 ) + 4121.5 /(pi * 804.0 * 8.00 ) = 45.78 N./mm Longitudinal Stress at Top of Shell at Support (4.15.10) [Sigma*3]: = P * Rm/(2t) - M1/(K1*pi*Rmt) = 861.49 * 804.000 /(2*8.00 ) - -256.6 /(0.1066 *pi*804.0*8.00 ) = 44.75 N./mm Longitudinal Stress at Bottom of Shell at Support (4.15.11) [Sigma*4]: = P * Rm/(2t) + M1/(K1* * pi * Rm * t) = 861.49 * 804.000 /(2*8.00 ) + -256.6 /(0.1923 * pi * 804.0 * 8.00 ) = 42.49 N./mm Maximum Shear Force in the Saddle (4.15.5) [T]: = Q(L-2a)/(L+(4*h2/3)) = 6572 ( 4600.00 - 2 * 450.80 )/(4600.00 + ( 4 * 400.00 /3)) = 4735.0 Kgf Shear Stress in the shell no rings, not stiffened (4.15.14) = K2 * T / ( Rm * t ) = 1.1707 * 4735.05 / ( 804.0000 * 8.0000 ) [tau2]:

= 8.45 N./mm Decay Length (4.15.22) [x1,x2]: = 0.78 * sqrt( Rm * t ) = 0.78 * sqrt( 804.000 * 8.000 ) = 62.556 mm. Circumferential Stress in shell, no rings (4.15.23) [sigma6]: = -K5 * Q * k / ( t * ( b + X1 + X2 ) ) = -0.7603 * 6572 * 0.1 / ( 8.000 * ( 203.20 + 62.56 + 62.56 ) ) = -1.87 N./mm Effective reinforcing plate width (4.15.1) [B1]: = min( b + 1.56 * sqrt( Rm * t ), 2a ) = min( 203.20 + 1.56 * sqrt( 804.000 * 8.000 ), 2 * 450.800 ) = 328.31 mm. Wear Plate/Shell Stress ratio (4.15.29) = min( Sr/S, 1 ) = min( 137.900 / 137.900 , 1 ) = 1.0000 [eta]:
29
Circumferential Stress at wear plate (4.15.26) [sigma6,r]: = -K5 * Q * k / ( B1( t + eta * tr ) ) = -0.7603 * 6572 * 0.1 / ( 328.312 ( 8.000 + 1.000 * 8.000 ) ) = -0.93 N./mm Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.28) [sigma7,r*]: = -Q/(4(t+eta*tr)b1) - 12*K7*Q*Rm/(L(t+eta*tr)) = -6572 /(4(8.000 + 1.000 * 8.000 )328.312 ) 12*0.018*6572*804.000/(4600.00(8.000+1.000*8.000)) = -12.59 N./mm Results for Vessel Ribs, Web and Base: Baseplate Length Baseplate Thickness Baseplate Width Number of Ribs ( inc. outside ribs ) Rib Thickness Web Thickness Web Location
Bplen Bpthk Bpwid Nribs Ribtk Webtk Webloc
1520.0000 25.0000 254.0000 5 12.0000 12.0000 Side
mm. mm. mm. mm. mm.
K1 = (1+Cos(beta)-.5*Sin(beta) )/(pi-beta+Sin(beta)*Cos(beta)) = Fh = K1 * Q = 0.2035 * 6572.188 = 1337.5830 Kgf

Tension Stress, St = ( Fh/As ) = Allowed Stress, Sa = 0.6 * Yield Str = d = B - R*Sin(theta) / theta Bending Moment, M = Fh * d = = 1.0791 143.9676 443.2053 592.8356 3.1713 159.9640 N./mm N./mm mm. Kg-m. N./mm N./mm
30
Minimum Thickness of Baseplate per Moss : = ( 3 * ( Q + Saddle_Wt ) * BasePlateWidth / ( 2 * BasePlateLength * AllStress )) = ( 3 * (6572 + 234 ) * 254.00 / ( 2 * 1520.000 * 159.964 )) = 10.227 mm. Calculation of Axial Load, Intermediate Values and Compressive Stress Effective Baseplate Length [e]: = ( Bplen - Clearance ) / ( Nribs - 1) = ( 1520.0000 - 25.4 ) / ( 5 - 1 ) = 373.6500 mm. Baseplate Pressure Area [Ap]: = e * Bpwid / 2 = 373.6500 * 254.0000 / 2 = 474.5355 cm Axial Load [P]: = Ap * Bp = 474.5 * 1.70 = 807.8 Kgf Area of the Rib and Web [Ar]: = ( Bpwid - Clearance - Webtk ) * Ribtk + e/2 * Webtk = ( 254.000 - 25.4 - 12.000 ) * 12.000 + 373.6500 /2 * 12.000 = 48.411 cm Compressive Stress [Sc]: = P/Ar = 807.8 / 48.4110 = 1.6364 N./mm Check of Outside Ribs: Inertia of Saddle, Outer Ribs - Longitudinal Direction Y A AY Ay Rib 120.3 24.5 294350.0 730.8 Web 6.0 22.4 13451.4 797.6 Values 65.6 46.9 307801.4 1528.5 Bending Moment [Rm]: = Fl /( 2 * Bplen ) * e * rl / 2 = 45.2 /( 2 * 1520.00 ) * 373.650 * 700.80 / 2 = 1.947 Kg-m. KL/R < Cc ( 9.6746 < 128.2549 ) per AISC E2-1 Sca = (1-(Klr)/(2*Cc))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc) Sca = ( 1-( 9.67 )/(2 * 128.25 )) * 239 / ( 5/3+3*(9.67 )/(8* 128.25 )-( 9.67)/(8*128.25) Sca = 141.17 N./mm
Io 1006.4 5.4 1011.8

AISC Unity Check on Outside Ribs ( must be <= 1.0 ) Check = Sc/Sca + (Rm/Z)/Sba Check = 1.64 / 141.17 + (1.95 /15.589 ) / 159.96 Check = 0.01 Check of Inside Ribs Inertia of Saddle, Inner Ribs - Axial Direction Y A AY Rib 120.3 26.0 312683.7 Web 6.0 44.8 26902.8
31
Ay 1360.8 788.8
Io 1194.6 5.4
Values
47.9
70.8
339586.5
2149.6
1200.0
KL/R < Cc ( 5.5167 < 128.2549 ) per AISC E2-1 Sca = (1-(Klr)/(2*Cc))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc) Sca = ( 1-( 5.52 )/(2 * 128.25 )) * 239 / ( 5/3+3*(5.52 )/(8* 128.25 )-( 5.52)/(8*128.25) Sca = 142.46 N./mm
AISC Unity Check on Inside Ribs ( must be <= 1.0 ) Check = Sc/Sca + (Rm/Z)/Sba Check = 2.24 / 142.46 + ( 2.11 /29.305 ) / 159.96 Check = 0.02 Input Data for Base Plate Bolting Calculations: Total Number of Bolts per BasePlate Total Number of Bolts in Tension/Baseplate Bolt Material Specification Bolt Allowable Stress Bolt Corrosion Allowance Distance from Bolts to Edge Nominal Bolt Diameter Thread Series BasePlate Allowable Stress Area Available in a Single Bolt Saddle Load QO (Weight) Saddle Load QL (Wind/Seismic contribution) Maximum Transverse Force Maximum Longitudinal Force Saddle Bolted to Steel Foundation Bolt Area Calculation per Dennis R. Moss Bolt Area Requirement Due to Longitudinal Load [Bltarearl]: = 0.0 (QO > QL --> No Uplift in Longitudinal direction) Bolt Area due to Shear Load [Bltarears]: = Fl / (Stba * Nbolts) = 45.21 / (172.38 * 8.00 ) = 0.0032 cm Bolt Area due to Transverse Load Moment on Baseplate Due to Transverse Load [Rmom]: Nbolts Nbt Stba Bca Edgedis Bnd Series S BltArea QO QL Ft Fl 8 4 SA-193 B7 172.38 N./mm 0.0000 mm. 50.8000 mm. 28.5750 mm. TEMA 95.15 N./mm 4.6968 cm 6633.7 Kgf 14.7 Kgf 66.9 Kgf 45.2 Kgf Yes

= B * Ft + Sum of X Moments = 1200.00 * 66.92 + 0.00 = 80.30 Kg-m. Eccentricity (e): = Rmom / QO = 80.30 / 6633.74 = 12.10 mm. < Bplen/6 --> No Uplift in Transverse direction Bolt Area due to Transverse Load [Bltareart]: = 0 (No Uplift) Required of a Single Bolt [Bltarear] = max[Bltarearl, Bltarears, Bltareart] = max[0.0000 , 0.0032 , 0.0000 ] = 0.0032 cm ASME Horizontal Vessel Analysis: Stresses for the Right Saddle (per ASME Sec. VIII Div. 2 based on the Zick method.) Input and Calculated Values: Vessel Mean Radius Stiffened Vessel Length per 4.15.6 Distance from Saddle to Vessel tangent Saddle Width Saddle Bearing Angle Wear Wear Wear Wear Plate Plate Plate Plate Width Bearing Angle Thickness Allowable Stress Rm L a b theta b1 theta1 tr Sr h2 804.00 4600.00 450.80 203.20 120.00 330.00 132.00 8.0 137.90 400.00 137.90 137.90 1.00 1.00 6653.66 mm. mm. mm. mm. degrees mm. degrees mm. N./mm mm. N./mm N./mm
32
Inside Depth of Head Shell Allowable Stress used in Calculation Head Allowable Stress used in Calculation Circumferential Efficiency in Plane of Saddle Circumferential Efficiency at Mid-Span Saddle Force Q, Test Case, no Ext. Forces
Kgf
Intermediate Results: Saddle Reaction Q due to Wind or Seismic

Saddle Reaction Force due to Wind Ft [Fwt]: = Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E = 3.00 * ( 133.8 /2 + 0 ) * 1200.0000 / 1392.5690 = 173.0 Kgf Saddle Reaction Force due to Wind Fl or Friction [Fwl]: = Max( Fl, Friction Load, Sum of X Forces) * B / Ls = Max( 136.99 , 0.00 , 0 ) * 1200.0000 / 3698.4001 = 14.7 Kgf Load Combination Results for Q + Wind or Seismic = Saddle Load + Max( Fwl, Fwt, Fsl, Fst ) = 6480 + Max( 14 , 172 , 0 , 0 ) = 6653.7 Kgf Summary of Loads at the base of this Saddle: Vertical Load (including saddle weight) Transverse Shear Load Saddle Longitudinal Shear Load Saddle Hydrostatic Test Pressure at center of Vessel: [Q]:
33
6868.06 66.92 45.21 861.491
Kgf Kgf Kgf KPa.
K4 = 0.4011 K8 = 0.3405 K6p = 0.0434
The suffix 'p' denotes the values for a wear plate if it exists. Note: Dimension a is greater than or equal to Rm / 2. Moment per Equation 4.15.3 [M1]: = -Q*a [1 - (1- a/L + (R-h2)/(2a*L))/(1+(4h2)/3L)] = -6653*450.80[1-(1-450.80/4600.00+(804.000-400.000)/ (2*450.80*4600.00))/(1+(4*400.00)/(3*4600.00))] = -259.8 Kg-m. Moment per Equation 4.15.4 [M2]: = Q*L/4(1+2(R-h2)/(L))/(1+(4h2)/( 3L))-4a/L = 6653*4600/4(1+2(803-400)/(4600))/(1+(4*400)/ (3*4600))-4*450/4600 = 4172.6 Kg-m. Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]: = P * Rm/(2t) - M2/(pi*Rmt) = 861.49 * 804.000 /(2*8.00 ) - 4172.6 /(pi*804.0*8.00 ) = 40.77 N./mm Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]: = P * Rm/(2t) + M2/(pi * Rm * t) = 861.49 * 804.000 /(2 * 8.00 ) + 4172.6 /(pi * 804.0 * 8.00 ) = 45.81 N./mm

Longitudinal Stress at Top of Shell at Support (4.15.10) [Sigma*3]: = P * Rm/(2t) - M1/(K1*pi*Rmt) = 861.49 * 804.000 /(2*8.00 ) - -259.8 /(0.1066 *pi*804.0*8.00 ) = 44.76 N./mm Longitudinal Stress at Bottom of Shell at Support (4.15.11) [Sigma*4]: = P * Rm/(2t) + M1/(K1* * pi * Rm * t) = 861.49 * 804.000 /(2*8.00 ) + -259.8 /(0.1923 * pi * 804.0 * 8.00 ) = 42.48 N./mm Maximum Shear Force in the Saddle (4.15.5) [T]: = Q(L-2a)/(L+(4*h2/3)) = 6653 ( 4600.00 - 2 * 450.80 )/(4600.00 + ( 4 * 400.00 /3)) = 4793.7 Kgf Shear Stress in the shell no rings, not stiffened (4.15.14) = K2 * T / ( Rm * t ) = 1.1707 * 4793.74 / ( 804.0000 * 8.0000 ) = 8.56 N./mm Decay Length (4.15.22) [x1,x2]: = 0.78 * sqrt( Rm * t ) = 0.78 * sqrt( 804.000 * 8.000 ) = 62.556 mm. Circumferential Stress in shell, no rings (4.15.23) [sigma6]: = -K5 * Q * k / ( t * ( b + X1 + X2 ) ) = -0.7603 * 6653 * 0.1 / ( 8.000 * ( 203.20 + 62.56 + 62.56 ) ) = -1.89 N./mm Effective reinforcing plate width (4.15.1) [B1]: = min( b + 1.56 * sqrt( Rm * t ), 2a ) = min( 203.20 + 1.56 * sqrt( 804.000 * 8.000 ), 2 * 450.800 ) = 328.31 mm. Wear Plate/Shell Stress ratio (4.15.29) = min( Sr/S, 1 ) = min( 137.900 / 137.900 , 1 ) = 1.0000 [eta]: [tau2]:
34
Circumferential Stress at wear plate (4.15.26) [sigma6,r]: = -K5 * Q * k / ( B1( t + eta * tr ) ) = -0.7603 * 6653 * 0.1 / ( 328.312 ( 8.000 + 1.000 * 8.000 ) ) = -0.94 N./mm Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.28) [sigma7,r*]: = -Q/(4(t+eta*tr)b1) - 12*K7*Q*Rm/(L(t+eta*tr)) = -6653 /(4(8.000 + 1.000 * 8.000 )328.312 ) 12*0.018*6653*804.000/(4600.00(8.000+1.000*8.000)) = -12.74 N./mm Results for Vessel Ribs, Web and Base Baseplate Baseplate Baseplate Number of Length Thickness Width Ribs ( inc. outside ribs ) Bplen Bpthk Bpwid Nribs 1520.0000 25.0000 254.0000 5 mm. mm. mm.

Rib Thickness Web Thickness Web Location Ribtk Webtk Webloc 10.0000 mm. 10.0000 mm. Side
35
Minimum Thickness of Baseplate per Moss : = ( 3 * ( Q + Saddle_Wt ) * BasePlateWidth / ( 2 * BasePlateLength * AllStress )) = ( 3 * (6653 + 214 ) * 254.00 / ( 2 * 1520.000 * 159.964 )) = 10.273 mm. Calculation of Axial Load, Intermediate Values and Compressive Stress Effective Baseplate Length [e]: = ( Bplen - Clearance ) / ( Nribs - 1) = ( 1520.0000 - 25.4 ) / ( 5 - 1 ) = 373.6500 mm. Baseplate Pressure Area [Ap]: = e * Bpwid / 2 = 373.6500 * 254.0000 / 2 = 474.5355 cm Axial Load [P]: = Ap * Bp = 474.5 * 1.72 = 817.8 Kgf Area of the Rib and Web [Ar]: = ( Bpwid - Clearance - Webtk ) * Ribtk + e/2 * Webtk = ( 254.000 - 25.4 - 10.000 ) * 10.000 + 373.6500 /2 * 10.000 = 40.542 cm Compressive Stress [Sc]:

= P/Ar = 817.8 / 40.5425 = 1.9782 N./mm Check of Outside Ribs: Inertia of Saddle, Outer Ribs - Longitudinal Direction Y A AY Ay Rib 119.3 20.6 245638.7 608.8 Web 5.0 18.7 9341.2 670.9 Values 64.9 39.3 254979.9 1279.7 Bending Moment [Rm]: = Fl /( 2 * Bplen ) * e * rl / 2 = 45.2 /( 2 * 1520.00 ) * 373.650 * 700.80 / 2 = 1.947 Kg-m. KL/R < Cc ( 9.6880 < 128.2549 ) per AISC E2-1 Sca = (1-(Klr)/(2*Cc))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc) Sca = ( 1-( 9.69 )/(2 * 128.25 )) * 239 / ( 5/3+3*(9.69 )/(8* 128.25 )-( 9.69)/(8*128.25) Sca = 141.16 N./mm AISC Unity Check on Outside Ribs ( must be <= 1.0 ) Check = Sc/Sca + (Rm/Z)/Sba Check = 1.98 / 141.16 + (1.95 /12.961 ) / 159.96 Check = 0.01 Check of Inside Ribs Inertia of Saddle, Inner Ribs - Axial Direction Y A AY Rib 119.3 21.9 260789.8 Web 5.0 37.4 18682.5 Values 47.2 59.2 279472.2
36
Io 838.6 3.1 841.8
Ay 1136.7 665.0 1801.8
Io 995.5 3.1 998.6
KL/R < Cc ( 5.5171 < 128.2549 ) per AISC E2-1 Sca = (1-(Klr)/(2*Cc))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc) Sca = ( 1-( 5.52 )/(2 * 128.25 )) * 239 / ( 5/3+3*(5.52 )/(8* 128.25 )-( 5.52)/(8*128.25) Sca = 142.46 N./mm AISC Unity Check on Inside Ribs ( must be <= 1.0 ) Check = Sc/Sca + (Rm/Z)/Sba Check = 2.71 / 142.46 + ( 2.11 /24.501 ) / 159.96 Check = 0.02 Input Data for Base Plate Bolting Calculations: Total Number of Bolts per BasePlate Total Number of Bolts in Tension/Baseplate Bolt Material Specification Bolt Allowable Stress Bolt Corrosion Allowance Distance from Bolts to Edge Nominal Bolt Diameter Thread Series BasePlate Allowable Stress Area Available in a Single Bolt Saddle Load QO (Weight) Saddle Load QL (Wind/Seismic contribution) Nbolts Nbt Stba Bca Edgedis Bnd Series S BltArea QO QL 4 2 SA-193 B7 172.38 N./mm 0.0000 mm. 50.8000 mm. 28.5750 mm. TEMA 95.15 N./mm 4.6968 cm 6695.1 Kgf 14.7 Kgf

Maximum Transverse Force Maximum Longitudinal Force Saddle Bolted to Steel Foundation Bolt Area Calculation per Dennis R. Moss Bolt Area Requirement Due to Longitudinal Load [Bltarearl]: = 0.0 (QO > QL --> No Uplift in Longitudinal direction) Bolt Area due to Shear Load [Bltarears]: = Fl / (Stba * Nbolts) = 45.21 / (172.38 * 4.00 ) = 0.0064 cm Bolt Area due to Transverse Load Moment on Baseplate Due to Transverse Load [Rmom]: = B * Ft + Sum of X Moments = 1200.00 * 66.92 + 0.00 = 80.30 Kg-m. Eccentricity (e): = Rmom / QO = 80.30 / 6695.07 = 11.99 mm. < Bplen/6 --> No Uplift in Transverse direction Bolt Area due to Transverse Load [Bltareart]: = 0 (No Uplift) Required of a Single Bolt [Bltarear] = max[Bltarearl, Bltarears, Bltareart] = max[0.0000 , 0.0064 , 0.0000 ] = 0.0064 cm ---------------------------------------------------------------------------------------------INPUT VALUES, Nozzle Description: CN3A P Temp From : 350.000 150 10 KPa. C Ft Fl 66.9 45.2 Yes Kgf Kgf
37
Pressure for Reinforcement Calculations Temperature for Internal Pressure Shell Material Shell Allowable Stress at Temperature Shell Allowable Stress At Ambient Inside Diameter of Elliptical Head Aspect Ratio of Elliptical Head Head Finished (Minimum) Thickness Head Internal Corrosion Allowance Head External Corrosion Allowance Distance from Head Centerline
S Sa D Ar t c co L1
SA-516 70 137.90 N./mm 137.90 N./mm 1600.00 2.00 8.0000 3.0000 0.0000 400.0000 -29.00 mm. mm. mm. mm. mm. C
User Entered Minimum Design Metal Temperature Type of Element Connected to the Shell : Nozzle

Material Material UNS Number Material Specification/Type Allowable Stress at Temperature Allowable Stress At Ambient Diameter Basis (for tr calc only) Layout Angle Diameter Size and Thickness Basis Nominal Thickness Flange Material Flange Type Corrosion Allowance Joint Efficiency of Shell Seam at Nozzle Joint Efficiency of Nozzle Neck Sn Sna SA-106 B K03006 Smls. pipe 117.90 N./mm 117.90 N./mm OD 0.00 50.0000 Nominal 160
38
deg mm.
tn
SA-105 Weld Neck Flange can E1 En 3.0000 1.00 1.00 152.0000 8.0000 8.0000 15.0000 8.0000 SA-516 70 137.90 137.90 120.0000 8.0000 6.0000 8.0000 29.8375 None 150 GR 1.1 mm.
Outside Projection ho Weld leg size between Nozzle and Pad/Shell Wo Groove weld depth between Nozzle and Vessel Wgnv Inside Projection h Weld leg size, Inside Element to Shell Wi Pad Material Pad Allowable Stress at Temperature Pad Allowable Stress At Ambient Diameter of Pad along vessel surface Thickness of Pad Weld leg size between Pad and Shell Groove weld depth between Pad and Nozzle Reinforcing Pad Width ASME Code Weld Type per UW-16 Class of attached Flange Grade of attached Flange
mm. mm. mm. mm. mm.
Sp Spa Dp te Wp Wgpn
N./mm N./mm mm. mm. mm. mm. mm.
The Pressure Design option was Design Pressure + static head. Nozzle Sketch (may not represent actual weld type/configuration) | | | | | | | | __________/| | ____/|__________\| | | \ | | | \ | | |________________\| | \| | |__| Insert Nozzle With Pad, with Inside projection Note : Checking Nozzle in the Meridional direction.

Reinforcement CALCULATION, Description: CN3A ASME Code, Section VIII, Division 1, 2010, UG-37 to UG-45 Actual Outside Diameter Used in Calculation Actual Thickness Used in Calculation Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press] = (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3) = (350.00*0.897*1606.0000)/(2 *137.90*1.00-0.2*350.00) = 1.8283 mm. Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (350.00*30.1625)/(117*1.00+0.4*350.00) = 0.0894 mm. Nozzle Reqd Thickness (Trn) Max(Setup File,Trn) 3.404 mm. 60.325 8.738 mm. mm.
39
UG-40, Limits of Reinforcement : [Internal Pressure] Parallel to Vessel Wall (Diameter Limit) Dl Parallel to Vessel Wall, opening length d Normal to Vessel Wall (Thickness Limit), pad side Tlwp Normal to Vessel Wall, Inward
101.6724 50.8362 12.5000 6.8440
mm. mm. mm. mm.
Note : The Pad diameter is greater than the Diameter Limit, the excess will not be considered . Weld Strength Reduction Factor [fr1]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855 Weld Strength Reduction Factor [fr2]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855
Weld Strength Reduction Factor [fr4]: = min( 1, Sp/S ) = min( 1, 137.9 /137.9 ) = 1.000 Weld Strength Reduction Factor [fr3]: = min( fr2, fr4 ) = min( 0.9 , 1.0 ) = 0.855 Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 Design External Area Required Ar 0.960 NA
Mapnc NA
cm

Area in Shell A1 Area in Nozzle Wall A2 Area in Inward Nozzle A3 Area in Welds A41+A42+A43 Area in Element A5 TOTAL AREA AVAILABLE Atot 1.560 0.516 0.320 0.563 3.112 6.070 NA NA NA NA NA NA NA NA NA NA NA NA cm cm cm cm cm cm
40
The Internal Pressure Case Governs the Analysis. Nozzle Angle Used in Area Calculations The area available without a pad is Sufficient. The area available with the given pad is Sufficient. Area Required [A]: = ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) = (50.8362*1.8283*1.0+2*5.7376*1.8283*1.0*(1-0.86)) = 0.960 cm Reinforcement Areas per Figure UG-37.1 Area Available in Shell [A1]: = d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 ) = 50.836 ( 1.00 * 5.0000 - 1.0 * 1.828 ) - 2 * 5.738 ( 1.00 * 5.0000 - 1.0 * 1.8283 ) * ( 1 - 0.855 ) = 1.560 cm Area Available in Nozzle Wall Projecting Outward [A2]: = ( 2 * Tlwp ) * ( tn - trn ) * fr2 = ( 2 * 12.50 ) * ( 5.74 - 3.40 ) * 0.8550 ) = 0.516 cm Note: Area in the Nozzle Wall divided by the sine of 75.29 degrees. See Appendix L, L-7.7.7(b) for more information. Area Available in Inward Nozzle [A3]: = 2 * ti * min( h, Tl, 2.5 * ti) * fr2 = 2 * 2.7376 * ( 6.8440 ) * 0.8550 = 0.320 cm Area Available in Welds [A41 + A42 + A43]: = (Wo - Ar Lost)*Fr3+((Wi-can/0.707) - Ar Lost)*fr2 + Wp*fr4 = (0.5175 ) * 0.86 + (0.1412 ) * 0.86 + 0.0000 * 1.00 = 0.563 cm Area Available in Element [A5]: = (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4 = ( 101.6724 - 62.7780 ) * 8.0000 * 1.0000 = 3.112 cm Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations: MDMT of the Nozzle Neck to Flange Weld, ---------------------------------------------------------------------Govrn. thk, tg = 7.645 , tr = 0.089 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.019 , Temp. Reduction = 78 C Curve: B 73.93 Degs.

Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -29 C -104 C Curve: B
41
MDMT of Nozzle Neck to Pad Weld for the Nozzle, ---------------------------------------------------------------------Govrn. thk, tg = 7.645 , tr = 0.089 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.019 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -29 C -104 C
MDMT of Nozzle Neck to Pad Weld for Reinforcement pad, ---------------------------------------------------------------------Govrn. thk, tg = 7.645 , tr = 0.089 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.019 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -29 C -104 C
Curve: B
MDMT of Shell to Pad Weld at Pad OD for pad, ---------------------------------------------------------------------Govrn. thk, tg = 8.000 , tr = 1.828 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.366 , Temp. Reduction = 70 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -29 C -48 C
Curve: B
MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), ---------------------------------------------------------------------Govrn. thk, tg = 7.645 , tr = 0.089 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.019 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) Governing MDMT of the Nozzle Governing MDMT of the Reinforcement Pad Governing MDMT of all the sub-joints of this Junction : : : -29 C -104 C -104 C -48 C -48 C
Curve: B
ANSI Flange MDMT including Temperature reduction per UCS-66.1: Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) Flange MDMT with Temp reduction per UCS-66(b)(1)(b) Flange MDMT with Temp reduction per UCS-66(b)(1)(c) Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is : Design Pressure/Ambient Rating = 350.00/1964.96 = 0.178 Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above as the calculated nozzle flange MDMT. -29 C -104 C -104 C
Weld Size Calculations, Description: CN3A

Intermediate Calc. for nozzle/shell Welds Tmin Intermediate Calc. for pad/shell Welds TminPad Results Per UW-16.1: Nozzle Weld Pad Weld Required Thickness 4.0163 = 0.7 * tmin. 2.5000 = 0.5*TminPad Actual Thickness 5.6560 = 0.7 * Wo mm. 4.2420 = 0.7 * Wp mm. 5.7376 5.0000 mm. mm.
42
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b) Weld Load [W]: = (A-A1+2*tn*fr1*(E1*t-tr))*Sv = (0.9599 - 1.5596 + 2 * 5.7376 * 0.8550 * (1.00 * 5.0000 - 1.8283 ) ) * 137 = 0.00 Kgf Note: F is always set to 1.0 throughout the calculation. Weld Load [W1]: = (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv = ( 0.5158 + 3.1115 + 0.5632 - 0.5558 * 0.86 ) * 137 = 5722.81 Kgf Weld Load [W2]: = (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv = ( 0.5158 + 0.3204 + 0.6679 + ( 0.4906 ) ) * 137 = 2804.80 Kgf Weld Load [W3]: = (A2+A3+A4+A5+(2*tn*t*fr1))*S = ( 0.5158 + 0.3204 + 0.5632 + 3.1115 + ( 0.4906 ) ) * 137 = 7032.87 Kgf Strength of Connection Elements for Failure Path Analysis Shear, Outward Nozzle Weld [Sonw]: = (pi/2) * Dlo * Wo * 0.49 * Snw = ( 3.1416 / 2.0 ) * 62.7780 * 8.0000 * 0.49 * 117 = 4647. Kgf Shear, Inward Nozzle Weld [Sinw]: = (pi/2) * Dlo * Wo * 0.49 * Snw = ( 3.1416 / 2.0 ) * 62.7780 * 3.7573 * 0.49 * 117 = 2183. Kgf Shear, Pad Element Weld [Spew]: = (pi/2) * DP * WP * 0.49 * SEW = ( 3.1416 / 2.0 ) * 120.0000 * 6.0000 * 0.49 * 137 = 7793. Kgf Shear, Nozzle Wall [Snw]: = (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn = (3.1416 * 28.4035 ) * ( 8.7376 - 3.0000 ) * 0.7 * 117 = 4309. Kgf

Tension, Pad Groove Weld [Tpgw]: = ( pi/2) * Dlo * Wgpn * 0.74 * Seg = (3.1416 / 2 ) * 62.7780 * 8.0000 * 0.74 * 137 = 8209. Kgf Tension, Shell Groove Weld [Tngw]: = (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng = ( 3.1416 / 2.0 ) * 62.7780 * ( 8.0000 - 3.0000 ) * 0.74 * 137 = 5131. Kgf Strength of Failure Paths: PATH11 = ( PATH22 = ( = ( PATH33 = ( = ( SPEW Sonw 4647 Spew 7792 + + + + + SNW ) = ( 7792 + 4308 ) = 12101 Kgf Tpgw + Tngw + Sinw ) 8208 + 5130 + 2182 ) = 20169 Kgf Tngw + Sinw ) 5130 + 2182 ) = 15105 Kgf
43
Summary of Failure Path Calculations: Path 1-1 = 12101 Kgf, must exceed W = 0 Kgf or W1 = 5722 Kgf Path 2-2 = 20169 Kgf, must exceed W = 0 Kgf or W2 = 2804 Kgf Path 3-3 = 15105 Kgf, must exceed W = 0 Kgf or W3 = 7032 Kgf Maximum Allowable Pressure for this Nozzle at this Location: Converged Max. Allow. Pressure in Operating case 855.409
KPa.
Note: The MAWP of this junction was limited by the parent Shell/Head. Note : Checking Nozzle in the Latitudinal direction. Reinforcement CALCULATION, Description: CN3A ASME Code, Section VIII, Division 1, 2010, UG-37 to UG-45 Actual Outside Diameter Used in Calculation Actual Thickness Used in Calculation Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press] = (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3) = (350.00*0.897*1606.0000)/(2 *137.90*1.00-0.2*350.00) = 1.8283 mm. Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (350.00*30.1625)/(117*1.00+0.4*350.00) = 0.0894 mm. Nozzle Reqd Thickness (Trn) Max(Setup File,Trn) 3.404 mm. 60.325 8.738 mm. mm.
UG-40, Limits of Reinforcement : [Internal Pressure] Parallel to Vessel Wall (Diameter Limit) Dl Parallel to Vessel Wall, opening length d Normal to Vessel Wall (Thickness Limit), pad side Tlwp
97.6996 48.8498 12.5000
mm. mm. mm.

Normal to Vessel Wall, Inward 6.8440 mm. Note : The Pad diameter is greater than the Diameter Limit, the excess will not be considered .
44
Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 Design External Area Required Ar 0.924 NA Area in Shell A1 1.497 NA Area in Nozzle Wall A2 0.499 NA Area in Inward Nozzle A3 0.320 NA Area in Welds A41+A42+A43 0.563 NA Area in Element A5 2.990 NA TOTAL AREA AVAILABLE Atot 5.869 NA The Internal Pressure Case Governs the Analysis. Nozzle Angle Used in Area Calculations The area available without a pad is Sufficient. The area available with the given pad is Sufficient. Area Required [A]: = ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) = (48.8498*1.8283*1.0+2*5.7376*1.8283*1.0*(1-0.86)) = 0.924 cm Reinforcement Areas per Figure UG-37.1
Mapnc NA NA NA NA NA NA NA
cm cm cm cm cm cm cm
90.00
Degs.
Area Available in Shell [A1]: = d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 ) = 48.850 ( 1.00 * 5.0000 - 1.0 * 1.828 ) - 2 * 5.738 ( 1.00 * 5.0000 - 1.0 * 1.8283 ) * ( 1 - 0.855 ) = 1.497 cm Area Available in Nozzle Wall Projecting Outward [A2]: = ( 2 * Tlwp ) * ( tn - trn ) * fr2 = ( 2 * 12.50 ) * ( 5.74 - 3.40 ) * 0.8550 ) = 0.499 cm Area Available in Inward Nozzle [A3]: = 2 * ti * min( h, Tl, 2.5 * ti) * fr2 = 2 * 2.7376 * ( 6.8440 ) * 0.8550 = 0.320 cm Area Available in Welds [A41 + A42 + A43]: = (Wo - Ar Lost)*Fr3+((Wi-can/0.707) - Ar Lost)*fr2 + Wp*fr4 = (0.5175 ) * 0.86 + (0.1412 ) * 0.86 + 0.0000 * 1.00 = 0.563 cm Area Available in Element [A5]: = (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4 = ( 97.6996 - 60.3250 ) * 8.0000 * 1.0000 = 2.990 cm

UG-45 Wall Wall Wall Wall Wall Wall Minimum Nozzle Neck Thickness Requirement: [Int. Press.] Thickness for Internal/External pressures ta = 6.4036 Thickness per UG16(b), tr16b = 5.5000 Thickness, shell/head, internal pressure trb1 = 5.0286 Thickness tb1 = max(trb1, tr16b) = 5.5000 Thickness tb2 = max(trb2, tr16b) = 5.5000 Thickness per table UG-45 tb3 = 6.4200 mm. mm. mm. mm. mm. mm.
45
Determine Nozzle Thickness candidate [tb]: = min[ tb3, max( tb1,tb2) ] = min[ 6.420 , max( 5.500 , 5.500 ) ] = 5.5000 mm. Minimum Wall Thickness of Nozzle Necks [tUG-45]: = max( ta, tb ) = max( 6.4036 , 5.5000 ) = 6.4036 mm. Available Nozzle Neck Thickness = 0.875 * 8.738 = 7.645 mm. --> OK Weld Size Calculations, Description: CN3A Intermediate Calc. for nozzle/shell Welds Tmin Intermediate Calc. for pad/shell Welds TminPad Results Per UW-16.1: Nozzle Weld Pad Weld Required Thickness 4.0163 = 0.7 * tmin. 2.5000 = 0.5*TminPad Actual Thickness 5.6560 = 0.7 * Wo mm. 4.2420 = 0.7 * Wp mm. 5.7376 5.0000 mm. mm.
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b) Weld Load [W]: = (A-A1+2*tn*fr1*(E1*t-tr))*Sv = (0.9235 - 1.4966 + 2 * 5.7376 * 0.8550 * (1.00 * 5.0000 - 1.8283 ) ) * 137 = 0.00 Kgf Note: F is always set to 1.0 throughout the calculation. Weld Load [W1]: = (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv = ( 0.4989 + 2.9900 + 0.5632 - 0.5558 * 0.86 ) * 137 = 5528.08 Kgf Weld Load [W2]: = (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv = ( 0.4989 + 0.3204 + 0.6679 + ( 0.4906 ) ) * 137 = 2781.04 Kgf Weld Load [W3]: = (A2+A3+A4+A5+(2*tn*t*fr1))*S = ( 0.4989 + 0.3204 + 0.5632 + 2.9900 + ( 0.4906 ) ) * 137 = 6838.14 Kgf Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]: = (pi/2) * Dlo * Wo * 0.49 * Snw = ( 3.1416 / 2.0 ) * 60.3250 * 8.0000 * 0.49 * 117 = 4466. Kgf Shear, Inward Nozzle Weld [Sinw]: = (pi/2) * Dlo * Wo * 0.49 * Snw = ( 3.1416 / 2.0 ) * 60.3250 * 3.7573 * 0.49 * 117 = 2097. Kgf Shear, Pad Element Weld [Spew]: = (pi/2) * DP * WP * 0.49 * SEW = ( 3.1416 / 2.0 ) * 120.0000 * 6.0000 * 0.49 * 137 = 7793. Kgf Shear, Nozzle Wall [Snw]: = (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn = (3.1416 * 27.2937 ) * ( 8.7376 - 3.0000 ) * 0.7 * 117 = 4140. Kgf Tension, Pad Groove Weld [Tpgw]: = ( pi/2) * Dlo * Wgpn * 0.74 * Seg = (3.1416 / 2 ) * 60.3250 * 8.0000 * 0.74 * 137 = 7888. Kgf Tension, Shell Groove Weld [Tngw]: = (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng = ( 3.1416 / 2.0 ) * 60.3250 * ( 8.0000 - 3.0000 ) * 0.74 * 137 = 4930. Kgf Strength of Failure Paths: PATH11 = ( PATH22 = ( = ( PATH33 = ( = ( SPEW Sonw 4465 Spew 7792 + + + + + SNW ) = ( 7792 + 4140 ) = 11933 Kgf Tpgw + Tngw + Sinw ) 7888 + 4930 + 2097 ) = 19381 Kgf Tngw + Sinw ) 4930 + 2097 ) = 14820 Kgf
46
KPa.
Note: The MAWP of this junction was limited by the parent Shell/Head. The Drop for this Nozzle is : 9.0366 mm. The Cut Length for this Nozzle is, Drop + Ho + H + T : 175.3228 mm. ----------------------------------------------------------------------------------------------
INPUT VALUES,
Nozzle Description: CN3B
From :
10

Pressure for Reinforcement Calculations Temperature for Internal Pressure Shell Material Shell Allowable Stress at Temperature Shell Allowable Stress At Ambient Inside Diameter of Elliptical Head Aspect Ratio of Elliptical Head Head Finished (Minimum) Thickness Head Internal Corrosion Allowance Head External Corrosion Allowance Distance from Head Centerline User Entered Minimum Design Metal Temperature P Temp 350.000 150 KPa. C
47
S Sa D Ar t c co L1
SA-516 70 137.90 N./mm 137.90 N./mm 1600.00 2.00 8.0000 3.0000 0.0000 700.0000 -29.00 mm. mm. mm. mm. mm. C
Type of Element Connected to the Shell : Nozzle Material Material UNS Number Material Specification/Type Allowable Stress at Temperature Allowable Stress At Ambient Diameter Basis (for tr calc only) Layout Angle Diameter Size and Thickness Basis Nominal Thickness Flange Material Flange Type Corrosion Allowance Joint Efficiency of Shell Seam at Nozzle Joint Efficiency of Nozzle Neck SA-106 B K03006 Smls. pipe 117.90 N./mm 117.90 N./mm OD 180.00 50.0000 Nominal 160
Sn Sna
deg mm.
tn
SA-105 Weld Neck Flange can E1 En 3.0000 1.00 1.00 152.0000 8.0000 8.0000 15.0000 8.0000 SA-516 70 137.90 137.90 120.0000 8.0000 8.0000 6.0000 29.8375 mm.
Outside Projection ho Weld leg size between Nozzle and Pad/Shell Wo Groove weld depth between Nozzle and Vessel Wgnv Inside Projection h Weld leg size, Inside Element to Shell Wi Pad Material Pad Allowable Stress at Temperature Pad Allowable Stress At Ambient Diameter of Pad along vessel surface Thickness of Pad Weld leg size between Pad and Shell Groove weld depth between Pad and Nozzle Reinforcing Pad Width
mm. mm. mm. mm. mm.

ASME Code Weld Type per UW-16 Class of attached Flange Grade of attached Flange None 150 GR 1.1
48
The Pressure Design option was Design Pressure + static head. Nozzle Sketch (may not represent actual weld type/configuration) | | | | | | | | __________/| | ____/|__________\| | | \ | | | \ | | |________________\| | \| | |__| Insert Nozzle With Pad, with Inside projection
Note : Checking Nozzle in the Meridional direction. Reinforcement CALCULATION, Description: CN3B ASME Code, Section VIII, Division 1, 2010, UG-37 to UG-45 Actual Outside Diameter Used in Calculation Actual Thickness Used in Calculation Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press] = (P*D*K)/(2*S*E-0.2*P) Appendix 1-4(c) = (350.00*1606.0000*0.995)/( 2*137.90*1.00-0.2*350.00) = 2.0286 mm. Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (350.00*30.1625)/(117*1.00+0.4*350.00) = 0.0894 mm. Nozzle Reqd Thickness (Trn) Max(Setup File,Trn) 3.404 mm. 60.325 8.738 mm. mm.
UG-40, Limits of Reinforcement : [Internal Pressure] Parallel to Vessel Wall (Diameter Limit) Dl Parallel to Vessel Wall, opening length d Normal to Vessel Wall (Thickness Limit), pad side Tlwp Normal to Vessel Wall, Inward Weld Strength Reduction Factor [fr1]:
131.3647 65.6823 12.5000 6.8440
mm. mm. mm. mm.

= min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855 Weld Strength Reduction Factor [fr2]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855 Weld Strength Reduction Factor [fr4]: = min( 1, Sp/S ) = min( 1, 137.9 /137.9 ) = 1.000 Weld Strength Reduction Factor [fr3]: = min( fr2, fr4 ) = min( 0.9 , 1.0 ) = 0.855 Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 Design External Area Required Ar 1.366 NA Area in Shell A1 1.902 NA Area in Nozzle Wall A2 0.627 NA Area in Inward Nozzle A3 0.320 NA Area in Welds A41+A42+A43 0.563 NA Area in Element A5 4.020 NA TOTAL AREA AVAILABLE Atot 7.433 NA The Internal Pressure Case Governs the Analysis. Nozzle Angle Used in Area Calculations The area available without a pad is Sufficient. The area available with the given pad is Sufficient. Area Required [A]: = ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) = (65.6823*2.0286*1.0+2*5.7376*2.0286*1.0*(1-0.86)) = 1.366 cm Reinforcement Areas per Figure UG-37.1 Area Available in Shell [A1]: = d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 ) = 65.682 ( 1.00 * 5.0000 - 1.0 * 2.029 ) - 2 * 5.738 ( 1.00 * 5.0000 - 1.0 * 2.0286 ) * ( 1 - 0.855 ) = 1.902 cm Area Available in Nozzle Wall Projecting Outward [A2]: = ( 2 * Tlwp ) * ( tn - trn ) * fr2 = ( 2 * 12.50 ) * ( 5.74 - 3.40 ) * 0.8550 ) = 0.627 cm Note: Area in the Nozzle Wall divided by the sine of 52.69 degrees. See Appendix L, L-7.7.7(b) for more information. 48.05 Degs.
49

Area Available in Inward Nozzle [A3]: = 2 * ti * min( h, Tl, 2.5 * ti) * fr2 = 2 * 2.7376 * ( 6.8440 ) * 0.8550 = 0.320 cm Area Available in Welds [A41 + A42 + A43]: = (Wo - Ar Lost)*Fr3+((Wi-can/0.707) - Ar Lost)*fr2 + Wp*fr4 = (0.5175 ) * 0.86 + (0.1412 ) * 0.86 + 0.0000 * 1.00 = 0.563 cm Area Available in Element [A5]: = (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4 = ( 131.3647 - 81.1116 ) * 8.0000 * 1.0000 = 4.020 cm Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations: MDMT of the Nozzle Neck to Flange Weld, ---------------------------------------------------------------------Govrn. thk, tg = 7.645 , tr = 0.089 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.019 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -29 C -104 C Curve: B Curve: B
50
Curve: B
Curve: B
MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), ---------------------------------------------------------------------Govrn. thk, tg = 7.645 , tr = 0.089 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.019 , Temp. Reduction = 78 C
Curve: B

Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) Governing MDMT of the Nozzle Governing MDMT of the Reinforcement Pad Governing MDMT of all the sub-joints of this Junction : : : -29 C -104 C -104 C -48 C -48 C
51
ANSI Flange MDMT including Temperature reduction per UCS-66.1: Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) Flange MDMT with Temp reduction per UCS-66(b)(1)(b) Flange MDMT with Temp reduction per UCS-66(b)(1)(c) Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is : Design Pressure/Ambient Rating = 350.00/1964.96 = 0.178 Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above as the calculated nozzle flange MDMT. Weld Size Calculations, Description: CN3B Intermediate Calc. for nozzle/shell Welds Tmin Intermediate Calc. for pad/shell Welds TminPad Results Per UW-16.1: Nozzle Weld Pad Weld Required Thickness 4.0163 = 0.7 * tmin. 2.5000 = 0.5*TminPad Actual Thickness 5.6560 = 0.7 * Wo mm. 5.6560 = 0.7 * Wp mm. 5.7376 5.0000 mm. mm. -29 C -104 C -104 C
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b) Weld Load [W]: = (A-A1+2*tn*fr1*(E1*t-tr))*Sv = (1.3662 - 1.9022 + 2 * 5.7376 * 0.8550 * (1.00 * 5.0000 - 2.0286 ) ) * 137 = 0.00 Kgf Note: F is always set to 1.0 throughout the calculation. Weld Load [W1]: = (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv = ( 0.6273 + 4.0202 + 0.5632 - 0.5558 * 0.86 ) * 137 = 7157.31 Kgf Weld Load [W2]: = (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv = ( 0.6273 + 0.3204 + 0.6679 + ( 0.4906 ) ) * 137 = 2961.53 Kgf Weld Load [W3]: = (A2+A3+A4+A5+(2*tn*t*fr1))*S = ( 0.6273 + 0.3204 + 0.5632 + 4.0202 + ( 0.4906 ) ) * 137 = 8467.37 Kgf Strength of Connection Elements for Failure Path Analysis Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw = ( 3.1416 / 2.0 ) * 81.1116 * 8.0000 * 0.49 * 117 = 6005. Kgf Shear, Inward Nozzle Weld [Sinw]: = (pi/2) * Dlo * Wo * 0.49 * Snw = ( 3.1416 / 2.0 ) * 81.1116 * 3.7573 * 0.49 * 117 = 2820. Kgf Shear, Pad Element Weld [Spew]: = (pi/2) * DP * WP * 0.49 * SEW = ( 3.1416 / 2.0 ) * 120.0000 * 8.0000 * 0.49 * 137 = 10390. Kgf Shear, Nozzle Wall [Snw]: = (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn = (3.1416 * 36.6985 ) * ( 8.7376 - 3.0000 ) * 0.7 * 117 = 5567. Kgf Tension, Pad Groove Weld [Tpgw]: = ( pi/2) * Dlo * Wgpn * 0.74 * Seg = (3.1416 / 2 ) * 81.1116 * 6.0000 * 0.74 * 137 = 7955. Kgf Tension, Shell Groove Weld [Tngw]: = (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng = ( 3.1416 / 2.0 ) * 81.1116 * ( 8.0000 - 3.0000 ) * 0.74 * 137 = 6629. Kgf Strength of Failure Paths: PATH11 = ( PATH22 = ( = ( PATH33 = ( = ( SPEW + SNW ) = ( 10390 + 5567 ) = 15957 Kgf Sonw + Tpgw + Tngw + Sinw ) 6004 + 7954 + 6628 + 2820 ) = 23408 Kgf Spew + Tngw + Sinw ) 10390 + 6628 + 2820 ) = 19839 Kgf
52
KPa.
Note: The MAWP of this junction was limited by the parent Shell/Head. Note : Checking Nozzle in the Latitudinal direction. Reinforcement CALCULATION, Description: CN3B ASME Code, Section VIII, Division 1, 2010, UG-37 to UG-45 Actual Outside Diameter Used in Calculation Actual Thickness Used in Calculation 60.325 8.738 mm. mm.

Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press] = (P*D*K)/(2*S*E-0.2*P) Appendix 1-4(c) = (350.00*1606.0000*0.995)/( 2*137.90*1.00-0.2*350.00) = 2.0286 mm. Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (350.00*30.1625)/(117*1.00+0.4*350.00) = 0.0894 mm. Nozzle Reqd Thickness (Trn) Max(Setup File,Trn) 3.404 mm.
53
97.6996 48.8498 12.5000 6.8440
mm. mm. mm. mm.
Note : The Pad diameter is greater than the Diameter Limit, the excess will not be considered . Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 Design External Area Required Ar 1.025 NA Area in Shell A1 1.402 NA Area in Nozzle Wall A2 0.499 NA Area in Inward Nozzle A3 0.320 NA Area in Welds A41+A42+A43 0.563 NA Area in Element A5 2.990 NA TOTAL AREA AVAILABLE Atot 5.774 NA The Internal Pressure Case Governs the Analysis. Nozzle Angle Used in Area Calculations The area available without a pad is Sufficient. The area available with the given pad is Sufficient. Area Required [A]: = ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) = (48.8498*2.0286*1.0+2*5.7376*2.0286*1.0*(1-0.86)) = 1.025 cm Reinforcement Areas per Figure UG-37.1 Area Available in Shell [A1]: = d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 ) = 48.850 ( 1.00 * 5.0000 - 1.0 * 2.029 ) - 2 * 5.738 ( 1.00 * 5.0000 - 1.0 * 2.0286 ) * ( 1 - 0.855 ) = 1.402 cm Area Available in Nozzle Wall Projecting Outward [A2]: = ( 2 * Tlwp ) * ( tn - trn ) * fr2 = ( 2 * 12.50 ) * ( 5.74 - 3.40 ) * 0.8550 ) 90.00 Degs.

= 0.499 cm Area Available in Inward Nozzle [A3]: = 2 * ti * min( h, Tl, 2.5 * ti) * fr2 = 2 * 2.7376 * ( 6.8440 ) * 0.8550 = 0.320 cm Area Available in Welds [A41 + A42 + A43]: = (Wo - Ar Lost)*Fr3+((Wi-can/0.707) - Ar Lost)*fr2 + Wp*fr4 = (0.5175 ) * 0.86 + (0.1412 ) * 0.86 + 0.0000 * 1.00 = 0.563 cm Area Available in Element [A5]: = (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4 = ( 97.6996 - 60.3250 ) * 8.0000 * 1.0000 = 2.990 cm UG-45 Wall Wall Wall Wall Wall Wall Minimum Nozzle Neck Thickness Requirement: [Int. Press.] Thickness for Internal/External pressures ta = 6.4036 Thickness per UG16(b), tr16b = 5.5000 Thickness, shell/head, internal pressure trb1 = 5.0286 Thickness tb1 = max(trb1, tr16b) = 5.5000 Thickness tb2 = max(trb2, tr16b) = 5.5000 Thickness per table UG-45 tb3 = 6.4200
54
Determine Nozzle Thickness candidate [tb]: = min[ tb3, max( tb1,tb2) ] = min[ 6.420 , max( 5.500 , 5.500 ) ] = 5.5000 mm. Minimum Wall Thickness of Nozzle Necks [tUG-45]: = max( ta, tb ) = max( 6.4036 , 5.5000 ) = 6.4036 mm. Available Nozzle Neck Thickness = 0.875 * 8.738 = 7.645 mm. --> OK Weld Size Calculations, Description: CN3B Intermediate Calc. for nozzle/shell Welds Tmin Intermediate Calc. for pad/shell Welds TminPad Results Per UW-16.1: Nozzle Weld Pad Weld Required Thickness 4.0163 = 0.7 * tmin. 2.5000 = 0.5*TminPad Actual Thickness 5.6560 = 0.7 * Wo mm. 5.6560 = 0.7 * Wp mm. 5.7376 5.0000 mm. mm.
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b) Weld Load [W]: = (A-A1+2*tn*fr1*(E1*t-tr))*Sv = (1.0247 - 1.4021 + 2 * 5.7376 * 0.8550 * (1.00 * 5.0000 - 2.0286 ) ) * 137 = 0.00 Kgf Note: F is always set to 1.0 throughout the calculation. Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv = ( 0.4989 + 2.9900 + 0.5632 - 0.5558 * 0.86 ) * 137 = 5528.08 Kgf Weld Load [W2]: = (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv = ( 0.4989 + 0.3204 + 0.6679 + ( 0.4906 ) ) * 137 = 2781.04 Kgf Weld Load [W3]: = (A2+A3+A4+A5+(2*tn*t*fr1))*S = ( 0.4989 + 0.3204 + 0.5632 + 2.9900 + ( 0.4906 ) ) * 137 = 6838.14 Kgf Strength of Connection Elements for Failure Path Analysis Shear, Outward Nozzle Weld [Sonw]: = (pi/2) * Dlo * Wo * 0.49 * Snw = ( 3.1416 / 2.0 ) * 60.3250 * 8.0000 * 0.49 * 117 = 4466. Kgf Shear, Inward Nozzle Weld [Sinw]: = (pi/2) * Dlo * Wo * 0.49 * Snw = ( 3.1416 / 2.0 ) * 60.3250 * 3.7573 * 0.49 * 117 = 2097. Kgf Shear, Pad Element Weld [Spew]: = (pi/2) * DP * WP * 0.49 * SEW = ( 3.1416 / 2.0 ) * 120.0000 * 8.0000 * 0.49 * 137 = 10390. Kgf Shear, Nozzle Wall [Snw]: = (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn = (3.1416 * 27.2937 ) * ( 8.7376 - 3.0000 ) * 0.7 * 117 = 4140. Kgf Tension, Pad Groove Weld [Tpgw]: = ( pi/2) * Dlo * Wgpn * 0.74 * Seg = (3.1416 / 2 ) * 60.3250 * 6.0000 * 0.74 * 137 = 5916. Kgf Tension, Shell Groove Weld [Tngw]: = (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng = ( 3.1416 / 2.0 ) * 60.3250 * ( 8.0000 - 3.0000 ) * 0.74 * 137 = 4930. Kgf Strength of Failure Paths: PATH11 = ( PATH22 = ( = ( PATH33 = ( = ( SPEW + SNW ) = ( 10390 + 4140 ) = 14530 Kgf Sonw + Tpgw + Tngw + Sinw ) 4465 + 5916 + 4930 + 2097 ) = 17409 Kgf Spew + Tngw + Sinw ) 10390 + 4930 + 2097 ) = 17417 Kgf
55
Summary of Failure Path Calculations: Path 1-1 = 14530 Kgf, must exceed W = 0 Kgf or W1 = 5528 Kgf Path 2-2 = 17409 Kgf, must exceed W = 0 Kgf or W2 = 2781 Kgf Path 3-3 = 17417 Kgf, must exceed W = 0 Kgf or W3 = 6838 Kgf

Maximum Allowable Pressure for this Nozzle at this Location: Converged Max. Allow. Pressure in Operating case 855.409 KPa.
56
Note: The MAWP of this junction was limited by the parent Shell/Head. The Drop for this Nozzle is : 17.1568 mm. The Cut Length for this Nozzle is, Drop + Ho + H + T : 178.2910 mm. ---------------------------------------------------------------------------------------------INPUT VALUES, Nozzle Description: N5 P Temp From : 350.000 150 20 KPa. C
Pressure for Reinforcement Calculations Temperature for Internal Pressure Shell Material Shell Allowable Stress at Temperature Shell Allowable Stress At Ambient Inside Diameter of Cylindrical Shell Shell Finished (Minimum) Thickness Shell Internal Corrosion Allowance Shell External Corrosion Allowance Distance from Bottom/Left Tangent
S Sa D t c co
SA-516 70 137.90 N./mm 137.90 N./mm 1600.00 8.0000 3.0000 0.0000 200.0000 -29.00 mm. mm. mm. mm. mm. C
User Entered Minimum Design Metal Temperature Type of Element Connected to the Shell : Nozzle Material Material UNS Number Material Specification/Type Allowable Stress at Temperature Allowable Stress At Ambient Diameter Basis (for tr calc only) Layout Angle Diameter Size and Thickness Basis Nominal Thickness Flange Material Flange Type Corrosion Allowance Joint Efficiency of Shell Seam at Nozzle Joint Efficiency of Nozzle Neck
Sn Sna
SA-106 B K03006 Smls. pipe 117.90 N./mm 117.90 N./mm OD 180.00 100.0000 Nominal XS
deg mm.
tn
SA-105 Weld Neck Flange can E1 En 3.0000 1.00 1.00 152.4000 8.0000 8.0000 15.0000 mm.
Outside Projection ho Weld leg size between Nozzle and Pad/Shell Wo Groove weld depth between Nozzle and Vessel Wgnv Inside Projection h
mm. mm. mm. mm.

Weld leg size, Inside Element to Shell Pad Material Pad Allowable Stress at Temperature Pad Allowable Stress At Ambient Wi 8.0000 mm. SA-516 70 137.90 N./mm 137.90 N./mm
57
Sp Spa
Diameter of Pad along vessel surface Thickness of Pad Weld leg size between Pad and Shell Groove weld depth between Pad and Nozzle Reinforcing Pad Width ASME Code Weld Type per UW-16 Class of attached Flange Grade of attached Flange
Dp te Wp Wgpn
210.0000 10.0000 6.0000 6.0000 47.8500 D 150 GR 1.1
mm. mm. mm. mm. mm.
The Pressure Design option was Design Pressure + static head. Nozzle Sketch (may not represent actual weld type/configuration) | | | | | | | | __________/| | ____/|__________\| | | \ | | | \ | | |________________\| | \| | |__| Insert Nozzle With Pad, with Inside projection Reinforcement CALCULATION, Description: N5 ASME Code, Section VIII, Division 1, 2010, UG-37 to UG-45 Actual Outside Diameter Used in Calculation Actual Thickness Used in Calculation Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press] = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (350.00*803.0000)/(137*1.00-0.6*350.00) = 2.0413 mm. Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (350.00*57.1500)/(117*1.00+0.4*350.00) = 0.1695 mm. Nozzle Reqd Thickness (Trn) Max(Setup File,Trn) 3.404 mm. 114.300 8.560 mm. mm.

UG-40, Limits of Reinforcement : [Internal Pressure] Parallel to Vessel Wall (Diameter Limit) Dl Parallel to Vessel Wall, opening length d Normal to Vessel Wall (Thickness Limit), pad side Tlwp Normal to Vessel Wall, Inward 206.3608 103.1804 12.5000 6.3995 mm. mm. mm. mm.
58
Note : The Pad diameter is greater than the Diameter Limit, the excess will not be considered . Weld Strength Reduction Factor [fr1]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855 Weld Strength Reduction Factor [fr2]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855 Weld Strength Reduction Factor [fr4]: = min( 1, Sp/S ) = min( 1, 137.9 /137.9 ) = 1.000 Weld Strength Reduction Factor [fr3]: = min( fr2, fr4 ) = min( 0.9 , 1.0 ) = 0.855 Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 Design External Area Required Ar 2.139 NA Area in Shell A1 3.005 NA Area in Nozzle Wall A2 0.461 NA Area in Inward Nozzle A3 0.280 NA Area in Welds A41+A42+A43 0.409 NA Area in Element A5 9.206 NA TOTAL AREA AVAILABLE Atot 13.361 NA The Internal Pressure Case Governs the Analysis. Nozzle Angle Used in Area Calculations The area available without a pad is Sufficient. The area available with the given pad is Sufficient. Area Required [A]: = ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) = (103.1804*2.0413*1.0+2*5.5598*2.0413*1.0*(1-0.86)) = 2.139 cm Reinforcement Areas per Figure UG-37.1 Area Available in Shell [A1]: = d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 ) = 103.180 ( 1.00 * 5.0000 - 1.0 * 2.041 ) - 2 * 5.560 ( 1.00 * 5.0000 - 1.0 * 2.0413 ) * ( 1 - 0.855 ) = 3.005 cm 90.00 Degs.

Area Available in Nozzle Wall Projecting Outward [A2]: = ( 2 * Tlwp ) * ( tn - trn ) * fr2 = ( 2 * 12.50 ) * ( 5.56 - 3.40 ) * 0.8550 ) = 0.461 cm Area Available in Inward Nozzle [A3]: = 2 * ti * min( h, Tl, 2.5 * ti) * fr2 = 2 * 2.5598 * ( 6.3995 ) * 0.8550 = 0.280 cm Area Available in Welds [A41 + A42 + A43]: = (Wo - Ar Lost)*Fr3+((Wi-can/0.707) - Ar Lost)*fr2 + Wp*fr4 = (0.3375 ) * 0.86 + (0.1412 ) * 0.86 + 0.0000 * 1.00 = 0.409 cm Area Available in Element [A5]: = (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4 = ( 206.3608 - 114.3000 ) * 10.0000 * 1.0000 = 9.206 cm UG-45 Wall Wall Wall Wall Wall Wall Minimum Nozzle Neck Thickness Requirement: [Int. Press.] Thickness for Internal/External pressures ta = 6.4036 Thickness per UG16(b), tr16b = 5.5000 Thickness, shell/head, internal pressure trb1 = 5.0413 Thickness tb1 = max(trb1, tr16b) = 5.5000 Thickness tb2 = max(trb2, tr16b) = 5.5000 Thickness per table UG-45 tb3 = 8.2700
59
Determine Nozzle Thickness candidate [tb]: = min[ tb3, max( tb1,tb2) ] = min[ 8.270 , max( 5.500 , 5.500 ) ] = 5.5000 mm. Minimum Wall Thickness of Nozzle Necks [tUG-45]: = max( ta, tb ) = max( 6.4036 , 5.5000 ) = 6.4036 mm. Available Nozzle Neck Thickness = 0.875 * 8.563 = 7.493 mm. --> OK Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations: MDMT of the Nozzle Neck to Flange Weld, ---------------------------------------------------------------------Govrn. thk, tg = 7.490 , tr = 0.169 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.038 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -29 C -104 C Curve: B Curve: B
MDMT of Nozzle Neck to Pad Weld for the Nozzle, ---------------------------------------------------------------------Govrn. thk, tg = 7.490 , tr = 0.169 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.038 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 -29 C

Min Metal Temp. at Required thickness (UCS 66.1) -104 C Curve: B MDMT of Nozzle Neck to Pad Weld for Reinforcement pad, ---------------------------------------------------------------------Govrn. thk, tg = 7.490 , tr = 0.169 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.038 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -29 C -104 C Curve: B
60
Curve: B
ANSI Flange MDMT including Temperature reduction per UCS-66.1: Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) Flange MDMT with Temp reduction per UCS-66(b)(1)(b) Flange MDMT with Temp reduction per UCS-66(b)(1)(c) Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is : Design Pressure/Ambient Rating = 350.00/1964.96 = 0.178 Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above as the calculated nozzle flange MDMT. Weld Size Calculations, Description: N5 Intermediate Calc. for nozzle/shell Welds Tmin Intermediate Calc. for pad/shell Welds TminPad Results Per UW-16.1: Nozzle Weld Pad Weld Required Thickness 3.8919 = 0.7 * tmin. 2.5000 = 0.5*TminPad Actual Thickness 5.6560 = 0.7 * Wo mm. 4.2420 = 0.7 * Wp mm. 5.5598 5.0000 mm. mm. -29 C -104 C -104 C
Maximum Allowable Pressure for this Nozzle at this Location: Converged Max. Allow. Pressure in Operating case 768.413
KPa.
Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 2.0439 mm. The Cut Length for this Nozzle is, Drop + Ho + H + T : 175.4000 mm. ---------------------------------------------------------------------------------------------INPUT VALUES, Nozzle Description: N6 P Temp From : 350.000 150 20 KPa. C
61
S Sa D t c co
User Entered Minimum Design Metal Temperature Type of Element Connected to the Shell : Nozzle Material Material UNS Number Material Specification/Type Allowable Stress at Temperature Allowable Stress At Ambient Diameter Basis (for tr calc only) Layout Angle Diameter Size and Thickness Basis Nominal Thickness Flange Material Flange Type Corrosion Allowance Joint Efficiency of Shell Seam at Nozzle Joint Efficiency of Nozzle Neck
Sn Sna
deg mm.
tn
SA-105 Weld Neck Flange can E1 En 3.0000 1.00 1.00 152.4000 8.0000 8.0000 15.0000 8.0000 mm.
Outside Projection ho Weld leg size between Nozzle and Pad/Shell Wo Groove weld depth between Nozzle and Vessel Wgnv Inside Projection h Weld leg size, Inside Element to Shell Wi Pad Material [Normalized] Pad Allowable Stress at Temperature Pad Allowable Stress At Ambient Diameter of Pad along vessel surface
mm. mm. mm. mm. mm.
Sp Spa Dp
SA-516 70 137.90 N./mm 137.90 N./mm 180.0000 mm.

Thickness of Pad Weld leg size between Pad and Shell Groove weld depth between Pad and Nozzle Reinforcing Pad Width ASME Code Weld Type per UW-16 Class of attached Flange Grade of attached Flange te Wp Wgpn 10.0000 6.0000 6.0000 45.5500 None 150 GR 1.1 mm. mm. mm. mm.
62
The Pressure Design option was Design Pressure + static head. Nozzle Sketch (may not represent actual weld type/configuration) | | | | | | | | __________/| | ____/|__________\| | | \ | | | \ | | |________________\| | \| | |__| Insert Nozzle With Pad, with Inside projection
Reinforcement CALCULATION, Description: N6 ASME Code, Section VIII, Division 1, 2010, UG-37 to UG-45 Actual Outside Diameter Used in Calculation Actual Thickness Used in Calculation Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press] = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (350.00*803.0000)/(137*1.00-0.6*350.00) = 2.0413 mm. Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (350.00*44.4500)/(117*1.00+0.4*350.00) = 0.1318 mm. Nozzle Reqd Thickness (Trn) Max(Setup File,Trn) 3.404 mm. 88.900 7.620 mm. mm.
159.3200 79.6600 12.5000 4.0500
mm. mm. mm. mm.

Note : The Pad diameter is greater than the Diameter Limit, the excess will not be considered . Weld Strength Reduction Factor [fr1]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855 Weld Strength Reduction Factor [fr2]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855 Weld Strength Reduction Factor [fr4]: = min( 1, Sp/S ) = min( 1, 137.9 /137.9 ) = 1.000 Weld Strength Reduction Factor [fr3]: = min( fr2, fr4 ) = min( 0.9 , 1.0 ) = 0.855 Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 Design External Area Required Ar 1.653 NA Area in Shell A1 2.317 NA Area in Nozzle Wall A2 0.260 NA Area in Inward Nozzle A3 0.112 NA Area in Welds A41+A42+A43 0.409 NA Area in Element A5 7.042 NA TOTAL AREA AVAILABLE Atot 10.141 NA
63
The Internal Pressure Case Governs the Analysis. Nozzle Angle Used in Area Calculations The area available without a pad is Sufficient. The area available with the given pad is Sufficient. Area Required [A]: = ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) = (79.6600*2.0413*1.0+2*4.6200*2.0413*1.0*(1-0.86)) = 1.653 cm Reinforcement Areas per Figure UG-37.1 Area Available in Shell [A1]: = d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 ) = 79.660 ( 1.00 * 5.0000 - 1.0 * 2.041 ) - 2 * 4.620 ( 1.00 * 5.0000 - 1.0 * 2.0413 ) * ( 1 - 0.855 ) = 2.317 cm Area Available in Nozzle Wall Projecting Outward [A2]: = ( 2 * Tlwp ) * ( tn - trn ) * fr2 90.00 Degs.

= ( 2 * 12.50 ) * ( 4.62 - 3.40 ) * 0.8550 ) = 0.260 cm Area Available in Inward Nozzle [A3]: = 2 * ti * min( h, Tl, 2.5 * ti) * fr2 = 2 * 1.6200 * ( 4.0500 ) * 0.8550 = 0.112 cm Area Available in Welds [A41 + A42 + A43]: = (Wo - Ar Lost)*Fr3+((Wi-can/0.707) - Ar Lost)*fr2 + Wp*fr4 = (0.3375 ) * 0.86 + (0.1412 ) * 0.86 + 0.0000 * 1.00 = 0.409 cm Area Available in Element [A5]: = (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4 = ( 159.3200 - 88.9000 ) * 10.0000 * 1.0000 = 7.042 cm UG-45 Wall Wall Wall Wall Wall Wall Minimum Nozzle Neck Thickness Requirement: [Int. Press.] Thickness for Internal/External pressures ta = 6.4036 Thickness per UG16(b), tr16b = 5.5000 Thickness, shell/head, internal pressure trb1 = 5.0413 Thickness tb1 = max(trb1, tr16b) = 5.5000 Thickness tb2 = max(trb2, tr16b) = 5.5000 Thickness per table UG-45 tb3 = 7.8000
64
Determine Nozzle Thickness candidate [tb]: = min[ tb3, max( tb1,tb2) ] = min[ 7.800 , max( 5.500 , 5.500 ) ] = 5.5000 mm. Minimum Wall Thickness of Nozzle Necks [tUG-45]: = max( ta, tb ) = max( 6.4036 , 5.5000 ) = 6.4036 mm. Available Nozzle Neck Thickness = 0.875 * 7.635 = 6.680 mm. --> OK Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations: MDMT of the Nozzle Neck to Flange Weld, ---------------------------------------------------------------------Govrn. thk, tg = 6.668 , tr = 0.132 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.036 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -48 C -104 C Curve: C Curve: C
MDMT of Nozzle Neck to Pad Weld for the Nozzle, ---------------------------------------------------------------------Govrn. thk, tg = 6.668 , tr = 0.132 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.036 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) MDMT of Nozzle Neck to Pad Weld for Reinforcement pad, -48 C -104 C
Curve: D

---------------------------------------------------------------------Govrn. thk, tg = 6.668 , tr = 0.132 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.036 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -48 C -104 C Curve: D
65
MDMT of Shell to Pad Weld at Pad OD for pad, ---------------------------------------------------------------------Govrn. thk, tg = 8.000 , tr = 2.041 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.408 , Temp. Reduction = 56 C Min Metal Temp. w/o impact per UCS-66 -48 C
Curve: C
Weld Size Calculations, Description: N6 Intermediate Calc. for nozzle/shell Welds Tmin Intermediate Calc. for pad/shell Welds TminPad Results Per UW-16.1: Nozzle Weld Pad Weld Required Thickness 3.2340 = 0.7 * tmin. 2.5000 = 0.5*TminPad Actual Thickness 5.6560 = 0.7 * Wo mm. 4.2420 = 0.7 * Wp mm. 4.6200 5.0000 mm. mm.
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b) Weld Load [W]: = (A-A1+2*tn*fr1*(E1*t-tr))*Sv

= (1.6534 - 2.3173 + 2 * 4.6200 * 0.8550 * (1.00 * 5.0000 - 2.0413 ) ) * 137 = 0.00 Kgf Note: F is always set to 1.0 throughout the calculation. Weld Load [W1]: = (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv = ( 0.2600 + 7.0420 + 0.4093 - 0.5558 * 0.86 ) * 137 = 10673.57 Kgf Weld Load [W2]: = (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv = ( 0.2600 + 0.1122 + 0.6679 + ( 0.3950 ) ) * 137 = 2018.00 Kgf Weld Load [W3]: = (A2+A3+A4+A5+(2*tn*t*fr1))*S = ( 0.2600 + 0.1122 + 0.4093 + 7.0420 + ( 0.3950 ) ) * 137 = 11556.51 Kgf Strength of Connection Elements for Failure Path Analysis Shear, Outward Nozzle Weld [Sonw]: = (pi/2) * Dlo * Wo * 0.49 * Snw = ( 3.1416 / 2.0 ) * 88.9000 * 8.0000 * 0.49 * 117 = 6581. Kgf Shear, Inward Nozzle Weld [Sinw]: = (pi/2) * Dlo * Wo * 0.49 * Snw = ( 3.1416 / 2.0 ) * 88.9000 * 3.7573 * 0.49 * 117 = 3091. Kgf Shear, Pad Element Weld [Spew]: = (pi/2) * DP * WP * 0.49 * SEW = ( 3.1416 / 2.0 ) * 180.0000 * 6.0000 * 0.49 * 137 = 11689. Kgf Shear, Nozzle Wall [Snw]: = (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn = (3.1416 * 42.1400 ) * ( 7.6200 - 3.0000 ) * 0.7 * 117 = 5147. Kgf Tension, Pad Groove Weld [Tpgw]: = ( pi/2) * Dlo * Wgpn * 0.74 * Seg = (3.1416 / 2 ) * 88.9000 * 6.0000 * 0.74 * 137 = 8718. Kgf
66
Tension, Shell Groove Weld [Tngw]: = (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng = ( 3.1416 / 2.0 ) * 88.9000 * ( 8.0000 - 3.0000 ) * 0.74 * 137 = 7265. Kgf Strength of Failure Paths: PATH11 = ( SPEW + SNW ) = ( 11688 + 5147 ) = 16836 Kgf

PATH22 = = PATH33 = = ( ( ( ( Sonw + Tpgw + Tngw + Sinw ) 6581 + 8718 + 7265 + 3090 ) = 25656 Kgf Spew + Tngw + Sinw ) 11688 + 7265 + 3090 ) = 22045 Kgf
67
KPa.
Note: The MAWP of this junction was limited by the parent Shell/Head. The Drop for this Nozzle is : 1.2358 mm. The Cut Length for this Nozzle is, Drop + Ho + H + T : 175.4000 mm. ---------------------------------------------------------------------------------------------INPUT VALUES, Nozzle Description: CN1 P Temp From : 350.000 150 20 KPa. C
S Sa D t c co
User Entered Minimum Design Metal Temperature Type of Element Connected to the Shell : Nozzle Material Material UNS Number Material Specification/Type Allowable Stress at Temperature Allowable Stress At Ambient Diameter Basis (for tr calc only) Layout Angle Diameter
Sn Sna
SA-106 B K03006 Smls. pipe 117.90 N./mm 117.90 N./mm OD 0.00 50.0000
deg mm.
Size and Thickness Basis Nominal Thickness
tn
Nominal 160

Flange Material Flange Type Corrosion Allowance Joint Efficiency of Shell Seam at Nozzle Joint Efficiency of Nozzle Neck SA-105 Weld Neck Flange can E1 En 3.0000 1.00 1.00 152.4000 8.0000 8.0000 0.0000 0.0000 None Yes 150 GR 1.1 mm.
68
Outside Projection ho Weld leg size between Nozzle and Pad/Shell Wo Groove weld depth between Nozzle and Vessel Wgnv Inside Projection h Weld leg size, Inside Element to Shell Wi ASME Code Weld Type per UW-16 Use Appendix 1-9 as Alternative (Div. 1 only) Class of attached Flange Grade of attached Flange
mm. mm. mm. mm. mm.
The Pressure Design option was Design Pressure + static head. Nozzle Sketch (may not represent actual weld type/configuration) | | | | | | | | ____________/| | | \ | | | \ | | |____________\|__| Insert Nozzle No Pad, no Inside projection Reinforcement CALCULATION, Description: CN1 ASME Code, Section VIII, Division 1, 2010, UG-37 to UG-45 Actual Outside Diameter Used in Calculation Actual Thickness Used in Calculation Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press] = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (350.00*803.0000)/(137*1.00-0.6*350.00) = 2.0413 mm. Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (350.00*30.1625)/(117*1.00+0.4*350.00) = 0.0894 mm. Nozzle Reqd Thickness (Trn) Max(Setup File,Trn) 3.404 mm. 60.325 8.738 mm. mm.
69
Results for Alternative Nozzle Reinforcement, Appendix 1-9 UG-40, Limits of Reinforcement : [Internal Pressure] Parallel to Vessel Wall (Diameter Limit) Dl Parallel to Vessel Wall, opening length d Normal to Vessel Wall (Thickness Limit), no pad Tlnp Weld Strength Reduction Factor [fr1]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855 Weld Strength Reduction Factor [fr2]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855 Weld Strength Reduction Factor [fr3]: = min( fr2, fr4 ) = min( 0.9 , 1.0 ) = 0.855 Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 Design External Area Required Ar 1.031 NA Area in Shell A1 1.396 NA Area in Nozzle Wall A2 0.499 NA Area in Inward Nozzle A3 0.000 NA Area in Welds A41+A42+A43 0.547 NA Area in Element A5 0.000 NA TOTAL AREA AVAILABLE Atot 2.442 NA The Internal Pressure Case Governs the Analysis. Nozzle Angle Used in Area Calculations The area available without a pad is Sufficient. Area Required [A]: = ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) = (48.8498*2.0413*1.0+2*5.7376*2.0413*1.0*(1-0.86)) = 1.031 cm Reinforcement Areas per Figure UG-37.1 Area Available in Shell [A1]: = d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 ) = 48.850 ( 1.00 * 5.0000 - 1.0 * 2.041 ) - 2 * 5.738 ( 1.00 * 5.0000 - 1.0 * 2.0413 ) * ( 1 - 0.855 ) = 1.396 cm Area Available in Nozzle Projecting Outward [A2]: 90.00 Degs.
97.6996 48.8498 12.5000
mm. mm. mm.

= ( 2 * tlnp ) * ( tn - trn ) * fr2 = ( 2 * 12.50 ) * ( 5.74 - 3.40 ) * 0.8550 ) = 0.499 cm Area Available in Inward Weld + Outward Weld [A41 + A43]: = Wo * fr2 + ( Wi-can/0.707 ) * fr2 = 8.0000 * 0.8550 + ( 0.0000 ) * 0.8550 = 0.547 cm UG-45 Wall Wall Wall Wall Wall Wall Minimum Nozzle Neck Thickness Requirement: [Int. Press.] Thickness for Internal/External pressures ta = 6.4036 Thickness per UG16(b), tr16b = 5.5000 Thickness, shell/head, internal pressure trb1 = 5.0413 Thickness tb1 = max(trb1, tr16b) = 5.5000 Thickness tb2 = max(trb2, tr16b) = 5.5000 Thickness per table UG-45 tb3 = 6.4200
70
MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), ---------------------------------------------------------------------Govrn. thk, tg = 7.645 , tr = 0.089 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.019 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) Governing MDMT of all the sub-joints of this Junction : -48 C -104 C -104 C
ANSI Flange MDMT including Temperature reduction per UCS-66.1: Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) Flange MDMT with Temp reduction per UCS-66(b)(1)(b) Flange MDMT with Temp reduction per UCS-66(b)(1)(c) Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is : Design Pressure/Ambient Rating = 350.00/1964.96 = 0.178 -29 C -104 C -104 C

Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above as the calculated nozzle flange MDMT.
71
Weld Size Calculations, Description: CN1 Intermediate Calc. for nozzle/shell Welds Tmin 5.0000 mm.
Results Per UW-16.1: Nozzle Weld Required Thickness 3.5000 = 0.7 * tmin. Actual Thickness 5.6560 = 0.7 * Wo mm.
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b) Weld Load [W]: = (A-A1+2*tn*fr1*(E1*t-tr))*Sv = (1.0311 - 1.3961 + 2 * 5.7376 * 0.8550 * (1.00 * 5.0000 - 2.0413 ) ) * 137 = 0.00 Kgf Note: F is always set to 1.0 throughout the calculation. Weld Load [W1]: = (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv = ( 0.4989 + 0.0000 + 0.5472 - 0.0000 * 0.86 ) * 137 = 1470.98 Kgf Weld Load [W2]: = (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv = ( 0.4989 + 0.0000 + 0.5472 + ( 0.4906 ) ) * 137 = 2160.79 Kgf Weld Load [W3]: = (A2+A3+A4+A5+(2*tn*t*fr1))*S = ( 0.4989 + 0.0000 + 0.5472 + 0.0000 + ( 0.4906 ) ) * 137 = 2160.79 Kgf Strength of Connection Elements for Failure Path Analysis Shear, Outward Nozzle Weld [Sonw]: = (pi/2) * Dlo * Wo * 0.49 * Snw = ( 3.1416 / 2.0 ) * 60.3250 * 8.0000 * 0.49 * 117 = 4466. Kgf Shear, Nozzle Wall [Snw]: = (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn = (3.1416 * 27.2937 ) * ( 8.7376 - 3.0000 ) * 0.7 * 117 = 4140. Kgf Tension, Shell Groove Weld [Tngw]: = (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng = ( 3.1416 / 2.0 ) * 60.3250 * ( 8.0000 - 3.0000 ) * 0.74 * 137

= 4930. Kgf Strength of Failure Paths: PATH11 = ( PATH22 = ( = ( PATH33 = ( = ( SONW Sonw 4465 Sonw 4465 + + + + + SNW ) = ( 4465 + 4140 ) = 8606 Kgf Tpgw + Tngw + Sinw ) 0 + 4930 + 0 ) = 9395 Kgf Tngw + Sinw ) 4930 + 0 ) = 9395 Kgf
72
Summary of Failure Path Calculations: Path 1-1 = 8606 Kgf, must exceed W = 0 Kgf or W1 = 1470 Kgf Path 2-2 = 9395 Kgf, must exceed W = 0 Kgf or W2 = 2160 Kgf Path 3-3 = 9395 Kgf, must exceed W = 0 Kgf or W3 = 2160 Kgf
KPa.
S Sa D t c co
User Entered Minimum Design Metal Temperature Type of Element Connected to the Shell : Nozzle Material Material UNS Number Material Specification/Type Allowable Stress at Temperature Allowable Stress At Ambient Diameter Basis (for tr calc only) Layout Angle Diameter
Sn Sna
SA-106 B K03006 Smls. pipe 117.90 N./mm 117.90 N./mm OD 0.00 80.0000
deg mm.

Size and Thickness Basis Nominal Thickness Flange Material Flange Type Corrosion Allowance Joint Efficiency of Shell Seam at Nozzle Joint Efficiency of Nozzle Neck tn Nominal 160
73
SA-105 Weld Neck Flange can E1 En 3.0000 1.00 1.00 152.4000 8.0000 8.0000 15.0000 8.0000 SA-516 70 137.90 137.90 180.0000 10.0000 mm.
Outside Projection ho Weld leg size between Nozzle and Pad/Shell Wo Groove weld depth between Nozzle and Vessel Wgnv Inside Projection h Weld leg size, Inside Element to Shell Wi Pad Material [Normalized] Pad Allowable Stress at Temperature Pad Allowable Stress At Ambient Diameter of Pad along vessel surface Thickness of Pad
mm. mm. mm. mm. mm.
Sp Spa Dp te
N./mm N./mm mm. mm.
Weld leg size between Pad and Shell Groove weld depth between Pad and Nozzle Reinforcing Pad Width ASME Code Weld Type per UW-16 Class of attached Flange Grade of attached Flange
Wp Wgpn
6.0000 6.0000 45.5500 None 150 GR 1.1
mm. mm. mm.
The Pressure Design option was Design Pressure + static head. Nozzle Sketch (may not represent actual weld type/configuration) | | | | | | | | __________/| | ____/|__________\| | | \ | | | \ | | |________________\| | \| | |__| Insert Nozzle With Pad, with Inside projection Reinforcement CALCULATION, Description: N8 ASME Code, Section VIII, Division 1, 2010, UG-37 to UG-45 Actual Outside Diameter Used in Calculation Actual Thickness Used in Calculation 88.900 11.125 mm. mm.

Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press] = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (350.00*803.0000)/(137*1.00-0.6*350.00) = 2.0413 mm. Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (350.00*44.4500)/(117*1.00+0.4*350.00) = 0.1318 mm. Nozzle Reqd Thickness (Trn) Max(Setup File,Trn) 3.404 mm.
74
145.2992 72.6496 12.5000 12.0000
mm. mm. mm. mm.
Note : The Pad diameter is greater than the Diameter Limit, the excess will not be considered . Weld Strength Reduction Factor [fr1]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855 Weld Strength Reduction Factor [fr2]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855 Weld Strength Reduction Factor [fr4]: = min( 1, Sp/S ) = min( 1, 137.9 /137.9 ) = 1.000 Weld Strength Reduction Factor [fr3]: = min( fr2, fr4 ) = min( 0.9 , 1.0 ) = 0.855 Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 Design External Area Required Ar 1.531 NA Area in Shell A1 2.080 NA Area in Nozzle Wall A2 1.009 NA Area in Inward Nozzle A3 1.052 NA Area in Welds A41+A42+A43 0.409 NA Area in Element A5 5.640 NA TOTAL AREA AVAILABLE Atot 10.190 NA The Internal Pressure Case Governs the Analysis. Nozzle Angle Used in Area Calculations 90.00 Degs.

The area available without a pad is Sufficient. The area available with the given pad is Sufficient. Area Required [A]: = ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) = (72.6496*2.0413*1.0+2*8.1252*2.0413*1.0*(1-0.86)) = 1.531 cm Reinforcement Areas per Figure UG-37.1 Area Available in Shell [A1]: = d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 ) = 72.650 ( 1.00 * 5.0000 - 1.0 * 2.041 ) - 2 * 8.125 ( 1.00 * 5.0000 - 1.0 * 2.0413 ) * ( 1 - 0.855 ) = 2.080 cm Area Available in Nozzle Wall Projecting Outward [A2]: = ( 2 * Tlwp ) * ( tn - trn ) * fr2 = ( 2 * 12.50 ) * ( 8.13 - 3.40 ) * 0.8550 ) = 1.009 cm Area Available in Inward Nozzle [A3]: = 2 * ti * min( h, Tl, 2.5 * ti) * fr2 = 2 * 5.1252 * ( 12.0000 ) * 0.8550 = 1.052 cm Area Available in Welds [A41 + A42 + A43]: = (Wo - Ar Lost)*Fr3+((Wi-can/0.707) - Ar Lost)*fr2 + Wp*fr4 = (0.3375 ) * 0.86 + (0.1412 ) * 0.86 + 0.0000 * 1.00 = 0.409 cm Area Available in Element [A5]: = (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4 = ( 145.2992 - 88.9000 ) * 10.0000 * 1.0000 = 5.640 cm UG-45 Wall Wall Wall Wall Wall Wall Minimum Nozzle Neck Thickness Requirement: [Int. Press.] Thickness for Internal/External pressures ta = 6.4036 Thickness per UG16(b), tr16b = 5.5000 Thickness, shell/head, internal pressure trb1 = 5.0413 Thickness tb1 = max(trb1, tr16b) = 5.5000 Thickness tb2 = max(trb2, tr16b) = 5.5000 Thickness per table UG-45 tb3 = 7.8000
75
Determine Nozzle Thickness candidate [tb]: = min[ tb3, max( tb1,tb2) ] = min[ 7.800 , max( 5.500 , 5.500 ) ] = 5.5000 mm. Minimum Wall Thickness of Nozzle Necks [tUG-45]: = max( ta, tb ) = max( 6.4036 , 5.5000 ) = 6.4036 mm. Available Nozzle Neck Thickness = 0.875 * 11.118 = 9.728 mm. --> OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations: MDMT of the Nozzle Neck to Flange Weld, ---------------------------------------------------------------------Govrn. thk, tg = 9.735 , tr = 0.132 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.020 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -45 C -104 C Curve: C Curve: C
76
Curve: D
Curve: D
MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), ---------------------------------------------------------------------Govrn. thk, tg = 8.000 , tr = 2.041 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.408 , Temp. Reduction = 56 C Min Metal Temp. w/o impact per UCS-66 Governing MDMT of the Nozzle Governing MDMT of the Reinforcement Pad Governing MDMT of all the sub-joints of this Junction : : : -48 C -48 C -48 C -48 C
Curve: C
ANSI Flange MDMT including Temperature reduction per UCS-66.1: Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) Flange MDMT with Temp reduction per UCS-66(b)(1)(b) Flange MDMT with Temp reduction per UCS-66(b)(1)(c) Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is : -29 C -104 C -104 C

Design Pressure/Ambient Rating = 350.00/1964.96 = 0.178 Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above as the calculated nozzle flange MDMT. Weld Size Calculations, Description: N8 Intermediate Calc. for nozzle/shell Welds Tmin Intermediate Calc. for pad/shell Welds TminPad Results Per UW-16.1: Nozzle Weld Pad Weld Required Thickness 5.6876 = 0.7 * tmin. 2.5000 = 0.5*TminPad Actual Thickness 5.6560 = 0.7 * Wo mm. 4.2420 = 0.7 * Wp mm. 8.1252 5.0000 mm. mm.
77
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b) Weld Load [W]: = (A-A1+2*tn*fr1*(E1*t-tr))*Sv = (1.5311 - 2.0798 + 2 * 8.1252 * 0.8550 * (1.00 * 5.0000 - 2.0413 ) ) * 137 = 0.00 Kgf Note: F is always set to 1.0 throughout the calculation. Weld Load [W1]: = (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv = ( 1.0092 + 5.6399 + 0.4093 - 0.5558 * 0.86 ) * 137 = 9755.57 Kgf Weld Load [W2]: = (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv = ( 1.0092 + 1.0517 + 0.6679 + ( 0.6947 ) ) * 137 = 4814.06 Kgf Weld Load [W3]: = (A2+A3+A4+A5+(2*tn*t*fr1))*S = ( 1.0092 + 1.0517 + 0.4093 + 5.6399 + ( 0.6947 ) ) * 137 = 12381.02 Kgf
Strength of Connection Elements for Failure Path Analysis Shear, Outward Nozzle Weld [Sonw]: = (pi/2) * Dlo * Wo * 0.49 * Snw = ( 3.1416 / 2.0 ) * 88.9000 * 8.0000 * 0.49 * 117 = 6581. Kgf Shear, Inward Nozzle Weld [Sinw]: = (pi/2) * Dlo * Wo * 0.49 * Snw = ( 3.1416 / 2.0 ) * 88.9000 * 3.7573 * 0.49 * 117 = 3091. Kgf Shear, Pad Element Weld [Spew]: = (pi/2) * DP * WP * 0.49 * SEW

= ( 3.1416 / 2.0 ) * 180.0000 * 6.0000 * 0.49 * 137 = 11689. Kgf Shear, Nozzle Wall [Snw]: = (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn = (3.1416 * 40.3874 ) * ( 11.1252 - 3.0000 ) * 0.7 * 117 = 8676. Kgf Tension, Pad Groove Weld [Tpgw]: = ( pi/2) * Dlo * Wgpn * 0.74 * Seg = (3.1416 / 2 ) * 88.9000 * 6.0000 * 0.74 * 137 = 8718. Kgf Tension, Shell Groove Weld [Tngw]: = (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng = ( 3.1416 / 2.0 ) * 88.9000 * ( 8.0000 - 3.0000 ) * 0.74 * 137 = 7265. Kgf Strength of Failure Paths: PATH11 = ( PATH22 = ( = ( PATH33 = ( = ( SPEW + SNW ) = ( 11688 + 8676 ) = 20365 Kgf Sonw + Tpgw + Tngw + Sinw ) 6581 + 8718 + 7265 + 3090 ) = 25656 Kgf Spew + Tngw + Sinw ) 11688 + 7265 + 3090 ) = 22045 Kgf
78
KPa.
Note: The MAWP of this junction was limited by the parent Shell/Head. The Drop for this Nozzle is : 1.2358 mm. The Cut Length for this Nozzle is, Drop + Ho + H + T : 175.4000 mm. ----------------------------------------------------------------------------------------------
INPUT VALUES,
Nozzle Description: M1 P Temp
From : 350.000 150 SA-516 70
20 KPa. C
Pressure for Reinforcement Calculations Temperature for Internal Pressure Shell Material

Shell Allowable Stress at Temperature Shell Allowable Stress At Ambient Inside Diameter of Cylindrical Shell Shell Finished (Minimum) Thickness Shell Internal Corrosion Allowance Shell External Corrosion Allowance Distance from Bottom/Left Tangent User Entered Minimum Design Metal Temperature Type of Element Connected to the Shell : Nozzle Material Material UNS Number Material Specification/Type Allowable Stress at Temperature Allowable Stress At Ambient Diameter Basis (for tr calc only) Layout Angle Diameter Size and Thickness Basis Nominal Thickness Flange Material Flange Type Corrosion Allowance Joint Efficiency of Shell Seam at Nozzle Joint Efficiency of Nozzle Neck SA-106 B K03006 Smls. pipe 117.90 N./mm 117.90 N./mm OD 90.00 600.0000 Nominal STD S Sa D t c co 137.90 137.90 1600.00 8.0000 3.0000 0.0000 2600.0000 -29.00 N./mm N./mm mm. mm. mm. mm. mm. C
79
Sn Sna
deg mm.
tn
SA-105 Weld Neck Flange can E1 En 3.0000 1.00 1.00 252.0000 10.0000 8.0000 25.0000 8.0000 SA-516 70 137.90 137.90 1150.0000 10.0000 6.0000 6.0000 270.2000 D mm.
Outside Projection ho Weld leg size between Nozzle and Pad/Shell Wo Groove weld depth between Nozzle and Vessel Wgnv Inside Projection h Weld leg size, Inside Element to Shell Wi Pad Material [Normalized] Pad Allowable Stress at Temperature Pad Allowable Stress At Ambient Diameter of Pad along vessel surface Thickness of Pad Weld leg size between Pad and Shell Groove weld depth between Pad and Nozzle Reinforcing Pad Width ASME Code Weld Type per UW-16 This is a Manway or Access Opening. Class of attached Flange Grade of attached Flange
mm. mm. mm. mm. mm.
150 GR 1.1
The Pressure Design option was Design Pressure + static head. Nozzle Sketch (may not represent actual weld type/configuration)

| | | | | | | | __________/| | ____/|__________\| | | \ | | | \ | | |________________\| | \| | |__| Insert Nozzle With Pad, with Inside projection Reinforcement CALCULATION, Description: M1 ASME Code, Section VIII, Division 1, 2010, UG-37 to UG-45 Actual Outside Diameter Used in Calculation Actual Thickness Used in Calculation Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press] = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (350.00*803.0000)/(137*1.00-0.6*350.00) = 2.0413 mm. Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (350.00*304.8000)/(117*1.00+0.4*350.00) = 0.9038 mm. Nozzle Reqd Thickness (Trn) Max(Setup File,Trn) 4.064 mm. 609.600 9.525 mm. mm.
80
UG-40, Limits of Reinforcement : [Internal Pressure] Parallel to Vessel Wall (Diameter Limit) Dl Parallel to Vessel Wall, opening length d Normal to Vessel Wall (Thickness Limit), pad side Tlwp Weld Strength Reduction Factor [fr1]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855 Weld Strength Reduction Factor [fr2]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855 Weld Strength Reduction Factor [fr4]: = min( 1, Sp/S ) = min( 1, 137.9 /137.9 ) = 1.000 Weld Strength Reduction Factor [fr3]:
1193.1000 596.5500 12.5000
mm. mm. mm.

= min( fr2, fr4 ) = min( 0.9 , 1.0 ) = 0.855 Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 Design External Area Required Ar 12.216 NA Area in Shell A1 17.594 NA Area in Nozzle Wall A2 0.526 NA Area in Inward Nozzle A3 0.531 NA Area in Welds A41+A42+A43 0.855 NA Area in Element A5 54.040 NA TOTAL AREA AVAILABLE Atot 73.546 NA The Internal Pressure Case Governs the Analysis. Nozzle Angle Used in Area Calculations The area available without a pad is Sufficient. The area available with the given pad is Sufficient. Area Required [A]: = ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) = (596.5500*2.0413*1.0+2*6.5250*2.0413*1.0*(1-0.86)) = 12.216 cm Reinforcement Areas per Figure UG-37.1 Area Available in Shell [A1]: = d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 ) = 596.550 ( 1.00 * 5.0000 - 1.0 * 2.041 ) - 2 * 6.525 ( 1.00 * 5.0000 - 1.0 * 2.0413 ) * ( 1 - 0.855 ) = 17.594 cm Area Available in Nozzle Wall Projecting Outward [A2]: = ( 2 * Tlwp ) * ( tn - trn ) * fr2 = ( 2 * 12.50 ) * ( 6.52 - 4.06 ) * 0.8550 ) = 0.526 cm Area Available in Inward Nozzle [A3]: = 2 * ti * min( h, Tl, 2.5 * ti) * fr2 = 2 * 3.5250 * ( 8.8125 ) * 0.8550 = 0.531 cm Area Available in Welds [A41 + A42 + A43]: = (Wo - Ar Lost)*Fr3+((Wi-can/0.707) - Ar Lost)*fr2 + Wp*fr4 = (0.4375 ) * 0.86 + (0.1412 ) * 0.86 + 36.0000 * 1.00 = 0.855 cm Area Available in Element [A5]: = (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4 = ( 1150.0000 - 609.6000 ) * 10.0000 * 1.0000 = 54.040 cm UG-45 Wall Wall Wall Minimum Nozzle Neck Thickness Requirement: [Int. Press.] Thickness for Internal/External pressures ta = 7.0640 mm. Thickness per UG16(b), tr16b = 5.5000 mm. Thickness, shell/head, internal pressure trb1 = 5.0413 mm. 90.00 Degs.
81

Wall Thickness Wall Thickness Wall Thickness per table UG-45 tb1 = max(trb1, tr16b) = 5.5000 mm. tb2 = max(trb2, tr16b) = 5.5000 mm. tb3 = 11.3400 mm.
82
Curve: D
Curve: D
MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), ---------------------------------------------------------------------Govrn. thk, tg = 8.000 , tr = 2.041 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.408 , Temp. Reduction = 56 C Min Metal Temp. w/o impact per UCS-66 -48 C
Curve: C

Governing MDMT of the Nozzle Governing MDMT of the Reinforcement Pad Governing MDMT of all the sub-joints of this Junction : : : -48 C -48 C -48 C
83
ANSI Flange MDMT including Temperature reduction per UCS-66.1: Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) Flange MDMT with Temp reduction per UCS-66(b)(1)(b) -29 C -104 C
Flange MDMT with Temp reduction per UCS-66(b)(1)(c) Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is : Design Pressure/Ambient Rating = 350.00/1964.96 = 0.178
-104 C
Nozzle Calculations per App. 1-10: Thickness of Nozzle [tn]: = thickness - corrosion allowance = 9.525 - 3.000 = 6.525 mm. Effective Pressure Radius [Reff]: = Di/2 + corrosion allowance = 1600.000 /2 + 3.000 = 803.000 mm.
Internal Pressure Case:
Effective Length of Vessel Wall [LR]: Note : Pad Thk >= 0.5T and Pad Width >= 8(Shell Thk + Pad Thk) = 8 * ( t + te ) = 8 * ( 5.000 + 10.000 ) = 120.000 mm. Thickness Limit Candidate [LH1]: = t + 0.78 * sqrt( Rn * tn ) = 5.000 + 0.78 * sqrt( 298.275 * 6.525 ) = 39.411 mm. Thickness Limit Candidate [LH2]: = Lpr1 + t = 252.000 + 5.000 = 257.000 mm. Thickness Limit Candidate [LH3]: = 8 * ( t + te ) = 8 * ( 5.000 + 10.000 ) = 120.000 mm. Effective Nozzle Wall Length Outside the Vessel [LH]: = min[ LH1, LH2, LH3 ] = min[ 39.411 , 257.000 , 120.000 )

= 39.411 mm. Thickness Limit Candidate, Inside [LI1]: = 0.78 * sqrt( Rn * tn ) = 0.78 * sqrt( 298.275 * 6.525 ) = 34.411 mm. Nozzle Projection from the Inside of the Vessel Wall [Lpr2, LI2]: = LI - c = 5.000 - 3.000 = 22.000 mm. Thickness Limit Candidate, Inside [LI3]: = 8 * ( t + te ) = 8 * ( 5.000 + 10.000 ) = 120.000 mm. Effective Nozzle Wall Length Inside the Vessel [LI]: = min( LI1, LI2, LI3 ) = min( 34.411 , 22.000 , 120.000 ) = 22.000 mm. Effective Vessel Thickness [teff]: = t + te = 5.000 + 10.000 = 15.000 mm. Determine Parameter [Lamda]: = min( 10, ( Dn + Tn )/( sqrt( ( Di + teff ) * teff )) ) = min( 10, (596.55 + 6.525 )/( sqrt((1606.00 + 15.000 ) * 15.000 )) ) = 3.868 Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) : Area Contributed by the Vessel Wall [A1]: = t * LR * max( Lamda/4, 1 ) = 5.000 * 120.000 * max( 3.868 /4, 1 ) = 6.000 cm Area Contributed by the Nozzle Outside the Vessel Wall [A2]: = tn * LH = 6.525 * 39.411 = 2.572 cm Area Contributed by the Nozzle Inside the Vessel Wall [A3]: = ( tn - c ) * L1 = ( 6.525 - 3.000 ) * 22.000 = 0.775 cm Area Contributed by the Inside Fillet Weld [A43]: = 0.5 * Leg432 = 0.5 * 3.7572 = 0.071 cm Area Contributed by the Outside Fillet Weld [A41]: = 0.5 * Leg412 = 0.5 * 10.0002 = 0.500 cm
84

Area Contributed by the Reinforcing Pad [A5]: = min( W * te , LR * te ) = min( 270.200 * 10.000 , 120.000 * 10.000 ) = 12.000 cm The = = = total area contributed by A1 through A5 [AT]: A1 + frn( A2 + A3 ) + A41 + A42 + A43 + frp( A5 ) 6.000+1.000(2.572+0.775)+0.500+0.000+0.071+1.000(12.000) 21.918 cm Local Primary Membrane Stress [Sallow]: S * E 137.900 * 1.000 N./mm
85
Allowable = 1.5 * = 1.5 * = 206.9
Determine Force acting on the Nozzle [fN]: = P * Rn * ( LH - t ) = 350.000 * 298.275 * ( 39.411 - 5.000 ) = 366.3 Kgf Determine Force acting on the Shell [fS]: = P * Reff * ( LR + tn ) = 350.000 * 803.000 * ( 120.000 + 6.525 ) = 3626.2 Kgf Discontinuity Force from Internal Pressure [fY]: = P * Reff * Rnc = 350.000 * 803.000 * 298.275 = 8548.6 Kgf Area Resisting Internal Pressure [Ap]: = Rn( LH - t ) + Reff( LR + tn + Rnc ) = 298.275 ( 39.411 - 5.000 ) + 803.000 ( 120.000 + 6.525 + 298.275 ) = 3513.8 cm Maximum Allowable Working Pressure Candidate [Pmax1]: = Sallow /( 2 * Ap/AT - Rxs/teff ) = 206.850 /( 2 * 3513.783 /21.918 - 803.000 /15.000 ) = 774.4 KPa. Maximum Allowable Working Pressure Candidate [Pmax2]: = S[t/Reff] = 137.900 [5.000 /803.000 ] = 858.6 KPa. Maximum Allowable Working Pressure [Pmax]: = min( Pmax1, Pmax2 ) = min( 774.379 , 858.605 ) = 774.379 KPa. Average Primary Membrane Stress [SigmaAvg]: = ( fN + fS + fY ) / AT = ( 366.332 + 3626.239 + 8548.640 ) / 21.918 = 56.114 N./mm General Primary Membrane Stress [SigmaCirc]: = P * Reff / teff

= 350.000 * 803.000 / 15.000 = 18.7 N./mm Maximum Local Primary Membrane Stress [PL]: = max( 2 * SigmaAvg - SigmaCirc, SigmaCirc ) = max( 2 * 56.114 - 18.738 , 18.738 ) = 93.5 N./mm Summary of Nozzle Pressure/Stress Results: Allowed Local Primary Membrane Stress Sallow Local Primary Membrane Stress PL Maximum Allowable Working Pressure Pmax
86
206.85 93.49 774.38
N./mm N./mm KPa.
Strength of Nozzle Attachment Welds per 1-10 and U-2(g) Discontinuity Force Factor [ky]: = ( Rnc + tn ) / Rnc = ( 298.275 + 6.525 ) / 298.275 = 1.022 For Inserted Nozzles Weld Length of Nozzle to Shell Weld [Ltau]: = pi/2 * ( Rn + tn ) = pi/2 * ( 298.275 + 6.525 ) = 478.779 mm. Weld Length of Pad to Shell Weld [LtauP]: = pi/2 * ( Rn + tn + W ) = pi/2 * ( 298.275 + 6.525 + 270.200 ) = 903.208 mm. Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]: = 7.071, 4.243, 2.657, mm. Weld Load Value [fwelds]: = min( fy * ky, 1.5 * Sn( A2 + A3 ) ) = min( 8548.640 * 1.022 , 1.5 * 117.905 ( 2.572 + 0.775 ) ) = 6036.077 Kgf Discontinuity Force [fws]: = fwelds * ky * t * S / ( t * S + te * Sp ) = 6036.1*1.02*5.000*137.900/(5.000*137.900+10.000*137.900) = 2056.040 Kgf Discontinuity Force [fwp]: = fwelds * ky * te * Sp / ( t * S + te * Sp ) = 6036.1*1.02*10.000*137.900/(5.000*137.900+10.000*137.900) = 4112.080 Kgf Shear Stress [tau1]: = fws / ( Ltau * ( 0.6 * tw1 + 0.49 * L43T ) ) = 2056.040 / ( 478.779 * ( 0.6 * 5.000 + 0.49 * 2.657 ) ) = 9.790 N./mm Shear Stress [tau2]: = fwp / ( Ltau * ( 0.6 * tw2 + 0.49 * L41T ) ) = 4112.080 / ( 478.779 * ( 0.6 * 6.000 + 0.49 * 7.071 ) ) = 11.922 N./mm

Shear Stress [tau3]: = fwp / ( Ltau * ( 0.49 * L42T ) ) = 4112.080 / ( 903.208 * ( 0.49 * 4.243 ) ) = 21.477 N./mm Maximum Shear Stress in the Welds: = max( tau1, tau2, tau3 ) = max( 9.790 , 11.922 , 21.477 ) = 21.5 must be less than or equal to 137.9 N./mm Shear Stress in the Nozzle Wall [taun]: = ( Pl - P * Rn/tn ) * te / ( 1.4 * tn ) = ( 93.491 - 0.350 * 298.275 /6.525 ) * 10.000 / ( 1.4 * 6.525 ) = 84.8 must be less than or equal to 176.9 N./mm Weld Size Calculations, Description: M1 Intermediate Calc. for nozzle/shell Welds Tmin Intermediate Calc. for pad/shell Welds TminPad 6.5250 5.0000 mm. mm.
87
Results Per UW-16.1: Nozzle Weld Pad Weld Required Thickness 4.5675 = 0.7 * tmin. 2.5000 = 0.5*TminPad Actual Thickness 7.0700 = 0.7 * Wo mm. 4.2420 = 0.7 * Wp mm.
KPa.
Pressure for Reinforcement Calculations Temperature for Internal Pressure Shell Material Shell Allowable Stress at Temperature Shell Allowable Stress At Ambient Inside Diameter of Cylindrical Shell Shell Finished (Minimum) Thickness Shell Internal Corrosion Allowance Shell External Corrosion Allowance
S Sa D t c co
SA-516 70 137.90 N./mm 137.90 N./mm 1600.00 8.0000 3.0000 0.0000 mm. mm. mm. mm.

Distance from Bottom/Left Tangent User Entered Minimum Design Metal Temperature Type of Element Connected to the Shell : Nozzle Material Material UNS Number Material Specification/Type Allowable Stress at Temperature Allowable Stress At Ambient Diameter Basis (for tr calc only) Layout Angle Diameter Size and Thickness Basis Nominal Thickness Flange Material Flange Type Corrosion Allowance Joint Efficiency of Shell Seam at Nozzle Joint Efficiency of Nozzle Neck SA-106 B K03006 Smls. pipe 117.90 N./mm 117.90 N./mm OD 0.00 50.0000 Nominal 160 2600.0000 -29.00 mm. C
88
Sn Sna
deg mm.
tn
SA-105 Weld Neck Flange can E1 En 3.0000 1.00 1.00 152.4000 8.0000 8.0000 0.0000 mm.
Outside Projection ho Weld leg size between Nozzle and Pad/Shell Wo Groove weld depth between Nozzle and Vessel Wgnv Inside Projection h
mm. mm. mm. mm.
Weld leg size, Inside Element to Shell Wi ASME Code Weld Type per UW-16 Use Appendix 1-9 as Alternative (Div. 1 only) Class of attached Flange Grade of attached Flange
0.0000 D Yes 150 GR 1.1
mm.
The Pressure Design option was Design Pressure + static head. Nozzle Sketch (may not represent actual weld type/configuration) | | | | | | | | ____________/| | | \ | | | \ | | |____________\|__| Insert Nozzle No Pad, no Inside projection Reinforcement CALCULATION, Description: N9

ASME Code, Section VIII, Division 1, 2010, UG-37 to UG-45 Actual Outside Diameter Used in Calculation Actual Thickness Used in Calculation Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press] = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (350.00*803.0000)/(137*1.00-0.6*350.00) = 2.0413 mm. Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (350.00*30.1625)/(117*1.00+0.4*350.00) = 0.0894 mm. Nozzle Reqd Thickness (Trn) Max(Setup File,Trn) 3.404 mm. 60.325 8.738 mm. mm.
89
Results for Alternative Nozzle Reinforcement, Appendix 1-9 UG-40, Limits of Reinforcement : [Internal Pressure] Parallel to Vessel Wall (Diameter Limit) Dl Parallel to Vessel Wall, opening length d Normal to Vessel Wall (Thickness Limit), no pad Tlnp Weld Strength Reduction Factor [fr1]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855 Weld Strength Reduction Factor [fr2]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855 Weld Strength Reduction Factor [fr3]: = min( fr2, fr4 ) = min( 0.9 , 1.0 ) = 0.855 Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 Design External Area Required Ar 1.031 NA Area in Shell A1 1.396 NA Area in Nozzle Wall A2 0.499 NA Area in Inward Nozzle A3 0.000 NA Area in Welds A41+A42+A43 0.547 NA Area in Element A5 0.000 NA TOTAL AREA AVAILABLE Atot 2.442 NA The Internal Pressure Case Governs the Analysis. Nozzle Angle Used in Area Calculations 90.00 Degs.
97.6996 48.8498 12.5000
mm. mm. mm.

The area available without a pad is Sufficient. Area Required [A]: = ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) = (48.8498*2.0413*1.0+2*5.7376*2.0413*1.0*(1-0.86)) = 1.031 cm Reinforcement Areas per Figure UG-37.1 Area Available in Shell [A1]: = d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 ) = 48.850 ( 1.00 * 5.0000 - 1.0 * 2.041 ) - 2 * 5.738 ( 1.00 * 5.0000 - 1.0 * 2.0413 ) * ( 1 - 0.855 ) = 1.396 cm Area Available in Nozzle Projecting Outward [A2]: = ( 2 * tlnp ) * ( tn - trn ) * fr2 = ( 2 * 12.50 ) * ( 5.74 - 3.40 ) * 0.8550 ) = 0.499 cm Area Available in Inward Weld + Outward Weld [A41 + A43]: = Wo * fr2 + ( Wi-can/0.707 ) * fr2 = 8.0000 * 0.8550 + ( 0.0000 ) * 0.8550 = 0.547 cm UG-45 Wall Wall Wall Wall Wall Wall Minimum Nozzle Neck Thickness Requirement: [Int. Press.] Thickness for Internal/External pressures ta = 6.4036 Thickness per UG16(b), tr16b = 5.5000 Thickness, shell/head, internal pressure trb1 = 5.0413 Thickness tb1 = max(trb1, tr16b) = 5.5000 Thickness tb2 = max(trb2, tr16b) = 5.5000 Thickness per table UG-45 tb3 = 6.4200
90
MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), ----------------------------------------------------------------------

Govrn. thk, tg = 7.645 , tr = 0.089 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.019 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) Governing MDMT of all the sub-joints of this Junction : -48 C -104 C -104 C
91
ANSI Flange MDMT including Temperature reduction per UCS-66.1: Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) Flange MDMT with Temp reduction per UCS-66(b)(1)(b) Flange MDMT with Temp reduction per UCS-66(b)(1)(c) Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is : Design Pressure/Ambient Rating = 350.00/1964.96 = 0.178 Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above as the calculated nozzle flange MDMT. Weld Size Calculations, Description: N9 Intermediate Calc. for nozzle/shell Welds Results Per UW-16.1: Nozzle Weld Required Thickness 3.5000 = 0.7 * tmin. Actual Thickness 5.6560 = 0.7 * Wo mm. Tmin 5.0000 mm. -29 C -104 C -104 C
KPa.
Pressure for Reinforcement Calculations Temperature for Internal Pressure Shell Material Shell Allowable Stress at Temperature Shell Allowable Stress At Ambient
S Sa
SA-516 70 137.90 N./mm 137.90 N./mm
Inside Diameter of Cylindrical Shell Shell Finished (Minimum) Thickness Shell Internal Corrosion Allowance Shell External Corrosion Allowance Distance from Bottom/Left Tangent
D t c co
1600.00 8.0000 3.0000 0.0000 3600.0002
mm. mm. mm. mm. mm.

User Entered Minimum Design Metal Temperature Type of Element Connected to the Shell : Nozzle Material Material UNS Number Material Specification/Type Allowable Stress at Temperature Allowable Stress At Ambient Diameter Basis (for tr calc only) Layout Angle Diameter Size and Thickness Basis Nominal Thickness Flange Material Flange Type Corrosion Allowance Joint Efficiency of Shell Seam at Nozzle Joint Efficiency of Nozzle Neck SA-106 B K03006 Smls. pipe 117.90 N./mm 117.90 N./mm OD 0.00 100.0000 Nominal XS -29.00 C
92
Sn Sna
deg mm.
tn
SA-105 Weld Neck Flange can E1 En 3.0000 1.00 1.00 152.4000 8.0000 8.0000 15.0000 8.0000 SA-516 70 137.90 137.90 210.0000 10.0000 6.0000 6.0000 47.8500 D 150 GR 1.1 mm.
mm. mm. mm. mm. mm.
The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration) | | | | | | | | __________/| | ____/|__________\| | | \ | | | \ | | |________________\| | \| | |__| Insert Nozzle With Pad, with Inside projection Reinforcement CALCULATION, Description: N3 ASME Code, Section VIII, Division 1, 2010, UG-37 to UG-45 Actual Outside Diameter Used in Calculation Actual Thickness Used in Calculation Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press] = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (350.00*803.0000)/(137*1.00-0.6*350.00) = 2.0413 mm. Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (350.00*57.1500)/(117*1.00+0.4*350.00) = 0.1695 mm. Nozzle Reqd Thickness (Trn) Max(Setup File,Trn) 3.404 mm. 114.300 8.560 mm. mm.
93
206.3608 103.1804 12.5000 6.3995
mm. mm. mm. mm.
Note : The Pad diameter is greater than the Diameter Limit, the excess will not be considered . Weld Strength Reduction Factor [fr1]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855 Weld Strength Reduction Factor [fr2]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855 Weld Strength Reduction Factor [fr4]:

= min( 1, Sp/S ) = min( 1, 137.9 /137.9 ) = 1.000 Weld Strength Reduction Factor [fr3]: = min( fr2, fr4 ) = min( 0.9 , 1.0 ) = 0.855 Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 Design External Area Required Ar 2.139 NA Area in Shell A1 3.005 NA Area in Nozzle Wall A2 0.461 NA Area in Inward Nozzle A3 0.280 NA Area in Welds A41+A42+A43 0.409 NA Area in Element A5 9.206 NA TOTAL AREA AVAILABLE Atot 13.361 NA The Internal Pressure Case Governs the Analysis. Nozzle Angle Used in Area Calculations The area available without a pad is Sufficient. The area available with the given pad is Sufficient. Area Required [A]: = ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) = (103.1804*2.0413*1.0+2*5.5598*2.0413*1.0*(1-0.86)) = 2.139 cm Reinforcement Areas per Figure UG-37.1 Area Available in Shell [A1]: = d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 ) = 103.180 ( 1.00 * 5.0000 - 1.0 * 2.041 ) - 2 * 5.560 ( 1.00 * 5.0000 - 1.0 * 2.0413 ) * ( 1 - 0.855 ) = 3.005 cm Area Available in Nozzle Wall Projecting Outward [A2]: = ( 2 * Tlwp ) * ( tn - trn ) * fr2 = ( 2 * 12.50 ) * ( 5.56 - 3.40 ) * 0.8550 ) = 0.461 cm Area Available in Inward Nozzle [A3]: = 2 * ti * min( h, Tl, 2.5 * ti) * fr2 = 2 * 2.5598 * ( 6.3995 ) * 0.8550 = 0.280 cm Area Available in Welds [A41 + A42 + A43]: = (Wo - Ar Lost)*Fr3+((Wi-can/0.707) - Ar Lost)*fr2 + Wp*fr4 = (0.3375 ) * 0.86 + (0.1412 ) * 0.86 + 0.0000 * 1.00 = 0.409 cm Area Available in Element [A5]: = (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4 = ( 206.3608 - 114.3000 ) * 10.0000 * 1.0000 = 9.206 cm 90.00 Degs.
94

UG-45 Wall Wall Wall Minimum Nozzle Neck Thickness Requirement: [Int. Press.] Thickness for Internal/External pressures ta = 6.4036 mm. Thickness per UG16(b), tr16b = 5.5000 mm. Thickness, shell/head, internal pressure trb1 = 5.0413 mm.
95
Wall Thickness Wall Thickness Wall Thickness per table UG-45
tb1 = max(trb1, tr16b) = 5.5000 mm. tb2 = max(trb2, tr16b) = 5.5000 mm. tb3 = 8.2700 mm.
Curve: B
Curve: B

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), ---------------------------------------------------------------------Govrn. thk, tg = 7.490 , tr = 0.169 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.038 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) Governing MDMT of the Nozzle : -48 C -104 C -104 C Curve: C
96
Governing MDMT of the Reinforcement Pad Governing MDMT of all the sub-joints of this Junction
: :
-48 C -48 C
KPa.
Pressure for Reinforcement Calculations Temperature for Internal Pressure Shell Material Shell Allowable Stress at Temperature
SA-516 70 137.90 N./mm

Shell Allowable Stress At Ambient Inside Diameter of Cylindrical Shell Shell Finished (Minimum) Thickness Shell Internal Corrosion Allowance Shell External Corrosion Allowance Distance from Bottom/Left Tangent User Entered Minimum Design Metal Temperature Type of Element Connected to the Shell : Nozzle Material Material UNS Number Material Specification/Type Allowable Stress at Temperature SA-106 B K03006 Smls. pipe 117.90 N./mm Sa D t c co 137.90 1600.00 8.0000 3.0000 0.0000 4200.0000 -29.00 N./mm mm. mm. mm. mm. mm. C
97
Sn
Allowable Stress At Ambient Diameter Basis (for tr calc only) Layout Angle Diameter Size and Thickness Basis Nominal Thickness Flange Material Flange Type Corrosion Allowance Joint Efficiency of Shell Seam at Nozzle Joint Efficiency of Nozzle Neck
Sna
117.90 OD 0.00 80.0000 Nominal 160
N./mm
deg mm.
tn
mm. mm. mm. mm. mm.

98
145.2992 72.6496 12.5000 9.0000
mm. mm. mm. mm.
Note : The Pad diameter is greater than the Diameter Limit, the excess will not be considered . Weld Strength Reduction Factor [fr1]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855 Weld Strength Reduction Factor [fr2]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855 Weld Strength Reduction Factor [fr4]:

= min( 1, Sp/S ) = min( 1, 137.9 /137.9 ) = 1.000 Weld Strength Reduction Factor [fr3]: = min( fr2, fr4 ) = min( 0.9 , 1.0 ) = 0.855 Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 Design External Area Required Ar 1.531 NA Area in Shell A1 2.080 NA Area in Nozzle Wall A2 1.009 NA Area in Inward Nozzle A3 0.789 NA Area in Welds A41+A42+A43 0.495 NA Area in Element A5 5.640 NA TOTAL AREA AVAILABLE Atot 10.012 NA The Internal Pressure Case Governs the Analysis. Nozzle Angle Used in Area Calculations The area available without a pad is Sufficient. The area available with the given pad is Sufficient. 90.00 Degs.
99
Area Required [A]: = ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) = (72.6496*2.0413*1.0+2*8.1252*2.0413*1.0*(1-0.86)) = 1.531 cm Reinforcement Areas per Figure UG-37.1 Area Available in Shell [A1]: = d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 ) = 72.650 ( 1.00 * 5.0000 - 1.0 * 2.041 ) - 2 * 8.125 ( 1.00 * 5.0000 - 1.0 * 2.0413 ) * ( 1 - 0.855 ) = 2.080 cm Area Available in Nozzle Wall Projecting Outward [A2]: = ( 2 * Tlwp ) * ( tn - trn ) * fr2 = ( 2 * 12.50 ) * ( 8.13 - 3.40 ) * 0.8550 ) = 1.009 cm Area Available in Inward Nozzle [A3]: = 2 * ti * min( h, Tl, 2.5 * ti) * fr2 = 2 * 5.1252 * ( 9.0000 ) * 0.8550 = 0.789 cm Area Available in Welds [A41 + A42 + A43]: = (Wo - Ar Lost)*Fr3+((Wi-can/0.707) - Ar Lost)*fr2 + Wp*fr4 = (0.4375 ) * 0.86 + (0.1412 ) * 0.86 + 0.0000 * 1.00 = 0.495 cm Area Available in Element [A5]:
100 Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1
= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4 = ( 145.2992 - 88.9000 ) * 10.0000 * 1.0000 = 5.640 cm UG-45 Wall Wall Wall Wall Wall Wall Minimum Nozzle Neck Thickness Requirement: [Int. Press.] Thickness for Internal/External pressures ta = 6.4036 Thickness per UG16(b), tr16b = 5.5000 Thickness, shell/head, internal pressure trb1 = 5.0413 Thickness tb1 = max(trb1, tr16b) = 5.5000 Thickness tb2 = max(trb2, tr16b) = 5.5000 Thickness per table UG-45 tb3 = 7.8000
Curve: B
Curve: B
MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), ---------------------------------------------------------------------Govrn. thk, tg = 8.000 , tr = 2.041 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.408 , Temp. Reduction = 56 C Min Metal Temp. w/o impact per UCS-66 Governing MDMT of the Nozzle Governing MDMT of the Reinforcement Pad Governing MDMT of all the sub-joints of this Junction : : : -48 C -48 C -48 C -48 C Curve: C
KPa.
Note: The MAWP of this junction was limited by the parent Shell/Head. The Drop for this Nozzle is : 1.2358 mm. The Cut Length for this Nozzle is, Drop + Ho + H + T : 172.4000 mm. ---------------------------------------------------------------------------------------------INPUT VALUES, Nozzle Description: N7A P Temp From : 350.000 150 20 KPa. C
Pressure for Reinforcement Calculations Temperature for Internal Pressure Shell Material Shell Allowable Stress at Temperature Shell Allowable Stress At Ambient
S Sa
SA-516 70 137.90 N./mm 137.90 N./mm
Inside Diameter of Cylindrical Shell Shell Finished (Minimum) Thickness Shell Internal Corrosion Allowance Shell External Corrosion Allowance Distance from Bottom/Left Tangent User Entered Minimum Design Metal Temperature Type of Element Connected to the Shell : Nozzle Material Material UNS Number Material Specification/Type Allowable Stress at Temperature Allowable Stress At Ambient Diameter Basis (for tr calc only) Layout Angle Diameter Size and Thickness Basis Nominal Thickness Flange Material Flange Type Corrosion Allowance Joint Efficiency of Shell Seam at Nozzle Joint Efficiency of Nozzle Neck SA-106 B K03006 Smls. pipe 117.90 N./mm 117.90 N./mm OD 180.00 50.0000 Nominal 160 D t c co 1600.00 8.0000 3.0000 0.0000 700.8000 -29.00 mm. mm. mm. mm. mm. C
Sn Sna
deg mm.
tn
SA-105 Weld Neck Flange can E1 En 3.0000 1.00 1.00 152.4000 8.0000 8.0000 0.0000 0.0000 D Yes 150 mm.
Outside Projection ho Weld leg size between Nozzle and Pad/Shell Wo Groove weld depth between Nozzle and Vessel Wgnv Inside Projection h Weld leg size, Inside Element to Shell Wi ASME Code Weld Type per UW-16 Use Appendix 1-9 as Alternative (Div. 1 only) Class of attached Flange
mm. mm. mm. mm. mm.
Grade of attached Flange
GR 1.1
The Pressure Design option was Design Pressure + static head. Nozzle Sketch (may not represent actual weld type/configuration) | | | | ____________/| | | | | |
| \ | | | \ | | |____________\|__| Insert Nozzle No Pad, no Inside projection Reinforcement CALCULATION, Description: N7A ASME Code, Section VIII, Division 1, 2010, UG-37 to UG-45 Actual Outside Diameter Used in Calculation Actual Thickness Used in Calculation Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press] = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (350.00*803.0000)/(137*1.00-0.6*350.00) = 2.0413 mm. Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (350.00*30.1625)/(117*1.00+0.4*350.00) = 0.0894 mm. Nozzle Reqd Thickness (Trn) Max(Setup File,Trn) 3.404 mm. 60.325 8.738 mm. mm.
Results for Alternative Nozzle Reinforcement, Appendix 1-9 There was an applicability error applying the rules of Appendix 1-9.
UG-40, Limits of Reinforcement : [Internal Pressure] Parallel to Vessel Wall (Diameter Limit) Dl Parallel to Vessel Wall, opening length d Normal to Vessel Wall (Thickness Limit), no pad Tlnp Weld Strength Reduction Factor [fr1]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855 Weld Strength Reduction Factor [fr2]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855
97.6996 48.8498 12.5000
mm. mm. mm.
Weld Strength Reduction Factor [fr3]: = min( fr2, fr4 ) = min( 0.9 , 1.0 ) = 0.855 Results of Nozzle Reinforcement Area Calculations:
AREA AVAILABLE, A1 to A5 Area Required Ar Area in Shell A1 Area in Nozzle Wall A2 Area in Inward Nozzle A3 Area in Welds A41+A42+A43 Area in Element A5 TOTAL AREA AVAILABLE Atot Design 1.031 1.396 0.499 0.000 0.547 0.000 2.442 External NA NA NA NA NA NA NA Mapnc NA NA NA NA NA NA NA cm cm cm cm cm cm cm
The Internal Pressure Case Governs the Analysis. Nozzle Angle Used in Area Calculations The area available without a pad is Sufficient. Area Required [A]: = ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) = (48.8498*2.0413*1.0+2*5.7376*2.0413*1.0*(1-0.86)) = 1.031 cm Reinforcement Areas per Figure UG-37.1 Area Available in Shell [A1]: = d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 ) = 48.850 ( 1.00 * 5.0000 - 1.0 * 2.041 ) - 2 * 5.738 ( 1.00 * 5.0000 - 1.0 * 2.0413 ) * ( 1 - 0.855 ) = 1.396 cm Area Available in Nozzle Projecting Outward [A2]: = ( 2 * tlnp ) * ( tn - trn ) * fr2 = ( 2 * 12.50 ) * ( 5.74 - 3.40 ) * 0.8550 ) = 0.499 cm Area Available in Inward Weld + Outward Weld [A41 + A43]: = Wo * fr2 + ( Wi-can/0.707 ) * fr2 = 8.0000 * 0.8550 + ( 0.0000 ) * 0.8550 = 0.547 cm UG-45 Wall Wall Wall Wall Wall Wall Minimum Nozzle Neck Thickness Requirement: [Int. Press.] Thickness for Internal/External pressures ta = 6.4036 Thickness per UG16(b), tr16b = 5.5000 Thickness, shell/head, internal pressure trb1 = 5.0413 Thickness tb1 = max(trb1, tr16b) = 5.5000 Thickness tb2 = max(trb2, tr16b) = 5.5000 Thickness per table UG-45 tb3 = 6.4200 90.00 Degs.
Determine Nozzle Thickness candidate [tb]: = min[ tb3, max( tb1,tb2) ] = min[ 6.420 , max( 5.500 , 5.500 ) ] = 5.5000 mm. Minimum Wall Thickness of Nozzle Necks [tUG-45]: = max( ta, tb ) = max( 6.4036 , 5.5000 ) = 6.4036 mm. Available Nozzle Neck Thickness = 0.875 * 8.738 = 7.645 mm. --> OK
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations: MDMT of the Nozzle Neck to Flange Weld, ---------------------------------------------------------------------Govrn. thk, tg = 7.645 , tr = 0.089 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.019 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -48 C -104 C Curve: C Curve: C
Weld Size Calculations, Description: N7A Intermediate Calc. for nozzle/shell Welds Results Per UW-16.1: Nozzle Weld Required Thickness 3.5000 = 0.7 * tmin. Actual Thickness 5.6560 = 0.7 * Wo mm. Tmin 5.0000 mm.
KPa.
Pressure for Reinforcement Calculations Temperature for Internal Pressure
Shell Material Shell Allowable Stress at Temperature SA-516 70 137.90 N./mm
Shell Allowable Stress At Ambient Inside Diameter of Cylindrical Shell Shell Finished (Minimum) Thickness Shell Internal Corrosion Allowance Shell External Corrosion Allowance Distance from Bottom/Left Tangent User Entered Minimum Design Metal Temperature Type of Element Connected to the Shell : Nozzle Material Material UNS Number Material Specification/Type Allowable Stress at Temperature Allowable Stress At Ambient Diameter Basis (for tr calc only) Layout Angle Diameter Size and Thickness Basis Nominal Thickness Flange Material Flange Type Corrosion Allowance Joint Efficiency of Shell Seam at Nozzle Joint Efficiency of Nozzle Neck
Sa D t c co
137.90 1600.00 8.0000 3.0000 0.0000 1999.9999 -29.00
N./mm mm. mm. mm. mm. mm. C
Sn Sna
deg mm.
tn
mm. mm. mm. mm. mm.
206.3608 103.1804 12.5000 6.3995
mm. mm. mm. mm.
Note : The Pad diameter is greater than the Diameter Limit, the
excess will not be considered . Weld Strength Reduction Factor [fr1]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855 Weld Strength Reduction Factor [fr2]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855 Weld Strength Reduction Factor [fr4]: = min( 1, Sp/S ) = min( 1, 137.9 /137.9 ) = 1.000 Weld Strength Reduction Factor [fr3]: = min( fr2, fr4 ) = min( 0.9 , 1.0 ) = 0.855 Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 Design External Area Required Ar 2.139 NA Area in Shell A1 3.005 NA Area in Nozzle Wall A2 0.461 NA Area in Inward Nozzle A3 0.280 NA Area in Welds A41+A42+A43 0.409 NA Area in Element A5 9.206 NA TOTAL AREA AVAILABLE Atot 13.361 NA The Internal Pressure Case Governs the Analysis. Nozzle Angle Used in Area Calculations The area available without a pad is Sufficient. The area available with the given pad is Sufficient. Area Required [A]: = ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) = (103.1804*2.0413*1.0+2*5.5598*2.0413*1.0*(1-0.86)) = 2.139 cm Reinforcement Areas per Figure UG-37.1 Area Available in Shell [A1]: = d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 ) = 103.180 ( 1.00 * 5.0000 - 1.0 * 2.041 ) - 2 * 5.560 ( 1.00 * 5.0000 - 1.0 * 2.0413 ) * ( 1 - 0.855 ) = 3.005 cm Area Available in Nozzle Wall Projecting Outward [A2]: = ( 2 * Tlwp ) * ( tn - trn ) * fr2 = ( 2 * 12.50 ) * ( 5.56 - 3.40 ) * 0.8550 ) = 0.461 cm 90.00 Degs.
Area Available in Inward Nozzle [A3]: = 2 * ti * min( h, Tl, 2.5 * ti) * fr2 = 2 * 2.5598 * ( 6.3995 ) * 0.8550 = 0.280 cm Area Available in Welds [A41 + A42 + A43]: = (Wo - Ar Lost)*Fr3+((Wi-can/0.707) - Ar Lost)*fr2 + Wp*fr4 = (0.3375 ) * 0.86 + (0.1412 ) * 0.86 + 0.0000 * 1.00 = 0.409 cm Area Available in Element [A5]: = (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4 = ( 206.3608 - 114.3000 ) * 10.0000 * 1.0000 = 9.206 cm UG-45 Wall Wall Wall Minimum Nozzle Neck Thickness Requirement: [Int. Press.] Thickness for Internal/External pressures ta = 6.4036 mm. Thickness per UG16(b), tr16b = 5.5000 mm. Thickness, shell/head, internal pressure trb1 = 5.0413 mm.
Wall Thickness Wall Thickness Wall Thickness per table UG-45
tb1 = max(trb1, tr16b) = 5.5000 mm. tb2 = max(trb2, tr16b) = 5.5000 mm. tb3 = 8.2700 mm.
MDMT of Nozzle Neck to Pad Weld for Reinforcement pad, ----------------------------------------------------------------------
Curve: B
Govrn. thk, tg = 7.490 , tr = 0.169 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.038 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -29 C -104 C Curve: B
MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), ---------------------------------------------------------------------Govrn. thk, tg = 7.490 , tr = 0.169 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.038 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) Governing MDMT of the Nozzle : -48 C -104 C -104 C
Curve: C
Governing MDMT of the Reinforcement Pad Governing MDMT of all the sub-joints of this Junction
: :
-48 C -48 C
KPa.
Note: The MAWP of this junction was limited by the parent Shell/Head. The Drop for this Nozzle is : 2.0439 mm. The Cut Length for this Nozzle is, Drop + Ho + H + T : 175.4000 mm. ---------------------------------------------------------------------------------------------INPUT VALUES, Nozzle Description: N7B P Temp From : 350.000 150 20 KPa. C
S Sa D t c co
User Entered Minimum Design Metal Temperature Type of Element Connected to the Shell : Nozzle Material Material UNS Number
SA-106 B K03006
Material Specification/Type Allowable Stress at Temperature Allowable Stress At Ambient Diameter Basis (for tr calc only) Layout Angle Diameter Size and Thickness Basis Nominal Thickness Flange Material Flange Type Corrosion Allowance Joint Efficiency of Shell Seam at Nozzle Joint Efficiency of Nozzle Neck
Sn Sna
Smls. pipe 117.90 117.90 OD 180.00 50.0000 Nominal 160
N./mm N./mm
deg mm.
tn
Outside Projection ho Weld leg size between Nozzle and Pad/Shell Wo Groove weld depth between Nozzle and Vessel Wgnv Inside Projection h Weld leg size, Inside Element to Shell Wi
mm. mm. mm. mm. mm.
ASME Code Weld Type per UW-16 Use Appendix 1-9 as Alternative (Div. 1 only) Class of attached Flange Grade of attached Flange D Yes 150 GR 1.1
The Pressure Design option was Design Pressure + static head. Nozzle Sketch (may not represent actual weld type/configuration) | | | | | | | | ____________/| | | \ | | | \ | | |____________\|__| Insert Nozzle No Pad, no Inside projection Reinforcement CALCULATION, Description: N7B ASME Code, Section VIII, Division 1, 2010, UG-37 to UG-45 Actual Outside Diameter Used in Calculation Actual Thickness Used in Calculation Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press] = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (350.00*803.0000)/(137*1.00-0.6*350.00) = 2.0413 mm. Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] 60.325 8.738 mm. mm.
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (350.00*30.1625)/(117*1.00+0.4*350.00) = 0.0894 mm. Nozzle Reqd Thickness (Trn) Max(Setup File,Trn) 3.404 mm.
UG-40, Limits of Reinforcement : [Internal Pressure] Parallel to Vessel Wall (Diameter Limit) Dl Parallel to Vessel Wall, opening length d Normal to Vessel Wall (Thickness Limit), no pad Tlnp
97.6996 48.8498 12.5000
mm. mm. mm.
Weld Strength Reduction Factor [fr1]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855 Weld Strength Reduction Factor [fr2]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855 Weld Strength Reduction Factor [fr3]: = min( fr2, fr4 ) = min( 0.9 , 1.0 ) = 0.855 Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 Design External Area Required Ar 1.031 NA Area in Shell A1 1.396 NA Area in Nozzle Wall A2 0.499 NA Area in Inward Nozzle A3 0.000 NA Area in Welds A41+A42+A43 0.547 NA Area in Element A5 0.000 NA TOTAL AREA AVAILABLE Atot 2.442 NA The Internal Pressure Case Governs the Analysis. Nozzle Angle Used in Area Calculations The area available without a pad is Sufficient. Area Required [A]: = ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) = (48.8498*2.0413*1.0+2*5.7376*2.0413*1.0*(1-0.86)) = 1.031 cm Reinforcement Areas per Figure UG-37.1 Area Available in Shell [A1]: = d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 ) = 48.850 ( 1.00 * 5.0000 - 1.0 * 2.041 ) - 2 * 5.738 ( 1.00 * 5.0000 - 1.0 * 2.0413 ) * ( 1 - 0.855 ) = 1.396 cm Area Available in Nozzle Projecting Outward [A2]: = ( 2 * tlnp ) * ( tn - trn ) * fr2 = ( 2 * 12.50 ) * ( 5.74 - 3.40 ) * 0.8550 ) = 0.499 cm Area Available in Inward Weld + Outward Weld [A41 + A43]: = Wo * fr2 + ( Wi-can/0.707 ) * fr2 = 8.0000 * 0.8550 + ( 0.0000 ) * 0.8550 = 0.547 cm UG-45 Wall Wall Wall Minimum Nozzle Neck Thickness Requirement: [Int. Press.] Thickness for Internal/External pressures ta = 6.4036 mm. Thickness per UG16(b), tr16b = 5.5000 mm. Thickness, shell/head, internal pressure trb1 = 5.0413 mm. 90.00 Degs.
Wall Thickness Wall Thickness Wall Thickness per table UG-45 tb1 = max(trb1, tr16b) = 5.5000 mm. tb2 = max(trb2, tr16b) = 5.5000 mm. tb3 = 6.4200 mm.
MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), ---------------------------------------------------------------------Govrn. thk, tg = 7.645 , tr = 0.089 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.019 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -48 C -104 C
Governing MDMT of all the sub-joints of this Junction : -104 C ANSI Flange MDMT including Temperature reduction per UCS-66.1: Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) Flange MDMT with Temp reduction per UCS-66(b)(1)(b) Flange MDMT with Temp reduction per UCS-66(b)(1)(c) Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is : Design Pressure/Ambient Rating = 350.00/1964.96 = 0.178 -29 C -104 C -104 C
Weld Size Calculations, Description: N7B Intermediate Calc. for nozzle/shell Welds Results Per UW-16.1: Required Thickness Actual Thickness Tmin 5.0000 mm.
Nozzle Weld 3.5000 = 0.7 * tmin. 5.6560 = 0.7 * Wo mm.
KPa.
S Sa D t c co
User Entered Minimum Design Metal Temperature Type of Element Connected to the Shell : Nozzle Material Material UNS Number Material Specification/Type Allowable Stress at Temperature Allowable Stress At Ambient Diameter Basis (for tr calc only) Layout Angle Diameter Size and Thickness Basis Nominal Thickness Flange Material Flange Type Corrosion Allowance Joint Efficiency of Shell Seam at Nozzle Joint Efficiency of Nozzle Neck Outside Projection Weld leg size between Nozzle and Pad/Shell
Sn Sna
SA-106 B K03006 Smls. pipe 117.90 N./mm 117.90 N./mm OD 180.00 300.0000 Nominal 40
deg mm.
tn
SA-105 Weld Neck Flange can E1 En ho Wo 3.0000 1.00 1.00 152.4000 8.0000 mm.
mm. mm.
Groove weld depth between Nozzle and Vessel Wgnv
8.0000
mm.
Inside Projection Weld leg size, Inside Element to Shell Pad Material [Normalized] Pad Allowable Stress at Temperature Pad Allowable Stress At Ambient Diameter of Pad along vessel surface Thickness of Pad Weld leg size between Pad and Shell Groove weld depth between Pad and Nozzle Reinforcing Pad Width ASME Code Weld Type per UW-16 Class of attached Flange Grade of attached Flange h Wi 15.0000 8.0000 SA-516 70 137.90 137.90 610.0000 10.0000 8.0000 6.0000 143.0750 D 150 GR 1.1 mm. mm.
The Pressure Design option was Design Pressure + static head. Nozzle Sketch (may not represent actual weld type/configuration) | | | | | | | | __________/| | ____/|__________\| | | \ | | | \ | | |________________\| | \| | |__| Insert Nozzle With Pad, with Inside projection Reinforcement CALCULATION, Description: N2 ASME Code, Section VIII, Division 1, 2010, UG-37 to UG-45 Actual Outside Diameter Used in Calculation Actual Thickness Used in Calculation Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press] = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (350.00*803.0000)/(137*1.00-0.6*350.00) = 2.0413 mm. Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (350.00*161.9250)/(117*1.00+0.4*350.00) = 0.4801 mm. Nozzle Reqd Thickness (Trn) Max(Setup File,Trn) 3.404 mm. 323.850 10.312 mm. mm.
UG-40, Limits of Reinforcement : [Internal Pressure] Parallel to Vessel Wall (Diameter Limit) Dl
618.4504
mm.
Parallel to Vessel Wall, opening length d 309.2252 mm.
Normal to Vessel Wall (Thickness Limit), pad side Tlwp Normal to Vessel Wall, Inward Weld Strength Reduction Factor [fr1]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855 Weld Strength Reduction Factor [fr2]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855 Weld Strength Reduction Factor [fr4]: = min( 1, Sp/S ) = min( 1, 137.9 /137.9 ) = 1.000 Weld Strength Reduction Factor [fr3]: = min( fr2, fr4 ) = min( 0.9 , 1.0 ) = 0.855 Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 Design External Area Required Ar 6.355 NA Area in Shell A1 9.086 NA Area in Nozzle Wall A2 0.836 NA Area in Inward Nozzle A3 0.795 NA Area in Welds A41+A42+A43 0.907 NA Area in Element A5 28.615 NA TOTAL AREA AVAILABLE Atot 40.239 NA The Internal Pressure Case Governs the Analysis. Nozzle Angle Used in Area Calculations The area available without a pad is Sufficient. The area available with the given pad is Sufficient. Area Required [A]: = ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) = (309.2252*2.0413*1.0+2*7.3124*2.0413*1.0*(1-0.86)) = 6.355 cm Reinforcement Areas per Figure UG-37.1 Area Available in Shell [A1]: = d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 ) = 309.225 ( 1.00 * 5.0000 - 1.0 * 2.041 ) - 2 * 7.312 ( 1.00 * 5.0000 - 1.0 * 2.0413 ) * ( 1 - 0.855 ) = 9.086 cm Area Available in Nozzle Wall Projecting Outward [A2]:
12.5000 10.7810
mm. mm.
90.00
Degs.
= ( 2 * Tlwp ) * ( tn - trn ) * fr2 = ( 2 * 12.50 ) * ( 7.31 - 3.40 ) * 0.8550 ) = 0.836 cm
Area Available in Inward Nozzle [A3]: = 2 * ti * min( h, Tl, 2.5 * ti) * fr2 = 2 * 4.3124 * ( 10.7810 ) * 0.8550 = 0.795 cm Area Available in Welds [A41 + A42 + A43]: = (Wo - Ar Lost)*Fr3+((Wi-can/0.707) - Ar Lost)*fr2 + Trapfr4 = (0.3375 ) * 0.86 + (0.1412 ) * 0.86 + 49.7507 * 1.00 = 0.907 cm Area Available in Element [A5]: = (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4 = ( 610.0000 - 323.8500 ) * 10.0000 * 1.0000 = 28.615 cm UG-45 Wall Wall Wall Wall Wall Wall Minimum Nozzle Neck Thickness Requirement: [Int. Press.] Thickness for Internal/External pressures ta = 6.4036 mm. Thickness per UG16(b), tr16b = 5.5000 mm. Thickness, shell/head, internal pressure trb1 = 5.0413 mm. Thickness tb1 = max(trb1, tr16b) = 5.5000 mm. Thickness tb2 = max(trb2, tr16b) = 5.5000 mm. Thickness per table UG-45 tb3 = 11.3400 mm.
MDMT of Nozzle Neck to Pad Weld for the Nozzle, ---------------------------------------------------------------------Govrn. thk, tg = 9.023 , tr = 0.480 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.080 , Temp. Reduction = 78 C
Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -48 C -104 C Curve: D
MDMT of Nozzle Neck to Pad Weld for Reinforcement pad, ---------------------------------------------------------------------Govrn. thk, tg = 9.023 , tr = 0.480 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.080 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 -48 C
Min Metal Temp. at Required thickness (UCS 66.1)
-104 C Curve: D
MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), ---------------------------------------------------------------------Govrn. thk, tg = 8.000 , tr = 2.041 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.408 , Temp. Reduction = 56 C Min Metal Temp. w/o impact per UCS-66 Governing MDMT of the Nozzle Governing MDMT of the Reinforcement Pad Governing MDMT of all the sub-joints of this Junction : : : -48 C -48 C -48 C -48 C
Curve: C
KPa.
Note: The MAWP of this junction was limited by the parent Shell/Head. The Drop for this Nozzle is : 16.5587 mm. The Cut Length for this Nozzle is, Drop + Ho + H + T : 176.9587 mm. ---------------------------------------------------------------------------------------------INPUT VALUES, Nozzle Description: CN4A P Temp From : 350.000 150 SA-516 70 20 KPa. C
Pressure for Reinforcement Calculations Temperature for Internal Pressure Shell Material
Shell Allowable Stress at Temperature Shell Allowable Stress At Ambient Inside Diameter of Cylindrical Shell Shell Finished (Minimum) Thickness Shell Internal Corrosion Allowance Shell External Corrosion Allowance Distance from Cylinder/Cone Centerline Distance from Bottom/Left Tangent User Entered Minimum Design Metal Temperature Type of Element Connected to the Shell : Nozzle Material Material UNS Number Material Specification/Type Allowable Stress at Temperature Allowable Stress At Ambient Diameter Basis (for tr calc only) Layout Angle Diameter Size and Thickness Basis Nominal Thickness Flange Material Flange Type Corrosion Allowance Joint Efficiency of Shell Seam at Nozzle Joint Efficiency of Nozzle Neck
S Sa D t c co L1
137.90 137.90 1600.00 8.0000 3.0000 0.0000 700.0000 1750.7999 -29.00
N./mm N./mm mm. mm. mm. mm. mm. mm. C
Sn Sna
deg mm.
tn
SA-105 Weld Neck Flange can E1 En 3.0000 1.00 1.00 mm.
Outside Projection ho Weld leg size between Nozzle and Pad/Shell Wo Groove weld depth between Nozzle and Vessel Wgnv Inside Projection h Weld leg size, Inside Element to Shell Wi ASME Code Weld Type per UW-16 Use Appendix 1-9 as Alternative (Div. 1 only) 172.0000 8.0000 8.0000 0.0000 0.0000 D Yes mm. mm. mm. mm. mm.
Class of attached Flange 150 Grade of attached Flange GR 1.1 The Pressure Design option was Design Pressure + static head. Nozzle Sketch (may not represent actual weld type/configuration) | | | | | | | | ____________/| | | \ | | | \ | | |____________\|__|
Insert Nozzle No Pad, no Inside projection Note : Checking Nozzle 90 degrees to the Longitudinal axis. Reinforcement CALCULATION, Description: CN4A ASME Code, Section VIII, Division 1, 2010, UG-37 to UG-45 Actual Outside Diameter Used in Calculation Actual Thickness Used in Calculation Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press] = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (350.00*803.0000)/(137*1.00-0.6*350.00) = 2.0413 mm. Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (350.00*30.1625)/(117*1.00+0.4*350.00) = 0.0894 mm. Nozzle Reqd Thickness (Trn) Max(Setup File,Trn) 3.404 mm. 60.325 8.738 mm. mm.
UG-40, Limits of Reinforcement : [Internal Pressure] Parallel to Vessel Wall (Diameter Limit) Dl Parallel to Vessel Wall, opening length d Normal to Vessel Wall (Thickness Limit), no pad Tlnp Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 Design External Area Required Ar 1.037 NA Area in Shell A1 3.912 NA Area in Nozzle Wall A2 0.901 NA Area in Inward Nozzle A3 0.000 NA Area in Welds A41+A42+A43 0.547 NA Area in Element A5 0.000 NA TOTAL AREA AVAILABLE Atot 5.360 NA The Internal Pressure Case Governs the Analysis. Nozzle Angle Used in Area Calculations The area available without a pad is Sufficient. Area Required [A]: = ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) = (99.9712*2.0413*0.5+2*5.7376*2.0413*0.5*(1-0.86)) = 1.037 cm Reinforcement Areas per Figure UG-37.1 Area Available in Shell [A1]: 29.25 Degs.
199.9424 99.9712 12.5000
mm. mm. mm.
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 ) = 99.971 ( 1.00 * 5.0000 - 0.5 * 2.041 ) - 2 * 5.738 ( 1.00 * 5.0000 - 0.5 * 2.0413 ) * ( 1 - 0.855 ) = 3.912 cm Area Available in Nozzle Projecting Outward [A2]: = ( 2 * tlnp ) * ( tn - trn ) * fr2 = ( 2 * 12.50 ) * ( 5.74 - 3.40 ) * 0.8550 ) = 0.901 cm Note: Area in the Nozzle Wall divided by the sine of 33.62 degrees. See Appendix L, L-7.7.7(b) for more information. Area Available in Inward Weld + Outward Weld [A41 + A43]: = Wo * fr2 + ( Wi-can/0.707 ) * fr2 = 8.0000 * 0.8550 + ( 0.0000 ) * 0.8550 = 0.547 cm Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations: MDMT of the Nozzle Neck to Flange Weld, ---------------------------------------------------------------------Govrn. thk, tg = 7.645 , tr = 0.089 , c = 3.0000 mm. , E* = 1.00 Curve: C
Stress Ratio = tr * (E*) / (tg - c) = 0.019 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -48 C -104 C Curve: C
Weld Size Calculations, Description: CN4A Intermediate Calc. for nozzle/shell Welds Results Per UW-16.1: Nozzle Weld Required Thickness 3.5000 = 0.7 * tmin. Actual Thickness 5.6560 = 0.7 * Wo mm. Tmin 5.0000 mm.
KPa.
Note: The MAWP of this junction was limited by the parent Shell/Head. Note : Checking Nozzle in plane parallel to the vessel axis. Reinforcement CALCULATION, Description: CN4A ASME Code, Section VIII, Division 1, 2010, UG-37 to UG-45 Actual Outside Diameter Used in Calculation Actual Thickness Used in Calculation Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press] = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) 60.325 8.738 mm. mm.
= (350.00*803.0000)/(137*1.00-0.6*350.00) = 2.0413 mm. Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (350.00*30.1625)/(117*1.00+0.4*350.00) = 0.0894 mm. Nozzle Reqd Thickness (Trn) Max(Setup File,Trn) 3.404 mm.
Results for Alternative Nozzle Reinforcement, Appendix 1-9 There was an applicability error applying the rules of Appendix 1-9. UG-40, Limits of Reinforcement : [Internal Pressure] Parallel to Vessel Wall (Diameter Limit) Dl Parallel to Vessel Wall, opening length d Normal to Vessel Wall (Thickness Limit), no pad Tlnp Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 Design External Area Required Ar 1.031 NA Area in Shell A1 1.396 NA Area in Nozzle Wall A2 0.499 NA Area in Inward Nozzle A3 0.000 NA Area in Welds A41+A42+A43 0.547 NA Area in Element A5 0.000 NA TOTAL AREA AVAILABLE Atot 2.442 NA The Internal Pressure Case Governs the Analysis. Nozzle Angle Used in Area Calculations The area available without a pad is Sufficient. Area Required [A]: = ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) = (48.8498*2.0413*1.0+2*5.7376*2.0413*1.0*(1-0.86)) = 1.031 cm 90.00 Degs.
97.6996 48.8498 12.5000
mm. mm. mm.
Reinforcement Areas per Figure UG-37.1 Area Available in Shell [A1]: = d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 ) = 48.850 ( 1.00 * 5.0000 - 1.0 * 2.041 ) - 2 * 5.738 ( 1.00 * 5.0000 - 1.0 * 2.0413 ) * ( 1 - 0.855 ) = 1.396 cm Area Available in Nozzle Projecting Outward [A2]: = ( 2 * tlnp ) * ( tn - trn ) * fr2 = ( 2 * 12.50 ) * ( 5.74 - 3.40 ) * 0.8550 )
= 0.499 cm Area Available in Inward Weld + Outward Weld [A41 + A43]: = Wo * fr2 + ( Wi-can/0.707 ) * fr2 = 8.0000 * 0.8550 + ( 0.0000 ) * 0.8550 = 0.547 cm UG-45 Wall Wall Wall Wall Wall Wall Minimum Nozzle Neck Thickness Requirement: [Int. Press.] Thickness for Internal/External pressures ta = 6.4036 Thickness per UG16(b), tr16b = 5.5000 Thickness, shell/head, internal pressure trb1 = 5.0413 Thickness tb1 = max(trb1, tr16b) = 5.5000 Thickness tb2 = max(trb2, tr16b) = 5.5000 Thickness per table UG-45 tb3 = 6.4200
Determine Nozzle Thickness candidate [tb]: = min[ tb3, max( tb1,tb2) ] = min[ 6.420 , max( 5.500 , 5.500 ) ] = 5.5000 mm. Minimum Wall Thickness of Nozzle Necks [tUG-45]: = max( ta, tb ) = max( 6.4036 , 5.5000 ) = 6.4036 mm. Available Nozzle Neck Thickness = 0.875 * 8.738 = 7.645 mm. --> OK Weld Size Calculations, Description: CN4A Intermediate Calc. for nozzle/shell Welds Results Per UW-16.1: Nozzle Weld Required Thickness 3.5000 = 0.7 * tmin. Actual Thickness 5.6560 = 0.7 * Wo mm. Tmin 5.0000 mm.
KPa.
The Drop for this Nozzle is : 60.3997 mm. The Cut Length for this Nozzle is, Drop + Ho + H + T : 248.6655 mm. ---------------------------------------------------------------------------------------------INPUT VALUES, Nozzle Description: CN4B P Temp From : 350.000 150 20 KPa. C
Pressure for Reinforcement Calculations Temperature for Internal Pressure
Shell Material Shell Allowable Stress at Temperature Shell Allowable Stress At Ambient Inside Diameter of Cylindrical Shell
S Sa D
SA-516 70 137.90 N./mm 137.90 N./mm 1600.00 mm.
Shell Finished (Minimum) Thickness Shell Internal Corrosion Allowance Shell External Corrosion Allowance Distance from Cylinder/Cone Centerline Distance from Bottom/Left Tangent User Entered Minimum Design Metal Temperature Type of Element Connected to the Shell : Nozzle Material Material UNS Number Material Specification/Type Allowable Stress at Temperature Allowable Stress At Ambient Diameter Basis (for tr calc only) Layout Angle Diameter Size and Thickness Basis Nominal Thickness Flange Material Flange Type Corrosion Allowance Joint Efficiency of Shell Seam at Nozzle Joint Efficiency of Nozzle Neck SA-106 B K03006 Smls. pipe 117.90 N./mm 117.90 N./mm OD 130.00 50.0000 Nominal 160 t c co L1 8.0000 3.0000 0.0000 750.0000 1800.0000 -29.00 mm. mm. mm. mm. mm. C
Sn Sna
deg mm.
tn
SA-105 Weld Neck Flange can 3.0000 mm. E1 1.00 En 1.00 172.0000 8.0000 8.0000 0.0000 0.0000 D Yes mm. mm. mm. mm. mm.
Outside Projection ho Weld leg size between Nozzle and Pad/Shell Wo Groove weld depth between Nozzle and Vessel Wgnv Inside Projection h Weld leg size, Inside Element to Shell Wi ASME Code Weld Type per UW-16 Use Appendix 1-9 as Alternative (Div. 1 only)
Class of attached Flange 150 Grade of attached Flange GR 1.1 The Pressure Design option was Design Pressure + static head. Nozzle Sketch (may not represent actual weld type/configuration) | | | | | | | | ____________/| | | \ | | | \ | | |____________\|__|
Insert Nozzle No Pad, no Inside projection Note : Checking Nozzle 90 degrees to the Longitudinal axis. Reinforcement CALCULATION, Description: CN4B ASME Code, Section VIII, Division 1, 2010, UG-37 to UG-45 Actual Outside Diameter Used in Calculation Actual Thickness Used in Calculation Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press] = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (350.00*803.0000)/(137*1.00-0.6*350.00) = 2.0413 mm. Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (350.00*30.1625)/(117*1.00+0.4*350.00) = 0.0894 mm. Nozzle Reqd Thickness (Trn) Max(Setup File,Trn) 3.404 mm. 60.325 8.738 mm. mm.
Results for Alternative Nozzle Reinforcement, Appendix 1-9 There was an applicability error applying the rules of Appendix 1-9. UG-40, Limits of Reinforcement : [Internal Pressure] Parallel to Vessel Wall (Diameter Limit) Dl 278.5827 mm. Parallel to Vessel Wall, opening length d 139.2913 mm. Normal to Vessel Wall (Thickness Limit), no pad Tlnp 12.5000 mm. Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 Design External Area Required Ar 1.439 NA Area in Shell A1 5.477 NA Area in Nozzle Wall A2 1.116 NA Area in Inward Nozzle A3 0.000 NA Area in Welds A41+A42+A43 0.547 NA Area in Element A5 0.000 NA TOTAL AREA AVAILABLE Atot 7.140 NA The Internal Pressure Case Governs the Analysis. Nozzle Angle Used in Area Calculations 20.53 Degs.
The area available without a pad is Sufficient. Area Required [A]: = ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) = (139.2913*2.0413*0.5+2*5.7376*2.0413*0.5*(1-0.86)) = 1.439 cm Reinforcement Areas per Figure UG-37.1 Area Available in Shell [A1]: = d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 ) = 139.291 ( 1.00 * 5.0000 - 0.5 * 2.041 ) - 2 * 5.738 ( 1.00 * 5.0000 - 0.5 * 2.0413 ) * ( 1 - 0.855 )
= 5.477 cm
Area Available in Nozzle Projecting Outward [A2]: = ( 2 * tlnp ) * ( tn - trn ) * fr2 = ( 2 * 12.50 ) * ( 5.74 - 3.40 ) * 0.8550 ) = 1.116 cm Note: Area in the Nozzle Wall divided by the sine of 26.54 degrees. See Appendix L, L-7.7.7(b) for more information. Area Available in Inward Weld + Outward Weld [A41 + A43]: = Wo * fr2 + ( Wi-can/0.707 ) * fr2 = 8.0000 * 0.8550 + ( 0.0000 ) * 0.8550 = 0.547 cm Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations: MDMT of the Nozzle Neck to Flange Weld, ---------------------------------------------------------------------Govrn. thk, tg = 7.645 , tr = 0.089 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.019 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -48 C -104 C Curve: C Curve: C
ANSI Flange MDMT including Temperature reduction per UCS-66.1: Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) Flange MDMT with Temp reduction per UCS-66(b)(1)(b) Flange MDMT with Temp reduction per UCS-66(b)(1)(c) Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is : Design Pressure/Ambient Rating = 350.00/1964.96 = 0.178 Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above as the calculated nozzle flange MDMT. Weld Size Calculations, Description: CN4B Intermediate Calc. for nozzle/shell Welds Results Per UW-16.1: Required Thickness Actual Thickness Tmin 5.0000 mm. -29 C -104 C -104 C
Nozzle Weld 3.5000 = 0.7 * tmin. 5.6560 = 0.7 * Wo mm.
KPa.
Note : Checking Nozzle in plane parallel to the vessel axis. Reinforcement CALCULATION, Description: CN4B ASME Code, Section VIII, Division 1, 2010, UG-37 to UG-45 Actual Outside Diameter Used in Calculation Actual Thickness Used in Calculation Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press] = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (350.00*803.0000)/(137*1.00-0.6*350.00) = 2.0413 mm. Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (350.00*30.1625)/(117*1.00+0.4*350.00) = 0.0894 mm. Nozzle Reqd Thickness (Trn) Max(Setup File,Trn) 3.404 mm. 60.325 8.738 mm. mm.
UG-40, Limits of Reinforcement : [Internal Pressure] Parallel to Vessel Wall (Diameter Limit) Dl Parallel to Vessel Wall, opening length d Normal to Vessel Wall (Thickness Limit), no pad Tlnp Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 Design External Area Required Ar 1.031 NA Area in Shell A1 1.396 NA Area in Nozzle Wall A2 0.499 NA Area in Inward Nozzle A3 0.000 NA Area in Welds A41+A42+A43 0.547 NA Area in Element A5 0.000 NA TOTAL AREA AVAILABLE Atot 2.442 NA The Internal Pressure Case Governs the Analysis.
97.6996 48.8498 12.5000
mm. mm. mm.
Nozzle Angle Used in Area Calculations The area available without a pad is Sufficient. Area Required [A]: = ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) = (48.8498*2.0413*1.0+2*5.7376*2.0413*1.0*(1-0.86)) = 1.031 cm Reinforcement Areas per Figure UG-37.1 Area Available in Shell [A1]: = d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 ) = 48.850 ( 1.00 * 5.0000 - 1.0 * 2.041 ) - 2 * 5.738 ( 1.00 * 5.0000 - 1.0 * 2.0413 ) * ( 1 - 0.855 ) = 1.396 cm 90.00 Degs.
Area Available in Nozzle Projecting Outward [A2]: = ( 2 * tlnp ) * ( tn - trn ) * fr2 = ( 2 * 12.50 ) * ( 5.74 - 3.40 ) * 0.8550 ) = 0.499 cm Area Available in Inward Weld + Outward Weld [A41 + A43]: = Wo * fr2 + ( Wi-can/0.707 ) * fr2 = 8.0000 * 0.8550 + ( 0.0000 ) * 0.8550 = 0.547 cm UG-45 Wall Wall Wall Wall Wall Wall Minimum Nozzle Neck Thickness Requirement: [Int. Press.] Thickness for Internal/External pressures ta = 6.4036 Thickness per UG16(b), tr16b = 5.5000 Thickness, shell/head, internal pressure trb1 = 5.0413 Thickness tb1 = max(trb1, tr16b) = 5.5000 Thickness tb2 = max(trb2, tr16b) = 5.5000 Thickness per table UG-45 tb3 = 6.4200
Determine Nozzle Thickness candidate [tb]: = min[ tb3, max( tb1,tb2) ] = min[ 6.420 , max( 5.500 , 5.500 ) ] = 5.5000 mm. Minimum Wall Thickness of Nozzle Necks [tUG-45]: = max( ta, tb ) = max( 6.4036 , 5.5000 ) = 6.4036 mm. Available Nozzle Neck Thickness = 0.875 * 8.738 = 7.645 mm. --> OK Weld Size Calculations, Description: CN4B Intermediate Calc. for nozzle/shell Welds Results Per UW-16.1: Nozzle Weld Required Thickness 3.5000 = 0.7 * tmin. Actual Thickness 5.6560 = 0.7 * Wo mm. Tmin 5.0000 mm.
KPa.
The Drop for this Nozzle is : 101.3389 mm. The Cut Length for this Nozzle is, Drop + Ho + H + T : 295.5567 mm. ---------------------------------------------------------------------------------------------INPUT VALUES, Nozzle Description: CN2 P Temp From : 350.000 150 20 KPa. C
Pressure for Reinforcement Calculations Temperature for Internal Pressure Shell Material Shell Allowable Stress at Temperature Shell Allowable Stress At Ambient Inside Diameter of Cylindrical Shell Shell Finished (Minimum) Thickness Shell Internal Corrosion Allowance Shell External Corrosion Allowance
S Sa D t c co
SA-516 70 137.90 N./mm 137.90 N./mm 1600.00 8.0000 3.0000 0.0000 mm. mm. mm. mm.
Distance from Cylinder/Cone Centerline Distance from Bottom/Left Tangent User Entered Minimum Design Metal Temperature Type of Element Connected to the Shell : Nozzle Material Material UNS Number Material Specification/Type Allowable Stress at Temperature Allowable Stress At Ambient Diameter Basis (for tr calc only) Layout Angle Diameter Size and Thickness Basis Nominal Thickness Flange Material Flange Type Corrosion Allowance Joint Efficiency of Shell Seam at Nozzle Joint Efficiency of Nozzle Neck
L1
750.0000 3600.0002 -29.00
mm. mm. C
Sn Sna
deg mm.
tn
Outside Projection ho Weld leg size between Nozzle and Pad/Shell Wo Groove weld depth between Nozzle and Vessel Wgnv Inside Projection h Weld leg size, Inside Element to Shell Wi
mm. mm. mm. mm. mm.
ASME Code Weld Type per UW-16 Use Appendix 1-9 as Alternative (Div. 1 only) Class of attached Flange Grade of attached Flange D Yes 150 GR 1.1
The Pressure Design option was Design Pressure + static head. Nozzle Sketch (may not represent actual weld type/configuration) | | | | | | | | ____________/| | | \ | | | \ | | |____________\|__| Insert Nozzle No Pad, no Inside projection Note : Checking Nozzle 90 degrees to the Longitudinal axis.
Reinforcement CALCULATION, Description: CN2 ASME Code, Section VIII, Division 1, 2010, UG-37 to UG-45 Actual Outside Diameter Used in Calculation Actual Thickness Used in Calculation Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press] = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (350.00*803.0000)/(137*1.00-0.6*350.00) = 2.0413 mm. Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (350.00*30.1625)/(117*1.00+0.4*350.00) = 0.0894 mm. Nozzle Reqd Thickness (Trn) Max(Setup File,Trn) 3.404 mm. 60.325 8.738 mm. mm.
UG-40, Limits of Reinforcement : [Internal Pressure] Parallel to Vessel Wall (Diameter Limit) Dl
278.5827
mm.
Parallel to Vessel Wall, opening length Normal to Vessel Wall (Thickness Limit), no pad Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 Design External Area Required Ar 1.439 NA Area in Shell A1 5.477 NA Area in Nozzle Wall A2 1.116 NA Area in Inward Nozzle A3 0.000 NA Area in Welds A41+A42+A43 0.547 NA Area in Element A5 0.000 NA TOTAL AREA AVAILABLE Atot 7.140 NA The Internal Pressure Case Governs the Analysis. Nozzle Angle Used in Area Calculations The area available without a pad is Sufficient. Area Required [A]: = ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) = (139.2913*2.0413*0.5+2*5.7376*2.0413*0.5*(1-0.86)) = 1.439 cm Reinforcement Areas per Figure UG-37.1 Area Available in Shell [A1]: = d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 ) = 139.291 ( 1.00 * 5.0000 - 0.5 * 2.041 ) - 2 * 5.738 ( 1.00 * 5.0000 - 0.5 * 2.0413 ) * ( 1 - 0.855 ) = 5.477 cm 20.53 Degs. d Tlnp 139.2913 12.5000 mm. mm.
Area Available in Nozzle Projecting Outward [A2]: = ( 2 * tlnp ) * ( tn - trn ) * fr2 = ( 2 * 12.50 ) * ( 5.74 - 3.40 ) * 0.8550 ) = 1.116 cm Note: Area in the Nozzle Wall divided by the sine of 26.54 degrees. See Appendix L, L-7.7.7(b) for more information. Area Available in Inward Weld + Outward Weld [A41 + A43]: = Wo * fr2 + ( Wi-can/0.707 ) * fr2 = 8.0000 * 0.8550 + ( 0.0000 ) * 0.8550 = 0.547 cm Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations: MDMT of the Nozzle Neck to Flange Weld, ---------------------------------------------------------------------Govrn. thk, tg = 7.645 , tr = 0.089 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.019 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -48 C -104 C Curve: C
MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), ---------------------------------------------------------------------Govrn. thk, tg = 7.645 , tr = 0.089 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.019 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) Governing MDMT of all the sub-joints of this Junction : -48 C -104 C -104 C Curve: C
Weld Size Calculations, Description: CN2 Intermediate Calc. for nozzle/shell Welds Results Per UW-16.1: Nozzle Weld Required Thickness 3.5000 = 0.7 * tmin. Actual Thickness 5.6560 = 0.7 * Wo mm. Tmin 5.0000 mm.
KPa.
Note : Checking Nozzle in plane parallel to the vessel axis. Reinforcement CALCULATION, Description: CN2 ASME Code, Section VIII, Division 1, 2010, UG-37 to UG-45 Actual Outside Diameter Used in Calculation Actual Thickness Used in Calculation Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press] = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (350.00*803.0000)/(137*1.00-0.6*350.00) 60.325 8.738 mm. mm.
= 2.0413 mm. Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (350.00*30.1625)/(117*1.00+0.4*350.00) = 0.0894 mm. Nozzle Reqd Thickness (Trn) Max(Setup File,Trn) 3.404 mm.
UG-40, Limits of Reinforcement : [Internal Pressure] Parallel to Vessel Wall (Diameter Limit) Dl Parallel to Vessel Wall, opening length d Normal to Vessel Wall (Thickness Limit), no pad Tlnp Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 Design External Area Required Ar 1.031 NA Area in Shell A1 1.396 NA Area in Nozzle Wall A2 0.499 NA Area in Inward Nozzle A3 0.000 NA Area in Welds A41+A42+A43 0.547 NA Area in Element A5 0.000 NA TOTAL AREA AVAILABLE Atot 2.442 NA The Internal Pressure Case Governs the Analysis. Nozzle Angle Used in Area Calculations The area available without a pad is Sufficient. Area Required [A]: = ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) = (48.8498*2.0413*1.0+2*5.7376*2.0413*1.0*(1-0.86)) = 1.031 cm Reinforcement Areas per Figure UG-37.1 Area Available in Shell [A1]: = d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 ) = 48.850 ( 1.00 * 5.0000 - 1.0 * 2.041 ) - 2 * 5.738
97.6996 48.8498 12.5000
mm. mm. mm.
90.00
Degs.
( 1.00 * 5.0000 - 1.0 * 2.0413 ) * ( 1 - 0.855 ) = 1.396 cm Area Available in Nozzle Projecting Outward [A2]: = ( 2 * tlnp ) * ( tn - trn ) * fr2 = ( 2 * 12.50 ) * ( 5.74 - 3.40 ) * 0.8550 ) = 0.499 cm
Area Available in Inward Weld + Outward Weld [A41 + A43]: = Wo * fr2 + ( Wi-can/0.707 ) * fr2 = 8.0000 * 0.8550 + ( 0.0000 ) * 0.8550 = 0.547 cm UG-45 Wall Wall Wall Wall Wall Wall Minimum Nozzle Neck Thickness Requirement: [Int. Press.] Thickness for Internal/External pressures ta = 6.4036 Thickness per UG16(b), tr16b = 5.5000 Thickness, shell/head, internal pressure trb1 = 5.0413 Thickness tb1 = max(trb1, tr16b) = 5.5000 Thickness tb2 = max(trb2, tr16b) = 5.5000 Thickness per table UG-45 tb3 = 6.4200
Determine Nozzle Thickness candidate [tb]: = min[ tb3, max( tb1,tb2) ] = min[ 6.420 , max( 5.500 , 5.500 ) ] = 5.5000 mm. Minimum Wall Thickness of Nozzle Necks [tUG-45]: = max( ta, tb ) = max( 6.4036 , 5.5000 ) = 6.4036 mm. Available Nozzle Neck Thickness = 0.875 * 8.738 = 7.645 mm. --> OK Weld Size Calculations, Description: CN2 Intermediate Calc. for nozzle/shell Welds Results Per UW-16.1: Nozzle Weld Required Thickness 3.5000 = 0.7 * tmin. Actual Thickness 5.6560 = 0.7 * Wo mm. Tmin 5.0000 mm.
KPa.
The Drop for this Nozzle is : 101.3389 mm. The Cut Length for this Nozzle is, Drop + Ho + H + T : 295.5567 mm. ----------------------------------------------------------------------------------------------
Nozzle Schedule: Nominal Flange Noz. Wall Re-Pad Cut Size Sch/Type O/Dia Thk ODia Thick Length mm Cls mm mm. mm. mm. mm. -----------------------------------------------------------------------------CN3A 50 160 WNF 60.325 8.738 120.00 8.00 175 CN3B 50 160 WNF 60.325 8.738 120.00 8.00 178 CN1 50 160 WNF 60.325 8.738 160 N9 50 160 WNF 60.325 8.738 160 N7A 50 160 WNF 60.325 8.738 160 N7B 50 160 WNF 60.325 8.738 160 CN4A 50 160 WNF 60.325 8.738 248 CN4B 50 160 WNF 60.325 8.738 295 CN2 50 160 WNF 60.325 8.738 295 N6 80 XS WNF 88.900 7.620 180.00 10.00 175 N8 80 160 WNF 88.900 11.125 180.00 10.00 175 N1 80 160 WNF 88.900 11.125 180.00 10.00 172 N5 100 XS WNF 114.300 8.560 210.00 10.00 175 N3 100 XS WNF 114.300 8.560 210.00 10.00 175 N4 100 XS WNF 114.300 8.560 210.00 10.00 175 N2 300 40 WNF 323.850 10.312 610.00 10.00 176 M1 600 STD WNF 609.600 9.525 1150.00 10.00 320 Description Note on the Cut Length Calculation: The Cut Length is the Outside Projection + Inside Projection + Drop + In Plane Shell Thickness. This value does not include weld gaps, nor does it account for shrinkage. Please Note: In the case of Oblique Nozzles, the Outside Diameter must be increased. The Re-Pad WIDTH around the nozzle is calculated as follows: Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2 Nozzle Material and Weld Fillet Leg Size Details: Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside Nozzle Material Weld Weld Weld Weld Weld mm. mm. mm. mm. mm. -----------------------------------------------------------------------------CN3A SA-106 B 8.000 8.000 6.000 8.000 8.000 CN3B SA-106 B 8.000 8.000 8.000 6.000 8.000 CN1 SA-106 B 8.000 8.000 N9 SA-106 B 8.000 8.000 N7A SA-106 B 8.000 8.000 N7B SA-106 B 8.000 8.000 CN4A SA-106 B 8.000 8.000 CN4B SA-106 B 8.000 8.000 CN2 SA-106 B 8.000 8.000 N6 SA-106 B 8.000 8.000 6.000 6.000 8.000 N8 SA-106 B 8.000 8.000 6.000 6.000 8.000 N1 SA-106 B 8.000 10.000 6.000 6.000 8.000 N5 SA-106 B 8.000 8.000 6.000 6.000 8.000 N3 SA-106 B 8.000 8.000 6.000 6.000 8.000 N4 SA-106 B 8.000 8.000 6.000 6.000 8.000 N2 SA-106 B 8.000 8.000 8.000 6.000 8.000 M1 SA-106 B 8.000 10.000 6.000 6.000 8.000 Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data: Elevation/Distance Layout Projection Installed In From Datum Angle Outside Inside Component mm. deg. mm. mm. ---------------------------------------------------------------------------CN3A 0.00 152.00 15.00 Node: 10 CN3B 180.00 152.00 15.00 Node: 10 CN1 1000.000 0.00 152.40 0.00 Node: 20 N9 2600.000 0.00 152.40 0.00 Node: 20 N7A 700.800 180.00 152.40 0.00 Node: 20 N7B 2400.000 180.00 152.40 0.00 Node: 20 CN4A 1750.800 60.00 172.00 0.00 Node: 20 CN4B 1800.000 130.00 172.00 0.00 Node: 20 CN2 3600.000 130.00 172.00 0.00 Node: 20 N6 500.000 0.00 152.40 15.00 Node: 20 N8 1800.000 0.00 152.40 15.00 Node: 20 N1 4200.000 0.00 152.40 12.00 Node: 20 N5 200.000 180.00 152.40 15.00 Node: 20 N3 3600.000 0.00 152.40 15.00 Node: 20 N4 2000.000 180.00 152.40 15.00 Node: 20 N2 3600.000 180.00 152.40 15.00 Node: 20 M1 2600.000 90.00 252.00 25.00 Node: 20 Nozzle ---------------------------------------------------------------------------------------------Nozzle Calculation Summary: Description MAWP Ext MAPNC UG45 [tr] Weld Areas or KPa. KPa. Path Stresses --------------------------------------------------------------------------CN3A 855.41 ... ... OK 6.40 OK Passed CN3A 855.41 ... ... OK 6.40 OK Passed CN3B 855.41 ... ... OK 6.40 OK Passed CN3B 855.41 ... ... OK 6.40 OK Passed N5 768.41 ... ... OK 6.40 OK Passed N6 628.06 ... ... OK 6.40 OK Passed CN1 596.93 ... ... OK 6.40 OK Passed N8 855.41 ... ... OK 6.40 OK Passed M1 774.37 ... ... ... OK Passed N9 596.93 ... ... OK 6.40 OK Passed N3 768.41 ... ... OK 6.40 OK Passed N1 855.41 ... ... OK 6.40 OK Passed N7A 596.93 ... ... OK 6.40 OK Passed N4 768.41 ... ... OK 6.40 OK Passed N7B 596.93 ... ... OK 6.40 OK Passed N2 855.41 ... ... OK 6.40 OK Passed CN4A 855.41 ... ... OK 6.40 OK Passed CN4A 596.93 ... ... OK 6.40 OK Passed CN4B 855.41 ... ... OK 6.40 OK Passed CN4B 596.93 ... ... OK 6.40 OK Passed CN2 855.41 ... ... OK 6.40 OK Passed CN2 596.93 ... ... OK 6.40 OK Passed --------------------------------------------------------------------------Min. - Nozzles 596.93 CN2 Min. Shell&Flgs 855.41 30 40 1370.70
Computed Vessel M.A.W.P. 596.93 KPa.
Note: MAWPs (Internal Case) shown above are at the High Point. Warning: A Nozzle Reinforcement is governing the MAWP of this Vessel. Check the Spatial Relationship between the Nozzles From Node 10 10 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 Nozzle Description CN3A CN3B N5 N6 CN1 N8 M1 N9 N3 N1 N7A N4 N7B N2 CN4A CN4B CN2 X Coordinate, 0.000 0.000 200.000 500.000 1000.000 1800.000 2600.000 2600.000 3600.000 4200.000 700.800 2000.000 2400.000 3600.000 1750.800 1800.000 3600.000 Layout Angle, 0.000 180.000 180.000 0.000 0.000 0.000 90.000 0.000 0.000 0.000 180.000 180.000 180.000 180.000 60.000 130.000 130.000 Dia. Limit 97.700 97.700 206.361 159.320 97.700 145.299 1193.100 97.700 206.361 145.299 97.700 206.361 97.700 618.450 97.700 97.700 97.700
The nozzle spacing is computed by the following: = Sqrt( ll + lc ) where ll - Arc length along the inside vessel surface in the long. direction. lc - Arc length along the inside vessel surface in the circ. direction If any interferences/violations are found, they will be noted below. No interference violations have been detected ! ---------------------------------------------------------------------------------------------Minimum Design Metal Temperature Results Summary : Basic Reduced UG-20(f) Thickness Gov E* MDMT MDMT MDMT ratio Thk Notes C C C mm. ---------------------------------------------------------------------------[10] B -29 -46 -29 0.692 8.000 1.000 [7] B -29 -46 -29 0.697 8.000 1.000 [8] B -29 -46 -29 0.697 8.000 1.000 [10] B -29 -46 -29 0.692 8.000 1.000 [7] B -29 -46 -29 0.697 8.000 1.000 CN3A [1] B -29 -48 -29 0.366 8.000 1.000 Nozzle Flg [4] -29 -104 0.019 CN3B [1] B -29 -48 -29 0.406 8.000 1.000 Nozzle Flg [4] -29 -104 0.019 N5 [1] B -29 -48 -29 0.408 8.000 1.000 Nozzle Flg [4] -29 -104 0.038 N6 [1] D -48 -48 -29 0.408 8.000 1.000 Description Curve
Nozzle Flg CN1 Nozzle Flg N8 Nozzle Flg [4] [1] [4] [1] [4] C D -29 -48 -29 -48 -29 -104 -104 -104 -48 -104 0.036 0.019 0.019 0.408 0.020 7.645 8.000 1.000 1.000
-29
M1 [1] D -48 -48 -29 0.408 8.000 1.000 Nozzle Flg [4] -29 -104 0.169 N9 [1] C -48 -104 0.019 7.645 1.000 Nozzle Flg [4] -29 -104 0.019 N3 [1] B -29 -48 -29 0.408 8.000 1.000 Nozzle Flg [4] -29 -104 0.038 N1 [1] B -29 -48 -29 0.408 8.000 1.000 Nozzle Flg [4] -29 -104 0.020 N7A [1] C -48 -104 0.019 7.645 1.000 Nozzle Flg [4] -29 -104 0.019 N4 [1] B -29 -48 -29 0.408 8.000 1.000 Nozzle Flg [4] -29 -104 0.038 N7B [1] C -48 -104 0.019 7.645 1.000 Nozzle Flg [4] -29 -104 0.019 N2 [1] D -48 -48 -29 0.408 8.000 1.000 Nozzle Flg [4] -29 -104 0.080 CN4A [1] C -48 -104 0.019 7.645 1.000 Nozzle Flg [4] -29 -104 0.019 CN4B [1] C -48 -104 0.019 7.645 1.000 Nozzle Flg [4] -29 -104 0.019 CN2 [1] C -48 -104 0.019 7.645 1.000 Nozzle Flg [4] -29 -104 0.019 ---------------------------------------------------------------------------Required Minimum Design Metal Temperature -29 C Warmest Computed Minimum Design Metal Temperature -46 C Notes: [ ! ] - This was an impact tested material. [ 1] - Governing Nozzle Weld. [ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(c). [ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(b). [ 6] - MDMT Calculations at the Shell/Head Joint. [ 7] - MDMT Calculations for the Straight Flange. [ 8] - Cylinder/Cone/Flange Junction MDMT. [ 9] - Calculations in the Spherical Portion of the Head. [10] - Calculations in the Knuckle Portion of the Head. [11] - Calculated (Body Flange) Flange MDMT. [12] - Calculated Flat Head MDMT per UCS-66.3 UG-84(b)(2) was not considered. UCS-66(g) was not considered. UCS-66(i) was not considered. Notes: Impact test temps were not entered in and not considered in the analysis. UCS-66(i) applies to impact tested materials not by specification and UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c). The Basic MDMT includes the (30F) PWHT credit if applicable. ----------------------------------------------------------------------------------------------
141
Design Code: ASME Code Section VIII Division 1, 2010 Diameter Spec : 1600.000 mm. ID Vessel Design Length, Tangent to Tangent Specified Datum Line Distance Shell Material Specification Nozzle Material Specification Re-Pad Material Specification Internal Design Temperature Internal Design Pressure External Design Temperature Maximum Allowable Working Pressure Hydrostatic Test Pressure Required Minimum Design Metal Temperature Warmest Computed Minimum Design Metal Temperature Wind Design Code Earthquake Design Code Element Pressures and MAWP: KPa. Element Desc | Design Pres. | External | M.A.W.P | Corrosion | + Stat. head | Pressure | | Allowance --------------------------------------------------------------------Ellipse 350.000 0.000 855.409 3.0000 Cylinder 350.000 0.000 855.409 3.0000 Ellipse 350.000 0.000 855.409 3.0000 Element "To" Elev Length Element Thk R e q d T h k Joint Eff Type mm. mm. mm. Int. Ext. Long Circ ----------------------------------------------------------------------Ellipse 50.8 50.8 8.0 5.5 5.5 1.00 1.00 Cylinder 4549.2 4498.4 8.0 5.5 No Calc 1.00 1.00 Ellipse 4600.0 50.8 8.0 5.5 5.5 1.00 1.00 Element thicknesses are shown as Nominal if specified, otherwise are Minimum Saddle Parameters: Saddle Width Saddle Bearing Angle Centerline Dimension Wear Pad Width Wear Pad Thickness Wear Pad Bearing Angle Distance from Saddle to Tangent
4600.00 0.00
mm. mm.
SA-516 70 SA-106 B SA-516 70 150 350.000 0 596.930 853.610 -29 -46 C KPa. C KPa. KPa. C C ASCE-93 UBC-94
203.200 120.000 1200.000 330.000 8.000 132.000 450.800
mm. deg. mm. mm. mm. deg. mm.

Baseplate Length Baseplate Thickness Baseplate Width Number of Ribs (including outside ribs) Rib Thickness Web Thickness 1520.000 25.000 254.000 5 12.000 12.000 mm. mm. mm. mm. mm.
142
Height of Center Web Summary of Maximum Saddle Loads, Operating Case : Maximum Vertical Saddle Load Maximum Transverse Saddle Shear Load Maximum Longitudinal Saddle Shear Load Summary of Maximum Saddle Loads, Hydrotest Case : Maximum Vertical Saddle Load Maximum Transverse Saddle Shear Load Maximum Longitudinal Saddle Shear Load Weights: Fabricated Shop Test Shipping Erected Empty Operating Field Test
304.800
mm.
1714.99 202.77 136.99
Kgf Kgf Kgf
6868.06 66.92 45.21
Kgf Kgf Kgf
Bare W/O Removable Internals Fabricated + Water ( Full ) Fab. + Rem. Intls.+ Shipping App. Fab. + Rem. Intls.+ Insul. (etc) Fab. + Intls. + Details + Wghts. Empty + Operating Liquid (No CA) Empty Weight + Water (Full)
2856.7 13173.4 3012.1 3012.1 3012.1 3012.1 13328.8
kg. kg. kg. kg. kg. kg. kg.
----------------------------------------------------------------------------------------------

Cover Page Design Calculation: Nas Mechanical Contracting

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Cover Page Design Calculation

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NAS MECHANICAL CONTRACTING

Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1

KPa. KPa. KPa.

Vs Elev. (Ope) (Empty) (Filled)

Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1

S1 3.000 0.000 Y N Y Y 2009

No Yes Yes Yes No Yes No

N./mm N./mm N./mm kg./cm mm. N./mm

mm. mm. mm. kg./cm

Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1

mm. mm. mm. mm. mm. mm.

Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1

mm. mm. mm. mm. mm. mm.

mm. mm. mm. kg./cm

Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1

Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1

Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1

Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1

Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1

Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1

Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1

Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F

Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1

Elements Suitable for Internal Pressure. ----------------------------------------------------------------------------------------------

Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1

Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1

Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1

1653.65 202.77 136.99

Kgf Kgf Kgf

Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1

K4 = 0.4011 K8 = 0.3405 K6p = 0.0434

Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1

Bplen Bpthk Bpwid Nribs Ribtk Webtk Webloc

1520.0000 25.0000 254.0000 5 12.0000 12.0000 Side

mm. mm. mm. mm. mm.

Shell Wearplate Web BasePlate Totals Value

Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1

Bending Stress, Sb = ( M * C1 / I ) = Allowed Stress, Sa = 2/3 * Yield Str =

Io 1006.4 5.4 1011.8

Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1

Ay 1360.8 788.8 2149.6

Io 1194.6 5.4 1200.0

Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1

Horizontal Vessel Analysis Results: Actual Allowable -------------------------------------------------------------------

Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1

1714.99 202.77 136.99

Kgf Kgf Kgf

K4 = 0.4011 K8 = 0.3405 K6p = 0.0434

Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1

Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1

Shell Wearplate Web BasePlate Totals Value Value Value

C1 = Sumof(Ay)/Sumof(A) I = Sumof(Io) - C1*Sumof(Ay) As = Sumof(A) - Ashell

Bending Stress, Sb = ( M * C1 / I ) = Allowed Stress, Sa = 2/3 * Yield Str =

Minimum Thickness of Baseplate per Moss : = ( 3 * ( Q + Saddle_Wt ) * BasePlateWidth / ( 2 * BasePlateLength * AllStress ))

Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1

Io 838.6 3.1 841.8

Ay 1136.7 665.0 1801.8

Io 995.5 3.1 998.6

Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1

Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1

6806.73 66.92 45.21

K1 = (1+Cos(beta)-.5Sin(beta) )/(pi-beta+Sin(beta)Cos(beta)) = Fh = K1 * Q = 0.2035 * 6572.188 = 1337.5830 Kgf