WATER TREATMENT PLANT

PRETREATMENT PLANT
Cascade Aerator No. of Streams Capacity (Average) flow M3 /hr/stream Capacity (Max.) flow M3 /hr/stream

one 1978 1978

Design min. surface flow rate

Size in MM MOC Stilling Chamber No. of Streams Capacity (Average) flow M3 /hr/stream Capacity (Max.) flow M3 /hr/stream Size in MM MOC Parshall flume No. of Streams Capacity (Average) flow M3 /hr/stream Capacity (Max.) flow M3 /hr/stream MOC Distribution chamber Qty Capacity Volume

0.03m2/m3/hr
9450mm (Dia.) x 2250 mm RCC

one 1978 1978 3900mm (L) x 4100 mm (W) x 6100 mm (H) RCC

two 1920 1920 RCC

two 8.242 m 1700mm (L) x 2000 mm (W) x 6100 mm (H)

3

Clarifier- cum Flocculator

Holding capacity of reactor clarifier Flow rate Rated condition of suspended solid of treated water Suspended solid at overload condition Output capacity at rated condition Design min. surface flow rate Detention hood diameter Draft tube diameter Total no. of lounder 4000 m3 1920 m3/hr 15 ppm 20 ppm 1600 m3/hr 2.5 m2/m3/hr 12200mm 3200mm 12

Scraper drive
Make warm gear reduction Chained sprocket Drive stage Motor Make Power kw/hp Voltage speed Nord pvt. Ltd 300;1 1.76:1 87;1 Cromptin greaves 0 .37 kw 415 v 1440 rpm

Impeller drive
Make warm gear reduction Chained sprocket Drive stage Motor Make Power kw/hp Voltage speed Clarified storage tank Nord pvt. Ltd 5;1 7.69;1 87;1 Cromptin greaves 7.5 kw 415 v 1440 rpm

Qty
Capacity

two 7000 m3 each

Raw water treatment dose

chlorine alum lime poly electrolyte 5 ppm 60 ppm 20ppm 5 ppm

Sludge pit
Qty Capacity Volume one (twin compartment) 100*2 m3 width-7mt, length-10mt, height-1.5mt

Sludge transfer pump

Make Qty Flow Head Sam terbo industries pvt. Ltd. two 110 m3/hr 40mwc Cromptin greaves 30kw 415 v

Motor
Make Power kw/hp Voltage

speed Current

1470 rpm 51 amp

Chemical used in pre treatment

Chemical dosing tank 1-alum 2-lime slaking 3-lime 4-alum Various chemical dosing pumps Qty 3 2 2 2 Storage capcity 9.52m3 3.80m3 6.25m3 1.58m3

Chemical dosing pump 1-alum dosing pump 2-lime transfer pump 3-lime dosing pump 4-Poly dosing pump

Make V.K. pumps Mather platt Roto flow V.K. pumps

Qty 3 2 2 3

Water treatment pump house

Pump Name
1-Ct Make Up 2-Dm Plant Feed Pump 3-Service Water 4-Pws Colony Pump 5- Pws Plant Pump 6-Misleneous Pump

Qty
3 3 3 2 2 2

Flow m3/hr
850 135 125 50 6 315

Overhead Clarifired Water Tank

Qty-1

Capacity- 80 M3

Post Treatment
Dual Media Filter QtySize Surface Flow Rate Suspended Solid At Inlet Suspended Solid At Outlet Medium Dual Media Filter Blower
2 Dia- 4mt , Length- 2.2 Mt 100 M2/M3/Hr 20 Ppm <1ppm Anthracite, Sand , Pebble

Qty 2 Make Kulkarni Capcity 605 M3/Hr Type Twin Lobe Design Pressure 4.5 Kg/Cm2 Activated Carbon Filter :Qty 2 Size Dia-3.2mt , Length- 2.5 Mt Surface Flow Rate 100 M2/M3/Hr Filter Media Activated Carbon Medium Anthracite Bulk Density >400 Kg/Mt3 Carbon Content >90% Moisture Content 5%Max Ash Content 8%Max Depth Min 1200 Mm Activated Carbon Weak Acid Exchanger Qty 2 Size Dia- 2mt , Length- 2mt Flow100m3/Hr Surface Flow Rate 90 M2/M3/Hr WAC Resin Cross Linked Polyacrylic Acid Contained Carboxylic Acid Depth Min 150 Mm At Top Of Effective Bed Re Generation By HCL Mode Co Current Time Between Consecutive Regeneration 18 Hr Vol. Of Treat Water 1620 M3/Hr Effective Bed Depth Min 1000 Mm Strong Acid Exchanger Qty 2 Size Dia- 2mt , Length- 2.3mt Flow 100m3/Hr Surface Flow Rate 90 M2/M3/Hr SAC Resin Cross Linked Polystyrene Matrix Sulfonic Acid Group Depth Min 150 Mm At Top Of Effective Bed Re Generation By 30-33% W/V Of HCL Mode Co Current Time Between Consecutive Regeneration 18 Hr Vol. Of Treated Water Between Consecutive Regeneration 1620 M3/Hr Effective Bed Depth Min 1000 Mm Degasser Tower Qty 2 Size Dia- 1.6mt , Length- 3.6mt Flow 100m3/Hr

Surface Flow Rate Degasser Blower Qty Capacity Head Co2 Content Removal Of Co2 Degasser Water Storage Tank Qty Size Flow Capacity Weak Base Anion Exchanger Qty Size Flow Surface Flow Rate WBA Resin Depth Re Generation Mode Time Between Consecutive Regeneration Vol. Of Treated Water Strong Base Anion Exchanger Qty Size Flow Surface Flow Rate SBA Resin Depth Re Generation Mode Time Between Consecutive Regeneration Vol. Of Treated Water Mixed bed Exchanger Qty Flow Surface Flow Rate Time Between Consecutive Regeneration Vol. Of Treated Water Depth Ultra filter Make Size Qty

90 M2/M3/Hr 4(2w-2s) 2865 M3/Hr 150 Mmwc <5 Ppm Air From Bottom And Water From Top 2 Dia- 9.3mt , Length- 3.8mt 275m3/Hr 203 M3 2 Dia- 2mt , Length- 2.2mt 100m3/Hr 90 M2/M3/Hr Durable Micro Porous Containing Tertiary Amine Group Attached Min 1000 Mm At Top Of Effective Bed By 40-48% W/V Of NAOH Co Current 18 Hr

1620 M3

2 Dia- 2mt , Length- 2.2mt 100m3/Hr 90 M2/M3/Hr Quternqry Micro Porous Amonium Type-1anion Resin Resistant To Min 1000 Mm At Top Of Effective Bed By 40-48% W/V Of NAOH Co Current 18 Hr 1620 M3 2 100m3/Hr <60 M2/M3/Hr 126 Hr 11340 M3 cation min 500mm , anion- 500mm Membrane Hitec 400mm(dia)*1530mm(l) 5*4

Product area Operating Temp. Max. feed pr. Max. back pr. Flow Type Size Ultra filter tank Qty Capacity DM storage tank Qty Capacity Plant blowers Qty Make Air Flow Pressure Power

100 M2 45 0C 1.5-2 KG/CM2 2-2.5 KG/CM2 100m3/Hr dual basket type strainer 100 micron 1 200 M3 2 1000 M3 6 (2-for mixed bed, 2-for pws colony, 2- for pws plant) Kulkarni 255m3/Hr 450mbar (vaccum) 7.5 kw (CG)

DM plant Pumps
Pump Name Qty Make

1-DM transfer pump 2-Degasswer water transfer pump 3-Ultrafilter Feed pump 4-Dm regeneration pump 5-Ultrafilter backwash pump

3 4<2w+2s> 2 2<1w+1s> 2

WPIL Mather-platt Mather-platt Mather-platt Mather-platt

Regeneration system equipments Acid storage tank (HCL)

Qty Capacity Size Alkli storage tank (NAOH) Qty Capacity Size Acid measuring tank A (HCL) Qty Capacity Size
2 43.3 M3 Dia- 3.2mt , Length- 5.5mt 2 26 M3 Dia- 3.2mt , Length-5.5mt 1 350 lt Dia- 0.9mt , Length- 1.0mt

Acid measuring tank B & C (HCL) Qty 2 Capacity 2100 lt Size Dia- 1.5mt , Length- 1.6mt Acid measuring tank D (HCL) Qty 1 Capacity 1000 lt Size Dia- 1.5mt , Length- 1.0mt Alkali measuring tank A (NAOH) Qty 1 Capacity 350 lt Size Dia- 0.9mt , Length- 1.0mt Acid measuring tank B & C (NAOH) Qty 2 Capacity 350 lt Size Dia- 0.9mt , Length- 1.0mt Acid measuring tank D (NAOH) Qty 1 Capacity 1000 lt Size Dia- 1.5mt , Length- 1.0mt Dilution hot water tank Qty 1 Capacity 9.2 M3 SizeDia- 2.2mt , Length- 2.5mt Neutralization pit Qty 1 Capacity 275M3 Volume width-10mt, length-12mt, height-2.5mt Brine preparation tank Qty 1 Capacity 10500 lt SizeDia- 3.0mt , Length- 2.0mt Ultra filtration chemically enhanced backwash tank Solution type Hypo Qty 1 Capacity 1000 lt Ultra filtration chemically enhanced backwash dose tank Solution type NAOH solution Qty 1 Capacity 500 lt Clean in place tank Qty 1 Capacity 10M3 Clean in place cartridge filter

Type
Qty Flow Pump Name

spiral wound 1 110 m3/Hr

Qty

Make

1-acid unloading pump 2-neturalization effulent disposal pump 3-chemical cleaning pump 4-clean in place pump

2<1w+1s> 2 1 2<1w+1s>

Mather-platt Mather-platt Mather-platt Mather-platt

RAW WATER CHLORINATION SYSTEM Chlorine ton container QTY Capacity Design pr. Chlorine Gas Strainer QTY Chlorinator QTY Capacity Type Chlorinator water supply booster pump Qty Type
Chlorinated Water Diffuser Device for injection of chlorinated water LEAKED CHLORINE ABSORPTION SYSTEM Exhaust Fan
Type BLOWER Qty

8(2W+6SB) 900kgs each 19.9kg/cm2

2(1W+1SB)

2(1W+1SB) 10 Kg/cm2 Vaccum solution

2(1w+1sb) Horizontal Booster

Bifurcate Type

2(1w+1sb)

Make Chlorine Absorption Tower

Data air system

Qty

Caustic solution recirculation pumps

Qty Type

2(1w+1sb) Horizontal Centrifugal

Antico 10 M 15 m3/hr 2.2

Make Head Discharge Motor KW

Head 20mwc 20 mwc 20 mcw 20 mcw

Type +ve displacement type pump Centrifugal type Screw type +ve displacement hydraulic diaphragm type pump

Flow 1544 lpm 20m /hr 950 lph 246 lph

3

Motor make ABB ABB Bharat bijalee ABB

KW 0.75 5.5 1.1 0.37

Head MWC
25 60 110 110 57 77.73

Motor Kw
90 37 30 30 5.5 110

Motor Rpm Voltage

1480 1475 1470 1470 1455 1485 415 415 415 415 415 415

Current
146 68 51 51 11.44 176

Location- Top Of Ptp Chemical Chemical House Top Of Ptp

Carboxylic Acid

c Acid Group

ary Amine Group Attached To

e-1anion Resin Resistant To Organic Fouling

for pws plant)

Flow M3/Hr 27 120 110 20 220

Head Mwc 63 52 35 30 30

Motor Kw

MAKE

Motor Current amp 17 65.5 34 10.8 54

9.3 37 18.5 5.5 30

CG ABB ABB ABB ABB

Flow M3/Hr 15 50 480 lph 110

Head Mwc 10 40 50 30

Motor Kw

Make

Motor Voltage v 415 415 415 415

3.7 11 15

ABB CG ABB

speed 1425 1460 1430 1390

amp. 1.66 10.8 2.35 0.5

Voltage 415 415 415 415

Pump Type
Vertical Centrifugal Pump Vertical Centrifugal Pump Vertical Centrifugal Pump Vertical Centrifugal Pump Vertical Centrifugal Pump Vertical Centrifugal Pump

Pump make
WPIL WPIL WPIL WPIL WPIL WPIL

motor make
Crompton geaves Crompton geaves Crompton geaves Crompton geaves Crompton geaves Crompton geaves

Motor Voltage v 415 415 415 415 415

TECHNICAL DAIRY ON ASH HANDLING SYSTEM

Different constituents in our coal quality
1-Evaporation 2-Fuel 3-HHV Of Coal 4-Ash In Coal 5-Sulpur In Coal 6-Total Ash Produced 7-Fuel Fixed Kcal/kg 48% 0.50% Kg/hr Kg/hr 105504 219800@BMCR Kg/hr 865000 Worst coal 3000

Ash percentage in different section in boiler

Ash data in different forms 1-Max. Ash Collection % 2-Max Ash Collection Kg/Hr Rate 3-Gas Side Pr. Mmwc 4-Gas Side Temp. Furnace bottom hopper 20 21100 -20 1000 Eco hopper 5 5275 -65 350

Coal analysis
1Proximate analysis Design coal 3400 7 44 29 20 Range 3000-2000 6-Aug 35-48 Constituents of coal 1-Gross Heating Value Kcal/Kg 2-Total Moisture % 3-Ash % 4-Fixed Carbon 5-Volaitle Matter % 2Ultimate analysis 36% 2.70% 0.50% 44% -50

1-Carbon 2-Hydrogen 3-Sulpher 4-Ash 5-Grindibility Index

ANALYSIS OF FLY ASH

1-Silica 58-62%

2-Alumina 3-Iron Oxide 4-Titanium Oxide-Silica 5-Calcium Oxide 6-Magnisium Oxide 7-Sulphuric Anhydride (SO3) 8-Magnesea

23-62% 7-10% 1.5-3 % 3-5% 1.5-3% 0.15-0.4% 0.02-0.04%

BOTTOM ASH HANDLING SYSTEM

Economizer hopper - qty Bottom ash hopper-qty Clinker grinder- qty No. of jet pumps- qty 4 nos. 1nos.(divided in to 2 hopper) 4 nos. (2 w+2s) 4nos.

BA Generation rate (each) Eco Ash Generation rate BA Hopper storage capacity BA cleaning time Mode of operation Bottom ash bulk density ( for volume calculation) No. of working jet pump stream per unit Dimension of BA hopper (Inside) BA Temperature Eco Ash temperature BA Overflow water temperature

21.1008 tph 5.2752 tph 8 hrs. 95 min(Including down time 11 min) BA cleaning simultaneously from two units follo 0.65ton/m3 2 Nos. 2 Nos. 15740mm x 3574mm 1050C 350C 60C

Bottom Ash SYSTEM CAPACITY

In 8 hrs accumulation of (BA + Eco) Ash Cleaning time (including flushing) Considered 11 min flushing time, net cleaning time Selected capacity of each Jet pump stream

HOPPER DRAW-DOWN RATE

Bottom ash collection in 8 hours Bottom ash volume collection Eco ash collection in 8 hours Eco ash volume collection Total (BA+ECO) ash collection (Dry) in 8 Hr. Water volume above ash level Total HP water requirement for BAH 168.80 Ton 259.702 M3 42.202 Ton 56.268 M3 315.97 M3 16.876 M3 350 M3

VARIOUS PUMPS SPECIFICATION IN Bottom Ash HANDLING SYSTEM

Pumps Qty Flow (M3/Hr)

HP water pump LP water pump Eco water pump Seal water pump Recovery seal water pump BA over flow transfer pump Transfer water pump(from ash water sump) Ash slurry pump

3 4 2 2 2 2 2 3

500 400 45 86 27 250 925 620

VARIOUS DRAIN PUMPS

Pumps Ash slurry drain pump Ash water drain pump Silo area drain pump Fly ash drain pump Qty 2 2 2 4 Make SAM TURBO SAM TURBO SAM TURBO SAM TURBO

DIFFERENT SUMP CAPACITY

Sump type Ash water sump Seal water sump BA over flow sump Sludge sump Sludge pit Ash slurry sump Clarifier Flow Rate Capacity M3 875 80 42 540 40 52 2700 M3

EQUIPMENT BUILDING INSTRUMENT

LP water pump Hp water pump Instrument air compressor Mill reject compressor Seal water pump Ttansport air screw compressor Ash slurry pump Qty 4nos. Qty 3nos. Qty- 2nos. Qty 3nos. Qty 2nos. Qty 6nos Qty 2nos.

FLY ASH HANDLING SYSTEM

Fly Ash (ESP) Generation Rate Fly Ash (APH) Generation Rate Fly Ash (DUCT HOPPER) Generation Rate Fly Ash Cleaning Time 89.67 TPH. 5.27 TPH. 2.637TPH 4.5 Hr (Including 9 Min Purging Time)

No. Working Fly Ash (Vaccum) Stream Capacity Of Each Stream(Vaccum) Total HP Water Requirement For Wet Fly Ash System

Three 60 TPH 435 M3

Vaccum pump
Make Qty. Type Capacity At Inlet Vaccum At Rated Capacity Shut Off Vaccum Speed Of Machine Min Speed Of Machine Maximum Dust Inlet At Continuous Basis Maximum Gas Inlet Temp. Maximum Seal Water Temp. Motor Make Power Current Speed Voltage Kakati pvt. Ltd. 4(3w+ 1sb) Liquid Ring 4500m3/hr 12 Inch Of Hg 24 Inch Of Hg 570 Rpm 400rpm 500-600 Ppm 150 C 40 C Marathon pvt ltd 110 KW 183 amp 1485 rpm 415V

TRANSPORT AIR COMPRESSOR

MAKE TYPE QTY Volumetric efficiency Discharge temp. Total cooloing water req. Cooling water inlet and outlet temp. I/p KW req. at shaft at design load I/p KW req. at shaft at unload condi. Cooling water req. pr. Kg/cm2 CAPACITY OF EACH COMPRESSOR WORKING PR.. DISCHARG E PRESSURE MAXIMUM PR. COMPRESSOR SPEED DISCHARGE TEMP. Mtor Make Power Speed Voltage ATLUS COPCO OIL FREE SCREW TYPE 3*2 FOR PHASE 1 85% 180-190 C 1.8 l/sec 33/41 C 209 kw 139 kw 2.5 3085 CFM 2.25 bar 1.5 BAR 33 BAR 4531 RPM 180-190 C Marathon pvt ltd 300 KW 1489 rpm 6.6KV

Instrument air Compressor MAKE TYPE QTY Discharge temp. Total cooloing water req. Cooling water inlet and outlet temp. Cooling water req. pr. Kg/cm2 DESIGN CAPACITY OF EACH COMP. DISCHARG E PRESSURE MAXIMUM PR. COMPRESSOR SPEED DISCHARGE TEMP. Motor Make Power Speed Voltage Filter Type Filtering media FLUIDING BLOWER TYPE ESP/BUFFER HOPPER SILO SILO Qty Holding Capacity Volume Height Relief Valve Telescopic Spout With Scavenger Fan Rotating Conditioner Cum Unloader 650 Sq. Opening For Hcsd Vent Filter Manually Discharge Valve

ATLUS COPCO Water cooled OIL FREE SCREW TYPE 2 FOR PHASE 1 45 C 2.17 l/sec 33/41 C 2.5 14.03 m3/hr 7.5 Kg/cm2 33 BAR 4531 RPM 180-190 C Marathon pvt ltd 90 KW 2980 rpm 415 V Dry type cartridge Paper

QTY 2(1W+1S) 3(1*2 W+1S)

CAPACITY(M /Hr) 1000 1200

2nos. 1830 Ton.(Each) 2440 M3 (Each) 36.143mt 2 Nos . (Each) 2 Nos. (For Closed Tanker Unloading)(Each) 1no. (For Open Tank Unloading)(Each) 1 No.(Each) 1 No.(Each) 1 No (Each)

HCSD Pump
Make Hcsd System Capacity Slurry(Ash:Water ) Hcsd Pump Capacity Discharge Pr. GEHO Weir Miniral Neatherland B.V. 195 Tph 65:35 By Wt. 250 M3/Hr. 7000 Kpa

Power KW Head Hcsd Booster Pump Make Rated capacity Shut up head Head Speed Motor Make Power

519 6.50 Bar GEHO Weir Miniral Neatherland B.V. 227.5 M3/hr 34.7 mwc 33mwc 813 rpm Marathon pvt ltd 110 KW

PLANT COMPRESSOR
Quantity Make Type Discharge Machine Speed Maximum Power Motor Make Kw Volt Current Rotary Gear Pump Discharge Pr. Lube Oil Heater Power Heat Flux Lube Oil Required Type Working Hour Air Receiver Qty Capacity Maximum Pr.Air Drier Make Qty Power Consumption3nos.(2nos. For Service Air + 1no. Instument Air) 20 M3(Each) 10kg/Cm2 3 Nos Atlas Copco 3 Stage Centrifugal 1749 Ltr/Sec.(Each) 2980 Rpm 853 Kw BHEL Bhopal 630kw 6.6kv 65 Amp. 44lpm 2.1kg/Cm2 2 Kw 2w/Cm2 . 220 Lit. Roto H + 1600hr.

Atlas Copco 2 Nos. 17 Kw(Each)

Refrigerant Used Compressed Air Maximum Pr.Maximum Temp. Ambient Maximum Temp Minimum Temp

R404a(15kg) 13 Bar. 55 C 45 C 0C

Compressed Air Requirement for one unit(270 MW)

S.NO. 1 2 3 4 5 6 7 8 Area include TG & Boiler & auxilaries DM Plant Ash Handling Plant TG area cleaning & maintanance Boiler area cleaning & maintanance Fule Oil System CW/ACW System DM Make up pump Total Instrument Air (NM3/min) continuous 35 0 0 0 0 0 0 0 35

TECHNICAL DAIRY ON LDO SYSTEM

UNLOADING BAY 10 Unloading Bay One Tanker CapacityLoading Time
DUPLEX BASKET TYPE STRAINER
LDO TANK Capacity Height Dia HSD TANK Capacity Height Dia LDO UNLOADING PUMP SPECIFICATION Make RPM Pr.

(8+2) 20 Kl 2 Hr 3 nos. (.08 mm)

1500 M3 14.1 Mt 12 Mt 1500 M3 14.1 Mt 12 Mt TUSHACO 2960 3.5 Kg/Cm2

Power Flow Motor Make Rpm Volt Power Current

15 Kw 734 Lpm CG
2920

415v 15 Kw Or 20 Hp 26 Amp TUSHACO

2980

LDO TRANSFER PUMP SPECIFICATION

Make Rpm Pr Power Flow Motor Make Rpm Volt Power Current DRAIN WELL TANK Tank capacity

30 Kg/Cm2 15 Kw 519-584 Lpm Bharat Bijlee

2920

415v 55 KW 89 Amp 2 M3

Aph hopper 4 no. 5 5275 -180 150

Esp hopper (8*8=54) 85 89678 -260 150

Duct hopper 2 no. 2.5 2637 -200 150

Worst coal 3000 8 48 26 18

(Including down time 11 min) aning simultaneously from two units followed by simultaneous FA cleaning from two units.

(21.1008+5.2752) ton x 8 = 210.26 ton 95 min 84 min 75 Tph

Head (Mt.)

Shut Off Head Mt.

Stage

Motor Kw

Current

Speed

90 60 20 160 110 25 15

98 67.5 22.5 186 132

Single Single Single 3 stage 4 stage

200 110 5.5 75 18.5

183amp 124 amp 2970 rpm

3 Stage

Flow M3/Hr 50 30 30 25

Head Mt. 10 10 35 12

Shut Off Head Mt. 17 13 38.5 14.6

Stage single Single Single Single

Motor Kw 5.5 3.7 11 3.7

Motor make
Marathon ltd. Marathon ltd. Marathon ltd. Marathon ltd.

(Including 9 Min Purging Time)

PRESSURE 4500 mmwc 7000 mmwc

Instrument Air (NM3/min) intermittent 0 1 0 0 0 2 0.4 1.1 4.5

Service Air (NM3/min) continuous Intermittent 0 0 0 0 0 0 0 0 0 0 0 0 5 20 10 0 0 35

Motor make

Pump make

Marathon ltd. Marathon ltd. Marathon ltd. Marathon ltd. Marathon ltd. Marathon ltd. Marathon ltd. Marathon ltd.

Mather+Platt Mather+Platt Mather+Platt Mather+Platt Mather+Platt Mather+Platt Mather+Platt Mather+Platt

C.W SYSTEM
Pump Cooling Water(CW) Auxilary Cooling Water(ACW) COOLING TOWER Make No. of cooling tower /unit Type Fills Qty 5 3 Make WPIL WPIL Head 25MWC 45.2MWC

No. of cells/C.T Range Approach Effectiveness Cold water temp. Hot water temp. Hold up volume of CT basin between mn & max 3600m3 Make up water 767 m3/hr C.T FAN Make Paharpur Qty 12 (per cooling tower) Gear Box Ratio 14.54:1(Helical type) No. of blade /fan 8 Blade tip clearance 30mm Blade angle 8 degree. Motor Make Marathon Rpm 1480 Current 128amp Voltage 415v CW CHEMICAL TREATMENT SCALE INHIBITOR Tank Qty Capacity Pump Qty Capacity Pr.

Paharpur 1 Induced Draft Counter Flow PVC Corrugated (double layer) Drift Eliminator (single layer) 11w+1sb 9.4 0 C 40C 70.14% 33 0 C 42.4 0c

2 410 lit each 3(2w+1sb) 10LPH 2 bar

Type
CORROSION INHIBITOR

positive displacement

Tank Qty Capacity Pump Qty Capacity Pr. Type

BIOCIDE

2 410 lit each 3(2w+1sb) 10LPH 2 bar positive displacement

Tank Qty Capacity Pump Qty Capacity Pr. Type

SULPHURIC ACID

2 200 Lit each

3(2w+1sb)
10LPH 2 bar positive displacement

Unloading Pump
Qty 2

Dis. Pr Discharge Storage Tank QtyCapacity Fluid Handeled Day Tank QtyCapacity Fluid Handeled Injection Pump Qty Capacity Pr Type

20kg/cm2 10m3/hr
2 10m3 each 98%w/w H2SO4 2 0.63m3 each 98%w/w H2SO4 3(2w+1sb) 20LPH 2 bar positive displacement

CW CHLORINATION SYSTEM
Chlorine ton container QTY Capacity Design pr.
20(6W+14SB) 900kgs each 19.9kg/cm2

Evaporator QTY Capacity Chlorine Gas Strainer QTY Chlorinator QTY Capacity Type

2(1W+1SB) 120 kg/hr

2(1W+1SB)

2(1W+1SB) 120 Kg/cm2 Vaccum solution

Chlorinator water supply booster pump Qty Type

Chlorinated Water Diffuser Device for injection of chlorinated water LEAKED CHLORINE ABSORPTION SYSTEM Exhaust Fan
Type BLOWER Qty Bifurcate Type

2(1w+1sb) Horizontal Booster

2(1w+1sb)

Make Motor Make KW AMP. Chlorine Absorption Tower

Qty

Data air system CG 3.7 7.3

Caustic solution recirculation pumps

Qty Type

2(1w+1sb) Horizontal Centrifugal

Antico 10 M 25 m3/hr 2.2

Make Head Discharge Motor KW

AVGF

Make QTY Design Temp. Flow rate . Design surface flow rate Suspended solid in Suspended solid out Filter media

BGR 10(8W+2SB) 60 0 c 200m3/hr < 8m3/m2/hr 25ppm 2 ppm Graded Sand & Anthracite

W SYSTEM
Discharge 18000M3/HR 2400M3/HR Thrust 1529KG 5335KG Rpm 479 989 Kw Make 1650 BHEL 450 BHEL Amp 250 75 Volt(KV) 6.6 6.6

TECHNICAL SPECIFICATIONS HYDROGEN BIPOLAR GAS GENERATOR (2X15 NM 3 /HR)

Gas to be Produced No Of Stream Offered Capacity Per Stream Total Capacity from both Stream HYDROGEN GAS Two 15 Nm 3 /hr 30 Nm 3 /hr.

DATASHEET OF ELECTROLYSER
Model No. Technology Capacity Tag. No. H2 Capacity Nm3/hr O2 Capacity Nm3/hr H2 Purity % (By Vol.) O2 Purity % (By Vol.) DM Water Consumption Design Temperature Operating Voltage Electrolyte Operating DC Current Design Pressure Discharge Pressure No. of Module No of cell per module A.C. Power Consumption Operating Temperature MOC of cell Electrode Material - Anode Electrode Material - Cathode Turn Down Ratio Cooling Water Requirement Gas Separation skid Diaphragm Material ANHFDQ-210/1.6 Bipolar Pressurized Water Electrolysis 15 Nm3/hr x 2 streams (Net Z 101A for stream A / Z101B for stream B 16.5 ( Ex Electrolyser ) 8.25 ( Ex Electrolyser ) 99.998% ( After Purifier ) 99.5 % 16.5 Liters/hour/stream 30% KOH ( By Volume ) 92 C DC-0 70 Volts Adjustable 0 - 900 Amp. Adjustable 48 Bar g 32 Bar G One per stream 74 Nos. approx 4.9 KWH/m3 of Raw H2 90 C. Ni Plated CS Activated Nickel Nickel 60% to 100% 4m3hr circulating per stream Two Nos. (1 for each) Membrane Cloth

DATASHEET OF DRYER
Manufacturers Name Operating Pressure Design Pressure Gas Tightness test pressure Design Temperature Type of Hydrogen Dryer No. of Desiccant Bed Airox Nigen 32 bar (g) 36 bar (g) 40 bar (g 200C Twin Bed Desiccant type Two

Inlet H2 Capacity Outlet H2 Capacity Desiccant type Absorber Bed MOC Total Cycle Time Regeneration Cycle Time Supply Outlet Dew Point No. of Dryer No Of Heaters Regeneration Gas Consumption of regeneration gas Heater Capacity Moisture Absorbent Material

16.5 Nm3/hr 15 Nm3/hr. Molecular Sieve 13 X SS 304 24 Hours. 12 Hours 415 V / 3 Phase / 50 Hz Minus 70C 2 Nos. per stream One in each tower Dried Hydrogen 7 to 8 % of gas Dried Hydrogen Molecular Sieve

HYDROGEN BUFFER TANK

Operating pressure Design pressure Test pressure Design temperature Capacity Design code 7 Material of construction 32 KG/CM2 35.2 KG/CM2 48 KG/CM2 65C 400 ltr. ASME Sec VIII Div. I SA 516 Gr. 70

DATA SHEET OF HYDROGEN COMPRESSOR

Make Type of Compressor No. of Compressors Tag Nos. MOC of diaphragm MOC of Compressor Compressor Speed Medium of Gas Capacity Suction Pressure Suction temperature, C Discharge Pressure Discharge Temperature Amount of cooling water Number of Stages Type of inter-cooler Drive Lubricating oil for Crank Case

ICL-India Diaphragm type-oil free 2 Nos.(one for each stream) C101A / C 101 B Alloy Steel Forged Steel 400 rpm Hydrogen 18.50 Nm /fir (Each) 32 bar (g) Ambient (max. 400C) 140-160 bar 520C required 1 m3/hr ( per compressor ) 2 Water cooled inter cooler V Belt - By Electric Motor SERVO-32
3

Hydrogen Suction Pot MOC of Suction POT MOC of Compressor's a)Piston b)Piston ring c)Crank shaft d)Crank shaft bearing e)Casing f)Suction & Discharge Valves Compressor BHP (shaft input) Efficiency Type of Lubrication Power Supply / Consumption

400 Ltrs @ 30 Bar G 516 Gr 70 Aluminium BS - 1490, LM-13 Teflon with 25-30% Carbon Forged Steel EN8 White Metal ASTM - A - 240, 316 SS 316 SS 3.7 KW 85% L-HM-32 415 V / 50 Hz / 3 Ph L -

Electric motor
Power Supply Speed Type of Construction 5.5 KW 415 V/ 50 Hz / 3 Ph 1440 rpm Flame proof

DATA SHEET OF RECTIFIER

Make/ Supplied : Country of Origin : Tag No : Quantity : Application : Configuration. Operating System : Device protection of the bridge : Operating DC voltage at output Rectifier Rated DC Voltage : Operating DC current at output : Over load capability : Rectifier Design DC current : Cooling : POWERCON/RPG India RT 201 A/B one per stream total (two) 3-Phase,-Non rev.6 pulse. Bridge Fully controlled Digitally via PLC Semi-conductor fuse of suitable rating And RC snubber circuit. 50 to 70 V 70 Volts 500 - 900 Amps (Max.) 10 % (on 900 Amps) 1000 Amps Forced Air Cooled

TECHNICAL SPECIFICATION OF MILL REJECT HANDLING SYSTEM

C oal Consumption per Unit: Coal Consumption per Unit 186.865 TPH (Design Coal) 219.8 TPH (Worst Coal)

Rated Mill Rejects output per Mill 467.2 kg/hr (Design Coal) Rated Mill Rejects output per Mill 439.6 kg/hr (Worst Coal) Design value of Reject collected in each Pyrite 467.2 hopper kg/hr Selected Mill Reject/Mill/hr 500 kg/hr (after rounding off Operating Temp.(Deg.C) 130 deg C (Approx). Maximum Temp. Of Mill Reject (Deg.C) 200 deg C (Approx). Elevation of Mill Reject Spout in Mill Area EL (+) 2.900 M. Particle Size of Mill Rejects to be handled (-) 50 mm. Mill Arrangement In a Single row of six mills at the rear side of the boiler Volumetric Calculation 1600 kg/m3 Conveying 1600 kg/m3 Load Calculation 2200 kg/m3. Compressor Design Condition 50 deg C & 90 % RH Reject conveying velocity 3.5 to 5.7 m/s. Mill Reject storage bunker capacity 36 hours storage of mill rejects generated from two units (considering worst coa Therefore effective capacity of each bunker required 98.91 m3 Effective storage capacity of bunker selected 100 m3 Reject generation rate per unit 2.198 TPH. pyrite hopper with mesh size 50X50 mm

ts (considering worst coal).

FIRE FIGHTING SYSTEM

Hydrant system included
Chemical house Raw water Pump House cum MCC Room Sludge Pump house CW Pump House Water treatment Plant 400 KV!220KV!33KV Power Plant switchyard Generator, Station and Unit auxiliary Transformers in Transformer yard for unit nos.1& 2 (For Phase - I) ESP Switchgear Control room Mill Building Entire power house including Boiler areas Coal Handling plant including all Terminal points, substation and office Crusher house Chlorination plant building CHP control room and MCC room Ash handling plant Ash slurry pump house Ash mechanical exhauster room Ash compressor room Ash water pump house MCC room ash handling MCC room dry FA transportation system Mill reject system compressor house (if provided separately) Remote dry fly ash silo area MCC! control room Fuel oil unloading station Administrative building Effluent treatment plant DMCW pump area Air washer room Coal mill area, coal feeder floor and coal bunker floor Hydrogen Generation room cum MCC room Fuel Oil Unloading Tank Area Lube Oil Tank Area Workshop building & Store Petrol Pump Area

JOCKEY PUMPS Make

Service Duty Location Liquid Handled Number of Pumps Required

WPIL
For pressurization of fire water System Intermittent Indoor Raw Water Two

Rated capacity Total head, (MLC Rated speed (rpm) Pump type Type of coupling Bearing lubrication Type of shaft bearing

25 M3/hr 101.45 Mtr 2900 Non-pull out type & above Floor discharge Flexible Pin Bush Coupling By self-water Cut-less rubber backed by bronze, shore hardness 60-65

Motor for Jockey Pump

Motor for Jockey Pump JPP-1 ,JPP-2 Power Volt 2 15 KW 415 v

FIRE WATER PUMPS

Service Fire Spray Water System Fire Hydrant System Duty Continuous Location Indoor Number of Pumps Required a) Hydrant Pump 3 Nos (1 no Motor driven + 2 no engine driven b) Spray Water Pump 2 Nos (2 no Motor Driven) Spray Water Pump capacity 25 m3/hr Total head, (MLC) 88 Air compressor Qty Capacity

2 (1 Working+ 1 stand by) 41 m3/hr

Hydrant Pump Make

Liquid Handled Rated capacity Total head, (MLC) Rated speed Pump type Impeller type Shaft sealing arrangement Type of Pump Engine Connection Type of Pump Motor coupling Bearing lubrication WPIL Raw Water 410 100.78 mtr 1500 for Engine & 1485 for Motor Driven. Non-pull out type & above Floor discharge Close Stuffing box Through Gear Head and Propeller Shaft Flexible Pin Bush Coupling By self-water

DIESEL ENGINE FOR BOOSTER PUMP

Designation MakeType No. of engine required Duty Nominal output Speed of the engine Fuel of the engine Cooling water Analysis of fuel

Internal Combustion Diesel Engine ,Model-3G1 1T (H E) Greaves Compression ignition, mechanical (air less) One (1) Continuous 60 HP @ 1500 RPM 1500 High speed diesel oil Service water (Clarified water IS-1460

DIESEL ENGINE FOR MAIN FIRE PUMP

Designation MakeType No. of engine required Duty Nominal output Speed of the engine Fuel of the engine Cooling water Analysis of fuel MOTOR DRIVEN BOOSTER PUMP Internal Combustion Diesel Engine Greaves Compression ignition, mechanical (air less) One (2) Continuous 254 HP @ 1500 RPM 1500 High speed diesel oil Service water (Clarified water IS-1460

Service Designation Duty Location Number of Pumps Required Liquid Handled Rated capacity Total head, (MLC) Rated speed (rpm Range of operation No of stage of pump Pump type Impeller type Shaft sealing arrangement Duration of test Hydrotest pressure Type of shaft bearing Mode of pump starting Type of coupling Type of cooling of pump

For pressurizing fire water at the boiler area

BOOSTER PUMP

Intermittent ndoor One (01) Water 137 50 1470 30 -130 % Single Axially Split Single-Suction Volute Pump Closed Gland Packing 15 min 11 kg/cm2 Anti-Friction Open Valve Flexible Coupling Water

Bearing lubrication

Grease

HYDRO NUMETIC TANK

Capacity Type Max working pr. Design Workingpr. Design temp. Hydro test pr. Qty. Fluid storage 22.5 m3 Vertical cylinder 12.5 kg/cm2 13.125 kg/cm2 50 0C 17.065kg/cm2 1 Fire water and compressed air

Details Spray System

Sl. No. 1 System HVW Spray (High Velocity Water)

MVW Spray (Medium) Velocity Water)

FOAM SYSTEM
Area Covered LDO Tank 2 285 lpm 3.5 kg/cm2 2( 1 motor driven+1 engine driven) 2 m3/hr 10.0 kg/cm2 1430 3.7 1500 6BHP 1000 lit 3% 570 lpm

Foam Chamber
Qty Capacity Inlet Pressure

Foam Pump
Qty capacity discharge head

Motor
RPM KW

DIESEL ENGINE
RPM POWER

Foam Tank
Capacity Foam concentration Foam solution required for LDO Tank

Mobile Fire Fighting System

Trailer pumps capacity Pr. 3 1800 lpm 7 kg/cm2 275 lpm 4.2 Kg/cm2

portable fire pump

capacity Pr.

Fire Station Equipments

Breathing apparatus sets Fire Entry suits Foam compound Portable Generators Dry Chemical Powder Foam Generators Telescopic ladders First aid kits Miners lamps with rechargeable battery 10 No. 8 Nos. 4 Sets 3 Sets 3 Nos. 3000 Kgs. 3 Nos. 15,000 Ltrs 8 Nos.

PORTABLE AND MOBILE FIRE EXTINGUISHERS

Description Pressurized water type extinguisher (Gas expelled water type) Carbon-di-oxide Type Extinguisher Portable extinguisher (Dry chemical powder type) Stands for holding potable fire extinguisher Dry chemical powder type Mechanical Foam type Carbon-di-oxide type Mobile Fire Extinguishers Capacity of each extinguisher 9 liters 9 liters,4.5 kg 5 KG/2kg

50 liters 22.5 KG 50 KG

! control room

Floor discharge

bronze, shore hardness 60-65

for Motor Driven. ve Floor discharge

Propeller Shaft

esel Engine ,Model-3G1 1T (H E),

echanical (air less)

echanical (air less)

ater at the boiler area

tion Volute Pump

Area Covered HVW Spray ISO - 420 KV Generator Transformer (2 Nos.) HVW Spray Layout - 33 KV Station Transformer(2 Nos.) HVW Spray Layout - 33 KV Unit Auxiliary Transformer (4 Nos.) HVW Spray Layout - Boiler Feed Pumps for unit 1 &2 HVW Spray Layout - Turbine Lube Oil Tanks, Coolers & Consoles. HVW Spray Layout for Boiler Burner Fronts HVW Spray Layout - Generator Seal Oil Tanks, Coolers Assembly. HVW Spray Layout - Turbine Oil Canal Pipelines. HVW Spray System - Diesel Oil Storage tank for DG Set MVW Spray System for- Cable Spreader EL. 0.0M For Unit-1 & 2 AB way of TG Building MVW Spray System for-Cable valute for boiler MCC at El. +5.0 for Unit 1 & 2 D way of TG building MVW Spray System for-Cable Spreader EL. 8.5 M For Unit-1 & 2 AB way of TG Building MVW Spray System for-Cable Spreader EL. 12.5 M For Unit-1 & 2 B way of TG Building MVW Spray System - LDO Tanks MVW Spray System Layout for Conveyor CV-1

MVW Spray System Layout for Conveyor CV-2 MVW Spray System Layout for Conveyor CV-3 MVW Spray System Layout for Conveyor CV-4 MVW Spray System Layout for Conveyor CV-5 MVW Spray System Layout for Conveyor CV-5 MVW Spray System Layout for Conveyor CV-6 MVW Spray System Layout for Conveyor CV-7 MVW Spray System Layout for Conveyor CV-8 MVW Spray System Layout for Conveyor CV-9 MVW Spray system for Cable Spreader, ESP control room MVW Spray system Layout for Conveyor CV- 5A Cable Spreader ESP El. 8.5 Mtr.

Required Total Nos 80 30,100 50,50

15 4 20

TECHNICAL SPECIFICATION OF HVAC SYSTEM

Vapour Absorption Chiller Unit

Make Location Quantity Capacity: cool water from Type Temp. of condenser cooling water Refrigerant Absorbent Qty. NH3 Qty Li-Br Sol. pump Power Current Volt Refrigeration pump Power Current Volt Purge pump Power Current Volt Voltas AC Plant Room of TG Building. 1 no. 200 TR 11.4C to 7C Steam fired, double effect/stage VAM I/L =31.8 C ,O/L=37.2C Amonia Lithium Bromide 450 Kg 1200 Kg

3.7 kw 9.5 amp 415 v 0.4 kw 1.5 amp 415 v 0.37 kw 1.1 amp 415 v

Water Cooled Screw Chiller Unit

Make Location Quantity Capacity: cool water from Type Temp. of condenser cooling water Refrigerant Heater Voltas AC Plant Room of TG Building. 2 no. 100*2 TR 11.4C to 7C Semi/Hermetically sealed screw compressor I/L =31.8 C ,O/L=36.2C R 134a (Qty.-180 Kg) 300 Watt 78 Kw 415 V

Compressor Motor
Power Voltage

Condenser Water Pump Sets.

Make Location Type Quantity Capacity Head Motor Make Power Voltage Kirlosker Brothers Ltd. AC Plant Room of TG Building. Centrifugal 3 no. 115 CMH 35m ABB 18.5 Kw 415 V

Chilled Water Pump Sets.

Make Location Type Quantity Capacity Head Motor Make Power Voltage Kirlosker Brothers Ltd. AC Plant Room of TG Building. Centrifugal 3 no. 76 CMH 35m ABB 15 Kw 415 V

Cooling Tower
Make Location Type Quantity Water flow rate Heat removal rate Temperature drop Desig wet bulb temp. Approach

Located at the roof EL. 21.0M Induced draft (single cell) FRP type 3Nos.(2R+1S) 115 CMH 621000 Kcal / hr 5.4C 27.8C 4C

Non Chemical Water Treatment Equipment

Make Location Type Quantity Capacity

Central chilled water plant Induced draft (single cell) FRP type 1No. 230 CMH

Expansion Tank
Location Quantity Capacity Roof of AHU room El.-27mt 1 1 m3

Air Handling Unit

Make Location Type Quantity Dehumidified Air qty Static Pressure Total Heat Sensible Heat Fresh Air Quantity Cooling Coil Entering Conditions Cooling Coil Leaving Temp.

Located at the AHU room EL. 21.0M Double skin 3Nos.(3R) 26100 CMH 55 mm WG 144.1 KW (41TR) 120.4 KW 2200 CMH 27.35 C 13.79 C

Vertical Air Handling Unit

Make Location Application Quantity Dehumidified Air qty Static Pressure Total Heat Sensible Heat Fresh Air Quantity Cooling Coil Entering Conditions Cooling Coil Leaving Temp.

EL. 8.5 mt at TG bldg. Battery Charger room Unit-1 & unit-2 2Nos 8500 CMH 45 mm WG 38.65 KW (11TR) 31.53 KW 600 CMH 25.13 C 14.23 C

Fan Coil Unit

Make Location Type Fan Coil Unit consist of following component a-FCU Fan Type: Centrifugal, DIDW with forward curved blade b-Cooling coil Type: Chilled water type

SWAS room unit 1&2 and confrence roomof TG Building Sheet metal cabinet type Fan Coil

Construction: Seamless copper tubes with Al fins with fins, aluminium Design fouling factor: 0.0002 Hr Quantity Dehumidified Air qty Static Pressure Total Heat Sensible Heat Fresh Air Quantity 9Nos. 1020 CMH 15 mm WG 5.27 KW (1.5TR) 3.335 KW 33 CMH

Fan Coil Unit

Location Quantity Dehumidified Air qty Static Pressure Total Heat Sensible Heat Fresh Air Quantity For AC plant control room 2Nos. 680 CMH 15 mm WG 3.514KW (1.0TR) 2.24KW 45 CMH

Energy Recovery Ventilator

Location Quantity Capacity SWAS room unit 1&2 and confrence roomof TG Building 3Nos. 250 CMH

Fresh Air System

Location Quantity Fresh Air Quantity Static Pressure AHU room of TG Building & battery room 2Nos. 6600 CMH 20 mm WG

Smoke exhaust system

Location Quantity Capacity Static Pressure Located in AHU room at the roof 2 11500 CMH 10 mm WG

Water cooled Precision type air Conditioners

Location Quantity refrigerant Capacity Fresh Air System Location Quantity Fresh Air Quantity Static Pressure Water cooled Precision type air Conditioners Location Quantity refrigerant Capacity Fresh Air System Location Quantity Fresh Air Quantity Static Pressure Air cooled Precision Air Conditioners Location Quantity refrigerant Capacity Fresh Air System Location Quantity Fresh Air Quantity Static Pressure Air cooled Duct able Split Air Conditioners Location Quantity refrigerant Capacity Non-Ductable Split Air Conditioner 1-Location Quantity refrigerant Capacity 2-Location Quantity refrigerant

Common ESP & AHP Control room of Unit-1 & 2 3Nos.(2r+1s) R-410A/R-407C 26 TR Common ESP & AHP Control room of Unit-1 & 2 1Nos. 4800 CMH 20 mm WG

Control room laboratories & offices DM Plant Bldg 3Nos.(2r+1s) R-410A/R-407C 16 TR Control room laboratories & offices DM Plant Bldg 1Nos. 1200 CMH 20 mm WG

400 / 33 KV Switch yard Control Building 3Nos.(2r+1s) R-410A/R-407C 11 TR Control room laboratories & offices DM Plant Bldg 1Nos. 1000 CMH 20 mm WG

a) Administrative Building b) Dining hall of Canteen Building 6Nos. For Administrative Building & 2 nos. Dining hall of Cantee R-22 16.5 TR

Control Room of Raw water pump house 4 Nos (2R+2S) R-22 2 TR Control Room of CW water pump house & cooling tower 8 Nos (4R+4S) R-22

Capacity 3-Location Quantity refrigerant Capacity 4-Location Quantity refrigerant Capacity 5-Location Quantity refrigerant Capacity 6-Location Quantity refrigerant Capacity 7-Location Quantity refrigerant Capacity 8-Location Quantity refrigerant Capacity

2 TR Compressor Control Room 8 Nos (4R+4S) R-22 2 TR Control Room of chemical house 4 Nos (2R+2S) R-22 1.5TR Etp Control Room 3 Nos (2R+1S) R-22 1.5 TR Weigh Bridge Control Room 3 Nos (2R+1S) R-22 1.5 TR Control Room of Hydrogen plant 4 Nos (2R+2S) R-22 1.5TR Office and Lab of Hydrogen plant 2 Nos (2R) R-22 2TR

ce roomof TG Building

ce roomof TG Building

m of Unit-1 & 2

m of Unit-1 & 2

es DM Plant Bldg

es DM Plant Bldg

es DM Plant Bldg

g hall of Canteen Building & 2 nos. Dining hall of Canteen Building

house & cooling tower