Beruflich Dokumente
Kultur Dokumente
Operator’s
Manual
Overview
Chapter Contents
Serial Number Location . . . . . . . . . . . . . . . . . . . . . . 2
Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Equipment Modification . . . . . . . . . . . . . . . . . . . . . . 3
Unit Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operator Orientation. . . . . . . . . . . . . . . . . . . . . . . . . 5
CMW
Overview - 2 HT220 Operator’s Manual
Serial Number Location
Date of manufacture
Date of purchase
CMW
HT220 Operator’s Manual Overview - 3
Intended Use
Intended Use
The HT220 is a large track trencher designed dig trenches up to 24” (609 mm) wide and 96” (2.44 m) deep.
The trencher’s hard metal teeth remove very hard, rocky ground and thinly crush it. The result is an even,
rectangular-shaped trench ready for laying pipes or cables.
The unit is designed for operation in temperatures typically experienced in earth moving and construction
work environments. Provisions may be required to operate in extreme temperatures. Contact your Ditch
Witch dealer. Use in any other way is considered contrary to the intended use.
The HT220 should be used with genuine Ditch Witch chain, teeth, and sprockets. It should be operated,
serviced, and repaired only by persons familiar with its particular characteristics and acquainted with the
relevant safety procedures.
Equipment Modification
This equipment was designed and built in accordance with applicable standards and regulations.
Modification of equipment could mean that it will no longer meet regulations and may not function properly
or in accordance with the operating instructions. Modification of equipment should only be made by
competent personnel possessing knowledge of applicable standards, regulations, equipment design
functionality/requirements and any required specialized testing.
CMW
Overview - 4 HT220 Operator’s Manual
Unit Components
Unit Components
CMW
HT220 Operator’s Manual Overview - 5
Operator Orientation
Operator Orientation
1. Front of unit 3. Rear of unit
2. Right of unit 4. Left of unit
Bulleted Lists
Bulleted lists provide helpful or important information or contain procedures that do not have to be
performed in a specific order.
Numbered Lists
Numbered lists contain illustration callouts or list steps that must be performed in order.
“Continued” Indicators
CMW
Overview - 6 HT220 Operator’s Manual
About This Manual
CMW
HT220 Operator’s Manual Foreword - 7
Foreword
This manual is an important part of your equipment. It provides safety information and operation
instructions to help you use and maintain your Ditch Witch equipment.
Read this manual before using your equipment. Keep it with the equipment at all times for future reference.
If you sell your equipment, be sure to give this manual to the new owner.
If you need a replacement copy, contact your Ditch Witch dealer. If you need assistance in locating a
dealer, visit our website at www.ditchwitch.com or write to the following address:
The descriptions and specifications in this manual are subject to change without notice. The Charles
Machine Works, Inc. reserves the right to improve equipment. Some product improvements may have
taken place after this manual was published. For the latest information on Ditch Witch equipment, see your
Ditch Witch dealer.
CMW
Foreword - 8 HT220 Operator’s Manual
HT220 Tier 3
Operator’s Manual
Copyright 2008
by The Charles Machine Works, Inc.
, Ditch Witch, CMW, AutoCrowd, Jet Trac, Roto Witch, Subsite, Fluid Miser,
Power Pipe, Super Witch, Pierce Airrow, The Underground, The Underground Authority Worldwide, and
Zahn are registered trademarks of The Charles Machine Works, Inc.
CMW
HT220 Operator’s Manual Contents - 9
Contents
Overview 1
machine serial number, information about the type of work this machine is designed
to perform, basic machine components, and how to use this manual
Foreword 7
part number, revision level, and publication date of this manual, and factory contact
information
Safety 11
machine safety alerts and emergency procedures
Controls 23
machine controls, gauges, and indicators and how to use them
Operation Overview 49
an overview for completing a job with this machine: planning, setting up, installing
product, and restoring the jobsite; with cross references to detailed procedures
Prepare 51
procedures for inspecting and classifying the jobsite, planning the installation path,
and preparing the jobsite for work
Drive 57
procedures for startup, cold start, driving, and shutdown
Transport 63
procedures for lifting, hauling, and towing
Trench 71
procedures for trenching
Service 81
service intervals and instructions for this machine including lubrication, replacement
of wear items, and basic maintenance
CMW
Contents - 10 HT220 Tier 3 Operator’s Manual
Specifications 121
machine specifications including weights, measurements, power ratings, and fluid
capacities
Support 201
the warranty policy for this machine, and procedures for obtaining warranty
consideration and training
CMW
HT220 Operator’s Manual Safety - 11
Safety
Chapter Contents
Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Safety Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Emergency Procedures . . . . . . . . . . . . . . . . . . . . . 17
• Electric Strike Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
• If an Electric Line is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
• If a Gas Line is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
• If a Fiber Optic Cable is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
• If Machine Catches on Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
CMW
Safety - 12 HT220 Operator’s Manual
Guidelines
Guidelines
Follow these guidelines before operating any jobsite equipment:
• Complete proper training and read operator’s manual before using equipment.
• Contact your local One-Call (811 in USA) or the One-Call referral number (888-258-0808 in USA and
Canada) to have underground utilities located before digging. Also contact any utilities that do not
participate in the One-Call service.
• Classify jobsite based on its hazards and use correct tools and machinery, safety equipment, and work
methods for jobsite.
• Mark jobsite clearly and keep spectators away.
• Wear personal protective equipment.
• Review jobsite hazards, safety and emergency procedures, and individual responsibilities with all
personnel before work begins. Safety videos are available from your Ditch Witch dealer.
• Replace missing or damaged safety shields and safety signs.
• Use equipment carefully. Stop operation and investigate anything that does not look or feel right.
• Do not operate unit where flammable gas may be present.
• Contact your Ditch Witch dealer if you have any question about operation, maintenance, or equipment
use.
CMW
HT220 Operator’s Manual Safety - 13
Safety Alert Classifications
Watch for the three safety alert levels: DANGER, WARNING and CAUTION. Learn what each level
means.
indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury.
NOTICE can keep you from doing something that might damage the machine or someone's property. It
can also alert you against unsafe practices.
IMPORTANT can help you do a better job or make your job easier in some way.
CMW
Safety - 14 HT220 Operator’s Manual
Safety Alerts
Safety Alerts
Moving digging teeth will kill you or cut off arm or leg. Stay
away.
Turning shaft will kill you or crush arm or leg. Stay away.
Electric shock. Contacting electric lines will cause death or serious injury.
Know location of lines and stay away.
CMW
HT220 Operator’s Manual Safety - 15
Safety Alerts
Fall possible. Riders can fall from machine and be injured or killed. Only
operator is allowed on machine.
Rollover possible. If machine rolls over, you could be thrown from seat and
killed or crushed. Wear seat belt.
Improper control function could cause death or serious injury. If control does
not work as described in instructions, stop machine and have it serviced.
Looking into fiber optic cable could result in permanent vision damage. Do
not look into ends of fiber optic or unidentified cable.
Runaway possible. Machine could run over you or others. Learn how to use
all controls. Start and operate only from operator’s position.
CMW
Safety - 16 HT220 Operator’s Manual
Safety Alerts
Hot pressurized cooling system fluid could cause serious burns. Allow to
cool before servicing.
Flying objects may cause injury. Wear hard hat and safety glasses.
Exposure to high noise levels may cause hearing loss. Wear hearing
protection.
Fall possible. Slips or trips may result in injury. Keep area clean.
CMW
HT220 Operator’s Manual Safety - 17
Emergency Procedures
Emergency Procedures
Before operating any equipment, review emergency procedures and check that all safety precautions have
been taken.
EMERGENCY SHUTDOWN - Turn ignition switch to stop position or push remote engine stop button (if
equipped).
Electric shock. Contacting electric lines will cause death or serious injury.
Know location of lines and stay away.
• Electricity follows all paths to ground, not just path of least resistance.
• Pipes, hoses, and cables will conduct electricity back to all equipment.
• Low voltage current can injure or kill. Many work-related electrocutions result from contact with less
than 440 volts.
Most electric strikes are not noticeable, but indications of a strike include:
• power outage
• smoke
• explosion
• popping noises
• arcing electricity
CMW
Safety - 18 HT220 Operator’s Manual
Emergency Procedures
• Warn people nearby that an electric strike has occurred. Instruct them to leave the area and contact
utility.
• Raise attachments and drive from immediate area.
• Contact utility company to shut off power.
• Do not return to jobsite or allow anyone into area until given permission by utility company.
If you suspect an electric line has been damaged and you are off tractor, DO NOT TOUCH TRACTOR.
Take the following actions. The order and degree of action will depend upon the situation.
• LEAVE AREA. The ground surface may be electrified, so take small steps with feet close together to
reduce the hazard of being shocked from one foot to the other. For more information, contact your
Ditch Witch dealer.
• Contact utility company to shut off power.
• Do not return to jobsite or allow anyone into area until given permission by utility company.
CMW
HT220 Operator’s Manual Safety - 19
Emergency Procedures
If you suspect a gas line has been damaged, take the following actions. The order and degree of action will
depend on the situation.
• Immediately shut off engine(s), if this can be done safely and quickly.
• Remove any ignition source(s), if this can be done safely and quickly.
• Warn others that a gas line has been cut and that they should leave the area.
• Leave jobsite as quickly as possible.
• Immediately call your local emergency phone number and utility company.
• If jobsite is along street, stop traffic from driving near jobsite.
• Do not return to jobsite until given permission by emergency personnel and utility company.
CMW
Safety - 20 HT220 Operator’s Manual
Emergency Procedures
CMW
HT220 Operator’s Manual Controls - 23
Controls
Chapter Contents
Center Console . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
• Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
• Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
• Trenching Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
• Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
• Drive Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Diagnostic Display . . . . . . . . . . . . . . . . . . . . . . . . . 39
Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Top Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Engine Compartment . . . . . . . . . . . . . . . . . . . . . . . 44
Emergency Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
CMW
Controls - 24 HT220 Operator’s Manual
Center Console
Center Console
Switches
CMW
HT220 Operator’s Manual Controls - 25
Center Console
3. Low hydraulic fluid test To check for low hydraulic Switch is normally centered.
switch fluid, move to down position.
CMW
Controls - 26 HT220 Operator’s Manual
Center Console
Indicators
CMW
HT220 Operator’s Manual Controls - 27
Center Console
CMW
Controls - 28 HT220 Operator’s Manual
Center Console
CMW
HT220 Operator’s Manual Controls - 29
Center Console
Trenching Controls
CMW
Controls - 30 HT220 Operator’s Manual
Center Console
CMW
HT220 Operator’s Manual Controls - 31
Center Console
CMW
Controls - 32 HT220 Operator’s Manual
Center Console
CMW
HT220 Operator’s Manual Controls - 33
Center Console
Gauges
1. Diagnostic Display Digital display monitors See “Top Console” on page 42.
Gauge engine functions.
CMW
Controls - 34 HT220 Operator’s Manual
Center Console
2. Hydraulic fluid Displays hydraulic fluid Do not exceed 190° F (88° C). Stop
temperature gauge temperature. engine and wait until cool.
3. Left track pressure Displays hydraulic fluid If pressure exceeds 5,000 PSI (344
gauge pressure at the left track. bar), stop engine and have unit
repaired.
4. Right track pressure Displays hydraulic fluid If pressure exceeds 5,000 PSI (344
gauge pressure at the right track. bar), stop engine and have unit
repaired.
5. Fuel gauge Displays fuel level in tank. Use only #2 diesel fuel.
CMW
HT220 Operator’s Manual Controls - 35
Center Console
6. Trencher pressure Displays hydraulic fluid If pressure exceeds 5,000 PSI (344
gauge pressure at the trencher. bar) stop engine and have unit
repaired.
7. Equipment system Displays hydraulic system If pressure exceeds 2,500 PSI (172
pressure gauge pressure. bar) stop engine and have unit
repaired.
CMW
Controls - 36 HT220 Operator’s Manual
Center Console
Drive Controls
CMW
HT220 Operator’s Manual Controls - 37
Center Console
5. Steering control To steer machine left, move Detent lever is normally centered.
up.
CMW
Controls - 38 HT220 Operator’s Manual
Center Console
8. Emergency engine stop To stop engine, press button. Do not use emergency engine stop to
stop engine on a regular basis.
To reset emergency stop, turn
switch to the right.
CMW
HT220 Operator’s Manual Controls - 39
Diagnostic Display
Diagnostic Display
CMW
Controls - 40 HT220 Operator’s Manual
Diagnostic Display
CMW
HT220 Operator’s Manual Controls - 41
Seat
Seat
CMW
Controls - 42 HT220 Operator’s Manual
Top Console
Top Console
CMW
HT220 Operator’s Manual Controls - 43
Top Console
To adjust temperature
manually, press again.
CMW
Controls - 44 HT220 Operator’s Manual
Engine Compartment
Engine Compartment
CMW
HT220 Operator’s Manual Controls - 45
Engine Compartment
3. Coolant delivery valve To turn heater ON, turn valve Ensure that air conditioner switch is in
inline. the ‘OFF’ position before opening the
heater valves.
To turn heater OFF, turn valve
perpendicular.
CMW
Controls - 46 HT220 Operator’s Manual
Emergency Stop
Emergency Stop
1. Emergency engine stop To stop machine immediately, To release the stop function, the
button press button. button must be pulled “out” or twisted
clockwise to the “out” position. The
switches must be reset in order for the
engine to start.
CMW
HT220 Operator’s Manual Operation Overview - 49
Operation Overview
Chapter Contents
Planning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Trenching. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Leaving Jobsite. . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
CMW
Operation Overview - 50 HT220 Operator’s Manual
Planning
Planning
1. Gather information about jobsite. See page 42.
2. Inspect jobsite. See page 43.
3. Classify jobsite. See page 44.
4. Select chain and teeth to match your soil type, if necessary. See page 78.
5. Check supplies and prepare equipment. See page 46.
6. Haul equipment to jobsite. See page 54.
Trenching
1. Start unit. See page 48.
2. Position tractor and controls. See page 60.
3. Begin trenching. See page 61.
4. Complete the installation. See page 61.
5. Shut down tractor. See page 50.
Leaving Jobsite
1. Rinse equipment. See page 82.
2. Stow tools. See page 82.
3. Haul equipment away from jobsite. See page 54.
CMW
HT220 Operator’s Manual Prepare - 51
Prepare
Chapter Contents
Gather Information . . . . . . . . . . . . . . . . . . . . . . . . . 52
• Review Job Plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
• Notify One-Call Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
• Arrange for Traffic Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
• Plan for Emergency Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Inspect Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
• Identify Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
Classify Jobsite. . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
• Inspect Jobsite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
• Select a Classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
• Apply Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
CMW
Prepare - 52 HT220 Operator’s Manual
Gather Information
Gather Information
A successful job begins before you dig. The first step in planning is reviewing information already available
about the job and jobsite.
CMW
HT220 Operator’s Manual Prepare - 53
Inspect Site
Inspect Site
Inspect jobsite before transporting equipment. Check for the following:
Identify Hazards
Identify safety hazards and classify jobsite. See “Classify Jobsite” on page 54.
NOTICE:
• Wear personal protective equipment including hard hat, safety eye wear, and hearing protection.
• Do not wear jewelry or loose clothing.
• Notify One-Call and companies which do not subscribe to One-Call.
• Comply with all utility notification regulations before digging or drilling.
• Verify location of previously marked underground hazards.
• Mark jobsite clearly and keep spectators away.
CMW
Prepare - 54 HT220 Operator’s Manual
Classify Jobsite
Classify Jobsite
Inspect Jobsite
• Follow U.S. Department of Labor regulations on excavating and trenching (Part 1926, Subpart P) and
other similar regulations.
• Contact your local One-Call service by dialing 811 (USA only) to have underground utilities located. A
One-Call referral number, 888-258-0808, is also available for both the USA and Canada. You should
also call any utility companies which do not participate in the One-Call service.
• Inspect jobsite and perimeter for evidence of underground hazards, such as:
– “buried utility” notices
– utility facilities without overhead lines
– gas or water meters
– junction boxes
– drop boxes
– light poles
– manhole covers
– sunken ground
• Have an experienced locating equipment operator sweep area within 20’ (6 m) to each side of trench
path. Verify previously marked line and cable locations.
• Mark location of all buried utilities and obstructions.
• Classify jobsite.
Select a Classification
Jobsites are classified according to underground hazards present.
in sand, granite, or concrete which is capable of producing crystalline silica (quartz) dust
crystalline silica (quartz) dust
NOTICE: If you have any doubt about jobsite classification, or if jobsite might contain unmarked
hazards, take steps outlined previously to identify hazards and classify jobsite before working.
CMW
HT220 Operator’s Manual Prepare - 55
Classify Jobsite
Apply Precautions
Once classified, precautions appropriate for jobsite must be taken.
In addition to positioning equipment upwind from gas lines, use one or both of these methods.
NOTICE: Cutting, drilling or working materials such as, concrete, sand or rock containing quartz may
result in exposure to silica dust. Use water spray or other means to control dust. If workers are exposed
to dust they must wear appropriate breathing protection. Silica dust may cause lung disease and is
known to the State of California to cause cancer.
CMW
Prepare - 56 HT220 Operator’s Manual
Check Supplies and Prepare Equipment
Fluid Levels
• fuel
• hydraulic fluid
• battery
• engine oil
• transmission fluid
Accessories
Fire Extinguisher
CMW
HT220 Operator’s Manual Drive - 57
Drive
Chapter Contents
Start Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Shut Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
CMW
Drive - 58 HT220 Operator’s Manual
Start Unit
Start Unit
Before operating tractor, read engine manufacturer’s starting and operating instructions. Follow
instructions for new engine break-in.
Runaway possible. Machine could run over you or others. Learn how to
use all controls. Start and operate only from operator’s position.
NOTICE:
• Read operator’s manual before operating equipment. Follow instructions carefully. Contact your
Ditch Witch dealership for operation information or demonstration.
• Wear hard hat, safety glasses, and other protective equipment required by job. Do not wear jewelry
or loose clothing that can catch on controls.
Rollover possible. If machine rolls over, you could be thrown from seat
and killed or crushed. Wear seat belt.
CMW
HT220 Operator’s Manual Drive - 59
Start Unit
5. Turn ignition switch to the run position (key on, engine off). Cold start wait indicator will light.
6. When cold start wait indicator goes off, turn ignition switch all the way clockwise to start tractor.
Warning alarm will sound. Indicators will light.
• If engine does not start within 20 seconds, release the ignition switch. Allow starter to cool before
attempting to start the unit again.
• If engine does not crank, check battery disconnect. See page 44 for battery disconnect
information.
7. Run engine at half-throttle or less for five minutes before operating tractor. During warm-up, check that
all controls work properly.
IMPORTANT: Some operations will not function if any controls are not in the neutral position
upon start up. If some functions do not work, turn ignition key to the off position and ensure that
all controls are in the neutral position.
CMW
Drive - 60 HT220 Operator’s Manual
Drive
Drive
EMERGENCY SHUTDOWN: Press the emergency stop button to stop.
NOTICE: Drive carefully in congested areas. Know machine’s clearance and turning radius.
Rollover possible – If machine rolls over, you could be thrown from seat
and killed or crushed. Wear seat belt.
NOTICE: Keep attachments low when operating on slope. Drive slowly and cautiously.
Shut Down
1. Move direction control levers to the neutral position.
2. Lower boom to ground.
3. Engage parking brake.
4. Reduce engine speed to a minimum.
5. Wait five minutes for engine to cool down.
6. Turn ignition switch to STOP.
7. Turn off the air conditioner and the lights, if on.
8. If leaving the machine unattended, remove key and lock the following: cab window, door, engine
compartment doors, tool compartment door and the tank locking caps.
CMW
HT220 Operator’s Manual Drive - 61
Start After Emergency Stop
CMW
Drive - 62 HT220 Operator’s Manual
Start After Emergency Stop
CMW
HT220 Operator’s Manual Transport - 63
Transport
Chapter Contents
Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
• Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
• Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
Tie Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
• Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
• Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Haul . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
• Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
Tow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
• Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
CMW
Transport - 64 HT220 Operator’s Manual
Lift
Lift
Crushing weight. If load falls or moves it could kill or crush you. Use
proper procedures and equipment or stay away.
Points
Lifting points are identified by lifting decals. Lifting at other points is unsafe
and can damage machinery.
CMW
HT220 Operator’s Manual Transport - 65
Lift
Procedure
Tractor
Use a crane capable of supporting the equipment's size and weight. See “Specifications” on page 121.
Use indicated lift points (shown).
CMW
Transport - 66 HT220 Operator’s Manual
Tie Down
Tie Down
Points
Tiedown points are identified by tiedown decals. Securing to trailer at other
points is unsafe and can damage machinery.
Procedure
Attach chains at front and rear tiedown points. Make sure chains are tight before transporting unit. Lower
boom and secure unit.
CMW
HT220 Operator’s Manual Transport - 67
Haul
Haul
NOTICE:
• Read trailer operator’s manual before loading or transporting your machine. Incorrectly loaded
machine can slip or cause trailer sway.
• Attach trailer to tow vehicle before loading or unloading.
• Park, load, and unload trailer on level ground.
• Check that unit and trailer do not exceed size or weight regulations.
• Ensure that tow vehicle has proper tow capacity rating.
Procedure
Refer to trailer owner’s manual and local and regional laws for correct hauling procedures.
Load
Crushing weight. If load falls or moves it could kill or crush you. Use
proper procedures and equipment or stay away.
NOTICE:
Rollover possible. If machine rolls over, you could be thrown from seat
and killed or crushed. Wear seat belt.
CMW
Transport - 68 HT220 Operator’s Manual
Haul
1. Fasten and adjust seat belt.
2. Start tractor. See page 56 for proper start-up procedures.
3. Raise trenching boom, but keep it low. Move ground drive speed switch to low range.
4. Release parking brake.
5. Use speed and direction controls to slowly drive unit onto trailer until tiedown position is reached.
6. Engage parking brake.
7. Lower boom to trailer bed and turn tractor off. See page 56 for proper shutdown procedures.
8. Attach chains to tractor where tiedown decals are located. See page 66.
Unload
Crushing weight. If load falls or moves it could kill or crush you. Use
proper procedures and equipment or stay away.
NOTICE:
Rollover possible. If machine rolls over, you could be thrown from seat
and killed or crushed. Wear seat belt.
CMW
HT220 Operator’s Manual Transport - 69
Tow
Tow
Under normal conditions, tractor should not be towed. If tractor becomes disabled and towing is
necessary:
Procedure
1. Connect the tow cables or chains to the eyes on the front of the undercarriage.
2. Clevis pins may be added to the eyes to aid in the lining up of cables or chains.
3. Wrap a chain or cable around the boom, chain and baseplates.
4. Hook one tow vehicle in the front, and another in the back to aid in braking. Avoid towing over long
distances. Do not exceed 3 mph (4.8 km/h).
CMW
Transport - 70 HT220 Operator’s Manual
Tow
Disconnect Brakes
1. Remove the ground drive motor plates and unbolt the ground drive motor. Do not remove the hydraulic
hoses. Support the motors by placing them on the lower support or by tying them up. Do not let them
drag on the ground.
2. Tow machine slowly.
3. When towing is complete, reattach the brake line and motors so that the machine will not move after
disconnecting.
CMW
HT220 Operator’s Manual Trench - 71
Trench
Chapter Contents
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
• Trenching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
CMW
Trench - 72 HT220 Operator’s Manual
Setup
Setup
EMERGENCY SHUTDOWN: Press the emergency stop button to stop.
CMW
HT220 Operator’s Manual Trench - 73
Operation
Operation
NOTICE: Cutting, drilling or working materials such as, concrete, sand or rock containing quartz may
result in exposure to silica dust. Use water spray or other means to control dust. If workers are exposed
to dust they must wear appropriate breathing protection. Silica dust may cause lung disease and is
known to the State of California to cause cancer.
NOTICE: Cutting high voltage cable can cause electrocution. Expose lines by hand before
digging.
NOTICE:
Flying objects thrown by machine may strike people. Wear hard hat and
safety glasses.
1. Select the desired direction and position for conveyors to run and operate them at a moderate speed.
2. Lift the trench cleaner completely.
IMPORTANT: The only function of the trench cleaner is keeping the trench bottom clean. It must
not be used for pushing or pulling anything. Make sure it does not get caught in the trench for any
reason and the shoe is free to slide on its support.
CMW
Trench - 74 HT220 Operator’s Manual
Operation
3. Place the chain operation control in the forward direction (or digging direction) at the desired speed.
Moving digging teeth will cause death or serious injury. Stay away.
NOTICE:
4. Slowly lower the digging boom taking care not to stall the digging chain.
5. Release the parking brake.
6. Adjust the direction control lever to move the machine forward.
7. Ensure that the pressure values on the chain and track circuit pressure gauges do not exceed the
maximum values. See “Gauges” on page 31.
8. Operate engine at full throttle under load for most productive trenching. If soil conditions permit,
operating in this range gives longer engine life and more efficient use of available engine power.
9. If an object becomes lodged in the digging chain:
• Move speed/direction control to neutral.
• Raise boom slightly to clear bottom of trench.
• Move transmission lever to reverse.
• Chain should reverse and release object.
10. After digging enough space for the trench cleaner, lower it.
Note: When digging on slopes, it might be necessary to set the parking brake until the trencher
reaches the desired digging depth. Under such circumstances, release the parking brake before
operating the direction control.
CMW
HT220 Operator’s Manual Systems and Equipment - 75
Chapter Contents
Chain, Teeth, and Sprockets . . . . . . . . . . . . . . . . . 76
• Chain and Tooth Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
• Chain Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
• Chain Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . 78
• Tractor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
• Trencher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
Systems and Equipment - 76 HT220 Operator’s Manual
Chain, Teeth, and Sprockets
Chain Types
Chain Selection
These charts are meant as a guideline only. No one chain type works well in all conditions. See your Ditch
Witch dealer for soil conditions and chain recommendations for your area. Ask for the latest Chain, Teeth,
and Sprockets Parts Catalog.
• 1 = best
• 2 = better
• 3 = good
• 4 = not recommended
Shark Chain II 4 3 2 1 1 4
Soil Description
sandy soil sugar sand, blow sand, or other soils where sand is the predominant component
rocky soil chunk rock, glacial till, cobble, rip rap, gravel
Optional Equipment
See your Ditch Witch dealer for more information about the following optional equipment.
Tractor
Equipment Description
Trencher
Equipment Description
trench cleaners
Chapter Contents
Rinse Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Stow Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
CMW
Complete the Job - 80 HT220 Operator’s Manual
Rinse Equipment
Rinse Equipment
Spray water onto equipment to remove dirt and mud.
NOTICE: Do not spray water into the cab. Electrical components could be damaged. Wipe down
instead.
Stow Tools
Make sure all tools and accessories are loaded and properly secured on trailer.
CMW
HT220 Operator’s Manual Service - 81
Service
Chapter Contents
Service Precautions . . . . . . . . . . . . . . . . . . . . . . . . 82
Lubrication Overview . . . . . . . . . . . . . . . . . . . . . . . 83
4 Hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
10 Hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
50 Hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Service Precautions
NOTICES:
• Unless otherwise instructed, all service should be performed with engine off.
• Refer to engine manufacturer’s manual for engine maintenance instructions.
• Before servicing equipment, lower unstowed attachments to ground.
Welding Precaution
• Disconnect battery at battery disconnect switch before welding to prevent damage to battery.
Do not turn off battery disconnect switch with engine running or alternator and other electronic
devices may be damaged.
• Connect welder ground clamp close to welding point and make sure no electronic components
are in the ground path.
• Always disconnect the ECU ground connection from the frame, harness connections to the ECU,
and other electronic components prior to welding on machine or attachments.
Cleaning Precaution
NOTICE: When cleaning equipment, do not spray electrical components with water.
HT220 Operator’s Manual Service - 83
Lubrication Overview
Lubrication Overview
Lubrication Overview (left)
Service - 84 HT220 Operator’s Manual
Lubrication Overview
DEO Diesel engine oil meeting API service classification CI-4 ALEA E5 and SAE viscosity
recommended by engine manufacturer (SAE 15W40)
MPL Multipurpose gear oil meeting API service classification GL-5 (SAE 80W90)
THF Tractor hydraulic fluid, similar to Phillips 66 HG, Mobilfluid 423, Chevron Tractor
Hydraulic Fluid, Texaco TDH Oil, or equivalent
Check condition
Filter
Proper lubrication and maintenance protects Ditch Witch equipment from damage and failure. Service
intervals listed are for minimum requirements. In extreme conditions, service machine more frequently.
Use only recommended lubricants. Fill to capacities listed in “Specifications” on page 121.
For more information on engine lubrication and maintenance, see your Cummins® engine manual.
NOTICE:
• Use only genuine Ditch Witch parts, filters, approved lubricants, TJC, and approved coolants to
maintain warranty.
• Use the “Service Record” on page 205 to record all required service to your machine.
Service - 86 HT220 Operator’s Manual
Recommended Lubricants/Service Key
Select oil based on ambient temperature range expected before next oil change.
NOTICE:
• Unless otherwise instructed, all service should be performed with engine off.
• Refer to engine manufacturer’s manual for engine maintenance instructions.
• Before servicing equipment, lower attachments to ground.
HT220 Operator’s Manual Service - 87
4 Hour
4 Hour
Location Task Notes
10 Hour
Location Task Notes
• oil discoloration
• water in the oil
Replace as necessary.
Fluid or air pressure could pierce skin and cause injury or death. Stay
away.
NOTICE: Escaping pressurized fluid can cause injury or pierce skin and poison.
• Before disconnecting a hydraulic line, turn engine off and operate all controls to relieve pressure.
Lower, block, or support any raised component with a hoist. Cover connection with heavy cloth and
loosen connector nut slightly to relieve residual pressure. Catch all fluid in a container.
• Before using system, check that all connections are tight and all lines are undamaged.
• Fluid leaks can be hard to detect. Use a piece of cardboard or wood, rather than hands, to search for
leaks.
• Wear protective clothing, including gloves and eye protection.
If you are injured, seek immediate medical attention from a doctor familiar with this type of injury.
Change the oil in the gearboxes and in the coupler every 500 hours and each time any contamination is
detected. Unscrew a level plug to allow a small amount of oil to leak out and inspect for sediments that
may call for an unscheduled lubricant change.
Note: There are two separate and specific zones that require lubrication in the digging chain flywheel
gearbox. These zones are separated and failure to service both zones can bring premature breakage to
the flywheel.
Trencher
If conveyor belts are worn, see “Replace Conveyor Belt” on page 118.
To adjust:
Loosen screws (3) and adjust tension at screws (2). Tighten all adjusting screws (2,3) on each drum to
keep it perpendicular to the belt direction.
Adjust chain tension as needed. “Adjust Digging Chain Tension” on page 119.
• splinters or breaks.
• rounds, flattens or becomes square.
• is broken or not functioning properly.
Service - 100 HT220 Operator’s Manual
10 Hour
During assembly, make the plates touch the ground in ascending order (from the right side, in clockwise
ascending order) and by turning their teeth toward the digging direction.
Check the screws (3) and the locknuts (2) of the chain plates regularly. Use only high-tensile screws, nuts
and washers (8 grade).
Check plate nuts and screws daily. Their loosening may cause the chain to break and the plate to get
damaged.
50 Hour
Location Task Notes
Tractor
Check Undercarriage Pins and
Keepers
Trencher
Check Digging Chain Gearbox and
Flywheel Fluid Level
Short Boom
IMPORTANT:
Standard Boom
100 Hour
Location Task Notes
Clean breathers
Check Breathers
Size Torque
Note: All hydraulic motor bolts are either 1/2” or 5/8” bolts. Correct identification of bolt size is a must.
Failure to correctly identify a bolt before tightening may lead to stripped holes, broken bolts, improperly
loaded bearings, etc.
250 Hour
Location Task Notes
IMPORTANT: Make sure that the tank valves are completely open.
7. After opening the valves, wait three minutes before starting the engine.
8. All operating controls must be in neutral (idle) position.
9. Start the engine and let it run for 5 minutes without performing any additional functions. At this stage, it
is possible to hear an unusual sound caused by the air getting into the system during filter
replacement.
10. Turn the diesel engine off and wait 2 minutes (this operation enables the air bubbles to surface and to
be expelled more quickly).
11. Start the diesel engine again and let it idle without using the machine at all for 3 minutes.
12. Operate the trench cleaner. If this function makes a harsh sound, immediately stop using the control
and wait for one more minute with the engine idling (the noise means that air is in the circuit).
13. Repeat the trench cleaner operation but immediately release the control if the noise persists. In that
case, turn the engine off and repeat the procedure.
14. If the trench cleaner is operated again and no more harsh sounds are heard, ensure the other controls
work properly (boom lifting, side conveyor, swivel conveyor, belts, etc.).
15. If harsh sounds are still perceived, immediately release the controls and wait one more minute with the
engine idling. When all controls are working properly, the machine can be operated.
16. Fill the hydraulic tank to the proper level (use the sight glass to determine the proper level).
HT220 Operator’s Manual Service - 111
500 Hour
500 Hour
Location Task Notes
IMPORTANT:
1500 Hour
Location Task Notes
2000 Hour
Location Task Notes
NOTICE: Do not remove the pressure cap from a hot engine. Wait until the coolant
temperature is below 122° F (50° C) before removing the pressure cap. Heated coolant
spray or steam can cause personal injury.
NOTICE:
To fill:
1. Add coolant at radiator fill (2) at a rate of 3 gpm (11.4 L/min) or less until full.
2. Run engine with thermostat open (>195°F/90°C engine temperature) for several minutes.
3. Stop engine and let it cool.
4. Maintain coolant level at halfway point on sight glass (3).
HT220 Operator’s Manual Service - 117
2000 Hour
Flush
NOTICE: Do not remove the pressure cap from a hot engine. Wait until the coolant
temperature is below 122° F (50° C) before removing the pressure cap. Heated coolant
spray or steam can cause personal injury.
1. Fill the system with a mixture of sodium carbonate and water (or a commercially available equivalent).
2. Operate the engine for 5 minutes with the coolant temperature above 176° F (80° C).
3. Shut the engine off and drain the cooling system.
4. Fill the cooling system with good-quality water.
5. Operate the engine for 5 minutes with the coolant temperature above 176° F (80° C).
6. Shut the engine off, and drain the cooling system.
Fill
1. The system has a designed fill rate of 5 gal (19 L) per minute. Only use extended life coolant. Refer to
the cooling system specifications for capacity.
2. Check the coolant level again to make certain the system is full of coolant.
Service - 118 HT220 Operator’s Manual
As Needed
As Needed
Location Task Notes
Replace wearplate
NOTICE:
• Excessive tension in the digging chain could cause premature damage to the bearings of the
digging gearbox.
• Possible chain wear and breakage caused by worn-out sprockets, incorrect tension or excessively
worn baseplate antiroller plates will not be covered by warranty.
• The chain adjustment must be carried out when the chain is cold and the baseplates assembled. Do
not adjust the chain when it is hot.
Service - 120 HT220 Operator’s Manual
As Needed
Replace Wearplate
Specifications
HT220 Trencher
4’ boom 48 in 1.2 m
5’ boom 60 in 1.5 m
6’ boom 72 in 1.8 m
8’ boom 96 in 2.4 m
Specifications - 122 HT220 Operator’s Manual
HT220 Trencher
5’ boom 315 in 8m
L2 Pitch - length from center drive sprocket to center idler 112 in 2.84 m
Injection: direct
Power Train
Dual path hydrostatic: planetary transmissions capable of full counter rotation with single lever steering,
single lever direction.
Ground drive pump capacity at 2,200 rpm 13.6 gpm 51.5 L/min
Gearbox 20 qt 9.5 L
Batteries
Group 49, SAE reserve capacity rating 150 minutes, SAE cold crank rating 825 amps
HT220 Operator’s Manual Specifications - 125
HT220 Trencher
Noise Levels
Specifications are called out according to SAE recommended procedures. Specifications are general and subject to change without
notice. If exact measurements are required, equipment should be weighed and measured. Due to selected options, delivered
equipment may not necessarily match that described.
Specifications - 126 HT220 Operator’s Manual
HT220 Trencher
HT220 Operator’s Manual Support - 127
Procedure
Support
Procedure
Notify your dealer immediately of any malfunction or failure of Ditch Witch equipment.
Always give model, serial number, and approximate date of your equipment purchase. This information
should be recorded and placed on file by the owner at the time of purchase.
Return damaged parts to dealer for inspection and warranty consideration if in warranty time frame.
Order genuine Ditch Witch replacement or repair parts from your authorized Ditch Witch dealer. Use of
another manufacturer's parts may void warranty consideration.
Resources
Publications
Contact your Ditch Witch dealer for publications and videos covering safety, operation, service, and repair
of your equipment.
CMW
Warranty - 128 HT220 Operator’s Manual
Warranty
Ditch Witch Equipment and Parts
Limited Warranty Policy
Subject to the limitations and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for
any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc. (CMW) that fail due to a defect in material or
workmanship within one (1) year of first commercial use (Exception: 2 years for all SK5 attachments). Free labor will be provided at
any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following initial commercial use
of the serial-numbered Ditch Witch equipment on which it is installed.
IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES AS DEFINED BY THE UNIFORM COMMERCIAL CODE,
THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED
WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED
WARRANTY APPLY INCLUDING THE DUTIES IMPOSED.
Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver
acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working
conditions prior to purchase.
Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by CMW or its authorized
dealer. CMW will provide the location of its inspection facilities or its nearest authorized dealer upon inquiry. CMW reserves the right
to supply remanufactured replacements parts under this warranty as it deems appropriate.
Extended warranties are available upon request from your local Ditch Witch dealer or CMW.
Some states do not allow exclusion or limitation of incidental or consequential damages, so above limitation of exclusion may not
apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may
not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary
from state to state.
For information regarding this limited warranty, contact CMW’s Product Support department, P.O. Box 66, Perry, OK 73077-0066, or
contact your local Ditch Witch dealer.
CMW
RT95 Hydrostat Operator’s Manual Service Record - 131
Service Record
Service Performed Date Hours
CMW
Service Record - 132 RT95 Hydrostat Operator’s Manual
CMW