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Solid Growth with Low Risk
Delivered
Chanderiya Hydro I 170 ktpa Chanderiya Ausmelt Lead Smelter 50 ktpa Chanderiya Hydro II 170 ktpa Chanderiya & Debari Zinc Debottlenecking 88 ktpa
Under Implementation
Dariba Smelter Zinc 210 ktpa Lead 100 ktpa Silver 350 tpa
2005
Rampura Agucha Mine expansion 2.3 mtpa to 3.75 mtpa
2006
2007
2008
Rampura Agucha Mine expansion 3.75 mtpa to 5 mtpa
2010
Rampura Agucha Mine expansion 5 mtpa to 6 mtpa
2012
SK Mine expansion 0.3 mtpa to 1.5 mtpa New Mine at Kayar 0.3 mtpa
Chanderiya CPP 2 x 77 MW
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Key Highlights
HZL stands out with 29% EBITDA in Q3 09, even as major integrated producers like Xstrata, Teck, Boliden etc. with negative EBITDA margins struggle to survive. HZL continues to maintain zero inventory levels. HZL continues to invest in its expansion projects (phase III project capex Rs. 3,600 crores) as planned. Strong balance sheet with cash balance of over Rs. 9,300 crores and Nil gearing. Last man standing philosophy
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Kayar Mine Mine Kayar Resources: 9.01 Mt, Avg: 10.6%, Zn,1.7% Pb 0.3 mtpa Capacity Sindesar Khurd Mine
Lead-Zinc Ore R&R: Reserves: 1.96 Mt Resources: 35.2Mt Zinc Grade: 5.8% Lead Grade: 3.8% Silver Grade: 215 ppm Ore Production Capacity: 0.3 mtpa. Will increase to 1.5 mtpa
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Highlights
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3% 1% 3%
Note: Indian per capita zinc consumption in 2008 was 0.43 kg/capita PROMISING FUTURE Global consumption is growing @ 3 4% CAGR, world needs ~0.5 Mt more zinc every year
Indian consumption at ~ 0.47 Mt in FY 08 is robust & expected to grow at double digits and also likely to double in 5-6 years at the back of strong demand drivers. Low per capita consumption in India coupled with a growth in infrastructure, construction, consumer durables, automobiles etc. Zinc does not have a risk of substitution
Ref: Brook Hunt 2008 Q4
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Global Market : 2009
North America Global Production Surplus Western Europe : 11,753 : 382 Asia (Excl China) Global Consumption : 11,371
Latin America
Africa
Oceania
Asia accounts for close to 50% of Global Zinc demand SAARC Nations are freight Friendly Asian Zinc market is in deficit
Note: All figures in thousand tonnes Ref: Brook Hunt 2008 Q4
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143.7
Overall R & R increased by 115 million tonnes , pre-depletion of 26.3 million tonnes.
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Empowered SBU work culture Leadership development for succession planning Talent identification, positioning and rewards Performance oriented online appraisal. Over 1,000 employees have undergone specially designed general management & technical training programme. To attract best talent at induction level Qualification of fresh joinees First Class Graduate Accelerated development of executives through specialized programmes at reputed institutions IIM / IIT / ISM / BITS Exposure to other world-class operations
Competence Building
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Cutting edge combination of experienced and young engineers in expertise & energy levels Tremendous focus on quality of life
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Focus on Safety
Nearly 50% reduction in LTIFR every year
Robust safety policy, practices organization - supported by safety stewards. Increased focus on the behaviour based safety program of all employees. Daily Safety performance review in unit meetings with total engagement of employees. External HSE audits are being done by agencies of international repute PwC, E&Y, B.S.C Proactive actions like analysis of near miss incidences, periodical independent reviews, regular training etc. Equal focus on contract workmen s safety Compulsory use of Personal Protective Equipment (PPE) including by contract workmen. No cases of occupational health diseases
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Corporate Social Responsibility - Snapshot
Mid Day Meal - More than 200,000 primary school going children are being benefited through 6 Hi- Tech Kitchens established by HZL 400 (increasing to 1,000) Anganwadi Centers adopted by HZL, benefiting around 16,000 children 1,000 computers installed in rural Government schools creating learning opportunities covering more than 40,000 children's Covering 173 villages and among them transforming 59 poverty stricken villages into model one based on socio-economic indicators 32 model villages have been completed and audited by ORG, New Delhi (>75% success) Post Graduate Girls College in Ringus serving around 900 students coming from rural area
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FICCI Annual Awards 2007-08 in the category of Rural & Community Development Ramkrishna Bajaj National Quality Certificate of Merit ( RBNQ 2008) Golden Peacock Award for Excellence in Corporate Governance-2007 by the Institute of Directors Asian Corporate Social Responsibility Award 2007-08 Dun & Bradstreet - American Express Corporate Award 2007 for Top Indian Company in the Non-Ferrous Metals Sector. Pegasus Gold Corporate Social Responsibility Award 2008 TERI Corporate Social Responsibility Award 2007 by Hon ble Finance Minister of India. Asian Power Plant of the Year 2007 and also Best Emission Reduction Project in Asia to Chanderiya Captive Power Plant by Asian Power, Singapore FICCI-SEDF Corporate Social Responsibility Commendation Certificate 2006 by Hon ble President of India. FIMI Corporate Social Responsibility Award 2007 FIMI Excellence Award for the year 2007-08 to Rampura Agucha Mine. Golden Peacock National Training Award 2006. Golden Peacock Corporate Social Responsibility Award 2007
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A world class zinc asset Largest zinc mine in the world One of the lowest cost zinc mine Modern efficient mining operations Exploration Emphasis on exploration has been intensified in the light of aggressive growth plan Crossed the landmark of 100 million tonnes of R&R
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Mine Parameters
Mine pit dimension Bench height Berm width and bench angle Ultimate pit wall slopes H/W F/W Pit access Ultimate depth of pit Waste Management
: 1650 m x 680 m : 10 m in Ore ; 10 m in Waste : 6.5 m : Individual bench angle 70 at F/W & 80 at H/W : 42 : 36 : Ramp one each in H/W & F/W, : width 25 m , gradient 1 in 12. : 440 meters from surface plan : 4 X 10 m lift, with overall slope angle of 27
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Rampura Agucha Mine - An Overview
Commissioned Location : 1991 : 225 km north of Udaipur, Rajasthan, India Reserves : 63.6 million tonnes (13.0% Zn, 2.0% Pb) Resources : 43.8 million tonnes (15.3% Zn, 2.0% Pb) Ore Production : 5.00 mtpa and is being enhanced to 6.00 mtpa Certification : ISO 9001:2000, ISO 14001:2004, OHSAS 18001:1999, 5 S certified
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Zinc recovery :
Metal Recovery
Rising trend of Zinc Recovery %
Consistency in operation & ore feed Regrinding of scavenger & cleaner concentrate Capturing more liberated particles. Capturing fine particles of concentrate Circuit modification of scavenger Continuous Mineralogical auditing
Lead recovery:
Fine primary grinding from 79 microns to 72 microns Circuit modification Introduction of automation in cleaner circuit Introduction of double launder system Continuous Mineralogical auditing to identify mode of losses and controlling.
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Water Reduction
Recoup from tailing dam Zero discharge of water through recycling Water reservoir of 50,000 m3 for storage to reduce the evaporation. Garland drains all around mine pit & waste dumps. Domestic sewage water after treatment in STP is utilized for plantation.
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Focus on Environment - Mines
Dust Prevention Wet drilling operations Water sprinkling on Haul Road Dust Extraction systems at crushers Chemical treatment of haul roads Aforestations around the mine periphery Systematic stacking of waste and vegetation over inactive benches Adopted recycling and reuse of Water for Zero discharge. Tailing dam with continuous monitoring Rock filled with lining Designed by experts from Central Water Commission and Indian Institute of Science, Bangalore. LDPE lined for seepage control One of the best managed mine in the World
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Sindesar Khurd
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mRL N
Vent. raise
Proved & Probable Reserves M&I Resources Inferred Resources Total R&R
Zn % Pb % Ag ppm 5.32 2.08 117 6.37 4.05 235 4.99 3.80 199 5.8% 3.8% 215
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Drilling (meters) FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 (till date) 710 5,634 18,174 26,066 14,300 64,884
Total R&R million tonnes 13.50 13.50 13.62 30.85 37.17 37.17
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Worlds Largest Zinc Smelting Complex
Pyro Lead Zinc Smelter
Imperial Smelting Technology Commissioned in 1991 105 KTPA Zinc, 35 KTPA Lead Commissioned in 2006 Cansolv Technology Recovery +97% 50 KTPA Lead
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Operational Excellence
Reduced Sp. energy consumption to 17.11 GJ/t of metal Reduced Sp. water consumption to 11.76 m3/t of metal Increased byproduct recoveries ex: cd, cu, Ag, etc Lead- Silver residue recovery in Hydro plant has been implemented Six Sigma culture for problem solving, ex: silver refinery cycle time reduced to 20hrs
Sp Water Consumption m3/t of metal Sp Energy Consumption GJ/t of metal
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World class zinc plants with latest and best technologies Benchmarking the efficiencies with the global best smelters Special teams focusing on such high impact projects for improvements Recording of leanings and their implementation
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Environmental Focus
Lowest SO2 emission Latest technology (Jarofix) - eliminates hazardous waste generation Zero discharge leading to reduced specific water consumption Worlds largest and latest generation roasters Extremely efficient waste heat energy recovery system coupled with power generation
Smelters
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