Beruflich Dokumente
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The State Gas Turbine Research & Production Complex Zorya-Mashproekt since 2001 has combined with R&D production enterprise Mashproekt and mass production line Zorya one of the world leading manufacturer of gas turbine engines and gearboxes. Since 1954 more than 30 types of marine propulsion units have been delivered and proven on successful operation. The ships powered by propulsion units operate Navies of Ukraine, Russia, Bulgaria, Romania, Poland, Germany, India, Vietnam, China, USA, and other countries. In the middle of 60th Zorya-Mashproekt began conversion of naval production for civil application. Gas turbines designed for severe marine conditions possess high reliability, durability and compact design; they are economically attractive in comparison with industrial gas turbine engines. Application of Zorya-Mashproekt engines was performed parallel in two parallel directions for power generation and the gas pipeline industry. Spurt construction of transcontinental gas pipelines from European part of the former Soviet Union to Western Europe required a large number of gas pumping units fueled by natural gas. The first gas pumping unit of Zorya-Mashproekt GPA-10 of rated 10MW power was derived from marine gas turbine engine of M8 type. Near 500 of such gas pumping units have been delivered to gas pipelines. The leading engines have accumulated more than 100,000 firing hours with no overhaul and are still under operation. Later on other marine gas turbines were also powered gas pipeline industry. Nowadays gas turbine movers rated at 3, 6, 10, 15, 16 and 25MW are offered for application in gas pipeline industry. At present gas turbines manufactured by Zorya-Mashproekt are widely used to drive gas superchargers on gas pipelines of Russia, Ukraine, Kazakhstan and Belarus, at compressor stations in Iran, underground gas storage in Czech Republic. To meet customer's specific requirements concerning rotational speed Zorya-Mashproekt has its own gearbox manufacturing facility and got wide experience in the development variety of reduction gears.
In 1969 the first floating co-generating power plant Severnoie Siyanie ( Northern Lights) rated 24MW was equpped by ZoryaMashproekt gas turbines. Since then for more than 30 years several such power plants have provided heat and power in distant regions of Siberia and the Far East. In 70th mobile power trains were developed for power supply to constructed Baikal-Amur rail road, operating until now. In 90th third and the fourth generation gas turbines were introduced to the power market of CIS countries and abroad. At the beginning of 21 century, gas turbine engines energize more than 50 power plants from Turkmenistan in the East to Canada in the West. Zorya Mashproekt turbines operate in various climatic conditions from cold upper Arctic zones down to hot central Asian deserts. Present time Zorya-Mashproekt offers a wide choice of turbo generating sets and gas turbine plants ranged from 2.5 to 325MW of: -simple cycle plants; -cogeneration plants; -steam injection plants including Aquarius type units; -combined cycle plants; -cogeneration plants with distilling desalting units (DDU).
(D049)
Power, MW
Efficiency, %
Rated power, kW Efficiency, % Fuel gas consumption, nm /kW .h Exhaust gas mass flow, kg/sec
3
Features
1 2 3 4 5 6 7 - ower flange - Gearbox - Electric starter - Compressor - Combustion chamber (CC) - Turbine - Frame
7
Gas turbine generating set UGT 2500
56 1 2 3 4
Features
1 - Variable geometry inlet guide vane 2 - Low pressure compressor 3 - High pressure compressor 4 - Combustion chamber 5 - High pressure turbine 6 - Low pressure turbine 7 - Power turbine 8 - Auxiliary drive gearbox 9 - Electric starter 10 - Frame
10
(DV71)
Power, MW
Efficiency, %
Rated power, kW Efficiency, % Fuel gas consumption, nm /kW .h Exhaust gas mass flow, kg/sec
3
(DN70)
Power, MW
Efficiency, %
Rated power, kW Efficiency, % Fuel gas consumption, nm /kW .h Exhaust gas mass flow, kg/sec
3
490 4,01,81,7 5
UGT 15000
(DB90)
Power, MW
18
Efficiency, %
Rated power, kW Efficiency, % Fuel gas consumption, nm /kW .h Exhaust gas mass flow, kg/sec
3
414 4,7x2,1x2,2 9
Power, MW
Efficiency, %
Rated power, kW Efficiency, % Fuel gas consumption, nm /kW .h Exhaust gas mass flow, kg/sec
3
UGT 25000
(DG80)
Power, MW
Efficiency, %
Rated power, kW Efficiency, % Fuel gas consumption, nm /kW .h Exhaust gas mass flow, kg/sec
3
485 6,42,52,7 16
UGT 110000
(GTD110)
Power, MW
Efficiency, %
Rated power, kW Efficiency, % Fuel gas consumption, nm /kW .h Exhaust gas mass flow, kg/sec
3
Features 1 - Variable geometry inlet guide vane 2 - Compressor 3 - Combustion chamber 4 - Turbine 5 - Frame
1
Waste heat recovery boiler and contact condenser Starting frequency converter Generator Control system
2
3
7
6 4
5
9
11 10
14 13
9
12
15
Gas turbine
10
Simple cycle
Fuel
Feed water
Air Fuel
Air
Co-generation
1 - Gas turbine. 2 - Generator. 3 - Waste heat recovery boiler. 4 - Feed water tank. 5 - Pump.
Aquarius
Exhaust gas
Exhaust gas
Condensate Steam
Feed water
Steam
Feed water
Fuel Fuel
Steam-gas mix
Air
Air
1 - Gas turbine. 2 - Generator. 3 - Steam contact condenser. 4 - Steam condensate collector. 5 - Steam condensate cleaning unit. 6 - Feed water tank. 7 - Water cooler. 8 - Pump. 9 - Waste heat recovery boiler.
1 - Gas turbine. 2 - Generator. 3 - Waste heat recovery boiler. 4 - Feed water tank. 5 - Pump. 6 - Heat energy consumer.
6
Feed water
Exhaust gas
Distilled water
Steam
Sea water
Steam
Feed water
Fuel
Fuel
Air
Air
1 - Gas turbine. 2 - Generator. 3 - Distillation unit. 4 - Waste heat recovery boiler. 5 - Feed water tank. 6 - Pump.
1 - Gas turbine. 2 - Generator. 3 - Steam turbine. 4 - Waste heat recovery boiler. 5 - Condenser. 6 - Feed water pump. 7 - Pump.
11
Cycle
Installation
Gas turbine engine UGT 2500 is specially designed to drive the electric generators. The engine has an integrated gearbox and can be applied to generators with 50 and 60 Hz frequencies. According to the order from Canadian company ORENDA Aerospace Corporation such engine is adapted to work on biofuel (liquid wood) operates since 1995.
12
Cycle
Simple Co-generation Steam-in-gas STIG
Installation
Efficiency
Fuel consumption
% % 31.5
6 6 11.1
73,2
UGT 6000S1
36.3
9402
2210
1860
Co-genereting power plant UGT 6000C at Yablunevka refinery, Poltavskaya oblast, Ukraine
Co-generating power plant in Zapolyarie (Nother Russia) with 4 UGT 6000 gas turbines
Gas turbine engines of UGT 6000 type are in serial production since 1978 and have 6 modifications with different rotational speed and power take-off (from compressor side, from power turbine side and simultaneously from both sides). This class engines combine considerable specific power and high efficiency with reliable operation and simplicity in maintenance. More than 300 engines of UGT 6000 type are in operation all over the world. They are used at Naval ships of different classes and also as supercharges and electric generator drives of power stations.
13
Cycle
Installation
UGT 10000 engine has several modifications including flow path modification for STIG cycle which increases the engine power and reduces NOx emissions level to 25 ppm. UGT 10000S2A engine of Aquarius power plant was tested as electric generator drive at ZoryaMashproekt test facilities. The power plant Aquarius-16K with UGT 10000S2A engine was set into experimental and commercial operation in 2003 at Stavishchenskaya compressor station (Kiev region, Ukraine).
UGT 10000S2A (DU70) Gas turbine engine
Exhaust Waste heat recovery boiler Contact condenser Condensate return Steam pipe Separator Air inlet device
14
Efficiency
Fuel consumption
Cycle
Installation
U/kW.h
liquid (kg/h)
Co-generation Combined
Floating power station Aurora borealis with two UGT 16000C power units
Power station at Salekhard, Russia with one DC59 and two UGT 16000 gas turbines
UGT 16000 is the modernized engine of the 2nd generation. Still it remains popular among the Customers due to its high reliability, easy maintenance and optimal relation between price and quality. Some of the engines have accumulated 80-100 thousand hours without overhaul. Dual fuel version engine is able to switch over from gas to diesel fuel was implemented at Salekhard power station.
15
Cycle
Installation
% % 33.5 32.5
5020 4940
Aquarius power station with UGT 15000S2 gas turbine at Zorya-Mashproekt testbed
Gas turbine engines of UGT 15000 type are in serial production since 1991. They are used at Navy ships, as gas supercharges drives and electric generators drives for power stations. The serial engine of DG90 modification with operation on natural gas reached NOx emissions level of 37.5 ppm and CO emissions level of 26 ppm. While operating on diesel fuel the decrease of NOx and CO emissions to 25 ppm is achieved by means of steam injection into combustion zone. GTRPC Zorya-Mashproekt manufactures and supplies container power stations with UGT 15000 engine.
16
Cycle
Installation
gas (m3 /h) 7330 7220 7720 9570 7720 9570 7220 14440
liquid (kg/h) 6170 6060 6490 8020 6490 8020 6060 12120
UGT 25000C power unit during assembling at Beryozovskaya power station, Belarus.
UGT 25000 is the most powerful from the unified series of engines. It belongs to the forth generation of engines and is in serial production since 1995. It successfully combines the newest attainments of modern design ideas, advanced technologies and many years of experience in operation, which allows produce the high maneuverability and efficiency.
17
Cycle
Installation
Combined cycle
UGT 110000 at Ivanovskaya power station (Komsomolsk city, Ivanovskaya oblast, Rossia)
1 - Ga turbine engine UGT 110000 2 - Generator TVG-110-2 3 - Air inlet device 4 - Waste heat recovery boiler 5 - Steam turbine 6 - Transformers room
UGT 11000CC1 (PGU-160) power units during construction in Kaborga village, Nikolaevskaya oblast, Ukraine
UGT 110000CC2 for Ivanovskaya power station (under construction, Komsomolsk city, Ivanovskaya oblast, Rossia)
UGT 110000 is a new engine of the fourth generation designed according to single shaft configuration especially to drive the electric generator. The engine favorably differs from foreign analogues in weight which is only 50 tons and overall dimensions: 5.7x3.7x4.0 m. Engine #2 is under trial-commercial operation at Ivanovo power station in Russia. Engine #1 is being mounted now as a part of 160 MWcombined cycle power plant at the company's test plant in Kaborga for further commercial power generation.
18
TYPE
GTD-1
POWER MW
APPLICATION
FLOATING POWER PLANT RAILROAD POWER TRAIN RUSSIA RUSSIA
LOCATION
YAKUTIYA CHUKOTKA YAKUTIYA TUMEN REGION BURYATIYA KOMI
BEGINNING OF OPERATION
REMARKS
KHABAROVSKY KRAY AMUR REGION YAKUTIYA KHABAROVSKY KRAY PRIMORSRY KRAY YAKUTIYA CHUKOTKA TUMEN REGION YAKUTIYA KHABAROVSKY KRAY
RUSSIA
1971-75
DO14
RUSSIA
YUZHNAYA YAKUTIYA KHABAROVSKY KRAY YAKUTIYA TUMEN REGION YAKUTIYA SOVETSKAYA GAVAN 2 2 6 3 17 27 4 13 12 53 21 9 2 2 10 1 2 2 4 1 1970-74 1978-2000 1986 1976 1980 1990 1998 1990 1986 1982 1986 1980 1998 2002 1995-2003 1997 1994 1995 2002-2003 1999
Licence manufacturing by NPO SATURN not completely included
D14
FLOATING POWER PLANT RAILROAD POWER TRAIN STATIONARY FLOATING POWER PLANT RAILROAD POWER TRAIN STATIONARY
TUMEN REGION KAZAKHSTAN TENGIZ RUSSIA TUMEN REGION AZERBAIJAN RUSSIA NEFTYANYE KAMNI TUMEN REGION YAKUTIYA NEBIT-DAG
DC59
TURKMENIYA
KAZAKHSTAN JANAJOL RUSSIA RUSSIA UGT 2500 STATIONARY UKRAINE CZECH CANADA RUSSIA UGT 6000 STATIONARY UKRAINE UGT 10000 STATIONARY UKRAINE POLTAVA REGION NIKOLAEV REGION TUMEN REGION RYBINSK KHARKOV REGION BRNO, OLOMOUC TORONTO TUMEN REGION
UGT 15000
15
STATIONARY
NIKOLAEV REGION
1 2
1996 2003-2005
UGT 15000
NIKOLAEV REGION CHUKOTKA YAKUTIYA YAKUTIYA KHABAROVSKY KRAY 5 11 4 2 2 1 3 3 3 1 1 4 1 3 1992 1993 1993 1992 1991 1995 1997 1992 1992 2003 1996 2003-2005 2004 2001-2005
UGT 16000
BYELORUSSIA MOZYR TUMEN REGION RUSSIA ROSTOV REGION KRASNODARSKY KRAY UKRAINE SEVASTOPOL RUBEJNOYE
STATIONARY STATIONARY
19
Nikolaev at night
GTR&PC Zorya-Mashproekt Oktyabrsky prospekt 42a Nikolaev, 54018, Ukraine. Phone +38 0512 50-25-61, 55-69-92 Fax +38 0512 50-90-50, 55-68-68
E-mail: spe@mashpoekt.nikolaev.ua, omito1@zorya.com.ua http:// www.zmturbines.com
2006