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S TA N D O F F S S ELF-CLINCHING
Revised 1207
SELF-CLINCHING STANDOFFS
These standoffs, which use the proven self-clinching design, install with a squeeze in punched or drilled round holes and become permanently mounted in the thin sheet. PEM brand thru-hole threaded standoffs (Page 3) are installed with their heads flush with one surface of the mounting sheet. When blind-threaded types (Page 4) are used, outer sheet surfaces are not only flush, but closed as well. Unthreaded standoffs (Page 5) are also available for spacing multi-panel assemblies. Types SO4 and BSO4 standoffs (Pages 6 and 7) are for installation into stainless steel sheets as thin as .040 / 1.02 mm.
Always look for the One or Two Groove trademarks to be sure you are getting genuine PEM brand standoffs. On actual parts, location of grooves on barrel may be different than shown in photo.
Types TSO, TSOS, and TSOA self-clinching threaded standoffs (Page 8) provide permanent threads in sheets as thin as .025 / 0.63 mm.
PEM self-clinching standoffs are also available on special order in non-heat treated carbon steel as type SON (thru-hole threaded) or BSON (blind threaded). Types DSO and DSOS standoffs (Page 9) are available for closeto-edge applications.
If you require a standoff which we do not offer in this bulletin, please contact us. We will be happy to work with you to satisfy your special need. For other types of PEM brand standoffs and spacers see: Bulletin CH Bulletin K Bulletin SK Bulletin SMT Bulletin SSA PEM Concealed-head Standoffs. PEM KEYHOLE Standoffs.
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SUPPORT THIS SHEET THRU-HOLE THREADS
BLIND THREADS
SO
440
ZI
Thread Code
Length Code
Finish
SO-2
PennEngineering www.pemnet.com
Hole Size In Sheet +.003 -.000 .166 .213 .213 .281 .281 .281
C B
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METRIC
Thread Code m3
C -0.13 4.2
3.5m3 M3.5 m4 m5
5.35
Type
Steel so so
Aluminum soa
Thread Code
Length L +.002 -.005 (Length Code in 32nds of an inch) .437 .500 14 16 .562 18 .625 20 .687 22 .750 24 .812 n/a 26
.125 4
.187 6
.250 8
.312 10
.375 12
.875 n/a 28
.937 n/a 30
1.00 N/A 32
1.062 N/A 34
sos
soa
10
12
14
16
18
20
22
24
so
SOS
SOA
10
12
14
16
18
20
22
24
26
28
30
32
34
032
D Dimension .010
None
.187
.312
.437
Steel SO
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Type
Aluminum SOA
Thread Code
M3 3.5M3(1) M3.5 M4 M5
10
16
18
N/A
N/A
N/A
SO
SOS
SOA
10
12
14
16
18
20
22
25
D Dimension 0.25
None
11
(1) Standoffs with thread codes 6440, 8632, and 3.5M3 offer greater wall thickness for thread sizes 440, 632, and M3 respectively. (N/A) Not Available. Please contact your local PEM distributor for availability, minimum quantity, and pricing information.
PennEngineering www.pemnet.com
SO-3
Hole Size In Sheet +.003 -.000 .166 .213 .213 .281 .281 .281
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METRIC
Thread Code M3
C -0.13 4.2
3.5M3 M3.5 M4 M5
Aluminum Bsoa
Thread Code
Length L +.002 -.005 (Length Code in 32nds of an inch) .562 18 .625 20 .687 22 .750 24 .812 26
.312 10
.375 12
.437 14
.500 16
.875 28
.937 30
1.00 32 32
1.062 34 34
Bsoa
10
12
14
16
18
20
22
24
26
28
30
BSO
Bsos
Bsoa
10
12
14
16
18
20
22
24
26
28
30
32
34
032
F Dimension Min.
.156
.187
.250
.375
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Type
Steel BSO
Aluminum BSOA
12
18
20
22
25
BSO
BSOS
BSOA
10
12
14
16
18
20
22
25
F Dimension Min.
3.2
6.5
9.5
(1) Standoffs with thread codes 6440, 8632, and 3.5M3 offer greater wall thickness for thread sizes 440, 632, and M3 respectively. Please contact your local PEM distributor for availability, minimum quantity, and pricing information.
SO-4
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Hole Size In Sheet +.003 -.000 .166 .213 .213 .281 .281 .281
Min. Dist. Hole C/L To Edge .23 .27 .27 .31 .31 .31
C B
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METRIC
Hole Size In Sheet +0.08 4.22 5.41 5.41 7.14 7.14 7.14
C -0.13 4.2
UNIFIED
Type
Length L +.002 -.005 (Length Code in 32nds of an inch) .312 .375 .437 .500 .562 .625 .687 .750
Steel
Stainless Steel
Aluminum
Thru-hole Code
.125
.187
.250
so so so
sos
soa
4 4
6 6
8 8
10 10
12 12
14 14
16 16
18 18
20 20 20
22 22 22
24 24 24
sos
soa
sos
soa
10
12
14
16
18
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Type
Steel
Stainless Steel
Aluminum
Thru-hole Code
s0
sos sos
3 3 3
4 4 4
6 6 6
8 8 8
10 10 10
12 12 12
14 14 14
16 16 16
18 18 18
20 20 20
so so
sos
(1) Standoffs with thru-hole codes 6116, 8143, 63.1 and 83.6 offer greater wall thickness for that thru-hole diameter. Please contact your local PEM distributor for availability, minimum quantity, and pricing information.
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SO-5
TYPE SO4 THRU-HOLE THREADED STANDOFFS FOR INSTALLATION INTO STAINLESS STEEL
GENERAL DIMENSIONAL DATA
Thread Code
UNIFIED
Hole Size In Sheet +.003 -.000 .166 .213 .213 .281 .281 .281
C B
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METRIC
Thread Code m3
C -0.13 4.2
3.5m3 M3.5 m4 m5
5.35
Type
Thread Code
Length L +.002 -.005 (Length Code in 32nds of an inch) .437 14 .500 16 .562 18 .625 20 .687 22 .750 24 .812
.125 4
.187 6
.250 8
.312 10
.375 12
.875 n/a 28
.937 n/a 30
1.00 N/A 32
1.062 n/A 34
SO4 SO4
440 6440(1)
n/a 26
10
12
14
16
18
20
22
24
SO4
10
12
14
16
18
20
22
24
26
28
30
32
34
D Dimension .010
None
.187
.312
.437
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Type
Thread Code 3 4 6 8
SO4
M3 3.5M3(1) M3.5 M4 M5
16
18
N/A
N/A
N/A
SO4
10
12
14
16
18
20
22
25
D Dimension 0.25
None
11
(1) Standoffs with thread codes 6440, 8632, and 3.5M3 offer greater wall thickness for thread sizes 440, 632, and M3 respectively. (N/A) Not Available. Please contact your local PEM distributor for availability, minimum quantity, and pricing information.
SO-6
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TYPE BSO4 BLIND THREADED STANDOFFS FOR INSTALLATION INTO STAINLESS STEEL
GENERAL DIMENSIONAL DATA
Thread Code
UNIFIED
Hole Size In Sheet +.003 -.000 .166 .213 .213 .281 .281 .281
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METRIC
Thread Code M3
C -0.13 4.2
3.5M3 M3.5 M4 M5
Type
Thread Code
Length L +.002 -.005 (Length Code in 32nds of an inch) .500 16 16 .562 18 18 .625 20 20 .687 22 22 .750 24 24 .812 26 26
.312 10 10
.375 12 12
.437 14 14
.875 28 28
.937 30 30
1.00 32 32
1.062 34 34
BSO4 BSO4
BSO4
10
12
14
16
18
20
22
24
26
28
30
32
34
032
F Dimension Min.
All dimensions are in millimeters.
Thread Size x Pitch
METRIC
.156
.187
.250
.375
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Type
Thread Code
bso4
M3 3.5M3(1) M3.5 M4 M5
10
12
18
20
22
25
bso4
10
12
14
16
18
20
22
25
F Dimension Min.
3.2
6.5
9.5
(1) Standoffs with thread codes 6440, 8632, and 3.5M3 offer greater wall thickness for thread sizes 440, 632, and M3 respectively. Please contact your local PEM distributor for availability, minimum quantity, and pricing information.
PennEngineering www.pemnet.com
SO-7
TYPES TSO, TSOS, TSOA THREADED STANDOFFS FOR SHEETS AS THIN AS .025 / 0.63 mm GENERAL DIMENSIONAL DATA
Style #1
(Screw will not pass thru unthreaded end)
Style #2
D
Thread Code
UNIFIED
Hole Size In Sheet +.003 -.000 .166 .213 .166 .213 .213
Min. Dist. Hole C/L To Edge .23 .27 .23 .27 .27
Style #3 (Blind)
METRIC
Min. Dist. Hole C/L To Edge 5.8 7.1 5.8 7.1 7.1
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L H Thread Code Length L .003 For other lengths / thread depth data see chart below. .090 .125 .187 .250 .312 .375 .437 .500 .562 Length Code (Length L without decimal point) .625
.687
.750
125(1) 187(1)
All dimensions are in millimeters. Type Thread Size x Pitch METRIC Steel
Thread Code
Length L 0.08 For other lengths / thread depth data see chart below. 6.00 8.00 10.00 12.00 14.00 Length Code (Length L without decimal point)
2.00
3.00
4.00
16.00
18.00
19.00
Tsoa
400(1)
800(2)
Tsoa
400(1) 400(1)
800(2) 800(1)
(1) Style #1. (2) Style #2. (3) Style #3. (N/A) Not Available (4) Standoffs with thread codes 6256, 6440, 6M25 and 6M3 offer greater wall thickness for thread sizes 256, 440, M2.5 and M3 respectively. Please contact your local PEM distributor for availability, minimum quantity, and pricing information.
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TsoA
SO-8
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Patented.
All dimensions are in inches. UNIFIED Thread Size Type Stainless Steel
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Steel Thread Code Length Code Sheet Thickness Hole Size In Sheet +.003 -.000 C Max. H Nom.
.112-40 (#4-40)
DSOS
DSONS
440
250 275
.037 - .250
.166
.165
.194
.250 .275
.126
All dimensions are in millimeters. METRIC Thread Size x Pitch Type Stainless Steel Steel
Thread Code
Length Code
Sheet Thickness
C Max.
H Nom.
M3 x 0.5
DSOS
DSONS
M3
6.35 7
0.94 - 6.35
4.2
4.2
4.92
6.35 7
3.2
(1) Available in other lengths on special order. (NS) Not Stocked, available on special order.
Please contact your local PEM distributor for availability, minimum quantity, and pricing information.
Fastener Materials
7075-T6 Aluminum
Standard Finishes
Passivated and/or Tested Per ASTM A380
Type SO SOA SOS SO4 BSO BSOA BSOS BSO4 TSO TSOS TSOA DSO DSOS
No Finish
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None
None
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SO-9
INSTALLATION
Types DSO and DSOS
1. Provide the correct diameter mounting hole. 2. Do not perform any secondary operations such as deburring. 3. Insert fastener through mounting hole and into anvil as shown in
drawing at right.
PUNCH
4. With punch and anvil surfaces parallel, apply only enough squeezing
force to embed the standoffs head flush in the sheet.
.280 / 7 mm Min.
ANVIL
Types SO, SOS, SOA, SO4, BSO, BSOS, BSOA, and BSO4
2. Insert standoff through mounting hole of sheet and into anvil as 3. With punch and anvil surfaces parallel, apply only enough
squeezing force to embed the standoffs head flush in the sheet. Drawing at right shows suggested tooling for applying these forces.
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L Min. C
+.004 / 0.1 mm +.007 / 0.18 mm REQUIRED INSTALLATION ANVIL FOR SHEETS BELOW .032 / 0.81MM
PUNCH
ANVIL
120 B
PUNCH
2. Insert standoff through mounting hole of sheet and into anvil 3. With punch and anvil surfaces parallel, apply only enough
squeezing force to embed the standoffs head flush in the sheet. Drawing at right shows required installation anvil for sheet thickness of .025 to .032 / 0.63 to 0.81 mm. A chamfered anvil is not required for sheets over .032 / 0.81 mm.
L Min.
ANVIL
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Anvil Dimensions A .167 - .170 .213 - .216 B .187 - .194 .250 - .257
Anvil Dimensions A 4.24 - 4.32 5.41 - 5.49 B 4.75 - 4.93 6.35 - 6.53
PEMSERTER PRESSES
For best results we recommend using a PEMSERTER press for either manual or automatic installation of PEM standoffs. For more information on our line of presses call 1-800-523-5321, or check our web site.
SO-10
PennEngineering www.pemnet.com
Thread Code
Standoff Material
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Max. Rec. Tightening Torque For Mating Screw (Nm) 0.55 0.44 0.33 0.55 0.44 0.33 0.91 0.73 0.55 2, 3.6 1.6, 2.88 1.2, 2.16 Test Sheet Material 1.5 mm 5052-H34 Aluminum Pushout (N) 710 710 710 1330 1330 1330 1330 1330 1330 1780 1780 1780 Torque-out (Nm) 1.24 1.24 1.24 1.24 1.24 1.24 2.82 2.82 2.82 5.08 5.08 5.08 Installation (kN) 4.9 4.9 4.9 7.6 7.6 7.6 7.6 7.6 7.6 10.7 10.7 10.7 Pull-thru(2) (N) 1245 996 747 1245 996 747 1375 1100 825 2575 2060 1545 Installation (kN) 9.8 9.8 (3) 14.7 14.7 (3) 14.7 14.7 (3) 17.8 17.8 (3) Pushout (N) 1000 1000 (3) 1860 1860 (3) 1860 1860 (3) 2490 2490 (3) Test Sheet Material .050 300 Series Stainless Steel Pushout (lbs.) 336 647 647 900 900 Torque-out (in. lbs.) 17 17 30 53 71 METRIC Installation (lbs.) 5500 9500 9500 Pull-thru (lbs.) 600 680 680 Thread Code M3 Max. Rec. Tightening Torque For Mating Screw (N m) 0.55 0.55 0.91 2 3.6 Installation (kN) 24.5 42.3 42.3 46.7 46.7 Pushout (N) 1493 2877 2877 4003 4003 3.5M3 M3.5 M4 M5 10500 900 30 1392 10500 10500 1517 1368 Test Sheet Material .025 / 0.64 mm 5052-H34 Aluminum Pushout (lbs.) 70 70 70 90 90 90 (N) 311 311 311 400 400 400 Torque-out (in. lbs.) 6 6 6 11 11 11 (Nm) 0.68 0.68 0.68 1.24 1.24 1.24 Installation (lbs.) 2000 2000 2500 2500 (kN) 8.9 8.9 11.1 11.1 (kN) 6.7 6.7 6.7 8 8 8 Installation (lbs.) 1500 1500 1500 1800 1800 1800 Pushout (lbs.) 100 100 150 150
1.5 mm Cold-rolled Steel Torque-out (Nm) 2.15 2.15 (3) 2.15 2.15 (3) 3.95 3.95 (3) 8.47 8.47 (3) Pull-thru(2) (N) 1465 1172 (3) 1465 1172 (3) 1690 1352 (3) 3110 2488 (3)
METRIC
Steel Stainless Steel Aluminum Steel Stainless Steel Aluminum Steel Stainless Steel Aluminum Steel Stainless Steel Aluminum
Test Sheet Material Torque-out (N m) 2.36 2.36 3.06 6.34 8.89 Pull-thru (N) 2650 3025 3025 6458 6226
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.025 / 0.64 mm Cold-rolled Steel Torque-out (N) 445 445 667 667 (in. lbs.) 9 9 15 15 (Nm) 1 1 1.7 1.7
(1) The installation, pushout, torque-out and pull-thru values reported are averages when all installation specifications and procedures are followed. Variations in mounting hole size, sheet material and installation procedure will affect this data. Performance testing of this product in your application is recommended. We will be happy to provide samples for this purpose. (2) Standoffs installed in sheets thinner than .060/1.5mm will have pull-thru, pushout, and torque-out values at 80% of tabulated values. (3) Not recommended. PennEngineering www.pemnet.com
SO-11
440
3.8
1300
75
10
1000
50
10
METRIC
Thread Code
Test Sheet Material 1 mm Cold-rolled Steel Installation (kN) Pushout (N) Torque-out (N m) 1 mm 5052-H34 Aluminum Installation (kN) Pushout (N) Torque-out (N m)
M3
0.44
5.8
334
1.1
4.5
223
1.1
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(1) The installation, pushout, and torque-out values reported are averages when all installation specifications and procedures are followed. Variations in mounting hole size, sheet material and installation procedure will affect this data. Performance testing of this product in your application is recommended. We will be happy to provide samples for this purpose.
Specifications subject to change without notice. Check our website for the most current version of this bulletin.
North America: Danboro, PA 18916 USA E-mail: info@pemnet.com Tel: +1-215-766-8853 Fax: +1-215-766-0143 800-237-4736 (USA Only) U.K. And Europe: Doncaster, England E-mail: uk@pemnet.com Tel: +44 (0)1302 765700 Fax: +44 (0)1302 367580 Asia/Pacific: Singapore E-mail: singapore@pemnet.com Tel: +65-6-745-0660 Fax: +65-6-745-2400 Shanghai, China E-mail: china@pemnet.com Tel: +86-21-5868-3688 Fax: +86-21-5868-3988
SO-12
CAGE-46384