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ADCAMAT POP and PPO14 How to select and size

SIZING OF THE SYSTEM The discharge capacity of the pump is a function of: 1.Condensate load......................................Kg/h 2.The pressure of operating compressed air or gas). medium (steam,

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3.The total lift or back pressure the pump will have to exhaust against. This includes the change in fluid level elevation after the pump (0.0981bar/m of lift),plus pressure in the return piping, plus the pressure drop in bar caused by pipe friction, plus any other system component pressure drop the pump exhaust will have to overcome. 4.Filling head available ( 300 mm is recommended ).

INSTALLATION
CAPACITY CORRECTION FACTOR FOR GASES OTHER THAN STEAM % Back press.vs. Motive Press.(BP/MP) Correction factor 10% 30% 50% 70% 90%

Fig.1 shows a typical example of installation of ADCAMAT automatic pump. For further details and instructions please contact the distributor. RECEIVER A receiver is recommended to temporarily hold the liquid and prevent any flooding of the equipment, while the pump is in the pumping cycle. A length of pipe of large diameter or a tank can also be used.

1,04

1,08

1,12

1,18

1,28

Chart 2

CAPACITY MULTIPLYING FACTORS FOR OTHER FILLING HEADS

SUGGESTED RECEIVER

Filling Head mm

PUMP SIZE 25 0,7 1 1,2 1,35 40 0,7 1 1,2 1,35 50 0,7 1 1,2 1,35 80 x 50 0,9 1 1,08 1,2

PUMP SIZE PIPE SIZE W/ 1m LENGTH

25

40

50

80 x 50

150 300 600 900

6"

8"

10"

12"

Chart 3

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We reserve the right to change the design and material of this product without notice.

IS 9. 105 E 06.07

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Motive Pressure bar
1 2 3 4 5 6 8 10 2 3 4 5 6 8 10 3 4 5 6 8 10 4 5 6 8 10 5 6 8 10 6 8 10 7 8 10 6 5 4 3 2 1 0,35

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Total Lift bar FLOW RATE IN Kg/h Installation with 300 mm filling head above the pump cover DN 25 x DN 25 DN 40 x DN 40 DN 50 x DN 50 DN 80 x DN 50
840 1030 1140 1180 1240 1270 1300 1310 805 940 1080 1110 1140 1180 1190 780 900 1000 1040 1100 1110 740 860 910 970 980 720 820 910 930 680 740 810 660 730 820 1490 1520 1640 1680 1740 1760 2200 2205 1560 1790 1930 2010 2090 2190 2200 1495 1690 1820 1910 2010 2060 1400 1545 1675 1805 1850 1335 1480 1675 1760 1290 1530 1630 1230 1370 1490 2320 3160 3560 3840 3910 3040 3090 4000 2550 2990 3160 3200 3250 3280 3320 2470 2620 2830 2860 2880 2900 2360 2540 2560 2590 2650 2280 2460 2500 2540 2080 2180 2220 1880 1940 2150 4480 5240 5640 5840 5900 5980 6030 6080 4080 4720 5080 5280 5400 5490 5560 3510 3950 4230 4740 4880 4960 3480 3640 3720 4050 4110 2690 2860 3190 3380 2520 2740 2860 1940 2240 2360

Chart 1 ( Based on liquid specific gravity 0,9 - 1,0 )

Example: Condensate load Filling head Motive fluid Available pressure Vertical lift after pump Return piping pressure Piping friction pressure drop

1800 Kg/h 150 mm Compressed air 8 bar 6m 1,5 bar Negligible

Calculations: Total back pressure:1,5bar + ( 6mx0,0981)= 2,09bar Pump choice, assuming steam as motive pressure at 8bar and a back pressure of 3bar, the DN50 pump has a capacity of 2590 kg/h according to Chart 1.

Correction for filling Head: With 150 mm filling head the correction factor from chart 3 is 0,7. The corrected capacity is, 2590Kgs/h x 0,7 = 1813 kg/h

Correction for air as a motive fluid: The % back pressure 2,09bar/8bar = 30% The correction factor from chart 2, is 1,08. The corrected capacity is, 1813kg/h x 1,08=1958Kg/h, and so a DN50 pump is still recommended.

VALSTEAM ADCA

We reserve the right to change the design and material of this product without notice.

IS 9. 105 E 06.07

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PACKAGED AUTOMATIC PUMP UNIT (Suitable for steam supply)

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N. B . MO D. POP-S PMA PMO 16 8 ,6 DN TMA TMO 40 x40 25 0 20 0 60 Yr. 2 00 TO TAL L IFT MAX. Vo l. --L Reg .

MATERIALS POS. 1 2 3 4 5 6 7 8 9 10 DESIGNATION Adcamat pump Receiver Metal frame Y Strainer Overflow Steam trap Sigh glass Flexible hose Ball valve Check valves MODEL POP or PPO series IS16 FLT or TH series SW St.Steel St.Steel RD40

The ADCAMAT Packaged unit comprises an Adcamat POP or PPO14 pump, a vented receiver and all auxiliary items, compactly mounted on a metal frame piped and ready for connection. Packaged units save time, work and site costs. In addition they ensure that installation of the pump is correct in every detail. Two or more units can be connected in parallel to cope with flow rates beyond the capacity of a single pump. A DUPLEX PACKAGED assembly is also available, consisting of two pumps installed in the same packaged. Units operating with compressed air are also available.

VALSTEAM ADCA

We reserve the right to change the design and material of this product without notice.

IS 9. 105 E 06.07