Beruflich Dokumente
Kultur Dokumente
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0180/08.02
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Contents
Page
Applications for thread repair with HELICOIL plus
Product range of HELICOIL plus repair kits and repair range kits
7 10
11 12
13 14
15 21
22 24
25 34
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35
36
37
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38 39
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Scrap reclamation: High volume production parts with damaged threads can be reworked.
Profitable thread repair with HELICOIL plus the thread is even better than before
Repaired
thread
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HELICOIL plus thread inserts are screwed in just like a common screw. The tool sleeve with leader catridge,
that was required in the past, is no longer needed.
All that is needed for screwing-in is an installation mandrel the size of a screw tap.
The mandrel can be compared to a screw tap energised by a die wrench or other common tools from nut
bodies with ratchet wrench. For particularly low-height thread repairs, the mandrel can be extended.
The HELICOIL plus thread insert is screwed in until the nose meets the tang. Thus, the thread also works in
vertical installations. It guarantees safe repairing of threads.
To determine the right depth of insertion, the last spiral wire has to be situated under the first flank of the
thread.
Since HELICOIL plus threads are installed without a leader cartridge, the depth of insertion can be visually
checked. Thus, it is not necessary to use a depth control stop as it is for tools using leader cartridges.
For easier identification in the fitted position, HELICOIL plus threads are green-coloured.
After installation the tang is broken off at the notch (pre-set break-off point).
The new HELICOIL plus technology allows repairing threads, that up until now could only be repaired using
special tools.
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M 2 M 16
and M 18 M 24 (only
normal pitch)
UNC 2-56 to
UNC 1/2"-13
UNF 4-48 to
UNF 1/2"-20
UNC 5/8"-11
Break tang
Please remove the tang
from the thread using the
tang break-off tool. The
tang of threads M 14
should be broken off with
long-nosed pliers by axial
raising and lowering.
1/4 Gang
1/4 pitch
Right hub
HELICOIL plus thread
insert is to be installed at
least 1/4 thread below the
work piece top surface
and seated in a fully cut
thread.
1/4 Gang
1/4 pitch
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Information about
the range of
HELICOIL plus
lengths on page 35.
4
5
Product range HELICOIL plus repair kits and repair range kits
Repair kits with HELICOIL plus metric thread inserts
M 2 M 16 x 1.5
(available in three lengths per size, each 20 or 10 HELICOIL plus thread inserts)
M 18 M 36 x 1.5
(with 10 HELICOIL plus thread inserts in one length)
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TWINSERT
M2
M 2.5
M3
M 3.5
M4
M5
M6
M7
M8
M8x1
M9
M 10
M 10 x 1
Order no.
Number of
Repair
Thread size
Order no.
Number of
Refill
Repair kit
HELICOIL
kit
Refill pack
Refill pack
HELICOIL
pack
Inserts
d (x P) x L
P
0.4
0.45
0.5
0.6
0.7
0.8
1.0
1.0
1.25
1.0
1.25
1.5
1.0
20 x M 2
x2
20 x M 2
x3
20 x M 2
x4
20 x M 2.5
1.25
M2
x2
20
on request
M2
x3
20
on request
M2
x4
20
on request
x 2.5
M 2.5
x 2.5
20
on request
20 x M 2.5
x 3.75 on request
M 2.5
x 3.75
20
on request
20 x M 2.5
x5
M 2.5
x 5.0
20
on request
20 x M 3
x3
M3
x3
20
on request
20 x M 3
x 4.5
M3
x 4.5
20
on request
20 x M 3
x6
M3
x6
20
on request
20 x M 3.5
x 3.5
M 3.5
x 3.5
20
on request
20 x M 3.5
x 5.25 on request
M 3.5
x 5.25
20
on request
20 x M 3.5
x7
M 3.5
x7
20
on request
20 x M 4
x4
M4
x4
20
on request
20 x M 4
x6
M4
x6
20
on request
20 x M 4
x8
M4
x8
20
on request
20 x M 5
x5
M5
x5
20
on request
20 x M 5
x 7.5
M5
x 7.5
20
on request
20 x M 5
x 10
M5
x 10
20
on request
20 x M 6
x6
M6
x6
20
on request
20 x M 6
x9
M6
x9
20
on request
20 x M 6
x 12
M6
x 12
20
on request
10 x M 7
x7
M7
x7
10
on request
10 x M 7
x 10.5 on request
M7
x 10.5
10
on request
10 x M 7
x 14
M7
x 14
10
on request
10 x M 8
x8
M8
x8
10
on request
10 x M 8
x 12
M8
x 12
10
on request
10 x M 8
x 16
M8
x 16
10
on request
10 x M 8 x 1
x8
M8 x1
x8
10
on request
10 x M 8 x 1
x 12
M8 x1
x 12
10
on request
10 x M 8 x 1
x 16
M8 x1
x 16
10
on request
10 x M 9
x9
M9
x9
10
on request
10 x M 9
x 13.5 on request
M9
x 13.5
10
on request
10 x M 9
x 18
M9
x 18
10
on request
10 x M 10
x 10
M 10
x 10
10
on request
10 x M 10
x 15
M 10
x 15
10
on request
10 x M 10
x 20
M 10
x 20
10
on request
10 x M 10 x 1
x 10
M 10 x 1
x 10
10
on request
10 x M 10 x 1
x 15
10 x M 10 x 1
x 20
on request
on request
on request
on request
on request
on request
on request
on request
on request
10 x M 10 x 1.25 x 10
M 10 x 1.25
Inserts
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d (x P)
Pitch
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Thread size
10 x M 10 x 1.25 x 15
10 x M 10 x 1.25 x 20
on request
M 10 x 1
x 15
10
on request
M 10 x 1
x 20
10
on request
M 10 x 1.25 x 10
10
on request
M 10 x 1.25 x 15
10
on request
M 10 x 1.25 x 20
10
on request
6
7
M 12
Pitch
Order no.
Number of
Repair
Thread size
Order no.
Number of
Refill
Repair kit
HELICOIL
kit
Refill pack
Refill pack
HELICOIL
pack
Inserts
d (x P) x L
P
1.5
1.75
10 x M 11
x 16.5 on request
M 11
x 16.5
10
on request
10 x M 11
x 22
M 11
x 22
10
on request
M 12
x 12
10
on request
M 12
x 18
10
on request
M 12
x 24
10
on request
M 12 x 1.25 x 12
10
on request
M 12 x 1.25 x 18
10
on request
M 12 x 1.25 x 24
10
on request
M 12 x 1.5
x 12
10
on request
M 12 x 1.5
x 18
10
on request
M 12 x 1.5
x 24
10
on request
M 14
x 14
10
on request
x 12
x 18
10 x M 12
x 24
on request
10 x M 12 x 1.25 x 12
M 12 x 1.25
1.25
10 x M 12 x 1.25 x 18
on request
10 x M 12 x 1.25 x 24
10 x M 12 x 1.5 x 12
M 12 x 1.5
1.5
10 x M 12 x 1.5 x 18
on request
10 x M 12 x 1.5 x 24
2.0
x 14
10 x M 14
x 21
10 x M 14
x 28
on request
10 x M 14 x 1.5 x 14
M 14 x 1.5
1.5
10 x M 14 x 1.5 x 21
on request
10 x M 14 x 1.5 x 28
M 16
2.0
10 x M 16
x 16
10 x M 16
x 24
10 x M 16
x 32
on request
10 x M 16 x 1.5 x 16
M 16 x 1.5
1.5
10 x M 16 x 1.5 x 24
10 x M 16 x 1.5 x 32
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10 x M 14
M 14
on request
x 11
10 x M 12
x 11
10
10 x M 11
10 x M 12
M 11
Inserts
on request
M 14
x 21
10
on request
M 14
x 28
10
on request
M 14 x 1.5
x 14
10
on request
M 14 x 1.5
x 21
10
on request
M 14 x 1.5
x 28
10
on request
M 16
x 16
10
on request
M 16
x 24
10
on request
M 16
x 32
10
on request
M 16 x 1.5
x 16
10
on request
M 16 x 1.5
x 24
10
on request
M 16 x 1.5
x 32
10
on request
d (x P) x L
Pitch
Order no.
Number of
Repair
Order no.
Number of
Refill
Repair kit
HELICOIL
kit
Refill pack
HELICOIL
pack
Inserts
10
on request
10
10
on request
10
on request
10
on request
10
on request
10
on request
10
on request
1.5
10
on request
10
on request
x 18
2.5
10
M 18
x 27
2.5
10
M 18
x 36
2.5
10
x 18
1.5
10
on request
x 1.5
on request
M 18
M 18
Inserts
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Thread size
on request
10
on request
10
on request
on request
10
on request
10
on request
M 18
x 1.5
x 27
1.5
10
on request
10
on request
M 18
x 1.5
x 36
1.5
10
on request
10
on request
M 18
x2
x 18
M 18
x2
x 27
M 18
x2
x 36
M 20
x 20
10
on request
10
on request
10
on request
10
on request
10
on request
10
on request
2.5
10
on request
10
on request
on request
M 20
x 30
2.5
10
on request
10
M 20
x 40
2.5
10
on request
10
on request
x 20
1.5
10
on request
10
on request
M 20
x 1.5
M 20
x 1.5
x 30
1.5
10
on request
10
on request
M 20
x 1.5
x 40
1.5
10
on request
10
on request
M 20
x2
x 20
M 20
x2
x 30
M 20
x2
x 40
10
on request
10
on request
10
on request
10
on request
on request
10
on request
10
M 22
x 22
2.5
10
on request
10
on request
M 22
x 33
2.5
10
on request
10
on request
M 22
M 22
x 1.5
x 44
2.5
10
on request
10
on request
x 22
1.5
10
on request
10
on request
M 22
x 1.5
x 33
1.5
10
on request
10
on request
M 22
x 1.5
x 44
1.5
10
on request
10
on request
x2
x 22
x2
x 33
M 22
x2
x 44
M 24
x 24
M 24
x 36
M 24
M 24
x 48
x 1.5
x 24
10
on request
10
on request
10
on request
10
on request
on request
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M 22
M 22
M 24
x 1.5
x 36
1.5
10
on request
10
on request
M 24
x 1.5
x 48
1.5
10
on request
10
on request
on request
M 24
x2
x 24
10
on request
10
M 24
x2
x 36
10
on request
10
on request
M 24
x2
x 48
10
on request
10
on request
M 26
x 1.5
x 26
1.5
10
on request
10
on request
M 26
x 1.5
x 39
1.5
10
on request
10
on request
M 26
x 1.5
x 52
1.5
10
on request
10
on request
x 27
10
on request
10
on request
M 27
M 27
x 40.5
10
on request
10
on request
M 27
x 54
10
on request
10
on request
on request
M 27
x 1.5
x 27
1.5
10
on request
10
M 27
x 1.5
x 40.5
1.5
10
on request
10
on request
M 27
x 1.5
x 54
1.5
10
on request
10
on request
8
9
Pitch
d (x P) x L
M 27
x2
Order no.
Number of
Repair
Order no.
Number of
Refill
Repair kit
HELICOIL
kit
Refill pack
HELICOIL
pack
Inserts
10
on request
x 27
Inserts
10
on request
M 27
x2
x 40.5
10
on request
10
on request
M 27
x2
x 54
10
on request
10
on request
M 28
x 1.5
x 28
1.5
10
on request
10
on request
M 28
x 1.5
x 42
1.5
10
on request
10
on request
M 28
x 1.5
M 30
x 56
1.5
10
on request
10
on request
x 30
3.5
10
on request
10
on request
M 30
x 45
3.5
10
on request
10
on request
M 30
x 60
3.5
10
on request
10
on request
x 1.5
x 30
1.5
10
on request
10
on request
x 1.5
x 45
1.5
10
on request
10
on request
M 30
x 1.5
x 60
1.5
10
on request
10
on request
M 30
x2
x 30
10
on request
10
on request
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M 30
M 30
M 30
x2
x 45
M 30
x2
x 60
10
on request
10
on request
10
on request
10
on request
M 32
x 1.5
x 32
1.5
10
on request
10
on request
M 32
x 1.5
x 48
1.5
10
on request
10
on request
M 32
x 1.5
M 33
x 64
1.5
10
on request
10
on request
x 33
3.5
10
on request
10
on request
M 33
x 49.5
3.5
10
on request
10
on request
M 33
x 66
3.5
10
on request
10
on request
M 33
x 1.5
x 33
1.5
10
on request
10
on request
M 33
x 1.5
x 49.5
1.5
10
on request
10
on request
M 33
x 1.5
x 66
1.5
10
on request
10
on request
M 33
x2
x 33
10
on request
10
on request
M 33
x2
x 49.5
M 33
x2
x 66
10
on request
10
on request
10
on request
10
on request
M 35
x 1.5
x 35
1.5
10
on request
10
on request
M 35
x 1.5
x 52.5
1.5
10
on request
10
on request
M 35
x 1.5
x 70
1.5
10
on request
10
on request
M 36
x 1.5
x 36
1.5
10
on request
10
on request
M 36
x 1.5
x 54
1.5
10
on request
10
on request
M 36
x 1.5
x 72
1.5
10
on request
10
on request
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HELICOIL plus repair kits with metric thread inserts for special applications
M 12 x 1.5 M 16 x 1.5 (oil drain threads)
ISO metric threads, stainless steel A 2
Contents:
HELICOIL plus threaded inserts in three lengths
Combined drilling and tapping tool
HELICOIL hand tap (for obstructions)
HELICOIL plus installation mandrel, tang break-off tool, slide gauge
Thread size
dxP
M 12 x 1.5
Pitch
Order no.
HELICOIL
Number
Repair
Repair kit*
Inserts
of turns
kit
10 x each
P
1.5
M 12 x 1.5
x9
4.4
M 12 x 1.5
x 12
6.2
M 12
x 18
9.8
x 1.5
x 10.5
5.4
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M 14 x 1.5
M 14 x 1.5
M 16 x 1.5
1.5
1.5
on request
M 14 x 1.5
x 14
7.4
M 14 x 1.5
x 21
11.6
6.3
M 16 x 1.5
x 12
M 16
x 1.5
x 16
8.7
M 16
x 1.5
x 24
13.4
on request
on request
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10
11
HELICOIL plus repair kits with metric thread inserts for special applications
Pitch
dxP
M 10 x 1
1.0
M 12 x 1.25
M 14 x 1.25
1.25
1.25
Order no.
HELICOIL
Repair
Thread size
Order no.
Number of
Refill
Repair kit
Inserts
kit
Refill pack
Refill pack
HELICOIL
pack
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Thread size
10 x each
M 10
x1
x 10
M 10
x1
x 15
M 10
x1
x 17.5
M 12
x 1.25 x 12
M 12
x 1.25 x 16
M 12
x 1.25 x 24
M 14
x 1.25 x 8.4
M 14
x 1.25
x 12.4
M 14
x 1.25
x 16.4
dxPxL
on request
on request
on request
Inserts
M 10 x 1
x 10
10
on request
M 10 x 1
x 15
10
on request
M 10 x 1
x 17.5
10
on request
M 12 x 1.25 x 12
10
on request
M 12 x 1.25 x 16
10
on request
M 12 x 1.25 x 24
10
on request
M 14 x 1.25 x 8.4
10
on request
M 14 x 1.25 x 12.4
10
on request
M 14 x 1.25 x 16.4
10
on request
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Contents:
HELICOIL plus thread inserts
HELICOIL hand tap HSS
HELICOIL manual inserting tool
Thread size
dxPxL
M 18
x 1.5
x9
Pitch
Order no.
Number of
Repair
Order no.
Number of
Refill
Repair kit
HELICOIL
kit
Refill pack
HELICOIL
pack
Inserts
15
on request
P
1.5
Inserts
15
on request
Repair
Thread size
range kit
Refill pack
dxL
Pitch
Order no.
Number of
Refill
Refill pack
HELICOIL
pack
Inserts
M 2.5 x 2.5
0.45
20
on request
M 2.5 x 3.75
0.45
20
on request
M 2.5 x 5.0
0.45
20
on request
M3
x3
0.50
20
on request
M3
x 4.5
0.50
20
on request
M3
x6
0.50
20
on request
M4
x4
0.70
20
on request
M4
x6
0.70
20
on request
M4
x8
0.70
20
on request
M5
x5
0.80
20
on request
M5
x 7.5
0.80
20
on request
M5
x 10
0.80
20
on request
Contents:
HELICOIL plus thread inserts
of various types and lengths
Twist drills
HELICOIL hand tap HSS
HELICOIL plus installation mandrel
Tang break-off tool
M6
x6
1.00
20
on request
M 4 M 10
ISO metric threads, stainless steel A2
on request
M 2.5 M 6
ISO metric threads, stainless steel A2
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piec
320
es
piec
260
Contents:
HELICOIL plus thread inserts
of various types and lengths
Twist drills
HELICOIL hand tap HSS
HELICOIL plus installation mandrel
Tang break-off tool
on request
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M 5 M 12
ISO metric threads, stainless steel A2
es
piec
230
Contents:
HELICOIL plus thread inserts
of various types and lengths
Twist drills
HELICOIL hand tap HSS
HELICOIL plus installation mandrel
Tang break-off tool
on request
M6
x 9
1.00
20
on request
M6
x 12
1.00
20
on request
M4
x4
0.70
20
on request
M4
x6
0.70
20
on request
M4
x8
0.70
20
on request
M5
x5
0.80
20
on request
M5
x 7.5
0.80
20
on request
M5
x 10
0.80
20
on request
M6
x6
1.00
20
on request
M6
x9
1.00
20
on request
M6
x 12
1.00
20
on request
M8
x8
1.25
10
on request
M8
x 12
1.25
10
on request
M8
x 16
1.25
10
on request
M 10 x 10
1.50
10
on request
M 10 x 15
1.50
10
on request
M 10 x 20
1.50
10
on request
M5
x5
0.80
20
on request
M5
x 7.5
0.80
20
on request
M5
x 10
0.80
20
on request
M6
x6
1.00
20
on request
M6
x9
1.00
20
on request
M6
x 12
1.00
20
on request
M8
x8
1.25
10
on request
M8
x 12
1.25
10
on request
M8
x 16
1.25
10
on request
M 10 x 10
1.50
10
on request
M 10 x 15
1.50
10
on request
M 10 x 20
1.50
10
on request
M 12 x 12
1.75
10
on request
M 12 x 18
1.75
10
on request
M 12 x 24
1.75
10
on request
12
13
Repair
Thread size
range kit
Refill pack
d (x P) x L
es
piec
198
on request
M 6 M 14 x 1.25
ISO metric threads, stainless steel A2
+ Spark plug threads, stainless steel A2
Order no.
Number of
Refill
Refill pack
HELICOIL
pack
P
1.00
ieces
97 p
on request
Inserts
20
on request
M6
x6
M6
x9
1.00
20
on request
M6
x 12
1.00
20
on request
M8
x8
1.25
10
on request
M8
x 12
1.25
10
on request
M8
x 16
1.25
10
on request
M 10
x 10
1.50
10
on request
M 10
x 15
1.50
10
on request
M 10
x 20
1.50
10
on request
M 12
x 12
1.75
10
on request
M 12
x 18
1.75
10
on request
M 12
x 24
1.75
10
on request
M 14 x 1.25 x 8.4
1.25
10
on request
es Fo
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Contents:
HELICOIL plus thread inserts
Twist drills up to M 12 (M 14 x 1.25
with combined drilling and tapping tool)
HELICOIL hand tap HSS
HELICOIL plus installation mandrel
Tang break-off tool (up to M 12)
Pitch
M 14 x 1.25 x 12.4
1.25
10
on request
M 14 x 1.25 x 16.4
1.25
10
on request
M 10 x 1
x 10
1.00
10
on request
M 10 x 1
x 15
1.00
10
on request
M 10 x 1
x 17.5
1.00
10
on request
M 12 x 1.25 x 12
1.25
10
on request
M 12 x 1.25 x 16
1.25
10
on request
M 12 x 1.25 x 24
1.25
10
on request
M 14 x 1.25 x 8.4
1.25
10
on request
M 14 x 1.25 x 12.4
1.25
10
on request
M 14 x 1.25 x 16.4
1.25
10
on request
Order no.
Number of
Refill
Refill pack
HELICOIL
pack
Inserts
M 10 x 1 M 14 x 1.25
Spark plug threads, stainless steel A2
sa
l
Repair
Thread size
Number
range kit
Refill pack
of turns
dxPxL
on request
Pitch
P
M 12 x 1.5 x 9
4.4
1.5
10
on request
M 12 x 1.5 x 12
6.2
1.5
10
on request
M 12 x 1.5 x 18
9.8
1.5
10
on request
M 14 x 1.5 x 10.5
5.4
1.5
10
on request
M 14 x 1.5 x 14
7.4
1.5
10
on request
M 14 x 1.5 x 21
11.6
1.5
10
on request
M 16 x 1.5 x 12
6.3
1.5
10
on request
M 16 x 1.5 x 16
8.7
1.5
10
on request
M 16 x 1.5 x 24
13.4
1.5
10
on request
d-z
Pitch
Order no.
Number of
Repair
Thread size
Order no.
Number of
Refill
Repair kit
HELICOIL Inserts
kit
Refill pack
Refill pack
HELICOIL
pack
xL
d - z x L [mm]
P [mm]
20 x UNC 2-56
UNC 2-56
UNC 4-40
UNC 5-40
UNC 6-32
UNC 8-32
UNC 10-24
UNC 12-24
0.435
0.635
0.635
0.794
0.794
1.058
1.058
x 2.2
on request
UNC 3/8"-16
UNC 7/16"-14
UNC 1/2"-13
20
on request
20 x UNC 2-56
x 3.3
UNC 2-56
x 3.3
20
on request
x 4.4
UNC 2-56
x 4.4
20
on request
20 x UNC 4-40
x 2.9
UNC 4-40
x 2.9
20
on request
20 x UNC 4-40
x 4.3
UNC 4-40
x 4.3
20
on request
20 x UNC 4-40
x 5.8
UNC 4-40
x 5.8
20
on request
20 x UNC 5-40
x 3.2
UNC 5-40
x 3.2
20
on request
20 x UNC 5-40
x 4.8
UNC 5-40
x 4.8
20
on request
20 x UNC 5-40
x 6.4
UNC 5-40
x 6.4
20
on request
20 x UNC 6-32
x 3.5
UNC 6-32
x 3.5
20
on request
on request
on request
20 x UNC 6-32
x 5.3
UNC 6-32
x 5.3
20
on request
20 x UNC 6-32
x 7.0
on request
UNC 6-32
x 7.0
20
on request
20 x UNC 8-32
x 4.2
UNC 8-32
x 4.2
20
on request
20 x UNC 8-32
x 6.3
UNC 8-32
x 6.3
20
on request
20 x UNC 8-32
x 8.3
UNC 8-32
x 8.3
20
on request
20 x UNC 10-24
x 4.8
UNC 10-24
x 4.8
20
on request
20 x UNC 10-24
x 7.2
UNC 10-24
x 7.2
20
on request
20 x UNC 10-24
x 9.6
UNC 10-24
x 9.6
20
on request
20 x UNC 12-24
x 5.5
UNC 12-24
x 5.5
20
on request
20 x UNC 12-24
x 8.2
UNC 12-24
x 8.2
20
on request
20 x UNC 12-24
x 11.0
UNC 12-24
x 11.0
on request
on request
on request
on request
20
on request
20
on request
20
on request
10
on request
10
on request
10
on request
10
on request
10
on request
10
on request
10
on request
1.814
10
on request
10
on request
10
on request
10
on request
10
on request
1.588
1.954
on request
20
1.411
x 2.2
sa
l
UNC 5/16"-18
1.270
UNC 2-56
20 x UNC 2-56
UNC 1/4"-20
Inserts
es Fo
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Thread size
on request
on request
on request
on request
d = Thread diameter
^ 25.4 mm)
z = Number of threads of 1 inch (1 inch =
L = Length (mm)
P = Pitch (mm)
14
15
d-z
Pitch
P [mm]
Order no.
Number of
Repair
Order no.
Number of
Refill
Repair
HELICOIL Inserts
kit
Refill pack
HELICOIL
pack
kit
x L [mm]
Inserts
es Fo
@ r lo
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Thread size
UNC 9/16"-12
2.117
on request
10
on request
2.117
on request
10
on request
2.117
on request
10
on request
UNC 5/8"-11
2.309
10 x UNC 5/8"-11
x 15.9
on request
10
on request
UNC 5/8"-11
2.309
10 x UNC 5/8"-11
x 23.8
on request
10
on request
UNC 5/8"-11
2.309
10 x UNC 5/8"-11
x 31.8
on request
10
on request
UNC 3/4"-10
2.540
10 x UNC 3/4"-10
x 19.1
on request
10
on request
UNC 3/4"-10
2.540
10 x UNC 3/4"-10
x 28.6
on request
10
on request
UNC 3/4"-10
2.540
10 x UNC 3/4"-10
x 38.1
on request
10
on request
UNC 7/8"-9
2.822
10 x UNC 7/8"-9
x 22.2
on request
10
on request
UNC 7/8"-9
2.822
10 x UNC 7/8"-9
x 33.3
on request
10
on request
UNC 7/8"-9
2.822
10 x UNC 7/8"-9
x 44.5
on request
10
on request
UNC 1"-8
3.175
10 x UNC 1"-8
x 25.4
on request
10
on request
UNC 1"-8
3.175
10 x UNC 1"-8
x 38.1
on request
10
on request
UNC 1"-8
3.175
10 x UNC 1"-8
x 50.8
on request
10
on request
UNC 1 1/8"-7
3.629
on request
10
on request
UNC 1 1/8"-7
3.629
on request
10
on request
UNC 1 1/8"-7
3.629
on request
10
on request
UNC 1 1/4"-7
3.629
on request
10
on request
UNC 1 1/4"-7
3.629
on request
10
on request
UNC 1 1/4"-7
3.629
on request
10
on request
UNC 1 3/8"-6
4.234
on request
10
on request
UNC 1 3/8"-6
4.234
on request
10
on request
UNC 1 3/8"-6
4.234
on request
10
on request
UNC 1 1/2"-6
4.234
on request
10
on request
UNC 1 1/2"-6
4.234
on request
10
on request
UNC 1 1/2"-6
4.234
on request
10
on request
sa
l
UNC 9/16"-12
UNC 9/16"-12
d = Thread diameter
^ 25.4 mm)
z = Number of threads of 1 inch (1 inch =
L = Length (mm)
P = Pitch (mm)
d-z
Pitch
Order no.
Number of
Repair
Thread size
Order no.
Number of
Refill
Repair kit
HELICOIL Inserts
kit
Refill pack
Refill pack
HELICOIL
pack
xL
d - z x L [mm]
P [mm]
20 x UNF 4-48
UNF 4-48
UNF 6-40
UNF 8-36
UNF 10-32
0.529
0.635
0.706
0.794
x 2.8
20 x UNF 4-48
x 4.3
20 x UNF 4-48
x 5.7
20 x UNF 6-40
x 3.5
20 x UNF 6-40
x 5.3
20 x UNF 6-40
x 7.0
20 x UNF 8-36
x 4.2
20 x UNF 8-36
x 6.3
20 x UNF 8-36
x 8.3
20 x UNF 10-32
x 4.8
20 x UNF 10-32
x 7.2
20 x UNF 10-32
x 9.6
UNF 4-48
on request
on request
on request
on request
UNF 1/4"-28
0.907
on request
UNF 5/16"-24
1.058
on request
UNF 3/8"-24
1.058
on request
UNF 7/16"-20
1.270
on request
UNF 1/2"-20
1.270
Inserts
es Fo
@ r lo
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nd t p
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s.
co
m
Thread size
20
on request
UNF 4-48
x 4.3
20
on request
UNF 4-48
x 5.7
20
on request
UNF 6-40
x 3.5
20
on request
UNF 6-40
x 5.3
20
on request
UNF 6-40
x 7.0
20
on request
UNF 8-36
x 4.2
20
on request
UNF 8-36
x 6.3
20
on request
UNF 8-36
x 8.3
20
on request
UNF 10-32
x 4.8
20
on request
UNF 10-32
x 7.2
20
on request
UNF 10-32
x 9.6
20
on request
20
on request
20
on request
20
on request
10
on request
10
on request
10
on request
10
on request
10
on request
10
on request
10
on request
10
on request
10
on request
10
on request
10
on request
10
on request
sa
l
on request
x 2.8
d = Thread diameter
^ 25.4 mm)
z = Number of threads of 1 inch (1 inch =
L = Length (mm)
P = Pitch (mm)
16
17
d-z
Pitch
P [mm]
Order no.
Number of
Repair
Order no.
Number of
Refill
Repair
HELICOIL Inserts
kit
Refill pack
HELICOIL
pack
kit
x L [mm]
Inserts
es Fo
@ r lo
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nd t p
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pp es
lie :
s.
co
m
Thread size
UNF 9/16"-18
1.411
on request
10
on request
UNF 9/16"-18
1.411
on request
10
on request
UNF 9/16"-18
1.411
on request
10
on request
UNF 5/8"-18
1.411
10 x UNF 5/8"-18
x 15.9
on request
10
on request
UNF 5/8"-18
1.411
10 x UNF 5/8"-18
x 23.8
on request
10
on request
UNF 5/8"-18
1.411
10 x UNF 5/8"-18
x 31.8
on request
10
on request
UNF 3/4"-16
1.588
10 x UNF 3/4"-16
x 19.1
on request
10
on request
UNF 3/4"-16
1.588
10 x UNF 3/4"-16
x 28.6
on request
10
on request
UNF 3/4"-16
1.588
10 x UNF 3/4"-16
x 38.1
on request
10
on request
UNF 7/8"-14
1.814
10 x UNF 7/8"-14
x 22.2
on request
10
on request
UNF 7/8"-14
1.814
10 x UNF 7/8"-14
x 33.3
on request
10
on request
UNF 7/8"-14
1.814
10 x UNF 7/8"-14
x 44.5
on request
10
on request
UNF 1"-12
2.117
10 x UNF 1"-12
x 25.4
on request
10
on request
UNF 1"-12
2.117
10 x UNF 1"-12
x 38.1
on request
10
on request
UNF 1"-12
2.117
10 x UNF 1"-12
x 50.8
on request
10
on request
sa
l
d = Thread diameter
^ 25.4 mm)
z = Number of threads of 1 inch (1 inch =
L = Length (mm)
P = Pitch (mm)
d-z
BSW 3/16"-24
Pitch
P [mm]
Order no.
Number of
Repair
Order no.
Number of
Refill
Repair
HELICOIL Inserts
kit
Refill pack
HELICOIL
pack
kit
x L [mm]
Inserts
es Fo
@ r lo
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nd t p
su ric
pp es
lie :
s.
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m
Thread size
1.058
on request
20
on request
BSW 3/16"-24
1.058
on request
20
on request
BSW 3/16"-24
1.058
on request
20
on request
BSW 1/4"-20
1.270
20 x BSW 1/4"-20
x 6.4
on request
20
on request
BSW 1/4"-20
1.270
20 x BSW 1/4"-20
x 9.5
on request
20
on request
x 12.7
BSW 1/4"-20
1.270
20 x BSW 1/4"-20
BSW 5/16"-18
1.411
on request
20
on request
on request
20
on request
BSW 5/16"-18
1.411
on request
20
on request
BSW 5/16"-18
1.411
on request
20
on request
BSW 3/8"-16
1.588
20 x BSW 3/8"-16
x 9.5
on request
20
on request
BSW 3/8"-16
1.588
20 x BSW 3/8"-16
x 14.3
on request
20
on request
BSW 3/8"-16
1.588
20 x BSW 3/8"-16
x 19.1
on request
20
on request
BSW 7/16"-14
1.814
on request
20
on request
BSW 7/16"-14
1.814
on request
20
on request
BSW 7/16"-14
1.814
on request
20
on request
BSW 1/2"-12
2.117
20 x BSW 1/2"-12
x 12.7
on request
20
on request
BSW 1/2"-12
2.117
20 x BSW 1/2"-12
x 19.1
on request
20
on request
BSW 1/2"-12
2.117
20 x BSW 1/2"-12
x 25.4
on request
20
on request
BSW 9/16"-12
2.117
on request
20
on request
BSW 9/16"-12
2.117
on request
20
on request
BSW 9/16"-12
2.117
on request
20
on request
BSW 5/8"-11
2.309
10 x BSW 5/8"-11
x 15.9
on request
10
on request
BSW 5/8"-11
2.309
10 x BSW 5/8"-11
x 23.8
on request
10
on request
BSW 5/8"-11
2.309
10 x BSW 5/8"-11
x 31.8
on request
10
on request
BSW 3/4"-10
2.540
10 x BSW 3/4"-10
x 19.1
on request
10
on request
BSW 3/4"-10
2.540
10 x BSW 3/4"-10
x 28.6
on request
10
on request
BSW 3/4"-10
2.540
10 x BSW 3/4"-10
x 38.1
on request
10
on request
BSW 7/8"-9
BSW 1"-8
2.822
10 x BSW 7/8"-9
x 22.2
on request
10
on request
2.822
10 x BSW 7/8"-9
x 33.3
on request
10
on request
sa
l
BSW 7/8"-9
BSW 7/8"-9
2.822
10 x BSW 7/8"-9
x 44.5
on request
10
on request
3.175
10 x BSW 1"-8
x 25.4
on request
10
on request
BSW 1"-8
3.175
10 x BSW 1"-8
x 38.1
on request
10
on request
BSW 1"-8
3.175
10 x BSW 1"-8
x 50.8
on request
10
on request
BSW 1 1/8" - 7
3.629
10 x BSW 1 1/8"-7
x 28.6
on request
10
on request
BSW 1 1/8" - 7
3.629
10 x BSW 1 1/8"-7
x 42.9
on request
10
on request
BSW 1 1/8" - 7
3.629
10 x BSW 1 1/8"-7
x 57.2
on request
10
on request
BSW 1 1/4" - 7
3.629
10 x BSW 1 1/4"-7
x 31.8
on request
10
on request
BSW 1 1/4" - 7
3.629
10 x BSW 1 1/4"-7
x 47.6
on request
10
on request
BSW 1 1/4" - 7
3.629
10 x BSW 1 1/4"-7
x 63.5
on request
10
on request
BSW 1 1/2" - 6
4.233
10 x BSW 1 1/2"-6
x 38.1
on request
10
on request
BSW 1 1/2" - 6
4.233
10 x BSW 1 1/2"-6
x 57.2
on request
10
on request
BSW 1 1/2" - 6
4.233
10 x BSW 1 1/2"-6
x 76.2
on request
10
on request
d = Thread diameter
^ 25.4 mm)
z = Number of threads of 1 inch (1 inch =
L = Length (mm)
P = Pitch (mm)
18
19
d-z
Pitch
P [mm]
Order no.
Number of
Repair
Order no.
Number of
Refill
Repair
HELICOIL Inserts
kit
Refill pack
HELICOIL
pack
kit
x L [mm]
Inserts
es Fo
@ r lo
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nd t p
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pp es
lie :
s.
co
m
Thread size
BSF 1/4"-26
0.977
20 x BSF 1/4"-26
x 6.4
on request
20
on request
BSF 1/4"-26
0.977
20 x BSF 1/4"-26
x 9.5
on request
20
on request
BSF 1/4"-26
0.977
20 x BSF 1/4"-26
x 12.7
on request
20
on request
BSF 5/16"-22
1.155
on request
20
on request
BSF 5/16"-22
1.155
on request
20
on request
BSF 5/16"-22
1.155
on request
20
on request
BSF 3/8"-20
1.270
20 x BSF 3/8"-20
x 9.5
on request
20
on request
BSF 3/8"-20
1.270
20 x BSF 3/8"-20
x 14.3
on request
20
on request
BSF 3/8"-20
1.270
20 x BSF 3/8"-20
x 19.1
on request
20
on request
BSF 7/16"-18
1.411
on request
20
on request
BSF 7/16"-18
1.411
on request
20
on request
BSF 7/16"-18
1.411
on request
20
on request
BSF 1/2"-16
1.588
20 x BSF 1/2"-16
x 12.7
on request
20
on request
BSF 1/2"-16
1.588
20 x BSF 1/2"-16
x 19.1
on request
20
on request
BSF 1/2"-16
1.588
20 x BSF 1/2"-16
x 25.4
on request
20
on request
BSF 9/16"-16
1.588
on request
20
on request
1.588
on request
20
on request
1.588
on request
20
on request
BSF 5/8"-14
1.814
10 x BSF 5/8"-14
x 15.9
on request
10
on request
BSF 5/8"-14
1.814
10 x BSF 5/8"-14
x 23.8
on request
10
on request
BSF 5/8"-14
1.814
10 x BSF 5/8"-14
x 31.8
on request
10
on request
BSF 3/4"-12
2.117
10 x BSF 3/4"-12
x 19.1
on request
10
on request
BSF 3/4"-12
2.117
10 x BSF 3/4"-12
x 28.6
on request
10
on request
BSF 3/4"-12
2.117
10 x BSF 3/4"-12
x 38.1
on request
10
on request
BSF 7/8"-11
2.309
10 x BSF 7/8"-11
x 22.2
on request
10
on request
BSF 7/8"-11
2.309
10 x BSF 7/8"-11
x 33.3
on request
10
on request
BSF 7/8"-11
2.309
10 x BSF 7/8"-11
x 44.5
on request
10
on request
BSF 1"-10
2.540
10 x BSF 1"-10
x 25.4
on request
10
on request
BSF 1"-10
BSF 1"-10
sa
l
BSF 9/16"-16
BSF 9/16"-16
2.540
10 x BSF 1"-10
x 38.1
on request
10
on request
2.540
10 x BSF 1"-10
x 50.8
on request
10
on request
d = Thread diameter
^ 25.4 mm)
z = Number of threads of 1 inch (1 inch =
L = Length (mm)
P = Pitch (mm)
HELICOIL plus and HELICOIL repair kits with imperial thread inserts
Pipe threads to DIN ISO 228/1
Stainless steel A 2
Contents:
HELICOIL plus thread inserts up to G 1/2"-14
HELICOIL thread inserts > G 5/8"-14
HELICOIL machine tap straight grooved HSS
HELICOIL manual tap
d-z
Pitch
P [mm]
Order no.
Number of
Repair
Order no.
Number of
Refill
Repair
HELICOIL Inserts
kit
Refill pack
HELICOIL
pack
kit
x L [mm]
Inserts
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Thread size
G 1/8"-28
0.907
10 x G 1/8"-28
x 3.2
on request
10
on request
G 1/8"-28
0.907
10 x G 1/8"-28
x 4.8
on request
10
on request
G 1/8"-28
0.907
10 x G 1/8"-28
x 6.4
on request
10
on request
G 1/4"-19
1.337
10 x G 1/4"-19
x 6.4
on request
10
on request
G 1/4"-19
1.337
10 x G 1/4"-19
x 9.5
on request
10
on request
G 1/4"-19
1.337
10 x G 1/4"-19
x 12.7
on request
10
on request
G 3/8"-19
1.337
10 x G 3/8"-19
x 9.5
on request
10
on request
G 3/8"-19
1.337
10 x G 3/8"-19
x 14.3
on request
10
on request
G 3/8"-19
1.337
10 x G 3/8"-19
x 19.1
on request
10
on request
G 1/2"-14
1.814
10 x G 1/2"-14
x 12.7
on request
10
on request
G 1/2"-14
1.814
10 x G 1/2"-14
x 19.1
on request
10
on request
G 1/2"-14
1.814
10 x G 1/2"-14
x 25.4
on request
10
on request
G 5/8"-14
1.814
10 x G 5/8"-14
x 15.9
on request
10
on request
G 5/8"-14
1.814
10 x G 5/8"-14
x 23.8
on request
10
on request
G 5/8"-14
1.814
10 x G 5/8"-14
x 31.8
on request
10
on request
G 3/4"-14
1.814
10 x G 3/4"-14
x 19.1
on request
10
on request
G 3/4"-14
1.814
10 x G 3/4"-14
x 28.6
on request
10
on request
G 3/4"-14
1.814
10 x G 3/4"-14
x 38.1
on request
10
on request
G 7/8"-14
1.814
10 x G 7/8"-14
x 22.2
on request
10
on request
G 7/8"-14
1.814
10 x G 7/8"-14
x 33.3
on request
10
on request
G 7/8"-14
1.814
10 x G 7/8"-14
x 44.5
on request
10
on request
G 1"-11
2.309
10 x G 1"-11
x 25.4
on request
10
on request
G 1"-11
2.309
10 x G 1"-11
x 38.1
on request
10
on request
G 1"-11
2.309
10 x G 1"-11
x 50.8
on request
10
on request
sa
l
d = Thread diameter
^ 25.4 mm)
z = Number of threads of 1 inch (1 inch =
L = Length (mm)
P = Pitch (mm)
20
21
Repair
Thread size
range kit
Refill pack
d - z x L [mm]
on request
Order no.
Number of
Refill
Refill pack
HELICOIL
pack
P [mm]
sa
l
Contents:
HELICOIL plus thread inserts of various
types and lengths
Twist drill
HELICOIL hand tap HSS
HELICOIL plus installation mandrel
Tang break-off tool
x 3.2
0.635
20/20
on request
UNC 5-40
x 4.8
0.635
20/20
on request
UNC 5-40
x 6.4
0.635
20/20
on request
UNC 6-32
x 3.5
0.794
20/20
on request
UNC 6-32
x 5.3
0.794
20/20
on request
UNC 6-32
x 7.0
0.794
20/20
on request
UNC 8-32
x 4.2
0.794
20/20
on request
UNC 8-32
x 6.3
0.794
20/20
on request
UNC 8-32
x 8.3
0.794
20/20
on request
1.058
20/20
on request
1.058
20/20
on request
1.058
20/20
on request
1.058
20/20
on request
1.058
20/20
on request
1.058
20/20
on request
Order no.
Number of
Refill
Refill pack
HELICOIL
pack
Inserts
d = Thread diameter
^ 25.4 mm)
z = Number of threads of 1 inch (1 inch =
L = Length (mm)
P = Pitch (mm)
The first number tells the number of thread inserts for the complete range kit.
The second number tells the number of thread inserts for the refill pack.
Order no.
Repair
Thread size
range kit
Refill pack
d - z x L [mm]
Inserts
UNC 5-40
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Contents:
HELICOIL plus thread inserts of various
types and lengths
Twist drill
HELICOIL hand tap HSS
HELICOIL plus installation mandrel
Tang break-off tool
Pitch
on request
Pitch
P [mm]
UNC 1/4"-20
x 6.4
1.270
20/20
on request
UNC 1/4"-20
x 9.5
1.270
20/20
on request
UNC 1/4"-20
x 12.7
1.270
20/20
on request
1.411
10/10
on request
1.411
10/10
on request
1.411
10/10
on request
UNC 3/8"-16
x 9.5
1.588
10/10
on request
UNC 3/8"-16
x 14.3
1.588
10/10
on request
UNC 3/8"-16
x 19.1
1.588
10/10
on request
1.814
10/10
on request
1.814
10/10
on request
1.814
10/10
on request
UNC 1/2"-13
x 12.7
1.954
10/10
on request
UNC 1/2"-13
x 19.1
1.954
10/10
on request
UNC 1/2"-13
x 25.4
1.954
10/10
on request
d = Thread diameter
^ 25.4 mm)
z = Number of threads of 1 inch (1 inch =
L = Length (mm)
P = Pitch (mm)
The first number tells the number of thread inserts for the complete range kit.
The second number tells the number of thread inserts for the refill pack.
Repair
Thread size
range kit
Refill pack
d - z x L [mm]
on request
Order no.
Number of
Refill
Refill pack
HELICOIL
pack
P [mm]
sa
l
Contents:
HELICOIL plus thread inserts of various
types and lengths
Twist drill
HELICOIL hand tap HSS
HELICOIL plus installation mandrel
Tang break-off tool
x 2.8
0.529
20/20
on request
UNF 4-48
x 4.3
0.529
20/20
on request
UNF 4-48
x 5.7
0.529
20/20
on request
UNF 6-40
x 3.5
0.635
20/20
on request
UNF 6-40
x 5.3
0.635
20/20
on request
UNF 6-40
x 7.0
0.635
20/20
on request
UNF 8-36
x 4.2
0.706
20/20
on request
UNF 8-36
x 6.3
0.706
20/20
on request
UNF 8-36
x 8.3
0.706
20/20
on request
UNF 10-32
x 4.8
0.794
20/20
on request
UNF 10-32
x 7.2
0.794
20/20
on request
UNF 10-32
x 9.6
0.794
20/20
on request
0.907
20/20
on request
0.907
20/20
on request
0.907
20/20
on request
Order no.
Number of
Refill
Refill pack
HELICOIL
pack
Inserts
d = Thread diameter
^ 25.4 mm)
z = Number of threads of 1 inch (1 inch =
L = Length (mm)
P = Pitch (mm)
The first number tells the number of thread inserts for the complete range kit.
The second number tells the number of thread inserts for the refill pack.
Order no.
Repair
Thread size
range kit
Refill pack
d - z x L [mm]
Inserts
UNF 4-48
es Fo
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Contents:
HELICOIL plus thread inserts of various
types and lengths
Twist drill
HELICOIL hand tap HSS
HELICOIL plus installation mandrel
Tang break-off tool
Pitch
on request
Pitch
P [mm]
0.907
20/20
on request
0.907
20/20
on request
0.907
20/20
on request
1.058
10/10
on request
1.058
10/10
on request
1.058
10/10
on request
1.058
10/10
on request
1.058
10/10
on request
1.058
10/10
on request
1.270
10/10
on request
1.270
10/10
on request
1.270
10/10
on request
1.270
10/10
on request
1.270
10/10
on request
1.270
10/10
on request
d = Thread diameter
^ 25.4 mm)
z = Number of threads of 1 inch (1 inch =
L = Length (mm)
P = Pitch (mm)
The first number tells the number of thread inserts for the complete range kit.
The second number tells the number of thread inserts for the refill pack.
22
23
Repair
Thread size
range kit
Refill pack
d - z x L [mm]
Order no.
Number of
Refill
Refill pack
HELICOIL
pack
P [mm]
sa
l
Contents:
HELICOIL thread inserts
of various types in 1 length
HELICOIL hand tap HSS
HELICOIL universal manual tap
with spindles and prewinder to suit sizes
Tang break-off tool
Inserts
1.270
20/20
on request
on request
1.411
20/20
1.588
20/20
on request
1.814
10/20
on request
2.117
10/20
on request
d = Thread diameter
^ 25.4 mm)
z = Number of threads of 1 inch (1 inch =
L = Length (mm)
P = Pitch (mm)
The first number tells the number of thread inserts for the complete range kit.
The second number tells the number of thread inserts for the refill pack.
es Fo
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on request
Pitch
M2
on request
M 2.5
on request
M3
on request
M 3.5
on request
M4
on request
Type 0140.0
M5
on request
M6
on request
M7
on request
M8
on request
M8x1
on request
M9
on request
M 10
on request
M 10 x 1
on request
M 10 x 1.25
on request
M 11
on request
M 12
on request
M 12 x 1
on request
M 12 x 1.25
on request
M 12 x 1.5
on request
M 14
on request
M 14 x 1
on request
M 14 x 1.25
on request
M 14 x 1.5
on request
M 16
on request
M 16 x 1.5
on request
M 18 x 1.5
on request
M 18 x 2
on request
M 20 x 1.5
on request
M 20 x 2
on request
M 22 x 1.5
on request
M 22 x 2
on request
M 24 x 1.5
on request
M 24 x 2
on request
M 26 x 1.5
on request
M 27 x 1.5
on request
M 27 x 2
on request
M 28 x 1.5
on request
M 30 x 1.5
on request
M 30 x 2
on request
M 33 x 2
on request
M 36 x 1.5
on request
M 36 x 2
on request
M 36 x 3
on request
d (x P)
es Fo
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up to P = 2 mm
up to P = 3 mm
sa
l
24
25
d (x P)
Type 0140.1-2
HELICOIL manual taps, two-parts set, graded pitch
4-action cut
2-action cut
0140.1
0140.2
Order no.
Order no.
sa
l
M2
on request
on request
M 2.5
on request
on request
M3
on request
on request
M 3.5
on request
on request
M4
on request
on request
M5
on request
on request
M6
on request
on request
M7
on request
on request
M8
on request
on request
M8x1
on request
on request
M9
on request
on request
M 10
on request
on request
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Pre-tap
Final tap
M 10 x 1
on request
on request
M 10 x 1.25
on request
on request
M 11
on request
on request
M 12
on request
on request
M 12 x 1
on request
on request
M 12 x 1.25
on request
on request
M 12 x 1.5
on request
on request
M 14
on request
on request
M 14 x 1
on request
on request
M 14 x 1.25
on request
on request
M 14 x 1.5
on request
on request
M 16
on request
on request
M 16 x 1.5
on request
on request
M 18
on request
on request
M 18 x 1.5
on request
on request
M 18 x 2
on request
on request
M 20
on request
on request
M 20 x 1.5
on request
on request
M 20 x 2
on request
on request
M 22
on request
on request
M 22 x 1.5
on request
on request
M 22 x 2
on request
on request
M 24
on request
on request
M 24 x 1.5
on request
on request
M 24 x 2
on request
on request
M 26 x 1.5
on request
on request
M 27
on request
on request
M 27 x 1.5
on request
on request
M 27 x 2
on request
on request
M 28 x 1.5
on request
on request
M 30
on request
on request
M 30 x 1.5
on request
on request
M 30 x 2
on request
on request
M 33
on request
on request
M 33 x 2
on request
on request
M 36 x 1.5
on request
on request
M 36 x 2
on request
on request
M 36 x 3
on request
on request
Combined drilling and tapping tools for HELICOIL plus and HELICOIL
Thread
size
d (x P)
on request
M8
on request
M 10
on request
M 10 x 1
on request
M 12
on request
M 12 x 1.25
on request
M 12 x 1.5
on request
M 14
on request
M 14 x 1.25*
on request
M 14 x 1.25**
on request
M 14 x 1.5
on request
M 16
on request
M 16 x 1.5
on request
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Order no.
M6
** L1 = 92
** L1 = 153
Order no.
M3
3.4
on request
M 3.5
4.0
on request
M4
4.6
on request
M5
5.6
on request
M6
6.8
on request
M8
9.0
on request
M 10
11.2
on request
M 12
13.4
on request
sa
l
Standard value
formed hole
dF
Lubrication:
Lubricant containing oils or emulsions containing
grease
Material range:
Mouldable materials such as aluminium, copper and
zinc alloys, steel up to 700 N/mm2, stainless steels.
26
27
d (x P)
Machine tap
for tolerance class 6H
Type 0141.1
Order no.
M2
on request
M 2.5
on request
M3
on request
M 3.5
on request
M4
on request
Type 0141.1
M5
on request
M6
on request
M7
on request
M8
on request
M8x1
on request
M9
on request
M 10
on request
es Fo
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nd t p
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s.
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M 10 x 1
on request
M 10 x 1.25
on request
M 11
on request
M 12
on request
M 12 x 1
on request
M 12 x 1.25
on request
M 12 x 1.5
on request
M 14
on request
M 14 x 1
on request
M 14 x 1.25
on request
M 14 x 1.5
on request
M 16
on request
M 16 x 1.5
on request
M 18
on request
M 18 x 1.5
on request
M 18 x 2
on request
M 20
on request
M 20 x 1.5
on request
M 20 x 2
on request
M 22
on request
M 22 x 1.5
on request
M 22 x 2
on request
M 24
on request
M 24 x 1.5
on request
M 24 x 2
on request
M 26 x 1.5
on request
M 27
on request
M 27 x 1.5
on request
M 28 x 1.5
on request
M 30
on request
M 30 x 1.5
on request
M 30 x 2
on request
M 33
on request
M 33 x 2
on request
M 36
on request
M 36 x 1.5
on request
M 36 x 2
on request
M 36 x 3
on request
sa
l
d (x P)
Machine tap
for tolerance class 6H
Type 0141.4
Order no.
M2
on request
M 2.5
on request
M3
on request
M 3.5
on request
M4
on request
Type 0141.4
M5
on request
M6
on request
M7
on request
M8
on request
M8x1
on request
M9
on request
M 10
on request
M 10 x 1
on request
M 11
on request
M 12
on request
M 12 x 1
on request
M 12 x 1.5
on request
M 14 x 1
on request
M 14 x 1.5
on request
M 16 x 1.5
on request
M 18 x 1.5
on request
M 20 x 1.5
on request
M 22 x 1.5
on request
M 24 x 1.5
on request
M 26 x 1.5
on request
M 27 x 1.5
on request
M 28 x 1.5
on request
M 30 x 1.5
on request
M 36 x 1.5
on request
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28
29
d (x P)
Machine tap
for tolerance class 6H
Type 0141.5
Order no.
M2
on request
M 2.5
on request
M3
on request
M 3.5
on request
M4
on request
Type 0141.5
M5
on request
M6
on request
M7
on request
M8
on request
M8x1
on request
For pitches up to p = 3 mm
M9
on request
M 10
on request
es Fo
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M 10 x 1
on request
M 10 x 1.25
on request
M 11
on request
M 12
on request
M 12 x 1
on request
M 12 x 1.25
on request
M 12 x 1.5
on request
M 14
on request
M 14 x 1
on request
M 14 x 1.5
on request
M 16
on request
M 16 x 1.5
on request
M 18
on request
M 18 x 1.5
on request
M 18 x 2
on request
M 20
on request
M 20 x 1.5
on request
M 20 x 2
on request
M 22
on request
M 22 x 1.5
on request
M 22 x 2
on request
M 24
on request
M 24 x 1.5
on request
M 24 x 2
on request
M 26 x 1.5
on request
M 27
on request
M 27 x 1.5
on request
M 27 x 2
on request
M 28 x 1.5
on request
M 30
on request
M 30 x 1.5
on request
M 30 x 2
on request
M 33
on request
M 33 x 2
on request
M 36
on request
M 36 x 2
on request
M 36 x 3
on request
sa
l
d (x P)
Installation mandrel
for HELICOIL plus
Order no.
4150 012 5000
on request
on request
M 3.5
on request
M4
on request
M5
on request
M6
on request
M7
on request
M8
on request
M8x1
on request
M9
on request
M 10
on request
M 10 x 1
on request
es Fo
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nd t p
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M 2.5
M3
M 10 x 1.25
on request
M 11
on request
M 12
on request
M 12 x 1.25
on request
M 12 x 1.5
on request
M 14
on request
M 14 x 1.25
on request
M 14 x 1.5
on request
M 16
on request
M 16 x 1.5
on request
M 18
on request
M 20
on request
M 22
on request
M 24
on request
sa
l
Thread
size
Fly-over tool
for HELICOIL plus
Type H-M
Order no.
M 18
on request
M 20
on request
M 22
on request
M 24
on request
M 27
on request
M 30
on request
M 33
on request
M 36
on request
* For thread inserts made from NiCr 15 Fe 7 Ti Al, NiCr 20 Co 18 Ti, AlZn Mg Cu 1,5 adapted tools
upon request.
30
31
d (x P)
Order no.
Type H-PMG:
Flat mandrel, pitch guided, with bit gauge
Order no. 0150 02. ...*
sa
l
Type H-PM:
Flat mandrel, without pitch guiding, with bit gauge
Order no. 0150 04. ...*
M2
H-PMG M 2
on request
M 2.5
H-PMG M 2.5
on request
M3
H-PMG M 3
on request
M 3.5
H-PMG M 3.5
on request
M4
H-PMG M 4
on request
M5
H-PMG M 5
on request
M6
H-PM M 6
on request
M7
H-PSG M 7
on request
M8
H-PM M 8
on request
M8x1
H-PSG M 8 x 1
on request
M9
H-PM M 9
on request
M 10
H-PM M 10
on request
M 10 x 1
H-PSG M 10 x 1
on request
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Type H-PSG:
Threaded mandrel, pitch guided, with bit gauge
Order no. 0150 01. ...*
Thread
size
M 10 x 1.25
H-PSG M 10 x 1.25
on request
M 11
H-PM M 11
on request
M 12
H-PM M 12
on request
M 12 x 1
H-PSG M 12 x 1
on request
M 12 x 1.25
H-PSG M 12 x 1.25
on request
M 12 x 1.5
H-PSG M 12 x 1.5
on request
M 14
H-PM M 14
on request
M 14 x 1
H-PSG M 14 x 1
on request
M 14 x 1.5
H-PSG M 14 x 1.5
on request
M 16
H-PM M 16
on request
M 16 x 1.5
H-PMG M 16 x 1.5
on request
M 18 x 1.5
H-PSG M 18 x 1.5
on request
M 18 x 2
H-PSG M 18 x 2
on request
M 20
see page 31
M 20 x 1.5
H-PSG M 20 x 1.5
on request
M 20 x 2
H-PSG M 20 x 2
on request
M 22
see page 31
M 22 x 1.5
H-PSG M 22 x 1.5
on request
M 22 x 2
H-PSG M 22 x 2
on request
M 24
see page 31
M 24 x 1.5
H-PSG M 24 x 1.5
on request
M 24 x 2
H-PSG M 24 x 2
on request
M 26 x 1.5
H-PSG M 26 x 1.5
on request
M 27
see page 31
M 27 x 1.5
H-PSG M 27 x 1.5
65.20
M 27 x 2
H-PSG M 27 x 2
86.40
M 28 x 1.5
H-PSG M 28 x 1.5
86.40
M 30
see page 31
M 30 x 1.5
H-PSG M 30 x 1.5
on request
M 30 x 2
H-PSG M 30 x 2
on request
M 33
see page 31
M 33 x 2
H-PSG M 33 x 2
on request
M 36
see page 31
M 36 x 1.5
H-PSG M 36 x 1.5
on request
M 36 x 2
H-PSG M 36 x 2
on request
M 36 x 3
H-PSG M 36 x 3
on request
* For thread inserts made from NiCr 15 Fe 7 Ti Al, NiCr 20 Co 18 Ti, AlZn Mg Cu 1,5 adapted tools
upon request.
Order no.
M2
on request
M 2.5
on request
M3
on request
M 3.5
on request
M4
on request
M5
on request
M6
on request
M7
on request
M8
on request
M8x1
on request
M9
on request
M 10
on request
M 10 x 1
on request
es Fo
@ r lo
ac w
ei es
nd t p
su ric
pp es
lie :
s.
co
m
on request
M 11
on request
M 12
on request
sa
l
M 10 x 1.25
32
33
Extracting tools
for HELICOIL plus
Order no.
M2
M 2.5
on request
on request
M3
M 3.5
M4
M5
M6
M7
M8
M8x1
M9
es Fo
@ r lo
ac w
ei es
nd t p
su ric
pp es
lie :
s.
co
m
M 10
M 10 x 1
M 10 x 1.25
M 10 x 1.5
M 10 x 2
M 11
M 12
M 12 x 1
M 12 x 1.25
M 12 x 1.5
M 14
on request
on request
on request
on request
M 14 x 1
M 14 x 1.25
M 14 x 1.5
M 16
M 16 x 1.5
M 18
M 18 x 1.5
M 18 x 2
M 20
M 20 x 1.5
M 20 x 2
M 22
M 22 x 1.5
M 22 x 2
M 24
sa
l
M 24 x 1.5
M 24 x 2
M 26 x 1.5
M 27
M 27 x 1.5
M 27 x 2
M 28 x 1.5
M 30
M 30 x 1.5
M 30 x 2
M 33
M 33 x 2
M 36
M 36 x 1.5
M 36 x 2
M 36 x 3
4.8
4.6
5.8
5.6
6.8
8.8
9.8
10.9
12.9
14.9
2.5 d
3 d
3 d
6.6
2 d
6.9
up to 100
1.5 d
1.5 d
1.5 d
1.5 d
2 d
2 d
2.5 d
2.5 d
2.5 d
2.5 d
3 d
1 d
1.5 d
1.5 d
1.5 d
2 d
2 d
2 d
2.5 d
2.5 d
1 d
1 d
1.5 d
1.5 d
1.5 d
1.5 d
2 d
2.5 d
2.5 d
1 d
1 d
1 d
1 d
1.5 d
1.5 d
1.5 d
2 d
2 d
1 d
1 d
1 d
1 d
1 d
1.5 d
2 d
1 d
1 d
1 d
1 d
1 d
1 d
1.5 d
1.5 d
1.5 d
1.5 d
1 d
1 d
1 d
1 d
1 d
1 d
1.5 d
1.5 d
1.5 d
es Fo
@ r lo
ac w
ei es
nd t p
su ric
pp es
lie :
s.
co
m
1.5 d
The table for determination of the nominal length is valid for aluminium as well as materials with a ratio of
shearing stress
= 0.6 up to 0.7
tensile strength (Rm)
Alloy of iron casting have a ratio of shearing stress
= 0.8 up to 1.4
(Source VDI 2230)
tensile strength (Rm)
The guideline values must be assessed so that the screw is always the weakest part of the connection.
Falling short of recommended nominal lengths is acceptable if proven by testing.
Intermediate lengths are also available.
By interpretating the screw connection that is stressed by temperature please take the changes of temperature
dependant materials into consideration.
sa
l
tang removed
34
35
= Thread pitch
Note:
Thread insert is to be at least
1
4 thread below the workpiece
top surface and seated in fully cut
threads (see figure below):
no
countersink
richtig
right
t2
t3
t5
falsch
wrong
es Fo
@ r lo
ac w
ei es
nd t p
su ric
pp es
lie :
s.
co
m
richtig
right
We can supply HELICOIL internal thread limit gauges for testing the tapped internal thread on request.
max.
3.5
4.0
4.75
5.25
6.6
7.85
8.9
10.1
10.1
11.1
11.1
12.5
12.5
12.5
13.5
13.5
14.8
14.8
14.8
14.8
17.2
17.2
17.2
18.8
18.4
19.4
19.4
22.0
22.0
22.0
24.2
24.2
24.2
26.8
26.8
26.8
29.1
29.1
29.1
31.5
32.7
32.7
32.7
33.6
35.7
35.7
35.7
38.8
38.8
38.8
42.6
42.6
42.6
42.6
Core hole
diameter
D1 HC
min.
max.
2.60
2.70
3.11
3.22
3.63
3.76
4.15
4.29
5.17
5.33
6.22
6.41
7.22
7.41
8.27
8.48
8.22
8.41
9.27
9.48
9.22
9.41
10.32 10.56
10.22 10.41
10.27 10.48
11.33 11.56
11.22 11.41
12.38 12.64
12.22 12.41
12.27 12.48
12.32 12.56
14.43 14.73
14.22 14.41
14.38 14.56
15.43 15.73
15.33 15.56
16.43 16.73
16.32 15.56
18.54 18.90
18.32 18.56
18.43 18.72
20.54 20.90
20.32 20.56
20.43 20.73
22.54 22.90
22.32 22.56
22.43 22.73
24.65 25.05
24.33 24.56
24.43 24.73
26.33 26.56
27.65 28.05
27.33 27.56
27.43 27.73
28.33 28.56
30.76 31.21
30.33 30.56
30.43 30.73
33.76 34.21
33.43 33.73
33.65 34.05
36.87 37.34
36.32 36.56
36.43 36.73
36.65 37.05
12.5
14.8
17.2
10.22
12.27
14.27
d1
min.
3.3
3.8
4.55
5.05
6.35
7.6
8.65
9.85
9.85
10.85
10.85
12.1
12.1
12.1
13.1
13.1
14.4
14.4
14.4
14.4
16.8
16.8
16.8
18.3
17.9
19.0
19.0
21.5
21.5
21.5
23.7
23.7
23.7
26.3
26.3
26.3
28.6
28.6
28.6
31.0
32.2
32.2
32.2
33.1
35.2
35.2
35.2
38.3
38.3
38.3
42.1
42.1
42.1
42.1
sa
l
Rec.
Nominal
twist
thread
Pitch drill*)
d
P
M 2.5
0.45 2.60
M3
0.5 03.20
M 3.5
0.6
3.70
M4
0.7 04.20
M5
0.8
5.20
M6
1.0 06.30
M7
1.0
7.30
M8
1.25 08.40
M 8x1
1.0
8.30
M9
1.25 09.40
M 9x1
1.0
9.30
M 10
1.5 10.50
M 10 x 1
1.0 10.25
M 10 x 1.25 1.25 10.40
M 11
1.5 11.50
M 11 x 1
1.0 11.25
M 12
1.75 12.50
M 12 x1
1.0 12.25
M 12 x 1.25 1.25 12.25
M 12 x 1.5
1.5 12.50
M 14
2.0 14.50
M 14 x 1
1.0 14.25
M 14 x 1.5
1.5 14.50
M 15
2.00 15.50
M 15 x 1.5
1.5 15.50
M 16
2.0 16.50
M 16 x 1.5
1.5 16.50
M 18
2.5 18.75
M 18 x 1.5
1.5 18.50
M 18 x 2
2.0 18.50
M 20
2.5 20.75
M 20 x 1.5
1.5 20.50
M 20 x 2
2.0 20.50
M 22
2.5 22.75
M 22 x 1.5
1.5 22.50
M 22 x 2
2.0 22.50
M 24
3.0 24.75
M 24 x 1.5
1.5 24.50
M 24 x 2
2.0 24.50
M 26 x 1.5
1.5 26.50
M 27
3.0 27.75
M 27 x 1.5
1.5 27.50
M 27 x 2
2.0 27.50
M 28 x 1.5
1.5 28.50
M 30
3.5 31.00
M 30 x 1.5
1.5 30.50
M 30 x 2
2.0 30.50
M 33
3.5 34.00
M 33 x 2
2.0 33.50
M 33 x 3
3.0 34.00
M 36
4.0 37.00
M 36 x 1.5 1.5 36.50
M 36 x 2
2.0 36.50
M 36 x 3
3.0 37.00
31.3
42.3
53.3
37.1
49.1
61.1
31.3
43.3
33.3
45.3
57.3
33.3
46.3
40.1
53.6
67.1
34.3
47.8
36.3
49.8
35.3
49.3
45.2
60.2
75.2
37.3
52.3
39.3
54.3
48.2
64.7
81.2
42.3
58.8
46.1
62.6
52.8
70.8
88.8
43.3
61.3
79.3
45.3
63.3
49.1
67.0
1.0 10.25
1.25 12.25
1.25 14.25
12.1
14.4
16.8
10.41
12.48
14.48
27.00 40.50
28.00 42.00
30.00 45.00
33.00 49.50
36.00 54.00
Length of installed
insert
useable thread length
l2
1d
1.5 d
2d
2.1
3.3
4.6
2.5
4.0
5.5
2.9
4.7
6.4
3.3
5.3
7.3
4.2
6.7
9.2
5.0
8.0
11.0
6.0
9.5
13.0
6.8
10.8
14.4
7.0
11.0
15.0
7.8
12.3
16.8
8.0
12.5
17.0
8.5
13.5
18.5
9.0
14.0
19.0
8.8
13.8
18.8
9.5
15.0
20.5
10.0
15.5
21.0
10.3
16.3
22.3
11.0
17.0
23.0
10.8
16.8
22.8
10.5
16.5
22.5
12.0
19.0
26.0
13.0
20.0
27.0
12.5
19.5
26.5
13.0
20.5
28.0
13.5
21.0
28.5
14.0
22.0
30.0
14.5
22.5
30.5
15.5
24.5
33.5
16.5
25.5
34.5
16.0
25.0
34.0
17.5
27.5
37.5
18.5
28.5
38.5
18.0
28.0
38.0
19.5
30.5
41.5
20.5
31.5
20.0
31.0
42.0
21.0
33.0
45.0
22.5
34.5
22.0
34.0
46.0
24.5
37.5
24.0
37.5
51.0
25.5
39.0
25.0
38.5
26.5
40.5
26.5
41.5
56.5
28.5
43.5
28.0
43.0
29.5
46.0
62.5
31.0
47.5
30.0
46.5
32.0
50.0
68.0
35.2
53.2
71.2
34.0
52.0
33.0
51.0
16.0
24.0
22.8
8.4
12.4 16.4 7.2
11.2 15.2
20.0
31.0
42.0
21.0
33.0
45.0
22.5
34.5
22.0
34.0
46.0
24.5
37.5
24.0
37.5
51.0
25.5
39.0
25.0
38.5
26.5
40.5
26.5
41.5
56.5
28.5
43.5
28.0
43.0
29.5
46.0
62.5
31.0
47.5
30.0
46.5
32.0
50.0
68.0
35.2
53.2
71.2
34.0
52.0
33.0
51.0
9.5
23.4
Outside
DHC
min.
3.08
3.65
4.28
4.91
6.04
7.30
8.30
9.62
9.30
10.62
10.30
11.95
11.30
11.62
12.95
12.30
14.27
13.30
13.62
13.95
16.60
15.30
15.95
17.60
16.95
18.60
17.95
21.25
19.95
20.60
23.25
21.95
22.60
25.25
23.95
24.60
27.90
25.95
26.60
27.95
30.90
28.95
29.60
29.95
34.55
31.95
32.60
37.55
35.60
36.90
41.20
37.95
38.60
39.90
11.80
13.62
15.62
*) The recommended twist drill diameters are for guidance only. It is known that the accuracy of the core after tapping can vary widely and depends on a number of well-known factors
that must be taken into account. It is important that the thread diameter after tapping complies with the recommended limiting value D1 HC.
Pitch
P
Rec.
twist
drill*)
Outer of
thread insert
before inst.
d1
min. max.
Core hole
diameter
D1 HC
min. max.
1d
Length of installed
insert
useable thread length
l2
1d
1.5d 2d
2.5d
1.8
2.5
2.8
3.1
3.8
4.3
5.0
5.8
7.2
8.7
10.2
11.7
13.2
14.7
17.8
20.8
23.8
26.8
30.0
32.8
36.0
1.8
2.5
2.8
3.1
3.8
4.3
5.0
5.8
7.2
8.7
10.2
11.7
13.2
14.7
17.8
20.8
23.8
26.8
30.0
32.8
36.0
Outside
DHC
min.
2.4
3.1
3.4
3.8
4.4
5.2
5.8
6.7
8.4
10.0
11.6
13.2
14.9
16.6
19.7
23.0
26.2
29.5
33.0
36.0
39.5
2.7
3.6
4.0
4.5
5.2
6.2
6.8
8.0
9.7
11.5
13.4
15.2
17.0
18.9
22.4
26.0
29.6
33.4
36.7
40.6
43.9
2.9
4.0
4.4
4.9
5.6
6.6
7.2
8.4
10.2
12.0
14.0
15.8
17.6
19.5
23.0
26.7
30.4
34.4
37.7
41.7
45.0
2.28
3.00
3.33
3.68
4.34
5.06
5.72
6.62
8.24
9.89
11.51
13.12
14.75
16.38
19.60
22.84
26.09
29.36
32.54
35.84
39.02
2.44
3.15
3.48
3.89
4.52
5.28
5.92
6.86
8.49
10.12
11.78
13.40
15.03
16.68
19.91
23.18
26.47
29.74
32.92
36.35
39.53
4.8
6.3
6.6
7.7
8.4
9.9
10.6
12.6
15.2
16.8
19.4
22.0
23.6
27.1
30.3
35.3
38.5
43.8
47.0
51.7
54.9
5.9
7.7
8.2
9.5
10.5
12.3
13.3
15.7
19.2
21.6
25.0
28.4
30.8
35.0
39.8
46.4
51.2
58.1
62.8
69.2
74.0
7.0
9.2
9.8
11.2
12.5
14.7
16.1
18.9
23.2
26.4
30.5
34.7
37.9
43.0
49.3
57.6
63.9
72.4
78.7
86.7
93.0
8.1
10.6
11.1
13.2
14.7
17.2
18.8
22.1
27.1
31.1
36.1
41.1
45.0
50.9
58.8
68.7
76.6
2.2
2.9
3.2
3.5
4.2
4.8
5.5
6.4
7.9
9.5
11.1
12.7
14.3
15.9
19.1
22.2
25.4
28.6
31.8
34.9
38.1
3.3
4.3
4.8
5.3
6.3
7.2
8.2
9.5
11.9
14.3
16.7
19.1
21.5
23.8
28.6
33.3
38.1
42.9
47.6
52.4
57.2
4.4
5.8
6.4
7.0
8.3
9.6
11.0
12.7
15.9
19.1
22.2
25.4
28.6
31.8
38.1
44.5
50.8
57.2
63.5
69.9
76.2
5.5
7.2
7.9
8.8
10.5
12.1
13.7
15.9
19.8
23.8
27.8
31.8
35.7
39.7
47.6
55.6
63.5
2.9
3.9
4.3
4.9
5.9
6.7
7.7
8.9
11.2
13.5
15.8
18.1
20.4
22.6
27.3
31.9
36.5
41.1
45.8
50.3
55.1
3.9
5.4
6.0
6.6
8.0
9.1
10.5
12.1
15.2
18.3
21.3
24.4
27.5
30.6
36.8
43.1
49.2
55.4
61.7
67.8
74.1
5.0
6.8
7.5
8.4
10.1
11.6
13.2
15.3
19.1
23.0
26.9
30.8
34.6
38.5
46.3
54.2
61.9
2.9
3.9
4.3
4.9
5.9
6.7
7.7
8.9
11.2
13.5
15.8
18.1
20.4
22.6
27.3
31.9
36.5
41.1
45.8
50.3
55.1
es Fo
@ r lo
ac w
ei es
nd t p
su ric
pp es
lie :
s.
co
m
2-56
4-40
5-40
6-32
8-32
10-24
12-24
1/4"-20
5/16"-18
3/8"-16
7/16"-14
1/2"-13
9/16"-12
5/8"-11
3/4"-10
7/8"- 9
1"- 8
1 1/8"- 7
1 1/4"- 7
1 3/8"- 6
1 1/2"- 6
3.9
5.4
6.0
6.6
8.0
9.1
10.5
12.1
15.2
18.3
21.3
24.4
27.5
30.6
36.8
43.1
49.2
55.4
61.7
67.8
74.1
5.0
6.8
7.5
8.4
10.1
11.6
13.2
15.3
19.1
23.0
26.9
30.8
34.6
38.5
46.3
54.2
61.9
2.84
3.67
4.00
4.54
5.20
6.20
6.86
8.00
9.77
11.59
13.47
15.24
17.04
18.88
22.35
25.89
29.53
33.29
36.46
40.42
43.60
0.529
0.635
0.706
0.794
0.907
1.058
1.058
1.270
1.270
1.411
1.411
1.588
1.814
1.814
2.117
3.0
3.8
4.4
5.1
6.7
8.2
9.8
11.5
13.1
14.7
16.3
19.5
22.7
26.0
26.0
3.7
4.5
5.3
6.1
7.8
9.7
11.4
13.4
15.1
16.9
18.6
22.2
26.0
29.4
29.7
4.1
4.9
5.7
6.5
8.3
10.2
11.9
13.9
15.7
17.6
19.3
22.9
26.7
30.1
30.4
2.97
3.66
4.32
5.00
6.55
8.17
9.75
11.39
12.97
14.59
16.18
19.39
22.62
25.86
25.86
3.12
3.81
4.47
5.16
6.72
8.35
9.93
11.59
13.16
14.79
16.38
19.60
22.84
26.11
26.11
5.6
6.9
8.0
9.0
11.5
13.0
14.6
17.3
18.9
21.6
23.2
26.4
30.5
33.7
34.7
7.1
8.7
10.1
11.4
14.6
17.0
19.4
22.9
25.3
28.8
31.1
35.9
41.6
46.4
47.4
8.5
10.4
12.1
13.8
17.8
21.0
24.2
28.4
31.6
35.9
39.1
45.4
52.8
59.1
60.1
9.9
12.2
14.3
16.3
21.0
24.9
28.9
34.0
38.0
43.0
47.0
55.0
63.9
71.8
72.8
2.8
3.5
4.2
4.8
6.4
7.9
9.5
11.1
12.7
14.3
15.9
19.1
22.2
25.4
25.4
4.3
5.3
6.3
7.2
9.5
11.9
14.3
16.7
19.1
21.5
23.8
28.6
33.3
38.1
38.1
5.7
7.0
8.3
9.6
12.7
15.9
19.1
22.2
25.4
28.6
31.8
38.1
44.5
50.8
50.8
7.1
8.8
10.5
12.1
15.9
19.8
23.8
27.8
31.8
35.7
39.7
47.7
55.6
63.5
63.5
2.5
3.1
3.8
4.4
5.9
7.4
9.0
10.5
12.1
13.6
15.2
18.3
21.3
24.5
24.3
4.0
4.9
5.9
6.8
9.0
11.4
13.8
16.1
18.5
20.8
23.1
27.8
32.4
37.2
37.0
5.4
6.6
7.9
9.2
12.2
15.4
18.6
21.6
24.8
27.9
31.1
37.3
43.6
49.9
49.7
6.7
8.4
10.1
11.7
15.4
19.3
23.3
27.2
31.2
35.0
39.0
46.9
54.7
62.6
62.4
2.5
3.1
3.8
4.4
5.9
7.4
9.0
10.5
12.1
13.6
15.2
18.3
21.3
24.5
24.3
4.0
4.9
5.9
6.8
9.0
11.4
13.8
16.1
18.5
20.8
23.1
27.8
32.4
37.2
37.0
5.4
6.6
7.9
9.2
12.2
15.4
18.6
21.6
24.8
27.9
31.1
37.3
43.6
49.9
49.7
6.7
8.4
10.1
11.7
15.4
19.3
23.3
27.2
31.2
35.0
39.0
46.9
54.7
62.6
62.4
3.53
4.33
5.08
5.86
7.53
9.31
10.90
12.76
14.35
16.12
17.71
21.11
24.58
27.76
28.15
1.058
1.270
1.411
1.588
1.814
2.117
2.117
2.309
2.540
2.822
3.175
3.629
3.629
4.233
5.1
6.7
8.5
10.0
11.6
13.2
14.8
16.7
20.0
23.0
26.5
30.0
33.0
39.5
6.1
7.9
9.7
11.5
13.5
15.4
17.0
18.9
22.4
26.0
27.7
33.5
36.7
43.9
6.5
8.4
10.2
12.0
14.0
16.0
17.6
19.5
23.0
26.7
30.4
34.4
37.7
45.1
4.98
6.63
8.33
9.91
11.51
13.08
14.68
16.59
19.84
23.01
26.19
29.74
32.92
39.27
5.13
6.78
8.48
10.11
11.76
13.34
14.94
16.84
20.09
23.27
26.52
30.12
33.30
39.90
9.9
12.6
15.2
16.8
19.4
22.0
23.6
27.1
30.3
35.3
38.5
43.8
47.0
54.9
12.2
15.7
19.2
21.6
25.0
28.4
30.8
35.0
39.8
46.4
51.2
58.1
62.8
74.0
14.7
18.9
23.2
26.4
30.5
34.7
37.9
43.0
49.3
57.6
63.9
72.4
78.7
93.0
17.0
26.1
27.1
31.1
36.1
41.1
45.0
50.9
58.8
68.7
76.6
4.8
6.4
7.9
9.5
11.1
12.7
14.3
15.9
19.1
22.2
25.4
28.6
31.8
38.1
7.1
9.5
11.9
14.3
16.7
19.1
21.5
23.8
28.6
33.3
38.1
42.9
47.6
57.2
9.6
12.7
15.9
19.1
22.2
25.4
28.6
31.8
38.1
44.5
50.8
57.2
63.5
76.2
11.9
15.9
19.8
23.8
27.8
31.8
35.7
39.7
47.6
55.6
63.5
4.3
5.8
7.2
8.7
10.2
11.6
13.2
14.7
17.8
20.8
23.8
26.8
30.0
36.0
6.6
8.9
11.2
13.5
15.8
18.0
20.4
22.6
27.3
31.9
36.5
41.1
45.8
55.1
9.1
12.1
15.2
18.3
21.3
24.3
27.5
30.6
36.8
43.1
49.2
55.4
61.7
74.1
11.4
15.3
19.1
23.0
26.9
30.7
34.6
38.5
46.3
54.2
61.9
4.3
5.8
7.2
8.7
10.2
11.6
13.2
14.7
17.8
20.8
23.8
26.8
30.0
36.0
6.6
8.9
11.2
13.5
15.8
18.0
20.4
22.6
27.3
31.9
36.5
41.1
45.8
55.1
9.1
12.1
15.2
18.3
21.3
24.3
27.5
30.6
36.8
43.1
49.2
55.4
61.7
74.1
11.4
15.3
19.1
23.0
26.9
30.7
34.6
38.5
46.3
54.2
61.9
6.01
7.84
9.59
11.39
13.24
15.17
16.76
18.57
22.02
25.52
29.10
32.80
35.97
43.02
7.49
8.38
9.96
11.63
13.26
14.88
16.49
19.69
22.86
26.52
12.2
14.1
15.7
18.4
20.0
21.6
24.2
28.4
33.4
36.6
15.8
18.1
20.5
24.0
26.4
28.8
32.1
37.9
44.5
49.3
19.4
22.1
25.3
29.5
32.7
35.9
40.1
47.4
55.7
62.0
23.0
26.0
30.0
35.1
39.1
43.0
48.0
56.9
66.8
74.7
7.1
7.9
9.5
11.1
12.7
14.3
15.9
19.1
22.2
25.4
10.7
11.9
14.3
16.7
19.1
21.5
23.8
28.6
33.3
38.1
14.3
15.9
19.1
22.2
25.4
28.6
31.8
38.1
44.5
50.8
17.9
19.8
23.8
27.8
31.8
35.7
39.7
47.6
55.6
63.5
6.6
7.3
8.8
10.4
11.9
13.5
15.0
18.0
21.0
24.1
10.2
11.3
13.6
16.0
18.3
20.7
22.9
27.5
32.1
36.8
13.8
15.3
18.4
21.5
24.6
27.8
30.9
37.0
43.3
49.5
17.4
19.2
23.1
27.1
31.0
34.9
38.8
46.5
54.4
62.2
6.6
7.3
8.8
10.4
11.9
13.5
15.0
18.0
21.0
24.1
10.2
11.3
13.6
16.0
18.3
20.7
22.9
27.5
32.1
36.8
13.8
15.3
18.4
21.5
24.6
27.8
30.9
37.0
43.3
49.5
17.4
19.2
23.1
27.1
31.0
34.9
38.8
46.5
54.4
62.6
8.31
9.30
11.02
12.78
14.57
16.16
18.01
21.53
24.94
28.38
13.0
22.1
30.0
40.1
48.0
55.9
3.2
6.4
9.5
12.7
15.9
19.1
22.2
25.4
4.8
9.5
14.3
19.1
23.8
28.6
33.3
38.1
6.4
12.7
19.1
25.4
31.8
38.1
44.5
50.8
7.9
15.9
23.8
31.8
39.7
47.6
2.7
5.7
8.8
11.7
14.9
18.1
21.2
24.3
4.3
8.8
13.6
18.1
22.8
27.6
32.3
37.0
5.9
12.0
18.4
24.4
30.8
37.1
43.5
49.7
7.4
15.2
23.1
30.8
38.7
46.6
2.7
5.7
8.8
11.7
14.9
18.1
21.2
24.3
4.3
8.8
13.6
18.1
22.8
27.6
32.3
37.0
5.9
12.0
18.4
24.6
30.8
37.1
43.5
49.7
7.4
15.2
23.1
30.8
38.7
46.6
10.82
14.74
18.25
23.09
25.05
28.59
32.35
35.96
7.4
8.3
9.9
11.5
13.1
14.8
16.4
19.5
22.7
26.5
8.7
9.8
11.6
13.6
15.5
17.2
19.1
22.9
26.5
30.2
9.2
10.3
12.1
14.1
16.0
17.8
19.7
23.5
27.3
31.0
7.32
8.20
9.78
11.43
13.03
14.66
16.26
19.43
22.61
26.19
sa
l
9/32"-26
5/16"-22
3/8"-20
7/16"-18
1/2"-16
9/16"-16
5/8"-14
3/4"-12
7/8"-11
1"-10
1/8"
1/4"
3/8"
1/2"
5/8"
3/4"
7/8"
1"
0.907
1.337
1.337
1.814
1.814
1.814
1.814
2.309
10.0
13.6
17.1
21.5
23.4
27.0
30.6
33.7
11.5
15.7
19.5
24.6
26.7
30.5
34.6
38.4
12.0
16.2
20.0
25.2
27.4
31.2
35.3
39.2
9.91
13.46
17.02
21.34
23.24
26.75
30.48
33.53
10.16
13.72
17.27
21.59
23.55
27.08
30.81
33.91
8.3
12.6
15.7
21.0
24.2
27.4
30.5
36.6
9.9
15.7
20.5
27.4
32.1
36.9
41.6
49.3
11.5
18.9
25.3
33.7
40.1
46.4
52.8
62.0
36
37
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TWINSERT
When you need to repair internally threaded holes that have widespread cracks, are
off-centre or over-sized, and large-diameter screws cannot be used due to the physical characteristics of the workpiece, HELICOIL plus TWINSERT threat inserts are a
repair solution with a HELICOIL plus inside a HELICOIL plus.
TWINSERT consists of two HELICOIL plus thread inserts. The outer insert is always
a HELICOIL plus free running type, whilst the inner insert can be a HELICOIL plus
free running or a HELICOIL plus SCREWLOCK type with 1.5 or 2.0 d of lengths.
Note: Since the inner HELICOIL plus is a standard length, the HELICOIL plus
TWINSERT is one thread longer, which must be taken into account for T4, the
thread length of the holding thread. If this T4 thread length cannot be achieved on
the workpiece, both HELICOIL plus thread inserts must bei shortened accordingly.
The standard material is X5 Cr Ni 1810 (1.4301). Other materials and surface finishes
are available on request.
Available sizes
HELICOIL plus TWINSERT repair kits are available for ISO metric coarse threads
ranging from M 2 to M 16, for ISO metric fine threads ranging from M 8 x 1 to
M16 x 1.5, all with nominal lengths of 1.5 d and 2.0 d (see tables on p. 39).
Sizes larger than M 16 and imperial sizes on request.
Start
Kit contents
TWINSERT
Every HELICOIL plus TWINSERT repair kit contains the number of HELICOIL plus
pairs shown in the tables on p. 39, a TWINSERT tap for installing the outer insert,
separate insertion spindles (insertion tools) for the inner and outer inserts and a tang
break-off tool. For sizes M 12, tangs are designed to be removed using longnosed pliers. For sizes M 8, the HELICOIL plus TWINSERT repair kit contains a
suitable twist drill.
Installation procedure
sa
l
Drill core hole. For core hole diameter and other dimensions please see tables
on p. 39.
Cut threads using the TWINSERT tap (for outer HELICOIL plus thread insert).
Install outer HELICOIL plus thread insert using the TWINSERT insertion tool
approx. 1/4 1/2 turn below the top surface of the workpiece.
Remove the tang from the outer HELICOIL plus using the tang break-off tool.
Install the inner HELICOIL plus using the installation tool. Its end has to be flush
with the outer HELICOIL plus TWINSERT (see drawing).
Breack tang off the inner HELICOIL plus thread insert.
Nominal
length
T2
Order no.
SCREWLOCK Contents
Order no.
Pair
Free running
Order no.
SCREWLOCK
Order no.
4130
4130
4130
4130
4130
4130
4130
4130
4130
4130
4130
4130
002
025
003
035
004
005
006
008
010
012
014
016
0003
0375
0045
0053
0006
0075
0009
0012
0015
0018
0021
0024
4132
4132
4132
4132
4132
4132
4132
4132
4132
4132
4132
4132
002
025
003
035
004
005
006
008
010
012
014
016
0003
0375
0045
0053
0006
0075
0009
0012
0015
0018
0021
0024
20
20
20
20
20
20
20
10
10
10
10
10
4185
4185
4185
4185
4185
4185
4185
4185
4185
4185
4185
4185
902
925
903
935
904
905
906
908
910
912
914
916
0941
0941
0941
0941
0941
0941
0941
0941
0941
0941
0941
0941
4185
4185
4185
4185
4185
4185
4185
4185
4185
4185
4185
4185
902
925
903
935
904
905
906
908
910
912
914
916
0946
0946
0946
0946
0946
0946
0946
0946
0946
0946
0946
0946
4130
4130
4130
4130
4130
4130
4130
4130
4130
008
010
010
012
012
012
014
014
016
3012
3015
9015
3018
9018
4018
9124
4021
4024
4132
4132
4132
4132
4132
4132
4132
4132
4132
008
010
010
012
012
012
014
014
016
3012
3015
9015
3018
9018
4018
9124
4021
4024
10
10
10
10
10
10
10
10
10
4185
4185
4185
4185
4185
4185
4185
4185
4185
908
910
910
912
912
912
914
914
916
3941
3941
9941
3941
9941
4941
9941
4941
4941
4185
4185
4185
4185
4185
4185
4185
4185
4185
908
910
910
912
912
912
914
914
916
3946
3946
9946
3946
9946
4946
9946
4946
4946
l2
W
Nominal
length
T2
Free running
Order no.
Order no.
D TW
D1TW
t1
t5
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Repair kit
Repair kit
L2
SCREWLOCK Contents
Order no.
Pair
Free running
Order no.
SCREWLOCK
Order no.
4130
4130
4130
4130
4130
4130
4130
4130
4130
4130
4130
4130
002
025
003
035
004
005
006
008
010
012
014
016
0004
0005
0006
0007
0008
0010
0012
0016
0020
0024
0028
0032
4132
4132
4132
4132
4132
4132
4132
4132
4132
4132
4132
4132
002
025
003
035
004
005
006
008
010
012
014
016
0004
0005
0006
0007
0008
0010
0012
0016
0020
0024
0028
0032
20
20
20
20
20
20
20
10
10
10
10
10
4185
4185
4185
4185
4185
4185
4185
4185
4185
4185
4185
4185
902
925
903
935
904
905
906
908
910
912
914
916
0942
0942
0942
0942
0942
0942
0942
0942
0942
0942
0942
0942
4185
4185
4185
4185
4185
4185
4185
4185
4185
4185
4185
4185
902
925
903
935
904
905
906
908
910
912
914
916
0947
0947
0947
0947
0947
0947
0947
0947
0947
0947
0947
0947
4130
4130
4130
4130
4130
4130
4130
4130
4130
008
010
010
012
012
012
014
014
016
3016
3020
9020
3024
9024
4024
9144
4028
4032
4132
4132
4132
4132
4132
4132
4132
4132
4132
008
010
010
012
012
012
014
014
016
3016
3020
9020
3024
9024
4024
9144
4028
4032
10
10
10
10
10
10
10
10
10
4185
4185
4185
4185
4185
4185
4185
4185
4185
908
910
910
912
912
912
914
914
916
3942
3942
9942
3942
9942
4942
9942
4942
4942
4185
4185
4185
4185
4185
4185
4185
4185
4185
908
910
910
912
912
912
914
914
916
3947
3947
9947
3947
9947
4947
9947
4947
4947
T2
Prices on request
*
sa
l
Nominal
thread
d*
1.5 d
W
2.0 d
L2
L2
Outside Rec.
twist
DTW
max.
drill
Core hole
D1TW
min.
max.
Insertion spindle
Bestell-Nr.
Insertion spindle
Order no.
3.2
5.1
6.0
7.0
8.0
10.0
12.0
16.1
20.0
24.1
28.0
32.0
3.60
3.68
4.31
5.07
5.83
7.08
8.59
11.23
13.86
16.49
19.12
21.12
2.7
3.2
3.8
4.5
5.1
6.3
7.6
10.0
12.5
15.0
17.3
19.3
2.61
3.18
3.76
4.41
5.06
6.21
7.52
9.90
12.27
14.65
17.03
19.03
2.70
3.28
3.87
4.54
5.20
6.37
7.71
10.11
12.51
14.92
17.33
19.33
0140
0140
0140
0140
0140
0140
0140
0140
0140
0140
0140
0140
902
925
903
935
904
905
906
908
910
912
914
916
0490
0490
0490
0490
0490
0490
0490
0490
0490
0490
0490
0490
4150
4150
4150
4150
4150
4150
4150
4150
4150
4150
4150
4150
902
925
903
935
904
905
906
908
910
912
914
916
0490
0490
0490
0490
0490
0490
0490
0490
0490
0490
0490
0490
0158
0158
0158
0158
0158
0158
0158
0158
0158
0158
040
040
040
040
040
040
040
040
040
040
**
**
0000
1000
1000
2000
2000
3000
3000
4000
5000
6000
4160
4160
4160
4160
4160
4160
4160
4160
4160
4160
4160
4160
230
232
230
233
230
230
230
250
251
251
251
251
2020
5020
3020
5020
4020
5020
6020
8020
0020
2020
4020
6020
16.0
20.0
20.1
24.0
24.1
24.0
23.6
28.0
32.0
10.59
12.59
13.23
14.60
15.24
15.87
17.25
17.87
19.90
9.6
11.8
12.0
13.6
14.0
14.5
16.0
16.5
18.5
9.52
11.52
11.90
13.52
13.90
14.27
15.90
16.27
18.27
9.71
11.71
12.11
13.70
14.11
14.51
16.11
16.52
18.52
0140
0140
0140
0140
0140
0140
0140
0140
0140
908
910
910
912
912
912
914
914
916
3490
3490
9490
3490
9490
4490
9490
4490
4490
4150
4150
4150
4150
4150
4150
4150
4150
4150
908
910
910
912
912
912
914
914
916
3490
3490
9490
3490
9490
4490
9490
4490
4490
0158
0158
0158
0158
0158
0158
040
040
040
040
040
040
**
**
**
4000
5000
5000
6000
6000
6000
4160
4160
4160
4160
4160
4160
4160
4160
4160
250
251
251
251
251
251
251
251
251
8320
0320
0920
2320
2920
2420
4920
4420
6420
38
39
es Fo
@ r lo
ac w
ei es
nd t p
su ric
pp es
lie :
s.
co
m
Argentina
Austria
Brazil
Canada
China
Czech Republic
France
Germany
Hungary
India
Italy
Japan
Mexico
Poland
Romania
Russia
Slovakia
South Africa
Spain
Turkey
United Kingdom
USA
sa
l