1MW Photovoltaic System Design Program

1.1System Components 1.2 Relevant Norms and Standards 1.3 The Overall Design 1.3.1 About the Program 1.3.2 PV Array Design Convergence Box(PVS-16M) 1.3.3 DC Lightning Protection Design of Power Distribution Cabinet(PMD-D250K) 1.3.4 The Design of Grid-connected Inverter(SG250K3)

1MW Grid-connected PV System Design Plan 1.1 System

components
(1) (2) (3) (4) (5) (6) (7) (8) Photovoltaic modules and bracket; Photovoltaic array lightning convergence boxes; DC power distribution equipment lightning protection; Photovoltaic on-grip inverters; The communication system of monitoring devices; Lightning protection and earthing systems; Civil engineering, power distribution room and other infrastructure; System connection cables and protective materials.

1.2 Relevant Norms and Standards

Photovoltaic inverter system, testing and acceptance refer to the following standards: GB/T 191 Packaging and storing graphic mark GB/T 19939-2005 Photovoltaic systems and network technical requirements GB/T 20046-2006 Photovoltaic (PV) power system interface characteristics (IEC 61727:2004, MOD) GB/Z 19964-2005 Photovoltaic power station provides access to electric power system technology GB/T 2423.1-2001 Electrical and electronic products environmental testing procedures for test A: cold test methods GB/T 2423.2-2001 Electrical and electronic products environmental testing procedures for test B: high-temperature test methods GB/T 2423.9-2001 Electrical and electronic products environmental testing procedures for test Cb: Damp heat test method equipment GB 4208 Enclosure protection (IP code) (equ IEC 60529:1998) GB 3859.2-1993 Semiconductor converter application guidelines GB/T 14549-1993 Power Quality Utility grid harmonic GB/T 15543-1995 Power Quality Three-phase voltage unbalance allowed

1.3 The Overall Design 1.3.1

About the Program

Power plant equipment configuration and selection

This grid-connected PV systems will be distributed and network design, the 1MW system is divided into four 250kW of grid cells, through four SG25OK3 (250kW) and network access 0.4kV AC power inverter to achieve and power generation. System components can use a domestic battery power 250Wp polysilicon solar cells, the operating voltage of about 35.45V, open circuit voltage of about 45.5V. According SG250K3 grid inverter MPPT voltage range (450V ~ 820V), each battery cell module serial series in accordance with 18 design, each 250kW of grid-cell batteries need to configure the serial 56, 1008 battery components, the power 252kWp; the 1MW system requires 224 battery serial, a total of 4032 cell components. To reduce the photovoltaic modules to the cable between the inverter and to facilitate maintenance operations, the proposed use of sub-connected DC side, step by step way to connect convergence, convergence through photovoltaic array lightning protection box (referred to as "convergence box ") convergence of the PV array. The lightning protection system is also configured DC power distribution cabinet, the power distribution cabinet power distribution unit includes a DC lightning. Where: DC power distribution unit is lightning convergence boxes for distribution convergence, respectively, 4 SG250K3 access to grid-connected inverter; been connected to the grid after a three-phase meter. In addition, the system should be configured to a set of monitoring devices, can be RS485 or Ethernet (Ethernet) communication, real-time monitoring and power generation system operating parameters and working conditions. On Grid is shown below:

4 PCS SG25Ok3 Distributed on grid Diagram

1.3.2 PV array design convergence box (PVS-16M)

For the overall design, "Option One" in the inverter and PV module choice, it is recommended to configure my company model PVS-16M lightning convergence boxes 16, 16 each have a DC input, convergence Each box has current detection. As shown below:

16 arrays PV Outline convergence box

The convergence of the wiring box into one of 16, that is the same size of 16 cells after serial input through output 1-channel DC convergence. The convergence box has the following characteristics: Of protection IP65, waterproof, dust, rust, sun, outdoor installation to meet the requirements; 1) Battery 16 can simultaneously access the serial; 2) Each access to the open circuit voltage of the battery serial up DC1000V; 3) Control with 16-way protection, each of the positive and negative DC voltage fuses are configured (maximum current of 15A), the voltage value of up to DC1000V; 4) Convergence box with a current monitoring device 16, for each 1-way serial battery current monitoring via RS485 communication interface to upload to the PC control device; 5) Convergence of the positive DC output to ground, negative ground, with between positive and negative PV-specific SPD, SPD selected Phoenix brand; 6) DC output of convergence can be divided down with the DC circuit breakers, circuit breaker ABB brand choice;

Convergence of the electrical block diagram of the box as shown below:

16 array PV configuration diagram convergence box

1.3.3 DC lightning protection design of power distribution cabinet

(PMD- 250K)
Photovoltaic array access through a cable box to the convergence of the DC power distribution equipment lightning protection, according to four 250KW grid-unit design, lightning protection need to configure four DC power distribution cabinet PMD-D250K (250KW), mainly to the convergence box DC output cable access, after the DC circuit breakers and anti-anti-diode convergence, lightning, and then respectively connected to four SG250K3 (250KW) and gridconnected inverter, easy operation and maintenance. Electrical block diagram as shown below:

250KW DC power distribution equipment lightning protection system diagram

1.3.4 The Design of Grid-connected Inverter(SG250K3

1.3.4.1 SG250K3 Overview

Grid-connected inverter is grid-connected PV system is one of the important equipment. Solar modules to solar energy into direct current, the grid inverter into AC power with the same frequency, with phase sine wave current fed into the grid to achieve grid function. SG250K3 (250KW) Photovoltaic grid-connected inverter, high intelligence, automatic start and stop work every day, without human control. USA TI 32-bit DSP control chip, precise dedicated control and inverter; the main circuit in Germany the most advanced IGBT intelligent power modules, effectively reducing the switching losses and conduction losses, improve the efficiency of the system; the use of current-controlled PWM active and efficient inverter technology and high-quality imported 50Hz isolation transformer, high reliability and protection functions, and the grid side of the high power factor with sinusoidal current, harmonic pollution-free power supply and other technical characteristics. The grid-connected inverter main performance characteristics are as follows:
1)Vector using the new smart technology, can inhibit the effects of unbalanced three-phase system, while increasing the DC voltage utilization, expanding the system's DC voltage input range. Up to 1000V (optional); 2) Maximum conversion efficiency of 97.1%; 3)Used as a digital signal processor 32 to control the CPU, the use of fuzzy control with SPWM modulation strategy, optimized maximum power point tracking technology to ensure the efficient output device, the maximum power point tracking (MPPT) efficiency > 99.9%; 4) The use of all-optical drive technology, and reliable to avoid false triggering of the system and significantly reduce the impact of electromagnetic interference on the system, thus increasing the overall stability and reliability; 5)With manual breaking switch DC input, AC power manual breaking switch, emergency stop switch operation;

6)Self-developed deadbeat current control technology, to ensure maximum power quality delivered to the grid; 7)Precise output power measurement; 8)Islanding detection with advanced and comprehensive monitoring program; 9)In accordance with IEEE1547 \ UL1741 and other international standards for product design, advanced detection schemes island effect; 10)Perfect protection and monitoring functions; 11)Technical parameters of the inverter for a special design to adapt to the characteristics of China's power grid fluctuations; Modular design for easy installation and maintenance; 12)R humane touch screen LCD interface, the English menu, the graphical user interface to facilitate the overall information system to grasp the real-time display of operating data, fault data, historical failure data, historical data and the total power generating capacity the amount of data; 13)Provide standard RS485 and Ethernet (optional) communication interface; 14) Low voltage ride through, reactive power control, active power derating functions (optional) 15) Electric Power Research Institute test report issued, there had been a Golden Sun certification, Italy DK5940 certification, issued by the European well-known certification body TV the CE certificate.

1.3.4.2 SG250K3 Efficiency curve

1.3.4.3 SG250K3 Circuit Structure

SG250K3 On grid Inverter Main Circuit Topology

As shown above, SG250K3 grid inverter main circuit topology and network through the threephase inverter bridge converter, the output DC voltage of the PV array is transformed into high voltage three-phase chopper, and through the filter into the filter and then through the three-phase sine wave voltage step-up transformer isolation after the grid power generation. In order to make

the photovoltaic array maximum power generation, advanced on the DC side using the MPPT algorithm.

1.3.4.4 SG250K3 Technical Specifications

Model
Isolation The maximum solar array power Maximum array open circuit voltage Maximum input current Maximum Number of inputs Solar cell maximum power point tracking (MPPT) range Rated AC output power Total current waveform distortion rate Power Factor Maximum efficiency European efficiency Rated voltage Allowed voltage range (three phase) Rated power frequency Grid Frequency Range Power Consumption at Night Protection

SG250K3
Frequency transformer 275KWp 880Vdc 600A 8 450^~820Vdc 250KW <3%CRated power) >0.99 97.1%CWith transformer) 96.5%CWith transformer) 400Vac 310V^~450AC 50Hz/60Hz 47^~51.5Hz/57^~61.5Hz <100W Reverse polarity protection, short circuit protection, island effects, thermal protection, overload protection, grounding protection Touch Screen RS485(Standard) Ethernet C Optional) GPRS

Display Communication interface Ambient temperature Use environment humidity Cooling Dimensions (W H D) Degree of protection Weight

COptional) -25C~-+55C 0^'95%,No condensation

Air-cooled 24002180850mm IP20CIndoor) 1700kg

1.3.6 Construction Data

Plant Room Cable Laying Lightning protection and grounding

Solar Mounting Power String Convergence Box Network Access Systems

1.3.6 Purchasing List

System Configuration (1MW) No Project Specification Unit 1 3 Solar Panels Solar Bracket Panels APD-250W/36v Aluminum alloy frame pc set 4032 224 Crystalline solar panels silicon Quantity Remarks

Galvanized pillar

Inverter (with SN600250K3SD1 frequency (AC380/220V,50Hz) isolation transformer) Photovoltaic array lightning pvs-16M convergence box DC power distribution equipment PMD-D250K lightning protection VVR-24mm2 Wire BVR-125 mm2 BVR-116 mm2 Cable SPD Lightning rod Ground bus Grounding VV22-2X16 mm2 Customize 12 m -251 163m

set

PV inverter

set

16

PV-specific convergence box

set

Distribution Cabinet

8 9 10 11 12 13 14 15

m m m m set set set

3200 1200 860 1300 1 1 1

Connect array Inverter to station

the

PV

step-up

Grounding wire Convergence to the inverter box Mine facilities Galvanization Copperbelt Copper

16

Construction, housing and other Customize infrastructure distribution Communication system Customize

set

17

set

Monitoring testing

and

monitoring device 18 19 Environmental Monitor Mains switch Electricity complementary aids Package Customize Customize set set 1 1 Detect National standards testing

20 22

Customize Customize

set set

1 4

The system must be configured to a set of 10KV step-up station, including the 10kV main transformer (0.4/10KV, 1250KVA), 10kV switchgear, 0.4KV switchgear and DC power supply, secondary control devices such as cabinets, counters and cabinets through the copper between the or cable connection. Which, 0.4KV switchgear should be configured 4-way three-phase AC voltage input Interface (AC380/220V, 50Hz), through the cable were connected to four 250KW inverter AC output to the grid Total price Guide the installation fee

USD 2 675 159.24/SET

USD764.33/Person(Does not include room and board, travel expenses, etc.) Specifications of the actual weight of goods

Freight