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Resintech Plastics (M) Sdn. Bhd.

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The lndividualSewage TreatmentPlant (lST) System IST System ResintechPolyethylene


Introduction

RESINTECH@

Plant(lST)mustcomplywith the Treatment Sewage of individual Designand construction Volume 5. for Developers latestGuidelines Department's Services SSDor Sewerage witha totalPopulation in anydevelopment that ISTcan be applied stipulated The Guidelines per ISTis allowed largest capacity the However, (PE)of lessthanor equalto 150. Equivalent 30 PE. B to Standard wastewater and can treatdomestic Our lSTs complyto the said Guideline Services by the Sewerage are approved RST2,RST3and RSTS models Resintech effluent. Department. n c l u d et h e L . a t e s ti m p r o v e m e n tis i s s y n o n y m o uw s ith hightechnology Resintech treatment. sewage biological as filtermediafor fixedfilm of the Cosmo-balls introduction of lSTswillalsobe newseries Future locally and patented. are invented TheseCosmo-balls requirements. and maintenance hydraulic, construction to suitsite,environmental, tailored from ranging forcapacity ISTmodels the nextgeneration of developing We are in the process technology, treatment of hightech,superior advantage 5 to 30 PE. All of Resintech's at the to suit construction adaptability design quality, manufacture and monolithic consistent person shallbe proudof. to bringaboutthe ISTthateverytechnical siteshallbe applied

(PE)lSTs Resintechpolyethylene

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IST? Whatis so unique aboutResintech

manufacturing Our hightechnology the lateststate technique employs o f t h e a r t R o t a t i o n a lM o u l d i n g machineries. Backing up the sophisticated processes computerized areourhighly trained technicians and and skilled workers who had morethan20 years in thermoplastic vessel experience construction. Resintech also manufactures every type of plasticpipesand fittingsas to all lSTsmodels. back-up

by the lateststate manufactured of the art rotor moulding machineries andtechnology . Superior mould design and to suit easyto modify construction, withexcellent l a t e s ta d a p t a t i o n finishes.

Computerized manufacturing processes controls all essential productparameters ensuring the quality finish with highest andfinest the greatest consistency. . in : Consistency dimension thickness homogeneity material monolithic construction finalmanufactured shape weight andvolume

is simply'consistency' Our hallmark

processes. Best designin treatment Vessel tankages. Generous

. Superior treatment s y s t e mi n plasticmedia for Cosmoballs filters chamber. vertical up-flow

Applicationsand ProductData

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residential, industrial and lndividual PE < 30 commercial units

TableI
Model

Effluent Standard TankOrientation No.Of Plant(s)


Plant Configuration

* RST2 RST3 RST4* RST5 R5T6* RST1ARST3A* RST1 B B+ B+ B B B B B Horizontal Horizontal Horizontavertical v ertical Horizonta Horizontal vertical 2 1 2 2 1 1 1 1
S i n g l e Single S i n g l e S i n g l e S i n g l e
2in narallel 2 i.n senes 2i.n senes

Volume External { (rr) (mm) External Length (mm) Height External PE Served ListPrice(RM)
STAGE # IN THE DESIGN

2000 2000 3000


NA

NA
NA NA NA

5000
1765 2885 1860

NA
NA NA NA

2000 3000 1500


NA 1760 6 1480

1500
NA 1760 5-8

1480

NA
NA 6

229A
1650

2290
1650

12

10
NA

22

30

12 NA

2500 2850 4850

12500 NA

NA

Installation

RESINTECH@

Table ll

Model
Detail A

Dimension
B X

PE

IST Influent / Effluent invert


X
Top of MH to inlet pipe invert (mm)

z
Top of MH to outlet pipe invert (mm)

External External External P E Development < Topof MH to base Diameter Length Height Served 1 5 0P E (mm) (mm) (mm) (mm)
RSTl NA

NA
NA

NA 1760

6 5-8

Residential unit Residential unit


Intermediate 3 Storev Shoo# Inlermeorate 2 StorevShod Inrermeotale 5 Storev Shoo# 4112StoreyShop# Factorv# Hesloenltat unttsIn water catchment Shop#in water catchment

NA 1760v 1650H

NA

NA 420 505 NA
474

RST2 RST3 RST4


RST5 RST6 RST1A

1500 1480 NA
1840

330 425 NA 400 NA 330 425

229A
NA 2885 NA NA

1650 NA 1860
NA

g-12
9-1 0

NA
1860H

13-22 30
o

NA 1500 1480

NA

NA 424 505

1760 1650

1760"
1650H

RST3A

2290

9-12

# Exact PE to be based on JPP Guidelines

Location to suit size A or B from table ll IST accessible for desludging, < 30m from tankeraccess Avoidtrafficloadingon IST

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Criticalsanitarysewer length Gravity drop at 1:150for

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160mm DIAOutlet PLANVIEW VERTICALTYPE

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PLANVIEW

IST influentinvert= (7) above IST effluentinvert= (8) above

Publicdrain high water levet< '10) above lo avoid IST maintenance chamberro formationlevel

HORIZONTALTYPE

Outletdraininvertmust be suchthat discharge invertat receiving drainto complywith JPP requirement

IST Details

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-----l 1260 PLANTffERTICALTYPE) TREATMENT SEWAGE INDIVIDUAL POLYETHYLENE RESINTECH


AIR BLOWER {OPTIONAL) 25 mm VENT PIPE POLYETHYLENE MANHOLE COVER INSPECTIONMANHOLE COVER 1 1omm/ 160mm DlA. OUTLET PIPE 'l1omm/ 160mm DlA. INLET PIPE

PERFORATEDHDPE PARTITION PARTITION WALL COSMO BALL lsecond Stage Filter Element] COSMO BALL AIR DIFFUSER

CHAIVIBER SEDIMENTATION

PLANT(VERTICAL) TREATMENT SEWAGE INDIVIDUAL OF POLYETHYLENE CROSS-SECTION

TYPE) PLANTfiORIZONTAL TREATMENT SEWAGE INDIVIDUAL POLYETHYLENE RESINTECH


AIR BLOWER

(oPTroNAL)

25mm VENT PIPE POLYETHYLENE MANHOLE COVER INSPECTIONMANHOLE COVER 16omm DlA. INLET PIPE 160mm DlA. OUTLET PIPE PERFORATED HDPE PARTITION PARTITION WALL COSMO BALL lsecond Stage Filter Element] COSMO BALL [First Stage Filter Element] FILTERCHAMBER AIR DIFFUSER

CHAMBER SEDIMENTATION

PLANT (HORIZONTAL) TREATMENT SEWAGE INDIVIDUAL OF POLYETHYLENE CROSS-SECTION

Installation
ComplyApprovedPlan ? IST Location - Desludging - Discharge into drain - Gravity flow - By pass pipe , futurecoonection - IST max dimension fit in ? ' Coverall IST opening - Place IST on base - Fine tune inletand outletinverts - Dry concreteto shim - Fill up with water - Nobodyin the pit in case of collapse

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2 lExcavation

Check Dimensions - Excavation - IST size - Depthto controlinvertlevel - Ensureslope stable. - Nobodyin the pit.

- Check leakages - Backfillin layers - Evenlyall around - Compactfilling - Connectall soil pipes - Trial run with water

Base Slab - Lean concrete - 100mmgrade20 concrete - BRC A8 - Trowel

Cast all inspection chamberbases Chamberbrickwork to formation Finishing Coverall chambers

Installation Baseof IST Soil, sandor aggregate for useas bedding shallbe of granular type. A concrete slabof minimum thickness 100mm withminimum reinforcement of at leastBRC A8 for location wherehighground problem. watertableis nota IST Flotation duringdesludging and installation For highwatertableareasthe basecan be thickened to a suitable thickness to assistantiflotation. ln thiscaseISTshallbe suitably anchored to baseslab. Otherwise adequate counter weight against flotation mustbe mobilized fromdeadloadof overlaid concrete slabs, brickwall, coveror evenconcrete floorof unithousing the lST. Filling up IST withwaterbefore practice. backfilling is a goodengineering This method prevents flotation duringinstallation as wellas checking for leakages if any. Installation ISTshallbe liftedin a careful manner to avoiddamages. Backfilling shallbe donein layers to achieve the required compaction . Backfilling shallbe doneuniformly around the IST. Avoid backfilling on onesideat a time. granules Sharp or angular larger than30 mm shallnotbe usedas backfilling material.