Beruflich Dokumente
Kultur Dokumente
Edition: 02/11.2000
l l l l
Modular design Accurate division of flow Compact overall dimension Built-in relief valve
PRESSURE
Max. continuous Max. peak 3600 psi 4000 psi
Polaris
GENERAL FEATURES
Modern machinery with increasingly complex circuits often needs combinations of separate and independent movements. POLARIS 10 and POLARIS 20 flow dividers provide technically advanced, low cost power transmis sion and sol ve ap pli ca tion pro blems whe re ver hydra u lic flow has di vi ded. In line with our po licy of sim plif ying the de sign of hydra u lic cir cu its, our flow di vi ders have re lief val ves bu ilt in to li mit pres su re and pre vent ca vi ta tion. The se com po nents per mit hydra u lic cir cu its to be cle verly op ti mi sed and re du ce in stal la tion costs. The POLARIS flow di vi ders are two or more sec tion di vi ders with a com mon in ter nal con nec ting shaft. T his ma in ta ins a con stant ra tio bet we en the flows thro ugh each sec tion in ac cor dan ce with sec tion dis place ment. The o ret i cal wor king of rotary flow di vi ders do not dis si pa te energy in fact if the out let pres su re of one sec tion drops be low in put pres su re, that sec tion ope ra tes as a mo tor and ta kes energy from the flu id. This energy is not wa sted but tran sfer red by the common shaft to the other sections which operate as pumps and therefore need outlet pressure to be greater than inlet pressure. In working conditions, overall efficiencies depend on the sum of the single sections efficiency. These products can therefore be used as flow equalizers, flow dividers and pressure intensifiers as shown in the table below.
Outlet pressure
Same Different
Mi ne ral oil ba sed hydra u lic flu ids to DIN 51524. For ot her flu ids ple a se consult our sales department. -13 to +176 with Buna N seals -13 to +230 with Vi ton V se als 55 to 455 re com men ded
Filtering requirement Contamination class NAS 1638 Contamination class ISO 4406 Achieved with filter x= 75
004
D024-004
Polaris
Re lief val ves al low the ac tua tors to realign at the end of each cycle in both flow di rec tions. As an example when the cylin ders ex tend, they may not all re ach the ir end stops exactly at the same time. In this case as soon as one cylin der re a ches its stop, the re lief val ve in that sec tion di rects flu id to tank un til all the ot her cylin ders re ach the ir stops. Whi le retroacting the relief val ve acts as check valve and opens to prevent cavitation. Relief settings valve and their identification code are listed in the table below.
Stamp code
34 4 22 23 6 7 17 8 9 26 10 11 35 12 33 14 15 16 27 20
508 725 870 1015 1160 1450 1740 1813 2030 2175 2320 2538 2610 2755 2987 3045 3335 3625 3770 4060
TIGHTENING TORQUE
442 lbf in
D024-004
004
Polaris
GENERAL DATA
PLD 10
Max. out let pres su re p1 psi 3600 3600 3600 3600 3600 4000 4000 4000 4000 4000 p2
Max. out let p between sec tions (1) psi 3000 3000 3000 3000 3000
Spe ed min. min - 1 1250 1205 1175 1140 1100 4200 3990 3840 3680 3500 max.
U S gpm 0.70 1.05 1.32 1.60 1.93 2.35 3.49 4.28 5.15 6.13
PLD 102 PLD 103,15 PLD 104 PLD 105 PLD 106,3
For working conditions outside the recommended li mits shown in the table, please consult our sales department.
9.25 US gpm
004
D024-004
Polaris
GENERAL DATA
PLD 20
Max. out let pressure p1 psi 3600 3600 3600 3600 3600 3000 3000 3000 3000 4000 4000 4000 4000 4000 3300 3300 3300 3300 p2
Max. out let p bet we en sec tions (1) psi 3000 3000 3000 3000 3000 3000 3000 3000 3000
Speed min. min - 1 1250 1235 1220 1200 1175 1160 1130 1100 1060 4100 3970 3850 3660 3460 3335 3125 2900 2660 max.
US gpm 1.63 2.15 2.66 3.55 4.50 5.14 6.30 7.64 9.20 5.34 6.90 8.36 10.79 13.22 14.76 17.36 20.13 23.09
PLD 204 PLD 206,3 PLD 208 PLD 2011,2 PLD 2014 PLD 2016 PLD 2020 PLD 2025 PLD 2031,5
For working conditions outside the recommended limits shown in the table, please consult our sales department.
21.14 US gpm
D024-004
004
Polaris
Flow ac cu racy equalizers is within 2 % if they are ro tat ing in the rec om mended speed range and the dif fer en tial pressure between sections is less than 1450 psi. When several single acting cylinders are operated together, act ing on loads have not suf fi cient mass to win the cir cuits re sis tance, we rec om mend a fur ther gear sec tion act ing as a mo tor in or der to guar an tee the cyl in ders re tract. The dis place ment of this mo tor should be roughly equal to the sum of the displacements of the other sections. Two typical circuit diagrams of applications where flow equalizers are utilized will be found on page 10.
V (..) =
1000 Q (..) n
004
D024-004
Polaris
Performance range
Each curve has been obtained at 122F, using oil with viscosity 212 SSU at 104F. D024-004 004 7
Polaris
Flow di vid ers are used where the same pump must drive sev eral dif fer ent ac tu a tors re quir ing dif fer ent pres sures and flow rates. The dis place ment of each sec tion must be pro por tional to the flow rate re quired by the ac tu a tor to which it is con nected. Two typ i cal cir cuit di a grams of ap pli ca tions where flow di vid ers are uti lizedwill be found on page 11.
V (..) =
1000 Q ( . . ) n
004
D024-004
Polaris
Performance range
Each curve has been obtained at 122F, using oil with viscosity 212 SSU at 104F. D024-004 004 9
Polaris
Diagram with a flow equal izer op er at ing dou ble act ing cylinders.
10
004
D024-004
Polaris
Diagram with a flow di vider per mit ting the use of a sin gle pump to drive a num ber of dif fer ent actuators re quir ing flows at different pressures.
D024-004
004
11
Polaris
CS E. I . CI T. CD
. . . . . .
. . . . . .
. . . . . .
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Left inlet section kit Section Intermediate kit flange Intermediate inlet section kit End cover kit Additional right inlet section kit (only for high delivery)
Type
PLD 10 PLD 20
35 80
Type
Tightening torque
lbf in
PLD 10 PLD 20
221 442
12
004
D024-004
Polaris
Note: Combinations between different groups (PLD10 / PLD20) are available. For more informations please consult our technical sales department.
D024-004
004
13
Polaris
PORTS DIMENSIONS
IN IN IN
T1
OUT IN . OUT T. . T1 . . . . . . . . . . . . .
OUT
OUT
OUT
OUT
PORTS
Type
BSPP IN OUT T - T1 IN
ODT OUT T - T1
PLD 102 PLD 103,15 PLD 104 PLD 105 PLD 106,3 PLD 204 PLD 206,3 PLD 208 PLD 2011,2 PLD 2014 PLD 2016 PLD 2020 PLD 2025 PLD 2031,5
GE GD GD OD OC OB GD GC GC OB OA OA
14
004
D024-004
Polaris
PORTS DIMENSIONS
Code
Nominal size
B A
G 3/8 G 1/2 G 3/4 mm (in) 14 (0.551) 14 (0.551) 18 (0.709)
GC GD GE
Codce
No mi nal size
B A
9/16-18 UNF-2B 3/4-16 UNF-2B 7/8-14 UNF-2B 1-1/16-12 UN-2B mm (in) 15 (0.591) 14 (0.551) 17 (0.669) 20 (0.787)
OA OB OC OD
D024-004
004
15
Polaris
PLD 10
IN and OUT ports dimensions are shown on page 14 and page 15.
A
Type mm (in) 50,2 (1.976) 52 (2.047) 53,4 (2.102) 55 (2.165) 57 (2.244)
B
mm (in) 19,2 (0.756) 21 (0.827) 22,4 (0.882) 24 (0.945) 26 (1.024)
C
mm (in) 31,2 (1.228) 33 (1.299) 34,4 (1.354) 36 (1.417) 38 (1.496)
D
mm (in) 41,8 (1.646) 43,6 (1.717) 45 (1.772) 46,6 (1.835) 48,6 (1.913)
E
mm (in) 40,3 (1.587) 42,1 (1.657) 43,5 (1.713) 45,1 (1.776) 47,1 (1.854)
PLD 102 PLD 103,15 PLD 104 PLD 105 PLD 106,3
16
004
D024-004
Polaris
PLD 10
IN, OUT and 4 ports dimensions are shown on page 14 and page 15.
A
Type mm (in) 50,2 (1.976) 52 (2.047) 53,4 (2.102) 55 (2.165) 57 (2.244)
B
mm (in) 19,2 (0.756) 21 (0.827) 22,4 (0.882) 24 (0.945) 26 (1.024)
C
mm (in) 31,2 (1.228) 33 (1.299) 34,4 (1.354) 36 (1.417) 38 (1.496)
D
mm (in) 41,8 (1.646) 43,6 (1.717) 45 (1.772) 46,6 (1.835) 48,6 (1.913)
E
mm (in) 40,3 (1.587) 42,1 (1.657) 43,5 (1.713) 45,1 (1.776) 47,1 (1.854)
PLD 102 PLD 103,15 PLD 104 PLD 105 PLD 106,3
D024-004
004
17
Polaris
PLD 20
IN and OUT ports dimensions are shown on page 14 and page 15.
A
Type mm (in) 60,8 (2.394) 62 (2.441) 63,3 (2.492) 63,9 (2.516) 65,5 (2.579) 68 (2.677) 69,8 (2.748) 73 (2.874) 77 (3.031) 82 (3.228)
B
mm (in) 25,5 (1.016) 27 (1.063) 28,3 (1.114) 28,9 (1.138) 30,5 (1.201) 33 (1.299) 34,8 (1.370) 38 (1.496) 42 (1.654) 47 (1.850)
C
mm (in) 36,8 (1.449) 38 (1.496) 39,3 (1.547) 39,9 (1.571) 41,5 (1.634) 44 (1.732) 45,8 (1.803) 49 (1.929) 53 (2.087) 58 (2.283)
D
mm (in) 58,8 (2.315) 60 (2.362) 61,3 (2.413) 61,9 (2.437) 63,5 (2.500) 66 (2.598) 67,8 (2.669) 71 (2.795) 75 (2.795) 80 (3.150)
E
mm (in) 69,8 (2.748) 71 (2.795) 72,3 (2.846) 72,9 (2.870) 74,5 (2.933) 77 (3.031) 78,8 (3.102) 82 (3.228) 86 (3.386) 91 (3.583)
PLD 204 PLD 206,3 PLD 208 PLD 209 PLD 2011,2 PLD 2014 PLD 2016 PLD 2020 PLD 2025 PLD 2031,5 18
004
D024-004
Polaris
PLD 20
IN, OUT and 4 ports dimensions are shown on page 14 and page 15. A
Type mm (in) 60,8 (2.394) 62 (2.441) 63,3 (2.492) 63,9 (2.516) 65,5 (2.579) 68 (2.677) 69,8 (2.748) 73 (2.874) 77 (3.031) 82 (3.228)
B
mm (in) 25,5 (1.016) 27 (1.063) 28,3 (1.114) 28,9 (1.138) 30,5 (1.201) 33 (1.299) 34,8 (1.370) 38 (1.496) 42 (1.654) 47 (1.850)
C
mm (in) 36,8 (1.449) 38 (1.496) 39,3 (1.547) 39,9 (1.571) 41,5 (1.634) 44 (1.732) 45,8 (1.803) 49 (1.929) 53 (2.087) 58 (2.283)
D
mm (in) 58,8 (2.315) 60 (2.362) 61,3 (2.413) 61,9 (2.437) 63,5 (2.500) 66 (2.598) 67,8 (2.669) 71 (2.795) 75 (2.795) 80 (3.150)
E
mm (in) 69,8 (2.748) 71 (2.795) 72,3 (2.846) 72,9 (2.870) 74,5 (2.933) 77 (3.031) 78,8 (3.102) 82 (3.228) 86 (3.386) 91 (3.583)
PLD 204 PLD 206,3 PLD 208 PLD 209 PLD 2011,2 PLD 2014 PLD 2016 PLD 2020 PLD 2025 PLD 2031,5 D024-004
004
19
Polaris
HOW TO ORDER
Only for ver sion with val ve
1
PLD 20 /
Se ries
2
3
10
11
12
V
Sec tion
Sec tion
Interm . i n -
Sec tion
Re lief val v e
1
Po la ris 1 0 Po la ris 2 0
Series
CODE
Number of sections
4
PLD 1 0 PLD 2 0
CODE
Relief alve
Re lief alve
10
Displacement
cu in/rev
CODE
.... CODE
Polaris 10
0.12 0.19 0.24 0.30 0.38 PLD 10-2 PLD 10-3,15 PLD 10-4 PLD 10-5 PLD 10-6,3
11
Polaris 20
0.29 0.39 0.50 0.67 0.87 1.01 1.27 1.58 1.99 PLD 20-4 PLD 20-6,3 PLD 20-8 PLD 20-11,2 PLD 20-14 PLD 20-16 PLD 20-20 PLD 20-25 PLD 20-31,5
Seals
12
(1) Looking at the sections from the outlet ports side. (2) Choice the inlet sections number according to the general data on page 4 and 5. (3) Omit this code for Buna seals.
CASAPPA S.p.A. - Parma - Italy - Tel.: (+ 39) 0521 304111 - Fax: (+ 39) 0521 804600
CASAPPA Corp. - Batavia, IL 60510 U.S.A. - Phone: 630 761-0041 - Fax: 630 761-0048 CASAPPA GmbH - Stuttgart - Germany - Tel.: + 49 711 7811770 - Fax: + 49 711 7811771 CASAPPA SARL - Janneyrias - France - Tel.: + 33 4 72462112 - Fax: + 33 4 72462100 http://www.casappa .com - e-mail: info@casappa.com