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SITE INSPECTION AND TEST RECORD

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Record No.:

380KV GAS INSULATED SWITCH GEAR


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380kV Qurayyah-2 S/S

List of Documents

General Data Mechanical Check and Visual Inspection Evacuation & Filling Voltage Drop ( Contact Resistance Measurement) Testing of Gas Density Relay Calibration of Sensors Gas Measurements Gas Tightness ( Leakage test) Circuit Breaker Disconnector / Grounding Switch Earthing Switch Local control Panel Local Alarms Interlocking Test

Sh. 2 Sh. 3 & 4 Sh. 5 & 6 Sh. 7 & 8 Sh. 9 Sh. 10 Sh. 11 Sh. 12 Sh. 13 to 15 Sh. 16 & 17 Sh. 18 Sh. 19 Sh. 20 Sh. 21

General Data: GIS Type: Standard: ELKIEC No. of Bays: ---------------Revision:

Layout Diagram:

Installation according to Installation Instructions: Product manual GIS Type ELK


Tested by:
Date:

Witnessed by:
Designation no.:

SITE INSPECTION AND TEST RECORD


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380KV GAS INSULATED SWITCH GEAR


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380kV Qurayyah-2 S/S Filling according to Pressure Diagram:

Ratings:
Voltage: Frequency:60 Hz Lightning Impulse withstand Voltage: :________ Power Frequency withstand Voltage: :________ Breaking Current: :________ Current Busbar: :________ Current Feeder: :________ Current-Coupler: :________ Control Voltage: :________ Auxiliary voltage: AC_______ Auxiliary voltage: DC_______ Heater voltage: :________ Voltage Drive Motor: :________ Voltage hydraulic pump motor: :______ Crane: Yes: x No:___

Lifting Capacity:___________tons

MECHANICAL CHECK AND VISUAL ISPECTION SL.N0. DESCRIPTION 1 Inspect for physical damage / defects. 2 Check name plate information for correctness CHECKED Yes N/A Yes N/A

Tested by:
Date:

Witnessed by:
Designation no.:

SITE INSPECTION AND TEST RECORD


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Record No.:

380KV GAS INSULATED SWITCH GEAR


Customer:

30631078/00
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380kV Qurayyah-2 S/S 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Inspect enclosures for proper alignment, foundation fixing and grounding Check quality of Paint work Ensure that all special tools and equipment are provided as specified and that proper storage is provided. Ensure that all Special tools and Equipment are provided as specified and proper storage is provided. Verify that all lifting device are correctly labeled for lifting. Ensure that adequate ladders and walkways are provided for access to meters, filling ports, cranes, light, etc. Check that all grounding is securely connected as per approved layout drawing, Check that all specified grounding switches are insulated, with removable grounding links. Check operation of all mechanical interlocks. Check tightness of all bolted connection (torque wrench method) Check SF6 gas at each gas section for air and moisture content . Check each gas section filled to correct rated pressure. Gas leak test of all flanges and joints after erection and filling. Calibrate Gas pressure gauges . Check operation of all gas density switches ( alarm, trip signals and lockout function.)Confirm correct set points. Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

SL.N0. DESCRIPTION 18 Check all wiring is correct according to approved drawings. 19 Verify that all front panel mounted device (meters, push buttons, switches, indicators lamps, mimic buses, etc) are installed as per drawings and correctly labeled. 20 Verify that all operating devices are correctly labeled.

CHECKED Yes Yes Yes N/A N/A N/A

Tested by:
Date:

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Designation no.:

SITE INSPECTION AND TEST RECORD


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380KV GAS INSULATED SWITCH GEAR


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380kV Qurayyah-2 S/S 21 22 Check that all Phases marking have been installed as per specification. Ensure that all disconnects switches are provided with viewing windows or mechanical indicators for verification of contact position and that all grounding switch position can be safely verified visually. Ensure that correct dispatch Numbers have been installed. Yes Yes Yes N/A N/A N/A

23

1: EVACUATION AND FILLING:


SF6-Gas Compartment Vacuum Period (h) (mbar) Pressure rising (h) (mbar) Pre check With SF6 Ambient Temperature (deg. C) Filling Pressure ( KPa abs ) Filling date Sign.

Tested by:
Date:

Witnessed by:
Designation no.:

SITE INSPECTION AND TEST RECORD


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380KV GAS INSULATED SWITCH GEAR


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380kV Qurayyah-2 S/S

SF6-Gas Compartment

Vacuum Period (h) (mbar)

Pressure rising (h) (mbar)

Pre check With SF6

Ambient Temperature (deg. C)

Filling Pressure ( KPa abs )

Filling date

Sign.

Tested by:
Date:

Witnessed by:
Designation no.:

SITE INSPECTION AND TEST RECORD


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Record No.:

380KV GAS INSULATED SWITCH GEAR


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380kV Qurayyah-2 S/S

2:PRIMARY RESISTANCE MEASUREMENTS Measuring Instrument Type : Micro Ohmmeter


Calculated Resistance Ohm

(adjusted current range: 100 A DC)


Measured Resistance Ohm Witnessed by:
Designation no.:

Current A

From PHASE Tested by:


Date:

TO

Ambient Temp. C

Measuring Circuits Consist of Following Units

SITE INSPECTION AND TEST RECORD


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380KV GAS INSULATED SWITCH GEAR


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380kV Qurayyah-2 S/S


BAY POINT BAY POINT

From PHASE
BAY POINT BAY

TO

Calculated Resistance Ohm

Measured Resistance Ohm

Current

Ambient Temp. C

Measuring Circuits Consist of Following Units

POINT

Tested by:
Date:

Witnessed by:
Designation no.:

SITE INSPECTION AND TEST RECORD


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380KV GAS INSULATED SWITCH GEAR


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380kV Qurayyah-2 S/S

3: TESTING OF GAS DENSITY MONITORS OPERATING POINT


SF6-Gas Compartment FEEDER PHASE SERIAL NO. Ambient Temperature (deg. C) Signal -1 ( KPa abs) Signal -2 ( KPa abs) Signal-3 ( KPa abs) Date

Tested by:
Date:

Witnessed by:
Designation no.:

SITE INSPECTION AND TEST RECORD


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380KV GAS INSULATED SWITCH GEAR


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380kV Qurayyah-2 S/S

4: CALIBRATION OF SENSOR
SF6-Gas Compartment SERIAL NO. Measured Pressure Current for Optimal Density ( KPa abs) Ambient Temperature (deg. C) Corrected Pressure in function of the ambient Temperature ( KPa abs) Remarks

Tested by:
Date:

Witnessed by:
Designation no.:

SITE INSPECTION AND TEST RECORD


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Record No.:

380KV GAS INSULATED SWITCH GEAR


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380kV Qurayyah-2 S/S

5: GAS MEASUREMENT
Bay SF6-Gas Compartment Phase Dew point ( C ) Moisture Content ( ppmw ) SF6 Vol. ( %) Gas Pressure ( Kpa abs ) Ambient Temp. ( C ) SF6 Purity Test

Tested by:
Date:

Witnessed by:
Designation no.:

SITE INSPECTION AND TEST RECORD


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Record No.:

380KV GAS INSULATED SWITCH GEAR


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380kV Qurayyah-2 S/S

6:Gas Tightness ( Leak test)


Gas compartment-Identification through: O.K Bay Electrical Designation of Gas Density Relay Remarks

Tested by:
Date:

Witnessed by:
Designation no.:

SITE INSPECTION AND TEST RECORD


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Record No.:

380KV GAS INSULATED SWITCH GEAR


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TR-3.20.02
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380kV Qurayyah-2 S/S

7. BREAKER:
1:GENERAL INFORMATION : Make: Rated current : Breaker serial number :
Tested by:
Date:

ABB

Type: Rated voltage:

ELK

Witnessed by:
Designation no.:

SITE INSPECTION AND TEST RECORD


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380KV GAS INSULATED SWITCH GEAR


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380kV Qurayyah-2 S/S Drive serial number :

2: MECHANICAL CHECK AND VISUAL INSPECTION (tick if verified) Item 1 2 3 5 6 7 Description Inspect for physical damage / defects. Check nameplate information for correctness. Check tightness of all bolt connections.( torque wrench method) Check quality of paint work. Check that all groundings are securely connected. Check for correct breaker position indications. ( breaker Open / closed

Yes Yes Yes Yes Yes Yes

N/A N/A N/A N/A N/A N/A

3. ELECTRICAL TEST 1. INSULATION TEST WIRING (500V) Acceptance > 1 M WIRING-EARTH (M) Remarks

2.

PICK-UP VOLTAGE TEST COIL Close coil PICK-UP VOLTS CURRENT


Witnessed by:
Designation no.:

REMARKS

Tested by:
Date:

SITE INSPECTION AND TEST RECORD


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380KV GAS INSULATED SWITCH GEAR


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380kV Qurayyah-2 S/S Trip coil 1 Trip coil 2 3. TIMING TEST FOR PRIMARY CONTACT SEPARATION AT RATED PRESSURE Switching sequence O 0.3 s CO 3 min CO PHASE C O1 O2 C-O 1 C-O 2 Remarks A B C 4. PUMP RUNNING TIME FROM P=0 PUMP RUNNING TIME 5. SPACE HEATER CURRENT TEST Space heater Current Phase A Phase B Phase C REMARKS REMARKS

6. FUNCTION TEST (tick if verified) 1 2 3 4 5 6 7 Local control, alarm and indications. Remote control, alarm and indications. Check correct operation of all auxiliary a and b contacts Check trip free and anti-pumping circuit, see note. Check operation of thermostat and space heater. Check counter for pump starts. Check counter for breaker operations. Yes Yes Yes Yes Yes Yes Yes N/A N/A N/A N/A N/A N/A N/A

NOTE: ANTI PUMPING RELAY FUNCTIONAL TEST


Tested by:
Date:

Witnessed by:
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380KV GAS INSULATED SWITCH GEAR


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380kV Qurayyah-2 S/S STEP 1 2 3 4 5 OPERATION Breaker control switch switched to close and held in close position. Breaker control switch held in close position. Breaker control switch returned to normal. Breaker control switch switched to close and held in close position. Breaker control switch held in close position. TRIP SIGNAL No. Yes. Electrically. No. No. Yes. Mechanically. BREAKER STATUS Breaker closes and remains closed. Breaker trips and does not attempt to reclose. Breaker remains open. Breaker closes and remains closed. Breaker trips and does not attempt to reclose.

8:DISCONNECTOR/ GROUNDING SWITCH


1. GENERAL INFORMATION Make: Rated current : Serial number : 2. MECHANICAL CHECK AND VISUAL INSPECTION (tick if verified)
Tested by:
Date:

ABB

Type: Rated voltage:

Witnessed by:
Designation no.:

SITE INSPECTION AND TEST RECORD


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Record No.:

380KV GAS INSULATED SWITCH GEAR


Customer:

30631078/00
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TR-3.20.02
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380kV Qurayyah-2 S/S Item 1 2 3 4 5 6 7 8 Description Inspect for physical damage / defects. Check nameplate information for correctness. Check tightness of all bolt connections. Check smoothness and easy of operation. (Closing /Opening) Check proper operation of all mechanical interlocks. Check manual operation by handle. Check drive blocking by handle. Check local position indication. Yes Yes Yes Yes Yes Yes Yes Yes N/A N/A N/A N/A N/A N/A N/A N/A

3. ELECTRICAL TEST 2. TIMING AND CURRENT TEST Disconnect OPERATION # CLOSE OPEN CLOSE OPEN CLOSE OPEN
Tested by:
Date:

PHASE A TIME CURR.

PHASE B TIME CURR.

PHASE C Time. CURR.

Witnessed by:
Designation no.:

SITE INSPECTION AND TEST RECORD


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Record No.:

380KV GAS INSULATED SWITCH GEAR


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30631078/00
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TR-3.20.02
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380kV Qurayyah-2 S/S 3. OPERATION TEST AT MINIMUM VOLTAGE AT 90 V Disconnect OPERATION # CLOSE OPEN CLOSE OPEN CLOSE OPEN PHASE A TIME CURR. PHASE B TIME CURR. PHASE C Time. CURR.

4. SPACE HEATER CURRENT TEST Space heater Current Phase A Phase B Phase C Remarks

5. FUNCTION TEST (tick if verified) 1 2 3 5 Local control, alarm and indications. Remote control, alarm and indications. Check correct operation of all auxiliary a and b contacts Check operation of thermostat and space heater. Yes Yes Yes Yes N/A N/A N/A N/A

9: EARTHING SWITCH
1. GENERAL INFORMATION Make: Rated current : Serial number : 2. MECHANICAL CHECK AND VISUAL INSPECTION (tick if verified)
Tested by:
Date:

ABB

Type: Rated voltage:

Witnessed by:
Designation no.:

SITE INSPECTION AND TEST RECORD


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Record No.:

380KV GAS INSULATED SWITCH GEAR


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30631078/00
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TR-3.20.02
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380kV Qurayyah-2 S/S Item 1 2 3 4 5 6 7 8 Description Inspect for physical damage / defects. Check nameplate information for correctness. Check tightness of all bolt connections. Check smoothness and easy of operation. (Closing /Opening) Check proper operation of all mechanical interlocks. Check manual operation by handle. Check drive blocking by handle. Check local position indication. ONLY FOR GROUND SWITCHES 3. HIGH VOLTAGE TEST (10 kV AC) PHASE ATO EARTH BTO EARTH CTO EARTH TEST VOLTAGE 10 kV 60 Hz 10 kV 60 Hz 10 kV 60 Hz DURATION TIME 1 min 1 min 1 min LEAKAGE CURRENT Limits No flashover No flashover No flashover Yes Yes Yes Yes Yes Yes Yes Yes N/A N/A N/A N/A N/A N/A N/A N/A

10: LOCAL CONTROL PANEL


1. MECHANICAL CHECK AND VISUAL INSPECTION (tick if verified) Item 1 2 3 4 5 Description Inspect for physical damage / defects. Check nameplate information for correctness. Check tightness of all connections. Check apparatus mounted as per approved drawings Check for proper labels. Checked Yes N/A Yes N/A Yes N/A Yes N/A Yes N/A

Tested by:
Date:

Witnessed by:
Designation no.:

SITE INSPECTION AND TEST RECORD


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Record No.:

380KV GAS INSULATED SWITCH GEAR


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380kV Qurayyah-2 S/S 2. CHECK FOR ELECTRICAL (tick if verified) Item 1 2 3 4 Description Check for Local Breaker operation. Check for Local Disconnector operation. Check for Local Earth Switch operation. Check for Local Position Indication Checked Yes N/A Yes N/A Yes N/A Yes N/A

3. CHECK FOR LOCAL ALARMS (tick if verified) Item 1 2 3 4 5 6 7 8 Description DC supply fail AC Supply Fail SF6 Low SF6 Low Low Circuit Breaker Pump Exceeded Circuit Breaker trip blocking Circuit breaker trip Circuit 1 Faulty Circuit breaker Lockout
Witnessed by:
Designation no.:

Checked Yes N/A Yes N/A Yes N/A Yes N/A Yes N/A Yes N/A Yes N/A Yes N/A

Tested by:
Date:

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380KV GAS INSULATED SWITCH GEAR


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380kV Qurayyah-2 S/S

11. CHECK FOR INTERLOCKS (tick if verified)


O = Open C = Close Empty = Not Relevant EP = End position ( O or C ) Checked

APPARATUS OPERATION CLOSE/OPEN

Yes Yes Yes Yes

Tested by:
Date:

Witnessed by:
Designation no.:

SITE INSPECTION AND TEST RECORD


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380KV GAS INSULATED SWITCH GEAR


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380kV Qurayyah-2 S/S Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

Tested by:
Date:

Witnessed by:
Designation no.: