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DESIGN CALCULATION In Accordance with ASME Section VIII Division 1 ASME Code Version : 2010
Analysis Performed by : NASS MECHANICAL CONTRACTING CO WLL Job File Date of Analysis PV Elite 2011, : E:\PV\DESIGN CALCULATION\ACCUMULATION DRUM B-601 : Jun 26,2011 January 2011
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mm. mm. C
Wind Design Code Design Wind Speed Exposure Constant Importance Factor Roughness Factor Base Elevation Percent Wind for Hydrotest Using User defined Wind Press. Damping Factor (Beta) for Wind Damping Factor (Beta) for Wind Damping Factor (Beta) for Wind
Km/hr
mm.
Seismic Design Code UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4) UBC Importance Factor
UBC Soil Type UBC Horizontal Force Factor UBC Percent Seismic for Hydrotest Design Nozzle for Des. Press. + St. Head Consider MAP New and Cold in Noz. Design Consider External Loads for Nozzle Des. Use ASME VIII-1 Appendix 1-9 Material Database Year Configuration Directives: Do not use Nozzle MDMT Interpretation VIII-1 01-37 Use Table G instead of exact equation for "A" Shell Head Joints are Tapered Compute "K" in corroded condition Use Code Case 2286 Use the MAWP to compute the MDMT Using Metric Material Databases, ASME II D Complete Listing of Vessel Elements and Details: Element From Node Element To Node Element Type Description Distance "FROM" to "TO" Inside Diameter Element Thickness Internal Corrosion Allowance Nominal Thickness External Corrosion Allowance Design Internal Pressure Design Temperature Internal Pressure Design External Pressure Design Temperature External Pressure Effective Diameter Multiplier Material Name Allowable Stress, Ambient Allowable Stress, Operating Allowable Stress, Hydrotest Material Density P Number Thickness Yield Stress, Operating UCS-66 Chart Curve Designation External Pressure Chart Name UNS Number Product Form Efficiency, Longitudinal Seam Efficiency, Circumferential Seam Elliptical Head Factor Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Height/Length of Insulation Thickness of Insulation Density
10 20 Elliptical 50.800 1600.0 8.0000 3.0000 0.0000 0.0000 350.00 150 0.0000 0 1.2 SA-516 70 137.90 137.90 179.27 0.007833 31.750 231.52 B CS-2 K02700 Plate 1. 1. 2. 10 Insulation LH DISH 0.0000 50.800 30.000 0.0001720 mm. mm. mm. mm. mm. mm. KPa. C KPa. C
mm. mm
Kgf
mm. mm
Kgf
-------------------------------------------------------------------Element From Node Element To Node Element Type Description Distance "FROM" to "TO" Inside Diameter Element Thickness Internal Corrosion Allowance Nominal Thickness External Corrosion Allowance Design Internal Pressure Design Temperature Internal Pressure Design External Pressure Design Temperature External Pressure Effective Diameter Multiplier Material Name Efficiency, Longitudinal Seam Efficiency, Circumferential Seam Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Width of Saddle Height of Saddle at Bottom Saddle Contact Angle Height of Composite Ring Stiffener Width of Wear Plate Thickness of Wear Plate Contact Angle, Wear Plate (degrees) 20 30 Cylinder 4498.4 1600.0 8.0000 3.0000 0.0000 0.0000 350.00 150 0.0000 0 1.2 SA-516 70 1. 1. 20 Saddle LH Saddle 400.00 203.20 1200.0 120. 0.0000 330.00 8.0000 132. mm. mm. mm. mm. mm. mm. KPa. C KPa. C
mm. mm
Kgf
mm. mm
Kgf
mm. mm
Kgf
mm. mm
Kgf
mm. mm
Kgf
mm. mm
Kgf
mm. mm
Kgf
mm. mm
Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl Element From Node Detail Type
N 8.7231 GR 1.1 SA-106 B 20 Nozzle N7A 650.00 50. 160 150 180. N 3.2261 GR 1.1 SA-106 B 20 Nozzle N4 1949.2 100. XS 150 180. N 11.084 GR 1.1 SA-106 B 20 Nozzle N7B 2349.2 50. 160 150 180. N 3.2261 GR 1.1 SA-106 B 20 Nozzle N2 3549.2 300. 40 150 180. N 51.330 GR 1.1 SA-106 B 20 Nozzle
Kgf
mm. mm
Kgf
mm. mm
Kgf
mm. mm
Kgf
mm. mm
Kgf
Kgf
mm. mm
Kgf
Element From Node 20 Detail Type Nozzle Detail ID CN2 Dist. from "FROM" Node / Offset dist 3549.2 mm. Nozzle Diameter 50. mm Nozzle Schedule 160 Nozzle Class 150 Layout Angle 130. Blind Flange (Y/N) N Weight of Nozzle ( Used if > 0 ) 3.4436 Kgf Grade of Attached Flange GR 1.1 Nozzle Matl SA-106 B -------------------------------------------------------------------Element From Node 30 Element To Node 40 Element Type Elliptical Description Distance "FROM" to "TO" 50.800 mm. Inside Diameter 1600.0 mm. Element Thickness 8.0000 mm. Internal Corrosion Allowance 3.0000 mm. Nominal Thickness 0.0000 mm. External Corrosion Allowance 0.0000 mm. Design Internal Pressure 350.00 KPa. Design Temperature Internal Pressure 150 C Design External Pressure 0.0000 KPa. Design Temperature External Pressure 0 C Effective Diameter Multiplier 1.2 Material Name SA-516 70 Efficiency, Longitudinal Seam 1. Efficiency, Circumferential Seam 1. Elliptical Head Factor 2. Element From Node Detail Type Detail ID 30 Insulation RH Dish Insulat
----------------------------------------------------------------------------------------------
Element Thickness, Pressure, Diameter and Allowable Stress : | | Int. Press | Nominal | Total Corr| Element | Allowable | From| To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)| | | KPa. | mm. | mm. | mm. | N./mm | --------------------------------------------------------------------------10| 20| 350.00 | ... | 3.0000 | 1600.0 | 137.90 | 20| 30| 350.00 | ... | 3.0000 | 1600.0 | 137.90 | 30| 40| 350.00 | ... | 3.0000 | 1600.0 | 137.90 | Element Required Thickness and MAWP : | | Design | M.A.W.P. | M.A.P. | Minimum | Required | From| To | Pressure | Corroded | New & Cold | Thickness | Thickness | | | KPa. | KPa. | KPa. | mm. | mm. | ---------------------------------------------------------------------------10| 20| 350.000 | 855.409 | 1377.54 | 8.00000 | 5.50000 | 20| 30| 350.000 | 855.409 | 1370.70 | 8.00000 | 5.50000 | 30| 40| 350.000 | 855.409 | 1377.54 | 8.00000 | 5.50000 | Minimum 855.409 1370.689 MAWP: 596.930 KPa., limited by: Nozzle Reinforcement. Internal Pressure Calculation Results : ASME Code, Section VIII, Division 1, 2010 Elliptical Head From 10 To 20 SA-516 70 , UCS-66 Crv. B at 150 C Material UNS Number: K02700
Required Thickness due to Internal Pressure [tr]: = (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c) = (350.000*1606.0000*0.995)/(2*137.90*1.00-0.2*350.000) = 2.0286 + 3.0000 = 5.0286 mm. Note: The thickness required was less than the Code Minimum, therefore the Code Minimum value of 2.5000 mm. per UG-16 will be used. Max. Allowable Working Pressure at given Thickness, corroded [MAWP]: = (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c) = (2*137.90*1.00*5.0000)/(0.995*1606.0000+0.2*5.0000) = 862.340 KPa. Maximum Allowable Pressure, New and Cold [MAPNC]: = (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c) = (2*137.90*1.00*8.0000)/(1.000*1600.0000+0.2*8.0000)
10
Cylindrical Shell From 20 To 30 SA-516 70 , UCS-66 Crv. B at 150 C Material UNS Number: K02700
Required Thickness due to Internal Pressure [tr]: = (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
11
Minimum Design Metal Temperature Results: Govrn. thk, tg = 8.000 , tr = 3.485 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.697 , Temp. Reduction = 17 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -29 C -46 C
Elliptical Head From 30 To 40 SA-516 70 , UCS-66 Crv. B at 150 C Material UNS Number: K02700
Required Thickness due to Internal Pressure [tr]: = (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c) = (350.000*1606.0000*0.995)/(2*137.90*1.00-0.2*350.000) = 2.0286 + 3.0000 = 5.0286 mm. Note: The thickness required was less than the Code Minimum, therefore the Code Minimum value of 2.5000 mm. per UG-16 will be used. Max. Allowable Working Pressure at given Thickness, corroded [MAWP]: = (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c) = (2*137.90*1.00*5.0000)/(0.995*1606.0000+0.2*5.0000) = 862.340 KPa. Maximum Allowable Pressure, New and Cold [MAPNC]: = (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c) = (2*137.90*1.00*8.0000)/(1.000*1600.0000+0.2*8.0000) = 1377.542 KPa. Actual stress at given pressure and thickness, corroded [Sact]: = (P*(Kcor*D+0.2*t))/(2*E*t) = (350.000*(0.995*1606.0000+0.2*5.0000))/(2*1.00*5.0000)
12
Hydrostatic Test Pressure Results: Pressure Pressure Pressure Pressure Pressure per per per per per UG99b UG99b[34] UG99c UG100 PED = = = = = 1.3 * M.A.W.P. * Sa/S 1.3 * Design Pres * Sa/S 1.3 * M.A.P. - Head(Hyd) 1.1 * M.A.W.P. * Sa/S 1.43 * MAWP 776.009 455.000 1766.222 656.623 853.610 KPa. KPa. KPa. KPa. KPa.
13
14
Element and Detail Weights | | Element | Element | Corroded | Corroded | Extra due | From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % | | | kg. | cm | kg. | cm | kg. | --------------------------------------------------------------------------10| 20| 210.019 | 638419. | 131.262 | 645242. | ... | 20| 30| 1424.11 | 9.046E+06 | 891.722 | 9.114E+06 | ... | 30| 40| 210.019 | 638419. | 131.262 | 645242. | ... | --------------------------------------------------------------------------Total 1844 10323029.00 1154 10404650.00 0 Weight of Details | | Weight of | X Offset, | Y Offset, | From|Type| Detail | Dtl. Cent. |Dtl. Cent. | Description | | kg. | mm. | mm. | ------------------------------------------------10|Insl| 17.6999 | 25.4000 | ... | LH DISH 10|Nozl| 3.91775 | -346.410 | ... | CN3A 10|Nozl| 3.91775 | -193.649 | ... | CN3B 20|Sadl| 234.541 | 400.000 | 992.000 | LH Saddle 20|Sadl| 214.405 | 4098.40 | 992.000 | RH Saddle 20|Insl| 120.020 | 2249.20 | ... | Shell Insulatio 20|Nozl| 11.0837 | 149.200 | 857.150 | N5 20|Nozl| 8.58050 | 449.200 | 844.450 | N6 20|Nozl| 3.22614 | 949.200 | 830.162 | CN1 20|Nozl| 8.58050 | 1749.20 | 844.450 | N8 20|Nozl| 419.317 | 2549.20 | 1104.80 | M1 20|Nozl| 5.94886 | 2549.20 | 830.162 | N9 20|Nozl| 11.0837 | 3549.20 | 857.150 | N3 20|Nozl| 8.72314 | 4149.20 | 844.450 | N1 20|Nozl| 3.22614 | 650.000 | 830.162 | N7A 20|Nozl| 11.0837 | 1949.20 | 857.150 | N4 20|Nozl| 3.22614 | 2349.20 | 830.162 | N7B 20|Nozl| 51.3300 | 3549.20 | 961.925 | N2 20|Nozl| 3.44356 | 1700.00 | 830.162 | CN4A 20|Nozl| 3.44356 | 1749.20 | 830.162 | CN4B 20|Nozl| 3.44356 | 3549.20 | 830.162 | CN2 20|Tsht| ... | ... | ... | Lifting Lug 1 30|Insl| 17.6999 | 25.4000 | ... | RH Dish Insulat Total Weight of Each Detail Type Total Weight of Saddles 448.9 Total Weight of Insulation 155.4 Total Weight of Nozzles 563.6 --------------------------------------------------------------Sum of the Detail Weights 1167.9 kg. Weight Summary Fabricated Wt. Shop Test Wt. Shipping Wt. Erected Wt. Ope. Wt. no Liq Bare Weight W/O Removable Internals Fabricated Weight + Water ( Full ) Fab. Wt + Rem. Intls.+ Shipping App. Fab. Wt + Rem. Intls.+ Insul. (etc) Fab. Wt + Intls. + Details + Wghts. 2856.7 13173.4 3012.1 3012.1 3012.1 kg. kg. kg. kg. kg.
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The Corroded Weight and thickness are used in the Horizontal Vessel Analysis (Ope Case) and Earthquake Load Calculations.
Outside Surface Areas of Elements | | Surface | From| To | Area | | | cm | ---------------------------10| 20| 30886.8 | 20| 30| 228375. | 30| 40| 30886.8 | ---------------------------Total 290149.062 cm ----------------------------------------------------------------------------------------------
Nozzle Flange MAWP Results : Nozzle Description ----- Flange Rating Operating Ambient Temperature Class Grade|Group KPa. KPa. C ---------------------------------------------------------------------------CN3A 1581.7 1965.0 150 150 GR 1.1 CN3B 1581.7 1965.0 150 150 GR 1.1 N5 1581.7 1965.0 150 150 GR 1.1 N6 1581.7 1965.0 150 150 GR 1.1 CN1 1581.7 1965.0 150 150 GR 1.1 N8 1581.7 1965.0 150 150 GR 1.1 M1 1581.7 1965.0 150 150 GR 1.1 N9 1581.7 1965.0 150 150 GR 1.1 N3 1581.7 1965.0 150 150 GR 1.1 N1 1581.7 1965.0 150 150 GR 1.1 N7A 1581.7 1965.0 150 150 GR 1.1 N4 1581.7 1965.0 150 150 GR 1.1 N7B 1581.7 1965.0 150 150 GR 1.1 N2 1581.7 1965.0 150 150 GR 1.1 CN4A 1581.7 1965.0 150 150 GR 1.1 CN4B 1581.7 1965.0 150 150 GR 1.1 CN2 1581.7 1965.0 150 150 GR 1.1 ---------------------------------------------------------------------------Minimum Rating 1581.671 1964.961 KPa.
Note: ANSI Ratings are per ANSI/ASME B16.5 2003 Edition ---------------------------------------------------------------------------------------------ASME Horizontal Vessel Analysis: Stresses for the Left Saddle (per ASME Sec. VIII Div. 2 based on the Zick method.) Horizontal Vessel Stress Calculations : Operating Case
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Inside Depth of Head Shell Allowable Stress used in Calculation Head Allowable Stress used in Calculation Circumferential Efficiency in Plane of Saddle Circumferential Efficiency at Mid-Span Saddle Force Q, Operating Case
Kgf
Horizontal Vessel Analysis Results: Actual Allowable ------------------------------------------------------------------Long. Stress at Top of Midspan 27.34 137.90 N./mm Long. Stress at Bottom of Midspan 29.05 137.90 N./mm Long. Stress at Top of Saddles 28.70 137.90 N./mm Long. Stress at Bottom of Saddles 27.91 137.90 N./mm Tangential Shear in Shell Circ. Stress at Horn of Saddle Circ. Compressive Stress in Shell 2.91 3.99 0.70 110.32 172.38 137.90 N./mm N./mm N./mm
Intermediate Results: Saddle Reaction Q due to Wind or Seismic Saddle Reaction Force due to Wind Ft [Fwt]: = Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E = 3.00 * ( 405.5 /2 + 0 ) * 1200.0000 / 1395.1670 = 523.2 Kgf Saddle Reaction Force due to Wind Fl or Friction [Fwl]: = Max( Fl, Friction Load, Sum of X Forces) * B / Ls = Max( 136.99 , 0.00 , 0 ) * 1200.0000 / 3698.4001 = 44.4 Kgf Load Combination Results for Q + Wind or Seismic = Saddle Load + Max( Fwl, Fwt, Fsl, Fst ) = 895 + Max( 44 , 523 , 0 , 0 ) = 1419.1 Kgf Summary of Loads at the base of this Saddle: Vertical Load (including saddle weight) Transverse Shear Load Saddle Longitudinal Shear Load Saddle [Q]:
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The suffix 'p' denotes the values for a wear plate if it exists. Note: Dimension a is greater than or equal to Rm / 2. Moment per Equation 4.15.3 [M1]: = -Q*a [1 - (1- a/L + (R-h2)/(2a*L))/(1+(4h2)/3L)] = -1419*450.80[1-(1-450.80/4600.00+(805.500-403.000)/ (2*450.80*4600.00))/(1+(4*403.00)/(3*4600.00))] = -55.9 Kg-m. Moment per Equation 4.15.4 [M2]: = Q*L/4(1+2(R-h2)/(L))/(1+(4h2)/( 3L))-4a/L = 1419*4600/4(1+2(805-403)/(4600))/(1+(4*403)/ (3*4600))-4*450/4600 = 888.7 Kg-m. Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]: = P * Rm/(2t) - M2/(pi*Rmt) = 350.00 * 805.500 /(2*5.00 ) - 888.7 /(pi*805.5*5.00 ) = 27.34 N./mm Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]: = P * Rm/(2t) + M2/(pi * Rm * t) = 350.00 * 805.500 /(2 * 5.00 ) + 888.7 /(pi * 805.5 * 5.00 ) = 29.05 N./mm Longitudinal Stress at Top of Shell at Support (4.15.10) [Sigma*3]: = P * Rm/(2t) - M1/(K1*pi*Rmt) = 350.00 * 805.500 /(2*5.00 ) - -55.9 /(0.1066 *pi*805.5*5.00 ) = 28.70 N./mm Longitudinal Stress at Bottom of Shell at Support (4.15.11) [Sigma*4]: = P * Rm/(2t) + M1/(K1* * pi * Rm * t) = 350.00 * 805.500 /(2*5.00 ) + -55.9 /(0.1923 * pi * 805.5 * 5.00 ) = 27.91 N./mm Maximum Shear Force in the Saddle (4.15.5) [T]: = Q(L-2a)/(L+(4*h2/3)) = 1419 ( 4600.00 - 2 * 450.80 )/(4600.00 + ( 4 * 403.00 /3)) = 1021.6 Kgf Shear Stress in the shell no rings, = K2 * T / ( Rm * t ) not stiffened (4.15.14) [tau2]:
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Circumferential Stress at wear plate (4.15.26) [sigma6,r]: = -K5 * Q * k / ( B1( t + eta * tr ) ) = -0.7603 * 1419 * 0.1 / ( 302.202 ( 5.000 + 1.000 * 8.000 ) ) = -0.27 N./mm Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.28) [sigma7,r*]: = -Q/(4(t+eta*tr)b1) - 12*K7*Q*Rm/(L(t+eta*tr)) = -1419 /(4(5.000 + 1.000 * 8.000 )302.202 ) 12*0.018*1419*805.500/(4600.00(5.000+1.000*8.000)) = -3.99 N./mm Free Un-Restrained Thermal Expansion between the Saddles [Exp]: = Alpha * Ls * ( Design Temperature - Ambient Temperature ) = 0.124E-04 * 3698.400 * ( 150.0 - 21.1 ) = 5.923 mm. Results for Vessel Ribs, Web and Base: Baseplate Length Baseplate Thickness Baseplate Width Number of Ribs ( inc. outside ribs ) Rib Thickness Web Thickness Web Location
Moment of Inertia of Saddle - Lateral Direction Y 2. 9. 146. 292. 450. A 21. 26. 32. 64. 143. AY 5361. 23760. 468714. 1856105. 2353940. = Io 2. 23. 8761. 54287. 63073. 164. mm.
C1 = Sumof(Ay)/Sumof(A)
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K1 = (1+Cos(beta)-.5*Sin(beta) )/(pi-beta+Sin(beta)*Cos(beta)) = Fh = K1 * Q = 0.2035 * 1419.113 = 288.8203 Kgf Tension Stress, St = ( Fh/As ) = Allowed Stress, Sa = 0.6 * Yield Str = d = B - R*Sin(theta) / theta Bending Moment, M = Fh * d = = 0.2323 143.9676 443.7243 128.1591 0.8450 159.9640 N./mm N./mm mm. Kg-m. N./mm N./mm
Minimum Thickness of Baseplate per Moss : = ( 3 * ( Q + Saddle_Wt ) * BasePlateWidth / ( 2 * BasePlateLength * AllStress )) = ( 3 * (1419 + 234 ) * 254.00 / ( 2 * 1520.000 * 159.964 )) = 5.041 mm. Calculation of Axial Load, Intermediate Values and Compressive Stress Effective Baseplate Length [e]: = ( Bplen - Clearance ) / ( Nribs - 1) = ( 1520.0000 - 25.4 ) / ( 5 - 1 ) = 373.6500 mm. Baseplate Pressure Area [Ap]: = e * Bpwid / 2 = 373.6500 * 254.0000 / 2 = 474.5355 cm Axial Load [P]: = Ap * Bp = 474.5 * 0.37 = 174.4 Kgf Area of the Rib and Web [Ar]: = ( Bpwid - Clearance - Webtk ) * Ribtk + e/2 * Webtk = ( 254.000 - 25.4 - 12.000 ) * 12.000 + 373.6500 /2 * 12.000 = 48.411 cm Compressive Stress [Sc]: = P/Ar = 174.4 / 48.4110 = 0.3533 N./mm Check of Outside Ribs: Inertia of Saddle, Outer Ribs - Longitudinal Direction Y A AY Ay Rib 120.3 24.5 294350.0 730.8 Web 6.0 22.4 13451.4 797.6 Values 65.6 46.9 307801.4 1528.5 Bending Moment [Rm]: = Fl /( 2 * Bplen ) * e * rl / 2 = 137.0 /( 2 * 1520.00 ) * 373.650 * 703.80 / 2 = 5.925 Kg-m.
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KL/R < Cc ( 5.5603 < 128.2549 ) per AISC E2-1 Sca = (1-(Klr)/(2*Cc))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc) Sca = ( 1-( 5.56 )/(2 * 128.25 )) * 239 / ( 5/3+3*(5.56 )/(8* 128.25 )-( 5.56)/(8*128.25) Sca = 142.44 N./mm
AISC Unity Check on Inside Ribs ( must be <= 1.0 ) Check = Sc/Sca + (Rm/Z)/Sba Check = 0.48 / 142.44 + ( 6.44 /29.305 ) / 159.96 Check = 0.00 Input Data for Base Plate Bolting Calculations: Total Number of Bolts per BasePlate Total Number of Bolts in Tension/Baseplate Bolt Material Specification Bolt Allowable Stress Bolt Corrosion Allowance Distance from Bolts to Edge Nominal Bolt Diameter Thread Series BasePlate Allowable Stress Area Available in a Single Bolt Saddle Load QO (Weight) Saddle Load QL (Wind/Seismic contribution) Maximum Transverse Force Maximum Longitudinal Force Saddle Bolted to Steel Foundation Bolt Area Calculation per Dennis R. Moss Bolt Area Requirement Due to Longitudinal Load [Bltarearl]: = 0.0 (QO > QL --> No Uplift in Longitudinal direction) Bolt Area due to Shear Load [Bltarears]: = Fl / (Stba * Nbolts) = 136.99 / (172.38 * 8.00 ) = 0.0097 cm Nbolts Nbt Stba Bca Edgedis Bnd Series S BltArea QO QL Ft Fl 8 4 SA-193 B7 172.38 N./mm 0.0000 mm. 50.8000 mm. 28.5750 mm. TEMA 95.15 N./mm 4.6968 cm 1130.4 Kgf 44.4 Kgf 202.8 Kgf 137.0 Kgf Yes
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Input and Calculated Values: Vessel Mean Radius Stiffened Vessel Length per 4.15.6 Distance from Saddle to Vessel tangent Saddle Width Saddle Bearing Angle Wear Wear Wear Wear Plate Plate Plate Plate Width Bearing Angle Thickness Allowable Stress Rm L a b theta b1 theta1 tr Sr h2 805.50 4600.00 450.80 203.20 120.00 330.00 132.00 8.0 137.90 403.00 137.90 137.90 1.00 1.00 1500.58 mm. mm. mm. mm. degrees mm. degrees mm. N./mm mm. N./mm N./mm
Inside Depth of Head Shell Allowable Stress used in Calculation Head Allowable Stress used in Calculation Circumferential Efficiency in Plane of Saddle Circumferential Efficiency at Mid-Span Saddle Force Q, Operating Case
Kgf
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Tangential Shear in Shell Circ. Stress at Horn of Saddle Circ. Compressive Stress in Shell
Intermediate Results: Saddle Reaction Q due to Wind or Seismic Saddle Reaction Force due to Wind Ft [Fwt]: = Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E = 3.00 * ( 405.5 /2 + 0 ) * 1200.0000 / 1395.1670 = 523.2 Kgf Saddle Reaction Force due to Wind Fl or Friction [Fwl]: = Max( Fl, Friction Load, Sum of X Forces) * B / Ls = Max( 136.99 , 0.00 , 0 ) * 1200.0000 / 3698.4001 = 44.4 Kgf Load Combination Results for Q + Wind or Seismic = Saddle Load + Max( Fwl, Fwt, Fsl, Fst ) = 977 + Max( 44 , 523 , 0 , 0 ) = 1500.6 Kgf Summary of Loads at the base of this Saddle: Vertical Load (including saddle weight) Transverse Shear Load Saddle Longitudinal Shear Load Saddle [Q]:
Formulas and Substitutions for Horizontal Vessel Analysis: Note: Wear Plate is Welded to the Shell, k = 0.1 The Computed K values from Table 4.15.1: K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K5 = 0.7603 K6 = 0.0529 K7 = 0.0179 K9 = 0.2711 K10 = 0.0581 K1* = 0.1923 K7P = 0.0147
The suffix 'p' denotes the values for a wear plate if it exists. Note: Dimension a is greater than or equal to Rm / 2. Moment per Equation 4.15.3 [M1]: = -Q*a [1 - (1- a/L + (R-h2)/(2a*L))/(1+(4h2)/3L)] = -1500*450.80[1-(1-450.80/4600.00+(805.500-403.000)/ (2*450.80*4600.00))/(1+(4*403.00)/(3*4600.00))] = -59.1 Kg-m. Moment per Equation 4.15.4 [M2]: = Q*L/4(1+2(R-h2)/(L))/(1+(4h2)/( 3L))-4a/L = 1500*4600/4(1+2(805-403)/(4600))/(1+(4*403)/ (3*4600))-4*450/4600 = 939.8 Kg-m.
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Circumferential Stress at wear plate (4.15.26) [sigma6,r]: = -K5 * Q * k / ( B1( t + eta * tr ) ) = -0.7603 * 1500 * 0.1 / ( 302.202 ( 5.000 + 1.000 * 8.000 ) ) = -0.28 N./mm Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.28) = -Q/(4(t+eta*tr)b1) - 12*K7*Q*Rm/(L(t+eta*tr)) = -1500 /(4(5.000 + 1.000 * 8.000 )302.202 ) [sigma7,r*]:
24
Moment of Inertia of Saddle - Lateral Direction Y 2. 9. 146. 292. 450. A 21. 26. 27. 64. 138. AY 5361. 23760. 390595. 1856105. 2275820. = = = Io 2. 23. 7301. 54287. 61612. 165. 24087. 117. mm. cm**4 cm 0.2035
K1 = (1+Cos(beta)-.5*Sin(beta) )/(pi-beta+Sin(beta)*Cos(beta)) = Fh = K1 * Q = 0.2035 * 1500.581 = 305.4009 Kgf Tension Stress, St = ( Fh/As ) = Allowed Stress, Sa = 0.6 * Yield Str = d = B - R*Sin(theta) / theta Bending Moment, M = Fh * d = = 0.2569 143.9676 443.7243 135.5165 0.9097 159.9640 N./mm N./mm mm. Kg-m. N./mm N./mm
= ( 3 * (1500 + 214 ) * 254.00 / ( 2 * 1520.000 * 159.964 )) = 5.134 mm. Calculation of Axial Load, Intermediate Values and Compressive Stress Effective Baseplate Length [e]: = ( Bplen - Clearance ) / ( Nribs - 1) = ( 1520.0000 - 25.4 ) / ( 5 - 1 ) = 373.6500 mm. Baseplate Pressure Area [Ap]: = e * Bpwid / 2 = 373.6500 * 254.0000 / 2 = 474.5355 cm
25
AISC Unity Check on Outside Ribs ( must be <= 1.0 ) Check = Sc/Sca + (Rm/Z)/Sba Check = 0.45 / 141.15 + (5.93 /12.961 ) / 159.96 Check = 0.01 Check of Inside Ribs Inertia of Saddle, Inner Ribs - Axial Direction Y A AY Rib 119.3 21.9 260789.8 Web 5.0 37.4 18682.5 Values 47.2 59.2 279472.2
KL/R < Cc ( 5.5607 < 128.2549 ) per AISC E2-1 Sca = (1-(Klr)/(2*Cc))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc)
Sca = ( 1-( 5.56 )/(2 * 128.25 )) * 239 / ( 5/3+3*(5.56 )/(8* 128.25 )-( 5.56)/(8*128.25) Sca = 142.44 N./mm AISC Unity Check on Inside Ribs ( must be <= 1.0 ) Check = Sc/Sca + (Rm/Z)/Sba Check = 0.61 / 142.44 + ( 6.44 /24.501 ) / 159.96 Check = 0.01
26
ASME Horizontal Vessel Analysis: Stresses for the Left Saddle (per ASME Sec. VIII Div. 2 based on the Zick method.)
27
Inside Depth of Head Shell Allowable Stress used in Calculation Head Allowable Stress used in Calculation Circumferential Efficiency in Plane of Saddle Circumferential Efficiency at Mid-Span Saddle Force Q, Test Case, no Ext. Forces
Kgf
Horizontal Vessel Analysis Results: Actual Allowable ------------------------------------------------------------------Long. Stress at Top of Midspan 40.80 137.90 N./mm Long. Stress at Bottom of Midspan 45.78 137.90 N./mm Long. Stress at Top of Saddles 44.75 137.90 N./mm Long. Stress at Bottom of Saddles 42.49 137.90 N./mm Tangential Shear in Shell Circ. Stress at Horn of Saddle Circ. Compressive Stress in Shell 8.45 12.59 1.87 110.32 172.38 137.90 N./mm N./mm N./mm
Intermediate Results: Saddle Reaction Q due to Wind or Seismic Saddle Reaction Force due to Wind Ft [Fwt]: = Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E = 3.00 * ( 133.8 /2 + 0 ) * 1200.0000 / 1392.5690 = 173.0 Kgf Saddle Reaction Force due to Wind Fl or Friction [Fwl]: = Max( Fl, Friction Load, Sum of X Forces) * B / Ls = Max( 136.99 , 0.00 , 0 ) * 1200.0000 / 3698.4001 = 14.7 Kgf Load Combination Results for Q + Wind or Seismic = Saddle Load + Max( Fwl, Fwt, Fsl, Fst ) = 6399 + Max( 14 , 172 , 0 , 0 ) = 6572.2 Kgf Summary of Loads at the base of this Saddle: Vertical Load (including saddle weight) Transverse Shear Load Saddle Longitudinal Shear Load Saddle [Q]:
28
Formulas and Substitutions for Horizontal Vessel Analysis: Note: Wear Plate is Welded to the Shell, k = 0.1 The Computed K values from Table 4.15.1: K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K5 = 0.7603 K6 = 0.0529 K7 = 0.0180 K9 = 0.2711 K10 = 0.0581 K1* = 0.1923 K7P = 0.0148
The suffix 'p' denotes the values for a wear plate if it exists. Note: Dimension a is greater than or equal to Rm / 2. Moment per Equation 4.15.3 [M1]: = -Q*a [1 - (1- a/L + (R-h2)/(2a*L))/(1+(4h2)/3L)] = -6572*450.80[1-(1-450.80/4600.00+(804.000-400.000)/ (2*450.80*4600.00))/(1+(4*400.00)/(3*4600.00))] = -256.6 Kg-m. Moment per Equation 4.15.4 [M2]: = Q*L/4(1+2(R-h2)/(L))/(1+(4h2)/( 3L))-4a/L = 6572*4600/4(1+2(803-400)/(4600))/(1+(4*400)/ (3*4600))-4*450/4600 = 4121.5 Kg-m. Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]: = P * Rm/(2t) - M2/(pi*Rmt) = 861.49 * 804.000 /(2*8.00 ) - 4121.5 /(pi*804.0*8.00 ) = 40.80 N./mm Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]: = P * Rm/(2t) + M2/(pi * Rm * t) = 861.49 * 804.000 /(2 * 8.00 ) + 4121.5 /(pi * 804.0 * 8.00 ) = 45.78 N./mm Longitudinal Stress at Top of Shell at Support (4.15.10) [Sigma*3]: = P * Rm/(2t) - M1/(K1*pi*Rmt) = 861.49 * 804.000 /(2*8.00 ) - -256.6 /(0.1066 *pi*804.0*8.00 ) = 44.75 N./mm Longitudinal Stress at Bottom of Shell at Support (4.15.11) [Sigma*4]: = P * Rm/(2t) + M1/(K1* * pi * Rm * t) = 861.49 * 804.000 /(2*8.00 ) + -256.6 /(0.1923 * pi * 804.0 * 8.00 ) = 42.49 N./mm Maximum Shear Force in the Saddle (4.15.5) [T]: = Q(L-2a)/(L+(4*h2/3)) = 6572 ( 4600.00 - 2 * 450.80 )/(4600.00 + ( 4 * 400.00 /3)) = 4735.0 Kgf Shear Stress in the shell no rings, not stiffened (4.15.14) = K2 * T / ( Rm * t ) = 1.1707 * 4735.05 / ( 804.0000 * 8.0000 ) [tau2]:
29
Circumferential Stress at wear plate (4.15.26) [sigma6,r]: = -K5 * Q * k / ( B1( t + eta * tr ) ) = -0.7603 * 6572 * 0.1 / ( 328.312 ( 8.000 + 1.000 * 8.000 ) ) = -0.93 N./mm Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.28) [sigma7,r*]: = -Q/(4(t+eta*tr)b1) - 12*K7*Q*Rm/(L(t+eta*tr)) = -6572 /(4(8.000 + 1.000 * 8.000 )328.312 ) 12*0.018*6572*804.000/(4600.00(8.000+1.000*8.000)) = -12.59 N./mm Results for Vessel Ribs, Web and Base: Baseplate Length Baseplate Thickness Baseplate Width Number of Ribs ( inc. outside ribs ) Rib Thickness Web Thickness Web Location
Moment of Inertia of Saddle - Lateral Direction Y 4. 12. 148. 292. 456. A 36. 26. 32. 64. 158. AY 14554. 31680. 468192. 1856105. 2370531. = = = Io 8. 39. 8760. 54287. 63095. 150. 27515. 122. mm. cm**4 cm 0.2035
30
Minimum Thickness of Baseplate per Moss : = ( 3 * ( Q + Saddle_Wt ) * BasePlateWidth / ( 2 * BasePlateLength * AllStress )) = ( 3 * (6572 + 234 ) * 254.00 / ( 2 * 1520.000 * 159.964 )) = 10.227 mm. Calculation of Axial Load, Intermediate Values and Compressive Stress Effective Baseplate Length [e]: = ( Bplen - Clearance ) / ( Nribs - 1) = ( 1520.0000 - 25.4 ) / ( 5 - 1 ) = 373.6500 mm. Baseplate Pressure Area [Ap]: = e * Bpwid / 2 = 373.6500 * 254.0000 / 2 = 474.5355 cm Axial Load [P]: = Ap * Bp = 474.5 * 1.70 = 807.8 Kgf Area of the Rib and Web [Ar]: = ( Bpwid - Clearance - Webtk ) * Ribtk + e/2 * Webtk = ( 254.000 - 25.4 - 12.000 ) * 12.000 + 373.6500 /2 * 12.000 = 48.411 cm Compressive Stress [Sc]: = P/Ar = 807.8 / 48.4110 = 1.6364 N./mm Check of Outside Ribs: Inertia of Saddle, Outer Ribs - Longitudinal Direction Y A AY Ay Rib 120.3 24.5 294350.0 730.8 Web 6.0 22.4 13451.4 797.6 Values 65.6 46.9 307801.4 1528.5 Bending Moment [Rm]: = Fl /( 2 * Bplen ) * e * rl / 2 = 45.2 /( 2 * 1520.00 ) * 373.650 * 700.80 / 2 = 1.947 Kg-m. KL/R < Cc ( 9.6746 < 128.2549 ) per AISC E2-1 Sca = (1-(Klr)/(2*Cc))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc) Sca = ( 1-( 9.67 )/(2 * 128.25 )) * 239 / ( 5/3+3*(9.67 )/(8* 128.25 )-( 9.67)/(8*128.25) Sca = 141.17 N./mm
31
Ay 1360.8 788.8
Io 1194.6 5.4
Values
47.9
70.8
339586.5
2149.6
1200.0
KL/R < Cc ( 5.5167 < 128.2549 ) per AISC E2-1 Sca = (1-(Klr)/(2*Cc))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc) Sca = ( 1-( 5.52 )/(2 * 128.25 )) * 239 / ( 5/3+3*(5.52 )/(8* 128.25 )-( 5.52)/(8*128.25) Sca = 142.46 N./mm
AISC Unity Check on Inside Ribs ( must be <= 1.0 ) Check = Sc/Sca + (Rm/Z)/Sba Check = 2.24 / 142.46 + ( 2.11 /29.305 ) / 159.96 Check = 0.02 Input Data for Base Plate Bolting Calculations: Total Number of Bolts per BasePlate Total Number of Bolts in Tension/Baseplate Bolt Material Specification Bolt Allowable Stress Bolt Corrosion Allowance Distance from Bolts to Edge Nominal Bolt Diameter Thread Series BasePlate Allowable Stress Area Available in a Single Bolt Saddle Load QO (Weight) Saddle Load QL (Wind/Seismic contribution) Maximum Transverse Force Maximum Longitudinal Force Saddle Bolted to Steel Foundation Bolt Area Calculation per Dennis R. Moss Bolt Area Requirement Due to Longitudinal Load [Bltarearl]: = 0.0 (QO > QL --> No Uplift in Longitudinal direction) Bolt Area due to Shear Load [Bltarears]: = Fl / (Stba * Nbolts) = 45.21 / (172.38 * 8.00 ) = 0.0032 cm Bolt Area due to Transverse Load Moment on Baseplate Due to Transverse Load [Rmom]: Nbolts Nbt Stba Bca Edgedis Bnd Series S BltArea QO QL Ft Fl 8 4 SA-193 B7 172.38 N./mm 0.0000 mm. 50.8000 mm. 28.5750 mm. TEMA 95.15 N./mm 4.6968 cm 6633.7 Kgf 14.7 Kgf 66.9 Kgf 45.2 Kgf Yes
32
Inside Depth of Head Shell Allowable Stress used in Calculation Head Allowable Stress used in Calculation Circumferential Efficiency in Plane of Saddle Circumferential Efficiency at Mid-Span Saddle Force Q, Test Case, no Ext. Forces
Kgf
Horizontal Vessel Analysis Results: Actual Allowable ------------------------------------------------------------------Long. Stress at Top of Midspan 40.77 137.90 N./mm Long. Stress at Bottom of Midspan 45.81 137.90 N./mm Long. Stress at Top of Saddles 44.76 137.90 N./mm Long. Stress at Bottom of Saddles 42.48 137.90 N./mm Tangential Shear in Shell Circ. Stress at Horn of Saddle Circ. Compressive Stress in Shell 8.56 12.74 1.89 110.32 172.38 137.90 N./mm N./mm N./mm
33
Formulas and Substitutions for Horizontal Vessel Analysis: Note: Wear Plate is Welded to the Shell, k = 0.1 The Computed K values from Table 4.15.1: K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K5 = 0.7603 K6 = 0.0529 K7 = 0.0180 K9 = 0.2711 K10 = 0.0581 K1* = 0.1923 K7P = 0.0148
The suffix 'p' denotes the values for a wear plate if it exists. Note: Dimension a is greater than or equal to Rm / 2. Moment per Equation 4.15.3 [M1]: = -Q*a [1 - (1- a/L + (R-h2)/(2a*L))/(1+(4h2)/3L)] = -6653*450.80[1-(1-450.80/4600.00+(804.000-400.000)/ (2*450.80*4600.00))/(1+(4*400.00)/(3*4600.00))] = -259.8 Kg-m. Moment per Equation 4.15.4 [M2]: = Q*L/4(1+2(R-h2)/(L))/(1+(4h2)/( 3L))-4a/L = 6653*4600/4(1+2(803-400)/(4600))/(1+(4*400)/ (3*4600))-4*450/4600 = 4172.6 Kg-m. Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]: = P * Rm/(2t) - M2/(pi*Rmt) = 861.49 * 804.000 /(2*8.00 ) - 4172.6 /(pi*804.0*8.00 ) = 40.77 N./mm Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]: = P * Rm/(2t) + M2/(pi * Rm * t) = 861.49 * 804.000 /(2 * 8.00 ) + 4172.6 /(pi * 804.0 * 8.00 ) = 45.81 N./mm
34
Circumferential Stress at wear plate (4.15.26) [sigma6,r]: = -K5 * Q * k / ( B1( t + eta * tr ) ) = -0.7603 * 6653 * 0.1 / ( 328.312 ( 8.000 + 1.000 * 8.000 ) ) = -0.94 N./mm Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.28) [sigma7,r*]: = -Q/(4(t+eta*tr)b1) - 12*K7*Q*Rm/(L(t+eta*tr)) = -6653 /(4(8.000 + 1.000 * 8.000 )328.312 ) 12*0.018*6653*804.000/(4600.00(8.000+1.000*8.000)) = -12.74 N./mm Results for Vessel Ribs, Web and Base Baseplate Baseplate Baseplate Number of Length Thickness Width Ribs ( inc. outside ribs ) Bplen Bpthk Bpwid Nribs 1520.0000 25.0000 254.0000 5 mm. mm. mm.
35
Moment of Inertia of Saddle - Lateral Direction Y 4. 12. 148. 292. 456. A 36. 26. 26. 64. 153. AY 14554. 31680. 390160. 1856105. 2292499. = = = Io 8. 39. 7300. 54287. 61634. 150. 27209. 116. mm. cm**4 cm 0.2035
K1 = (1+Cos(beta)-.5*Sin(beta) )/(pi-beta+Sin(beta)*Cos(beta)) = Fh = K1 * Q = 0.2035 * 6653.655 = 1354.1633 Kgf Tension Stress, St = ( Fh/As ) = Allowed Stress, Sa = 0.6 * Yield Str = d = B - R*Sin(theta) / theta Bending Moment, M = Fh * d = = 1.1421 143.9676 443.2053 600.1842 3.2484 159.9640 N./mm N./mm mm. Kg-m. N./mm N./mm
Minimum Thickness of Baseplate per Moss : = ( 3 * ( Q + Saddle_Wt ) * BasePlateWidth / ( 2 * BasePlateLength * AllStress )) = ( 3 * (6653 + 214 ) * 254.00 / ( 2 * 1520.000 * 159.964 )) = 10.273 mm. Calculation of Axial Load, Intermediate Values and Compressive Stress Effective Baseplate Length [e]: = ( Bplen - Clearance ) / ( Nribs - 1) = ( 1520.0000 - 25.4 ) / ( 5 - 1 ) = 373.6500 mm. Baseplate Pressure Area [Ap]: = e * Bpwid / 2 = 373.6500 * 254.0000 / 2 = 474.5355 cm Axial Load [P]: = Ap * Bp = 474.5 * 1.72 = 817.8 Kgf Area of the Rib and Web [Ar]: = ( Bpwid - Clearance - Webtk ) * Ribtk + e/2 * Webtk = ( 254.000 - 25.4 - 10.000 ) * 10.000 + 373.6500 /2 * 10.000 = 40.542 cm Compressive Stress [Sc]:
36
KL/R < Cc ( 5.5171 < 128.2549 ) per AISC E2-1 Sca = (1-(Klr)/(2*Cc))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc) Sca = ( 1-( 5.52 )/(2 * 128.25 )) * 239 / ( 5/3+3*(5.52 )/(8* 128.25 )-( 5.52)/(8*128.25) Sca = 142.46 N./mm AISC Unity Check on Inside Ribs ( must be <= 1.0 ) Check = Sc/Sca + (Rm/Z)/Sba Check = 2.71 / 142.46 + ( 2.11 /24.501 ) / 159.96 Check = 0.02 Input Data for Base Plate Bolting Calculations: Total Number of Bolts per BasePlate Total Number of Bolts in Tension/Baseplate Bolt Material Specification Bolt Allowable Stress Bolt Corrosion Allowance Distance from Bolts to Edge Nominal Bolt Diameter Thread Series BasePlate Allowable Stress Area Available in a Single Bolt Saddle Load QO (Weight) Saddle Load QL (Wind/Seismic contribution) Nbolts Nbt Stba Bca Edgedis Bnd Series S BltArea QO QL 4 2 SA-193 B7 172.38 N./mm 0.0000 mm. 50.8000 mm. 28.5750 mm. TEMA 95.15 N./mm 4.6968 cm 6695.1 Kgf 14.7 Kgf
37
Pressure for Reinforcement Calculations Temperature for Internal Pressure Shell Material Shell Allowable Stress at Temperature Shell Allowable Stress At Ambient Inside Diameter of Elliptical Head Aspect Ratio of Elliptical Head Head Finished (Minimum) Thickness Head Internal Corrosion Allowance Head External Corrosion Allowance Distance from Head Centerline
S Sa D Ar t c co L1
SA-516 70 137.90 N./mm 137.90 N./mm 1600.00 2.00 8.0000 3.0000 0.0000 400.0000 -29.00 mm. mm. mm. mm. mm. C
User Entered Minimum Design Metal Temperature Type of Element Connected to the Shell : Nozzle
38
deg mm.
tn
SA-105 Weld Neck Flange can E1 En 3.0000 1.00 1.00 152.0000 8.0000 8.0000 15.0000 8.0000 SA-516 70 137.90 137.90 120.0000 8.0000 6.0000 8.0000 29.8375 None 150 GR 1.1 mm.
Outside Projection ho Weld leg size between Nozzle and Pad/Shell Wo Groove weld depth between Nozzle and Vessel Wgnv Inside Projection h Weld leg size, Inside Element to Shell Wi Pad Material Pad Allowable Stress at Temperature Pad Allowable Stress At Ambient Diameter of Pad along vessel surface Thickness of Pad Weld leg size between Pad and Shell Groove weld depth between Pad and Nozzle Reinforcing Pad Width ASME Code Weld Type per UW-16 Class of attached Flange Grade of attached Flange
Sp Spa Dp te Wp Wgpn
The Pressure Design option was Design Pressure + static head. Nozzle Sketch (may not represent actual weld type/configuration) | | | | | | | | __________/| | ____/|__________\| | | \ | | | \ | | |________________\| | \| | |__| Insert Nozzle With Pad, with Inside projection Note : Checking Nozzle in the Meridional direction.
39
UG-40, Limits of Reinforcement : [Internal Pressure] Parallel to Vessel Wall (Diameter Limit) Dl Parallel to Vessel Wall, opening length d Normal to Vessel Wall (Thickness Limit), pad side Tlwp Normal to Vessel Wall, Inward
Note : The Pad diameter is greater than the Diameter Limit, the excess will not be considered . Weld Strength Reduction Factor [fr1]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855 Weld Strength Reduction Factor [fr2]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855
Weld Strength Reduction Factor [fr4]: = min( 1, Sp/S ) = min( 1, 137.9 /137.9 ) = 1.000 Weld Strength Reduction Factor [fr3]: = min( fr2, fr4 ) = min( 0.9 , 1.0 ) = 0.855 Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 Design External Area Required Ar 0.960 NA
Mapnc NA
cm
40
The Internal Pressure Case Governs the Analysis. Nozzle Angle Used in Area Calculations The area available without a pad is Sufficient. The area available with the given pad is Sufficient. Area Required [A]: = ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) = (50.8362*1.8283*1.0+2*5.7376*1.8283*1.0*(1-0.86)) = 0.960 cm Reinforcement Areas per Figure UG-37.1 Area Available in Shell [A1]: = d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 ) = 50.836 ( 1.00 * 5.0000 - 1.0 * 1.828 ) - 2 * 5.738 ( 1.00 * 5.0000 - 1.0 * 1.8283 ) * ( 1 - 0.855 ) = 1.560 cm Area Available in Nozzle Wall Projecting Outward [A2]: = ( 2 * Tlwp ) * ( tn - trn ) * fr2 = ( 2 * 12.50 ) * ( 5.74 - 3.40 ) * 0.8550 ) = 0.516 cm Note: Area in the Nozzle Wall divided by the sine of 75.29 degrees. See Appendix L, L-7.7.7(b) for more information. Area Available in Inward Nozzle [A3]: = 2 * ti * min( h, Tl, 2.5 * ti) * fr2 = 2 * 2.7376 * ( 6.8440 ) * 0.8550 = 0.320 cm Area Available in Welds [A41 + A42 + A43]: = (Wo - Ar Lost)*Fr3+((Wi-can/0.707) - Ar Lost)*fr2 + Wp*fr4 = (0.5175 ) * 0.86 + (0.1412 ) * 0.86 + 0.0000 * 1.00 = 0.563 cm Area Available in Element [A5]: = (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4 = ( 101.6724 - 62.7780 ) * 8.0000 * 1.0000 = 3.112 cm Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations: MDMT of the Nozzle Neck to Flange Weld, ---------------------------------------------------------------------Govrn. thk, tg = 7.645 , tr = 0.089 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.019 , Temp. Reduction = 78 C Curve: B 73.93 Degs.
41
MDMT of Nozzle Neck to Pad Weld for the Nozzle, ---------------------------------------------------------------------Govrn. thk, tg = 7.645 , tr = 0.089 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.019 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -29 C -104 C
MDMT of Nozzle Neck to Pad Weld for Reinforcement pad, ---------------------------------------------------------------------Govrn. thk, tg = 7.645 , tr = 0.089 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.019 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -29 C -104 C
Curve: B
MDMT of Shell to Pad Weld at Pad OD for pad, ---------------------------------------------------------------------Govrn. thk, tg = 8.000 , tr = 1.828 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.366 , Temp. Reduction = 70 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -29 C -48 C
Curve: B
MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), ---------------------------------------------------------------------Govrn. thk, tg = 7.645 , tr = 0.089 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.019 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) Governing MDMT of the Nozzle Governing MDMT of the Reinforcement Pad Governing MDMT of all the sub-joints of this Junction : : : -29 C -104 C -104 C -48 C -48 C
Curve: B
ANSI Flange MDMT including Temperature reduction per UCS-66.1: Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) Flange MDMT with Temp reduction per UCS-66(b)(1)(b) Flange MDMT with Temp reduction per UCS-66(b)(1)(c) Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is : Design Pressure/Ambient Rating = 350.00/1964.96 = 0.178 Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above as the calculated nozzle flange MDMT. -29 C -104 C -104 C
42
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b) Weld Load [W]: = (A-A1+2*tn*fr1*(E1*t-tr))*Sv = (0.9599 - 1.5596 + 2 * 5.7376 * 0.8550 * (1.00 * 5.0000 - 1.8283 ) ) * 137 = 0.00 Kgf Note: F is always set to 1.0 throughout the calculation. Weld Load [W1]: = (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv = ( 0.5158 + 3.1115 + 0.5632 - 0.5558 * 0.86 ) * 137 = 5722.81 Kgf Weld Load [W2]: = (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv = ( 0.5158 + 0.3204 + 0.6679 + ( 0.4906 ) ) * 137 = 2804.80 Kgf Weld Load [W3]: = (A2+A3+A4+A5+(2*tn*t*fr1))*S = ( 0.5158 + 0.3204 + 0.5632 + 3.1115 + ( 0.4906 ) ) * 137 = 7032.87 Kgf Strength of Connection Elements for Failure Path Analysis Shear, Outward Nozzle Weld [Sonw]: = (pi/2) * Dlo * Wo * 0.49 * Snw = ( 3.1416 / 2.0 ) * 62.7780 * 8.0000 * 0.49 * 117 = 4647. Kgf Shear, Inward Nozzle Weld [Sinw]: = (pi/2) * Dlo * Wo * 0.49 * Snw = ( 3.1416 / 2.0 ) * 62.7780 * 3.7573 * 0.49 * 117 = 2183. Kgf Shear, Pad Element Weld [Spew]: = (pi/2) * DP * WP * 0.49 * SEW = ( 3.1416 / 2.0 ) * 120.0000 * 6.0000 * 0.49 * 137 = 7793. Kgf Shear, Nozzle Wall [Snw]: = (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn = (3.1416 * 28.4035 ) * ( 8.7376 - 3.0000 ) * 0.7 * 117 = 4309. Kgf
43
Summary of Failure Path Calculations: Path 1-1 = 12101 Kgf, must exceed W = 0 Kgf or W1 = 5722 Kgf Path 2-2 = 20169 Kgf, must exceed W = 0 Kgf or W2 = 2804 Kgf Path 3-3 = 15105 Kgf, must exceed W = 0 Kgf or W3 = 7032 Kgf Maximum Allowable Pressure for this Nozzle at this Location: Converged Max. Allow. Pressure in Operating case 855.409
KPa.
Note: The MAWP of this junction was limited by the parent Shell/Head. Note : Checking Nozzle in the Latitudinal direction. Reinforcement CALCULATION, Description: CN3A ASME Code, Section VIII, Division 1, 2010, UG-37 to UG-45 Actual Outside Diameter Used in Calculation Actual Thickness Used in Calculation Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press] = (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3) = (350.00*0.897*1606.0000)/(2 *137.90*1.00-0.2*350.00) = 1.8283 mm. Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (350.00*30.1625)/(117*1.00+0.4*350.00) = 0.0894 mm. Nozzle Reqd Thickness (Trn) Max(Setup File,Trn) 3.404 mm. 60.325 8.738 mm. mm.
UG-40, Limits of Reinforcement : [Internal Pressure] Parallel to Vessel Wall (Diameter Limit) Dl Parallel to Vessel Wall, opening length d Normal to Vessel Wall (Thickness Limit), pad side Tlwp
44
Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 Design External Area Required Ar 0.924 NA Area in Shell A1 1.497 NA Area in Nozzle Wall A2 0.499 NA Area in Inward Nozzle A3 0.320 NA Area in Welds A41+A42+A43 0.563 NA Area in Element A5 2.990 NA TOTAL AREA AVAILABLE Atot 5.869 NA The Internal Pressure Case Governs the Analysis. Nozzle Angle Used in Area Calculations The area available without a pad is Sufficient. The area available with the given pad is Sufficient. Area Required [A]: = ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) = (48.8498*1.8283*1.0+2*5.7376*1.8283*1.0*(1-0.86)) = 0.924 cm Reinforcement Areas per Figure UG-37.1
Mapnc NA NA NA NA NA NA NA
cm cm cm cm cm cm cm
90.00
Degs.
Area Available in Shell [A1]: = d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 ) = 48.850 ( 1.00 * 5.0000 - 1.0 * 1.828 ) - 2 * 5.738 ( 1.00 * 5.0000 - 1.0 * 1.8283 ) * ( 1 - 0.855 ) = 1.497 cm Area Available in Nozzle Wall Projecting Outward [A2]: = ( 2 * Tlwp ) * ( tn - trn ) * fr2 = ( 2 * 12.50 ) * ( 5.74 - 3.40 ) * 0.8550 ) = 0.499 cm Area Available in Inward Nozzle [A3]: = 2 * ti * min( h, Tl, 2.5 * ti) * fr2 = 2 * 2.7376 * ( 6.8440 ) * 0.8550 = 0.320 cm Area Available in Welds [A41 + A42 + A43]: = (Wo - Ar Lost)*Fr3+((Wi-can/0.707) - Ar Lost)*fr2 + Wp*fr4 = (0.5175 ) * 0.86 + (0.1412 ) * 0.86 + 0.0000 * 1.00 = 0.563 cm Area Available in Element [A5]: = (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4 = ( 97.6996 - 60.3250 ) * 8.0000 * 1.0000 = 2.990 cm
45
Determine Nozzle Thickness candidate [tb]: = min[ tb3, max( tb1,tb2) ] = min[ 6.420 , max( 5.500 , 5.500 ) ] = 5.5000 mm. Minimum Wall Thickness of Nozzle Necks [tUG-45]: = max( ta, tb ) = max( 6.4036 , 5.5000 ) = 6.4036 mm. Available Nozzle Neck Thickness = 0.875 * 8.738 = 7.645 mm. --> OK Weld Size Calculations, Description: CN3A Intermediate Calc. for nozzle/shell Welds Tmin Intermediate Calc. for pad/shell Welds TminPad Results Per UW-16.1: Nozzle Weld Pad Weld Required Thickness 4.0163 = 0.7 * tmin. 2.5000 = 0.5*TminPad Actual Thickness 5.6560 = 0.7 * Wo mm. 4.2420 = 0.7 * Wp mm. 5.7376 5.0000 mm. mm.
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b) Weld Load [W]: = (A-A1+2*tn*fr1*(E1*t-tr))*Sv = (0.9235 - 1.4966 + 2 * 5.7376 * 0.8550 * (1.00 * 5.0000 - 1.8283 ) ) * 137 = 0.00 Kgf Note: F is always set to 1.0 throughout the calculation. Weld Load [W1]: = (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv = ( 0.4989 + 2.9900 + 0.5632 - 0.5558 * 0.86 ) * 137 = 5528.08 Kgf Weld Load [W2]: = (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv = ( 0.4989 + 0.3204 + 0.6679 + ( 0.4906 ) ) * 137 = 2781.04 Kgf Weld Load [W3]: = (A2+A3+A4+A5+(2*tn*t*fr1))*S = ( 0.4989 + 0.3204 + 0.5632 + 2.9900 + ( 0.4906 ) ) * 137 = 6838.14 Kgf Strength of Connection Elements for Failure Path Analysis
46
Summary of Failure Path Calculations: Path 1-1 = 11933 Kgf, must exceed W = 0 Kgf or W1 = 5528 Kgf Path 2-2 = 19381 Kgf, must exceed W = 0 Kgf or W2 = 2781 Kgf Path 3-3 = 14820 Kgf, must exceed W = 0 Kgf or W3 = 6838 Kgf Maximum Allowable Pressure for this Nozzle at this Location: Converged Max. Allow. Pressure in Operating case 855.409
KPa.
Note: The MAWP of this junction was limited by the parent Shell/Head. The Drop for this Nozzle is : 9.0366 mm. The Cut Length for this Nozzle is, Drop + Ho + H + T : 175.3228 mm. ----------------------------------------------------------------------------------------------
INPUT VALUES,
From :
10
47
S Sa D Ar t c co L1
SA-516 70 137.90 N./mm 137.90 N./mm 1600.00 2.00 8.0000 3.0000 0.0000 700.0000 -29.00 mm. mm. mm. mm. mm. C
Type of Element Connected to the Shell : Nozzle Material Material UNS Number Material Specification/Type Allowable Stress at Temperature Allowable Stress At Ambient Diameter Basis (for tr calc only) Layout Angle Diameter Size and Thickness Basis Nominal Thickness Flange Material Flange Type Corrosion Allowance Joint Efficiency of Shell Seam at Nozzle Joint Efficiency of Nozzle Neck SA-106 B K03006 Smls. pipe 117.90 N./mm 117.90 N./mm OD 180.00 50.0000 Nominal 160
Sn Sna
deg mm.
tn
SA-105 Weld Neck Flange can E1 En 3.0000 1.00 1.00 152.0000 8.0000 8.0000 15.0000 8.0000 SA-516 70 137.90 137.90 120.0000 8.0000 8.0000 6.0000 29.8375 mm.
Outside Projection ho Weld leg size between Nozzle and Pad/Shell Wo Groove weld depth between Nozzle and Vessel Wgnv Inside Projection h Weld leg size, Inside Element to Shell Wi Pad Material Pad Allowable Stress at Temperature Pad Allowable Stress At Ambient Diameter of Pad along vessel surface Thickness of Pad Weld leg size between Pad and Shell Groove weld depth between Pad and Nozzle Reinforcing Pad Width
Sp Spa Dp te Wp Wgpn
48
The Pressure Design option was Design Pressure + static head. Nozzle Sketch (may not represent actual weld type/configuration) | | | | | | | | __________/| | ____/|__________\| | | \ | | | \ | | |________________\| | \| | |__| Insert Nozzle With Pad, with Inside projection
Note : Checking Nozzle in the Meridional direction. Reinforcement CALCULATION, Description: CN3B ASME Code, Section VIII, Division 1, 2010, UG-37 to UG-45 Actual Outside Diameter Used in Calculation Actual Thickness Used in Calculation Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press] = (P*D*K)/(2*S*E-0.2*P) Appendix 1-4(c) = (350.00*1606.0000*0.995)/( 2*137.90*1.00-0.2*350.00) = 2.0286 mm. Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (350.00*30.1625)/(117*1.00+0.4*350.00) = 0.0894 mm. Nozzle Reqd Thickness (Trn) Max(Setup File,Trn) 3.404 mm. 60.325 8.738 mm. mm.
UG-40, Limits of Reinforcement : [Internal Pressure] Parallel to Vessel Wall (Diameter Limit) Dl Parallel to Vessel Wall, opening length d Normal to Vessel Wall (Thickness Limit), pad side Tlwp Normal to Vessel Wall, Inward Weld Strength Reduction Factor [fr1]:
49
Mapnc NA NA NA NA NA NA NA
cm cm cm cm cm cm cm
50
MDMT of Nozzle Neck to Pad Weld for the Nozzle, ---------------------------------------------------------------------Govrn. thk, tg = 7.645 , tr = 0.089 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.019 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -29 C -104 C
MDMT of Nozzle Neck to Pad Weld for Reinforcement pad, ---------------------------------------------------------------------Govrn. thk, tg = 7.645 , tr = 0.089 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.019 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -29 C -104 C
Curve: B
MDMT of Shell to Pad Weld at Pad OD for pad, ---------------------------------------------------------------------Govrn. thk, tg = 8.000 , tr = 2.029 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.406 , Temp. Reduction = 57 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -29 C -48 C
Curve: B
MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), ---------------------------------------------------------------------Govrn. thk, tg = 7.645 , tr = 0.089 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.019 , Temp. Reduction = 78 C
Curve: B
51
ANSI Flange MDMT including Temperature reduction per UCS-66.1: Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) Flange MDMT with Temp reduction per UCS-66(b)(1)(b) Flange MDMT with Temp reduction per UCS-66(b)(1)(c) Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is : Design Pressure/Ambient Rating = 350.00/1964.96 = 0.178 Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above as the calculated nozzle flange MDMT. Weld Size Calculations, Description: CN3B Intermediate Calc. for nozzle/shell Welds Tmin Intermediate Calc. for pad/shell Welds TminPad Results Per UW-16.1: Nozzle Weld Pad Weld Required Thickness 4.0163 = 0.7 * tmin. 2.5000 = 0.5*TminPad Actual Thickness 5.6560 = 0.7 * Wo mm. 5.6560 = 0.7 * Wp mm. 5.7376 5.0000 mm. mm. -29 C -104 C -104 C
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b) Weld Load [W]: = (A-A1+2*tn*fr1*(E1*t-tr))*Sv = (1.3662 - 1.9022 + 2 * 5.7376 * 0.8550 * (1.00 * 5.0000 - 2.0286 ) ) * 137 = 0.00 Kgf Note: F is always set to 1.0 throughout the calculation. Weld Load [W1]: = (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv = ( 0.6273 + 4.0202 + 0.5632 - 0.5558 * 0.86 ) * 137 = 7157.31 Kgf Weld Load [W2]: = (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv = ( 0.6273 + 0.3204 + 0.6679 + ( 0.4906 ) ) * 137 = 2961.53 Kgf Weld Load [W3]: = (A2+A3+A4+A5+(2*tn*t*fr1))*S = ( 0.6273 + 0.3204 + 0.5632 + 4.0202 + ( 0.4906 ) ) * 137 = 8467.37 Kgf Strength of Connection Elements for Failure Path Analysis Shear, Outward Nozzle Weld [Sonw]:
52
Summary of Failure Path Calculations: Path 1-1 = 15957 Kgf, must exceed W = 0 Kgf or W1 = 7157 Kgf Path 2-2 = 23408 Kgf, must exceed W = 0 Kgf or W2 = 2961 Kgf Path 3-3 = 19839 Kgf, must exceed W = 0 Kgf or W3 = 8467 Kgf Maximum Allowable Pressure for this Nozzle at this Location: Converged Max. Allow. Pressure in Operating case 855.409
KPa.
Note: The MAWP of this junction was limited by the parent Shell/Head. Note : Checking Nozzle in the Latitudinal direction. Reinforcement CALCULATION, Description: CN3B ASME Code, Section VIII, Division 1, 2010, UG-37 to UG-45 Actual Outside Diameter Used in Calculation Actual Thickness Used in Calculation 60.325 8.738 mm. mm.
53
UG-40, Limits of Reinforcement : [Internal Pressure] Parallel to Vessel Wall (Diameter Limit) Dl Parallel to Vessel Wall, opening length d Normal to Vessel Wall (Thickness Limit), pad side Tlwp Normal to Vessel Wall, Inward
Note : The Pad diameter is greater than the Diameter Limit, the excess will not be considered . Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 Design External Area Required Ar 1.025 NA Area in Shell A1 1.402 NA Area in Nozzle Wall A2 0.499 NA Area in Inward Nozzle A3 0.320 NA Area in Welds A41+A42+A43 0.563 NA Area in Element A5 2.990 NA TOTAL AREA AVAILABLE Atot 5.774 NA The Internal Pressure Case Governs the Analysis. Nozzle Angle Used in Area Calculations The area available without a pad is Sufficient. The area available with the given pad is Sufficient. Area Required [A]: = ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) = (48.8498*2.0286*1.0+2*5.7376*2.0286*1.0*(1-0.86)) = 1.025 cm Reinforcement Areas per Figure UG-37.1 Area Available in Shell [A1]: = d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 ) = 48.850 ( 1.00 * 5.0000 - 1.0 * 2.029 ) - 2 * 5.738 ( 1.00 * 5.0000 - 1.0 * 2.0286 ) * ( 1 - 0.855 ) = 1.402 cm Area Available in Nozzle Wall Projecting Outward [A2]: = ( 2 * Tlwp ) * ( tn - trn ) * fr2 = ( 2 * 12.50 ) * ( 5.74 - 3.40 ) * 0.8550 ) 90.00 Degs.
Mapnc NA NA NA NA NA NA NA
cm cm cm cm cm cm cm
54
Determine Nozzle Thickness candidate [tb]: = min[ tb3, max( tb1,tb2) ] = min[ 6.420 , max( 5.500 , 5.500 ) ] = 5.5000 mm. Minimum Wall Thickness of Nozzle Necks [tUG-45]: = max( ta, tb ) = max( 6.4036 , 5.5000 ) = 6.4036 mm. Available Nozzle Neck Thickness = 0.875 * 8.738 = 7.645 mm. --> OK Weld Size Calculations, Description: CN3B Intermediate Calc. for nozzle/shell Welds Tmin Intermediate Calc. for pad/shell Welds TminPad Results Per UW-16.1: Nozzle Weld Pad Weld Required Thickness 4.0163 = 0.7 * tmin. 2.5000 = 0.5*TminPad Actual Thickness 5.6560 = 0.7 * Wo mm. 5.6560 = 0.7 * Wp mm. 5.7376 5.0000 mm. mm.
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b) Weld Load [W]: = (A-A1+2*tn*fr1*(E1*t-tr))*Sv = (1.0247 - 1.4021 + 2 * 5.7376 * 0.8550 * (1.00 * 5.0000 - 2.0286 ) ) * 137 = 0.00 Kgf Note: F is always set to 1.0 throughout the calculation. Weld Load [W1]:
55
Summary of Failure Path Calculations: Path 1-1 = 14530 Kgf, must exceed W = 0 Kgf or W1 = 5528 Kgf Path 2-2 = 17409 Kgf, must exceed W = 0 Kgf or W2 = 2781 Kgf Path 3-3 = 17417 Kgf, must exceed W = 0 Kgf or W3 = 6838 Kgf
56
Note: The MAWP of this junction was limited by the parent Shell/Head. The Drop for this Nozzle is : 17.1568 mm. The Cut Length for this Nozzle is, Drop + Ho + H + T : 178.2910 mm. ---------------------------------------------------------------------------------------------INPUT VALUES, Nozzle Description: N5 P Temp From : 350.000 150 20 KPa. C
Pressure for Reinforcement Calculations Temperature for Internal Pressure Shell Material Shell Allowable Stress at Temperature Shell Allowable Stress At Ambient Inside Diameter of Cylindrical Shell Shell Finished (Minimum) Thickness Shell Internal Corrosion Allowance Shell External Corrosion Allowance Distance from Bottom/Left Tangent
S Sa D t c co
SA-516 70 137.90 N./mm 137.90 N./mm 1600.00 8.0000 3.0000 0.0000 200.0000 -29.00 mm. mm. mm. mm. mm. C
User Entered Minimum Design Metal Temperature Type of Element Connected to the Shell : Nozzle Material Material UNS Number Material Specification/Type Allowable Stress at Temperature Allowable Stress At Ambient Diameter Basis (for tr calc only) Layout Angle Diameter Size and Thickness Basis Nominal Thickness Flange Material Flange Type Corrosion Allowance Joint Efficiency of Shell Seam at Nozzle Joint Efficiency of Nozzle Neck
Sn Sna
SA-106 B K03006 Smls. pipe 117.90 N./mm 117.90 N./mm OD 180.00 100.0000 Nominal XS
deg mm.
tn
SA-105 Weld Neck Flange can E1 En 3.0000 1.00 1.00 152.4000 8.0000 8.0000 15.0000 mm.
Outside Projection ho Weld leg size between Nozzle and Pad/Shell Wo Groove weld depth between Nozzle and Vessel Wgnv Inside Projection h
57
Sp Spa
Diameter of Pad along vessel surface Thickness of Pad Weld leg size between Pad and Shell Groove weld depth between Pad and Nozzle Reinforcing Pad Width ASME Code Weld Type per UW-16 Class of attached Flange Grade of attached Flange
Dp te Wp Wgpn
The Pressure Design option was Design Pressure + static head. Nozzle Sketch (may not represent actual weld type/configuration) | | | | | | | | __________/| | ____/|__________\| | | \ | | | \ | | |________________\| | \| | |__| Insert Nozzle With Pad, with Inside projection Reinforcement CALCULATION, Description: N5 ASME Code, Section VIII, Division 1, 2010, UG-37 to UG-45 Actual Outside Diameter Used in Calculation Actual Thickness Used in Calculation Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press] = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (350.00*803.0000)/(137*1.00-0.6*350.00) = 2.0413 mm. Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (350.00*57.1500)/(117*1.00+0.4*350.00) = 0.1695 mm. Nozzle Reqd Thickness (Trn) Max(Setup File,Trn) 3.404 mm. 114.300 8.560 mm. mm.
58
Note : The Pad diameter is greater than the Diameter Limit, the excess will not be considered . Weld Strength Reduction Factor [fr1]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855 Weld Strength Reduction Factor [fr2]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855 Weld Strength Reduction Factor [fr4]: = min( 1, Sp/S ) = min( 1, 137.9 /137.9 ) = 1.000 Weld Strength Reduction Factor [fr3]: = min( fr2, fr4 ) = min( 0.9 , 1.0 ) = 0.855 Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 Design External Area Required Ar 2.139 NA Area in Shell A1 3.005 NA Area in Nozzle Wall A2 0.461 NA Area in Inward Nozzle A3 0.280 NA Area in Welds A41+A42+A43 0.409 NA Area in Element A5 9.206 NA TOTAL AREA AVAILABLE Atot 13.361 NA The Internal Pressure Case Governs the Analysis. Nozzle Angle Used in Area Calculations The area available without a pad is Sufficient. The area available with the given pad is Sufficient. Area Required [A]: = ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) = (103.1804*2.0413*1.0+2*5.5598*2.0413*1.0*(1-0.86)) = 2.139 cm Reinforcement Areas per Figure UG-37.1 Area Available in Shell [A1]: = d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 ) = 103.180 ( 1.00 * 5.0000 - 1.0 * 2.041 ) - 2 * 5.560 ( 1.00 * 5.0000 - 1.0 * 2.0413 ) * ( 1 - 0.855 ) = 3.005 cm 90.00 Degs.
Mapnc NA NA NA NA NA NA NA
cm cm cm cm cm cm cm
59
Determine Nozzle Thickness candidate [tb]: = min[ tb3, max( tb1,tb2) ] = min[ 8.270 , max( 5.500 , 5.500 ) ] = 5.5000 mm. Minimum Wall Thickness of Nozzle Necks [tUG-45]: = max( ta, tb ) = max( 6.4036 , 5.5000 ) = 6.4036 mm. Available Nozzle Neck Thickness = 0.875 * 8.563 = 7.493 mm. --> OK Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations: MDMT of the Nozzle Neck to Flange Weld, ---------------------------------------------------------------------Govrn. thk, tg = 7.490 , tr = 0.169 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.038 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -29 C -104 C Curve: B Curve: B
MDMT of Nozzle Neck to Pad Weld for the Nozzle, ---------------------------------------------------------------------Govrn. thk, tg = 7.490 , tr = 0.169 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.038 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 -29 C
60
MDMT of Shell to Pad Weld at Pad OD for pad, ---------------------------------------------------------------------Govrn. thk, tg = 8.000 , tr = 2.041 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.408 , Temp. Reduction = 56 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -29 C -48 C
MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), ---------------------------------------------------------------------Govrn. thk, tg = 7.490 , tr = 0.169 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.038 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) Governing MDMT of the Nozzle Governing MDMT of the Reinforcement Pad Governing MDMT of all the sub-joints of this Junction : : : -29 C -104 C -104 C -48 C -48 C
Curve: B
ANSI Flange MDMT including Temperature reduction per UCS-66.1: Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) Flange MDMT with Temp reduction per UCS-66(b)(1)(b) Flange MDMT with Temp reduction per UCS-66(b)(1)(c) Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is : Design Pressure/Ambient Rating = 350.00/1964.96 = 0.178 Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above as the calculated nozzle flange MDMT. Weld Size Calculations, Description: N5 Intermediate Calc. for nozzle/shell Welds Tmin Intermediate Calc. for pad/shell Welds TminPad Results Per UW-16.1: Nozzle Weld Pad Weld Required Thickness 3.8919 = 0.7 * tmin. 2.5000 = 0.5*TminPad Actual Thickness 5.6560 = 0.7 * Wo mm. 4.2420 = 0.7 * Wp mm. 5.5598 5.0000 mm. mm. -29 C -104 C -104 C
Maximum Allowable Pressure for this Nozzle at this Location: Converged Max. Allow. Pressure in Operating case 768.413
KPa.
Note: The MAWP of this junction was limited by the parent Shell/Head.
61
Pressure for Reinforcement Calculations Temperature for Internal Pressure Shell Material Shell Allowable Stress at Temperature Shell Allowable Stress At Ambient Inside Diameter of Cylindrical Shell Shell Finished (Minimum) Thickness Shell Internal Corrosion Allowance Shell External Corrosion Allowance Distance from Bottom/Left Tangent
S Sa D t c co
SA-516 70 137.90 N./mm 137.90 N./mm 1600.00 8.0000 3.0000 0.0000 500.0000 -29.00 mm. mm. mm. mm. mm. C
User Entered Minimum Design Metal Temperature Type of Element Connected to the Shell : Nozzle Material Material UNS Number Material Specification/Type Allowable Stress at Temperature Allowable Stress At Ambient Diameter Basis (for tr calc only) Layout Angle Diameter Size and Thickness Basis Nominal Thickness Flange Material Flange Type Corrosion Allowance Joint Efficiency of Shell Seam at Nozzle Joint Efficiency of Nozzle Neck
Sn Sna
SA-106 B K03006 Smls. pipe 117.90 N./mm 117.90 N./mm OD 0.00 80.0000 Nominal XS
deg mm.
tn
SA-105 Weld Neck Flange can E1 En 3.0000 1.00 1.00 152.4000 8.0000 8.0000 15.0000 8.0000 mm.
Outside Projection ho Weld leg size between Nozzle and Pad/Shell Wo Groove weld depth between Nozzle and Vessel Wgnv Inside Projection h Weld leg size, Inside Element to Shell Wi Pad Material [Normalized] Pad Allowable Stress at Temperature Pad Allowable Stress At Ambient Diameter of Pad along vessel surface
Sp Spa Dp
62
The Pressure Design option was Design Pressure + static head. Nozzle Sketch (may not represent actual weld type/configuration) | | | | | | | | __________/| | ____/|__________\| | | \ | | | \ | | |________________\| | \| | |__| Insert Nozzle With Pad, with Inside projection
Reinforcement CALCULATION, Description: N6 ASME Code, Section VIII, Division 1, 2010, UG-37 to UG-45 Actual Outside Diameter Used in Calculation Actual Thickness Used in Calculation Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press] = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (350.00*803.0000)/(137*1.00-0.6*350.00) = 2.0413 mm. Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (350.00*44.4500)/(117*1.00+0.4*350.00) = 0.1318 mm. Nozzle Reqd Thickness (Trn) Max(Setup File,Trn) 3.404 mm. 88.900 7.620 mm. mm.
UG-40, Limits of Reinforcement : [Internal Pressure] Parallel to Vessel Wall (Diameter Limit) Dl Parallel to Vessel Wall, opening length d Normal to Vessel Wall (Thickness Limit), pad side Tlwp Normal to Vessel Wall, Inward
63
Mapnc NA NA NA NA NA NA NA
cm cm cm cm cm cm cm
The Internal Pressure Case Governs the Analysis. Nozzle Angle Used in Area Calculations The area available without a pad is Sufficient. The area available with the given pad is Sufficient. Area Required [A]: = ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) = (79.6600*2.0413*1.0+2*4.6200*2.0413*1.0*(1-0.86)) = 1.653 cm Reinforcement Areas per Figure UG-37.1 Area Available in Shell [A1]: = d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 ) = 79.660 ( 1.00 * 5.0000 - 1.0 * 2.041 ) - 2 * 4.620 ( 1.00 * 5.0000 - 1.0 * 2.0413 ) * ( 1 - 0.855 ) = 2.317 cm Area Available in Nozzle Wall Projecting Outward [A2]: = ( 2 * Tlwp ) * ( tn - trn ) * fr2 90.00 Degs.
64
Determine Nozzle Thickness candidate [tb]: = min[ tb3, max( tb1,tb2) ] = min[ 7.800 , max( 5.500 , 5.500 ) ] = 5.5000 mm. Minimum Wall Thickness of Nozzle Necks [tUG-45]: = max( ta, tb ) = max( 6.4036 , 5.5000 ) = 6.4036 mm. Available Nozzle Neck Thickness = 0.875 * 7.635 = 6.680 mm. --> OK Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations: MDMT of the Nozzle Neck to Flange Weld, ---------------------------------------------------------------------Govrn. thk, tg = 6.668 , tr = 0.132 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.036 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -48 C -104 C Curve: C Curve: C
MDMT of Nozzle Neck to Pad Weld for the Nozzle, ---------------------------------------------------------------------Govrn. thk, tg = 6.668 , tr = 0.132 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.036 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) MDMT of Nozzle Neck to Pad Weld for Reinforcement pad, -48 C -104 C
Curve: D
65
MDMT of Shell to Pad Weld at Pad OD for pad, ---------------------------------------------------------------------Govrn. thk, tg = 8.000 , tr = 2.041 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.408 , Temp. Reduction = 56 C Min Metal Temp. w/o impact per UCS-66 -48 C
MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), ---------------------------------------------------------------------Govrn. thk, tg = 6.668 , tr = 0.132 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.036 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) Governing MDMT of the Nozzle Governing MDMT of the Reinforcement Pad Governing MDMT of all the sub-joints of this Junction : : : -48 C -104 C -104 C -48 C -48 C
Curve: C
ANSI Flange MDMT including Temperature reduction per UCS-66.1: Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) Flange MDMT with Temp reduction per UCS-66(b)(1)(b) Flange MDMT with Temp reduction per UCS-66(b)(1)(c) Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is : Design Pressure/Ambient Rating = 350.00/1964.96 = 0.178 Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above as the calculated nozzle flange MDMT. -29 C -104 C -104 C
Weld Size Calculations, Description: N6 Intermediate Calc. for nozzle/shell Welds Tmin Intermediate Calc. for pad/shell Welds TminPad Results Per UW-16.1: Nozzle Weld Pad Weld Required Thickness 3.2340 = 0.7 * tmin. 2.5000 = 0.5*TminPad Actual Thickness 5.6560 = 0.7 * Wo mm. 4.2420 = 0.7 * Wp mm. 4.6200 5.0000 mm. mm.
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b) Weld Load [W]: = (A-A1+2*tn*fr1*(E1*t-tr))*Sv
66
Tension, Shell Groove Weld [Tngw]: = (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng = ( 3.1416 / 2.0 ) * 88.9000 * ( 8.0000 - 3.0000 ) * 0.74 * 137 = 7265. Kgf Strength of Failure Paths: PATH11 = ( SPEW + SNW ) = ( 11688 + 5147 ) = 16836 Kgf
67
Summary of Failure Path Calculations: Path 1-1 = 16836 Kgf, must exceed W = 0 Kgf or W1 = 10673 Kgf Path 2-2 = 25656 Kgf, must exceed W = 0 Kgf or W2 = 2018 Kgf Path 3-3 = 22045 Kgf, must exceed W = 0 Kgf or W3 = 11556 Kgf Maximum Allowable Pressure for this Nozzle at this Location: Converged Max. Allow. Pressure in Operating case 628.059
KPa.
Note: The MAWP of this junction was limited by the parent Shell/Head. The Drop for this Nozzle is : 1.2358 mm. The Cut Length for this Nozzle is, Drop + Ho + H + T : 175.4000 mm. ---------------------------------------------------------------------------------------------INPUT VALUES, Nozzle Description: CN1 P Temp From : 350.000 150 20 KPa. C
Pressure for Reinforcement Calculations Temperature for Internal Pressure Shell Material Shell Allowable Stress at Temperature Shell Allowable Stress At Ambient Inside Diameter of Cylindrical Shell Shell Finished (Minimum) Thickness Shell Internal Corrosion Allowance Shell External Corrosion Allowance Distance from Bottom/Left Tangent
S Sa D t c co
SA-516 70 137.90 N./mm 137.90 N./mm 1600.00 8.0000 3.0000 0.0000 1000.0001 -29.00 mm. mm. mm. mm. mm. C
User Entered Minimum Design Metal Temperature Type of Element Connected to the Shell : Nozzle Material Material UNS Number Material Specification/Type Allowable Stress at Temperature Allowable Stress At Ambient Diameter Basis (for tr calc only) Layout Angle Diameter
Sn Sna
SA-106 B K03006 Smls. pipe 117.90 N./mm 117.90 N./mm OD 0.00 50.0000
deg mm.
tn
Nominal 160
68
Outside Projection ho Weld leg size between Nozzle and Pad/Shell Wo Groove weld depth between Nozzle and Vessel Wgnv Inside Projection h Weld leg size, Inside Element to Shell Wi ASME Code Weld Type per UW-16 Use Appendix 1-9 as Alternative (Div. 1 only) Class of attached Flange Grade of attached Flange
The Pressure Design option was Design Pressure + static head. Nozzle Sketch (may not represent actual weld type/configuration) | | | | | | | | ____________/| | | \ | | | \ | | |____________\|__| Insert Nozzle No Pad, no Inside projection Reinforcement CALCULATION, Description: CN1 ASME Code, Section VIII, Division 1, 2010, UG-37 to UG-45 Actual Outside Diameter Used in Calculation Actual Thickness Used in Calculation Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press] = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (350.00*803.0000)/(137*1.00-0.6*350.00) = 2.0413 mm. Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (350.00*30.1625)/(117*1.00+0.4*350.00) = 0.0894 mm. Nozzle Reqd Thickness (Trn) Max(Setup File,Trn) 3.404 mm. 60.325 8.738 mm. mm.
69
Results for Alternative Nozzle Reinforcement, Appendix 1-9 UG-40, Limits of Reinforcement : [Internal Pressure] Parallel to Vessel Wall (Diameter Limit) Dl Parallel to Vessel Wall, opening length d Normal to Vessel Wall (Thickness Limit), no pad Tlnp Weld Strength Reduction Factor [fr1]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855 Weld Strength Reduction Factor [fr2]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855 Weld Strength Reduction Factor [fr3]: = min( fr2, fr4 ) = min( 0.9 , 1.0 ) = 0.855 Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 Design External Area Required Ar 1.031 NA Area in Shell A1 1.396 NA Area in Nozzle Wall A2 0.499 NA Area in Inward Nozzle A3 0.000 NA Area in Welds A41+A42+A43 0.547 NA Area in Element A5 0.000 NA TOTAL AREA AVAILABLE Atot 2.442 NA The Internal Pressure Case Governs the Analysis. Nozzle Angle Used in Area Calculations The area available without a pad is Sufficient. Area Required [A]: = ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) = (48.8498*2.0413*1.0+2*5.7376*2.0413*1.0*(1-0.86)) = 1.031 cm Reinforcement Areas per Figure UG-37.1 Area Available in Shell [A1]: = d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 ) = 48.850 ( 1.00 * 5.0000 - 1.0 * 2.041 ) - 2 * 5.738 ( 1.00 * 5.0000 - 1.0 * 2.0413 ) * ( 1 - 0.855 ) = 1.396 cm Area Available in Nozzle Projecting Outward [A2]: 90.00 Degs.
Mapnc NA NA NA NA NA NA NA
cm cm cm cm cm cm cm
70
Determine Nozzle Thickness candidate [tb]: = min[ tb3, max( tb1,tb2) ] = min[ 6.420 , max( 5.500 , 5.500 ) ] = 5.5000 mm. Minimum Wall Thickness of Nozzle Necks [tUG-45]: = max( ta, tb ) = max( 6.4036 , 5.5000 ) = 6.4036 mm. Available Nozzle Neck Thickness = 0.875 * 8.738 = 7.645 mm. --> OK Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations: MDMT of the Nozzle Neck to Flange Weld, ---------------------------------------------------------------------Govrn. thk, tg = 7.645 , tr = 0.089 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.019 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -48 C -104 C Curve: C Curve: C
MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), ---------------------------------------------------------------------Govrn. thk, tg = 7.645 , tr = 0.089 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.019 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) Governing MDMT of all the sub-joints of this Junction : -48 C -104 C -104 C
ANSI Flange MDMT including Temperature reduction per UCS-66.1: Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) Flange MDMT with Temp reduction per UCS-66(b)(1)(b) Flange MDMT with Temp reduction per UCS-66(b)(1)(c) Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is : Design Pressure/Ambient Rating = 350.00/1964.96 = 0.178 -29 C -104 C -104 C
71
Weld Size Calculations, Description: CN1 Intermediate Calc. for nozzle/shell Welds Tmin 5.0000 mm.
Results Per UW-16.1: Nozzle Weld Required Thickness 3.5000 = 0.7 * tmin. Actual Thickness 5.6560 = 0.7 * Wo mm.
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b) Weld Load [W]: = (A-A1+2*tn*fr1*(E1*t-tr))*Sv = (1.0311 - 1.3961 + 2 * 5.7376 * 0.8550 * (1.00 * 5.0000 - 2.0413 ) ) * 137 = 0.00 Kgf Note: F is always set to 1.0 throughout the calculation. Weld Load [W1]: = (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv = ( 0.4989 + 0.0000 + 0.5472 - 0.0000 * 0.86 ) * 137 = 1470.98 Kgf Weld Load [W2]: = (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv = ( 0.4989 + 0.0000 + 0.5472 + ( 0.4906 ) ) * 137 = 2160.79 Kgf Weld Load [W3]: = (A2+A3+A4+A5+(2*tn*t*fr1))*S = ( 0.4989 + 0.0000 + 0.5472 + 0.0000 + ( 0.4906 ) ) * 137 = 2160.79 Kgf Strength of Connection Elements for Failure Path Analysis Shear, Outward Nozzle Weld [Sonw]: = (pi/2) * Dlo * Wo * 0.49 * Snw = ( 3.1416 / 2.0 ) * 60.3250 * 8.0000 * 0.49 * 117 = 4466. Kgf Shear, Nozzle Wall [Snw]: = (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn = (3.1416 * 27.2937 ) * ( 8.7376 - 3.0000 ) * 0.7 * 117 = 4140. Kgf Tension, Shell Groove Weld [Tngw]: = (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng = ( 3.1416 / 2.0 ) * 60.3250 * ( 8.0000 - 3.0000 ) * 0.74 * 137
72
Summary of Failure Path Calculations: Path 1-1 = 8606 Kgf, must exceed W = 0 Kgf or W1 = 1470 Kgf Path 2-2 = 9395 Kgf, must exceed W = 0 Kgf or W2 = 2160 Kgf Path 3-3 = 9395 Kgf, must exceed W = 0 Kgf or W3 = 2160 Kgf
Maximum Allowable Pressure for this Nozzle at this Location: Converged Max. Allow. Pressure in Operating case 596.930
KPa.
The Drop for this Nozzle is : 0.5688 mm. The Cut Length for this Nozzle is, Drop + Ho + H + T : 160.9688 mm. ---------------------------------------------------------------------------------------------INPUT VALUES, Nozzle Description: N8 P Temp From : 350.000 150 20 KPa. C
Pressure for Reinforcement Calculations Temperature for Internal Pressure Shell Material Shell Allowable Stress at Temperature Shell Allowable Stress At Ambient Inside Diameter of Cylindrical Shell Shell Finished (Minimum) Thickness Shell Internal Corrosion Allowance Shell External Corrosion Allowance Distance from Bottom/Left Tangent
S Sa D t c co
SA-516 70 137.90 N./mm 137.90 N./mm 1600.00 8.0000 3.0000 0.0000 1800.0000 -29.00 mm. mm. mm. mm. mm. C
User Entered Minimum Design Metal Temperature Type of Element Connected to the Shell : Nozzle Material Material UNS Number Material Specification/Type Allowable Stress at Temperature Allowable Stress At Ambient Diameter Basis (for tr calc only) Layout Angle Diameter
Sn Sna
SA-106 B K03006 Smls. pipe 117.90 N./mm 117.90 N./mm OD 0.00 80.0000
deg mm.
73
SA-105 Weld Neck Flange can E1 En 3.0000 1.00 1.00 152.4000 8.0000 8.0000 15.0000 8.0000 SA-516 70 137.90 137.90 180.0000 10.0000 mm.
Outside Projection ho Weld leg size between Nozzle and Pad/Shell Wo Groove weld depth between Nozzle and Vessel Wgnv Inside Projection h Weld leg size, Inside Element to Shell Wi Pad Material [Normalized] Pad Allowable Stress at Temperature Pad Allowable Stress At Ambient Diameter of Pad along vessel surface Thickness of Pad
Sp Spa Dp te
Weld leg size between Pad and Shell Groove weld depth between Pad and Nozzle Reinforcing Pad Width ASME Code Weld Type per UW-16 Class of attached Flange Grade of attached Flange
Wp Wgpn
The Pressure Design option was Design Pressure + static head. Nozzle Sketch (may not represent actual weld type/configuration) | | | | | | | | __________/| | ____/|__________\| | | \ | | | \ | | |________________\| | \| | |__| Insert Nozzle With Pad, with Inside projection Reinforcement CALCULATION, Description: N8 ASME Code, Section VIII, Division 1, 2010, UG-37 to UG-45 Actual Outside Diameter Used in Calculation Actual Thickness Used in Calculation 88.900 11.125 mm. mm.
74
UG-40, Limits of Reinforcement : [Internal Pressure] Parallel to Vessel Wall (Diameter Limit) Dl Parallel to Vessel Wall, opening length d Normal to Vessel Wall (Thickness Limit), pad side Tlwp Normal to Vessel Wall, Inward
Note : The Pad diameter is greater than the Diameter Limit, the excess will not be considered . Weld Strength Reduction Factor [fr1]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855 Weld Strength Reduction Factor [fr2]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855 Weld Strength Reduction Factor [fr4]: = min( 1, Sp/S ) = min( 1, 137.9 /137.9 ) = 1.000 Weld Strength Reduction Factor [fr3]: = min( fr2, fr4 ) = min( 0.9 , 1.0 ) = 0.855 Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 Design External Area Required Ar 1.531 NA Area in Shell A1 2.080 NA Area in Nozzle Wall A2 1.009 NA Area in Inward Nozzle A3 1.052 NA Area in Welds A41+A42+A43 0.409 NA Area in Element A5 5.640 NA TOTAL AREA AVAILABLE Atot 10.190 NA The Internal Pressure Case Governs the Analysis. Nozzle Angle Used in Area Calculations 90.00 Degs.
Mapnc NA NA NA NA NA NA NA
cm cm cm cm cm cm cm
75
Determine Nozzle Thickness candidate [tb]: = min[ tb3, max( tb1,tb2) ] = min[ 7.800 , max( 5.500 , 5.500 ) ] = 5.5000 mm. Minimum Wall Thickness of Nozzle Necks [tUG-45]: = max( ta, tb ) = max( 6.4036 , 5.5000 ) = 6.4036 mm. Available Nozzle Neck Thickness = 0.875 * 11.118 = 9.728 mm. --> OK
76
MDMT of Nozzle Neck to Pad Weld for the Nozzle, ---------------------------------------------------------------------Govrn. thk, tg = 9.735 , tr = 0.132 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.020 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -45 C -104 C
MDMT of Nozzle Neck to Pad Weld for Reinforcement pad, ---------------------------------------------------------------------Govrn. thk, tg = 9.735 , tr = 0.132 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.020 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -48 C -104 C
Curve: D
MDMT of Shell to Pad Weld at Pad OD for pad, ---------------------------------------------------------------------Govrn. thk, tg = 8.000 , tr = 2.041 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.408 , Temp. Reduction = 56 C Min Metal Temp. w/o impact per UCS-66 -48 C
Curve: D
MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), ---------------------------------------------------------------------Govrn. thk, tg = 8.000 , tr = 2.041 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.408 , Temp. Reduction = 56 C Min Metal Temp. w/o impact per UCS-66 Governing MDMT of the Nozzle Governing MDMT of the Reinforcement Pad Governing MDMT of all the sub-joints of this Junction : : : -48 C -48 C -48 C -48 C
Curve: C
ANSI Flange MDMT including Temperature reduction per UCS-66.1: Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) Flange MDMT with Temp reduction per UCS-66(b)(1)(b) Flange MDMT with Temp reduction per UCS-66(b)(1)(c) Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is : -29 C -104 C -104 C
77
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b) Weld Load [W]: = (A-A1+2*tn*fr1*(E1*t-tr))*Sv = (1.5311 - 2.0798 + 2 * 8.1252 * 0.8550 * (1.00 * 5.0000 - 2.0413 ) ) * 137 = 0.00 Kgf Note: F is always set to 1.0 throughout the calculation. Weld Load [W1]: = (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv = ( 1.0092 + 5.6399 + 0.4093 - 0.5558 * 0.86 ) * 137 = 9755.57 Kgf Weld Load [W2]: = (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv = ( 1.0092 + 1.0517 + 0.6679 + ( 0.6947 ) ) * 137 = 4814.06 Kgf Weld Load [W3]: = (A2+A3+A4+A5+(2*tn*t*fr1))*S = ( 1.0092 + 1.0517 + 0.4093 + 5.6399 + ( 0.6947 ) ) * 137 = 12381.02 Kgf
Strength of Connection Elements for Failure Path Analysis Shear, Outward Nozzle Weld [Sonw]: = (pi/2) * Dlo * Wo * 0.49 * Snw = ( 3.1416 / 2.0 ) * 88.9000 * 8.0000 * 0.49 * 117 = 6581. Kgf Shear, Inward Nozzle Weld [Sinw]: = (pi/2) * Dlo * Wo * 0.49 * Snw = ( 3.1416 / 2.0 ) * 88.9000 * 3.7573 * 0.49 * 117 = 3091. Kgf Shear, Pad Element Weld [Spew]: = (pi/2) * DP * WP * 0.49 * SEW
78
Summary of Failure Path Calculations: Path 1-1 = 20365 Kgf, must exceed W = 0 Kgf or W1 = 9755 Kgf Path 2-2 = 25656 Kgf, must exceed W = 0 Kgf or W2 = 4814 Kgf Path 3-3 = 22045 Kgf, must exceed W = 0 Kgf or W3 = 12381 Kgf Maximum Allowable Pressure for this Nozzle at this Location: Converged Max. Allow. Pressure in Operating case 855.409
KPa.
Note: The MAWP of this junction was limited by the parent Shell/Head. The Drop for this Nozzle is : 1.2358 mm. The Cut Length for this Nozzle is, Drop + Ho + H + T : 175.4000 mm. ----------------------------------------------------------------------------------------------
INPUT VALUES,
20 KPa. C
Pressure for Reinforcement Calculations Temperature for Internal Pressure Shell Material
79
Sn Sna
deg mm.
tn
SA-105 Weld Neck Flange can E1 En 3.0000 1.00 1.00 252.0000 10.0000 8.0000 25.0000 8.0000 SA-516 70 137.90 137.90 1150.0000 10.0000 6.0000 6.0000 270.2000 D mm.
Outside Projection ho Weld leg size between Nozzle and Pad/Shell Wo Groove weld depth between Nozzle and Vessel Wgnv Inside Projection h Weld leg size, Inside Element to Shell Wi Pad Material [Normalized] Pad Allowable Stress at Temperature Pad Allowable Stress At Ambient Diameter of Pad along vessel surface Thickness of Pad Weld leg size between Pad and Shell Groove weld depth between Pad and Nozzle Reinforcing Pad Width ASME Code Weld Type per UW-16 This is a Manway or Access Opening. Class of attached Flange Grade of attached Flange
Sp Spa Dp te Wp Wgpn
150 GR 1.1
The Pressure Design option was Design Pressure + static head. Nozzle Sketch (may not represent actual weld type/configuration)
80
UG-40, Limits of Reinforcement : [Internal Pressure] Parallel to Vessel Wall (Diameter Limit) Dl Parallel to Vessel Wall, opening length d Normal to Vessel Wall (Thickness Limit), pad side Tlwp Weld Strength Reduction Factor [fr1]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855 Weld Strength Reduction Factor [fr2]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855 Weld Strength Reduction Factor [fr4]: = min( 1, Sp/S ) = min( 1, 137.9 /137.9 ) = 1.000 Weld Strength Reduction Factor [fr3]:
81
Mapnc NA NA NA NA NA NA NA
cm cm cm cm cm cm cm
82
Determine Nozzle Thickness candidate [tb]: = min[ tb3, max( tb1,tb2) ] = min[ 11.340 , max( 5.500 , 5.500 ) ] = 5.5000 mm. Minimum Wall Thickness of Nozzle Necks [tUG-45]: = max( ta, tb ) = max( 7.0640 , 5.5000 ) = 7.0640 mm. Available Nozzle Neck Thickness = 0.875 * 9.521 = 8.331 mm. --> OK Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations: MDMT of the Nozzle Neck to Flange Weld, ---------------------------------------------------------------------Govrn. thk, tg = 8.334 , tr = 0.904 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.169 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -48 C -104 C Curve: C Curve: C
MDMT of Nozzle Neck to Pad Weld for the Nozzle, ---------------------------------------------------------------------Govrn. thk, tg = 8.334 , tr = 0.904 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.169 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -48 C -104 C
MDMT of Nozzle Neck to Pad Weld for Reinforcement pad, ---------------------------------------------------------------------Govrn. thk, tg = 8.334 , tr = 0.904 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.169 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -48 C -104 C
Curve: D
MDMT of Shell to Pad Weld at Pad OD for pad, ---------------------------------------------------------------------Govrn. thk, tg = 8.000 , tr = 2.041 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.408 , Temp. Reduction = 56 C Min Metal Temp. w/o impact per UCS-66 -48 C
Curve: D
MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), ---------------------------------------------------------------------Govrn. thk, tg = 8.000 , tr = 2.041 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.408 , Temp. Reduction = 56 C Min Metal Temp. w/o impact per UCS-66 -48 C
Curve: C
83
ANSI Flange MDMT including Temperature reduction per UCS-66.1: Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) Flange MDMT with Temp reduction per UCS-66(b)(1)(b) -29 C -104 C
Flange MDMT with Temp reduction per UCS-66(b)(1)(c) Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is : Design Pressure/Ambient Rating = 350.00/1964.96 = 0.178
-104 C
Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above as the calculated nozzle flange MDMT.
Nozzle Calculations per App. 1-10: Thickness of Nozzle [tn]: = thickness - corrosion allowance = 9.525 - 3.000 = 6.525 mm. Effective Pressure Radius [Reff]: = Di/2 + corrosion allowance = 1600.000 /2 + 3.000 = 803.000 mm.
Effective Length of Vessel Wall [LR]: Note : Pad Thk >= 0.5T and Pad Width >= 8(Shell Thk + Pad Thk) = 8 * ( t + te ) = 8 * ( 5.000 + 10.000 ) = 120.000 mm. Thickness Limit Candidate [LH1]: = t + 0.78 * sqrt( Rn * tn ) = 5.000 + 0.78 * sqrt( 298.275 * 6.525 ) = 39.411 mm. Thickness Limit Candidate [LH2]: = Lpr1 + t = 252.000 + 5.000 = 257.000 mm. Thickness Limit Candidate [LH3]: = 8 * ( t + te ) = 8 * ( 5.000 + 10.000 ) = 120.000 mm. Effective Nozzle Wall Length Outside the Vessel [LH]: = min[ LH1, LH2, LH3 ] = min[ 39.411 , 257.000 , 120.000 )
84
85
Determine Force acting on the Nozzle [fN]: = P * Rn * ( LH - t ) = 350.000 * 298.275 * ( 39.411 - 5.000 ) = 366.3 Kgf Determine Force acting on the Shell [fS]: = P * Reff * ( LR + tn ) = 350.000 * 803.000 * ( 120.000 + 6.525 ) = 3626.2 Kgf Discontinuity Force from Internal Pressure [fY]: = P * Reff * Rnc = 350.000 * 803.000 * 298.275 = 8548.6 Kgf Area Resisting Internal Pressure [Ap]: = Rn( LH - t ) + Reff( LR + tn + Rnc ) = 298.275 ( 39.411 - 5.000 ) + 803.000 ( 120.000 + 6.525 + 298.275 ) = 3513.8 cm Maximum Allowable Working Pressure Candidate [Pmax1]: = Sallow /( 2 * Ap/AT - Rxs/teff ) = 206.850 /( 2 * 3513.783 /21.918 - 803.000 /15.000 ) = 774.4 KPa. Maximum Allowable Working Pressure Candidate [Pmax2]: = S[t/Reff] = 137.900 [5.000 /803.000 ] = 858.6 KPa. Maximum Allowable Working Pressure [Pmax]: = min( Pmax1, Pmax2 ) = min( 774.379 , 858.605 ) = 774.379 KPa. Average Primary Membrane Stress [SigmaAvg]: = ( fN + fS + fY ) / AT = ( 366.332 + 3626.239 + 8548.640 ) / 21.918 = 56.114 N./mm General Primary Membrane Stress [SigmaCirc]: = P * Reff / teff
86
Strength of Nozzle Attachment Welds per 1-10 and U-2(g) Discontinuity Force Factor [ky]: = ( Rnc + tn ) / Rnc = ( 298.275 + 6.525 ) / 298.275 = 1.022 For Inserted Nozzles Weld Length of Nozzle to Shell Weld [Ltau]: = pi/2 * ( Rn + tn ) = pi/2 * ( 298.275 + 6.525 ) = 478.779 mm. Weld Length of Pad to Shell Weld [LtauP]: = pi/2 * ( Rn + tn + W ) = pi/2 * ( 298.275 + 6.525 + 270.200 ) = 903.208 mm. Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]: = 7.071, 4.243, 2.657, mm. Weld Load Value [fwelds]: = min( fy * ky, 1.5 * Sn( A2 + A3 ) ) = min( 8548.640 * 1.022 , 1.5 * 117.905 ( 2.572 + 0.775 ) ) = 6036.077 Kgf Discontinuity Force [fws]: = fwelds * ky * t * S / ( t * S + te * Sp ) = 6036.1*1.02*5.000*137.900/(5.000*137.900+10.000*137.900) = 2056.040 Kgf Discontinuity Force [fwp]: = fwelds * ky * te * Sp / ( t * S + te * Sp ) = 6036.1*1.02*10.000*137.900/(5.000*137.900+10.000*137.900) = 4112.080 Kgf Shear Stress [tau1]: = fws / ( Ltau * ( 0.6 * tw1 + 0.49 * L43T ) ) = 2056.040 / ( 478.779 * ( 0.6 * 5.000 + 0.49 * 2.657 ) ) = 9.790 N./mm Shear Stress [tau2]: = fwp / ( Ltau * ( 0.6 * tw2 + 0.49 * L41T ) ) = 4112.080 / ( 478.779 * ( 0.6 * 6.000 + 0.49 * 7.071 ) ) = 11.922 N./mm
87
Results Per UW-16.1: Nozzle Weld Pad Weld Required Thickness 4.5675 = 0.7 * tmin. 2.5000 = 0.5*TminPad Actual Thickness 7.0700 = 0.7 * Wo mm. 4.2420 = 0.7 * Wp mm.
Maximum Allowable Pressure for this Nozzle at this Location: Converged Max. Allow. Pressure in Operating case 774.372
KPa.
Note: The MAWP of this junction was limited by the parent Shell/Head. The Drop for this Nozzle is : 60.3400 mm. The Cut Length for this Nozzle is, Drop + Ho + H + T : 320.3400 mm. ---------------------------------------------------------------------------------------------INPUT VALUES, Nozzle Description: N9 P Temp From : 350.000 150 20 KPa. C
Pressure for Reinforcement Calculations Temperature for Internal Pressure Shell Material Shell Allowable Stress at Temperature Shell Allowable Stress At Ambient Inside Diameter of Cylindrical Shell Shell Finished (Minimum) Thickness Shell Internal Corrosion Allowance Shell External Corrosion Allowance
S Sa D t c co
SA-516 70 137.90 N./mm 137.90 N./mm 1600.00 8.0000 3.0000 0.0000 mm. mm. mm. mm.
88
Sn Sna
deg mm.
tn
SA-105 Weld Neck Flange can E1 En 3.0000 1.00 1.00 152.4000 8.0000 8.0000 0.0000 mm.
Outside Projection ho Weld leg size between Nozzle and Pad/Shell Wo Groove weld depth between Nozzle and Vessel Wgnv Inside Projection h
Weld leg size, Inside Element to Shell Wi ASME Code Weld Type per UW-16 Use Appendix 1-9 as Alternative (Div. 1 only) Class of attached Flange Grade of attached Flange
mm.
The Pressure Design option was Design Pressure + static head. Nozzle Sketch (may not represent actual weld type/configuration) | | | | | | | | ____________/| | | \ | | | \ | | |____________\|__| Insert Nozzle No Pad, no Inside projection Reinforcement CALCULATION, Description: N9
89
Results for Alternative Nozzle Reinforcement, Appendix 1-9 UG-40, Limits of Reinforcement : [Internal Pressure] Parallel to Vessel Wall (Diameter Limit) Dl Parallel to Vessel Wall, opening length d Normal to Vessel Wall (Thickness Limit), no pad Tlnp Weld Strength Reduction Factor [fr1]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855 Weld Strength Reduction Factor [fr2]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855 Weld Strength Reduction Factor [fr3]: = min( fr2, fr4 ) = min( 0.9 , 1.0 ) = 0.855 Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 Design External Area Required Ar 1.031 NA Area in Shell A1 1.396 NA Area in Nozzle Wall A2 0.499 NA Area in Inward Nozzle A3 0.000 NA Area in Welds A41+A42+A43 0.547 NA Area in Element A5 0.000 NA TOTAL AREA AVAILABLE Atot 2.442 NA The Internal Pressure Case Governs the Analysis. Nozzle Angle Used in Area Calculations 90.00 Degs.
Mapnc NA NA NA NA NA NA NA
cm cm cm cm cm cm cm
90
Determine Nozzle Thickness candidate [tb]: = min[ tb3, max( tb1,tb2) ] = min[ 6.420 , max( 5.500 , 5.500 ) ] = 5.5000 mm. Minimum Wall Thickness of Nozzle Necks [tUG-45]: = max( ta, tb ) = max( 6.4036 , 5.5000 ) = 6.4036 mm. Available Nozzle Neck Thickness = 0.875 * 8.738 = 7.645 mm. --> OK Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations: MDMT of the Nozzle Neck to Flange Weld, ---------------------------------------------------------------------Govrn. thk, tg = 7.645 , tr = 0.089 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.019 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -48 C -104 C Curve: C Curve: C
91
ANSI Flange MDMT including Temperature reduction per UCS-66.1: Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) Flange MDMT with Temp reduction per UCS-66(b)(1)(b) Flange MDMT with Temp reduction per UCS-66(b)(1)(c) Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is : Design Pressure/Ambient Rating = 350.00/1964.96 = 0.178 Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above as the calculated nozzle flange MDMT. Weld Size Calculations, Description: N9 Intermediate Calc. for nozzle/shell Welds Results Per UW-16.1: Nozzle Weld Required Thickness 3.5000 = 0.7 * tmin. Actual Thickness 5.6560 = 0.7 * Wo mm. Tmin 5.0000 mm. -29 C -104 C -104 C
Maximum Allowable Pressure for this Nozzle at this Location: Converged Max. Allow. Pressure in Operating case 596.930
KPa.
The Drop for this Nozzle is : 0.5688 mm. The Cut Length for this Nozzle is, Drop + Ho + H + T : 160.9688 mm. ---------------------------------------------------------------------------------------------INPUT VALUES, Nozzle Description: N3 P Temp From : 350.000 150 20 KPa. C
Pressure for Reinforcement Calculations Temperature for Internal Pressure Shell Material Shell Allowable Stress at Temperature Shell Allowable Stress At Ambient
S Sa
Inside Diameter of Cylindrical Shell Shell Finished (Minimum) Thickness Shell Internal Corrosion Allowance Shell External Corrosion Allowance Distance from Bottom/Left Tangent
D t c co
92
Sn Sna
deg mm.
tn
SA-105 Weld Neck Flange can E1 En 3.0000 1.00 1.00 152.4000 8.0000 8.0000 15.0000 8.0000 SA-516 70 137.90 137.90 210.0000 10.0000 6.0000 6.0000 47.8500 D 150 GR 1.1 mm.
Outside Projection ho Weld leg size between Nozzle and Pad/Shell Wo Groove weld depth between Nozzle and Vessel Wgnv Inside Projection h Weld leg size, Inside Element to Shell Wi Pad Material Pad Allowable Stress at Temperature Pad Allowable Stress At Ambient Diameter of Pad along vessel surface Thickness of Pad Weld leg size between Pad and Shell Groove weld depth between Pad and Nozzle Reinforcing Pad Width ASME Code Weld Type per UW-16 Class of attached Flange Grade of attached Flange
Sp Spa Dp te Wp Wgpn
93
UG-40, Limits of Reinforcement : [Internal Pressure] Parallel to Vessel Wall (Diameter Limit) Dl Parallel to Vessel Wall, opening length d Normal to Vessel Wall (Thickness Limit), pad side Tlwp Normal to Vessel Wall, Inward
Note : The Pad diameter is greater than the Diameter Limit, the excess will not be considered . Weld Strength Reduction Factor [fr1]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855 Weld Strength Reduction Factor [fr2]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855 Weld Strength Reduction Factor [fr4]:
94
Mapnc NA NA NA NA NA NA NA
cm cm cm cm cm cm cm
95
tb1 = max(trb1, tr16b) = 5.5000 mm. tb2 = max(trb2, tr16b) = 5.5000 mm. tb3 = 8.2700 mm.
Determine Nozzle Thickness candidate [tb]: = min[ tb3, max( tb1,tb2) ] = min[ 8.270 , max( 5.500 , 5.500 ) ] = 5.5000 mm. Minimum Wall Thickness of Nozzle Necks [tUG-45]: = max( ta, tb ) = max( 6.4036 , 5.5000 ) = 6.4036 mm. Available Nozzle Neck Thickness = 0.875 * 8.563 = 7.493 mm. --> OK Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations: MDMT of the Nozzle Neck to Flange Weld, ---------------------------------------------------------------------Govrn. thk, tg = 7.490 , tr = 0.169 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.038 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -48 C -104 C Curve: C Curve: C
MDMT of Nozzle Neck to Pad Weld for the Nozzle, ---------------------------------------------------------------------Govrn. thk, tg = 7.490 , tr = 0.169 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.038 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -48 C -104 C
MDMT of Nozzle Neck to Pad Weld for Reinforcement pad, ---------------------------------------------------------------------Govrn. thk, tg = 7.490 , tr = 0.169 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.038 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -29 C -104 C
Curve: B
MDMT of Shell to Pad Weld at Pad OD for pad, ---------------------------------------------------------------------Govrn. thk, tg = 8.000 , tr = 2.041 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.408 , Temp. Reduction = 56 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -29 C -48 C
Curve: B
96
Governing MDMT of the Reinforcement Pad Governing MDMT of all the sub-joints of this Junction
: :
-48 C -48 C
ANSI Flange MDMT including Temperature reduction per UCS-66.1: Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) Flange MDMT with Temp reduction per UCS-66(b)(1)(b) Flange MDMT with Temp reduction per UCS-66(b)(1)(c) Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is : Design Pressure/Ambient Rating = 350.00/1964.96 = 0.178 Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above as the calculated nozzle flange MDMT. Weld Size Calculations, Description: N3 Intermediate Calc. for nozzle/shell Welds Tmin Intermediate Calc. for pad/shell Welds TminPad Results Per UW-16.1: Nozzle Weld Pad Weld Required Thickness 3.8919 = 0.7 * tmin. 2.5000 = 0.5*TminPad Actual Thickness 5.6560 = 0.7 * Wo mm. 4.2420 = 0.7 * Wp mm. 5.5598 5.0000 mm. mm. -29 C -104 C -104 C
Maximum Allowable Pressure for this Nozzle at this Location: Converged Max. Allow. Pressure in Operating case 768.413
KPa.
Note: The MAWP of this junction was limited by the parent Shell/Head. The Drop for this Nozzle is : 2.0439 mm. The Cut Length for this Nozzle is, Drop + Ho + H + T : 175.4000 mm. ---------------------------------------------------------------------------------------------INPUT VALUES, Nozzle Description: N1 P Temp From : 350.000 150 20 KPa. C
Pressure for Reinforcement Calculations Temperature for Internal Pressure Shell Material Shell Allowable Stress at Temperature
97
Sn
Allowable Stress At Ambient Diameter Basis (for tr calc only) Layout Angle Diameter Size and Thickness Basis Nominal Thickness Flange Material Flange Type Corrosion Allowance Joint Efficiency of Shell Seam at Nozzle Joint Efficiency of Nozzle Neck
Sna
N./mm
deg mm.
tn
SA-105 Weld Neck Flange can E1 En 3.0000 1.00 1.00 152.4000 10.0000 8.0000 12.0000 8.0000 SA-516 70 137.90 137.90 180.0000 10.0000 6.0000 6.0000 45.5500 D 150 GR 1.1 mm.
Outside Projection ho Weld leg size between Nozzle and Pad/Shell Wo Groove weld depth between Nozzle and Vessel Wgnv Inside Projection h Weld leg size, Inside Element to Shell Wi Pad Material Pad Allowable Stress at Temperature Pad Allowable Stress At Ambient Diameter of Pad along vessel surface Thickness of Pad Weld leg size between Pad and Shell Groove weld depth between Pad and Nozzle Reinforcing Pad Width ASME Code Weld Type per UW-16 Class of attached Flange Grade of attached Flange
Sp Spa Dp te Wp Wgpn
98
UG-40, Limits of Reinforcement : [Internal Pressure] Parallel to Vessel Wall (Diameter Limit) Dl Parallel to Vessel Wall, opening length d Normal to Vessel Wall (Thickness Limit), pad side Tlwp Normal to Vessel Wall, Inward
Note : The Pad diameter is greater than the Diameter Limit, the excess will not be considered . Weld Strength Reduction Factor [fr1]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855 Weld Strength Reduction Factor [fr2]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855 Weld Strength Reduction Factor [fr4]:
99
Mapnc NA NA NA NA NA NA NA
cm cm cm cm cm cm cm
Area Required [A]: = ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) = (72.6496*2.0413*1.0+2*8.1252*2.0413*1.0*(1-0.86)) = 1.531 cm Reinforcement Areas per Figure UG-37.1 Area Available in Shell [A1]: = d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 ) = 72.650 ( 1.00 * 5.0000 - 1.0 * 2.041 ) - 2 * 8.125 ( 1.00 * 5.0000 - 1.0 * 2.0413 ) * ( 1 - 0.855 ) = 2.080 cm Area Available in Nozzle Wall Projecting Outward [A2]: = ( 2 * Tlwp ) * ( tn - trn ) * fr2 = ( 2 * 12.50 ) * ( 8.13 - 3.40 ) * 0.8550 ) = 1.009 cm Area Available in Inward Nozzle [A3]: = 2 * ti * min( h, Tl, 2.5 * ti) * fr2 = 2 * 5.1252 * ( 9.0000 ) * 0.8550 = 0.789 cm Area Available in Welds [A41 + A42 + A43]: = (Wo - Ar Lost)*Fr3+((Wi-can/0.707) - Ar Lost)*fr2 + Wp*fr4 = (0.4375 ) * 0.86 + (0.1412 ) * 0.86 + 0.0000 * 1.00 = 0.495 cm Area Available in Element [A5]:
100 Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1
= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4 = ( 145.2992 - 88.9000 ) * 10.0000 * 1.0000 = 5.640 cm UG-45 Wall Wall Wall Wall Wall Wall Minimum Nozzle Neck Thickness Requirement: [Int. Press.] Thickness for Internal/External pressures ta = 6.4036 Thickness per UG16(b), tr16b = 5.5000 Thickness, shell/head, internal pressure trb1 = 5.0413 Thickness tb1 = max(trb1, tr16b) = 5.5000 Thickness tb2 = max(trb2, tr16b) = 5.5000 Thickness per table UG-45 tb3 = 7.8000
Determine Nozzle Thickness candidate [tb]: = min[ tb3, max( tb1,tb2) ] = min[ 7.800 , max( 5.500 , 5.500 ) ] = 5.5000 mm. Minimum Wall Thickness of Nozzle Necks [tUG-45]: = max( ta, tb ) = max( 6.4036 , 5.5000 ) = 6.4036 mm. Available Nozzle Neck Thickness = 0.875 * 11.118 = 9.728 mm. --> OK Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations: MDMT of the Nozzle Neck to Flange Weld, ---------------------------------------------------------------------Govrn. thk, tg = 9.735 , tr = 0.132 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.020 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -45 C -104 C Curve: C Curve: C
MDMT of Nozzle Neck to Pad Weld for the Nozzle, ---------------------------------------------------------------------Govrn. thk, tg = 9.735 , tr = 0.132 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.020 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -45 C -104 C
MDMT of Nozzle Neck to Pad Weld for Reinforcement pad, ---------------------------------------------------------------------Govrn. thk, tg = 9.735 , tr = 0.132 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.020 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -29 C -104 C
Curve: B
MDMT of Shell to Pad Weld at Pad OD for pad, ---------------------------------------------------------------------Govrn. thk, tg = 8.000 , tr = 2.041 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.408 , Temp. Reduction = 56 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -29 C -48 C
Curve: B
101 Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1
MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), ---------------------------------------------------------------------Govrn. thk, tg = 8.000 , tr = 2.041 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.408 , Temp. Reduction = 56 C Min Metal Temp. w/o impact per UCS-66 Governing MDMT of the Nozzle Governing MDMT of the Reinforcement Pad Governing MDMT of all the sub-joints of this Junction : : : -48 C -48 C -48 C -48 C Curve: C
ANSI Flange MDMT including Temperature reduction per UCS-66.1: Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) Flange MDMT with Temp reduction per UCS-66(b)(1)(b) Flange MDMT with Temp reduction per UCS-66(b)(1)(c) Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is : Design Pressure/Ambient Rating = 350.00/1964.96 = 0.178 Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above as the calculated nozzle flange MDMT. Weld Size Calculations, Description: N1 Intermediate Calc. for nozzle/shell Welds Tmin Intermediate Calc. for pad/shell Welds TminPad Results Per UW-16.1: Nozzle Weld Pad Weld Required Thickness 5.6876 = 0.7 * tmin. 2.5000 = 0.5*TminPad Actual Thickness 7.0700 = 0.7 * Wo mm. 4.2420 = 0.7 * Wp mm. 8.1252 5.0000 mm. mm. -29 C -104 C -104 C
Maximum Allowable Pressure for this Nozzle at this Location: Converged Max. Allow. Pressure in Operating case 855.409
KPa.
Note: The MAWP of this junction was limited by the parent Shell/Head. The Drop for this Nozzle is : 1.2358 mm. The Cut Length for this Nozzle is, Drop + Ho + H + T : 172.4000 mm. ---------------------------------------------------------------------------------------------INPUT VALUES, Nozzle Description: N7A P Temp From : 350.000 150 20 KPa. C
Pressure for Reinforcement Calculations Temperature for Internal Pressure Shell Material Shell Allowable Stress at Temperature Shell Allowable Stress At Ambient
S Sa
102 Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1
Inside Diameter of Cylindrical Shell Shell Finished (Minimum) Thickness Shell Internal Corrosion Allowance Shell External Corrosion Allowance Distance from Bottom/Left Tangent User Entered Minimum Design Metal Temperature Type of Element Connected to the Shell : Nozzle Material Material UNS Number Material Specification/Type Allowable Stress at Temperature Allowable Stress At Ambient Diameter Basis (for tr calc only) Layout Angle Diameter Size and Thickness Basis Nominal Thickness Flange Material Flange Type Corrosion Allowance Joint Efficiency of Shell Seam at Nozzle Joint Efficiency of Nozzle Neck SA-106 B K03006 Smls. pipe 117.90 N./mm 117.90 N./mm OD 180.00 50.0000 Nominal 160 D t c co 1600.00 8.0000 3.0000 0.0000 700.8000 -29.00 mm. mm. mm. mm. mm. C
Sn Sna
deg mm.
tn
SA-105 Weld Neck Flange can E1 En 3.0000 1.00 1.00 152.4000 8.0000 8.0000 0.0000 0.0000 D Yes 150 mm.
Outside Projection ho Weld leg size between Nozzle and Pad/Shell Wo Groove weld depth between Nozzle and Vessel Wgnv Inside Projection h Weld leg size, Inside Element to Shell Wi ASME Code Weld Type per UW-16 Use Appendix 1-9 as Alternative (Div. 1 only) Class of attached Flange
GR 1.1
The Pressure Design option was Design Pressure + static head. Nozzle Sketch (may not represent actual weld type/configuration) | | | | ____________/| | | | | |
103 Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1
| \ | | | \ | | |____________\|__| Insert Nozzle No Pad, no Inside projection Reinforcement CALCULATION, Description: N7A ASME Code, Section VIII, Division 1, 2010, UG-37 to UG-45 Actual Outside Diameter Used in Calculation Actual Thickness Used in Calculation Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press] = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (350.00*803.0000)/(137*1.00-0.6*350.00) = 2.0413 mm. Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (350.00*30.1625)/(117*1.00+0.4*350.00) = 0.0894 mm. Nozzle Reqd Thickness (Trn) Max(Setup File,Trn) 3.404 mm. 60.325 8.738 mm. mm.
Results for Alternative Nozzle Reinforcement, Appendix 1-9 There was an applicability error applying the rules of Appendix 1-9.
UG-40, Limits of Reinforcement : [Internal Pressure] Parallel to Vessel Wall (Diameter Limit) Dl Parallel to Vessel Wall, opening length d Normal to Vessel Wall (Thickness Limit), no pad Tlnp Weld Strength Reduction Factor [fr1]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855 Weld Strength Reduction Factor [fr2]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855
Weld Strength Reduction Factor [fr3]: = min( fr2, fr4 ) = min( 0.9 , 1.0 ) = 0.855 Results of Nozzle Reinforcement Area Calculations:
104 Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1
AREA AVAILABLE, A1 to A5 Area Required Ar Area in Shell A1 Area in Nozzle Wall A2 Area in Inward Nozzle A3 Area in Welds A41+A42+A43 Area in Element A5 TOTAL AREA AVAILABLE Atot Design 1.031 1.396 0.499 0.000 0.547 0.000 2.442 External NA NA NA NA NA NA NA Mapnc NA NA NA NA NA NA NA cm cm cm cm cm cm cm
The Internal Pressure Case Governs the Analysis. Nozzle Angle Used in Area Calculations The area available without a pad is Sufficient. Area Required [A]: = ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) = (48.8498*2.0413*1.0+2*5.7376*2.0413*1.0*(1-0.86)) = 1.031 cm Reinforcement Areas per Figure UG-37.1 Area Available in Shell [A1]: = d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 ) = 48.850 ( 1.00 * 5.0000 - 1.0 * 2.041 ) - 2 * 5.738 ( 1.00 * 5.0000 - 1.0 * 2.0413 ) * ( 1 - 0.855 ) = 1.396 cm Area Available in Nozzle Projecting Outward [A2]: = ( 2 * tlnp ) * ( tn - trn ) * fr2 = ( 2 * 12.50 ) * ( 5.74 - 3.40 ) * 0.8550 ) = 0.499 cm Area Available in Inward Weld + Outward Weld [A41 + A43]: = Wo * fr2 + ( Wi-can/0.707 ) * fr2 = 8.0000 * 0.8550 + ( 0.0000 ) * 0.8550 = 0.547 cm UG-45 Wall Wall Wall Wall Wall Wall Minimum Nozzle Neck Thickness Requirement: [Int. Press.] Thickness for Internal/External pressures ta = 6.4036 Thickness per UG16(b), tr16b = 5.5000 Thickness, shell/head, internal pressure trb1 = 5.0413 Thickness tb1 = max(trb1, tr16b) = 5.5000 Thickness tb2 = max(trb2, tr16b) = 5.5000 Thickness per table UG-45 tb3 = 6.4200 90.00 Degs.
Determine Nozzle Thickness candidate [tb]: = min[ tb3, max( tb1,tb2) ] = min[ 6.420 , max( 5.500 , 5.500 ) ] = 5.5000 mm. Minimum Wall Thickness of Nozzle Necks [tUG-45]: = max( ta, tb ) = max( 6.4036 , 5.5000 ) = 6.4036 mm. Available Nozzle Neck Thickness = 0.875 * 8.738 = 7.645 mm. --> OK
105 Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations: MDMT of the Nozzle Neck to Flange Weld, ---------------------------------------------------------------------Govrn. thk, tg = 7.645 , tr = 0.089 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.019 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -48 C -104 C Curve: C Curve: C
MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), ---------------------------------------------------------------------Govrn. thk, tg = 7.645 , tr = 0.089 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.019 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) Governing MDMT of all the sub-joints of this Junction : -48 C -104 C -104 C
ANSI Flange MDMT including Temperature reduction per UCS-66.1: Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) Flange MDMT with Temp reduction per UCS-66(b)(1)(b) Flange MDMT with Temp reduction per UCS-66(b)(1)(c) Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is : Design Pressure/Ambient Rating = 350.00/1964.96 = 0.178 Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above as the calculated nozzle flange MDMT. -29 C -104 C -104 C
Weld Size Calculations, Description: N7A Intermediate Calc. for nozzle/shell Welds Results Per UW-16.1: Nozzle Weld Required Thickness 3.5000 = 0.7 * tmin. Actual Thickness 5.6560 = 0.7 * Wo mm. Tmin 5.0000 mm.
Maximum Allowable Pressure for this Nozzle at this Location: Converged Max. Allow. Pressure in Operating case 596.930
KPa.
The Drop for this Nozzle is : 0.5688 mm. The Cut Length for this Nozzle is, Drop + Ho + H + T : 160.9688 mm. ---------------------------------------------------------------------------------------------INPUT VALUES, Nozzle Description: N4 P Temp From : 350.000 150 20 KPa. C
106 Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1
Shell Material Shell Allowable Stress at Temperature SA-516 70 137.90 N./mm
Shell Allowable Stress At Ambient Inside Diameter of Cylindrical Shell Shell Finished (Minimum) Thickness Shell Internal Corrosion Allowance Shell External Corrosion Allowance Distance from Bottom/Left Tangent User Entered Minimum Design Metal Temperature Type of Element Connected to the Shell : Nozzle Material Material UNS Number Material Specification/Type Allowable Stress at Temperature Allowable Stress At Ambient Diameter Basis (for tr calc only) Layout Angle Diameter Size and Thickness Basis Nominal Thickness Flange Material Flange Type Corrosion Allowance Joint Efficiency of Shell Seam at Nozzle Joint Efficiency of Nozzle Neck
Sa D t c co
Sn Sna
SA-106 B K03006 Smls. pipe 117.90 N./mm 117.90 N./mm OD 180.00 100.0000 Nominal XS
deg mm.
tn
SA-105 Weld Neck Flange can E1 En 3.0000 1.00 1.00 152.4000 8.0000 8.0000 15.0000 8.0000 SA-516 70 137.90 137.90 210.0000 10.0000 6.0000 6.0000 47.8500 D 150 GR 1.1 mm.
Outside Projection ho Weld leg size between Nozzle and Pad/Shell Wo Groove weld depth between Nozzle and Vessel Wgnv Inside Projection h Weld leg size, Inside Element to Shell Wi Pad Material Pad Allowable Stress at Temperature Pad Allowable Stress At Ambient Diameter of Pad along vessel surface Thickness of Pad Weld leg size between Pad and Shell Groove weld depth between Pad and Nozzle Reinforcing Pad Width ASME Code Weld Type per UW-16 Class of attached Flange Grade of attached Flange
Sp Spa Dp te Wp Wgpn
107 Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1
The Pressure Design option was Design Pressure + static head.
Nozzle Sketch (may not represent actual weld type/configuration) | | | | | | | | __________/| | ____/|__________\| | | \ | | | \ | | |________________\| | \| | |__| Insert Nozzle With Pad, with Inside projection Reinforcement CALCULATION, Description: N4 ASME Code, Section VIII, Division 1, 2010, UG-37 to UG-45 Actual Outside Diameter Used in Calculation Actual Thickness Used in Calculation Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press] = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (350.00*803.0000)/(137*1.00-0.6*350.00) = 2.0413 mm. Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (350.00*57.1500)/(117*1.00+0.4*350.00) = 0.1695 mm. Nozzle Reqd Thickness (Trn) Max(Setup File,Trn) 3.404 mm. 114.300 8.560 mm. mm.
UG-40, Limits of Reinforcement : [Internal Pressure] Parallel to Vessel Wall (Diameter Limit) Dl Parallel to Vessel Wall, opening length d Normal to Vessel Wall (Thickness Limit), pad side Tlwp Normal to Vessel Wall, Inward
Note : The Pad diameter is greater than the Diameter Limit, the
108 Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1
excess will not be considered . Weld Strength Reduction Factor [fr1]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855 Weld Strength Reduction Factor [fr2]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855 Weld Strength Reduction Factor [fr4]: = min( 1, Sp/S ) = min( 1, 137.9 /137.9 ) = 1.000 Weld Strength Reduction Factor [fr3]: = min( fr2, fr4 ) = min( 0.9 , 1.0 ) = 0.855 Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 Design External Area Required Ar 2.139 NA Area in Shell A1 3.005 NA Area in Nozzle Wall A2 0.461 NA Area in Inward Nozzle A3 0.280 NA Area in Welds A41+A42+A43 0.409 NA Area in Element A5 9.206 NA TOTAL AREA AVAILABLE Atot 13.361 NA The Internal Pressure Case Governs the Analysis. Nozzle Angle Used in Area Calculations The area available without a pad is Sufficient. The area available with the given pad is Sufficient. Area Required [A]: = ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) = (103.1804*2.0413*1.0+2*5.5598*2.0413*1.0*(1-0.86)) = 2.139 cm Reinforcement Areas per Figure UG-37.1 Area Available in Shell [A1]: = d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 ) = 103.180 ( 1.00 * 5.0000 - 1.0 * 2.041 ) - 2 * 5.560 ( 1.00 * 5.0000 - 1.0 * 2.0413 ) * ( 1 - 0.855 ) = 3.005 cm Area Available in Nozzle Wall Projecting Outward [A2]: = ( 2 * Tlwp ) * ( tn - trn ) * fr2 = ( 2 * 12.50 ) * ( 5.56 - 3.40 ) * 0.8550 ) = 0.461 cm 90.00 Degs.
Mapnc NA NA NA NA NA NA NA
cm cm cm cm cm cm cm
109 Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1
Area Available in Inward Nozzle [A3]: = 2 * ti * min( h, Tl, 2.5 * ti) * fr2 = 2 * 2.5598 * ( 6.3995 ) * 0.8550 = 0.280 cm Area Available in Welds [A41 + A42 + A43]: = (Wo - Ar Lost)*Fr3+((Wi-can/0.707) - Ar Lost)*fr2 + Wp*fr4 = (0.3375 ) * 0.86 + (0.1412 ) * 0.86 + 0.0000 * 1.00 = 0.409 cm Area Available in Element [A5]: = (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4 = ( 206.3608 - 114.3000 ) * 10.0000 * 1.0000 = 9.206 cm UG-45 Wall Wall Wall Minimum Nozzle Neck Thickness Requirement: [Int. Press.] Thickness for Internal/External pressures ta = 6.4036 mm. Thickness per UG16(b), tr16b = 5.5000 mm. Thickness, shell/head, internal pressure trb1 = 5.0413 mm.
tb1 = max(trb1, tr16b) = 5.5000 mm. tb2 = max(trb2, tr16b) = 5.5000 mm. tb3 = 8.2700 mm.
Determine Nozzle Thickness candidate [tb]: = min[ tb3, max( tb1,tb2) ] = min[ 8.270 , max( 5.500 , 5.500 ) ] = 5.5000 mm. Minimum Wall Thickness of Nozzle Necks [tUG-45]: = max( ta, tb ) = max( 6.4036 , 5.5000 ) = 6.4036 mm. Available Nozzle Neck Thickness = 0.875 * 8.563 = 7.493 mm. --> OK Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations: MDMT of the Nozzle Neck to Flange Weld, ---------------------------------------------------------------------Govrn. thk, tg = 7.490 , tr = 0.169 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.038 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -48 C -104 C Curve: C Curve: C
MDMT of Nozzle Neck to Pad Weld for the Nozzle, ---------------------------------------------------------------------Govrn. thk, tg = 7.490 , tr = 0.169 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.038 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -48 C -104 C
Curve: B
110 Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1
Govrn. thk, tg = 7.490 , tr = 0.169 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.038 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -29 C -104 C Curve: B
MDMT of Shell to Pad Weld at Pad OD for pad, ---------------------------------------------------------------------Govrn. thk, tg = 8.000 , tr = 2.041 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.408 , Temp. Reduction = 56 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -29 C -48 C
MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), ---------------------------------------------------------------------Govrn. thk, tg = 7.490 , tr = 0.169 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.038 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) Governing MDMT of the Nozzle : -48 C -104 C -104 C
Curve: C
Governing MDMT of the Reinforcement Pad Governing MDMT of all the sub-joints of this Junction
: :
-48 C -48 C
ANSI Flange MDMT including Temperature reduction per UCS-66.1: Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) Flange MDMT with Temp reduction per UCS-66(b)(1)(b) Flange MDMT with Temp reduction per UCS-66(b)(1)(c) Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is : Design Pressure/Ambient Rating = 350.00/1964.96 = 0.178 Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above as the calculated nozzle flange MDMT. -29 C -104 C -104 C
Weld Size Calculations, Description: N4 Intermediate Calc. for nozzle/shell Welds Tmin Intermediate Calc. for pad/shell Welds TminPad Results Per UW-16.1: Nozzle Weld Pad Weld Required Thickness 3.8919 = 0.7 * tmin. 2.5000 = 0.5*TminPad Actual Thickness 5.6560 = 0.7 * Wo mm. 4.2420 = 0.7 * Wp mm. 5.5598 5.0000 mm. mm.
Maximum Allowable Pressure for this Nozzle at this Location: Converged Max. Allow. Pressure in Operating case 768.413
KPa.
111 Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1
Note: The MAWP of this junction was limited by the parent Shell/Head. The Drop for this Nozzle is : 2.0439 mm. The Cut Length for this Nozzle is, Drop + Ho + H + T : 175.4000 mm. ---------------------------------------------------------------------------------------------INPUT VALUES, Nozzle Description: N7B P Temp From : 350.000 150 20 KPa. C
Pressure for Reinforcement Calculations Temperature for Internal Pressure Shell Material Shell Allowable Stress at Temperature Shell Allowable Stress At Ambient Inside Diameter of Cylindrical Shell Shell Finished (Minimum) Thickness Shell Internal Corrosion Allowance Shell External Corrosion Allowance Distance from Bottom/Left Tangent
S Sa D t c co
SA-516 70 137.90 N./mm 137.90 N./mm 1600.00 8.0000 3.0000 0.0000 2400.0000 -29.00 mm. mm. mm. mm. mm. C
User Entered Minimum Design Metal Temperature Type of Element Connected to the Shell : Nozzle Material Material UNS Number
SA-106 B K03006
Material Specification/Type Allowable Stress at Temperature Allowable Stress At Ambient Diameter Basis (for tr calc only) Layout Angle Diameter Size and Thickness Basis Nominal Thickness Flange Material Flange Type Corrosion Allowance Joint Efficiency of Shell Seam at Nozzle Joint Efficiency of Nozzle Neck
Sn Sna
N./mm N./mm
deg mm.
tn
SA-105 Weld Neck Flange can E1 En 3.0000 1.00 1.00 152.4000 8.0000 8.0000 0.0000 0.0000 mm.
Outside Projection ho Weld leg size between Nozzle and Pad/Shell Wo Groove weld depth between Nozzle and Vessel Wgnv Inside Projection h Weld leg size, Inside Element to Shell Wi
112 Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1
ASME Code Weld Type per UW-16 Use Appendix 1-9 as Alternative (Div. 1 only) Class of attached Flange Grade of attached Flange D Yes 150 GR 1.1
The Pressure Design option was Design Pressure + static head. Nozzle Sketch (may not represent actual weld type/configuration) | | | | | | | | ____________/| | | \ | | | \ | | |____________\|__| Insert Nozzle No Pad, no Inside projection Reinforcement CALCULATION, Description: N7B ASME Code, Section VIII, Division 1, 2010, UG-37 to UG-45 Actual Outside Diameter Used in Calculation Actual Thickness Used in Calculation Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press] = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (350.00*803.0000)/(137*1.00-0.6*350.00) = 2.0413 mm. Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] 60.325 8.738 mm. mm.
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (350.00*30.1625)/(117*1.00+0.4*350.00) = 0.0894 mm. Nozzle Reqd Thickness (Trn) Max(Setup File,Trn) 3.404 mm.
Results for Alternative Nozzle Reinforcement, Appendix 1-9 There was an applicability error applying the rules of Appendix 1-9.
UG-40, Limits of Reinforcement : [Internal Pressure] Parallel to Vessel Wall (Diameter Limit) Dl Parallel to Vessel Wall, opening length d Normal to Vessel Wall (Thickness Limit), no pad Tlnp
113 Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1
Weld Strength Reduction Factor [fr1]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855 Weld Strength Reduction Factor [fr2]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855 Weld Strength Reduction Factor [fr3]: = min( fr2, fr4 ) = min( 0.9 , 1.0 ) = 0.855 Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 Design External Area Required Ar 1.031 NA Area in Shell A1 1.396 NA Area in Nozzle Wall A2 0.499 NA Area in Inward Nozzle A3 0.000 NA Area in Welds A41+A42+A43 0.547 NA Area in Element A5 0.000 NA TOTAL AREA AVAILABLE Atot 2.442 NA The Internal Pressure Case Governs the Analysis. Nozzle Angle Used in Area Calculations The area available without a pad is Sufficient. Area Required [A]: = ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) = (48.8498*2.0413*1.0+2*5.7376*2.0413*1.0*(1-0.86)) = 1.031 cm Reinforcement Areas per Figure UG-37.1 Area Available in Shell [A1]: = d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 ) = 48.850 ( 1.00 * 5.0000 - 1.0 * 2.041 ) - 2 * 5.738 ( 1.00 * 5.0000 - 1.0 * 2.0413 ) * ( 1 - 0.855 ) = 1.396 cm Area Available in Nozzle Projecting Outward [A2]: = ( 2 * tlnp ) * ( tn - trn ) * fr2 = ( 2 * 12.50 ) * ( 5.74 - 3.40 ) * 0.8550 ) = 0.499 cm Area Available in Inward Weld + Outward Weld [A41 + A43]: = Wo * fr2 + ( Wi-can/0.707 ) * fr2 = 8.0000 * 0.8550 + ( 0.0000 ) * 0.8550 = 0.547 cm UG-45 Wall Wall Wall Minimum Nozzle Neck Thickness Requirement: [Int. Press.] Thickness for Internal/External pressures ta = 6.4036 mm. Thickness per UG16(b), tr16b = 5.5000 mm. Thickness, shell/head, internal pressure trb1 = 5.0413 mm. 90.00 Degs.
Mapnc NA NA NA NA NA NA NA
cm cm cm cm cm cm cm
114 Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1
Wall Thickness Wall Thickness Wall Thickness per table UG-45 tb1 = max(trb1, tr16b) = 5.5000 mm. tb2 = max(trb2, tr16b) = 5.5000 mm. tb3 = 6.4200 mm.
Determine Nozzle Thickness candidate [tb]: = min[ tb3, max( tb1,tb2) ] = min[ 6.420 , max( 5.500 , 5.500 ) ] = 5.5000 mm. Minimum Wall Thickness of Nozzle Necks [tUG-45]: = max( ta, tb ) = max( 6.4036 , 5.5000 ) = 6.4036 mm. Available Nozzle Neck Thickness = 0.875 * 8.738 = 7.645 mm. --> OK Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations: MDMT of the Nozzle Neck to Flange Weld, ---------------------------------------------------------------------Govrn. thk, tg = 7.645 , tr = 0.089 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.019 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -48 C -104 C Curve: C Curve: C
MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), ---------------------------------------------------------------------Govrn. thk, tg = 7.645 , tr = 0.089 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.019 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -48 C -104 C
Governing MDMT of all the sub-joints of this Junction : -104 C ANSI Flange MDMT including Temperature reduction per UCS-66.1: Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) Flange MDMT with Temp reduction per UCS-66(b)(1)(b) Flange MDMT with Temp reduction per UCS-66(b)(1)(c) Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is : Design Pressure/Ambient Rating = 350.00/1964.96 = 0.178 -29 C -104 C -104 C
Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above as the calculated nozzle flange MDMT.
Weld Size Calculations, Description: N7B Intermediate Calc. for nozzle/shell Welds Results Per UW-16.1: Required Thickness Actual Thickness Tmin 5.0000 mm.
115 Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1
Nozzle Weld 3.5000 = 0.7 * tmin. 5.6560 = 0.7 * Wo mm.
Maximum Allowable Pressure for this Nozzle at this Location: Converged Max. Allow. Pressure in Operating case 596.930
KPa.
The Drop for this Nozzle is : 0.5688 mm. The Cut Length for this Nozzle is, Drop + Ho + H + T : 160.9688 mm. ---------------------------------------------------------------------------------------------INPUT VALUES, Nozzle Description: N2 P Temp From : 350.000 150 20 KPa. C
Pressure for Reinforcement Calculations Temperature for Internal Pressure Shell Material Shell Allowable Stress at Temperature Shell Allowable Stress At Ambient Inside Diameter of Cylindrical Shell Shell Finished (Minimum) Thickness Shell Internal Corrosion Allowance Shell External Corrosion Allowance Distance from Bottom/Left Tangent
S Sa D t c co
SA-516 70 137.90 N./mm 137.90 N./mm 1600.00 8.0000 3.0000 0.0000 3600.0002 -29.00 mm. mm. mm. mm. mm. C
User Entered Minimum Design Metal Temperature Type of Element Connected to the Shell : Nozzle Material Material UNS Number Material Specification/Type Allowable Stress at Temperature Allowable Stress At Ambient Diameter Basis (for tr calc only) Layout Angle Diameter Size and Thickness Basis Nominal Thickness Flange Material Flange Type Corrosion Allowance Joint Efficiency of Shell Seam at Nozzle Joint Efficiency of Nozzle Neck Outside Projection Weld leg size between Nozzle and Pad/Shell
Sn Sna
SA-106 B K03006 Smls. pipe 117.90 N./mm 117.90 N./mm OD 180.00 300.0000 Nominal 40
deg mm.
tn
SA-105 Weld Neck Flange can E1 En ho Wo 3.0000 1.00 1.00 152.4000 8.0000 mm.
mm. mm.
8.0000
mm.
116 Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1
Inside Projection Weld leg size, Inside Element to Shell Pad Material [Normalized] Pad Allowable Stress at Temperature Pad Allowable Stress At Ambient Diameter of Pad along vessel surface Thickness of Pad Weld leg size between Pad and Shell Groove weld depth between Pad and Nozzle Reinforcing Pad Width ASME Code Weld Type per UW-16 Class of attached Flange Grade of attached Flange h Wi 15.0000 8.0000 SA-516 70 137.90 137.90 610.0000 10.0000 8.0000 6.0000 143.0750 D 150 GR 1.1 mm. mm.
Sp Spa Dp te Wp Wgpn
The Pressure Design option was Design Pressure + static head. Nozzle Sketch (may not represent actual weld type/configuration) | | | | | | | | __________/| | ____/|__________\| | | \ | | | \ | | |________________\| | \| | |__| Insert Nozzle With Pad, with Inside projection Reinforcement CALCULATION, Description: N2 ASME Code, Section VIII, Division 1, 2010, UG-37 to UG-45 Actual Outside Diameter Used in Calculation Actual Thickness Used in Calculation Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press] = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (350.00*803.0000)/(137*1.00-0.6*350.00) = 2.0413 mm. Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (350.00*161.9250)/(117*1.00+0.4*350.00) = 0.4801 mm. Nozzle Reqd Thickness (Trn) Max(Setup File,Trn) 3.404 mm. 323.850 10.312 mm. mm.
UG-40, Limits of Reinforcement : [Internal Pressure] Parallel to Vessel Wall (Diameter Limit) Dl
618.4504
mm.
117 Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1
Parallel to Vessel Wall, opening length d 309.2252 mm.
Normal to Vessel Wall (Thickness Limit), pad side Tlwp Normal to Vessel Wall, Inward Weld Strength Reduction Factor [fr1]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855 Weld Strength Reduction Factor [fr2]: = min( 1, Sn/S ) = min( 1, 117.9 /137.9 ) = 0.855 Weld Strength Reduction Factor [fr4]: = min( 1, Sp/S ) = min( 1, 137.9 /137.9 ) = 1.000 Weld Strength Reduction Factor [fr3]: = min( fr2, fr4 ) = min( 0.9 , 1.0 ) = 0.855 Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 Design External Area Required Ar 6.355 NA Area in Shell A1 9.086 NA Area in Nozzle Wall A2 0.836 NA Area in Inward Nozzle A3 0.795 NA Area in Welds A41+A42+A43 0.907 NA Area in Element A5 28.615 NA TOTAL AREA AVAILABLE Atot 40.239 NA The Internal Pressure Case Governs the Analysis. Nozzle Angle Used in Area Calculations The area available without a pad is Sufficient. The area available with the given pad is Sufficient. Area Required [A]: = ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) = (309.2252*2.0413*1.0+2*7.3124*2.0413*1.0*(1-0.86)) = 6.355 cm Reinforcement Areas per Figure UG-37.1 Area Available in Shell [A1]: = d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 ) = 309.225 ( 1.00 * 5.0000 - 1.0 * 2.041 ) - 2 * 7.312 ( 1.00 * 5.0000 - 1.0 * 2.0413 ) * ( 1 - 0.855 ) = 9.086 cm Area Available in Nozzle Wall Projecting Outward [A2]:
12.5000 10.7810
mm. mm.
Mapnc NA NA NA NA NA NA NA
cm cm cm cm cm cm cm
90.00
Degs.
118 Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1
= ( 2 * Tlwp ) * ( tn - trn ) * fr2 = ( 2 * 12.50 ) * ( 7.31 - 3.40 ) * 0.8550 ) = 0.836 cm
Area Available in Inward Nozzle [A3]: = 2 * ti * min( h, Tl, 2.5 * ti) * fr2 = 2 * 4.3124 * ( 10.7810 ) * 0.8550 = 0.795 cm Area Available in Welds [A41 + A42 + A43]: = (Wo - Ar Lost)*Fr3+((Wi-can/0.707) - Ar Lost)*fr2 + Trapfr4 = (0.3375 ) * 0.86 + (0.1412 ) * 0.86 + 49.7507 * 1.00 = 0.907 cm Area Available in Element [A5]: = (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4 = ( 610.0000 - 323.8500 ) * 10.0000 * 1.0000 = 28.615 cm UG-45 Wall Wall Wall Wall Wall Wall Minimum Nozzle Neck Thickness Requirement: [Int. Press.] Thickness for Internal/External pressures ta = 6.4036 mm. Thickness per UG16(b), tr16b = 5.5000 mm. Thickness, shell/head, internal pressure trb1 = 5.0413 mm. Thickness tb1 = max(trb1, tr16b) = 5.5000 mm. Thickness tb2 = max(trb2, tr16b) = 5.5000 mm. Thickness per table UG-45 tb3 = 11.3400 mm.
Determine Nozzle Thickness candidate [tb]: = min[ tb3, max( tb1,tb2) ] = min[ 11.340 , max( 5.500 , 5.500 ) ] = 5.5000 mm. Minimum Wall Thickness of Nozzle Necks [tUG-45]: = max( ta, tb ) = max( 6.4036 , 5.5000 ) = 6.4036 mm. Available Nozzle Neck Thickness = 0.875 * 10.305 = 9.017 mm. --> OK Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations: MDMT of the Nozzle Neck to Flange Weld, ---------------------------------------------------------------------Govrn. thk, tg = 9.023 , tr = 0.480 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.080 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -48 C -104 C Curve: C Curve: C
MDMT of Nozzle Neck to Pad Weld for the Nozzle, ---------------------------------------------------------------------Govrn. thk, tg = 9.023 , tr = 0.480 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.080 , Temp. Reduction = 78 C
119 Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1
Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -48 C -104 C Curve: D
MDMT of Nozzle Neck to Pad Weld for Reinforcement pad, ---------------------------------------------------------------------Govrn. thk, tg = 9.023 , tr = 0.480 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.080 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 -48 C
-104 C Curve: D
MDMT of Shell to Pad Weld at Pad OD for pad, ---------------------------------------------------------------------Govrn. thk, tg = 8.000 , tr = 2.041 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.408 , Temp. Reduction = 56 C Min Metal Temp. w/o impact per UCS-66 -48 C
MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), ---------------------------------------------------------------------Govrn. thk, tg = 8.000 , tr = 2.041 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.408 , Temp. Reduction = 56 C Min Metal Temp. w/o impact per UCS-66 Governing MDMT of the Nozzle Governing MDMT of the Reinforcement Pad Governing MDMT of all the sub-joints of this Junction : : : -48 C -48 C -48 C -48 C
Curve: C
ANSI Flange MDMT including Temperature reduction per UCS-66.1: Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) Flange MDMT with Temp reduction per UCS-66(b)(1)(b) Flange MDMT with Temp reduction per UCS-66(b)(1)(c) Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is : Design Pressure/Ambient Rating = 350.00/1964.96 = 0.178 Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above as the calculated nozzle flange MDMT. -29 C -104 C -104 C
Weld Size Calculations, Description: N2 Intermediate Calc. for nozzle/shell Welds Tmin Intermediate Calc. for pad/shell Welds TminPad Results Per UW-16.1: Nozzle Weld Pad Weld Required Thickness 5.1187 = 0.7 * tmin. 2.5000 = 0.5*TminPad Actual Thickness 5.6560 = 0.7 * Wo mm. 5.6560 = 0.7 * Wp mm. 7.3124 5.0000 mm. mm.
120 Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1
Maximum Allowable Pressure for this Nozzle at this Location: Converged Max. Allow. Pressure in Operating case 855.409
KPa.
Note: The MAWP of this junction was limited by the parent Shell/Head. The Drop for this Nozzle is : 16.5587 mm. The Cut Length for this Nozzle is, Drop + Ho + H + T : 176.9587 mm. ---------------------------------------------------------------------------------------------INPUT VALUES, Nozzle Description: CN4A P Temp From : 350.000 150 SA-516 70 20 KPa. C
Pressure for Reinforcement Calculations Temperature for Internal Pressure Shell Material
Shell Allowable Stress at Temperature Shell Allowable Stress At Ambient Inside Diameter of Cylindrical Shell Shell Finished (Minimum) Thickness Shell Internal Corrosion Allowance Shell External Corrosion Allowance Distance from Cylinder/Cone Centerline Distance from Bottom/Left Tangent User Entered Minimum Design Metal Temperature Type of Element Connected to the Shell : Nozzle Material Material UNS Number Material Specification/Type Allowable Stress at Temperature Allowable Stress At Ambient Diameter Basis (for tr calc only) Layout Angle Diameter Size and Thickness Basis Nominal Thickness Flange Material Flange Type Corrosion Allowance Joint Efficiency of Shell Seam at Nozzle Joint Efficiency of Nozzle Neck
S Sa D t c co L1
Sn Sna
SA-106 B K03006 Smls. pipe 117.90 N./mm 117.90 N./mm OD 60.00 50.0000 Nominal 160
deg mm.
tn
121 Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1
Outside Projection ho Weld leg size between Nozzle and Pad/Shell Wo Groove weld depth between Nozzle and Vessel Wgnv Inside Projection h Weld leg size, Inside Element to Shell Wi ASME Code Weld Type per UW-16 Use Appendix 1-9 as Alternative (Div. 1 only) 172.0000 8.0000 8.0000 0.0000 0.0000 D Yes mm. mm. mm. mm. mm.
Class of attached Flange 150 Grade of attached Flange GR 1.1 The Pressure Design option was Design Pressure + static head. Nozzle Sketch (may not represent actual weld type/configuration) | | | | | | | | ____________/| | | \ | | | \ | | |____________\|__|
Insert Nozzle No Pad, no Inside projection Note : Checking Nozzle 90 degrees to the Longitudinal axis. Reinforcement CALCULATION, Description: CN4A ASME Code, Section VIII, Division 1, 2010, UG-37 to UG-45 Actual Outside Diameter Used in Calculation Actual Thickness Used in Calculation Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press] = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (350.00*803.0000)/(137*1.00-0.6*350.00) = 2.0413 mm. Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (350.00*30.1625)/(117*1.00+0.4*350.00) = 0.0894 mm. Nozzle Reqd Thickness (Trn) Max(Setup File,Trn) 3.404 mm. 60.325 8.738 mm. mm.
Results for Alternative Nozzle Reinforcement, Appendix 1-9 There was an applicability error applying the rules of Appendix 1-9.
122 Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1
UG-40, Limits of Reinforcement : [Internal Pressure] Parallel to Vessel Wall (Diameter Limit) Dl Parallel to Vessel Wall, opening length d Normal to Vessel Wall (Thickness Limit), no pad Tlnp Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 Design External Area Required Ar 1.037 NA Area in Shell A1 3.912 NA Area in Nozzle Wall A2 0.901 NA Area in Inward Nozzle A3 0.000 NA Area in Welds A41+A42+A43 0.547 NA Area in Element A5 0.000 NA TOTAL AREA AVAILABLE Atot 5.360 NA The Internal Pressure Case Governs the Analysis. Nozzle Angle Used in Area Calculations The area available without a pad is Sufficient. Area Required [A]: = ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) = (99.9712*2.0413*0.5+2*5.7376*2.0413*0.5*(1-0.86)) = 1.037 cm Reinforcement Areas per Figure UG-37.1 Area Available in Shell [A1]: 29.25 Degs.
Mapnc NA NA NA NA NA NA NA
cm cm cm cm cm cm cm
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 ) = 99.971 ( 1.00 * 5.0000 - 0.5 * 2.041 ) - 2 * 5.738 ( 1.00 * 5.0000 - 0.5 * 2.0413 ) * ( 1 - 0.855 ) = 3.912 cm Area Available in Nozzle Projecting Outward [A2]: = ( 2 * tlnp ) * ( tn - trn ) * fr2 = ( 2 * 12.50 ) * ( 5.74 - 3.40 ) * 0.8550 ) = 0.901 cm Note: Area in the Nozzle Wall divided by the sine of 33.62 degrees. See Appendix L, L-7.7.7(b) for more information. Area Available in Inward Weld + Outward Weld [A41 + A43]: = Wo * fr2 + ( Wi-can/0.707 ) * fr2 = 8.0000 * 0.8550 + ( 0.0000 ) * 0.8550 = 0.547 cm Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations: MDMT of the Nozzle Neck to Flange Weld, ---------------------------------------------------------------------Govrn. thk, tg = 7.645 , tr = 0.089 , c = 3.0000 mm. , E* = 1.00 Curve: C
123 Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1
Stress Ratio = tr * (E*) / (tg - c) = 0.019 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -48 C -104 C Curve: C
MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), ---------------------------------------------------------------------Govrn. thk, tg = 7.645 , tr = 0.089 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.019 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) Governing MDMT of all the sub-joints of this Junction : -48 C -104 C -104 C
ANSI Flange MDMT including Temperature reduction per UCS-66.1: Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) Flange MDMT with Temp reduction per UCS-66(b)(1)(b) Flange MDMT with Temp reduction per UCS-66(b)(1)(c) Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is : Design Pressure/Ambient Rating = 350.00/1964.96 = 0.178 Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above as the calculated nozzle flange MDMT. -29 C -104 C -104 C
Weld Size Calculations, Description: CN4A Intermediate Calc. for nozzle/shell Welds Results Per UW-16.1: Nozzle Weld Required Thickness 3.5000 = 0.7 * tmin. Actual Thickness 5.6560 = 0.7 * Wo mm. Tmin 5.0000 mm.
Maximum Allowable Pressure for this Nozzle at this Location: Converged Max. Allow. Pressure in Operating case 855.409
KPa.
Note: The MAWP of this junction was limited by the parent Shell/Head. Note : Checking Nozzle in plane parallel to the vessel axis. Reinforcement CALCULATION, Description: CN4A ASME Code, Section VIII, Division 1, 2010, UG-37 to UG-45 Actual Outside Diameter Used in Calculation Actual Thickness Used in Calculation Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press] = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) 60.325 8.738 mm. mm.
124 Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1
= (350.00*803.0000)/(137*1.00-0.6*350.00) = 2.0413 mm. Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (350.00*30.1625)/(117*1.00+0.4*350.00) = 0.0894 mm. Nozzle Reqd Thickness (Trn) Max(Setup File,Trn) 3.404 mm.
Results for Alternative Nozzle Reinforcement, Appendix 1-9 There was an applicability error applying the rules of Appendix 1-9. UG-40, Limits of Reinforcement : [Internal Pressure] Parallel to Vessel Wall (Diameter Limit) Dl Parallel to Vessel Wall, opening length d Normal to Vessel Wall (Thickness Limit), no pad Tlnp Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 Design External Area Required Ar 1.031 NA Area in Shell A1 1.396 NA Area in Nozzle Wall A2 0.499 NA Area in Inward Nozzle A3 0.000 NA Area in Welds A41+A42+A43 0.547 NA Area in Element A5 0.000 NA TOTAL AREA AVAILABLE Atot 2.442 NA The Internal Pressure Case Governs the Analysis. Nozzle Angle Used in Area Calculations The area available without a pad is Sufficient. Area Required [A]: = ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) = (48.8498*2.0413*1.0+2*5.7376*2.0413*1.0*(1-0.86)) = 1.031 cm 90.00 Degs.
Mapnc NA NA NA NA NA NA NA
cm cm cm cm cm cm cm
Reinforcement Areas per Figure UG-37.1 Area Available in Shell [A1]: = d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 ) = 48.850 ( 1.00 * 5.0000 - 1.0 * 2.041 ) - 2 * 5.738 ( 1.00 * 5.0000 - 1.0 * 2.0413 ) * ( 1 - 0.855 ) = 1.396 cm Area Available in Nozzle Projecting Outward [A2]: = ( 2 * tlnp ) * ( tn - trn ) * fr2 = ( 2 * 12.50 ) * ( 5.74 - 3.40 ) * 0.8550 )
125 Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1
= 0.499 cm Area Available in Inward Weld + Outward Weld [A41 + A43]: = Wo * fr2 + ( Wi-can/0.707 ) * fr2 = 8.0000 * 0.8550 + ( 0.0000 ) * 0.8550 = 0.547 cm UG-45 Wall Wall Wall Wall Wall Wall Minimum Nozzle Neck Thickness Requirement: [Int. Press.] Thickness for Internal/External pressures ta = 6.4036 Thickness per UG16(b), tr16b = 5.5000 Thickness, shell/head, internal pressure trb1 = 5.0413 Thickness tb1 = max(trb1, tr16b) = 5.5000 Thickness tb2 = max(trb2, tr16b) = 5.5000 Thickness per table UG-45 tb3 = 6.4200
Determine Nozzle Thickness candidate [tb]: = min[ tb3, max( tb1,tb2) ] = min[ 6.420 , max( 5.500 , 5.500 ) ] = 5.5000 mm. Minimum Wall Thickness of Nozzle Necks [tUG-45]: = max( ta, tb ) = max( 6.4036 , 5.5000 ) = 6.4036 mm. Available Nozzle Neck Thickness = 0.875 * 8.738 = 7.645 mm. --> OK Weld Size Calculations, Description: CN4A Intermediate Calc. for nozzle/shell Welds Results Per UW-16.1: Nozzle Weld Required Thickness 3.5000 = 0.7 * tmin. Actual Thickness 5.6560 = 0.7 * Wo mm. Tmin 5.0000 mm.
Maximum Allowable Pressure for this Nozzle at this Location: Converged Max. Allow. Pressure in Operating case 596.930
KPa.
The Drop for this Nozzle is : 60.3997 mm. The Cut Length for this Nozzle is, Drop + Ho + H + T : 248.6655 mm. ---------------------------------------------------------------------------------------------INPUT VALUES, Nozzle Description: CN4B P Temp From : 350.000 150 20 KPa. C
Shell Material Shell Allowable Stress at Temperature Shell Allowable Stress At Ambient Inside Diameter of Cylindrical Shell
S Sa D
126 Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1
Shell Finished (Minimum) Thickness Shell Internal Corrosion Allowance Shell External Corrosion Allowance Distance from Cylinder/Cone Centerline Distance from Bottom/Left Tangent User Entered Minimum Design Metal Temperature Type of Element Connected to the Shell : Nozzle Material Material UNS Number Material Specification/Type Allowable Stress at Temperature Allowable Stress At Ambient Diameter Basis (for tr calc only) Layout Angle Diameter Size and Thickness Basis Nominal Thickness Flange Material Flange Type Corrosion Allowance Joint Efficiency of Shell Seam at Nozzle Joint Efficiency of Nozzle Neck SA-106 B K03006 Smls. pipe 117.90 N./mm 117.90 N./mm OD 130.00 50.0000 Nominal 160 t c co L1 8.0000 3.0000 0.0000 750.0000 1800.0000 -29.00 mm. mm. mm. mm. mm. C
Sn Sna
deg mm.
tn
SA-105 Weld Neck Flange can 3.0000 mm. E1 1.00 En 1.00 172.0000 8.0000 8.0000 0.0000 0.0000 D Yes mm. mm. mm. mm. mm.
Outside Projection ho Weld leg size between Nozzle and Pad/Shell Wo Groove weld depth between Nozzle and Vessel Wgnv Inside Projection h Weld leg size, Inside Element to Shell Wi ASME Code Weld Type per UW-16 Use Appendix 1-9 as Alternative (Div. 1 only)
Class of attached Flange 150 Grade of attached Flange GR 1.1 The Pressure Design option was Design Pressure + static head. Nozzle Sketch (may not represent actual weld type/configuration) | | | | | | | | ____________/| | | \ | | | \ | | |____________\|__|
127 Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1
Insert Nozzle No Pad, no Inside projection Note : Checking Nozzle 90 degrees to the Longitudinal axis. Reinforcement CALCULATION, Description: CN4B ASME Code, Section VIII, Division 1, 2010, UG-37 to UG-45 Actual Outside Diameter Used in Calculation Actual Thickness Used in Calculation Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press] = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (350.00*803.0000)/(137*1.00-0.6*350.00) = 2.0413 mm. Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (350.00*30.1625)/(117*1.00+0.4*350.00) = 0.0894 mm. Nozzle Reqd Thickness (Trn) Max(Setup File,Trn) 3.404 mm. 60.325 8.738 mm. mm.
Results for Alternative Nozzle Reinforcement, Appendix 1-9 There was an applicability error applying the rules of Appendix 1-9. UG-40, Limits of Reinforcement : [Internal Pressure] Parallel to Vessel Wall (Diameter Limit) Dl 278.5827 mm. Parallel to Vessel Wall, opening length d 139.2913 mm. Normal to Vessel Wall (Thickness Limit), no pad Tlnp 12.5000 mm. Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 Design External Area Required Ar 1.439 NA Area in Shell A1 5.477 NA Area in Nozzle Wall A2 1.116 NA Area in Inward Nozzle A3 0.000 NA Area in Welds A41+A42+A43 0.547 NA Area in Element A5 0.000 NA TOTAL AREA AVAILABLE Atot 7.140 NA The Internal Pressure Case Governs the Analysis. Nozzle Angle Used in Area Calculations 20.53 Degs.
Mapnc NA NA NA NA NA NA NA
cm cm cm cm cm cm cm
The area available without a pad is Sufficient. Area Required [A]: = ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) = (139.2913*2.0413*0.5+2*5.7376*2.0413*0.5*(1-0.86)) = 1.439 cm Reinforcement Areas per Figure UG-37.1 Area Available in Shell [A1]: = d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 ) = 139.291 ( 1.00 * 5.0000 - 0.5 * 2.041 ) - 2 * 5.738 ( 1.00 * 5.0000 - 0.5 * 2.0413 ) * ( 1 - 0.855 )
128 Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1
= 5.477 cm
Area Available in Nozzle Projecting Outward [A2]: = ( 2 * tlnp ) * ( tn - trn ) * fr2 = ( 2 * 12.50 ) * ( 5.74 - 3.40 ) * 0.8550 ) = 1.116 cm Note: Area in the Nozzle Wall divided by the sine of 26.54 degrees. See Appendix L, L-7.7.7(b) for more information. Area Available in Inward Weld + Outward Weld [A41 + A43]: = Wo * fr2 + ( Wi-can/0.707 ) * fr2 = 8.0000 * 0.8550 + ( 0.0000 ) * 0.8550 = 0.547 cm Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations: MDMT of the Nozzle Neck to Flange Weld, ---------------------------------------------------------------------Govrn. thk, tg = 7.645 , tr = 0.089 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.019 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -48 C -104 C Curve: C Curve: C
MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), ---------------------------------------------------------------------Govrn. thk, tg = 7.645 , tr = 0.089 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.019 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) Governing MDMT of all the sub-joints of this Junction : -48 C -104 C -104 C
ANSI Flange MDMT including Temperature reduction per UCS-66.1: Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) Flange MDMT with Temp reduction per UCS-66(b)(1)(b) Flange MDMT with Temp reduction per UCS-66(b)(1)(c) Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is : Design Pressure/Ambient Rating = 350.00/1964.96 = 0.178 Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above as the calculated nozzle flange MDMT. Weld Size Calculations, Description: CN4B Intermediate Calc. for nozzle/shell Welds Results Per UW-16.1: Required Thickness Actual Thickness Tmin 5.0000 mm. -29 C -104 C -104 C
129 Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1
Nozzle Weld 3.5000 = 0.7 * tmin. 5.6560 = 0.7 * Wo mm.
Maximum Allowable Pressure for this Nozzle at this Location: Converged Max. Allow. Pressure in Operating case 855.409
KPa.
Note: The MAWP of this junction was limited by the parent Shell/Head.
Note : Checking Nozzle in plane parallel to the vessel axis. Reinforcement CALCULATION, Description: CN4B ASME Code, Section VIII, Division 1, 2010, UG-37 to UG-45 Actual Outside Diameter Used in Calculation Actual Thickness Used in Calculation Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press] = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (350.00*803.0000)/(137*1.00-0.6*350.00) = 2.0413 mm. Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (350.00*30.1625)/(117*1.00+0.4*350.00) = 0.0894 mm. Nozzle Reqd Thickness (Trn) Max(Setup File,Trn) 3.404 mm. 60.325 8.738 mm. mm.
Results for Alternative Nozzle Reinforcement, Appendix 1-9 There was an applicability error applying the rules of Appendix 1-9.
UG-40, Limits of Reinforcement : [Internal Pressure] Parallel to Vessel Wall (Diameter Limit) Dl Parallel to Vessel Wall, opening length d Normal to Vessel Wall (Thickness Limit), no pad Tlnp Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 Design External Area Required Ar 1.031 NA Area in Shell A1 1.396 NA Area in Nozzle Wall A2 0.499 NA Area in Inward Nozzle A3 0.000 NA Area in Welds A41+A42+A43 0.547 NA Area in Element A5 0.000 NA TOTAL AREA AVAILABLE Atot 2.442 NA The Internal Pressure Case Governs the Analysis.
Mapnc NA NA NA NA NA NA NA
cm cm cm cm cm cm cm
130 Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1
Nozzle Angle Used in Area Calculations The area available without a pad is Sufficient. Area Required [A]: = ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) = (48.8498*2.0413*1.0+2*5.7376*2.0413*1.0*(1-0.86)) = 1.031 cm Reinforcement Areas per Figure UG-37.1 Area Available in Shell [A1]: = d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 ) = 48.850 ( 1.00 * 5.0000 - 1.0 * 2.041 ) - 2 * 5.738 ( 1.00 * 5.0000 - 1.0 * 2.0413 ) * ( 1 - 0.855 ) = 1.396 cm 90.00 Degs.
Area Available in Nozzle Projecting Outward [A2]: = ( 2 * tlnp ) * ( tn - trn ) * fr2 = ( 2 * 12.50 ) * ( 5.74 - 3.40 ) * 0.8550 ) = 0.499 cm Area Available in Inward Weld + Outward Weld [A41 + A43]: = Wo * fr2 + ( Wi-can/0.707 ) * fr2 = 8.0000 * 0.8550 + ( 0.0000 ) * 0.8550 = 0.547 cm UG-45 Wall Wall Wall Wall Wall Wall Minimum Nozzle Neck Thickness Requirement: [Int. Press.] Thickness for Internal/External pressures ta = 6.4036 Thickness per UG16(b), tr16b = 5.5000 Thickness, shell/head, internal pressure trb1 = 5.0413 Thickness tb1 = max(trb1, tr16b) = 5.5000 Thickness tb2 = max(trb2, tr16b) = 5.5000 Thickness per table UG-45 tb3 = 6.4200
Determine Nozzle Thickness candidate [tb]: = min[ tb3, max( tb1,tb2) ] = min[ 6.420 , max( 5.500 , 5.500 ) ] = 5.5000 mm. Minimum Wall Thickness of Nozzle Necks [tUG-45]: = max( ta, tb ) = max( 6.4036 , 5.5000 ) = 6.4036 mm. Available Nozzle Neck Thickness = 0.875 * 8.738 = 7.645 mm. --> OK Weld Size Calculations, Description: CN4B Intermediate Calc. for nozzle/shell Welds Results Per UW-16.1: Nozzle Weld Required Thickness 3.5000 = 0.7 * tmin. Actual Thickness 5.6560 = 0.7 * Wo mm. Tmin 5.0000 mm.
Maximum Allowable Pressure for this Nozzle at this Location: Converged Max. Allow. Pressure in Operating case 596.930
KPa.
131 Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1
The Drop for this Nozzle is : 101.3389 mm. The Cut Length for this Nozzle is, Drop + Ho + H + T : 295.5567 mm. ---------------------------------------------------------------------------------------------INPUT VALUES, Nozzle Description: CN2 P Temp From : 350.000 150 20 KPa. C
Pressure for Reinforcement Calculations Temperature for Internal Pressure Shell Material Shell Allowable Stress at Temperature Shell Allowable Stress At Ambient Inside Diameter of Cylindrical Shell Shell Finished (Minimum) Thickness Shell Internal Corrosion Allowance Shell External Corrosion Allowance
S Sa D t c co
SA-516 70 137.90 N./mm 137.90 N./mm 1600.00 8.0000 3.0000 0.0000 mm. mm. mm. mm.
Distance from Cylinder/Cone Centerline Distance from Bottom/Left Tangent User Entered Minimum Design Metal Temperature Type of Element Connected to the Shell : Nozzle Material Material UNS Number Material Specification/Type Allowable Stress at Temperature Allowable Stress At Ambient Diameter Basis (for tr calc only) Layout Angle Diameter Size and Thickness Basis Nominal Thickness Flange Material Flange Type Corrosion Allowance Joint Efficiency of Shell Seam at Nozzle Joint Efficiency of Nozzle Neck
L1
mm. mm. C
Sn Sna
SA-106 B K03006 Smls. pipe 117.90 N./mm 117.90 N./mm OD 130.00 50.0000 Nominal 160
deg mm.
tn
SA-105 Weld Neck Flange can E1 En 3.0000 1.00 1.00 172.0000 8.0000 8.0000 0.0000 0.0000 mm.
Outside Projection ho Weld leg size between Nozzle and Pad/Shell Wo Groove weld depth between Nozzle and Vessel Wgnv Inside Projection h Weld leg size, Inside Element to Shell Wi
132 Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1
ASME Code Weld Type per UW-16 Use Appendix 1-9 as Alternative (Div. 1 only) Class of attached Flange Grade of attached Flange D Yes 150 GR 1.1
The Pressure Design option was Design Pressure + static head. Nozzle Sketch (may not represent actual weld type/configuration) | | | | | | | | ____________/| | | \ | | | \ | | |____________\|__| Insert Nozzle No Pad, no Inside projection Note : Checking Nozzle 90 degrees to the Longitudinal axis.
Reinforcement CALCULATION, Description: CN2 ASME Code, Section VIII, Division 1, 2010, UG-37 to UG-45 Actual Outside Diameter Used in Calculation Actual Thickness Used in Calculation Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press] = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (350.00*803.0000)/(137*1.00-0.6*350.00) = 2.0413 mm. Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (350.00*30.1625)/(117*1.00+0.4*350.00) = 0.0894 mm. Nozzle Reqd Thickness (Trn) Max(Setup File,Trn) 3.404 mm. 60.325 8.738 mm. mm.
Results for Alternative Nozzle Reinforcement, Appendix 1-9 There was an applicability error applying the rules of Appendix 1-9.
UG-40, Limits of Reinforcement : [Internal Pressure] Parallel to Vessel Wall (Diameter Limit) Dl
278.5827
mm.
133 Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1
Parallel to Vessel Wall, opening length Normal to Vessel Wall (Thickness Limit), no pad Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 Design External Area Required Ar 1.439 NA Area in Shell A1 5.477 NA Area in Nozzle Wall A2 1.116 NA Area in Inward Nozzle A3 0.000 NA Area in Welds A41+A42+A43 0.547 NA Area in Element A5 0.000 NA TOTAL AREA AVAILABLE Atot 7.140 NA The Internal Pressure Case Governs the Analysis. Nozzle Angle Used in Area Calculations The area available without a pad is Sufficient. Area Required [A]: = ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) = (139.2913*2.0413*0.5+2*5.7376*2.0413*0.5*(1-0.86)) = 1.439 cm Reinforcement Areas per Figure UG-37.1 Area Available in Shell [A1]: = d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 ) = 139.291 ( 1.00 * 5.0000 - 0.5 * 2.041 ) - 2 * 5.738 ( 1.00 * 5.0000 - 0.5 * 2.0413 ) * ( 1 - 0.855 ) = 5.477 cm 20.53 Degs. d Tlnp 139.2913 12.5000 mm. mm.
Mapnc NA NA NA NA NA NA NA
cm cm cm cm cm cm cm
Area Available in Nozzle Projecting Outward [A2]: = ( 2 * tlnp ) * ( tn - trn ) * fr2 = ( 2 * 12.50 ) * ( 5.74 - 3.40 ) * 0.8550 ) = 1.116 cm Note: Area in the Nozzle Wall divided by the sine of 26.54 degrees. See Appendix L, L-7.7.7(b) for more information. Area Available in Inward Weld + Outward Weld [A41 + A43]: = Wo * fr2 + ( Wi-can/0.707 ) * fr2 = 8.0000 * 0.8550 + ( 0.0000 ) * 0.8550 = 0.547 cm Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations: MDMT of the Nozzle Neck to Flange Weld, ---------------------------------------------------------------------Govrn. thk, tg = 7.645 , tr = 0.089 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.019 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) -48 C -104 C Curve: C
134 Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1
MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), ---------------------------------------------------------------------Govrn. thk, tg = 7.645 , tr = 0.089 , c = 3.0000 mm. , E* = 1.00 Stress Ratio = tr * (E*) / (tg - c) = 0.019 , Temp. Reduction = 78 C Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Required thickness (UCS 66.1) Governing MDMT of all the sub-joints of this Junction : -48 C -104 C -104 C Curve: C
ANSI Flange MDMT including Temperature reduction per UCS-66.1: Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) Flange MDMT with Temp reduction per UCS-66(b)(1)(b) Flange MDMT with Temp reduction per UCS-66(b)(1)(c) Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is : Design Pressure/Ambient Rating = 350.00/1964.96 = 0.178 Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above as the calculated nozzle flange MDMT. -29 C -104 C -104 C
Weld Size Calculations, Description: CN2 Intermediate Calc. for nozzle/shell Welds Results Per UW-16.1: Nozzle Weld Required Thickness 3.5000 = 0.7 * tmin. Actual Thickness 5.6560 = 0.7 * Wo mm. Tmin 5.0000 mm.
Maximum Allowable Pressure for this Nozzle at this Location: Converged Max. Allow. Pressure in Operating case 855.409
KPa.
Note: The MAWP of this junction was limited by the parent Shell/Head.
Note : Checking Nozzle in plane parallel to the vessel axis. Reinforcement CALCULATION, Description: CN2 ASME Code, Section VIII, Division 1, 2010, UG-37 to UG-45 Actual Outside Diameter Used in Calculation Actual Thickness Used in Calculation Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press] = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (350.00*803.0000)/(137*1.00-0.6*350.00) 60.325 8.738 mm. mm.
135 Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1
= 2.0413 mm. Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (350.00*30.1625)/(117*1.00+0.4*350.00) = 0.0894 mm. Nozzle Reqd Thickness (Trn) Max(Setup File,Trn) 3.404 mm.
Results for Alternative Nozzle Reinforcement, Appendix 1-9 There was an applicability error applying the rules of Appendix 1-9.
UG-40, Limits of Reinforcement : [Internal Pressure] Parallel to Vessel Wall (Diameter Limit) Dl Parallel to Vessel Wall, opening length d Normal to Vessel Wall (Thickness Limit), no pad Tlnp Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 Design External Area Required Ar 1.031 NA Area in Shell A1 1.396 NA Area in Nozzle Wall A2 0.499 NA Area in Inward Nozzle A3 0.000 NA Area in Welds A41+A42+A43 0.547 NA Area in Element A5 0.000 NA TOTAL AREA AVAILABLE Atot 2.442 NA The Internal Pressure Case Governs the Analysis. Nozzle Angle Used in Area Calculations The area available without a pad is Sufficient. Area Required [A]: = ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) = (48.8498*2.0413*1.0+2*5.7376*2.0413*1.0*(1-0.86)) = 1.031 cm Reinforcement Areas per Figure UG-37.1 Area Available in Shell [A1]: = d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 ) = 48.850 ( 1.00 * 5.0000 - 1.0 * 2.041 ) - 2 * 5.738
Mapnc NA NA NA NA NA NA NA
cm cm cm cm cm cm cm
90.00
Degs.
( 1.00 * 5.0000 - 1.0 * 2.0413 ) * ( 1 - 0.855 ) = 1.396 cm Area Available in Nozzle Projecting Outward [A2]: = ( 2 * tlnp ) * ( tn - trn ) * fr2 = ( 2 * 12.50 ) * ( 5.74 - 3.40 ) * 0.8550 ) = 0.499 cm
136 Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1
Area Available in Inward Weld + Outward Weld [A41 + A43]: = Wo * fr2 + ( Wi-can/0.707 ) * fr2 = 8.0000 * 0.8550 + ( 0.0000 ) * 0.8550 = 0.547 cm UG-45 Wall Wall Wall Wall Wall Wall Minimum Nozzle Neck Thickness Requirement: [Int. Press.] Thickness for Internal/External pressures ta = 6.4036 Thickness per UG16(b), tr16b = 5.5000 Thickness, shell/head, internal pressure trb1 = 5.0413 Thickness tb1 = max(trb1, tr16b) = 5.5000 Thickness tb2 = max(trb2, tr16b) = 5.5000 Thickness per table UG-45 tb3 = 6.4200
Determine Nozzle Thickness candidate [tb]: = min[ tb3, max( tb1,tb2) ] = min[ 6.420 , max( 5.500 , 5.500 ) ] = 5.5000 mm. Minimum Wall Thickness of Nozzle Necks [tUG-45]: = max( ta, tb ) = max( 6.4036 , 5.5000 ) = 6.4036 mm. Available Nozzle Neck Thickness = 0.875 * 8.738 = 7.645 mm. --> OK Weld Size Calculations, Description: CN2 Intermediate Calc. for nozzle/shell Welds Results Per UW-16.1: Nozzle Weld Required Thickness 3.5000 = 0.7 * tmin. Actual Thickness 5.6560 = 0.7 * Wo mm. Tmin 5.0000 mm.
Maximum Allowable Pressure for this Nozzle at this Location: Converged Max. Allow. Pressure in Operating case 596.930
KPa.
The Drop for this Nozzle is : 101.3389 mm. The Cut Length for this Nozzle is, Drop + Ho + H + T : 295.5567 mm. ----------------------------------------------------------------------------------------------
137 Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1
Nozzle Schedule: Nominal Flange Noz. Wall Re-Pad Cut Size Sch/Type O/Dia Thk ODia Thick Length mm Cls mm mm. mm. mm. mm. -----------------------------------------------------------------------------CN3A 50 160 WNF 60.325 8.738 120.00 8.00 175 CN3B 50 160 WNF 60.325 8.738 120.00 8.00 178 CN1 50 160 WNF 60.325 8.738 160 N9 50 160 WNF 60.325 8.738 160 N7A 50 160 WNF 60.325 8.738 160 N7B 50 160 WNF 60.325 8.738 160 CN4A 50 160 WNF 60.325 8.738 248 CN4B 50 160 WNF 60.325 8.738 295 CN2 50 160 WNF 60.325 8.738 295 N6 80 XS WNF 88.900 7.620 180.00 10.00 175 N8 80 160 WNF 88.900 11.125 180.00 10.00 175 N1 80 160 WNF 88.900 11.125 180.00 10.00 172 N5 100 XS WNF 114.300 8.560 210.00 10.00 175 N3 100 XS WNF 114.300 8.560 210.00 10.00 175 N4 100 XS WNF 114.300 8.560 210.00 10.00 175 N2 300 40 WNF 323.850 10.312 610.00 10.00 176 M1 600 STD WNF 609.600 9.525 1150.00 10.00 320 Description Note on the Cut Length Calculation: The Cut Length is the Outside Projection + Inside Projection + Drop + In Plane Shell Thickness. This value does not include weld gaps, nor does it account for shrinkage. Please Note: In the case of Oblique Nozzles, the Outside Diameter must be increased. The Re-Pad WIDTH around the nozzle is calculated as follows: Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2 Nozzle Material and Weld Fillet Leg Size Details: Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside Nozzle Material Weld Weld Weld Weld Weld mm. mm. mm. mm. mm. -----------------------------------------------------------------------------CN3A SA-106 B 8.000 8.000 6.000 8.000 8.000 CN3B SA-106 B 8.000 8.000 8.000 6.000 8.000 CN1 SA-106 B 8.000 8.000 N9 SA-106 B 8.000 8.000 N7A SA-106 B 8.000 8.000 N7B SA-106 B 8.000 8.000 CN4A SA-106 B 8.000 8.000 CN4B SA-106 B 8.000 8.000 CN2 SA-106 B 8.000 8.000 N6 SA-106 B 8.000 8.000 6.000 6.000 8.000 N8 SA-106 B 8.000 8.000 6.000 6.000 8.000 N1 SA-106 B 8.000 10.000 6.000 6.000 8.000 N5 SA-106 B 8.000 8.000 6.000 6.000 8.000 N3 SA-106 B 8.000 8.000 6.000 6.000 8.000 N4 SA-106 B 8.000 8.000 6.000 6.000 8.000 N2 SA-106 B 8.000 8.000 8.000 6.000 8.000 M1 SA-106 B 8.000 10.000 6.000 6.000 8.000 Note: The Outside projections below do not include the flange thickness.
138 Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1
Nozzle Miscellaneous Data: Elevation/Distance Layout Projection Installed In From Datum Angle Outside Inside Component mm. deg. mm. mm. ---------------------------------------------------------------------------CN3A 0.00 152.00 15.00 Node: 10 CN3B 180.00 152.00 15.00 Node: 10 CN1 1000.000 0.00 152.40 0.00 Node: 20 N9 2600.000 0.00 152.40 0.00 Node: 20 N7A 700.800 180.00 152.40 0.00 Node: 20 N7B 2400.000 180.00 152.40 0.00 Node: 20 CN4A 1750.800 60.00 172.00 0.00 Node: 20 CN4B 1800.000 130.00 172.00 0.00 Node: 20 CN2 3600.000 130.00 172.00 0.00 Node: 20 N6 500.000 0.00 152.40 15.00 Node: 20 N8 1800.000 0.00 152.40 15.00 Node: 20 N1 4200.000 0.00 152.40 12.00 Node: 20 N5 200.000 180.00 152.40 15.00 Node: 20 N3 3600.000 0.00 152.40 15.00 Node: 20 N4 2000.000 180.00 152.40 15.00 Node: 20 N2 3600.000 180.00 152.40 15.00 Node: 20 M1 2600.000 90.00 252.00 25.00 Node: 20 Nozzle ---------------------------------------------------------------------------------------------Nozzle Calculation Summary: Description MAWP Ext MAPNC UG45 [tr] Weld Areas or KPa. KPa. Path Stresses --------------------------------------------------------------------------CN3A 855.41 ... ... OK 6.40 OK Passed CN3A 855.41 ... ... OK 6.40 OK Passed CN3B 855.41 ... ... OK 6.40 OK Passed CN3B 855.41 ... ... OK 6.40 OK Passed N5 768.41 ... ... OK 6.40 OK Passed N6 628.06 ... ... OK 6.40 OK Passed CN1 596.93 ... ... OK 6.40 OK Passed N8 855.41 ... ... OK 6.40 OK Passed M1 774.37 ... ... ... OK Passed N9 596.93 ... ... OK 6.40 OK Passed N3 768.41 ... ... OK 6.40 OK Passed N1 855.41 ... ... OK 6.40 OK Passed N7A 596.93 ... ... OK 6.40 OK Passed N4 768.41 ... ... OK 6.40 OK Passed N7B 596.93 ... ... OK 6.40 OK Passed N2 855.41 ... ... OK 6.40 OK Passed CN4A 855.41 ... ... OK 6.40 OK Passed CN4A 596.93 ... ... OK 6.40 OK Passed CN4B 855.41 ... ... OK 6.40 OK Passed CN4B 596.93 ... ... OK 6.40 OK Passed CN2 855.41 ... ... OK 6.40 OK Passed CN2 596.93 ... ... OK 6.40 OK Passed --------------------------------------------------------------------------Min. - Nozzles 596.93 CN2 Min. Shell&Flgs 855.41 30 40 1370.70
139 Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1
Computed Vessel M.A.W.P. 596.93 KPa.
Note: MAWPs (Internal Case) shown above are at the High Point. Warning: A Nozzle Reinforcement is governing the MAWP of this Vessel. Check the Spatial Relationship between the Nozzles From Node 10 10 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 Nozzle Description CN3A CN3B N5 N6 CN1 N8 M1 N9 N3 N1 N7A N4 N7B N2 CN4A CN4B CN2 X Coordinate, 0.000 0.000 200.000 500.000 1000.000 1800.000 2600.000 2600.000 3600.000 4200.000 700.800 2000.000 2400.000 3600.000 1750.800 1800.000 3600.000 Layout Angle, 0.000 180.000 180.000 0.000 0.000 0.000 90.000 0.000 0.000 0.000 180.000 180.000 180.000 180.000 60.000 130.000 130.000 Dia. Limit 97.700 97.700 206.361 159.320 97.700 145.299 1193.100 97.700 206.361 145.299 97.700 206.361 97.700 618.450 97.700 97.700 97.700
The nozzle spacing is computed by the following: = Sqrt( ll + lc ) where ll - Arc length along the inside vessel surface in the long. direction. lc - Arc length along the inside vessel surface in the circ. direction If any interferences/violations are found, they will be noted below. No interference violations have been detected ! ---------------------------------------------------------------------------------------------Minimum Design Metal Temperature Results Summary : Basic Reduced UG-20(f) Thickness Gov E* MDMT MDMT MDMT ratio Thk Notes C C C mm. ---------------------------------------------------------------------------[10] B -29 -46 -29 0.692 8.000 1.000 [7] B -29 -46 -29 0.697 8.000 1.000 [8] B -29 -46 -29 0.697 8.000 1.000 [10] B -29 -46 -29 0.692 8.000 1.000 [7] B -29 -46 -29 0.697 8.000 1.000 CN3A [1] B -29 -48 -29 0.366 8.000 1.000 Nozzle Flg [4] -29 -104 0.019 CN3B [1] B -29 -48 -29 0.406 8.000 1.000 Nozzle Flg [4] -29 -104 0.019 N5 [1] B -29 -48 -29 0.408 8.000 1.000 Nozzle Flg [4] -29 -104 0.038 N6 [1] D -48 -48 -29 0.408 8.000 1.000 Description Curve
140 Design Calculation Condensate Accumulation Drum B-601. ASME VIII Division 1
Nozzle Flg CN1 Nozzle Flg N8 Nozzle Flg [4] [1] [4] [1] [4] C D -29 -48 -29 -48 -29 -104 -104 -104 -48 -104 0.036 0.019 0.019 0.408 0.020 7.645 8.000 1.000 1.000
-29
M1 [1] D -48 -48 -29 0.408 8.000 1.000 Nozzle Flg [4] -29 -104 0.169 N9 [1] C -48 -104 0.019 7.645 1.000 Nozzle Flg [4] -29 -104 0.019 N3 [1] B -29 -48 -29 0.408 8.000 1.000 Nozzle Flg [4] -29 -104 0.038 N1 [1] B -29 -48 -29 0.408 8.000 1.000 Nozzle Flg [4] -29 -104 0.020 N7A [1] C -48 -104 0.019 7.645 1.000 Nozzle Flg [4] -29 -104 0.019 N4 [1] B -29 -48 -29 0.408 8.000 1.000 Nozzle Flg [4] -29 -104 0.038 N7B [1] C -48 -104 0.019 7.645 1.000 Nozzle Flg [4] -29 -104 0.019 N2 [1] D -48 -48 -29 0.408 8.000 1.000 Nozzle Flg [4] -29 -104 0.080 CN4A [1] C -48 -104 0.019 7.645 1.000 Nozzle Flg [4] -29 -104 0.019 CN4B [1] C -48 -104 0.019 7.645 1.000 Nozzle Flg [4] -29 -104 0.019 CN2 [1] C -48 -104 0.019 7.645 1.000 Nozzle Flg [4] -29 -104 0.019 ---------------------------------------------------------------------------Required Minimum Design Metal Temperature -29 C Warmest Computed Minimum Design Metal Temperature -46 C Notes: [ ! ] - This was an impact tested material. [ 1] - Governing Nozzle Weld. [ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(c). [ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(b). [ 6] - MDMT Calculations at the Shell/Head Joint. [ 7] - MDMT Calculations for the Straight Flange. [ 8] - Cylinder/Cone/Flange Junction MDMT. [ 9] - Calculations in the Spherical Portion of the Head. [10] - Calculations in the Knuckle Portion of the Head. [11] - Calculated (Body Flange) Flange MDMT. [12] - Calculated Flat Head MDMT per UCS-66.3 UG-84(b)(2) was not considered. UCS-66(g) was not considered. UCS-66(i) was not considered. Notes: Impact test temps were not entered in and not considered in the analysis. UCS-66(i) applies to impact tested materials not by specification and UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c). The Basic MDMT includes the (30F) PWHT credit if applicable. ----------------------------------------------------------------------------------------------
141
Design Code: ASME Code Section VIII Division 1, 2010 Diameter Spec : 1600.000 mm. ID Vessel Design Length, Tangent to Tangent Specified Datum Line Distance Shell Material Specification Nozzle Material Specification Re-Pad Material Specification Internal Design Temperature Internal Design Pressure External Design Temperature Maximum Allowable Working Pressure Hydrostatic Test Pressure Required Minimum Design Metal Temperature Warmest Computed Minimum Design Metal Temperature Wind Design Code Earthquake Design Code Element Pressures and MAWP: KPa. Element Desc | Design Pres. | External | M.A.W.P | Corrosion | + Stat. head | Pressure | | Allowance --------------------------------------------------------------------Ellipse 350.000 0.000 855.409 3.0000 Cylinder 350.000 0.000 855.409 3.0000 Ellipse 350.000 0.000 855.409 3.0000 Element "To" Elev Length Element Thk R e q d T h k Joint Eff Type mm. mm. mm. Int. Ext. Long Circ ----------------------------------------------------------------------Ellipse 50.8 50.8 8.0 5.5 5.5 1.00 1.00 Cylinder 4549.2 4498.4 8.0 5.5 No Calc 1.00 1.00 Ellipse 4600.0 50.8 8.0 5.5 5.5 1.00 1.00 Element thicknesses are shown as Nominal if specified, otherwise are Minimum Saddle Parameters: Saddle Width Saddle Bearing Angle Centerline Dimension Wear Pad Width Wear Pad Thickness Wear Pad Bearing Angle Distance from Saddle to Tangent
4600.00 0.00
mm. mm.
SA-516 70 SA-106 B SA-516 70 150 350.000 0 596.930 853.610 -29 -46 C KPa. C KPa. KPa. C C ASCE-93 UBC-94
142
Height of Center Web Summary of Maximum Saddle Loads, Operating Case : Maximum Vertical Saddle Load Maximum Transverse Saddle Shear Load Maximum Longitudinal Saddle Shear Load Summary of Maximum Saddle Loads, Hydrotest Case : Maximum Vertical Saddle Load Maximum Transverse Saddle Shear Load Maximum Longitudinal Saddle Shear Load Weights: Fabricated Shop Test Shipping Erected Empty Operating Field Test
304.800
mm.
Bare W/O Removable Internals Fabricated + Water ( Full ) Fab. + Rem. Intls.+ Shipping App. Fab. + Rem. Intls.+ Insul. (etc) Fab. + Intls. + Details + Wghts. Empty + Operating Liquid (No CA) Empty Weight + Water (Full)
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