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UNIT IV
COMPRESSORS, REFRIGERATION AND AIR
CONDITIONING
AIR COMPRESSORS
INTRODUCTION
• Air compressor is a machine which is used to increase the pressure of air.
• By drawing a volume of air from the surrounding atmosphere then compressing
and discharging it to a storage tank under high pressure are the functions of a
compressor.
• Compressed air is a precious commodity in which a considerable amount of
energy can be stored and later it can be released when required.
CLASSIFICATION OF COMPRESSORS
Based on the following considerations compressors are classified as given below:
1. Based on number of stages
a. Single stage
b. Multi stage
2. Based on moving parts
a. Reciprocating compressor
b. Rotary compressor
3. Based on the number of cylinders
a. Single cylinder
b. Multi cylinder
4. Based on the method of cooling
a. Air cooled
b. Water cooled
5. Based on pressure developed
a. Low pressure (blowers)
b. Medium pressure (single stage)
c. High pressure (multi stage)
6. Based on action
a. Single acting
b. Double acting
RECIPROCATING AIR COMPRESSOR
• It consists of a piston which is enclosed within a cylinder and has suction and
delivery valves.
• This type of compressor may be single stage or multi stage and may be single
acting or double acting.
• The piston receives power from main shaft through a crank shaft and connecting
rod. A fly wheel is fitted on the main shaft to ensure turning moment to be
supplied throughout the cycle of operations.
• The delivery pressure of air in a single stage compressor is from 10 to 200 bar.
The speed of a reciprocating compressor piston limited to about 400m/mm.
SINGLE STAGE RECIPROCATING AIR COMPRESSOR
• A diagramatic sketch of a single stage reciprocating compressor is shown in fig.
1.
• The suction and delivery valves are simply check valves or they may be
mechanically operated.
• In the former type the opening and closing of valves are based n pressure
difference, but in the later type it is controlled by cams.
Equation gives the work required per cycle or per revolution of a single acting
compressor.
Indicated power of the compressor = W × (Mass of air delivered per second) J/s or W
Where cycle will be
• The ratio (p2/p1) is called the pressure ratio and the ratio (Vc/Vs) is called the
clearance ratio.
• Thus the volumetric efficiency depends upon the pressure ratio and clearance
ratio. If there is no clearance, then the volumetric efficiency becomes unity.
But p1v1 = m R T1 then isothermal work required per kg of air is given by,
ROTARY COMPRESSORS
• Rotary compressors are used for supplying large volume of air up to 3000 m at a
very low pressure which rises up to 10 bar.
• The compression of air follows the law pV = constant. The index of compression
may be as high as 1.7 if no cooling devices are used.
• It runs at a very high speed up to 40000 rpm. By using intercoolers between the
stages the value of index n can be reduced which approximates adiabatic
compression.
• Rotary compressors are classified as: (a) positive displacement compressor, and
(b) non-positive displacement compressors.
Positive Displacement Compressors
Positive displacement compressors are further sub-divided into roots blower and vane
blower.
Roots Blower
The back flow of high pressure air from the receiver creates a rise in pressure in the roots
blower. The p-V diagram of roots blower is given in Fig. 6
The ratio of adiabatic work done to the
Equation gives the amount of heat removed from the surroundings per unit mass flow of
refrigerant.
The coefficient of performance of the cycle
From the p-h chart of the refrigerant the values of enthalpy at all the points of the cycte
can be obtained.
If is the mass flow of refrigerant in kg/s then the rate of heat removal from the
surroundings
• One tones of refrigeration is defined as the rate of heat removal from the
surroundings equivalent to the heat required for melting 1 tones of ice in one day.
• If the latent heat of fusion of ice is taken as 336 kJ/kg, then 1 tones is equivalent
to heat removal at the rate of (1000 x 336) I 24 kJ/h or 14,000 kJ/h.
The rate of heat removal in the condenser
Q = (h2 h3) kJ/s
• If water cooling is used in the condenser the mass flow rate of cooling water m in
kgls, the rise in temperature of water is (t c2 tc1) and Cc in specific heat of cooling
water
• For the condition of heat transfer is between the refrigerant and water and there is
no interaction with the surroundings.
Rate of work input to compressor
Linde-Hampson System
• Linde - Hampson cycle is used successfully for the liquefaction of gases which is
shown schematically and on T-s diagram in Fig.11
• Make up gas is mixed with the vapour from previous cycle, the mixture at 2 is
compressed a multistage compressor to state 3.
• By this isothermal compression process gas pressure is increased. By providing
Intercooling between each stage of the compression the isothermal process is
performed.
• The high pressure gas is cooled in after cooler (heat exchanger) to state 4 and it is
further cooled in the counter flow regenerator to state 5.
• Then it is passed through the throttle valve, there it is converted into saturated
liquid - vapour mixture in state 6.
• If the cooling process involves the removal of only sensible and no latent heat, the
sensible heat factor line is horizontal and the numerical value of sensible heat
factor is 1.
• The scale on the extreme right of the psychometric chart is the sensible heat factor
scale which is drawn with reference to a point shown as a dark circle on 50% RH
line (near 25°C DBT).
ROOM SENSIBLE HEAT FACTOR (RSHF)
• It may be defined as the ratio of the room sensible heat to the room total heat.
• The room total heat means the sum of room sensible heat and the room latent
heat. The room latent heat load is due to the moisture rejected by persons working
in the room and steam load supplied by cooker, coffee, tea pots and such other
moisture evaporating devices.
• The sensible heat load may be due to the persons, lighting, electrical and
mechanical devices working in the room and solar radiation, etc.
If RSHF = room sensible heat factor
RSH = room sensible heat
RLH = room latent heat
Fig. 14 Room sensible heat factor
• The conditioned air supplied to the room must have the capacity to take up both
room sensible and latent heat load simultaneously.
• The required final condition in the room say given by point A on the
psychometric chart (Fig. 14) when joined with point B, which represents supply
air conditions, gives a line which is called room sensible heat factor line.
• The slope of this line gives the ratio of room sensible heat to room latent heat. A
little consideration will show that supply air, having its conditions given by any
point on this line will be able to offset the given room heat load.
• In other words supply air can have conditions marked by point 1, 2, 3, 4, etc., to
satisfy the requirement.
JAYAM COLLEGE OF ENGINEERING AND TECHNOLOGY
DHARMAPURI
DEPARTMENT : EEE
YEAR / SEM : SECOND/ THIRD
SUBJECT : ME1211 / APPLIED THERMODYNAMICS
ASSIGNMENT NO 4
Unit - 4 Compressors, Refrigeration and Air conditioning
PART A
PART B
1. A single acting air compressor compresses air from 1.5 to 8.1 bar. The clearance
volume is 2 liters. The compression and expansion follows the law pV1.3=C. if the
volumetric efficiency of a compression is 85%. Find the stroke volume and the
cylinder dimension. Assume diameter of the piston is equal to stroke.
2. Derive an expression for volumetric efficiency.
3. Explain the vapour compression cycle with the help of T-s and p-h diagrams. Can
this cycle be reversible? If not why?
4. a refrigeration plant produce 0.139 kg/s of the ice at 5 C from water at 30 C. if the
power required to drive the plant is 22 kW. Determine the capacity of the ice plant
in tones and the actual COP. The specific heat of ice is 2.1 kJ/kg.K.