Beruflich Dokumente
Kultur Dokumente
Issue 11
Page: 15
IRISS THERMAL INSPECTION
Contacts
Publisher Michael Dominguez Editorial editors/contributing: Jon Barret, Christer Idhammar Advertising Steve Aslett Paul Miles Email Info@hazeng.com Website www.haxeng.com Phone tel: +44(0)1634 731646 Fax: +44(0)1634 731644 Address MSL Media LTD, Cobalt House, Centre Court, Sir Thomas Longley Road, Rochester, Kent, ME2 4BQ
Flextraction Supplies Fume Extraction Equipment For North Hertfordshire Colleges Skill Centre
Flextraction Ltd, supplier and manufacturer of Local Exhaust Ventilation (LEV) has recently delivered 6 wall mounted fume and dust extraction systems to Weldability-Sif in Letchworth Garden City and Flextraction Installation Engineers installed the equipment in the UKs first specialist foundation level welder training facility at Stevenage Skills Centre, part of North Hertfordshire College (NHC).
These systems, two of which will be used with the Colleges existing Flextraction systems, incorporate the Companys latest totally self supporting Hood Positioning Devices (HPD) with 100mm diameter flared hoods equipped with mesh guards. Managing Director Lee Darton said: Weldability-SIF entered into partnership with The Welding Institute (TWI) and the College, to initiate foundation level welder skills training at the College as a step towards a full apprenticeship programme designed to meet demand and overcome the skills gaps in the UK welding industry. We have earlier installed our fume extraction equipment in 6 welding bays, but due to demand for welding courses, the College has built a further 6 bays, making 12 in total. This is the fourth order for fume extraction equipment for installation at this College. As an approved sponsor to the Weldability-Sif Foundation Charity set up to specifically encourage the development of new welder training facilities, Flextraction has now installed in each of the 12 welding bays; 2m standard telescopic HPDs, incorporating black polyester coated 100mm diameter PVC 371 hoses with a coated mild steel 100mm diameter flared hood and mesh guard. Each HPD was supplied fully assembled with wall mounting bracket, control damper and with no internal components. Each bay was also fitted with an electronic airflow indicator attached to each hood to monitor the extraction air flow. In addition to the HPDs Flextraction also designed and installed the spiral galvanised sheet steel ductwork needed to safely extract the welding fumes and dust from the welding bays to a point outside the building. This was designed with inspection/access doors,
flexible hose connections and supporting brackets, as well as being sized to give a good conveyance velocity throughout its length. These latest systems are an exact extension of the original contract to meet the growing demand for welder training.
For further information: Lee Darton, Managing Director, Flextraction Ltd Telephone: +44 (0)1664 410641 | Fax: +44(0)1664 480244 | e-mail: lkd@flextraction.co.uk
A world of choice
Summary
Safety first
Once a plant owner has decided which type of control and monitoring system is most suitable for his site, he needs to ensure that it is approved for use in hazardous areas. In the European market, this means that all equipment and protective systems intended for use in potentially hazardous areas must comply with ATEX in a wide variety of applications including packaging, stationery and laboratory equipment. As a great producer and consumer of PP, the Russian market has been growing steadily year on year, producing over 800 thousand tonnes of polypropylene in 2011 alone.To meet growing demand, PP producers such as Tobolsk
Pentair Thermal Management 3 Rutherford Road, Stephenson Industrial Estate, NE37 3HX, Washington Tyne & Wear, United Kingdom Tel: 0800 969013 Fax: 0800 968624
Dangerous Substance Control Ltd (DSC-Ltd) are pleased to announce the latest developments in their already well established: DSEAR with a Bang - training programme.
After a very successful period of presenting 2, 3 and 4 hour DSEAR awareness training lectures, the company made the decision to further expand the programme to include a new 7 hour lecture day, based on their already popular IOSH Accredited and Certified training course.
The new 7 hour lecture day does not include the written segments or conclude with the IOSH exam, but instead, is presented more as an interactive experience whereby the participants are encouraged to discuss their knowledge associated with the topics and information presented to them. Thus a more detailed and unique working format encompassing the knowledge of others and enhancing the learning experience. Additionally, at the prestigious SHE Expo 2013, DSC-Ltd launched details of their new two day DSEAR training course. The original one day IOSH course was aimed at increasing DSEAR awareness for those in middle management and those responsible for Health and Safety whom are already well groomed in the art of Risk Assessment. The new two day course is aimed at those who are A DSEAR risk assessment template is also provided as part of the course material and topics are constantly focused back to this template. This provides complete understanding for the participant regarding how to apply the principles of DSEAR to any given equation or application. Both the previous and new customer bases will be pleased to note that all the infamous explosions, fizz and bangs associated with DSEAR with a Bang have been retained in each lecture or training day, making each one a very memorable experience. Within the two day course the content depth and the number of topics covered has also increased. Dust is now featured in more depth in the Ex Zoning classification section along with a greater understanding of ATEX and how it fits into the DSEAR equation, with detailed explanations behind gas groups, subgroups, temperature ratings and so forth. Reference is also drawn to the theoretical understanding of flammable vapours with examples of how the Lower Explosive Limit can be converted into a meaningful quantity or volume of chemical per cubic metre of space. inexperienced to the concept of Risk Assessment and DSEAR.
For further details contact DSC-Ltd on: Telephone: 01922 402647 079879 597569 Email: sales@dsc-ltd.co.uk Website: www.dsc-ltd.co.uk
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linked Safety with Performance to provide Medium Pressure Instrumentation Valves and Fittings
range of -46oC to +225oC (-20oC to +180oC) as
The Bifold Group broadens its valve line with a range of medium pressure ball and needle valves, delivering safe, reliable operation to 20,000 psi / 1379 bar.
standard.
Our medium pressure needle valve range is designed with a unique maintenance free stem sealing system. This eliminates the loss of integrity often experienced over time with traditional packing glands. There is also a secondary metal to metal seal system which reduces potential leak paths. Further product advantages include the unique stem treatment to prevent galling, non wetted threads, fail safe open and closed system and many more features and benefits. These valves are offered in a wide range of configurations, with an operating temperature of -73C to +315C (-20C to +170C) as standard.
Here at Bifold, we are constantly carrying out vigorous research and development on all our products, ensuring that our valves represent the best of what we do.
For innovative and reliable valve solutions, visit our website: www.bifold.co.uk Both valve types are available in 1/4, 3/8, 9/16, 3/4 and 1 tubing sizes, comprising of a coned and threaded connection. The connection method allows for increased flow rates due to the larger bore sizes, common within this range. The valves are constructed from high tensile 316L CW stainless steel (Exotic materials available). Our medium pressure ball valve range is available as a floating or trunnion style and incorporates an innovative locking device. This design allows the valve to maintain its through panel mount function and is pressure tested in accordance The range comprises of needle valves, ball valves, manifold valves, check valves, fittings and adaptors. The valves are designed with unique features alongside many standard features which with API 598 & BS EN 12266-1, also proof tested to 1.5 times maximum working pressure. These valves are offered in a wide range of configurations, with an operating temperature More Information: Gill Bancroft Tel. +44 (0) 161 345 4777 Fax. +44 (0) 161 345 4780 Email: gbancroft@bifold.co.uk Web: www.bifold.co.uk Bifold Fluidpower Ltd, Greenside Way, Middleton, Manchester, M24 1SW, UK. makes the product far superior to conventional products on the market. where more detailed information and a PDF brochure can be downloaded.
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For more information: Gems Sensors and Controls, Lennox Road, Basingstoke, Hampshire, RG22 4AW. Tel: +44 (0) 1256 320244. Email: sales@gems-sensors.co.uk | Website: www.gemssensors.co.uk
ATEX specialist ExVeritas accepted as Partner Test Laboratory by ATEX Notified Body TRaC
ExVeritas have had their new expanded ATEX test facility audited and accepted by TRaC, A leading UK Notified Body for ATEX.
Under TRaCs Partner Laboratory Scheme ExVeritas can now test and assess all categories of products under the ATEX Directive, with successful completion leading to ATEX Notified Body Certification from TRaC. ExVeritas was formed by the former owners of an ATEX Notified Body and they have used their extensive experience to set up an ATEX Test Facility including several environmental chambers and full explosion testing facilities. Highly experienced staff and qualified Project Managers ensure that testing is expedited so that ATEX Certification can be issued in the fastest possible time. Sean Clarke, Director of ExVeritas, stated We have worked with TRaC over the last 3 years as Technical Associates, the combination of the two companies technical resources produces faster Notified Body certification for our clients, adding our test facilities to TRaCs will ensure even greater flexibility in scheduling . Simon Barrowcliff, Director of Certification Services at TRaC, said I am very pleased to welcome ExVeritas to the TRaC Partner Laboratory Scheme. This network provides customers with much needed additional EX test capacity and an additional route to obtaining TRaCs ATEX notified body certification. About ExVeritas: ExVeritas was formed by Sean Clarke and Stephen DHenin, the former owners of the successful UK ATEX Notified Body Epsilon. ExVeritas has grown quickly, doubling in size each year since it was formed in 1999, and has recently tripled the size of the ATEX test and certification facility in Wrexham, North Wales. More information on Exveritas can be found at www.exveritas.com or email: info@exveritas.com
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Cover Story
IRISS worked flexibly to complete the job within the time constraints imposed by the 24-hour operation. combination of 6, 12 and 24 products all available course ideal for the thermal inspection of busbars
It took just five hours to complete the job in daylight hours. Previously it would take engineers two nights to inspect just one panel. There was no need for isolations or back feed and personnel safety is completely assured. A single thermographer without Critically, IR windows also enable systems to be inspected under load so their true health status can be quickly ascertained. Suitable for every industry that utilises energy, IR windows save inspection time whilst facilitating more efficient and safer workplace practices. They eliminate the need for cumbersome personal protective equipment by negating the need to remove panel covers. The result is a streamlined process which cuts up to 90% of man hours spent on traditional inspections whilst increasing the quality of inspections and safety of personnel. Various types of lens materials can be used in IR windows but one that is proving increasingly popular is industrial grade, transmissive polymer. It is immune from the mechanical stresses that can cause a fluoride crystal lens to shatter. The Eureka moment came when David Potter read As the following Stansted Airport application explains, the material can also be economically used to create an IR window of any shape or size to suit the application, allowing multiple components and busbars to be inspected in a single camera scan. London Stansted Airport, February 2013 With the installation of IRISS CAP Series polymer infrared windows, savings on thermographic inspection time and associated costs have been massive. Payback was instant but benefit extends way beyond that. If the airport fails to meet an agreed level of service, compensation becomes due to its customers, the about IRISS Custom Application Product (CAP) Series infrared windows made from transmissive polymer. This fully impact resistant material allows the window to be any size which is perfect for applications involving large switchgear. David Potter continued: Its rare to see something completely new that works well. The specification was approved on 6th November 2012, a comprehensive installation plan was then drawn up by IRISS and the entire job was completed by Christmas. IRISS, Ltd. Unit 2, Grafton Place, Montrose Road, Chelmsford, Essex, CM2 6TG, United Kingdom Tel: +44 (0) 1245 399 713 Fax: +44 (0) 1245 462 396 Email: info-emea@iriss.com Website: www.iriss.com Although efficient maintenance had so far prevented serious low voltage system failures, Engineering Compliance Manager, David Potter, wanted greater assurance. He had considered infrared windows to complement outsourced thermal imaging surveys but crystal versions were both impractical and unsuitable given the size of the equipment that needed to be monitored. airlines and handling agents. This new method of inspection also provides a critical safeguard against this likelihood. As the airport is open for business 24/7, engineers only had four hours per night in which to conduct predictive maintenance of low voltage equipment. By the time they made the system safe, the window of opportunity reduced even more. This meant the entire inspection cycle was significantly protracted and no system could be checked under load. He concluded: Now we can see the live circuits and cables and the temperature rise on busbars. This means we are able to apply trends to every system. I now know the airport terminal is truly safe and thats a big tick against my list. Im really sold on this technology. I now have a print out of each systems thermal performance and, for the first time, a benchmark on which to base future thermal inspections, David Potter continued. Previously, it would have taken us a couple of years to inspect the complete network and even then we had no idea of what was happening under load. full PPE can do everything.
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Offshore Europe 2013, Stand 3C 25. Arc Energy Resources Multi-Disciplined Weld Engineering Approach Supports Oil & Gas Projects
Highly specialised welding and complementary services such as fabrication, machining, corrosion protection and NDT in the oil & gas sector are available to meet the diverse needs of equipment suppliers manufacturing a range of components from pipelines and flanges to risers and pigging systems.
However, finding all, or even a few, of these disciplines from a single-source supplier is rare as the need for an in-depth understanding of so many disciplines, and their equally wide and demanding quality standards, requires vast knowledge and experience. Yet Gloucestershire-based weld overlay cladding and fabrication specialist Arc Energy Resources has successfully completed many projects that required just such a multi-disciplined approach. Commenting on the multi-disciplined approach to its welding service, managing director Alan Robinson stresses the companys significant investment in training and its commitment to meeting worldwide certifications and industry standards. Whatever a customer needs, from design for manufacture to final NDT, Arc Energy has the industry standard resource to exceed its clients expectations. In addition, Arc Energy holds ASME U & National Board R Stamps, enabling the company to provide code compliant pressure vessels and subcontract welding on free-issue ASME standard material. These accreditations are part of Arc Energys impressive list of qualifications, which also include ISO 9001:2008 quality management system, ISO 14001:2004 environment management system, Investors in People and OHSAS 18001 health and safety management system. Arc Energy also remains one of very few welding specialists that can boast accreditation to the ISO 3834-2 welding quality standard and conformance to ISO 14731, Welding Coordination. And if size and tight tolerances require stress relieving after weld overlay cladding, even with large items of equipment, Arc Energy is able to carry out post-weld heat treatment in one of its own calibrated furnaces. Add to that the fact that Alan Robinson is himself one of very few UK registered International Welding Engineers, has a Masters degree in welding, and is a Chartered Engineer, a European Engineer and a senior member of the Welding Institute. All of which reinforces the fact that few welding specialists can equal this list of accreditations, or provide Arc Energys capability to support clients with a multi-disciplined welding, fabricating and engineering service delivered by highly qualified and experienced welding staff. For further information contact: Alan Robinson, Arc Energy Resources Unit 12 Eastington Industrial Estate, Meadow Mill, Eastington, Gloucestershire GL10 3RZ Tel: 44 (0)1453 823523 Fax: 44 (0)1453 823623 E-mail: sales@arcenergy.co.uk Web: www.arcenergy.co.uk
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Occupational Safety & Health Solution for EAM helps to serve as a companys internal inspector.
maintenance and safety managers with proof of preventive maintenance history,
Smartware Group, Inc., provider of cloudbased Bigfoot CMMS (Computerized Maintenance Management Software), introduced Bigfoot OSH (Occupational Safety and Health) as an add-on solution to help maintenance organizations ensure worker health and safety, pass regulatory inspections and avoid fines. With the addition of Bigfoot OSH, maintenance and safety data are now centralized in one system.
Setting up a preventive maintenance schedule for routine safety checks should be part of a high-quality CMMS product, said Paul Lachance, President and CTO of Smartware Group. But customer demand prompted us to build an integrated solution that automates and tracks the whole spectrum of safety tasks, programs and procedures, and helps prevent safety hazards. Bigfoot OSH serves as our customers internal inspector.
in report form, sorted by asset, repair technician, safety standard, and other fields. In addition to tracking equipment safety, Bigfoot OSH users can document and archive worker safety measures, including incidents and accidents linked to employees, employee trainings and certification.
Bigfoot Occupational Safety & Health solution allows health and safety data The OSH add-on solution for Bigfoot CMMS empowers our facilities to implement and monitor best-practice safety programs: schedule, monitor and record audits and inspections, store employee trainings and certifications, and track OSHA-recordable incidents, said Michael Godoy, vice president of operations, SMG World. Integrating OSH with Bigfoot CMMS is a real bonus especially with JSAs and MSDS sheets. Were able to tie this critical safety information to our corrective and preventive maintenance work orders. to be centralized in one CMMS solution.
Bigfoot OSH, one of the first occupational hazard prevention programs built into a CMMS, maintains safety information, including procedures, safety notes, emergency notes, and more for all assets and equipment. It provides a complete set of safety incident and audit features that are fully integrated with Bigfoot CMMS work orders, PMs, and assets and equipment. Work orders can be linked to safety checks, including lockout/tagout, fire alarms, confined space and other procedures requiring supervisor authorization. To learn more about Bigfoot OSH and safety compliance, attend a complimentary webinar hosted by Smartware Group entitled, Safety First: Keeping Occupational Safety & Health a Priority. Register at www.bigfootcmms.com today.
From the Bigfoot CMMS interface, users can easily create, track, review, record incidents and monitor facility safety programs, including drills, evacuations, Job Safety Analysis (JSA), historical safety meeting notes, and Material Safety Data Sheets (MSDSs). In the event of a regulatory inspection, Bigfoot OSH equips
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Safety shields, or flangeguards, are recognised as being an effective first line of defence and a dedicated website, flangeguards.com plays an important role in raising awareness of the dangers to personnel, plant and the environment. FlangeGuards.com aims to be the most comprehensive resource on safety shields, helping engineers to understand, specify and order the right safety shield for every application.
Flangeguards.com has recently been upgraded with new features making the process of choosing the right safety shield even easier. For example, on-screen prompts enable users to select all the necessary options, such as materials, including; PTFE Safety, PTFE Clear, PVC and stainless steel, along with joint types and pressure ratings. Once the choice is made all the relevant technical information, specifications, ratings and costs are provided and users can order on-line, normally for next day delivery.
Industry regulations such as; DSEAR, COMAH, SOLAS, IP15, REACH and MARPOL all recommend or suggest the shielding or shrouding of pipe flanges and other potential leak sources, to ensure the protection of operators and equipment along with the other objectives of minimising downtime and reducing the risks of catastrophic incidents. Furthermore, spray control using safety shields has also been more recently employed by Process Engineers as an effective way of reducing the size of zoned hazardous areas by limiting the potential spray to the area around the pipe joint.
Further details are available at: www.flangeguards.com/ Or from: FlangeGuards.com, Allison House, Cranes Farm Road, Basildon,Essex, UK SS14 3JA Tel: +44 (0) 1268 526161
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From Belts And Suspenders Or How You Shouldnt Leave Yourself Exposed Despite Explosion Protection Investments ...!
Explosion protection is expensive! - granted: In light of the considerably lower likelihood of occurrence of explosions in comparison with fires, the question of the meaningfulness of what are often more cost-intensive investments in appropriate explosion protection measures is understandable.
Irrespective of the already superfluous - as it is legally required - discussion about the sense or nonsense of explosion protection, the introductory approval of the writer particularly with regards the often catastrophic scale of such events is put into perspective. However, more interesting in this context is the question of what in fact is to be understood by appropriate explosion protection measures? This article is intended to address this question on the basis of practical examples from the field of dust handling facilities. According to TRGS 720 / TRBS 2152 Hazardous explosive atmospheres, the employer must determine and assess the risk of his employees as part of his obligations in accordance with the German Occupational Safety and Health Act [Arbeitsschutzgesetz] (including the Ordinance on Hazardous Substances [Gefahrstoffverordnung] and the Ordinance on Industrial Safety and Health [Betriebssicherheitsverordnung]) and implement the necessary safety measures. In accordance with this, he must check in the first stages of the hazard analysis whether there exist combustible materials and whether the formation of explosive atmospheres Zone 0 Description A place in which an explosive atmosphere consisting of a mixture with air of flammable substances in the form of gas,vapour or mist is present continuously or for long periods or frequently. 20 1 21 2 A place in which an explosive atmosphere in the form of a cloud of combustible dust in air is present continuously, or for long periods or frequently. A place in which an explosive atmosphere consisting of a mixture with air or flammable substances in the form of gas, vapour or mist is likely to occur in normal operation occasionally. A place in which an explosive atmosphere in the form of a cloud of combustible dust in air is likely to occur innormal operation occasionally. A place in which an explosive atmosphere consisting of a mixture with air of flammable substances in the form of gas, vapour or mist is not likely to occur in normal operation but, if it does occur, will persist for a short period only. 22 A place in which an explosive atmosphere in the form of a cloud of combustible dust in air is not likely to occur in normal operation but, if it does occur, will persist for a short period only. Table 1 (Left): Classification of hazardous places in terms of zones [BetrSichV - German Ordinance on Industrial Safety and Health] For this reason, in the practice of explosion protection, when applying the preventative measure of Avoidance of Ignition Sources, hazardous areas are only categorised into zones from these previous contexts in order to avoid ignition sources as follows: In zone 2 and 22: Ignition sources which can constantly or frequently occur. RREx ~ Pg.e.A x Pw.Z. = const. (3) So if hazardous explosive atmospheres cannot be safely prevented, the employer must assess the probability and duration of the occurrence of hazardous explosive atmospheres and the probability of the existence or arising of effective ignition sources. This stage of the assessment is commonly known in practice as zoning (see Table 1 below). the following central requirement results: PEx = Pg.e.A. x Pw.Z. (2) Although the legislative authority gives precedence explicitly to safety measures to avoid hazardous explosive atmospheres through substitute combustible materials, the experienced reader knows of the practical relevance of this preferred preventative measure. A baker simply needs flour and sugar to bake, a power station burns coal and sawdust naturally arises in chipboard factories. All these materials are capable of causes dust explosive atmospheres. As a result, the explosion danger is essentially a given in all of the above examples. In the case of an explosion, an unaccepted measure of damage is essentially anticipated. In consideration of the fact that the probability of an explosion is characterised by the probability of the existence of a hazardous explosive atmosphere (Pg.e.A) and the probability of the occurrence of an effective (of the thirteen in accordance with EN 1127) ignition source(s) (Pw.Z.), RREx = AS x PEx (1) in hazardous quantities should be anticipated. But what is frequently forgotten when implementing explosion safety measures in dust handling facilities, such as dust collectors, is the fact that the classification of hazardous places in terms of zones in accordance with TRGS 720 (1) 7. is ultimately only down to the so-called prevention of ignition sources.
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Fig. 1: Dust Collector with flameless venting and explosion isolation flap valve In practice, for the aforementioned example of a dust collector system (see Fig. 1) which is protected with a flameless venting device and an explosion isolation flap valve, only measures to avoid ignition sources, but not to prevent ignition sources are obligatory. In the raw gas / dirty air section of the filter, which is normally classified as an hazardous place zone 20, also a rotary air lock of equipment category 3D could be used if this was also inspected and approved to be pressure shock resistant and flameproof. (Authors comment: In all likelihood, most cases deal with identical devices, which are then only put onto the market with a different label). However, a look into systems which are protected in practice shows that all (possible) stops are pulled out to apply preventative measures such as avoiding ignition sources, despite the existence of consequence-limiting measures. (Above) Fig. 2: Risk matrix according to Zurich Hazard Analysis / VDI 2263
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Company profile
Established in 1973 as a consulting, engineering and safety technology manufacturer. Right from the beginning the REMBE objective was to offer products and individual consultancy encompassing bespoke solutions in solving customers individual problems.
Summary
In this article, the contexts of preventative and protective explosion safety measures
In 1977 the U.S. partnership cooperation was dissolved. REMBE established our own innovative production with general observed quality standards. As a consequence of the experience with bespoke application solutions of pressure relief devices in several industrial sectors such as chemical and food & Beverage, the REMBE measuring technology division was incorporated in 1978. Since 1988 REMBE has continued to expand in the International markets. Today the company is represented in more than 70 countries worldwide. Consequently the company designation was changed to REMBE GMBH SAFETY + CONTROL in 2003. At the same time both company divisions were renamed (SAFETY Division + CONTROL Division). Today both company divisions, specializing in individual application consultancy, continue to expand further with state-of-the-art product developments and high performance, stateof-the-art manufacturing techniques. REMBE as a medium-sized company
In the context, it becomes clear that a risk-oriented categorisation of protective explosion measures must also consequently occur with regards to the probability (frequency and duration) of the occurrence of effective ignition sources. In comparison with preventative explosion safety measures, with which an explosion is not permitted in principle, an impact-related categorisation must also take place, which considers the expected measure of damage.
could be shown clearly, transparently and with regard to German and European legislation. It was comprehensively shown that an appropriate explosion safety concept, which is based predominantly on the use of protective measures (most-common example: explosion venting in connection with explosion isolated decoupling), permits the forgoing of additional preventative measures that become more cost-intensive. If ignition sources in explosion-prone systems cannot be avoided in operational practice with sufficient safety, then a safety-technical and economically reasonable combination of preventative and protective measures can be used according to professional discretion. In doing so, it is the operators responsibility to adjust the scope of preventative safety measures which purely
A first approach to this is already stated by TRGS 721 / TRBS 2152-1, whereby the affected measures in areas with explosion impacts exceeding the usual degree in scope and type must be taken into account.
In areas, in which meeting places, corridors with dense traffic, residential buildings and larger office premises are in the hazardous area, only nonmanipulatable or non-deactivatable, protective systems should be allowed to be used. Furthermore, with passive explosion protective systems, which are not normally installed and checked by the manufacturer, operators should consider the
reduce the probability of occurrence to their own requirements for a reliable yield and trouble-free value added.
February 2013
For More Information: Gallbergweg 21, 59929 Brilon GERMANY Email: sales@ rembe.de Web: www.rembe.de
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Explosion Proof Protection With High Functional Safety Requirements All In One Device.
Being the UKs largest designer and manufacturer of Machine Safety Switches, IDEM will have the solution to your Explosion Proof application requirements.
Not content being the largest designer and manufacturer of safety switches in the UK, IDEM also design and manufacture the largest Stainless Steel Explosion Proof range of machine safety switches in the world. Covering all industry sectors including food processing and packaging, petro-chemical and pharmaceuticals IDEM are building up an enviable reputation for their innovation, ingenuity and engineering excellence. IDEMs 50,000 sq. ft. manufacturing facility is ISO9001 approved and subject to third party surveillance to provide world class products. Designed and manufactured in the United Kingdom all products undergo extensive testing within our on-site laboratories in addition to third party testing. Below are three descriptions of our extensive range of Explosion Proof machine safety switches. Visit us at www.idemsafety.com to explore the full range on offer. Fully encapsulated and providing high ingress protection to at least IP67. The LM-Ex is available with a choice of cable lengths and will operate with most safety relays. Having a wide tolerance to misalignment (12mm) the LM-Ex can also be fitted into narrow channels. Non Contact actuation provides 2NC 1NO contacts for connection to safety relays to provide up to PLe Cat. 4 to ISO13849-1. causes the contacts to open if the lid is removed. The internal contact block is fully encapsulated and provides up to 4A switching at 230Vac. Supplied as standard with a 3m cable, other cable lengths are available on request. Providing E-Stop protection for conveyors up to 100 metres the GLS-SS-Ex is a member of IDEMs popular Guardian Line Range of Safety Rope Pull Switches. The Stainless Steel 316 housing will withstand tough environments including high pressure and high temperature wash-downs. When used in conjunction with IDEMs patented Rope Tensioner Gripper System, installation times are significantly reduced and by the non slip mechanism means that machine down time due to rope slippage is eliminated. The internal contact block is fully encapsulated and provides up to 4A switching at Designed and manufactured to satisfy the requirements of ATEX and IECEx approvals the ESL-SS(P)-Ex has been designed with a protective shroud. The protective shroud allows for lock-off during maintenance and also protects the button against damage. Specially designed with a mirror polished finish (Ra4) the LM-Ex can be hosed down at high pressure with detergent at high temperature. Manufactured in high grade Stainless Steel 316 the switch also has the additional safety feature of an innovative lid safety trip mechanism which
For more information on IDEM Safety Switches Tel: +44 1942 257070 Visit us at: www.idemsafety.com E-mail: sales@idemsafety.com
230Vac. Supplied as standard with a 3m cable, other cable lengths are available on request.
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PPE
Eurosafe Solutions, one of the leading work at height training specialists, has seen a major increase in sales of the VERTEX ST and VERTEX BEST safety helmets.
The VERTEX ST helmet has been specifically designed to offer protection against impacts and falling objects during ground level work, whilst the VERTEX BEST helmet is specifically designed for work at height and rescue situations. Andy Jennings, Training Manager at Eurosafe Solutions, said: Both of these helmets are proving extremely popular with customers who undertake our training sessions, as they are fit for purpose, whilst being extremely comfortable to wear. At first glance both helmets look very similar whilst individually having properties that make them suitable specifically to ground level work in hazardous or industrial conditions or work at heights or rescue situations. The VERTEX ST has a wide range of features which Both the VERTEX ST and the VERTEX BEST helmet are very comfortable, due to their six-point mesh headband and chinstrap, which can be easily adjusted and keeps the helmet safely centred on the head. The chin strap on both helmets can be released if snagged and the helmets unventilated shell protects against electrical hazards and molten metal splash. Both helmets have two thicknesses of foam bands, which are included to ensure a customised fit. In addition, both are designed to accept hearing protection or a visor or headlamp, which can easily be fitted within a few seconds. The helmets also offer shock absorption, which is achieved through deformation of the outer shell.
For more information, contact Eurosafe Solutions Ltd on 0870 777 6940 or visit the website www.eurosafesolutions.com.
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Dialight Unveils Stainless Steel ATEX/IECEx LED Linear Fitting With Integrated Power Supply
Zone 1 certified SafeSite LED Linear offers exceptional durability to vastly reduce maintenance, especially Ex inspections; suitable for offshore and onshore applications.
Newmarket, UK (12 March 2013) Dialight (LSE: DIA.L), the innovative global leader in LED lighting technology, today unveiled its new stainless steel linear LED fitting that is designed specifically to reduce maintenance needs in hazardous areas as a replacement for conventional Ex fluorescent fittings. Available in both 32W and 64W versions (2x18W and 2x36W fluorescent equivalents) and carrying IECEx/ATEX Zone 1 certification, the 316 grade stainless steel linear LED fitting is D Shock compliant to MOD specification BR8470 to Grades C and D. Highly durable and resistant to shock, vibration and corrosion, the fitting incorporates an exclusive and replaceable integrated power supply that is guaranteed to give maintenance-free performance for at least five years and, unlike the fluorescents it replaces, will not suffer from end of life failures. Carrying a five-year unconditional continuous performance warranty, the linear LED fitting will vastly reduce dangerous and costly maintenance and Ex inspection needs in inaccessible and testing environments particularly common offshore, but also in oil and gas, power generation, chemical and pharmaceutical, water treatment and mining applications. Featuring Dialights signature glare-free advanced lens design allows the new linear LED to replicate exactly the current fluorescent light distribution pattern while simultaneously improving light output and dramatically reducing the impact area of the traditional polycarbonate diffuser. Our exclusive power supplies and optics are customdesigned to optimize the performance of each fitting, said Dialight Group Chief Executive Roy Burton. This superior design not only delivers an extended lifetime compared to any other conventional fluorescent or LED lighting solution, but also eliminates the safety risk and expense associated with rope-access maintenance and Ex inspection in high risk environments, like an offshore platform or over production machinery. The SafeSite LED Linear is T4 temperature rated for reliable performance from -20C to +60C and L70 lumen maintenance at 25C for 100,000 hours. The units are IP66/67 (pending) rated for superior ingress protection and are sealed at the end caps, limiting the surface area compared to conventional fluorescents. Its low profile form factor also improves wind resistance while its unique elliptical profile minimizes areas where dirt or dust could accumulate. The SafeSite LED Linear is the latest addition to Dialights growing portfolio of LED lighting solutions for hazardous and non-hazardous locations and is also available as part of the Dialight DuroSite series in an industrial version. With mounting options to meet the normal demands of industry and offering loop-in and wire-through options the LED Linear is ideal for both retrofit and new installation.
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Offshore Safety
Groundbreaking research to measure offshore workers body size with 3D scanners to inform the future design of safety equipment, survival clothing and space requirements on offshore installations has been launched by researchers at Robert Gordon University in Aberdeen, in collaboration with experts from Oil and Gas UK.
workforce is important as their current workplace is designed for personnel as they were a quarter of a century ago. Knowing the actual size of the workforce, together with size increments imposed by different types of clothing, will enable space-related risk to be managed and future design for space provision optimised.More than 150,000 in funding for the project was secured through a combination of a Technology Strategy Board Knowledge Transfer Partnership Grant as well as support from several Oil & Gas UK member companies. Aberdeen company Survival One (Survitek Group) has also donated a number of the very latest survival suits for use in the project.KTP Associate Robert Ledingham has been appointed to work on the study and will test and calibrate new portable 3D scanning technology at the Universitys Centre for Obesity Research and Epidemiology where the first group of volunteers will be scanned before using it to gather more data at Falck Nutecs offshore training facility in Dyce.Initial research conducted by the team at RGU has shown that a 90kg man wearing a standard helicopter passenger survival suit increases body volume by 44 litres over that of close fitting
The research will generate an ongoing capability for measuring the size and shape of the offshore workforce, and is the first of its kind in more than 25 years. Researchers from Robert Gordon Universitys Institute of Health and Welfare Research (IHWR)aim to design and implement a systematic assessment of three-dimensional measurements on a sample of around 600 offshore workers. The data will then be used to inform all aspects of offshore ergonomics and health and safety, from emergency helicopter evacuation and survival
suit design to space availability in corridors and work environments.Project leaders are Dr Arthur Stewart, Reader, and deputy director of RGUs Centre for Obesity Research and Epidemiology (CORE), and Dr Graham Furnace, Medical Advisor for Oil & Gas UK.Dr Stewart said: The last body size survey of offshore workers was undertaken in the mid 1980s and since then the average weight of the workforce has risen by 19%. As a consequence the size and shape of the offshore workforce has increased to an unknown level. Understanding this change
clothing.Graham Furnace said: It is already known that the majority of the UK population is overweight, and offshore workers are no different in this respect. The question of big people is a major area of medical concern within the industry because of the health risks associated with being overweight, but as the initial scans of the study already confirm, the issues relating to the size and shape of offshore workers also have important safety and equipment design implications.
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PPE
Personal Protection
Honeywell has launched a number of new and upgraded products in key personal protective equipment (PPE) categories, such as hearing protection, eye and face, clothing and gloves, and gas detection.
Too many companies have seen workplace incidents damage employee morale, productivity, reputation, and ultimately, the bottom line and the companys ability to remain competitive, said Mark Levy, President and CEO, Honeywell Life Safety. At Honeywell, we work closely with end users to address each and every exposure to risk they encounter, along with their need for efficiency and reliability. The introductions were making at A+A extend our portfolio and significantly strengthen Honeywells overall proposition in the life safety solutions industry. More importantly, they will help our customers to solve their safety challenges and improve workplace safety. The new products unveiled by Honeywell include: Clothing - Honeywells updated technical work wear line, which ranges from welding aprons to parkas for fire fighters, has been updated in response to changes in user requirements. Products in the range variously adhere to new GasAlertMicroClip XT - A solution with a small, lightweight design, offering simultaneous detection of up to four gases. The device also includes IntelliFlash technology, delivering visual confirmation of unit compliance to site standards. GasAlertMicro5 IR - Featuring simultaneous monitoring and the display of up to five gas hazards including Volatile Organic Compound (VOCs). The unit has a highly flexible configuration. MicroDockII - Offering quick and highly cost effective automatic, one button operation bump testing of the full range of BW Technologies by Honeywells GasAlert range of portable gas detectors. Fleet Manager II software enables the easy generation of reports and calibration certificates, helping to simplify fleet management activities. safety standards, incorporate new materials, and offer higher levels of on-the-job protection. Eye and face - Research shows that different sized facial features demand customised adjustability. Setting out with a new approach to safety eyewear, Honeywell created a product that will fit everyone. Honeywell Adaptec eyewear can be worn by the widest range of workers and still deliver protection, comfort, customised adjustability, and premium optics. Fall protection - Sll ShockFusion Horizontal Lifeline Roof System from Miller is a versatile, surface-mounted lifeline system designed to accommodate most industrial and light-weight commercial roof designs including standing seam, membrane, built-up, metal sheathing, concrete and wood. The system provides improved worker safety as a result of reduced lifeline deflection; enables easier rescue should a fall occur; minimises the risk of a fall for additional workers; and allows for installation Sensepoint XCD - Enables the detection of flammable, toxic and Oxygen gas hazards with tri-colour visual status indications that can easily be seen - even from a distance. Searchpoint Optima Plus (HART-enabled) Leading edge fixed point IR detection with enhanced communications capabilities delivered by HART. XNX Universal Transmitter - A highly flexible when less fall clearance space is available. The system will be available in December. Footwear -The six-model Bacou Outdoor range features Freedom4 Move outsoles, providing stability on irregular and uneven ground. The construction of the uppers and the use of waterproof-breathable Sympatex membrane ensures the footwear is watertight in both cold and damp environments. A+A saw the debut of a number of new products under the Honeywell, Miller by Honeywell, KCL by Honeywell and Timberland PRO brand names. Personal protection solutions (offered by Honeywell Safety Products) device offering an interface to all Honeywell Analytics gas sensing technologies, helping to reduce ongoing costs and training requirements.
Gloves - The KCL TevuChem Antistatik 764 uniquely combines chemical protection, grip and anti-statics, marking a key advance in glove safety.
Hearing protection - Honeywells QUIETPRO QP100Ex is the only intelligent hearing protection and communication system that provides smart personal hearing protection, verifiable personal noise exposure measurement and the clearest communication throughout a full range of work environments. This product will be available soon.
These include:
Timberland PRO shoes, apparel and protective gloves for professionals - A+A saw the debut of the Timberland PRO Winter 2011 collection. Highlights include the Timberland PRO 614 worker pants for craftsmen, featuring a highly functional cut and nine practical pockets; the Timberland PRO 109 padded waistcoat, the first of its kind in the Timberland PRO collection, which is warm, water-proof and breathable; and highly technical safety shoes, such as the Snyders Black, 100% flexible and resistant or the PRO Hampton workboots, featuring exclusive Shock-Guard and antifatigue technologies.
Professional Self-Service (PSS) - At A+A, Honeywell unveiled its new PSS offering that will benefit craftsmen buying from builder merchants. PSS is a concept that integrates well-designed retail display, clearly laid-out product choice guides as well as refined product packaging for PPE products that have been carefully selected from the Honeywell head-to-toe range. This attractive offer will help make end-users efficient and autonomous when faced with their PPE purchase, hence increasing their willingness to protect themselves.
Fixed products
Respiratory - Developed in partnership with users, the Honeywell 5000 series of single-use, moulded masks offer enhanced protection and comfort. Honeywell Life Safety BW TEchnolgies 2840 - 2 Avenue SE, Calgary, AB, T2A 7X9 Telephone : +1 (403) 273 3708 Web: www.gasmonitors.com Email: ncampbell@bwtnet.com
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Buyers Guide
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Buyers Guide
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