XM-ZR604

SERVICE MANUAL
Ver. 1.1 2007. 08

AEP Model UK Model E Model

Photo: Red Logo

SPECIFICATIONS
OTL (output transformerless) circuit Pulse power supply Inputs RCA pin jacks High level input connector Input level adjustment range 0.3 6 V (RCA pin jacks), 2.8 12 V (High level input) Outputs Speaker terminals Speaker impedance 2 8 (stereo) 4 8 (when used as a bridging amplifier) Maximum output 4 speakers: 110 W 4 (at 4 ) 3 speakers: 150 W 2 (at 2 ) + 300 W 1 (BTL, at 4 ) Rated output (supply voltage at 14.4 V) 4 speakers: 60 W 4 (20 Hz 20 kHz, 1% THD, at 4 ) 65 W 4 (20 Hz 20 kHz, 0.1% THD, at 2 ) Frequency response 5 Hz 50 kHz ( +0 3 dB) Harmonic distortion 0.005% or less (at 1 kHz, 4 ) Low-pass filter 80 Hz, 18 dB/oct High-pass filter 80 Hz, 12 dB/oct Power requirements 12 V DC marine battery (negative ground) Power supply voltage 10.5 16 V Current drain at rated output : 33 A (4 , 60 W 4) Remote input : 1 mA Dimensions Approx. 396 55 256 mm (w/h/d) not incl. projecting parts and controls Mass Approx. 3.1 kg not incl. accessories Supplied accessories Mounting screws (4) High level input cord (1) Protection cap (1) Design and specifications are subject to change without notice. Circuit system

STEREO POWER AMPLIFIER

9-887-768-02
2007H04-1 2007. 08

Sony Corporation
eVehicle Division Published by Sony Techno Create Corporation

XM-ZR604
Ver. 1.1

PROTECTOR OPERATION CHECK

Thermal Protect 1. Short across TH901 with the power on. 2. Verify that the protector is operated and D918 illuminates green. When input the signal and verify that there is no output on the SP-OUT even when the volume is increased. 3. Verify that the protector is released and there is an output on the SP-OUT when the short is removed. 4. Likewise, perform items 1 to 3 for TH902 and TH903. Over Current Protect 1. Short between the positive and negative sides of the speaker output terminals CN903 and CN904 (1/2) with the power on. (Perform this shorting for each channel on FRONT and REAR.) 2. Verify that the protector is operated and D918 illuminates red. 3. Verify that the protector is not released and D918 remains red even when the short is removed. 4. Verify that the protector is released and D918 illuminates green when the power is turned off and then on again. Offset Protect 1. Short between the +12V terminal of CN904 (2/2) and the (L+R) + or (L+R) of the speaker output terminal CN904 (1/2). (Short between +12V terminal and (L+R) + and between +12V terminal and (L+R) .) 2. Verify that the protector is operated and D918 illuminates red. 3. Verify that the protector is not released and D918 remains red even when the short is removed. 4. Verify that the protector is released and D918 illuminates green when the power is turned off and then on again.

TABLE OF CONTENTS 1. GENERAL

Location and Function of Controls .......................................... 3 Connections ............................................................................. 4

2. DISASSEMBLY
2-1. Bottom Plate ........................................................................ 7 2-2. MAIN Board Section .......................................................... 8 2-3. MAIN Board ....................................................................... 8

3. DIAGRAMS
3-1. 3-2. 3-3. 3-4. Block Diagram .................................................................... 9 Printed Wiring Board ........................................................ 11 Schematic Diagram Main Section (1/2) ........................ 12 Schematic Diagram Main Section (2/2) ........................ 13

4. EXPLODED VIEWS
4-1. Main Heat Sink Section .................................................... 15 4-2. MAIN Board Section ........................................................ 16

5. ELECTRICAL PARTS LIST ........................................ 17

UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead free mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size.)

: LEAD FREE MARK

Unleaded solder has the following characteristics. Unleaded solder melts at a temperature about 40C higher than ordinary solder. Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time. Soldering irons using a temperature regulator should be set to about 350C. Caution: The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful! Strong viscosity Unleaded solder is more viscous (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc. Usable with ordinary solder It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder.

Notes on Chip Component Replacement Never reuse a disconnected chip component. Notice that the minus side of a tantalum capacitor may be damaged by heat.

SAFETY-RELATED COMPONENT WARNING!! COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.

XM-ZR604 SECTION 1 GENERAL

Location and Function of Controls
1 POWER/PROTECTOR indicator Lights up in green during operation. When the PROTECTOR is activated the indicator will change from green to red. When the PROTECTOR is activated refer to the Troubleshooting Guide. 2 LEVEL adjustment control The input level can be adjusted with this control. Turn it in the clockwise direction when the output level of the car audio unit seems low. 3 HPF switch When the HPF switch is set to ON, the Highpass filter (80 Hz) is effective. 4 LPF switch When the LPF switch is set to ON, the Lowpass filter (80 Hz) is effective.

This section is extracted from instruction manual.

Precauciones
Esta unidad est diseada para utilizarse slo con cc de 12 V negativo a masa. Emplee altavoces con impedancia de 2 a 8 (de 4 a 8 cuando se utilice como amplificador en puente). No conecte altavoces activos (con amplificadores incorporados) a los terminales de altavoz de la unidad, ya que puede daar dichos altavoces. Evite instalar la unidad en lugares expuestos a: altas temperaturas, como a la luz solar directa o al aire caliente de la calefaccin la lluvia o la humedad suciedad o polvo Si aparca el automvil bajo la luz solar directa y se produce un considerable aumento de temperatura en el interior, deje que la unidad se enfre antes de utilizarla. Si instala la unidad horizontalmente, asegrese de no cubrir las aletas con la moqueta del suelo, etc. Si coloca la unidad demasiado cerca del sistema de audio para automvil o de la antena, pueden producirse interferencias. En este caso, instale el amplificador alejado de dichos dispositivos. Si el sistema de audio para automvil no recibe alimentacin, compruebe las conexiones. Este amplificador de potencia emplea un circuito de proteccin* para proteger los transistores y los altavoces en caso de que dicho amplificador presente fallos de funcionamiento. No intente someter a prueba los circuitos de proteccin cubriendo el disipador de calor o conectando cargas inadecuadas. No utilice la unidad si la batera se est agotando, ya que el rendimiento ptimo de dicha unidad depende de un buen suministro de alimentacin. Por razones de seguridad, mantenga el volumen del sistema de audio para automvil en un nivel moderado de forma que sea posible or los sonidos del exterior del automvil.

Advertencia
Al sustituir el fusible, asegrese de utilizar uno cuyo amperaje coincida con el especificado en el portafusible. No utilice nunca un fusible con un amperaje superior al del suministrado con la unidad, ya que podra daar la unidad.

Ubicacin y funcin de los controles

1 Indicador POWER/PROTECTOR Se ilumina en verde durante el uso. Si se activa PROTECTOR, el indicador cambiar de verde a rojo. Si se activa PROTECTOR, consulte la Gua de solucin de problemas. 2 Control de ajuste LEVEL Mediante este control se puede ajustar el nivel de entrada. Grelo en el sentido de las agujas del reloj si el nivel de salida del sistema de audio para automvil parece bajo. 3 Interruptor HPF Cuando el interruptor HPF est ajustado en ON, se activa el filtro de paso alto (80 Hz). 4 Interruptor LPF Cuando el interruptor LPF est ajustado en ON, se activa el filtro de paso bajo (80 Hz).

Local e funo dos controles

1 Indicador POWER/PROTECTOR A luz fica verde durante a operao. Quando PROTECTOR for ativado, o indicador mudar de verde para vermelho. Quando PROTECTOR for ativado, consulte a Soluo de problemas. 2 Controle de ajuste LEVEL O nvel de entrada pode ser ajustado com esse controle. Gire-o no sentido horrio quando o nvel de sada do rdio automotivo estiver baixo. 3 Interruptor HPF Quando o interruptor HPF for ajustado para ON, o filtro de passagem alta (80 Hz) estar ativo. 4 Interruptor LPF Quando o interruptor LPF for ajustado para ON, o filtro de passagem baixa (80 Hz) estar ativo.

* Circuito de proteccin Este amplificador dispone de un circuito de proteccin que se activa en los siguientes casos: Si la unidad se calienta excesivamente Si se genera corriente cc Si se produce un cortocircuito en los terminales de altavoz El color del indicador POWER/PROTECTOR cambiar de verde a rojo y la unidad se desactivar. Si esto ocurre, desactive el equipo conectado, extraiga la cinta de casete o el disco y determine la causa del fallo de funcionamiento. Si el amplificador se ha sobrecalentado, espere hasta que la unidad se enfre antes de volver a utilizarla.

Si desea realizar alguna consulta o solucionar algn problema relativos a la unidad que no aparezcan en este manual, pngase en contacto con el distribuidor Sony ms prximo.

Sustitucin del fusible

Si el fusible se funde, compruebe la conexin de alimentacin y sustituya ambos fusibles. Si el fusible se funde de nuevo despus de sustituirlo, es posible que exista un fallo de funcionamiento interno. En este caso, pngase en contacto con el distribuidor Sony ms prximo.

HPF (80Hz)
POWER/ PROTECTOR
OFF
2 4 6 0.3V 1 ON 0.5

LPF(80Hz)
OFF
2 4 6 0.3V 1 ON 0.5

Tratamiento de los equipos elctricos y electrnicos al final de su vida til (aplicable en la Unin Europea y en pases europeos con sistemas de recogida selectiva de residuos)
Este smbolo en el equipo o el embalaje indica que el presente producto no puede ser tratado como residuos domsticos normales, sino que debe entregarse en el correspondiente punto de recogida de equipos elctricos y electrnicos. Al asegurarse de que este producto se desecha correctamente, Ud. ayuda a prevenir las consecuencias negativas para el medio ambiente y la salud humana que podran derivarse de la incorrecta manipulacin en el momento de deshacerse de este producto. El reciclaje de materiales ayuda a conservar los recursos naturales. Para recibir informacin detallada sobre el reciclaje de este producto, pngase en contacto con el ayuntamiento, el punto de recogida ms cercano o el establecimiento donde ha adquirido el producto.

LEVEL

LEVEL

FRONT

REAR

El fabricante de este producto es Sony Corporation, 1-71 Konan, Minato-ku, Tokio, 108-0075 Japn. El representante autorizado para la aplicacin de la directiva EMC y la seguridad de los productos es Sony Deutschland GmbH, Hedelfinger Strasse 61, 70327 Stuttgart, Alemania. Para cualquier cuestin relacionada con el servicio tcnico o la garanta, consulte las direcciones facilitadas en los documentos de garanta o servicio tcnico.

Precautions
This unit is designed for negative ground 12 V DC operation only. Use speakers with an impedance of 2 to 8 (4 to 8 when used as a bridging amplifier). Do not connect any active speakers (with builtin amplifiers) to the speaker terminals of the unit. Doing so may damage the active speakers. Avoid installing the unit in areas subject to: high temperatures such as from direct sunlight or hot air from the heater rain or moisture dust or dirt. If your car is parked in direct sunlight and there is a considerable rise in temperature inside the car, allow the unit to cool down before use. When installing the unit horizontally, be sure not to cover the fins with the floor carpet etc. If this unit is placed too close to the car audio unit or antenna, interference may occur. In this case, relocate the amplifier away from the car audio unit or antenna. If no power is being supplied to the car audio unit, check the connections. This power amplifier employs a protection circuit* to protect the transistors and speakers if the amplifier malfunctions. Do not attempt to test the protection circuits by covering the heat sink or connecting improper loads. Do not use the unit on a weak battery as its optimum performance depends on a good power supply. For safety reasons, keep your car audio unit volume moderate so that you can still hear sounds outside your car.

Precaues
Warning
When replacing the fuse, be sure to use one matching the amperage stated above the fuse holder. Never use a fuse with an amperage rating exceeding the one supplied with the unit as this could damage the unit.

* Protection circuit This amplifier is provided with a protection circuit that operates in the following cases: when the unit is overheated when a DC current is generated when the speaker terminals are short-circuited. The color of the POWER/PROTECTOR indicator will change from green to red, and the unit will shut down. If this happens, turn off the connected equipment, take out the cassette tape or disc, and determine the cause of the malfunction. If the amplifier has overheated, wait until the unit cools down before use.

If you have any questions or problems concerning your unit that are not covered in this manual, please consult your nearest Sony dealer.

Fuse Replacement
If the fuse blows, check the power connection and replace both the fuses. If the fuse blows again after replacement, there may be an internal malfunction. In such a case, consult your nearest Sony dealer.

Este aparelho foi concebido para operar apenas com CC de 12 V fio terra. Utilize alto-falantes com uma impedncia de 2 a 8 (4 a 8 quando utilizado como amplificador em ponte). No ligue alto-falantes ativos (com amplificao) aos terminais dos alto-falantes do aparelho. Se o fizer, pode provocar avarias nos alto-falantes ativos. Evite instalar o aparelho em zonas: em que esteja exposto a altas temperaturas como, por exemplo, luz direta dos raios solares ou ao ar quente proveniente do aquecedor em que esteja exposto chuva ou umidade em que esteja exposto ao p ou sujeira. Se o automvel estiver estacionado ao sol e a temperatura no seu interior subir consideravelmente, deixe o aparelho arrefecer antes utiliz-lo. Quando instalar o aparelho horizontalmente, no tape a grelha de ventilao com o tapete etc. Se colocar o aparelho muito perto do rdio automotivo ou da antena, podem ocorrer interferncias. Se isso acontecer, afaste o amplificador do rdio automotivo ou da antena do automvel. Se o aparelho no estiver recebendo corrente, verifique as conexes. Este amplificador de potncia possui um circuito de proteo* que protege os transistores e as colunas, se o amplificador funcionar mal. No teste os circuitos de proteo tapando as aberturas de arrefecimento ou ligando-os a cargas inadequadas. No utilize o aparelho com a bateria fraca, pois para que funcione em condies adequadas, deve haver uma boa fonte de alimentao. Por razes de segurana, mantenha o volume do rdio automotivo a um nvel moderado para poder ouvir os sons do exterior.

Aviso
Quando substituir o fusvel, verifique se est utilizando um fusvel com a amperagem idntica indicada no fusvel que retirou. Nunca utilize um fusvel com uma amperagem superior do aparelho porque pode provocar uma avaria.

* Circuito de proteo Este amplificador est equipado com um circuito de proteo que funciona nas seguintes situaes: se houver sobreaquecimento do aparelho se for gerada corrente CC se ocorrer um curto-circuito nos terminais dos alto-falantes. A cor do indicador POWER/PROTECTOR muda de verde para vermelho e o aparelho desligado. Se isso acontecer, desligue o equipamento, retire a fita cassete ou o disco e verifique a causa da avaria. Se houver sobreaquecimento do aparelho, aguarde at que este arrefea antes de voltar a utiliz-lo.

Se tiver dvidas ou problemas referentes ao aparelho que no se encontrem neste manual, consulte o distribuidor Sony mais prximo.

Substituir o fusvel
Disposal of Old Electrical & Electronic Equipment (Applicable in the European Union and other European countries with separate collection systems)
This symbol on the product or on its packaging indicates that this product shall not be treated as household waste. Instead it shall be handed over to the applicable collection point for the recycling of electrical and electronic equipment. By ensuring this product is disposed of correctly, you will help prevent potential negative consequences for the environment and human health, which could otherwise be caused by inappropriate waste handling of this product. The recycling of materials will help to conserve natural resources. For more detailed information about recycling of this product, please contact your local Civic Office, your household waste disposal service or the shop where you purchased the product.

Se o fusvel queimar, verifique as conexes de alimentao e substitua os dois fusveis. Se, depois de o ter substitudo, o fusvel voltar a queimar, pode existir uma avaria interna. Nesse caso, consulte o distribuidor da Sony mais prximo.

The manufacturer of this product is Sony Corporation, 1-7-1 Konan Minato-ku Tokyo, 108-0075 Japan. The Authorized Representative for EMC and product safety is Sony Deutschland GmbH, Hedelfinger Strasse 61, 70327 Stuttgart, Germany. For any service or guarantee matters please refer to the addresses given in separate service or guarantee documents.

XM-ZR604

Connections/Conexiones/Conexes
Installation
Before Installation
Mount the unit either inside the trunk or under a seat. Choose the mounting location carefully so the unit will not interfere with the normal movements of the driver and it will not be exposed to direct sunlight or hot air from the heater. Do not install the unit under the floor carpet, where the heat dissipation from the unit will be considerably impaired. First, place the unit where you plan to install it, and mark the positions of the 4 screw holes on the mounting board (not supplied). Then drill a 3 mm ( 1/ 8 in) pilot hole at each mark and mount the unit onto the board with the supplied mounting screws. The mounting screws are all 15 mm ( 19/ 32 in) long, so make sure that the mounting board is thicker than 15 mm ( 19/ 32 in).

Make the terminal connections as illustrated below. Realice las conexiones de terminal como se ilustra a continuacin. Ligue os terminais conforme exibido na figura abaixo.

REM

+12V

GND

3
REM

+12V

GND

c
Pass the wires through the cap, connect the wires, then cover the terminals with the cap.

Instalacin
Antes de realizar la instalacin
Monte la unidad en el interior del maletero o debajo de un asiento. Elija cuidadosamente el lugar de instalacin de forma que la unidad no dificulte las maniobras normales del conductor y no quede expuesta a la luz solar directa ni al aire caliente de la calefaccin. No instale la unidad debajo de la moqueta del suelo, en cuyo caso la disipacin de calor de la misma disminuir considerablemente. En primer lugar, coloque la unidad donde tenga previsto instalarla y marque sobre la superficie del tablero de montaje (no suministrado) las posiciones de los 4 orificios para los tornillos. A continuacin, perfore los orificios con un dimetro de aproximadamente 3 mm y monte la unidad sobre el tablero con los tornillos de montaje suministrados. Ya que la longitud de estos tornillos es de 15 mm, compruebe que el grosor del tablero de montaje sea superior a 15 mm.

Note When you tighten the screw, be careful not to apply too much torque * as doing so may damage the screw. * The torque value should be less than 1 Nm.

Pase los cables a travs de la cubierta, conctelos y cubra los terminales con dicha cubierta.
Nota Al apretar el tornillo, tenga cuidado de no aplicar demasiada fuerza de torsin *, ya que puede daarlo. * El valor de fuerza de torsin debe ser inferior a 1 Nm.

Passe o fio pela capa de proteo, ligue-o e depois tape os terminais com a capa de proteo.
Nota Aperte bem o parafuso, mas no com demasiada fora * para evitar danific-lo. * O torque aplicado deve ser inferior a 1 Nm.

Instalao
Antes de fazer a instalao
Monte o aparelho dentro do porta-mala ou por baixo do banco. Escolha cuidadosamente o local de montagem de modo que o aparelho no interfira nos movimentos normais do motorista e no fique exposto luz dos raios solares nem ao ar quente proveniente do sistema de aquecimento. No instale o aparelho por baixo do tapete do carro porque impedir a dissipao de calor do aparelho. Em primeiro lugar, coloque o aparelho no local onde pretende instal-lo e marque as posies dos 4 furos para os parafusos na placa de montagem (no fornecida). Depois, faa um furo de 3 mm em cada marca e monte o aparelho na placa, utilizando os parafusos de montagem fornecidos. Como os parafusos de montagem tm 15 mm de comprimento, deve verificar se a placa de montagem tem uma espessura superior a 15 mm.

Power Connection Wires (not supplied) Cables de conexin de alimentacin (no suministrados) Cabos de conexo corrente (no fornecidos)
to a metal point of the car a un punto metlico del automvil a um ponto metlico do automvel

Mount the unit as illustrated. Monte la unidad tal como se muestra en la ilustracin. Monte o aparelho conforme exibido na figura.

Remote output *1 Salida remota *1 Sada remota *1 (REM)

Car audio unit Sistema de audio para automvil Rdio automotivo

less than 450 mm (18 in) menos de 450 mm menos de 450 mm

*2
Fuse (50 A) Fusible (50 A) Fusvel (50 A) +12 V car battery Batera de automvil de +12 V Bateria do automvel de +12 V

Cautions
Before making any connections, disconnect the ground terminal of the car battery to avoid short circuits. Be sure to use speakers with an adequate power rating. If you use small capacity speakers, they may be damaged. This is a Phase-Inverted Amplifier. Do not connect the # terminal of the speaker system to the car chassis, and do not connect the # terminal of the right speaker with that of the left speaker. Install the input and output cords away from the power supply wire as running them close together can generate some interference noise. This unit is a high powered amplifier. Therefore, it may not perform to its full potential if used with the speaker cords supplied with the car. If your car is equipped with a computer system for navigation or some other purpose, do not remove the ground wire from the car battery. If you disconnect the wire, the computer memory may be erased. To avoid short circuits when making connections, disconnect the +12 V power supply wire until all the other wires have been connected.

*1 If you have the factory original or some other car audio unit without a remote output for the amplifier, connect the remote input terminal (REMOTE) to the accessory power supply. In High level input connection, car audio unit can also be activated without need for REMOTE connection. However, this function is not guaranteed for all car audio units. *1 Si dispone del sistema de audio para automvil original de fbrica o de otro sistema sin una salida remota para el amplificador, conecte el terminal de entrada remota (REMOTE) a la fuente de alimentacin auxiliar. En la conexin de entrada de alto nivel, el sistema de audio para automvil tambin puede activarse sin necesidad de conexin REMOTE. No obstante, esta funcin no se garantiza en todos los sistemas de audio para automvil. *1 Se tiver o rdio automotivo original fornecido de fbrica ou outro sistema de som para automvel sem uma sada remota no amplificador, ligue o terminal de entrada remota (REMOTE) fonte de alimentao para acessrios. Na conexo de entrada de nvel alto, o rdio automotivo tambm pode ser ligado sem necessidade de conexo REMOTE. No entanto, essa funo no garantida em todos os rdios automotivos.

Precaucin
Antes de realizar las conexiones, desconecte el terminal de toma a tierra de la batera del automvil para evitar cortocircuitos. Asegrese de utilizar altavoces con una potencia nominal adecuada. Si emplea altavoces de capacidad reducida, pueden daarse. Este amplificador es de fase invertida. No conecte el terminal # del sistema de altavoces al chasis del automvil, ni el terminal # del altavoz derecho al del altavoz izquierdo. Instale los cables de entrada y salida alejados del cable de la fuente de alimentacin, ya que en caso contrario puede generarse ruido por interferencias. Esta unidad es un amplificador de alta potencia. Por tanto, puede no funcionar a pleno rendimiento si se utiliza con los cables de altavoz suministrados con el automvil. Si el automvil est equipado con un sistema de ordenador para la navegacin o para otra finalidad, no desconecte el conductor de toma a tierra de la batera del automvil. Si lo desconecta, la memoria del ordenador puede borrarse. Para evitar cortocircuitos al realizar las conexiones, desconecte el cable de la fuente de alimentacin de +12 V hasta conectar todos los cables.

Notes on the power supply

Connect the +12 V power supply wire only after all the other wires have been connected. Be sure to connect the ground wire of the unit securely to a metal point of the car. A loose connection may cause a malfunction of the amplifier. Be sure to connect the remote control wire of the car audio unit to the remote terminal. When using a car audio unit without a remote output on the amplifier, connect the remote input terminal (REMOTE) to the accessory power supply. Use a power supply wire with a fuse attached (50 A). All power wires connected to the positive battery post should be fused within 450 mm (18 in) of the battery post, and before they pass through any metal. Make sure that the vehicles battery wires connected to the vehicle (ground to chassis) *2 are of a wire gauge at least equal to that of the main power wire connected from the battery to the amplifier. During full-power operation, a current of more than 50 A will run through the system. Therefore, make sure that the wires to be connected to the +12 V and GND terminals of this unit are at least 10-Gauge (AWG-10) or have a sectional area of more than 5 mm 2 ( 7/32 in 2).

Notas sobre la fuente de alimentacin

Cuidado
Antes de executar qualquer conexo, desligue o terminal terra da bateria do automvel para evitar curto-circuitos. Verifique se as colunas utilizadas tm uma potncia nominal adequada. Se utilizar colunas de baixa capacidade, pode danific-las. Este amplificador um amplificador de fase invertida. No ligue o terminal # do sistema de colunas ao chassis do automvel nem o terminal # da coluna direita ao terminal da coluna esquerda. Instale os cabos de entrada e de sada longe do cabo de alimentao de corrente porque se estiverem muito perto podem gerar interferncias. Este aparelho um amplificador de grande potncia. Como tal, possvel que no consiga utiliz-lo com a potncia mxima se usar os cabos para colunas fornecidos com o automvel. Se o automvel estiver equipado com um computador de bordo para navegao, no retire o fio de conexo terra da bateria do automvel. Se desligar o fio, a memria do computador apagada. Para evitar curtos-circuitos quando fizer as conexes, ligue o cabo de conexo corrente de +12 V somente depois de ligar todos os outros cabos.

Conecte el cable de la fuente de alimentacin de +12 V slo despus de haber conectado los otros cables. Asegrese de conectar firmemente el cable de toma a tierra de la unidad a un punto metlico del automvil. Una conexin floja puede causar fallos de funcionamiento del amplificador. Compruebe que conecta el cable de control remoto del sistema de audio para automvil al terminal remoto. Si utiliza un sistema de audio para automvil sin salida remota en el amplificador, conecte el terminal de entrada remota (REMOTE) a la fuente de alimentacin auxiliar. Emplee el cable de la fuente de alimentacin con un fusible fijado (50 A).

Todos los cables de alimentacin conectados al polo positivo de la batera deben conectarse a un fusible situado a menos de 450 mm del polo de la batera, y antes de pasar por ninguna pieza metlica. Asegrese de que los cables de la batera del vehculo conectados al mismo (a la masa del chasis) *2 tienen una anchura igual o superior a la del cable de alimentacin principal que conecta la batera con el amplificador. Durante el funcionamiento a pleno rendimiento, fluye por el sistema una corriente superior a 50 A. Por tanto, compruebe que los cables que va a conectar a los terminales de +12 V y GND de esta unidad son del calibre 10 (AWG 10) como mnimo o presentan un rea de seccin superior a 5 mm 2.

Notas sobre o fornecimento de corrente

Ligue o cabo de conexo corrente de +12 V somente depois de ter conectado todos os outros cabos. Conecte o fio terra do aparelho a um ponto metlico do automvel. Uma conexo mal feita pode avariar o amplificador. Verifique se conectou o cabo do controle remoto do rdio automotivo ao terminal remoto. Quando utilizar um rdio automotivo sem sada para telecomando no amplificador, conecte o terminal de entrada remota (REMOTE) fonte de alimentao para acessrios. Utilize um cabo de alimentao com um fusvel incorporado (50 A). Todos os fios de alimentao conectados ao polo positivo da bateria devem ser ligados a 450 mm do polo da bateria antes de passar por qualquer metal. Verifique se os fios da bateria conectados ao veculo (do terra ao chassis) *2 so, pelo menos, da mesma espessura que o fio de alimentao principal que conecta a bateria ao amplificador. Durante o funcionamento com potncia total, o sistema percorrido por uma corrente superior a 50 A. Assim, verifique se os cabos que vai ligar aos terminais +12 V e GND deste aparelho tm uma capacidade superior a 10-Gauge (AWG-10) ou uma seo superior a 5 mm 2.

XM-ZR604

Speaker Connections
Turn on or off the LPF and HPF switch at the unit rear as illustrated below.

Conexiones de los altavoces

Encienda o apague los interruptores LPF y HPF situados en la parte posterior de la unidad, como se muestra a continuacin.

Conexes dos alto-falantes

Ligue ou desligue os interruptores LPF e HPF da parte de trs do rdio automotivo, conforme mostrado nas ilustraes.

4-Speaker System Sistema de 4 altavoces Sistema de 4 alto-falantes

3-Speaker System Sistema de 3 altavoces Sistema de 3 alto-falantes

Left Izquierdo Esquerdo

Front speaker (min. 2 ) Altavoces delanteros (mn. 2 ) Alto-falantes frontais (min. 2 )

Right Derecho Direito

Left Izquierdo Esquerdo

Full range speakers (min. 2 ) Altavoces de gama completa (mn. 2 ) Alto-falantes de gama total (min. 2 )

Right Derecho Direito

HPF (80Hz)
OFF ON

LPF(80Hz)
OFF ON

HPF (80Hz)
OFF ON

LPF(80Hz)
OFF ON

Left Izquierdo Esquerdo

Right Derecho Direito Subwoofer (min. 4 ) Altavoz potenciador de graves (mn. 4 ) Subwoofer (mn. 4 )

Rear speaker (min. 2 ) Altavoces traseros (mn. 2 ) Alto-falantes traseiros (min. 2 )

Notes In this system, the volume of the subwoofer will be controlled by the car audio unit fader control. In this system, the output signals to the subwoofer will be the combination of both the REAR L and R INPUT jacks or the REAR high level input connector signals. Notas En este sistema, el volumen del altavoz potenciador de graves se controla mediante el control de equilibrio entre altavoces del sistema de audio para automvil. En este sistema, las seales de salida que recibe el altavoz potenciador de graves sern la combinacin de las tomas REAR L y R INPUT o de las seales del conector de entrada de alto nivel REAR.

Notas Neste sistema, o volume do subwoofer comandado pelo controle de fader do som do automvel. Neste sistema, os sinais de sada para o subwoofer sero uma combinao das tomadas REAR L e R INPUT ou dos sinais do conector de entrada de nvel alto REAR.

2-Way System Sistema de 2 vas Sistema de 2 vias

Left Izquierdo Esquerdo

Full range speakers (min. 2 ) Altavoces de gama completa (mn. 2 ) Alto-falantes de gama total (min. 2 )

Right Derecho Direito

HPF (80Hz)
OFF ON

LPF(80Hz)
OFF ON

Note In this system, the volume of the subwoofer will be controlled by the car audio unit fader control.
Left Izquierdo Esquerdo Right Derecho Direito

Nota En este sistema, el volumen del altavoz potenciador de graves se controla mediante el control de equilibrio entre altavoces del sistema de audio para automvil. Nota Neste sistema, o volume dos subwoofers ser comandado pelo controle de fader do som do automvel.

Subwoofer (min. 2 ) Altavoz potenciador de graves (mn. 2 ) Subwoofer (mn. 2 )

XM-ZR604

Input Connections/Conexiones de entrada/Conexes de entrada

Dimensions/Dimensiones/Dimenses
396 (15 5/ 8) 339 (13 3/ 8 ) 55 (2 1/ 4) Unit: mm (in) Unidad: mm Unidade: mm

Line Input Connection Conexin de entrada de lnea Conexo de entrada de linha

Car audio unit Sistema de audio para automvil Rdio automotivo

LINE OUT
Front Delanteros Frontal

LINE OUT
Rear Traseros Traseira

339 (13 3/ 8 )

6 (1/ 4)

High Level Input Connection Conexin de entrada de alto nivel Conexo de entrada de nvel elevado

Front right speaker output Salida del altavoz delantero derecho Sada do alto-falante dianteiro direito Grey Gris Cinza Striped Con rayas Com Listra White Blanco Branco Striped Con rayas Com Listra Front left speaker output Salida del altavoz delantero izquierdo Sada do alto-falante frontal esquerdo

Rear right speaker output Salida del altavoz trasero derecho Sada do alto-falante traseiro direito Purple Violeta Violeta

Car audio unit Sistema de audio para automvil Rdio automotivo

Striped Con rayas Com Listra Green Verde Verde

Rear left speaker output Salida del altavoz trasero izquierdo Sada do alto-falante traseiro esquerdo

Striped Con rayas Com Listra

High Level Input Connector Conector de entrada de alto nivel Conector de entrada de nvel alto

Grey Gris Cinza White Blanco Branca Striped/White Con rayas/Blanco Com Listra/Branca Striped/Grey Con rayas/Gris Com Listra/Cinza

Green Verde Verde

FRONT

REAR

Purple Violeta Violeta Striped/Purple Con rayas/Violeta Com Listra/Violeta Striped/Green Con rayas/Verde Com Listra/Verde

L R

L R

256 (10 1/ 8)

237 (9 3/ 8)

XM-ZR604 SECTION 2 DISASSEMBLY

Note : This set can be disassemble according to the following sequence.

SET 2-1. BOTTOM PLATE (Page 7) MAIN BOARD SECTION (Page 8) MAIN BOARD (Page 8)

2-2.

2-3.

Note : Follow the disassembly procedure in the numerical order given.

2-1. BOTTOM PLATE

2 three screws (+BTP 3 6) 3 screw (+BVST 3 6) 1 three screws (+BTP 3 6)

4 bottom plate

XM-ZR604

2-2. MAIN BOARD SECTION

1 screw (+BTP 3 6) 2 three screws (+P 3 8) 3 three screws (+P 3 8) 4 three screws (+P 3 8)

5 MAIN board section

main heat sink

2-3. MAIN BOARD

5 MAIN board

4 front panel

3 screw (+P 3 8)

2 screw (+P 3 8)

1 three screws (+P 3 8)

XM-ZR604 SECTION 3 DIAGRAMS

3-1. BLOCK DIAGRAM
(FRONT)
PRE AMP IC801 (1/2) CNJ101 (1/2) L -1 3 2 HPF IC803 (1/2) 2 3 1 S801-1 VR801 LEVEL (FRONT) GAIN CONTROL AMP IC805 (2/2) VR801-2 6 HPF 6 5 7 7 MUTE CONTROL Q809 S801-2 DIFFERENTIAL AMP Q202 DRIVE AMP Q205 MUTE CONTROL Q810 DIFFERENTIAL AMP Q102 MUTE SWITCH Q201 DRIVE AMP Q105 BIAS Q106,107 DRIVE AMP Q109 POWER AMP Q111 OVERLOAD DET Q212 DIFFERENTIAL AMP Q203 DRIVE AMP Q204 BIAS Q206,207 DRIVE AMP Q209 POWER AMP Q211 DRIVE AMP Q208 POWER AMP Q210 R GAIN CONTROL AMP IC805 (1/2) 1 VR801-1 2 HPF FRONT 1 MUTE SWITCH Q101 OVERLOAD DET Q112 DIFFERENTIAL AMP Q103 DRIVE AMP Q104 DRIVE AMP Q108 POWER AMP Q110 CN903 FRONT SPEAKER OUT

PRE AMP IC801 (2/2) -2 R D906 INPUT CN901 HIGH LEVEL INPUT SENSING POWER ON FL 6 5 HPF IC803 (2/2)

S801 HPF (80Hz) (FRONT)

ON OFF

FR D907 RL RR

PRE AMP IC802 (1/2) -3 3 2 LPF IC804 (1/2) 2 3 VR802-1 1 2

(REAR)
LPF GAIN CONTROL AMP IC806 (1/2) MUTE SWITCH Q301 OVERLOAD DET Q312 DIFFERENTIAL AMP Q303 DRIVE AMP Q304 BIAS Q306,307 DIFFERENTIAL AMP Q302 GAIN CONTROL AMP IC806 (2/2) VR802-2 7 6 7 MUTE CONTROL Q812 DIFFERENTIAL AMP Q402 DRIVE AMP Q405 MUTE SWITCH Q401 DRIVE AMP Q305 DRIVE AMP Q309 POWER AMP Q311 OVERLOAD DET Q412 DRIVE AMP Q408 BIAS Q406,407 DRIVE AMP Q409 POWER AMP Q411 POWER AMP Q410 R DRIVE AMP Q308 POWER AMP Q310 CN904 (1/2) REAR SPEAKER OUT

CNJ101 (2/2) L (L+R)

1 MUTE CONTROL Q811

REAR

S802-1 S802 LPF (80Hz) (REAR) OFF ON 7 LPF 3 6 5 VR802 LEVEL (REAR) LPF IC804 (2/2)

PRE AMP IC802 (2/2) R (L+R) -4 6 5

(L+R)

DIFFERENTIAL AMP Q403

DRIVE AMP Q404

S802-2

MUTE CONTROL Q802 PROTECTOR DETECT Q901,902 F901 25A DC-DC CONVERTER IC903 B+ SWITCH Q905 OVER VOLTAGE DETECT Q907 D905 THERMAL DET Q914,915 D902 REM POWER ON/OFF Q906 G (POWER) LED DRIVER Q903 R (PROTECTOR) D918 POWER/ PROTECTOR 15 16 1 2 D901 11 10 SWITCHING DRIVER Q912,913 15V REG Q808 12 VCC 8 9 SWITCHING DRIVER Q910,911 DC-DC CONVERTER TRANSFORMER T901 D803 RECT +30V OVERLOAD PROTECT (REAR) Q805,806

OVERLOAD PROTECT (FRONT) Q803,804

CN904 (2/2) +12V

F902 25A

DC DET IC902

REF. REG TEMP.DET TH901-903 14 REF

GND

DRIVER Q908,909 D804 RECT

+15V REG Q807

+15V

Signal path : AUDIO

30V

15V

XM-ZR604

XM-ZR604

THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS. (In addition to this, the necessary note is printed in each block.) for schematic diagram: All capacitors are in F unless otherwise noted. (p: pF) 50 WV or less are not indicated except for electrolytics and tantalums. All resistors are in and 1/4 W or less unless otherwise specified. Note: The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified. A : B+ Line. B : B Line. Power voltage is dc 14.4V and fed with regulated dc power supply from +12V and REM terminals. Voltage is dc with respect to ground under no-signal condition. Voltages are taken with a VOM (Input impedance 10 M). Voltage variations may be noted due to normal production tolerances. Waveforms are taken with a oscilloscope. Voltage variations may be noted due to normal production tolerances. Circled numbers refer to waveforms. Signal path. F : AUDIO for printed wiring boards: X : parts extracted from the component side. : Pattern from the side which enables seeing.

Note for Replacement of the Transistors The transistors Q110, 111, 210, 211, 310, 311, 410 and 411 have two different ranks: P rank and Y rank. The rank of these transistors need to be selected properly according to each channel. When replacing any one of these transistors, check its rank and replace with the appropriate transistor of the same rank. Rank P Y Q110, 210, 310, 410 2SC5100-P (8-729-024-79) 2SC5100-Y (8-729-024-80) Q111, 211, 311, 411 2SA1908-P (8-872-024-76) 2SA1908-Y (8-872-024-77)

Waveform

IC903 5

3.3 Vp-p

18 sec 1 V/DIV, 10 sec/DIV

DISCRIMINATION:

A1908: 2SA1908 C5100: 2SC5100 P: RANK P Y: RANK Y

BCE These are omitted

XM-ZR604

10

10

XM-ZR604

3-2. PRINTED WIRING BOARD

: Uses unleaded solder.

1 A

10

11

12

13

MAIN BOARD
C823
Q311 TP17 TP18 Q310 Q411 Q410 TP20 TP22

TH903

TP19

TH902

JW135

R907

R908

R277

Q212

R278

D901

R368

R467

Q412

C817

R468

R364

R365

R465 Q407

R464

R377

Q210

C820 C818

Q207
C

R363 R369

L801

JW15

R469

R265

C822

R370 JW132 JW131 JW130 JC731 JW128 JW129 JW126 JW133 JW58 JW57 JW127 JW60 JW61 JW62 JW63 JW65 JW116 JW66 JW64 JW59 JW54 JW55 JW56

R470

JW16

JW14 JW13

Q312 JW53

R463

R477

TP23 TP24

K A

R264

JW19

TP25

A K

Q206

R263

TP27

D804

D803

R267

R270

Q307 R367

Q306

R378

Q406

R478

C821

TP902

JW18

TP903

JW136

JW134

C819

D807

JW17

TP21

R269

Q913

JW52

TP26

S D

Semiconductor Location
Ref. No. D101 D102 D201 D202 D301 D302 D401 D402 D801 D802 D803 D804 D805 D806 D807 D901 D902 D904 D905 D906 D907 D918 IC801 IC802 IC803 IC804 IC805 IC806 IC902 IC903 Q101 Q102 Q103 Q104 Q105 Q106 Q107 Q108 Q109 Q110 Q111 Q112 Q201 Q202 Q203 Q204 Q205 Q206 Q207 Q208 Q209 Location E-4 E-4 E-5 E-5 F-6 F-6 F-7 F-7 G-5 G-5 B-13 C-13 D-9 D-10 B-12 B-4 F-9 G-10 G-9 I-6 I-7 I-8 H-5 H-6 G-4 G-7 G-3 G-8 F-8 E-10 F-4 F-4 F-4 E-4 E-4 E-2 E-2 E-4 E-4 E-1 F-1 D-2 F-4 F-5 F-5 E-5 E-5 C-2 C-2 E-5 E-5 Ref. No. Q210 Q211 Q212 Q301 Q302 Q303 Q304 Q305 Q306 Q307 Q308 Q309 Q310 Q311 Q312 Q401 Q402 Q403 Q404 Q405 Q406 Q407 Q408 Q409 Q410 Q411 Q412 Q802 Q803 Q804 Q805 Q806 Q807 Q808 Q809 Q810 Q811 Q812 Q901 Q902 Q903 Q905 Q906 Q907 Q908 Q909 Q910 Q911 Q912 Q913 Q914 Q915 Location C-1 D-1 B-2 F-6 F-6 F-6 E-6 E-6 B-6 B-7 E-6 E-6 A-7 A-5 C-7 G-6 F-7 F-7 E-7 E-7 B-8 B-9 E-7 E-7 A-9 A-8 B-9 G-5 H-3 H-3 F-8 F-9 D-10 D-10 F-5 F-5 F-6 F-6 E-9 E-10 I-8 G-10 G-10 H-10 E-12 E-11 E-13 F-13 E-13 D-13 G-10 G-10

R268

JW137

JW22

JW50

JW49

JW121

JW138

C824

JW122 JW118 JW117

R166

C826

JW146 R170

JW120

JW141

R167

Q112

JW139

Q908 JC701

R922

R924

Q109

Q209

R466

R925

R366

JW48

JW115

JW68

C827

R178 R177 R160

C152

Q105

Q205

C252

Q808

R815

R157

C901

Q902

Q309

Q409

Q408

JW46

Q110

R156 R158

D101 R159

JC703

JW43

Q305

Q405 Q304 R359 R460

D102

R155

D202

JW113

R256

D201

JW112 R360 R357

JW145

JW144

Q106

JW143

JW142

Q404 JW69 R459 R457 R458

R255

TP29 Q901 C902 IC903 JW23

R921

JW10 C915

R929

D G

R356 D301

D302

R163

R355

R176 R175 Q102 Q103 JW111

R276 R275 Q202 Q203

R358

JW71 JW72

JW70

R932
S

R371 R471 C812 R813

JC704 C907

C904

R455

D402

R456

D401

R903

R910

C905

R911

JW24

C814

R169

Q812

R168

JW25

JC709 JW40

R909 R912

JW39

JW26

R262

C914

Q111

JW147

JC706

R251 R252

R809

C251

C810

R353 R354

C151

Q101

Q201

JC710

C353

JC719 C308 JC718 R408 R451 C310 C451 C408 JC717 R409 R310 R452 JW79 C410 R311 R818 R462 JW78 R412 R411 R454 R453 JW76 C411 JC716 JW86 JW80

Q809 Q810 R807 D801

Q302 R362

R938 R939 JC708

C E

R162

R161

C253 R261 Q811

R253

C913

R154

Q303 R361 Q401

Q402

Q403 C453 R461

4 3

JW74 JW75
1

R811 Q805 Q806

TP30

TP901

R151

C908

JC707

JW148

JW42

R816 C809 R102 JC725

Q914

JW149

JC713

IC902 JW77 C312 IC806

JC712

JC711

JW107 R351 JC720

JW109

R104 R103 R808

C815 R304 R303 R305 R307 C351

JW150

C808

JW153

C117 C116

JW108

C108 JW110

R107

C109

TP16

C316

R936

JW154

C210 JW158

JW161

C208 R106

C106

R271

Q804

JW162

R171

R209

R309

C409

JW157

C110

R308

C211

C311

JW164

JW163

R410

C813

JW83

Q907

JW38

R405JW100

JW36

R202

R204

R205

R203

R207

JC705

JW34

R113

R404

R812

Q803

R403

C811

TP12 JW160 VR801 -1

-2

JW97 C217 TP11 JW96 JW95 C802

JW92

R301 C417 JW91

R413

JW4

JW3

JW2

R312 R313
-1

TP6 JC715

TP3 TP2 JW31 JW32 TP5 TP4 JW33

R942

TP15 C155

R172 TP14

TP13

R272

R111

R211

R210 R110 R112

R212

C255

R802

C101

C805 R805

JW88 JW87

JW93 R101 R201 C216 JW94 C804

TP10
-2

R401
-4 -6 -8

-2

TP9 Q903

R372 TP8 C355

TP7

R472

VR802 D918
R G

C910

-1

C102

C401

-1 -2

R804

JC727 S801 R801

C801

-7 -5 -3 C201 C301 C402

R (PROTECTOR)

JW90 JW89
-1 -2

G (POWER)

C455

TP1

R905 S802 R904 C909 R919

R803
C803

R944C202 C302 D907

R943 D906 R945R946 CN901

-1 -2 -7 -8 FL FR RL RR

C918
OFF ON S802 LPF(80Hz)
VR802 LEVEL D918 POWER/ PROTECTOR

OFF ON S801 HPF(80Hz)

VR801 LEVEL

1-871-258- 12

-1 L

-3 L

(L+R)
-2 R

F901
25A L (L+R) REAR SPEAKER OUT R

F902
25A REM +12V GND

CNJ101
INPUT

-4 R

CN901
HIGH LEVEL INPUT SENSING POWER ON
REAR

CN903
FRONT SPEAKER OUT FRONT

CN904

XM-ZR604

11

11

JW1

JW159 JC732 R213

R402 R406

R810

JW84

JW35

R206 JW98

JW37

R917

C111

C206

JW104 IC802 JW99 JW103 C406 C205 C207 R407 JW102 C416 C405 C407 JW101

R918

JC722

JW85

R208 JW155

D904

C212

JW156

C105

R105 R302 C107 C305 C307 JW106 IC801 R306 C306 JW105

JW81

JW82

C209

C317

R935

C412

Q906 C919 R916

JW5

JC721

C309

IC804

R941

Q915

R914

JW30

L901

C911 R934

C112 IC805 JC726 IC803

R109 R108

JC723

C920

JC724

D905

R940

JW28 JW29

JW6

R915

JW7

JW151 JW152

R806

D802 R352

JW41

Q301

D902

R817

Q905

C912

JW8

R152

Q802

R937 C903

JW27

R928

R376 R375

R153

C153

R254

R476

R475 JW73

C906

JW9

Q911

Q910

R164

JW44

C352

TH901

R260

JW45

JW47

Q308

C354

C454

R165

Q104

Q204 R257 R258 R259 JW114

JC729

JC728

JC714

C452

R901 R902

R927 R920

R930

Q107

JW67

Q909 R923

R926

C154

Q108

Q208

C254

JC730

JW11

Q912

R814 C825

D806

JW119

D805

TP28

T901 JC702

R933

JW140

C917

JW123

R266

Q807

JW21

C916

R931

JW125

JW124

JW51

Q211

JW20

JW12

XM-ZR604

3-3. SCHEMATIC DIAGRAM MAIN SECTION (1/2)

R155

R158

R175

D101

R159 Q104 Q108 R165 R167 R163 R161 C154 R162 R164 Q106 R166 Q107 R169 R178 C155 TP15 Q110 R177 R170 Q112

Q103

C152

R112 CNJ101 R102 IC801(1/2) R108 C111

VR801 R113

JC726

Q101

C151

R153

C153

R103

C105 C107 R104 R105

C108

C109 IC803(1/2)

C112

R151

R152 R156 R154

R168 Q105 Q111 Q109 R160 R171

Q102 R806

R172

R802

R801

C801 C116 C106 R106 R107 R109

C110 R111 R110

S801 IC805(1/2)

R157

R176

D102

TP14

C802

CN903 C117 R206 C207 C205 C208 C209 Q201 IC803(2/2) R252 C251 R253 C253 R263 R261 C254 JC732 R251 Q202 R943 D906 R816 R257 TP10 R201 R944 R945 R301 R358 R375 D301 R359 Q304 Q303 C808 C311 R312 Q301 C351 C353 C352 JC729 R363 R361 C354 C312 C308 R303 C815 R804 C804 C416 R307 JC720 C307 C417 C306 R306 S802 IC806(1/2) C310 JC716 IC804(1/2) R817 R357 R376 D302 R362 R351 JC724 R352 Q302 R356 R354 Q305 Q309 R360 R371 R364 Q306 R366 Q307 R369 R378 C355 TP09 R365 R367 C309 R308 R309 R310 R311 VR802 R313 JC719 R353 Q308 Q310 R377 R370 D907 JC731 R276 D202 R256 R254 Q205 Q209 R260 R271 R262 R264 Q206 R266 Q207 R269 R278 C255 TP13 R207 R209 C210 R203 C206 R211 R210 IC805(2/2) R255 R258 R275 D201 R259 Q204 Q203 C252 R265 R267 Q208 Q210 R277 R270

Q212

CNJ101

R202

R208 CN901 IC801(2/2) R205 R204

C212 C211

JC727

R212

VR801 R213

R268 Q211

R272

C102

C101

C202

R101

C201

C216

C217

TP12

R401 JC722
C401 C302 C301 C402

R946 JC721 C316

R355

C317

Q312

CNJ101

R803

C803

R305

R304

IC802(1/2)

R302

C305

JC730 R368 Q311

R372

TP08 CN904

R407 R406 C407 C406 C405 R408 IC802(2/2) R409 R410 R411

JC715

IC806(2/2)

JC717 R455

R404 R403

R405

R458

R475

D401

R459 Q404 Q408 R465 R467 Q410 R477 R470

C408

C410

IC804(2/2) C412 JC718 Q401 R452 C451

Q403

C452

JC728 R463 R461 C454

Q412

R402

R453

C453

Q407 R469 R464 Q406 R466 R478 C455

TP07

C409

VR802 C411 R412

R413 R462 R451 JC723 Q402 R818 R457 R476 D402 R456 R454 Q405

C809

R468 Q411 Q409 R460 R471

R472

TP06

(Page 13)

XM-ZR604

12

12

XM-ZR604

3-4. SCHEMATIC DIAGRAM MAIN SECTION (2/2) Refer to page 10 for Waveform and page 14 for IC Block Diagram.

(Page 12)

R805

C805

TP22 Q812 Q811 Q809 Q810 R922 R923 JC725 R807 D802 R808 R809 D801 C810 R927 Q913 TP25 JC714 R924 Q909 JC701 R931 R920 R921 R925 Q802 R929 Q910 Q912 R930 R926 Q908 R928 C915 R932 R933 C916 C914 TP27 D804 TP24 C820 C913 C912 L801 JW C817 C818 C821 C822 D805 D806 R815 Q911 T901 TP26 TP23 R814 D803 C819

Q807 TP28

C826 C824 C825 C823

C827

Q808

TP29

CN904

F902 Q905 L901

IC902

IC B/D

D807

Q803 R935 R915 TP19

TH903 TH902 TH901

R810

F901 TP05 C918 R916

Q804

C919

JC710 JC712 TP903 TP902 C906 TP901 R902 TP30 IC903

C901

R914 TP04 R919 R942 D904 Q906

Q915 R940 R936 D905 C920 R937 R939

R904

C811 D918

R812

C813

D901

Q902 R901 Q903 R905 R811 Q805 Q806

R918

JC705 C909 R917

R941 Q907 C911

R912 D902
R909 R908 R907

C904 R903 JC706

R911

C908 C907 C902 Q901 JC703 JC702 C917 C812 R813

C910

R938

Q914

C814

JC711

C903

TP01

R934

JC708

JC709

JC707

JC704

R910 C905

JC713

XM-ZR604

13

13

XM-ZR604

IC Block Diagram
IC903 TL594INSR (MAIN BOARD (2/2))
VREF NON OUT VCC

INV

C2

E2
10 Q2 6

16

15

14

13

12 REF 5V

11

ERROR

Q1

ERROR 1 2 3

0.1V 4 5

OSC

7 8

TIME

+IN

-IN

COMPEN

RT

XM-ZR604

GND C1

CT

E1
9

14

14

XM-ZR604 SECTION 4 EXPLODED VIEWS

NOTE: The mechanical parts with no reference number in the exploded views are not supplied. Items marked * are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. Color Indication of Appearance Parts Example : KNOB, BALANCE (WHITE) ... (RED) R R Parts Color Cabinets Color Accessories are given in the last of this parts list. The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified.

4-1. MAIN HEAT SINK SECTION

not supplied

#1

#2

3 3 3
F901 F902 #2 not supplied

#2

#2

Ref. No. 1 1 2 3

Part No. 3-213-269-01 3-213-515-01 2-580-628-01 2-894-279-11

Description PLATE, TOP (RED LOGO) PLATE, TOP (CONCAVE LOGO) SCREW +BVST 3X6 SCREW (+P 3X8)

Remark

Ref. No. 0 F901 0 F902 #1 #2

Part No. 1-576-256-11 1-576-256-11 7-685-549-19 7-685-545-19

Description

Remark

FUSE (BLADE TYPE) (AUTO FUSE) (25A) FUSE (BLADE TYPE) (AUTO FUSE) (25A) SCREW +BTP 3X14 TYPE2 N-S SCREW +BTP 3X6 TYPE2 N-S

15

XM-ZR604

4-2. MAIN BOARD SECTION

not supplied

52 52

51
not supplied

#3 Q111,Q110, Q211,Q210

54

Q310,Q311,Q411,Q410

52

52 54 54
D804,D803

52
not supplied

Q911,Q910,Q912,Q913

55 52 55 55 53

52

Ref. No. 51 52 53 54 55 D803 D804 Q110 Q110 Q111 Q111 Q210 Q210 Q211

Part No. A-1219-711-B 3-225-184-12 2-693-613-21 3-912-431-01 2-894-279-11 8-719-079-00 8-719-079-01 8-729-024-79 8-729-024-80 8-729-024-76 8-729-024-77 8-729-024-79 8-729-024-80 8-729-024-76

Description MAIN BOARD, COMPLETE SCREW (+PS.TT.3XL) PANEL, FRONT SCREW (+P) SCREW (+P 3X8) DIODE FCH10A15 DIODE FRH10A15 TRANSISTOR 2SC5100-P TRANSISTOR 2SC5100-Y TRANSISTOR 2SA1908-P TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR 2SA1908-Y 2SC5100-P 2SC5100-Y 2SA1908-P

Remark

Ref. No. Q211 Q310 Q310 Q311 Q311 Q410 Q410 Q411 Q411 Q910 Q911 Q912 Q913 #3

Part No. 8-729-024-77 8-729-024-79 8-729-024-80 8-729-024-76 8-729-024-77 8-729-024-79 8-729-024-80 8-729-024-76 8-729-024-77 6-550-341-01 6-550-341-01 6-550-341-01 6-550-341-01 7-685-646-19

Description TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR 2SA1908-Y 2SC5100-P 2SC5100-Y 2SA1908-P 2SA1908-Y

Remark

TRANSISTOR 2SC5100-P TRANSISTOR 2SC5100-Y TRANSISTOR 2SA1908-P TRANSISTOR 2SA1908-Y FET FKV550N FET FKV550N FET FKV550N FET FKV550N SCREW +P 3X8 TYPE2 NON-SLIT

Refer to page 10 for Note for Replacement of the Transistors.

16

XM-ZR604 SECTION 5 ELECTRICAL PARTS LIST

NOTE: Due to standardization, replacements in the parts list may be different from the parts specified in the diagrams or the components used on the set. RESISTORS All resistors are in ohms. METAL:Metal-film resistor. METAL OXIDE: Metal oxide-film resistor. F:nonflammable Items marked * are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. SEMICONDUCTORS In each case, u : , for example: uA.. : A.. uPA.. : PA.. uPB.. : PB.. uPC.. : PC.. uPD.. : PD.. CAPACITORS uF : F COILS uH : H When indicating parts by reference number, please include the board. The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified.

MAIN

Ref. No.

Part No.

Description

Remark

Ref. No. C306 C307 C308 C309 C310 C311 C312 C316 C317 C351 C352 C353 C354 C355 C401 C402 C405 C406 C407 C408 C409 C410 C411 C412 C416 C417 C451 C452 C453 C454 C455 C801 C802 C803 C804 C805 C808 C809 C810 C811 C812 C813 C814 C815 C817

Part No. 1-162-927-11 1-162-927-11 1-126-960-11 1-107-823-11 1-107-826-11 1-126-933-11 1-162-927-11 1-107-826-11 1-107-826-11 1-126-947-11 1-162-923-11 1-162-919-11 1-126-960-11 1-136-161-00 1-162-927-11 1-162-927-11 1-162-923-11 1-162-927-11 1-162-927-11 1-126-960-11 1-107-823-11 1-107-826-11 1-126-933-11 1-162-927-11 1-107-826-11 1-107-826-11 1-126-947-11 1-162-923-11 1-162-919-11 1-126-960-11 1-136-161-00 1-127-715-11 1-126-934-11 1-127-715-11 1-127-715-11 1-107-826-11 1-107-826-11 1-107-826-11 1-126-965-11 1-115-416-11 1-115-416-11 1-104-655-11 1-104-655-11 1-126-933-11 1-162-974-11

Description CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP ELECT FILM CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP ELECT FILM CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP ELECT ELECT ELECT CERAMIC CHIP 100PF 100PF 1uF 0.47uF 0.1uF 100uF 100PF 0.1uF 0.1uF 47uF 47PF 22PF 1uF 0.047uF 100PF 100PF 47PF 100PF 100PF 1uF 0.47uF 0.1uF 100uF 100PF 0.1uF 0.1uF 47uF 47PF 22PF 1uF 0.047uF 0.22uF 220uF 0.22uF 0.22uF 0.1uF 0.1uF 0.1uF 22uF 0.001uF 0.001uF 470uF 470uF 100uF 0.01uF 5% 5% 20% 10% 10% 20% 5% 10% 10% 20% 5% 5% 20% 5% 5% 5% 5% 5% 5% 20% 10% 10% 20% 5% 10% 10% 20% 5% 5% 20% 5% 10% 20% 10% 10% 10% 10% 10% 20% 5% 5% 20% 20% 20%

Remark 50V 50V 50V 16V 16V 16V 50V 16V 16V 35V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 16V 16V 16V 50V 16V 16V 35V 50V 50V 50V 50V 16V 16V 16V 16V 16V 16V 16V 50V 25V 25V 6.3V 6.3V 16V 50V

A-1219-711-B MAIN BOARD, COMPLETE ********************* 3-225-184-12 SCREW (+PS.TT.3XL) 3-912-431-01 SCREW (+P) 7-685-646-19 SCREW +P 3X8 TYPE2 NON-SLIT < CAPACITOR > C101 C102 C105 C106 C107 C108 C109 C110 C111 C112 C116 C117 C151 C152 C153 C154 C155 C201 C202 C205 C206 C207 C208 C209 C210 C211 C212 C216 C217 C251 C252 C253 C254 C255 C301 C302 C305 1-162-927-11 1-162-927-11 1-162-923-11 1-162-927-11 1-162-927-11 1-107-826-11 1-107-826-11 1-126-933-11 1-126-963-11 1-162-927-11 1-107-826-11 1-107-826-11 1-126-947-11 1-162-923-11 1-162-919-11 1-126-960-11 1-136-161-00 1-162-927-11 1-162-927-11 1-162-923-11 1-162-927-11 1-162-927-11 1-107-826-11 1-107-826-11 1-126-933-11 1-126-963-11 1-162-927-11 1-107-826-11 1-107-826-11 1-126-947-11 1-162-923-11 1-162-919-11 1-126-960-11 1-136-161-00 1-162-927-11 CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP ELECT FILM CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP ELECT FILM CERAMIC CHIP 100PF 100PF 47PF 100PF 100PF 0.1uF 0.1uF 100uF 4.7uF 100PF 0.1uF 0.1uF 47uF 47PF 22PF 1uF 0.047uF 100PF 100PF 47PF 100PF 100PF 0.1uF 0.1uF 100uF 4.7uF 100PF 0.1uF 0.1uF 47uF 47PF 22PF 1uF 0.047uF 100PF 100PF 47PF 5% 5% 5% 5% 5% 10% 10% 20% 20% 5% 10% 10% 20% 5% 5% 20% 5% 5% 5% 5% 5% 5% 10% 10% 20% 20% 5% 10% 10% 20% 5% 5% 20% 5% 5% 5% 5% 50V 50V 50V 50V 50V 16V 16V 16V 50V 50V 16V 16V 35V 50V 50V 50V 50V 50V 50V 50V 50V 50V 16V 16V 16V 50V 50V 16V 16V 35V 50V 50V 50V 50V 50V 50V 50V

1-162-927-11 CERAMIC CHIP 1-162-923-11 CERAMIC CHIP

17

XM-ZR604
MAIN
Ref. No. C818 C819 C820 C821 C822 C823 C824 C825 C826 C827 C901 C902 C903 C904 C905 C906 C907 C908 C909 C910 C911 C912 C913 C914 C915 C916 C917 C918 C919 C920 Part No. 1-162-974-11 1-165-949-41 1-165-949-41 1-165-949-41 1-165-949-41 1-115-416-11 1-107-826-11 1-107-826-11 1-126-933-11 1-126-933-11 1-100-352-11 1-107-826-11 1-162-974-11 1-162-974-11 1-130-471-00 1-126-933-11 1-107-826-11 1-126-933-11 1-115-416-11 1-137-194-81 1-107-826-11 1-136-161-00 1-131-731-12 1-131-731-12 1-162-974-11 1-162-974-11 1-162-974-11 1-100-352-11 1-162-974-11 1-126-965-11 Description CERAMIC CHIP ELECT ELECT ELECT ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP MYLAR ELECT CERAMIC CHIP ELECT CERAMIC CHIP FILM CERAMIC CHIP FILM ELECT ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT < CONNECTOR > CN901 1-580-283-11 PIN, CONNECTOR (PC BOARD) 8P (HIGH LEVEL INPUT (SENSING POWER ON)) < TERMINAL BOARD > CN903 CN904 1-780-132-11 TERMINAL BOARD (4P) (FRONT SPEAKER OUT) 1-780-134-12 TERMINAL BOARD (4P+3P+2FUSE) (REAR SPEAKER OUT,REM,+12V,GND,25A,25A) < JACK > CNJ101 1-779-078-21 JACK, PIN 4P (INPUT) < DIODE > D101 D102 D201 D202 D301 D302 D401 D402 D801 D802 D803 D804 D805 D806 8-719-988-61 8-719-988-61 8-719-988-61 8-719-988-61 8-719-988-61 8-719-988-61 8-719-988-61 8-719-988-61 8-719-978-33 8-719-914-43 8-719-079-00 8-719-079-01 8-719-083-63 8-719-083-83 DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE 1SS355TE-17 1SS355TE-17 1SS355TE-17 1SS355TE-17 1SS355TE-17 1SS355TE-17 1SS355TE-17 1SS355TE-17 DTZ-TT11-6.8B DAN202K FCH10A15 FRH10A15 UDZSTE-1713B UDZS-TE17-15B 0.01uF 1500uF 1500uF 1500uF 1500uF 0.001uF 0.1uF 0.1uF 100uF 100uF 1uF 0.1uF 0.01uF 0.01uF 0.001uF 100uF 0.1uF 100uF 0.001uF 0.47uF 0.1uF 0.047uF 2200uF 2200uF 0.01uF 0.01uF 0.01uF 1uF 0.01uF 22uF 20% 20% 20% 20% 5% 10% 10% 20% 20% 20% 10% Remark 50V 35V 35V 35V 35V 25V 16V 16V 16V 16V 16V 16V 50V 50V 50V 16V 16V 16V 25V 50V 16V 50V 16V 16V 50V 50V 50V 16V 50V 50V Ref. No. D807 D901 D902 D904 D905 D906 D907 D918 Part No. 8-719-914-43 8-719-914-43 8-719-914-43 8-719-083-52 8-719-914-43 Description DIODE DIODE DIODE DIODE DIODE DAN202K DAN202K DAN202K UDZSTE-1716B DAN202K Remark

8-719-914-43 DIODE DAN202K 8-719-914-43 DIODE DAN202K 8-719-025-62 DIODE SML1216W < FUSE >

0 F901 0 F902

1-576-256-11 FUSE (BLADE TYPE) (AUTO FUSE) (25A) 1-576-256-11 FUSE (BLADE TYPE) (AUTO FUSE) (25A) < IC >

5% 20% 10% 20% 5% 5% 10% 5% 20% 20%

IC801 IC802 IC803 IC804 IC805 IC806 IC902 IC903

8-759-710-97 8-759-710-97 8-759-710-97 8-759-710-97 8-759-710-97

IC IC IC IC IC

NJM4565M-D NJM4565M-D NJM4565M-D NJM4565M-D NJM4565M-D

8-759-710-97 IC NJM4565M-D 6-600-354-01 IC PC-17K1 6-703-643-01 IC TL594INSR < JUMPER RESISTOR >

20% 20%

JC701 JC702 JC703 JC704 JC705 JC706 JC707 JC708 JC709 JC710 JC711 JC712 JC713 JC714 JC715 JC716 JC717 JC718 JC719 JC720 JC721 JC722 JC723 JC724 JC725 JC726 JC727 JC728 JC729 JC730 JC731 JC732

1-216-296-11 1-216-296-11 1-216-296-11 1-216-296-11 1-216-296-11 1-216-296-11 1-216-296-11 1-216-296-11 1-216-296-11 1-216-296-11 1-216-296-11 1-216-296-11 1-216-296-11 1-216-296-11 1-216-296-11 1-216-296-11 1-216-296-11 1-216-296-11 1-216-296-11 1-216-296-11 1-216-296-11 1-216-296-11 1-216-864-11 1-216-864-11 1-216-864-11 1-216-296-11 1-216-296-11 1-216-864-11 1-216-864-11 1-216-296-11

SHORT CHIP SHORT CHIP SHORT CHIP SHORT CHIP SHORT CHIP SHORT CHIP SHORT CHIP SHORT CHIP SHORT CHIP SHORT CHIP SHORT CHIP SHORT CHIP SHORT CHIP SHORT CHIP SHORT CHIP SHORT CHIP SHORT CHIP SHORT CHIP SHORT CHIP SHORT CHIP SHORT CHIP SHORT CHIP SHORT CHIP SHORT CHIP SHORT CHIP SHORT CHIP SHORT CHIP SHORT CHIP SHORT CHIP SHORT CHIP

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

1-216-296-11 SHORT CHIP 1-216-864-11 SHORT CHIP

18

XM-ZR604
MAIN
Ref. No. Part No. Description < COIL > L901 1-411-756-21 COIL, CHOKE < TRANSISTOR > Q101 Q102 Q103 Q104 Q105 Q106 Q107 Q108 Q109 Q110 Q110 Q111 Q111 Q112 Q201 Q202 Q203 Q204 Q205 Q206 Q207 Q208 Q209 Q210 Q210 Q211 Q211 Q212 Q301 Q302 Q303 Q304 Q305 Q306 Q307 Q308 Q309 Q310 Q310 Q311 Q311 Q312 Q401 Q402 Q403 Q404 Q405 Q406 Q407 Q408 Q409 Q410 Q410 6-550-686-01 8-729-014-85 8-729-014-87 8-729-140-82 8-729-140-84 8-729-041-66 8-729-026-49 8-729-020-80 8-729-232-32 8-729-024-79 8-729-024-80 8-729-024-76 8-729-024-77 8-729-120-28 6-550-686-01 8-729-014-85 8-729-014-87 8-729-140-82 8-729-140-84 8-729-041-66 8-729-026-49 8-729-020-80 8-729-232-32 8-729-024-79 8-729-024-80 8-729-024-76 8-729-024-77 8-729-120-28 6-550-686-01 8-729-014-85 8-729-014-87 8-729-140-82 8-729-140-84 8-729-041-66 8-729-026-49 8-729-020-80 8-729-232-32 8-729-024-79 8-729-024-80 8-729-024-76 8-729-024-77 8-729-120-28 6-550-686-01 8-729-014-85 8-729-014-87 8-729-140-82 8-729-140-84 8-729-041-66 8-729-026-49 8-729-020-80 TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR KTC2875-B-RTK 2SA1618-YGRTE85R 2SC4207(T5RSONY,F) 2SA988-PAFAEA 2SC1841-PAFAEA 2SC4015TV2 2SA1037AK-T146-R 2SC2235-O/Y(TPE6) 2SA965 2SC5100-P 2SC5100-Y 2SA1908-P 2SA1908-Y 2SC1623-L5L6 KTC2875-B-RTK 2SA1618-YGRTE85R 2SC4207(T5RSONY,F) 2SA988-PAFAEA 2SC1841-PAFAEA 2SC4015TV2 2SA1037AK-T146-R 2SC2235-O/Y(TPE6) 2SA965 2SC5100-P 2SC5100-Y 2SA1908-P 2SA1908-Y 2SC1623-L5L6 KTC2875-B-RTK 2SA1618-YGRTE85R 2SC4207(T5RSONY,F) 2SA988-PAFAEA 2SC1841-PAFAEA 2SC4015TV2 2SA1037AK-T146-R 2SC2235-O/Y(TPE6) 2SA965 2SC5100-P 2SC5100-Y 2SA1908-P 2SA1908-Y 2SC1623-L5L6 KTC2875-B-RTK 2SA1618-YGRTE85R 2SC4207(T5RSONY,F) 2SA988-PAFAEA 2SC1841-PAFAEA 2SC4015TV2 2SA1037AK-T146-R 2SC2235-O/Y(TPE6) 50uH Remark Ref. No. Q411 Q411 Q412 Q802 Q803 Q804 Q805 Q806 Q807 Q808 Q809 Q810 Q811 Q812 Q901 Q902 Q903 Q905 Q906 Q907 Q908 Q909 Q910 Q911 Q912 Q913 Q914 Q915 Part No. 8-729-024-76 8-729-024-77 8-729-120-28 8-729-120-28 8-729-120-28 8-729-120-28 8-729-120-28 8-729-120-28 8-729-209-15 8-729-209-60 8-729-027-23 8-729-027-23 8-729-027-23 8-729-027-23 8-729-027-43 8-729-027-38 8-729-027-43 8-729-052-82 8-729-120-28 8-729-027-43 6-550-686-01 6-550-686-01 6-550-341-01 6-550-341-01 6-550-341-01 Description TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR 2SA1908-P 2SA1908-Y 2SC1623-L5L6 2SC1623-L5L6 2SC1623-L5L6 2SC1623-L5L6 2SC1623-L5L6 2SC1623-L5L6 2SD2012 2SB1375 DTA114EKA-T146 DTA114EKA-T146 DTA114EKA-T146 DTA114EKA-T146 DTC114EKA-T146 DTA144EKA-T146 DTC114EKA-T146 KTA1281Y-AT 2SC1623-L5L6 DTC114EKA-T146 Remark

TRANSISTOR KTC2875-B-RTK TRANSISTOR KTC2875-B-RTK FET FKV550N FET FKV550N FET FKV550N

6-550-341-01 FET FKV550N 8-729-120-28 TRANSISTOR 2SC1623-L5L6 8-729-026-49 TRANSISTOR 2SA1037AK-T146-R < RESISTOR >

R101 R102 R103 R104 R105 R106 R107 R108 R109 R110 R111 R112 R113 R151 R152 R153 R154 R155 R156 R157 R158 R159 R160 R161 R162 R163 R164 R165

1-216-206-00 1-216-837-11 1-216-837-11 1-216-849-11 1-216-849-11 1-218-875-11 1-218-875-11 1-218-875-11 1-218-882-11 1-218-871-11 1-218-871-11 1-218-843-11 1-218-867-11 1-216-222-00 1-216-829-11 1-216-825-11 1-216-222-00 1-216-839-11 1-216-839-11 1-216-823-11 1-216-823-11 1-216-809-11 1-216-809-11 1-216-845-11 1-216-845-11

RES-CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP RES-CHIP METAL CHIP METAL CHIP RES-CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP

2.2K 22K 22K 220K 220K 15K 15K 15K 30K 10K 10K 680 6.8K 10K 4.7K 2.2K 10K 33K 33K 1.5K 1.5K 100 100 100K 100K 680 220 22K

5% 5% 5% 5% 5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 0.5% 0.5% 5%

1/8W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/8W 1/10W 1/10W 1/8W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W

8-729-232-32 TRANSISTOR 2SA965 8-729-024-79 TRANSISTOR 2SC5100-P 8-729-024-80 TRANSISTOR 2SC5100-Y

1-218-843-11 METAL CHIP 1-218-831-11 METAL CHIP 1-216-837-11 METAL CHIP

Refer to page 10 for Note for Replacement of the Transistors.

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MAIN
Ref. No. R166 R167 R168 R169 R170 R171 R172 R175 R176 R177 R178 R201 R202 R203 R204 R205 R206 R207 R208 R209 R210 R211 R212 R213 R251 R252 R253 R254 R255 R256 R257 R258 R259 R260 R261 R262 R263 R264 R265 R266 R267 R268 R269 R270 R271 R272 R275 R276 R277 R278 R301 R302 R303 R304 R305 R306 R307 R308 Part No. 1-216-182-00 1-216-134-00 1-216-134-00 1-205-991-11 1-218-871-11 1-216-844-11 1-216-134-00 1-216-823-11 1-216-823-11 1-218-875-11 1-218-871-11 1-216-206-00 1-216-837-11 1-216-837-11 1-216-849-11 1-216-849-11 1-218-875-11 1-218-875-11 1-218-875-11 1-218-882-11 1-218-871-11 1-218-871-11 1-218-843-11 1-218-867-11 1-216-222-00 1-216-829-11 1-216-825-11 1-216-222-00 1-216-839-11 1-216-839-11 1-216-823-11 1-216-823-11 1-216-809-11 1-216-809-11 1-216-845-11 1-216-845-11 1-218-843-11 1-218-831-11 1-216-837-11 1-216-182-00 1-216-134-00 1-216-134-00 1-205-991-11 1-218-871-11 1-216-844-11 1-216-134-00 1-216-823-11 1-216-823-11 1-218-875-11 1-218-871-11 1-216-206-00 1-216-837-11 1-216-837-11 1-216-849-11 1-216-849-11 Description Remark Ref. No. R309 R310 R311 R312 R313 R351 R352 R353 R354 R355 R356 R357 R358 R359 R360 R361 R362 R363 R364 R365 R366 R367 R368 R369 R370 R371 R372 R375 R376 R377 R378 R401 R402 R403 R404 R405 R406 R407 R408 R409 R410 R411 R412 R413 R451 R452 R453 R454 R455 R456 R457 R458 R459 R460 R461 R462 R463 R464 Part No. 1-218-871-11 1-218-871-11 1-218-853-11 1-218-843-11 1-218-867-11 1-216-222-00 1-216-829-11 1-216-825-11 1-216-222-00 1-216-839-11 1-216-839-11 1-216-823-11 1-216-823-11 1-216-809-11 1-216-809-11 1-216-845-11 1-216-845-11 1-218-843-11 1-218-831-11 1-216-837-11 1-216-182-00 1-216-134-00 1-216-134-00 1-205-991-11 1-218-871-11 1-216-844-11 1-216-134-00 1-216-823-11 1-216-823-11 1-218-875-11 1-218-871-11 1-216-206-00 1-216-837-11 1-216-837-11 1-216-849-11 1-216-849-11 1-218-875-11 1-218-875-11 1-218-853-11 1-218-871-11 1-218-871-11 1-218-853-11 1-218-843-11 1-218-867-11 1-216-222-00 1-216-829-11 1-216-825-11 1-216-222-00 1-216-839-11 1-216-839-11 1-216-823-11 1-216-823-11 1-216-809-11 1-216-809-11 1-216-845-11 Description METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP RES-CHIP METAL CHIP METAL CHIP RES-CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP 10K 10K 1.8K 680 6.8K 10K 4.7K 2.2K 10K 33K 33K 1.5K 1.5K 100 100 100K 100K 680 220 22K 0.5% 0.5% 0.5% 0.5% 0.5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 0.5% 0.5% 5% Remark 1/10W 1/10W 1/10W 1/10W 1/10W 1/8W 1/10W 1/10W 1/8W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W

RES-CHIP 220 5% 1/8W RES-CHIP 2.2 5% 1/8W RES-CHIP 2.2 5% 1/8W ENCAPSULATED COMPONENT 0.1X2 5W METAL CHIP 10K 0.5% 1/10W METAL CHIP RES-CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP RES-CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP RES-CHIP METAL CHIP METAL CHIP RES-CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP RES-CHIP 82K 2.2 1.5K 1.5K 15K 10K 2.2K 22K 22K 220K 220K 15K 15K 15K 30K 10K 10K 680 6.8K 10K 4.7K 2.2K 10K 33K 33K 1.5K 1.5K 100 100 100K 100K 680 220 22K 220 5% 5% 5% 5% 0.5% 0.5% 5% 5% 5% 5% 5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 0.5% 0.5% 5% 5% 1/10W 1/8W 1/10W 1/10W 1/10W 1/10W 1/8W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/8W 1/10W 1/10W 1/8W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/8W

RES-CHIP 220 5% 1/8W RES-CHIP 2.2 5% 1/8W RES-CHIP 2.2 5% 1/8W ENCAPSULATED COMPONENT 0.1X2 5W METAL CHIP 10K 0.5% 1/10W METAL CHIP RES-CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP RES-CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP RES-CHIP METAL CHIP METAL CHIP RES-CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP 82K 2.2 1.5K 1.5K 15K 10K 2.2K 22K 22K 220K 220K 15K 15K 1.8K 10K 10K 1.8K 680 6.8K 10K 4.7K 2.2K 10K 33K 33K 1.5K 1.5K 100 100 100K 100K 680 220 5% 5% 5% 5% 0.5% 0.5% 5% 5% 5% 5% 5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 0.5% 0.5% 1/10W 1/8W 1/10W 1/10W 1/10W 1/10W 1/8W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/8W 1/10W 1/10W 1/8W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W

RES-CHIP 2.2 5% 1/8W RES-CHIP 2.2 5% 1/8W ENCAPSULATED COMPONENT 0.1X2 5W METAL CHIP 10K 0.5% 1/10W METAL CHIP 82K 5% 1/10W RES-CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP RES-CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP 2.2 1.5K 1.5K 15K 10K 2.2K 22K 22K 220K 220K 15K 15K 1.8K 5% 5% 5% 0.5% 0.5% 5% 5% 5% 5% 5% 0.5% 0.5% 0.5% 1/8W 1/10W 1/10W 1/10W 1/10W 1/8W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W

1-218-875-11 METAL CHIP 1-218-875-11 METAL CHIP 1-218-853-11 METAL CHIP

1-216-845-11 METAL CHIP 1-218-843-11 METAL CHIP 1-218-831-11 METAL CHIP

20

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MAIN
Ref. No. R465 R466 R467 R468 R469 R470 R471 R472 R475 R476 R477 R478 R801 R802 R803 R804 R805 R806 R807 R808 R809 R810 R811 R812 R813 R814 R815 R816 R817 R818 R901 R902 R903 R904 R905 R907 R908 R909 R910 R911 R912 R914 R915 R916 R917 R918 R919 R920 R921 R922 R923 R924 R925 R926 R927 R928 R929 R930 Part No. 1-216-837-11 1-216-182-00 1-216-134-00 1-216-134-00 1-205-991-11 1-218-871-11 1-216-844-11 1-216-134-00 1-216-823-11 1-216-823-11 1-218-875-11 1-218-871-11 1-216-198-11 1-216-206-00 1-216-198-11 1-216-198-11 1-216-825-11 1-220-397-11 1-216-841-11 1-216-844-11 1-216-222-00 1-218-847-11 1-218-847-11 1-216-837-11 1-216-837-11 1-216-210-00 1-216-210-00 1-220-397-11 1-220-397-11 1-220-397-11 1-216-829-11 1-216-829-11 1-216-841-11 1-218-839-11 1-218-847-11 1-218-853-11 1-218-853-11 1-218-843-11 1-218-867-11 1-218-880-11 1-216-845-11 1-216-206-00 1-216-814-11 1-218-847-11 1-218-871-11 1-218-871-11 1-216-222-00 1-216-190-00 1-216-190-00 1-218-847-11 1-218-847-11 1-218-847-11 1-218-847-11 1-216-158-00 1-216-158-00 Description Remark Ref. No. R931 R932 R933 R934 R935 R936 R937 R938 R939 R940 R941 R942 R943 R944 R945 R946 Part No. 1-216-789-11 1-216-150-11 1-216-150-11 1-216-825-11 1-218-871-11 1-218-871-11 1-218-847-11 1-218-871-11 1-216-839-11 1-216-206-00 1-216-829-11 1-218-871-11 1-218-871-11 1-218-871-11 1-218-871-11 Description METAL CHIP RES-CHIP RES-CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP RES-CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP 2.2 10 10 2.2K 10K 10K 1K 10K 33K 2.2K 4.7K 10K 10K 10K 10K 10K 5% 5% 5% 5% 0.5% 0.5% 0.5% 0.5% 5% 5% 5% 0.5% 0.5% 0.5% 0.5% 0.5% Remark 1/10W 1/8W 1/8W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/8W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W

METAL CHIP 22K 5% 1/10W RES-CHIP 220 5% 1/8W RES-CHIP 2.2 5% 1/8W RES-CHIP 2.2 5% 1/8W ENCAPSULATED COMPONENT 0.1X2 5W METAL CHIP METAL CHIP RES-CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP RES-CHIP RES-CHIP RES-CHIP RES-CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP RES-CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP RES-CHIP RES-CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP RES-CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP RES-CHIP RES-CHIP RES-CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP RES-CHIP RES-CHIP 10K 82K 2.2 1.5K 1.5K 15K 10K 1K 2.2K 1K 1K 2.2K 4.7M 47K 82K 10K 1K 1K 22K 22K 3.3K 3.3K 4.7M 4.7M 4.7M 4.7K 4.7K 47K 470 1K 1.8K 1.8K 680 6.8K 24K 100K 2.2K 270 1K 10K 10K 10K 470 470 1K 1K 1K 1K 22 22 2.2 2.2 2.2 0.5% 5% 5% 5% 5% 0.5% 0.5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 0.5% 0.5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 5% 5% 5% 0.5% 0.5% 0.5% 5% 5% 5% 0.5% 0.5% 0.5% 0.5% 5% 5% 5% 5% 5% 1/10W 1/10W 1/8W 1/10W 1/10W 1/10W 1/10W 1/8W 1/8W 1/8W 1/8W 1/10W 1/10W 1/10W 1/10W 1/8W 1/10W 1/10W 1/10W 1/10W 1/8W 1/8W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/8W 1/10W 1/10W 1/10W 1/10W 1/8W 1/8W 1/8W 1/10W 1/10W 1/10W 1/10W 1/8W 1/8W 1/10W 1/10W 1/10W

1-218-871-11 METAL CHIP < SWITCH >

S801 S802

1-554-222-00 SWITCH, SLIDE (HPF(80Hz) (FRONT)) 1-554-222-00 SWITCH, SLIDE (LPF(80Hz) (REAR)) < TRANSFORMER >

T901

1-443-277-21 TRANSFORMER, DC-DC CONVERTER < THERMISTOR >

TH901 TH902 TH903

1-801-597-11 THERMISTOR 1-801-597-11 THERMISTOR 1-801-597-11 THERMISTOR < VARIABLE RESISTOR >

VR801 1-227-768-11 RES, VAR, CARBON 10KX2 (LEVEL (FRONT)) VR802 1-227-768-11 RES, VAR, CARBON 10KX2 (LEVEL (REAR)) ************************************************************* ACCESSORIES ************ 3-214-760-11 MANUAL, INSTRUCTION (ENGLISH,SPANISH, PORTUGUESE) 3-214-760-21 MANUAL, INSTRUCTION (FRENCH,GERMAN, ITALIAN) (AEP,UK) 3-214-760-31 MANUAL, INSTRUCTION (DUTCH,SWEDISH, POLISH) (AEP,UK) 3-214-760-41 MANUAL, INSTRUCTION (GREEK,RUSSIAN, UKRAINIAN) (AEP,UK) 3-214-760-51 MANUAL, INSTRUCTION (SIMPLIFIED CHINESE, TRADITIONAL CHINESE,ARABIC) (AEP,UK,E) *************************************************************

1-216-789-11 METAL CHIP 1-216-789-11 METAL CHIP 1-216-789-11 METAL CHIP

21

XM-ZR604

Ref. No.

Part No.

Description

Remark

PARTS FOR INSTALLATION AND CONNECTIONS **************************************

101 102 103

X-2108-372-1 SCREW SUB ASSY (MOUNTING SCREW) 1-823-952-11 CORD (WITH CONNECTOR) (HIGH LEVEL INPUT) (0.2m) 2-695-957-01 COVER (POWER)

101
5 15 mm ( 4)

102

103

0.2 m

22

XM-ZR604

MEMO

23

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REVISION HISTORY
Clicking the version allows you to jump to the revised page. Also, clicking the version at the top of the revised page allows you to jump to the next revised page. Ver. 1.0 1.1 Date 2007. 07 2007. 08 Description of Revision New Correction of PROTECTOR OPERATION CHECK.
(ENG-07006)

24