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MS-P-017 REV.

00

METHOD STATEMENT FOR


TIE-IN OF OILY WATER LINE

CONTRACT No. JI-194 SAUDI ARAMCO OIL COMPANY

KARAN UTILITY AND COGENERATION PROJECT Khursaniyah, Saudi Arabia

Signature 00 Rev. 16 Aug 2010 DATE Print Name A.J. Rogero Prepared By MMG N.A. Pacleb Checked By MMG R.A. Dimatatac Approved By MMG P. Ranzenbacher Approved By PSAL

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MS-P-017 REV.00

TABLE OF CONTENTS
1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 SCOPE REFERENCES SAFETY WORK SEQUENCE LIST OF EQUIPMENT MAN POWER MATERIAL ATTACHMENTS

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MS-P-017 REV.00

1.0 SCOPE
The scope and purpose of this document is to describe the execution methodology of Tie in works to be carried out to the existing oily water line.

2.0 REFERENCES
2.1 Construction Safety Manual 2.2 SAES-A-004: 2.3 SAES-L-150: 2.4 SAES-L-350: 2.5 Gi-2.100: 2.6 GI-2.102: 2.7 GI-2.711: General Requirements for Pressure Testing Pressure Testing of Plant Piping and Pipeline Construction of Plant Piping Work Permits Safety Precautions for Pressure Testing Fire and Safety Watch

3.0 SAFETY
3.1 Obtain work permit for all associated works in restricted area from the plant operations 3.2 All personnel shall wear personal protective equipment including fire retardant coverall clothing as necessary 3.3 Provide dry chemical fire extinguisher, pressurized fire hose and fire watch near the tie-in location 3.4 Conduct tool box meeting related to work activities. Safety officer and F/M in- charge shall conduct the tool box meeting. 3.5 All equipments shall be inspected and ensure in good working condition. 3.6 All equipments operators must have their valid license/certification

4.0 WORK SEQUENCE


4.1 New lines must be completed, tested and inspected prior to do tie-in 4.2 Prefabricate and complete the Tie In spool 4.3 Provide safe work access platform at Tie in location if necessary 4.4 Mark correctly and legibly the cutting location on existing piping

4.5 Provide adequate habitat for safe work inside the plant

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MS-P-017 REV.00

4.6 Coordinate to Aramco where to isolate the System of Existing Oily Water line pipe. 4.7 AOC to carry out necessary Gas Test and Issue Gas Test certificate 4.8 Carry out checking the existing pipe , mark and cut the desired length 4.9 Carry out frequent gas test in the work vicinity 4.10 Cut the Tie In location as marked and remove pipe spool 4.11 Clean open end of piping and arrange combined internal inspection 4.12 Fit-up and Laminate New Tie In Spool 4.13 Provide permanent support as per design or temporary support as required 4.14 Carry out the service test on the tie- in joints during start up for a minimum of one (1) hour, if no leak, and then proceed with the final backfill.

5.0 LIST OF EQUIPMENT:


Shaver Tools for lamination joint Cutting set Mobile crane Hand Tools Heating blanket Laminating materials 1 No As required 1 No 20 Tones

6.0 Man Power


Supervisor Certified RTR Pipe Fitter/laminator Helper Crane Operator Rigger Fire Watch 1 2 2 1 1 1

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MS-P-017 REV.00

7.0

Material
Pre Gravity Tested Tie In spool as per AFC drawing Permanent Pipe support as required.

8.0

Attachments
Job Safety Analysis P&ID Drawing no: RA-768933 sht.01/02 Isometric drawing and test procedures

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