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BIJAYA KUMAR RAULO

Mobile: +91-9226142136 ~ E-Mail: bijaykumarraulo@rediffmail.com, bkraulo@hotmail.com Senior managerial assignments in Plant Design Piping Engineering /Project Management with an organisation of high repute Executive Summary
Piping Engineer with around 17 years of experience in Project Management and Piping

Engineering.
Currently designated with Mott Mac Donald India Pvt Ltd, as Principal Design Engineer-

Piping (Industries & Buildings Division). Possess a clear understanding of the industry, technology trends with the distinction of instituting quality assurance practices to achieve business excellence at the lowest overall cost. Proficient in soft skills mentoring, Guiding, managing & motivating staff to deliver results. Key Result Areas Plant Design Piping Engineering: Availing the Inputs from Client/Process Lien

censor ,Freezing the Entire Project requirements. Planning, allocation and Utilisation of Man & Resources, Scheduling & Monitoring of Engineering Activities. Preparing Design Basis , Plot plan ,Equipment layouts, and Piping general arrangement drawings isometrics, Vessel Trim Drawings and reviewing the same. , material take off according as design standards. Preparation of Piping Materials, Piping Valves & Speciality Items specifications, Reviewing vendor drawings & documents, checking piping layouts & inter discipline drawings/ documents. Recommending design concepts/modifications based on client requirements. Coordinating with client or on site coordinator to resolve engineering problems. Evaluating and developing applications of new processes and methods into the system. Project Management: Identifying cost effective vendors for procurement of material after determining quality. Providing technical inputs & engineering support to the team from conception to completion stage. Establishing inventory, making calibration schedule & putting system in order to carry out periodical check as per plan. Co-ordinating with designing, planning, Construction, QA/QC and External customers. Reviewing the progress of projects on daily and weekly basis and analyzing the productivity of resources. Career Contour July2011 to Till Date with Mott MacDonald India Pvt Ltd, as Principal Design EngineerPiping (Industries & Buildings Division),Mumbai,India Key Projects Handled Project: M/S Idemitsu Lube India Pvt Ltd. Plant : Green Field Lube Oil Blending Manufacturing. Client: M/S Idemitsu Lube India Pvt Ltd. Additional MIDC,Patalganga,Dist:Raigad,Maharastra. EPC Contractor : M/S Shimizu Corporation India Pvt Ltd. Role: Lead Engineer-Piping (Industries & Buildings Division). Team Size: 8 Design Software: MS Windows/Auto CAD/PDMS Accountabilities: Reviewing basic engineering documents from Process Licensor/Client and freezing the requirements of the project. Proposals & Man Hour Estimation for the Entire Project.

Preparing the Monthly Engineering ,design Deliverables Schedule, Allocation of Man power In Preparation of Plant Design Piping Engineering activities Weekly Fore Cast Schedule with respect Follow-up for the Input Requirements from other Departments. Overseeing entire development of over all plot plan. Monitoring day to day Piping-Plant Design Engineering Activities Basic Study, Conceptual Design, Detail Engineering, checking and delivering of Equipment

Piping-Plant Design Engineering Activities.

to the Allocation of Man-Power and Engineering ,design Deliverables.

layouts, Piping Arrangement (AG/UG) Drawings, Piping Battery Limit Drawings, Pipe Rack Design and Loading Diagram of Yard and Building Pipe Rack. Building, Structure and Equipment ,Pumps and Rotary Equipment Package Supporting & foundation Civil Design Loading Diagrams, , Nozzle Orientation Drawings, Preparing, checking and delivering Piping Isometrics drawings, Vessel Trim Drawings and Preparing support standards , drawings and MTO. Issuing piping stress analysis input details to Piping Stress Group. Squad Checking of Other Dept Documents and Drawings from Plant Design Piping Engineering Point of View. Monitoring the Engineering Design changes, Impacts and Implementing the same with the Project Phases. Preparation of Piping, valves and specialty items MTO, Procurement and Enquiry Specifications. Preparation of Technical Evaluations and Recommendations, Technical Order Specifications of Piping Engineering Materials. Checking and Approving Vendor Drawings and Documents. Preparation of Mechanical- Piping and Insulation Erection Tender. Issuing of piping engineering and construction documents and drawings. Preparation of As-Built Drawings and Handing over the Final Documentation to client.

Project: 350 TPD Green Field Viscose Staple Fibre Manufacturing Plant Client: M/S Grasim Industries Ltd(An Aditya Birla Group), Vilayat,GIDC,Bharuch,Gujarat. Role: Lead Engineer-Piping(Industries & Buildings Division). Team Size: 15 Design Software: MS Windows/Auto CAD/PDMS Accountabilities: Reviewing basic engineering documents from Process Licensor/Client and freezing the requirements of the project. Proposals & Man Hour Estimation for the Entire Project. Preparing the Monthly Engineering ,design Deliverables Schedule, Allocation of Man power In Piping-Plant Design Engineering Activities. Preparation of Plant DesignPiping Engineering activities Weekly Fore Cast Schedule with respect to the Allocation of Man-Power and Engineering ,design Deliverables. Follow-up for the Input Requirements from other Departments. Overseeing entire development of over all plot plan. Monitoring day to day Piping-Plant Design Engineering Activities Basic Study, Conceptual Design, Detail Engineering, checking and delivering of Equipment layouts, Piping Arrangement (AG/UG) Drawings, Piping Battery Limit Drawings, Pipe Rack Design and Loading Diagram of Yard and Building Pipe Rack. Building, Structure and Equipment ,Pumps and Rotary Equipment Package Supporting & foundation Civil Design Loading Diagrams, , Nozzle Orientation Drawings, Preparing, checking and delivering Piping Isometrics drawings, Vessel Trim Drawings and Preparing support standards , drawings and MTO. Issuing piping stress analysis input details to Piping Stress Group. Squad Checking of Other Dept Documents and Drawings from Plant Design Piping Engineering Point of View. Monitoring the Engineering Design changes, Impacts and Implementing the same in the Project Phases. Preparation of Piping, valves and specialty items MTO, Procurement and Enquiry Specifications. Preparation of Technical Evaluations and Recommendations, Technical Order Specifications of Piping Engineering Materials. Checking and Approving Vendor Drawings and Documents. Preparation of Mechanical- Piping and Insulation Erection Tender. Issuing of piping engineering and construction documents and drawings. Preparation of As-Built Drawings and Handing over the Final Documentation to client.

Oct06 to June 11 with IBI Chematur (Engineering & Consultancy) Ltd., Mumbai as Manager-Piping(Plant Design Dept.) Key Projects Handled Project: Die Ketene/Acetic anhydride Plant Client: M/S Laxmi Organic Chemicals Ltd,Mahad,Raigad,Maharastra Role: Lead Engineer (Piping-Plant Design). Team Size: 6 Design Software: MS Windows/PDS/Auto CAD Accountabilities: Reviewing basic engineering documents from Process Licensor/Client and freezing the requirements of the project. Proposals & Man Hour Estimation for the Entire Project. Preparing the Monthly Engineering ,design Deliverables Schedule, Allocation of Man power In Piping-Plant Design Engineering Activities. Preparation of Plant Design Piping Engineering activities Weekly Fore Cast Schedule with respect to the Allocation of Man-Power and Engineering ,design Deliverables. Follow-up for the Input Requirements from other Departments. Overseeing entire development of over all plot plan. Monitoring day to day Piping-Plant Design Engineering Activities Basic Study, Conceptual Design, Detail Engineering, checking and delivering of Equipment layouts, Piping Arrangement (AG/UG) Drawings, Piping Battery Limit Drawings, Pipe Rack Design and Loading Diagram of Yard and Building Pipe Rack. Building, Structure and Equipment ,Pumps and Rotary Equipment Package Supporting & foundation Civil Design Loading Diagrams, , Nozzle Orientation Drawings, Preparing, checking and delivering Piping Isometrics drawings, Vessel Trim Drawings and Preparing support standards , drawings and MTO. Issuing piping stress analysis input details to Piping Stress Group. Squad Checking of Other Dept Documents and Drawings from Plant Design Piping Engineering Point of View. Monitoring the Engineering Design changes, Impacts and Implementing the same in the Project Phases. Preparation of Piping, valves and specialty items MTO, Procurement and Enquiry Specifications. Preparation of Technical Evaluations and Recommendations, Technical Order Specifications of Piping Engineering Materials. Checking and Approving Vendor Drawings and Documents. Preparation of Mechanical- Piping and Insulation Erection Tender. Issuing of piping engineering and construction documents and drawings. Preparation of As-Built Drawings and Handing over the Final Documentation to client. Project: 1254 MTPA Hydrogen Peroxide (H2O2) Plant Client: M/S Gujarat Alkalis &Chemicals Ltd,Dahej, Bharuch, Gujarat (A Govt of Gujarat Undertaking) Role: Lead Engineer (Piping-Plant Design). Team Size: 8 Design Software: MS Windows/PDS Accountabilities: Reviewing basic engineering documents from Process Licensor/Client and freezing the requirements of the project. Proposals & Man Hour Estimation for the Entire Project. Preparing the Monthly Engineering ,design Deliverables Schedule, Allocation of Man power In Piping-Plant Design Engineering Activities. Preparation of Plant Design Piping Engineering activities Weekly Fore Cast Schedule with respect to the Allocation of Man-Power and Engineering ,design Deliverables. Follow-up for the Input Requirements from other Departments. Overseeing entire development of over all plot plan. Monitoring day to day Piping-Plant Design Engineering Activities Basic Study, Conceptual Design, Detail Engineering, checking and delivering of Equipment layouts, Piping Arrangement (AG/UG) Drawings, Piping Battery Limit Drawings, Pipe Rack Design and Loading Diagram of Yard and Building Pipe Rack. Building, Structure and Equipment ,Pumps and Rotary Equipment Package Supporting & foundation Civil Design Loading Diagrams, , Nozzle Orientation Drawings,

Preparing, checking and delivering

Piping Isometrics drawings, Vessel Trim Drawings and Preparing support standards , drawings and MTO. Issuing piping stress analysis input details to Piping Stress Group. Squad Checking of Other Dept Documents and Drawings from Plant Design Piping Engineering Point of View. Monitoring the Engineering Design changes, Impacts and Implementing the same in the Project Phases. Preparation of Piping, valves and specialty items MTO, Procurement and Enquiry Specifications. Preparation of Technical Evaluations and Recommendations, Technical Order Specifications of Piping Engineering Materials. Checking and Approving Vendor Drawings and Documents. Preparation of Mechanical- Piping and Insulation Erection Tender. Issuing of piping engineering and construction documents and drawings. Preparation of As-Built Drawings and Handing over the Final Documentation to client. 780 MTPD Weak Nitric Acid Plant.(WNA-5) Deepak Fertilisers & Petrochemicals Corporation Ltd., Taloja, Mumbai Lead Engineer (Piping-Plant Design) 10 MS Windows/AutoCAD

Project: Client: Role: Team Size: Design Software:

Accountabilities: Reviewing basic engineering documents from Process Licensor/Client and freezing the requirements of the project. Proposals & Man Hour Estimation for the Entire Project. Preparing the Monthly Engineering ,design Deliverables Schedule, Allocation of Man power In Piping-Plant Design Engineering Activities. Preparation of Plant Design Piping Engineering activities Weekly Fore Cast Schedule with respect to the Allocation of Man-Power and Engineering ,design Deliverables. Follow-up for the Input Requirements from other Departments. Overseeing entire development of over all plot plan. Monitoring day to day Piping-Plant Design Engineering Activities Basic Study, Conceptual Design, Detail Engineering, checking and delivering of Equipment layouts, Piping Arrangement (AG/UG) Drawings, Piping Battery Limit Drawings, Pipe Rack Design and Loading Diagram of Yard and Building Pipe Rack. Building, Structure and Equipment ,Pumps and Rotary Equipment Package Supporting & foundation Civil Design Loading Diagrams, , Nozzle Orientation Drawings, Preparing, checking and delivering Piping Isometrics drawings, Vessel Trim Drawings and Preparing support standards , drawings and MTO. Issuing piping stress analysis input details to Piping Stress Group. Squad Checking of Other Dept Documents and Drawings from Plant Design Piping Engineering Point of View. Monitoring the Engineering Design changes, Impacts and Implementing the same in the Project Phases. Preparation of Piping, valves and specialty items MTO, Procurement and Enquiry Specifications. Preparation of Technical Evaluations and Recommendations, Technical Order Specifications of Piping Engineering Materials. Checking and Approving Vendor Drawings and Documents. Preparation of Mechanical- Piping and Insulation Erection Tender. Issuing of piping engineering and construction documents and drawings. Preparation of As-Built Drawings and Handing over the Final Documentation to client. Project: NEPA & MEA ESTER Plant. Client: Kiri Dyes & Chemicals Ltd., Borada, Gujarat Role: Lead Engineer (Piping-Plant Design) Team Size: 6 Design Software: MS Windows/PDS Accountabilities: Reviewing basic engineering documents from Process Licensor/Client and freezing the requirements of the project. Proposals & Man Hour Estimation for the Entire Project. Preparing the Monthly Engineering ,design Deliverables Schedule, Allocation of Man power In Piping-Plant Design Engineering Activities.

Preparation of Plant Design Piping Engineering activities Weekly Fore Cast Schedule with respect Follow-up for the Input Requirements from other Departments. Overseeing entire development of over all plot plan. Monitoring day to day Piping-Plant Design Engineering Activities Basic Study, Conceptual Design, Detail Engineering, checking and delivering of Equipment

to the Allocation of Man-Power and Engineering ,design Deliverables.

layouts, Piping Arrangement (AG/UG) Drawings, Piping Battery Limit Drawings, Pipe Rack Design and Loading Diagram of Yard and Building Pipe Rack. Building, Structure and Equipment ,Pumps and Rotary Equipment Package Supporting & foundation Civil Design Loading Diagrams, , Nozzle Orientation Drawings, Preparing, checking and delivering Piping Isometrics drawings, Vessel Trim Drawings and Preparing support standards , drawings and MTO. Issuing piping stress analysis input details to Piping Stress Group. Squad Checking of Other Dept Documents and Drawings from Plant Design Piping Engineering Point of View. Monitoring the Engineering Design changes, Impacts and Implementing the same in the Project Phases. Preparation of Piping, valves and specialty items MTO, Procurement and Enquiry Specifications. Preparation of Technical Evaluations and Recommendations, Technical Order Specifications of Piping Engineering Materials. Checking and Approving Vendor Drawings and Documents. Preparation of Mechanical- Piping and Insulation Erection Tender. Issuing of piping engineering and construction documents and drawings. Preparation of As-Built Drawings and Handing over the Final Documentation to client.

Project: 35 KLPD ETHANOL Plant Client: Megi Agro Chem. Ltd., Dhule, Maharastra Role: Lead Engineer (Piping-Plant Design). Team Size: 8 Design Software: MS Windows/PDS Accountabilities: Reviewing basic engineering documents from Process Licensor/Client and freezing the requirements of the project. Proposals & Man Hour Estimation for the Entire Project. Preparing the Monthly Engineering ,design Deliverables Schedule, Allocation of Man power In Piping-Plant Design Engineering Activities. Preparation of Plant Design Piping Engineering activities Weekly Fore Cast Schedule with respect to the Allocation of Man-Power and Engineering ,design Deliverables. Follow-up for the Input Requirements from other Departments. Overseeing entire development of over all plot plan. Monitoring day to day Piping-Plant Design Engineering Activities Basic Study, Conceptual Design, Detail Engineering, checking and delivering of Equipment layouts, Piping Arrangement (AG/UG) Drawings, Piping Battery Limit Drawings, Pipe Rack Design and Loading Diagram of Yard and Building Pipe Rack. Building, Structure and Equipment ,Pumps and Rotary Equipment Package Supporting & foundation Civil Design Loading Diagrams, , Nozzle Orientation Drawings, Preparing, checking and delivering Piping Isometrics drawings, Vessel Trim Drawings and Preparing support standards , drawings and MTO. Issuing piping stress analysis input details to Piping Stress Group. Squad Checking of Other Dept Documents and Drawings from Plant Design Piping Engineering Point of View. Monitoring the Engineering Design changes, Impacts and Implementing the same in the Project Phases. Preparation of Piping, valves and specialty items MTO, Procurement and Enquiry Specifications. Preparation of Technical Evaluations and Recommendations, Technical Order Specifications of Piping Engineering Materials. Checking and Approving Vendor Drawings and Documents. Preparation of Mechanical- Piping and Insulation Erection Tender. Issuing of piping engineering and construction documents and drawings. Preparation of As-Built Drawings and Handing over the Final Documentation to client. Mar06 - Oct06 with Calyx Chemicals & Pharmaceuticals Ltd., Mumbai as Senior Executive Projects (Mechanical)

Key Projects Handled Project: In House Chromatographic Zenith Product Plant (Gas Induction Hydrogenation Plant) Client: Calyx Chemicals & Pharmaceuticals Ltd. Role: Project Engineer (Mechanical) Team Size: 6 Design Software: MS Windows/ AutoCAD Accountabilities: Preparation of Piping, Valve and Speciality Items specifications, MTO, Piping Material Enquiry Documents. Preparation of Equipment layouts, Piping layouts, Piping isometrics and Instrument hook up details. Conducting and Managing Erection & commissioning of Process Equipments i:e SS & Glass Lined Reactors, Columns, Heat Exchangers, Pumps, ANFD, Multi Mill, Storage and Process Tanks. Checking & Certifying of Contractors and Vendors Billing. Jan03 - Mar06 with Vinyasa Engineers Pvt. Ltd., Bangalore, Karnataka as Assistant Manager Projects Key Projects Handled Project: Compressed Air Plant Package of Unit-III & IV (Nuclear Testing Centre Research and Development Centre Complete Piping Package) Client: Nuclear Power Corporation of India Ltd. (NPCIL) Tarapur Atomic Power Project (3&4) (A Govt of India Enterprises) (540 x 2 MW Nuclear Power Station) Role: Project Engineer- Mechanical/Engineer- in Charge (Quality Assurance) Team Size: 6 Design Software: MS Windows/AutoCAD Accountabilities: Preparing, checking & delivering project construction documents and drawings. Approving and preparing: o QAPs for Piping Materials procurement. o QAPs for Piping Erection Supervision Plan. o Quality Assurance Documents i:e WPS,PQR,WPQ. o Non- destructive (NDT) Procedure& Interpretations of RT, LPT & MPT. o Preparation and Approval of Final As-Built Documents and Drawings from Client. Checking & Certifying of Contractors and Vendors Billing. Jul01 Jan03 with MECON Ltd (A Govt of India Enterprise)., Ahmedabad/Bangalore as Supervision Engineer (Mechanical) Key Projects Handled Project: Hydrocarbon (Petroleum Products) Storage Terminal, Hassan, Karnataka Client: Hindustan Petroleum Corporation Ltd.(HPCL) (A Govt of India Enterprises) Role: Supervision/Inspection Engineer (Design & Engineering Consultant) . Accountabilities: Managing complete Erection supervision and Inspection of Complete CS &SS Piping of Product Diesel (HSD), Petrol (MS) and Kerosene (SKO). Conducting &Managing Under Ground Oily Water Sewerage (OWS) Piping, UG Piping Coating and Holyday Testing. Preparation of Complete fighting piping layout & complete erection supervision and inspection of terminal fire fighting piping. Conducting & Managing installation & commissioning of Fire Hydrants, Monitors, Diesel Engine Driven Pumps, Foam Tanks, foam and sprinkle systems, Furfural Dosing Systems. Supervising and inspecting Truck Loading Gantry, Train Wagon Loading Gantry and Pipe Bridges. Managing erection supervision/Inspection of Petroleum Product storage Tanks (38 Mtx14.5mt HSD), 32 Mtx14.5mt MS),(28 Mtx13.5mt SKO) OF Capacity 15000KL, 10000KL, 7500KL. Pontoon Type Double Deck Floating Roof Tanks. Reviewing of Piping &Tank age MRIRS,GA Drawings of Piping & Plant Layout, Isometrics and P&IDs. Project: Ahmedabad Hydrocarbon (Petroleum Products) Storage Terminal, Bareja.

Client: Indian Oil Corporation Ltd. (IOCL) (A Govt of India Enterprises) Role: Supervision/Inspection Engineer (Design & Engineering Consultant) . Accountabilities: Managing erection supervision and Inspection of Complete CS &SS Piping of Product Diesel (HSD), Petrol (MS) and Kerosene (SKO). Managing Under Ground Oily Water Sewerage (OWS) Piping, UG Piping Coating and Holyday Testing. Conducting &Managing installation and Commissioning of Fire Hydrants, Monitors, Diesel Engine Driven Pumps, Foam Tanks, Foam & sprinkle systems, Furfural Dosing Systems. Supervising and inspecting Truck Loading Gantry,Train Wagon Loading Gantry and Pipe Bridges. Managing entire erection supervision/ Inspection of Petroleum Product storage Tanks (32 Mtx15mt HSD),(28 Mtx15mt MS),(18 Mtx15mt SKO Cone Roof & Double Deck Vertical Floating Roof Tanks,(16 Mtx15mt) Fire Water Storage Tanks, ,(3 Mtx11.4mt)UG Tanks. Reviewing of Piping &Tank age MRIRS,GA Drawings of Piping &Plant Layout and Isometrics, P&IDs Feb00 Jun01 with Narmad Offshore Constructions Pvt. Ltd., Mumbai as Piping Engineer Key Projects Handled Project: Jamnagar Loni Pipe Line Project (JLPL) LPG Cross Country Pipe Line Project Client: Gas Authority of India Ltd. (A Govt of India Enterprises), TDW India Ltd(A Subsidiary of TD Williamson Inc, USA) Consultant: Engineers India Ltd. (A Govt of India Enterprises) Role: Piping Engineer Accountabilities: Conducting & Managing Erection supervision of Pipe Line Main Line Welding, NDT (RT, LPT) Interpretations, Field Joint Coating, Hydro testing, Pipeline Pigging, (Foam, Brush and Calliper Pigging). Reviewing and checking and Approval of Erection Supervision Protocols. Jan99 Jan00 with Larsen & Toubro Ltd., ECC Division, Ahmedabad as Engineer (Mechanical) Key Projects Handled Project: Jamnagar Loni Pipe Line Project (JLPL) LPG Cross Country Pipe Line Project Client: Gas Authority of India Ltd(A Govt of India Enterprises) Consultant: Engineers India Ltd(A Govt of India Enterprises) Role: Piping Engineer Project: Vadinar Kandla Pipe Line Project (VKPL) Hydrocarbon (Petroleum Crude Oil Cross Country Pipe Line Project) VK Petronet India Ltd. Indian Oil Corporation Ltd(A Govt of India Enterprises) Piping Engineer

Client: Consultant: Role: Accountabilities: Conducting & Managing complete erection supervision of various activities of Onshore& Offshore i:e Pipe Line Main Line Welding, Tie-In Welding, NDT (RT, LPT) Interpretations, 3LPE Field Joint Coating, Hydro testing, Back filling, Pipeline Pigging, (Foam, Brush and Caliper Pigging). Reviewing, checking and approving of Erection Supervision Protocols, Checking and Certifying contractors Bills. Commenced career at Universal Enterprises, Srikakulam, Andhra Pradesh as Site Engineer (Mechanical) during Jul95 Jan99 Other projects: 9 MVA Ferro Alloys Arc Furnace Plant,Tekkali, District Srikakulam A.P. 2500 TPD Sugar Plant, Sankili, District Srikakulam A.P. Particle Board Manufacturing Plant.Basmath Nagar,Pharbani Dist,Maharastra Oswal Chemicals & Fertilizers Plant.In Paradeep,Orissa. Academic Credentials

1993 Degree in Mechanical Engineering [AMIE (Mechanical Engineering)] from The Institution of Engineers (India), Kolkata ASNT Level II in: Radiographic Testing, Liquid Penetrant Testing, Magnetic Particle Testing Short Term Course in Diploma in Project & Piping Engineering From Institute of Technology, Pune Soft Ware Skills: MS Windows, Smart Plant Design Review of PDS, SP3D and AutoCAD & PDMS Personal Dossier 6th July 1970 B004/ Building No. 4, Saideep Residency, Achole Road, Behind Star Residency, Evershine City, Vasai (East), Mumbai 401208, Maharastra (India) Linguistic Abilities: Oriya, English, Hindi, Marathi, Gujarati, Telugu, Tamil, Kannada and Bengali Date of Birth: Address:

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