Maintenance Check list for Single Stage Diesel portable Compressor Package (for catridge oil filters fitted

units)
HOURS CHECK LIST POINT
Daily
Checking compressor oil colour Draining separator receiver tank Moisture Checking clogging of air filter Check for Any Oil/Air Leakages Replacing main Oil Filter Changing Compressor oil Clean Air Filter (Outer Filter only) Replacing air filter Change of Separator Element Clean return line strainer Change Actuator kit Change Pressure Regulator Valve kit Check coupling element Check shaft seal condition for any leakage Change Discharge Check valve kit Change Oil Stop valve kit Change Butterfly valve Clean Cooler Externally Clean Cooler Internally Change Blowdown valve kit Change minimum pressure valve kit Clean all flexible hoses Temperature and Pressure Switch Setting Check battery fluid level Check electrical wire conditions and all engine/compressor tripping switches Check panel wiring condition Airend Lubrication hose Discharge line pipe coupling element Check safety valve assembly Sump cleaning 1/4 PULSE line hoses replacement Control system line moisture filter cleaning Cooler1 1/2 hoses condition Coupling conditionand its bolt tightness Air inlet duct condition.precleaner condition Leakage in lube lines Panel gauges condition
CHECK CHECK CHECK CHECK CH CH CH CH CH CL CL CHECK CHECK CH CH CH CL/CH CH CH CL CH CH CHECK CHECK CH CH CH CL CH CL CL CH CH CL CHECK CL CHECK CHECK CHECK CHECK CH CHECK CL CL CHECK CHECK CHECK CHECK CHECK CHECK CL CHECK CHECK CHECK CHECK CHECK CL CH CL CL CHECK CHECK CH CL CH CH CH CH CH CH CL/CH CH CH CL CH CH CHECK CHECK CH CH CH CL CL CH CH CL CHECK CHECK CHECK CHECK CH CH CH CL

500
WEEKLY

1000

1500

2000

ONCE IN A WEEK

NOTE : CL - Cleaning Only, CH - Change, CHECK - Check Condition (like every 250 hours check for any shaft seal leakages)

18.4

Maintenance Check list for Single Stage Diesel portable Compressor Package (for catridge oil filters fitted units)
HOURS CHECK LIST POINT
Daily

250
CH CH CH

500
CH CH CH

750
CH CH CH

1000
CH CH CH

1250
CH CH CH

1500
CH CH CH

1750
CH CH CH

2000
CH CH CH CL

Remarks

Engine oil level Radiator Water level Fuel level Fuel Tank cleaning Fuel water separator drain Panel Guages / Lamps condition Engine Air cleaner Elements Fuel filter Corrosion Inhibitor filter Lube Oil filter Battery connections tightness Battery acid level Engine main fan belt condition Engine Alternator belt condition Engine Pump belt condition Smoke observed in Silencer fitting and joints & clamps Smoke observed in Exhaust bellow and connectors & clamps Engine bed bolt tightness Radiator & oil cooler cleaning Trolley wheel tyre pressure check Trolley wheel rim bolts tightness Fan gaurds and its fasteners Fuel water seperator RPM meter function check Oil leak in engine system Engine oil change Engine shut down switch settings and check (Water / Oil / Oil pressure) Type Condition Engine air inlet duct/precleaner condition Engine silencer duct condition Engine silencer cap closing condition

CHECK CHECK CHECK CHECK & Drain

CHECK CL CH/CL CH CH CH CHECK CHECK CHECK CHECK CHECK

CHECK CH/CL CH CH CH CHECK CHECK CHECK CHECK CHECK CHECK

CHECK CH/CL CH CH CH CHECK CHECK CHECK CHECK

CHECK CH/CL CH CH CH CHECK CHECK CHECK CHECK CHECK CHECK

CHECK CH/CL CH CH CH CHECK CHECK CHECK CHECK

CHECK CH/CL CH CH CH CHECK CHECK CHECK CHECK CHECK CHECK CHECK

CHECK CH/CL CH CH CH CHECK CHECK CHECK CHECK

CHECK CH/CL CH CH CH CHECK CHECK CHECK CHECK CHECK CHECK Add solution of necessary Tighten if necessary Tighten if necessary Tighten if necessary Tighten if necessary Tighten if necessary Tighten if necessary CL

CL CHECK CHECK CHECK CHECK CHECK CHECK CHECK CHECK CHECK CHECK CHECK CHECK CHECK CHECK CH CHECK CHECK CHECK CHECK CHECK CH CHECK CH CHECK CH CHECK CHECK CHECK CHECK

CHECK CHECK CHECK CH Tighten if necessary Tighten if necessary

CHECK CH CHECK CHECK CHECK CHECK Change - 5000 hours Tighten if necessary Tighten if necessary Correct if necessary

NOTE : CL - Cleaning Only, CH - Change, CHECK - Check Condition

18.5

Maintenance Check List for Single Stage DPSAC portable Compressor (fitted with Spin on filter elements)
HOURS CHECK LIST POINT
Daily
Replace Bearing Oil Filter (SPIN ON TYPE) Checking compressor oil level Checking compressor oil colour Draining separator receiver tank Moisture Checking clogging of air filter Check for Any Oil/Air Leakages Replacing Return Line Oil Filter (spin on type)-1 no for each service schedule Replacing main Oil Filter (spin on type)-2 nos for each service schedule Changing Compressor oil (For Mineral Oil) Clean Air Filter (Outer Filter only) Replacing air filter Change of Separator Element Clean return line strainer Change Actuator kit Change Pressure Regulator Valve kit Check coupling element Check shaft seal condition for any leakages Change Discharge Check valve kit Change Oil Stop valve kit Change Butterfly valve Clean Cooler Externally Clean Cooler Internally Change Blowdown valve kit Change minimum pressure valve kit Clean all flexible hoses Temperature and Pressure Switch Setting Check battery fluid level Check electrical wire conditions and all engine/compressor tripping switches Check panel wiring condition Airend Lubrication hose Discharge line pipe coupling element Check safety valve assembly Sump cleaning 1/4 PULSE line hoses replacement Control system line moisture filter cleaning Cooler 1 1/2 hoses condition Coupling condition and its bolt tightness Air inlet duct condition.precleaner condition Leakage in lube lines Panel gauges condition
CHECK CHECK CHECK CHECK CHECK CH CH CH CL CH CH CH CL CH CH CL CH CHECK CH CH CH CL CH CH CH CL CH CH CL CH CHECK CHECK CH CH CH CL CH CH CH CL CH CH CL CH CHECK CH CH CH CL CH CH CH CL CH CH CL CH CH CHECK CHECK CH CH CL CH CH CL CL CH CH CL CHECK CHECK CHECK CHECK CH CHECK CH CL CH CHECK CH CHECK CHECK CH CHECK CHECK CH CHECK CHECK CH CH CH CL CL CH CH CL CHECK CHECK CHECK CHECK CH CH CH CL CL CHECK CHECK CHECK CHECK CHECK CH CH CH CL CH CH CH CL CH CH CL CH CH CH CL CH CH CH CL CH CH CL CH CH CH CL CH CH CH CL CH CH CL CH CH CH CL CH CH CH CL CH CH CL

500
CH

1000 1500
CH
DAILY

2000
CH

2500
CH

3000
CH

3500
CH

4000
CH

4500
CH

5000
CH

5500
CH

6000
CH

6500
CH

7000
CH

7500
CH

8000
CH

CH

ONCE IN A WEEK WEEKLY

CL

CL

CHECK CHECK CHECK CHECK CHECK CHECK

NOTE : CL - Cleaning Only, CH - Change / Replace, CHECK - Check Condition

18.6

Wiring Diagram for DPSAC DT 400 - 150 / DT 600 - 100 / DT 400 - 175 / DT 350 - 200 / DT 400 - 175 AC
17.3

Wiring Diagram for DPSAC DT 400 - 150 / DT 600 - 100 / DT 400 - 175 / DT 350 - 200 / DT 400 - 175 AC
17.4

Recommended spares
RECOMMENDED SPARES FOR CUMMINS 6BTA5.9C ENGINE 2500 HOURS CONSUAMBLE AND INSURANCE PARTS LIST

Spares for first 100 hours & every 500 hours of running, ELGI Part Code
M008905883 M008905534 M008905418 M008906286 M008906287 INSURANCE SPARES BELTS, GASKETS & HOSES M008905318 M008906288 M008906289 M008906290 M008905558 M008903301 M008905319 M008906291 M008903301 M008905322 M008905324 M008905478 M008905541 M008905542 M008904657 M008906292 M008906293 M008906294 M008905785 M008904974 M008905743 M008906295 M008905323 M008905324 M008905741 M008905324 3935335 3936562 3936563 3909548 3936632 43828 A 3918614 3918611 43828 A 3915489 3936583 67185 70458 43828 43828 H A C D BELT,V RIBBED UPPER ENGINE GASKET SET LOWER ENGINE GASKET SET HOSE,FLEXIBLE (TURBO) HOSE,PLAIN (TURBO) CLAMP, HOSE HOSE, PLAIN HOSE CLAMP , HOSE HOSE ELBOW CLAMP HOSE PLAIN HOSE PLAIN CLAMP CLAMP HOSE PLAIN (FUEL LINE) HOSE PLAIN (FUEL LINE) HOSE HUMP CLAMP , HOSE CLAMP, HOSE CLAMP, HOSE CLAMP, HOSE HOSE CLAMP,HOSE HOSE ELBOW CLAMP,HOSE 2 1 1 1 1 2 2 2 2 1 2 2 2 4 4 1 1 1 2 1 1 1 2 4 1 4

Cummins Part Code

3937743 4080713 4093731 3814312 3814313 LUB FILTER FUEL FILTER

Description

Qty
10 10 10 3 3

ELGI Part Code

Cummins Part Code

Description

Qty

ELECTRICAL SPARES M008905435 M008905544 M008905545 M008905547 M008905546 M008905693 M008905452 M008905995 M008905706 M008905453 M008905454 M008905397 M008906296 M008905456 M008905459 M008905460 4962827 3815046 3815045 4926975 3814118 504975 3816965 504395 500278 3935328 3935326 3815106 4080720 3935319 4080631 4080673 PICKUP,MAGNETIC CONTROL,SAFETY (LLOP) CONTROL,SAFETY (HWT) SENSOR,TEMPERATURE TRANSDUCER KEY IGNITION S D COIL PUSH BUTTON SWITCH (TOGGLE) STARTER 24 V ALTERNATOR 24 V CLUSTER INSTRUMENT STRAINER FUEL PUMP FUEL TRANSFER THERMOSTAT DIP STICK TENSIONER,BELT PUMP WATER SUPPORT, FAN ASSEMBLY FAN, ENGINE TURBOCHARGER INJECTOR PUMP FUEL INJECTION 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1

SEPARATOR, FUEL WATER ASSLY ELEMENT,AIR CLEANER OUTER ELEMENT,AIR CLEANER INNER

ELECTRICAL COMPONENTS

MECHANICAL SPARES

MECHANICAL COMPONENTS M008905554 3922900 M008905634 M008906299 M008906316 M008906297 M008905633 M008906298 3285410 3913433 4962828 3597863 3936624 4094046

AK 5040 SS AK 5026 SS 103810 125740 135144 140312 3040878 3815736 3936583 4056439 3936583

27.0

Recommended spares

Spares for first 100 hours & every 500 hours of running,
MODEL Part Name DT 400-150 Part Number Qty DT 600-100 Part Number Qty DT 350-200 Part Number Qty DT 400-175 Part Number Qty DT 400-175 Aftercooler Part Number Qty

Kit, Oil filter (for domestic units) 220446019 Kit, Oil filter (for export units) B00480091 0004

1 No 1 No

220446019 ---------

1 No ---

220446019 B00480091 0004

1 No 1 No

220446019 ---------

1 No ---

--------B00480091 0004

--1 No

Spares for first 1000 hours of running,

MODEL Part Name Kit, Air filter DT 400-150 Part Number B574602 Qty 1 set DT 600-100 Part Number B574602 Qty 1 set DT 350-200 Part Number B574602 Qty 1 set DT 400-175 Part Number B574602 Qty 1 set DT 400-175 Aftercooler Part Number B574602 Qty 1 set

Kit, Oil filter (for domestic units) 220446019 Kit, Oil filter (for export units) Secondary element B00480091 0004 B00670077 0009 KIT PART No. 032304449 032304459 032304459

1 No 1 No

220446019 --------B00670077 0009

1 No --1 No

220446019 B00480091 0004 B00670077 0009

1 No 1 No

220446019 --------B00670077 0009

1 No --1 No

--------B00480091 0004 B00670077 0009

--1 No

1 No

1 No

1 No

MODEL DT 400 - 150 DT 350 - 200 DT 400 - 175 A/C

27.1

Recommended spares

Spares for after completion of 2500 hours of running, MODEL Description Air inlet system Part Name Kit, Air filter Indicator, Air filter clog
Kit, MPV Discharge system Seperator element Kit, Oil filter (for domestic units) Cooling and lubrication system Kit, Oil filter (for export units)

DT 400-150 Part Number B574602

220413130 B00930107000 B00670077000

DT 600-100 Qty 1 Set

1 No. 1 No. 1 No.

DT 350-200 Qty 1 Set

1 No. 1 No. 1 No.

DT 400-175 Qty 1 Set

1 No. 1 No. 1 No.

DT 400-175 Aftercooler Qty 1 Set

1 No. 1 No. 1 No.

Part Number B574602

220413130 B00930107000 B00670077000

Part Number B574602

220413130 B00930107000 B00670077000

Part Number B574602

220413130 B00930107000 B00670077000

Part Number B574602

220413130 B00930107000 B00670077000

Qty 1 Set
1 No. 1 No. 1 No.

220446019

1 No.

220446019

1 No.

220446019

1 No.

220446019

1 No.

---------

---

B004800910004

1 No.

---------

---

B00670077000

1 No.

---------

---

B00670077000

1 No.

Kit, Oil stop valve Kit, Single acting actuator Kit, Blow down valve

220310329 220465029
220371089 B005400900008 220311539 220317599

1 No. 1 Set
1 Set 1 No. 1 No. 1 No.

220310329 220465029
220371089 B005400900008 220311539 220317599

1 No. 1 Set
1 Set 1 No. 1 No. 1 No.

220310329 220465029
220371089 B005400900008 220311539 220317599

1 No. 1 Set
1 Set 1 No. 1 No. 1 No.

220310329 220465029
220371089 B005400900008 220311539 220317599

1 No. 1 Set
1 Set 1 No. 1 No. 1 No.

220310329 220465029
220371089 B005400900008 220311539 220317599

1 No. 1 Set
1 Set 1 No. 1 No. 1 No.

Capacity control system

Coupling element Kit, Discharge check valve Kit, Pressure regulator

27.2

Recommended spares

International requirements - Recommended insurance spares MODEL Description Air inlet system Part Name Kit, Air filter Indicator, Air filter clog
Kit, MPV Discharge system Seperator element Kit, Oil filter (for domestic units) Cooling and lubrication system Kit, Oil filter (for export units)

DT 400-150 Part Number B574602

220413130 B00930107000 B00670077000

DT 600-100 Qty 1 Set

1 No. 1 No. 1 No.

DT 350-200 Qty 1 Set

1 No. 1 No. 1 No.

DT 400-175 Qty 1 Set

1 No. 1 No. 1 No.

DT 400-175 Aftercooler Qty 1 Set

1 No. 1 No. 1 No.

Part Number B574602

220413130 B00930107000 B00670077000

Part Number B574602

220413130 B00930107000 B00670077000

Part Number B574602

220413130 B00930107000 B00670077000

Part Number B574602

220413130 B00930107000 B00670077000

Qty 1 Set
1 No. 1 No. 1 No.

220446019

1 No.

220446019

1 No.

220446019

1 No.

220446019

1 No.

---------

---

B004800910004

1 No.

---------

---

B00670077000

1 No.

---------

---

B00670077000

1 No.

Kit, Oil stop valve Kit, Single acting actuator Kit, Blow down valve

220310329 220465029
220371089 B005400900008 220311539 220317599 220210470 220412000 A010018 A010020 B212110 B202101 031406020 031406010

1 No. 1 Set
1 Set 1 No. 1 No. 1 No. 1 No. 2 Nos. 1 No. 1 No. 1 No. 1 No. 1 No. 1 No.

220310329 220465029
220371089 B005400900008 220311539 220317599 220210470 220412000 A010018 A010020 B212110 B202101 031406020 031406010

1 No. 1 Set
1 Set 1 No. 1 No. 1 No. 1 No. 2 Nos. 1 No. 1 No. 1 No. 1 No. 1 No. 1 No.

220310329 220465029
220371089 B005400900008 220311539 220317599 220210470 220412000 A010018 A010020 B212110 B202101 031406020 031406010

1 No. 1 Set
1 Set 1 No. 1 No. 1 No. 1 No. 2 Nos. 1 No. 1 No. 1 No. 1 No. 1 No. 1 No.

220310329 220465029
220371089 B005400900008 220311539 220317599 220210470 220412000 A010018 A010020 B212110 B202101 031406020 031406010

1 No. 1 Set
1 Set 1 No. 1 No. 1 No. 1 No. 2 Nos. 1 No. 1 No. 1 No. 1 No. 1 No. 1 No.

220310329 220465029
220371089 B005400900008 220311539 220317599 220210470 220412000 A010018 A010020 B212110 B202101 031406020 031406010

1 No. 1 Set
1 Set 1 No. 1 No. 1 No. 1 No. 2 Nos. 1 No. 1 No. 1 No. 1 No. 1 No. 1 No.

Capacity control system

Coupling element Kit, Discharge check valve Kit, Pressure regulator Butterfly valve Gasket - Butterfly valve Oil level sight glass Safety valve Pressure gauge Temperature gauge 40 - 125OC Fuel level gauge Probe diesel level indicator

27.3