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# CE 39007 Concrete Lab

Mondays/Thursdays/Fridays

Instructors: Prof. L S Ramachandra Prof. Sudhirkumar Barai Prof. S Chakraborty Prof. S J Hossain Prof. Sutapa Das

## Tests on Hardened Concrete

1. 2. 3.

4.

Compressive Strength of the Concrete Tensile Strength of Concrete Non-Destructive Tests Rebound Hammer Test/Ultrasonic Pulse Velocity Test Short-term Static Modulus of Elasticity

## 1. Compressive Strength Test

Compressive Strength
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Tests on Cubes and Cylinders Results of individual cubes should not differ by 15% of the average A correction factor from graph shall be applied to correct cylinder strength Equivalent cube strength = 1.25 times cylinder strength

## Failure modes of Cubes:

Non-explosive/explosive

## Tensile strength of Concrete

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Tensile strength of concrete ranges from 10 to 18% of the compressive strength Indirect Approaches Standard Beam Test Modulus of Rupture Test Split Cylinder Test

## Determination of Modulus of Rupture

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Both two-point loading and centre point loading can be used Normally, tests are conducted in the laboratory after keeping the concrete in wet condition for 48 hours and at 24 degree Celsius Rate of loading is 180 Kgf / min fcr = pl/bd2 for the distance between line of fracture and the nearer support greater than 133 mm (i.e. the fracture occurs within the middle 1/3 rd of the beam and also when maximum size of aggregate is 20 mm and sample of size 100 x 100 x 500 is used). If fracture occurs outside this range, the test should be repeated

## Determination of Tensile Strength by Split Tensile Test

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Results are observed to be 5-12% higher than fcr The main advantage and cause of popularity is that same specimen and instrument is used for compression testing. Loading condition produced high compressive stress immediately below the contact generators but after that almost uniform tensile stresses prevail Rate of loading is 0.02 to 0.04 MPa per second The tensile splitting strength is calculated by fst =2P/LD
P= The Compressive load on the Cylinder L = Length of the Cylinder D = Diameter of the Cylinder

The Compressive strength of for an element on the vertical diameter = 2P/ LD * [D2/r(D-r))-1]

## NDT with Schmidts Rebound Hammer (IS: 13311 Part 2)

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This is used for measuring surface hardness of existing concrete mass which in turn is correlated with the grade of concrete, calibration curves are available to relate the rebound number (distance travelled by the mass as a percentage of the initial extension of the spring) with the grade of concrete for the hammer held either horizontal or vertical (down or up) for both dry and wet condition of surface Unfortunately the result depends upon Type and nature of aggregate used Surface and internal moisture condition, presence of void Smoothness of surface It can be best used to compare strength of one concrete against another but usually not reliable in determining absolute strength. Moreover, each hammer varies considerably in performance and require individual calibration

Rebound Hammer

Rebound Hammer

## NDT with Ultrasonic Pulse Velocity Meter (IS: 13311 Part 1)

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This is used for measuring the time of travel of pulse of vibrations in ultrasonic ranges, passing through the concrete to judge qualitatively, how good or bad the concrete is. It can be operated in direct, semi-direct or indirect, i.e. surface mode Unfortunately the result depends upon

Heterogeneity of concrete within a short length Presence of reinforcing steel or other impurities in concrete

It can be best used to judge uniformity of concrete and to establish acceptance criteria, correlation with strength is possible but not popular

Ultrasonic Test:

## Ultrasonic Test Results Interpretation

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> 4500 m/s Excellent 3500-4500 m/s Good 3000-3500 m/s Doubtful 2000-3000 m/s Poor <2000 m/s Very poor