Selection of material: Select the material suitable for the required specifications.

Drawing operation (optional): Do the Drawing operation if required or if bar stock is not available of suitable size (diameter).First of all cut the bar stock of suitable length (say 20').Now turn (rough) the one end of these rods to grip into the drawing m/chead.Wash the bars/rods in the sulfuric acid, to remove the rust & oil etc.At last hold the rough turned end of the bar/rod in the drawing head of the drawing m/c pull it through the drawing die by applying the lubricating powder on the die - bar interface

Washing: Washing in the HCL or cleaning into the short blast furnace.Heat Treatment:Required Heat Treatment is done

Formation of head: Feed the bar or coil of required diameter into the Bolt-

Maker m/c, which results in the formation of: Round head. Overall length Threaded length Stamping on the head

Threading: Thread formation on the reciprocating threading m/c by rolling action.

Final Quality Inspection: Various quality control tests are performing to check the properties of the bolt.

Surface Coatings:Required surface coatings are done i.e. Galvanization, zinc coating, hot dip, auto black etc.

 ersonnel Department ccounts Department illing Department rders Department enders Department uality Control Department acking Department ispatching Department aintenance Department aw material Department

P A B O T Q P D M R

 roduction Department: Drawing Bolt making Nut Making Heat Treatment Section Coating Section Tool Room

Trimming Operation: Formation of hexagonal head by trimming operation on the reciprocating header

COMPANY PROFILE Nexo Industries Pvt. Ltd. Has been in the manufacturing business of Fasteners since 1964. They are manufacturing the fasteners under NEXO brand name. Nexo industries have 2 plants one is at Machhiwara Road Kohara and other is at Focal Point Nexo Industries Pvt. Ltd. is one of the leading manufacturers of Hot Dip Galvanized Fasteners / High Tensile Fasteners in India established since 1964. it started manufacturing High Tensile Fasteners in 1978 and also started production of Hot Dip Galvanized Fasteners in 1982. Nexo has a dynamic team of technical and motivated workforce of more than 1000 employees.

 Nexo has Production Capacity of 800 1200 METRIC TONS PER MONTH. Nexo have annual turn over approximately 1500 crore(300,000,000 $ US) Nexo got recognition from ISI, NTPC, DGS&D, CORE, PQM, PGIL, EIL and ultimately we were crowned by ISO-9002 Certification by TUV-Cert of Germany. Nexo manufactures in wide range of Quality Fasteners conforming to Indian and International Standards (IS, ISO, DIN, ANSI, SAE, AS, ASTM, BS and JIS Standards). Nexo have cold forging facility ranging from Dia M4 to M27 and Hot Forging Facilities from M30 to M56. Nexo has its own Heat treatment Plant with GEC make SHAKER HEARTH FURNACE (Electrically heated atmosphere controlled)

for hardening and SIMPLICITY Make tempering furnace. Nexo has world class latest machinery i.e. Bolt Makers from JERN YAO - TIAWAN, NATIONAL USA, CHUN ZU, HATEBUR. Nexo is specialized in Hot Dip Galvanizing with Centrifuge / Spinning process, which results I clear thread by removing extra zinc from threads. INTRODUCTION ABOUT THE ORGANISATION Nexo Industries Pvt. Ltd. is one of the leading manufacturers of Hot Dip Galvanized fasteners / High tensile fasteners in India established since 1964.it started manufacturing High Tensile fasteners in 1978 and also started production of Hot Dip Galvanized Fasteners in 1982. right from the day of foundation, It emphasis is on Total Quality Management (TQM). Nexo

starts working towards the goal and one by one got recognition from ISI, NTPC, DGS&D, CORE, PQM, PGCIL, EIL and ultimately they were crowned by ISO-9002 Certification by TUV-Cert of Germany. Nexo manufactures in wide range of Quality Fasteners conforming to Indian and International Standards (IS, ISO, SIN, ANSI, SAE, AS, ASTIM, BS and JIS Standards). Nexo have cold forging facility ranging from diameter M4 to M27 and Hot Forging Facilities from M30 to M56 Diameter. Nexo has its own Heat Treatment Plant with GEC make SHAKER HEARTH FURNACE (Electrically heated atmosphere controlled) for hardening and SIMPLICIY MAKE tempering furnace. Nexo witnesses its world class new technology machinery i.e. Bolt Makers and Nut Formers from

NATIONAL USA, JERN YAO TAIWAN, HATEBUR, CHUN ZU Nexo is specialized in Hot Dip galvanizing with Centrifuge / Spinning process, which results in clear thread by removing extra zinc from threads. Nexo is the only Company to give a wide range of surface coating. They do Zinc Electro Plating, Cadmium Plating, Tin Plating and other coatings as per customer requirement all they do. They are the only ISO Certified Company in India for Hot Dip Galvanized Fasteners. All their Dip Galvanized Fasteners are 100% free from Hydrogen Embitterment. In year 1978 they were the only company in the north India which was ISO 9001 certifie

Layout of organization

LIST OF DEPARTMENTS

 Personnel Department Accounts Department Billing Department Orders Department Tenders Department Raw material Department Production Department: 1. Drawing 2. Bolt making 3. Nut Making 4. Heat Treatment Section 5. Coating Section 6. Tool Room Quality Control Department Packing Department Dispatching Department Maintenance Department

APPROVALS & REGISTRATIONS

ISO 9002.

Bureau of International Standards (ISI).

Power Grid Corporation of India Ltd. (PGCIL) Electricity Distribution Authority of Govt. of India.

National Thermal Corporation of India Ltd. (NTPC) Electricity Generation Authority of Govt. of India.

Department of Telecommunication (DOT) Telecommunication Authority of Govt. of India.

Central Organization of Railway

Electrification (CORE) Railway Controlling Authority of India.

Electricity Dep't. Of Various States in India.

Director General Supplies & Disposal

(DGS&D) Central Purchasing Authority of Govt. of India

PRODUCTS

HEX BOLT HEX NUT WASHER STUD THREADED BAR CRASH BARRIER BOLT

 CUP HEAD COACH BOLTS FROM M4 TO M64 HIGH TENSILE GRADES IN BLACK PLATED HOT DIP GALVANIZED FINISHES GUARD RAIL FASTENERS

SPECIALISTS IN MS & HIGH TENSILE HOT DIP GALVANIZED FASTENERS

MAIN CLIENTS OF NEXO o RAILWAYS o TELE-COMMUNICATIONS o ELECTRICITY DEPTTS. o NATIONAL THERMAL CORPORATION OF INDIA LTD. (NTPC) o TRANSMISSION o ROAD CRASH/SAFETY BARRIERS MANUFACTURERS o OIL FIELD SERVICES o KEC INTERNATIONAL LTD. COBRA SPAIN o NATIONAL AGRO INDUSTRIES

o India's firsts 800KVA Line was established between 'Kishanpura - Moga" with the fasteners of " NEXO ". The total order was 1500 M.T. o They are supplying fasteners to World's second Largest manufacturer of

Transmission Lines i.e. KEC International Ltd. Cobra- Spain.

LIST OF MACHINES NUMBER OF MACHINES IN SHED No. 1 5 NUMBER OF MACHINES IN SHED No. 2 15 NUMBER OF MACHINES IN SHED No. 3 82 NUMBER OF MACHINES IN SHED No. 4 48 NUMBER OF MACHINES IN SHED No. 5 68 NUMBER OF MACHINES IN SHED No. 6 15 -

 NUMBER OF MACHINES IN SHED No. 7 6

NUMBER OF MACHINES IN SHED No. 10 4

NUMBER OF MACHINES IN SHED No. 1 NAME OF MACHINE MACHINES ASSEMBLY FIXTURE No. OF 5

NUMBER OF MACHINES IN SHED No. 2 NAME OF MACHINES NUT TAPPING BUTTIONING MACHINE No. OF MACHINES 8 6

NUMBER OF MACHINES IN SHED No. 3 NAME OF MACHINES No. OF MACHINES DRILL MACHINE NUT TAPPING NUT FORMER BOLT FORMER CENTRELESS GRINDER POWER PRESS 32 26 10 7 3 4

NUMBER OF MACHINES IN SHED No. 4

NAME OF MACHINES No. MACHINES UPPER STROKE DROP HAMMER CENTRE LATHES CAPSTAN LATHES SHAKER HEARTH FURNACE TEMPERING FURNANCE SHOT BLASTING POWER PRESS ELECTRIC FURNANCE ACIDIC CLEANING MACHINE

OF 6 20 6 1 1 1 7 5 1

NUMBER OF MACHINES IN SHED No. 5 NAME OF MACHINES No. OF MACHINES BOLT MAKER 20 HEAD MAKER 5 ROLLING MACHINE 24 TRIMMING MACHINE 7 LATHES 3 STRAIGHTENING MACHINE 3 MILLING MACHINE 2 DRILL MACHINE 2 ELECTRIC DISCHARGE MACHINE 1 COPY PROFILE MACHINE 1

NUMBER OF MACHINES IN SHED No. 6

NAME OF MACHINES No. OF MACHINES HOT DIP GALVINIZING FURNACE 4 CENTRIFUGE/ SPINNING MACHINE 4 ZINC COATING POWDER COATING 5 2

NUMBER OF MACHINES IN SHED No. 7 NAME OF MACHINES No. OF MACHINES DRAWING MACHINE 6 NUMBER OF MACHINES IN SHED No. 10 NAME OF MACHINES MACHINES NICKEL COATING No. OF 4

SCREW THREADS AND THREADED FASTENERS INTRODUCTION: A screw thread is a functional element used on a bolt, stud, setscrew or any other piece or component. A screwed piece consists essentially a cylinder of round core along which a projection, or thread, winds its way in the form of a helix or, it can be said that a screw thread is formed by cutting helical groove on a cylindrical surface (outside or inside). All screwed pieces fall under the category of Temporary Fasteners. FASTENERS:The device used for holding together the two parts of a machine or structure is called 'fasteners or fastenings:

TYPES OF THREADS:

I. EXTERNAL THREAD: A thread on the outside surface of a member such as bolt, stud or screw.

II. INTERNAL THREAD: A thread inside surface of a member such as a threaded hole or a nut.

III. SINGLE THREAD: When all the threads on a member are built on, a single helix, it is termed 'single thread '. It has got only one starting point in other words a single start screw thread has one

cont. ridge (with a groove on each side of it). IV. DOUBLE THREAD: Two equally spaced threads are wrapped around the cylinder on two parallel helices, it .has two starting pts. Its lead is twice the pitch.

V. MULTIPLE THREAD: If a quick - acting thread is required the lead must be large. It means that the thread depth will be large & the bar stock on which the thread is cut will be weakened. To avoid this, multiple threads are used when a quick advance is required in a screwed pair. Two or more two threads are cut side by side around the cylinder on an equal no. of parallel helices,

VI. RIGHT-HAND THREADS & LEFT-HAND THREADS: Take any Nut & Bolt. Hold the bolt firmly in left hand, and rotate the nut clock-wise, by right hand, the nut will screw on the bolt if the threads are right-handed. Rotate the nut anticlockwise it will screw off the bolt. It is abbreviated as RH. A left hand screw thread, when assembled with a stationary matting thread moves towards the observer when rotated clockwise, i.e. it screws off. It is abbreviated as L.H. A R. H. thread advances into a threaded hole when turned clock wise, A L.H. thread advances when turned counter clockwise. They can be easily distinguished by the thread slope. THREADED FASTENERS:

These are those temporary fasteners, which hold the parts together through the medium of a screw thread. These are used in pairs of their action. A nut & a bolt or stud comprises a screwed pair. They have the advantage over permanent fasteners, of allowing assembly of parts when required. As distinguished from other fastening devices such as pins, keys, cotters, rivets, etc., a threaded fastener is a cylinder Of metal with a screw thread on one end, usually a head on the other. A wide variety of threaded fasteners are in use. Some of these are standardized and other is made for special use. The standardization of such widely used products results in uniform & interchangeable parts obtained without complicated & detailed specifications & at a low cost.

Fasteners Comprises of: NUT BOLT WASHER

NUTS As already pointed out, the screwed pieces are used in pairs, one having ext. threads, e.g., a nut or threaded hole. A nut is a device, having int. threads, used in combination with a bolt or a stud, having ext. thread, to fasten parts together. It is screwed on the threaded end of the bolt or stud, & the head of the bolt is drawn closer to hold & tighten the parts to be joined. Nuts & Bolt heads are usually made n form of hexagonal or square prism with the corners on one end (outer) chamfered to ensure the safety of the user. VARIOUS TYPES OF NUTS: o Hexagonal Nut o Square Nut o Castle Nut o Lock Nut o Flanged Nut o Cap Nut o Dome Nut o Ring Collar Nut

o Knurled Nut o Fluted Nut o Wing Nut o Capstan or Cylindrical Nut BOLTS: A bolt is a cylindrical piece of metal having a head, of someone particular shape, forged or machined, on one end & threaded to a definite length on the other end. The term 'Bolt' is normally used to denote a 'Through Bolt'. It passes through clearance holes in two or more aligned parts from one side. Nut is screwed on the thread end, from the other side of parts, & tightened to hold the parts together. Out of the ditto Types of bolts used for diff. Purposes, hexagonal headed & square headed bolts are in common use. Length of the bolt is taken excluding the thickness of head. VARIOUS TYPES OF BOLTS: o Hexagonal Bolt o Square headed Bolt o Cylindrical or Cheese Headed Bolt o Cup Or Bound Headed Bolt o Tee Headed Bolt

o Eye Bolt o Hook Bolt o Counter - Sunk Headed Coach Bolt o Through Bolt o Tap Bolt o Stud or Stud Bolt WASHER A Washer is placed below the nut, to give a smooth bearing surface, when the seating of the nut is rough or uneven. The pressure of the tightened nuts also spreads over a large area of the washer. It also prevents the nut from cutting into the metal & this all allows the nut to be tightened to a greater extent. VARIOUS TYPES OF WASHERS: Plain & Chamfered Washers Spring Washers SET SCREWS: These are used as semi-permanent fasteners to hold a collar, sheave, pulley or translational forces. In contrast to most fastening devices, the set screw is essentially a compression device. Forces developed by the screw point during

tightening produce a strong clamping action that resists relative motion between assembled parts. The basic problem in set screw selection is in finding the best combination of set screw form, size, & point style providing the required holding power. VARIOUS TYPES OF SET SCREWS: Cap screws Machine Screws