ALLISON AT 500, AT 1500 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG

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01

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SEE SECTION 11

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11

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SECTION 16–2

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V06523

Figure 01. Main Housing

01–1.1

Copyright © 2002 General Motors Corp.

20021101

. . 23014159 Bolt Or 29510838 Bolt Must Also Be Used. . . . . . .ALLISON AT 500. When Replacing 6752556 Or 9411417 Washer With 29500739 Washer. . . . . . 01–2. Except For Parts Listed Below. . Transmission . . PTO . 1 36–37 40 Not Used In This Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . Not Used In This Group. . . Plug Assembly. . See SIL 1-TR-76. . . . . . . . . . Not Used In This Group. . . . . . . . AT 1500 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG ? GROUP 01-503 Main Housing. . . . . . . . . . . . 01 GROUP 01-544 Main Housing. . . . . . . . . . . . . . . . Breather. . . . . 29500739 Washer Must Also Be Used. . . . PTO . . See SIL 1-TR-94. . . . . . . . . Output Flange Retaining. . . . . . . . . . . . . . . . . . . . . . Bolt. . . . . . Order 29505844 Shift Detent Lever And Pin Assembly. . See SIL 8-TR-93. . . . . . . . . . . . . Used With 3750810 Breather Assembly Only. . . . . . . . . . . . . . . . Screw . . . . . . . . . . . . 23014159 Bolt Used Prior To S/N 3210661445. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See SIL 1-TR-94. . . . Figure 01 Without Lockup Same As Group 01-599. . GROUP 01-599 Main Housing. . . . Gasket. . . . . . . . . . . . . . . . . . . . . . 1⁄ 2-20 x 11⁄ 2. . . . . . . . . . . . . . . . . . Main Housing Assembly Kit. . . . . . . . . . . 3⁄8-16 x 1 . Figure 01 Without Lockup Same As Group 01-599. . . . . . . . . . . . . Output Flange. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nameplate . . . . . . . . . . . . . . . . . Starting With S/N 3210623491. . . . . . . . . . . . . . . . . . . Cover. . . . . . Bolt. . . . Bolt. . . . . . 1⁄ 2-20 x 11⁄ 2. . When Replacing 9409060 Bolt With 23014159 Bolt Or 29510838 Bolt. . . . . . . . . . . . . . . . 6883025 1 5 10 30 29501161 6774322 23046846 23045804 23049131 1 1 6 1 1 13 5 30 5 5 26 10 60 10 10 125 30 180 30 30 29500739 1 5 10 30 23014159 1 5 10 30 29510838 1 5 10 30 29512504 6882757 29536777 29536779 1 1 2 1 5 5 10 5 10 10 20 10 30 30 60 30 (continued on next page) 20021101 Copyright © 2002 General Motors Corp. . . . . Figure 01 Without Lockup 1 2–3 4 5 6 7 8 9 10 10 11 12 13 14 15 Shroud. . . . . . 1 36–37 40 NOMENCLATURE PART NO. . . . . . . . . . Washer. . . . . . . . . . . . See SIL 1-TR-94. . Except For Parts Listed Below. . . . . Vent Assembly. . . . . . . Used Starting With S/N 3210661445. . . . . . . . Shipping . . . . REQ RECOMMENDED SPARES FOR UNITS 1-50 51-100 101-500 Not Used In This Group. . . . . . . . . . . Not Used In This Group. . . . . . . . . . . . . . . . . . . Not Used In This Group. O-ring . . . . Neoprene. . Not Used In This Group. . . . . . . . . . . . . REF NO. . . Not Used In This Group. . . . . . . . . . . . . . . .

. . . . . . See SIL 8-TR-93. . . . . . . . . . . . . . . . . . Selector . . . . . . . . Range Selector Shaft Retaining . . . 23018206 Housing And Pin Assembly . . .5 x 15 . . . . . . . . . . . . . . . . . . . . . . . . . Inside Detent. . . . . . . . . . Used Starting With S/N 3210623491. . . . . . . . . . . . . . . . . 20021101 . . 29534898 * Housing. . . . . . .ALLISON AT 500. . . . . Hx Hd Pipe. . . Neutral Start Switch Plug . . . . . . . . . . . . . Backup Light Switch Hole . . . 23010610 Bolt. . . . . . . . . . . . . . . . . . See SIL 8-TR-93. . . . . . . . . .2 Copyright © 2002 General Motors Corp. . . 29534897 * Pin . 01 (cont’d) 16 17 18 19 20 21 22 23 24 25–27 28 29–32 33 33 34 35 36 37 38 39 40 NOMENCLATURE PART NO. . . . . . . . . . . . . . . . . . . . . . Used Prior To S/N 3210623491. Lever and Pin Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046813 Washer. . Speedometer Bore. Neutral Start Switch . . Figure 01 Without Lockup Same As Group 01-599. . . . . . 1⁄ 8 NPTF . . . . . . . * Serviced Only As An Assembly — Not Available As A Detail Part. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01–2. . . . . . . Flanged Hx . Hx Hd Pipe. . . . 6839761 Not Used In This Group. . . . . . . . . . . . . . . . . . . . . . 1⁄8 NPTF. . Figure 01 Without Lockup REF NO. . . . . . . . . . . . 6885213 Nut. . . . . . . . . . . M10 x 1. . . . . . . . . . . . . . . . . . . . . . . . . 29505844 Nut. . . . . . . . . . . . . Selector Shaft . . . . . . . . . . . . . . . . . 29538379 Pin. . 40 Not Used In This Group. . . . . . . . . . . . 40 Not Used In This Group. . . GROUP 01-601 Main Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503065 Plug. . Figure 01 Without Lockup Same As Group 01-599. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049056 REQ RECOMMENDED SPARES FOR UNITS 1-50 51-100 101-500 1 1 1 1 1 5 5 10 10 30 30 5 10 30 1 1 1 5 13 5 10 26 10 30 125 30 1 5 10 30 1 5 10 30 1 1 1 1 1 1 1 6 5 13 5 5 5 10 26 10 10 10 30 125 30 30 30 13 30 26 60 125 180 GROUP 01-600 Main Housing. . . . 29502358 Not Used In This Group. . . . . . . 23017610 * Seal . . . . . . . . . . Except For Parts Listed Below. . . . 6831774 Selector Shaft And Nut Kit . Cover. Main . Shipping . . Except For Parts Listed Below. . . . . . . . . . . . . 6834105 Lever and Pin Assembly. . . . . . . . . . . . . . . . . . . . . . . . . 6838866 Not Used In This Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23018206 Plug. Plug. . 29520052 Shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT 1500 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG ? GROUP 01-599 Main Housing. Inside Detent. . . . . . . . . . . . . . . . . . . Plug. . Rear Shipping .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 01 . . . . . . . 1⁄8 NPTF . . . 1⁄ 8 NPTF . . . . . Speedometer Bore. . . . . Except For Parts Listed Below. . . Except For Parts Listed Below. . . Plug. . . . . . . . . 7 8 9–10 11 15 18 19 36–37 40 Screw. . . . Housing. . . . . . . . Figure 01 With Lockup Same As Group 01-599. . . . . . . . . . . . . . . . . . Not Used In This Group. . . . . . Figure 01 Fording Provision. . . Main Housing Assembly Kit. 7 8 9–10 36–37 40 PART NO. . . . . . . . . . . . . . . Not Used In This Group. . . . . (continued on next page) * Serviced Only As An Assembly — Not Available As A Detail Part. . . . . . . . Plug. . . . . . . . . . . . . . . . . . . . . . With Lockup Same As Group 01-599. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Starting With S/N 3210623491. . . . . . . Housing And Pin Assembly . . . . . . . . . . . . . 01–2. Hx Hd Pipe. . . . . Nameplate . . . . . . . . . . See SIL 8-TR-93. . . . . . . . . . . . . . . . . . . . . Main . Not Used In This Group. . . . . . . . . . . . . . . . . . . . Not Used In This Group. . . . Hx Hd Pipe. . . . Except For Parts Listed Below. . . . . Not Used In This Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing. . . 7 8 9–10 11 12 15 16 18 19 26 Screw. . . . . . . . . Drive Stick . . . . . . REQ RECOMMENDED SPARES FOR UNITS 1-50 51-100 101-500 1 1 5 5 10 10 30 30 29533973 29533241 1 1 5 5 10 10 30 30 29513279 23018206 29527106 * 29525537 * 1 1 1 1 5 5 10 10 30 30 29533973 29533241 1 1 5 5 10 10 30 30 29513279 1 5 10 30 23018206 1 5 10 30 29527106 * 29525537 * 29511001 1 1 1 5 10 30 GROUP 01-732 Main Housing. . . See SIL 8-TR-93. . .ALLISON AT 500. 29533973 Nameplate . Order 29505844 Shift Detent Lever And Pin Assembly. . . . . . . . . . . . 20021101 Copyright © 2002 General Motors Corp. . . . . . . . Starting With S/N 3210623491. . . . . . . . . . . . . . . . . . . . Plug. . . . . . . . . . . . . . . . . . . . 29533241 Not Used In This Group. Nameplate . . . . . . . . . . . . . . . . Housing And Pin Assembly . . . . . . . . . . . . . . . . Drive Stick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. . . . . . . . . . . . . . . . . . . . REF NO. . . . . . . . . Not Used In This Group. Not Used In This Group. . . . . . . . . . AT 1500 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG ? GROUP 01-731 Main Housing. . . . . . . . . . . . . GROUP 01-741 Main Housing. . . . . . . Fording . . . . . . . . . . . . NOMENCLATURE Screw. . . . . . . . Drive Stick . Main Housing Assembly Kit. . . . . . . . . . Order 29505844 Shift Detent Lever And Pin Assembly. . . . . . . . . . . Main . . . . . . Figure 01 Without Lockup Same As Group 01-599. . . . . . . . . . . . . . . .

Inside Detent. . . . . . . . . . . . . . . . . . . . . . See SIL 8-TR-93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505900 Not Used In This Group. . . 29533241 Not Used In This Group. . . . . . . . . . . . . . 20021101 . . . . 6884028 Not Used In This Group. . . . . . . . 29505900 Not Used In This Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Without Lockup Same As Group 01-599. . . . . . Except For Parts Listed Below. . . . . . REQ RECOMMENDED SPARES FOR UNITS 1-50 51-100 101-500 1 4 1 5 40 5 10 80 10 30 240 30 1 5 10 30 1 1 5 5 10 10 30 30 1 5 10 30 1 5 10 30 1 1 5 5 10 10 30 30 GROUP 01-743 Main Housing. . . . . . . . . . . . . . . . . . . . . . . . Figure 01 Two Neutrals. . . . GROUP 01-755 Main Housing. 6768523 Bolt. . . . . . . . . . . . . . . . . . . . AT 1500 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG ? GROUP 01-741 (cont’d) Main Housing. With Lockup Same As Group 01-599. . 32 33 Lever and Pin Assembly. . . . . . . . . . . . . . . . . . . . . With Lockup Same As Group 01-599. . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. . Main Housing Assembly Kit. .4 Copyright © 2002 General Motors Corp. . . See SIL 8-TR-93. GROUP 01-745 Main Housing. . . . Except For Parts Listed Below. Starting With S/N 3210623491. . . 29510846 Adapter. . . . . . . Gasket . . . . See SIL 8-TR-93. . . . . . . Breather . . Drive Stick . . . . . Order 29505900 Shift Detent Lever And Pin Assembly. . . . . . . Not Used In This Group. . . . . . . . . . . . . . . Drive Stick . . . . . . . . . 01 27 30 31 36–37 40 NOMENCLATURE PART NO. Figure 01 Two Neutrals. Used Starting With S/N 3210623491. . . Not Used In This Group. . . . . . . . . . . . . . . . . . . . . 7 8 9–10 11 32 33 36–37 40 Screw. . . . . . . . Used Starting With S/N 3210623491. . Figure 01 Fording Provision. . . . . . . . . Figure 01 Two Neutrals. . . Inside Detent. . . . . REF NO. . . . . . . . . . . 29512504 Lever and Pin Assembly. . . . . . Except For Parts Listed Below. . . . . . . . . . . . . . . . . . . . . . . . 29533973 Nameplate . . 7 8 Screw. . . . . . . 29533973 Nameplate . . . 29533241 (continued on next page) 01–2. . . . . . . . . .ALLISON AT 500. Except For Parts Listed Below. . . . . . . . . Locking Patch . . . . . . . . . . . Without Lockup Same As Group 01-599. . .

. . . . . . . . . . . . . 1⁄ 8 NPTF . . . . . . Also Replace 6834105 Shift Detent Lever And Pin Assembly With 29505844 Shift Detent Lever And Pin Assembly. . . Housing And Pin Assembly. . . . . . . . . . . . . . . . . . . . . . . . . Drive Stick . . . . . . . . Not Used In This Group. Main . . . . . . . Cooler. . . . . . . . . . . . . 9–10 11 15 18 19 32 33 36–37 40 PART NO. . . . . Main Housing Assembly Kit. . . . . . See SIL 21-TR-96. . . . . . Service With 29534947 Main Housing Assembly Kit. . . . . Main Feed. . . Not Used In This Group. See SIL 8-TR-93. . NOMENCLATURE Not Used In This Group. . . Figure 01 Two Neutrals. . . . . . . . . Lever and Pin Assembly. . . . . 01–2. . . . . . . . . . Main. . . . . . . . . . . . .ALLISON AT 500. . . . . . . . . . . . . . . . . . . . . . . . Prior To S/N 3210623491. . . . . . . . . O-ring. . . . . . . . . . . . . . . See SIL 21-TR-96. . . . . . . Not Used In This Group. . . Inside Detent. . . . . . . . Adapter. . . . . . . . . Except For Parts Listed Below. . . . . . . See SIL 21-TR-96. . . 20021101 Copyright © 2002 General Motors Corp. . . . Housing And Pin Assembly . . . . . . . . . . . . Plug. . . . . . . . . . With Lockup Same As Group 01-599. . . . . . . . . . . . . . . . . . . . . Adapter. . . . . . . . Used Starting With S/N 3210623491. . . . . . . Figure 01 With Retarder. . . . . . . . . See SIL 21-TR-96. . . . . . . Screw. . . Not Used In This Group. . . Starting With S/N 3210623491. Not Used In This Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . Order 29505844 Shift Detent Lever And Pin Assembly. . . . . . . . . . Except For Parts Listed Below. . . . . . . . . When Replacing 29506190 Housing Assembly With 29525014 Housing Assembly. . Without Lockup Same As Group 01-599. . . . . . . . . . * Serviced Only As An Assembly — Not Available As A Detail Part. . . . . . REF NO. . . . 23012405 Main Housing Assembly No Longer Available. . . . . . . . . See SIL 8-TR-93. . . . . . . . . . Nameplate . . . . . . Main Housing Assembly Kit. . . . . . . . . . . . AT 1500 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG ? GROUP 01-755 (cont’d) Main Housing. . . . 2 3 4–6 7 8 9–10 11 18 19 22 25 29 37 40 Adapter. . See SIL 21-TR-96. . . .5 . . . . . . . . . . . . . . Housing. . . . . . . . . . Not Used In This Group. . Main Feed. . . . . . . . . . . . . . . . Hx Hd Pipe. Not Used In This Group. . . . . . . Not Used In This Group. . . . . REQ RECOMMENDED SPARES FOR UNITS 1-50 51-100 101-500 01 29513279 23018206 29527106 * 29525537 * 1 1 1 1 5 5 10 10 30 30 29505900 1 5 10 30 29527689 23019664 1 1 5 5 10 10 30 30 29533973 29533241 1 1 5 5 10 10 30 30 29534947 1 5 10 30 29525014 29525015 * 1 1 5 10 30 29524146 29524147 1 1 5 5 10 10 30 30 GROUP 01-758 Main Housing. See SIL 8-TR-93 And SIL 21-TR-96. . . . . Housing. . . . . . . . . . . . . . . . . . . . .

. . . 23018206 Not Used In This Group. . . Used Starting With S/N 3210623491. 01 2 3 4–6 7 8 9–10 11 18 19 21 22 25 29 32 33 37 40 NOMENCLATURE PART NO. . Not Used In This Group. . . . . . . . . . See SIL 21-TR-96. . . . . . . . . . . . . . . 29534947 Housing And Pin Assembly. . . When Replacing 29506190 Housing Assembly With 29525014 Housing Assembly. Hx Hd Pipe. . . See SIL 21-TR-96. 29533241 Not Used In This Group. . . .ALLISON AT 500. . . Main Feed. . . . . See SIL 21-TR-96. . . . . . . . . Adapter. . . . . 29533973 Nameplate . Also Replace 6834105 Shift Detent Lever And Pin Assembly With 29505844 Shift Detent Lever And Pin Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See SIL 8-TR-93. . . . . Inside Detent. . . . . .6 Copyright © 2002 General Motors Corp. . . . . . . 01–2. . . . . . . . . Prior To S/N 3210623491. . . . . . . . . . . . . 20021101 . . . REQ RECOMMENDED SPARES FOR UNITS 1-50 51-100 101-500 1 1 5 5 10 10 30 30 1 1 5 5 10 10 30 30 1 5 10 30 1 1 1 5 10 30 5 10 30 1 1 5 5 10 10 30 30 1 5 10 30 * Serviced Only As An Assembly — Not Available As A Detail Part. . . . . Main. . . . . . . . . . . Main Housing Assembly Kit. . 29525014 Housing. . . . Not Used In This Group. . . Two Neutrals. . . . . . . . . . . . . . . . Cooler. . . . . Except For Parts Listed Below. . . . 29525015 * Plug. . . . . Drive Stick . . . 29524147 Lever and Pin Assembly. . . . . . . . . . . 1⁄ 8 NPTF . . . . . . . . . REF NO. . 23019664 Not Used In This Group. . . . . . . . . See SIL 21-TR-96. . . . . . 29524146 Adapter. . . . . . . . . . Main Feed. . . . . . . . . . . See SIL 8-TR-93 And SIL 21-TR-96. . . . . Adapter. . . . . . . . . . . . . . . . . . . . . . . . . See SIL 21-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . Without Lockup Same As Group 01-599. . . . . 29527689 O-ring. . . . . . . . . . . . . . . . . . . . . . . . . Screw. . . Figure 01 With Retarder. AT 1500 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG ? GROUP 01-775 Main Housing. . . . . . . . . . . . . . . . 23012405 Main Housing Assembly No Longer Available. . . . . . . . . . . . Service With 29534947 Main Housing Assembly Kit. . . . 29505900 Not Used In This Group. . . . . . . . . . . . .

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