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HESTERBERG

PIPE SUPPORTS

Preinsulated high temperature supports

1. Systematic

1.1 Function / support type Preinsulated supports for high temperature pipes are led out with insulating inserts on calcium silicate basis. The supports consist, depending upon execution variant, of the loadtransferring support segments, if necessary intermediate insulation, a two-piece sheet metal as well as the basic support construction for load forwarding according to the local conditions. The different support functions (slide -, guidance -, fixed point supports) are carried out with the help of the standard clamping systems in accordance with (chapter B). The advantages of this support construction explain the lower energie loss compared to normal supports by running the plant and the renunciation of high quality hot resistant steels for the pipe supports.

1.2 Construction form Depending on the nominal diameter and the insulation thickness we offer for pipe carriages as well as for pipe hanger the following construction forms in rising order:

WT 100

WL 100

WS 100

WH 10

WH 20

WH 30

Technical changes reserved.

REV 0/02

F-1

Preinsulated high temperature supports

HESTERBERG
PIPE SUPPORTS

Beneath the dimension the support function can be also important for the construction form. The type WS 100 for example is especially suitable for low friction, side movable supports (with stainless steel plate and PTFE-sliding plate) with greater nominal diameter.

1.3 Set up of the insulation shells 1.3.1 Load transferring support segments Depending on the requirement of the mechanical stability the load transferring between the pipe and the support is realised with 180-segments made of calcium silicate. The insulation thickness can be adjusted to the pipe insulation. The insulation shells are built with a rabbet joint at the length side.

1.3.2 Intermediate insulation For the types WT/WL/WS it is necessary to fill the space between the calcium silicate segments with lighter insulation material (e.g. the pipe insulation). This will save the expenses but more important is the much lower thermal conductivity (thermal conductivity of the calcium silicate segments: 0,37W/mK thermal conductivity of the intermediate insulation for example made of high temperature rock wool: 0,05-0,15W/mK).

1.3.3 Sheet metal For the distribution of compression, each support will be provided with a 1 mm thick sheet case enclosing the insulation block. For easier mounting the sheet case is built in two halves from a nominal diameter of 300 mm and larger with a lap over of 25mm at the circuit. For an easier connection to the pipe insulation the sheet metal is on each side 25 mm longer than the general construction.

2. Temperature range / range of application The maximum temperature of application for all variation is 700C. An adjustment to other temperature of application is available on request. All types can be provided with extra rabbets for trace heating. The number and dimensions of the rabbets can be adapted to the requirements.

Technical changes reserved.

F-2

REV 0/02

HESTERBERG
PIPE SUPPORTS

Preinsulated high temperature supports

Construction example: Preinsulated pipe support for high temperature tubings with rabbets for trace heating

Support type: Nominal diameter: Number of rabbets: Depth of the rabbets (n2): Width of the rabbets (n1):

WT 100 DN 50 4 (arranged in an angle of 90 each) 10 mm 10 mm

The rabbets are only built in the calcium silicate segments because the intermediate insulation is flexible enough.

Technical changes reserved.

REV 0/02

F-3

Preinsulated high temperature supports

HESTERBERG
PIPE SUPPORTS

It is possible to order every pipe support as stop or low-friction support with stainless steel plate. Stops are built with stop tappets at the bottom plate. Loadgroup 1 and 2 Loadgroup 3

Order example:
Support type: Diameter: Insulation thickness: Material: Surface: Type: Beam width: WS 100 G 220 mm 50 mm W1 (St) OZN (tZn) FP a = 200 mm

WS 100 G 220 W1 OZN FP 200

Support with stainless steel sliding plate Low friction supports are built with a bottom plate of 1.4541. The sliding plates are built with a chambered PTFE insertion. Loadgroup 1 and 2 Loadgroup 3

Sliding plate

Order example:
Support type: Diameter: Insulation thickness: Material: Surface: Type: WS 100 G 220 mm 50 mm W1 (St) OZN (tZn) LF

Sliding plate

WS 100 G 220 W1 OZN LF

Technical changes reserved.

F-4

REV 0/02

HESTERBERG
PIPE SUPPORTS

Preinsulated high temperature supports

Guide / slide and fixed point support NPS 15-800


NPS 15-125 NPS 150-500 NPS 150-800

F-6/F-9

F-7/F-10

F-8/F-11

Page

Pipe carriages

WT100

WL100

WS100

Pipe drop hanger

WH10

WH20

WH30

Technical changes reserved.

REV 0/02

F-5

WT 100
Order example:

Preinsulated high temperature supports


Standard support: WT100G 115 W1 OZN

HESTERBERG
PIPE SUPPORTS

Additionals for alterable dimensions: B = 150, L= 250 Special length L: Special width B: 250 mm 150 mm

Outside pipe diameter D: Material group (see page 4): Surface group (see page 5): Variation: Stop: Support with stainless steel plate:

WT100G 115 W1 OZN FP 100 (as above but with stop function for a beam width of 100 mm) WT100G 115 W1 OZN LF (for PTFE-sliding plates)

WT100G 115

WT100H 115

Nom. diameter mm inch NW NB 15 1/2" 20 3/4" 25 1" 32 1 1/4" 40 1 1/2" 50 2" 65 80 3" 100 4" 125 5"

pipe o.d. D 22 27 34 43 49 61 77 89 115 140

insulation thickness s

50

height BOP H1 157 157 157 157 157 159 159 159 159 159

fixing height H2 168 171 174 179 182 190 198 204 217 229

carriage width B

carriage length L

100

300

Fx 0,5 0,6 0,8 0,9 1,0 1,8 2,1 2,3 3,8 3,8

load kN Fy 0,5 0,6 0,8 0,9 1,0 1,8 2,1 2,3 3,8 3,8

Fz 1,0 1,2 1,6 1,8 2,0 3,6 4,2 4,6 7,6 7,6

weight kg G 8,1 8,6 8,7 8,8 8,9 14,0 14,5 14,9 15,9 16,6

Dimensions are in mm, unless noted otherwise; load specifications for standard dimensions at 100C taking usual screw tightening moments as a basis; please note a less loading capacity of the clamping jaws. Technical changes reserved.

F-6

REV 0/02

HESTERBERG
PIPE SUPPORTS

Preinsulated high temperature supports


Standard support: WL100G 273 W1 OZN Additionals for alterable dimensions: B = 150, L= 250

WL 100

Order example:
Outside pipe diameter D: Material group (see page 4): Surface group (see page 5): Variation: Stop: Support with stainless steel plate:

Special length L: 250 mm Special width B: 150 mm WL100G 273 W1 OZN FP 100 (as above but with stop function for a beam width of 100 mm) WL100G 273 W1 OZN LF

(for PTFE-sliding plates)

WL100G 273

WL100H 273

Nom. diameter mm inch NW NB 150 6 175 200 8 250 10" 300 12" 350 14" 400 16" 450 18" 500 20"

pipe o.d. D 169 194 220 273 324 356 408 457 508

insulation thickness s

height BOP H1

50

150

fixing height H2 235 247 260 287 312 328 354 378 404

carriage width B
200

carriage length L

300

240
250

Fx 6,0 7,2 7,6 8,3 8,3 8,3 10,1 10,1 10,1

load kN Fy 6,0 7,6 7,6 8,3 8,3 8,3 10,1 10,1 10,1

Fz 12,1 14,5 15,2 22,4 25,0 26,2 28,0 30,1 32,8

weight kg G 18,7 19,6 20,5 23,3 31,4 32,9 36,5 38,8 41,3

Dimensions are in mm, unless noted otherwise; load specifications for standard dimensions at 100C taking usual screw tightening moments as a basis; please note a less loading capacity of the clamping jaws. Technical changes reserved.

REV 1/03

F-7

WS 100
Order example:

Preinsulated high temperature supports


Standard support: WS100G 273 W1 OZN

HESTERBERG
PIPE SUPPORTS

Additionals for alterable dimensions: s = 90, L= 450 Special length: Insulation thickness s: 450 mm 90 mm

Outside pipe diameter D: Material group (see page 4): Surface group (see page 5): Variation: Stop: Support with stainless steel plate:

WS100G 273 W1 OZN FP 100 (as above but with stop function for a beam width of 100 mm) WS100G 273 W1 OZN LF (for PTFE-sliding plates)

WS100G 273

WS100H 273

Nom. diameter mm inch NW NB 150 6 175 200 8 250 10" 300 12" 350 14" 400 16" 450 18" 500 20"

pipe o.d. D 169 194 220 273 324 356 408 457 508

insulation thickness s

height BOP H1

50

150

fixing height H2 235 247 260 287 312 328 354 378 404

carriage width B
200

carriage length L

300

250
300

Fx 6,0 7,2 7,6 8,3 8,3 8,3 10,1 10,1 10,1

load kN Fy 6,0 7,6 7,6 8,3 8,3 8,3 10,1 10,1 10,1

Fz 12,1 14,5 15,2 22,4 25,0 26,2 28,0 30,1 32,8

weight kg G 18,7 19,6 20,5 23,3 31,4 32,9 36,5 38,8 41,3

Dimensions are in mm, unless noted otherwise; load specifications for standard dimensions at 100C taking usual screw tightening moments as a basis; please note a less loading capacity of the clamping jaws. Technical changes reserved.

F-8

REV 1/03

HESTERBERG
PIPE SUPPORTS

Preinsulated high temperature supports


Standard support: WH10 34 W1 OZN Additionals for alterable dimensions: s = 80, L1= 1000 incl. threaded rod L: Insulation thickness s:

WH 10

Order example:
Outside pipe diameter D: Material group (see page 4): Surface group (see page 5): Insulation thickness 50mm, fluid temperature max. 700C Variation: Pipe drop hanger incl. clamping system:

1000 mm 80 mm

WH10 34 W1 OZN L1=1000 HEB100

(like the standard hanger, but incl. threaded rod with a length of 1000 mm, the necessary threaded parts and a clamping system for mounting on a HEB 100 profile)

WH10 27

Nom. diameter mm inch NW NB 15 1/2" 20 3/4" 25 1" 32 1 1/4" 40 1 1/2" 50 2" 65 80 3" 100 4"

pipe o.d. D 22 27 34 43 49 61 77 89 115

insulation thickness s

height h 190 192 195 198 206 212 220 226 239

threaded rod M

clamp width a 60

total width b 110

50

M12 80 M16 100 130 150

load kN Fz 0,4 0,6 0,8 1,3 1,5 2,4 3,2 3,6 5,8

weight kg G 3,2 3,4 3,4 3,6 3,8 6,5 6,9 7,3 10,9

Weight without threaded parts and additional mounting material.

Dimensions are in mm, unless noted otherwise; load specifications for standard dimensions at 100C taking usual screw tightening moments as a basis; please note a less loading capacity of the clamping jaws. Technical changes reserved.

REV 0/02

F-9

WH 20

Preinsulated high temperature supports


Standard support: WH20 169 W1 OZN

HESTERBERG
PIPE SUPPORTS

Order example:
Outside pipe diameter D: Material group (see page 4): Surface group (see page 5): Insulation thickness 50mm, fluid temperature max. 700C Variation: Pipe drop hanger incl. clamping system:

Additionals for alterable dimensions: s = 80, L1= 1000 incl. threaded rod L: Insulation thickness s: 1000 mm 80 mm

WH20 169 W1 OZN L1=1000 HEB100

(like the standard hanger, but incl. threaded rod with a length of 1000 mm, the necessary threaded parts and a clamping system for mounting on a HEB 100 profile)

WH20 169

Nom. diameter mm inch NW NB 125 5" 150 6" 200 8" 250 10" 300 12" 350 14" 400 16 450 18 500 20"

pipe o.d. D 140 169 220 273 324 356 408 457 508

insulation thickness s

height h 271 292 317 375 408 425 450 482 520

threaded rod M M16 M20

clamp width a 150

total width b 200

50

170 M24 190 M30

220

240

load kN Fz 8,5 11,0 13,7 16,2 17,8 19,2 21,5 25,2 27,9

weight kg G 12,5 13,5 15,2 24,8 27,3 28,9 34,5 37,2 40,2

Weight without threaded parts and additional mounting material.

Dimensions are in mm, unless noted otherwise; load specifications for standard dimensions at 100C taking usual screw tightening moments as a basis; please note a less loading capacity of the clamping jaws. Technical changes reserved.

F-10

REV 0/02

HESTERBERG
PIPE SUPPORTS

Preinsulated high temperature supports


Standard support: WH30 610 W1 OZN Additionals for alterable dimensions: s = 80, L1= 1000 incl. threaded rod L: Insulation thickness s:

WH 30

Order example:
Outside pipe diameter D: Material group (see page 4): Surface group (see page 5): Insulation thickness 50mm, fluid temperature max. 700C Variation: Pipe drop hanger incl. clamping system:

1000 mm 80 mm

WH30 610 W1 OZN L1 HEB100

(like the standard hanger, but incl. threaded rod with a length of 1000 mm, the necessary threaded parts and a clamping system for mounting on a HEB 100 profile)

WH30 610

Nom. diameter mm NW 600 700 800 inch NB 24 28" 32"

pipe o.d. D 610 712 813

insulation thickness s 50

height h 564 615 665

threaded rod M M30

clamp width a 210

total width b 260

load kN Fz 35,7 43,5 55,9

weight kg G 77,1 85,1 93,0

Weight without threaded parts and additional mounting material.

Dimensions are in mm, unless noted otherwise; load specifications for standard dimensions at 100C taking usual screw tightening moments as a basis; please note a less loading capacity of the clamping jaws. Technical changes reserved.

REV 0/02

F-11

Preinsulated high temperature supports

HESTERBERG
PIPE SUPPORTS

F-12

REV 0/02