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15.12.2012.

Rev-02

BHEL / PEM / NOIDA


PROJECT : 2x125 MW SLPP UNITS 3 & 4

CUSTOMER : GIPCL, GUJARAT.


MANDATORY SPARE BBU ITEMS FOR BHEL-PEM SCOPE
Sl. No
PE-MSE-253-1.14.6

Description

Qty for
2 units

UNIT

UNIT RATE

100% BILLING
VALUE (Rs)

SG AND DEARATOR FILL PUMPS

PE-MSE-253-1.14.6.1

Impeller

Nos

50000

100000

PE-MSE-253-1.14.6.2

Shaft

Nos

50000

100000

PE-MSE-253-1.14.6.3

Pump and motor bearings

Sets

30000

60000

PE-MSE-253-1.14.6.4

Shaft sleeves

Nos

25000

50000

PE-MSE-253-1.14.6.5

Sets

10000

20000

Sets

150000

150000

PE-MSE-253-1.14.6.7

Wearing ring
Rotating assy consisting of all rotating parts excluding
bearings
All fasteners

Sets

20000

40000

PE-MSE-253-1.14.6.8

Motor of each type & rating

Nos

300000

300000

PE-MSE-253-1.14.6.9

Mechanical Seal

Sets

56347

112694

PE-MSE-253-1.14.6.6

TOTAL
PE-MAUX-253-1.3.6

932694

CHEMICAL DOSING SYSTEM

PE-MAUX-253-1.3.6.1 25 Nb ball valve

Nos

23345

23345

PE-MAUX-253-1.3.6.2 15 Nb Ball valves

Nos

23346

23346

TOTAL
PE-MAUX-253-1.16

46691

PHOSPHATE DOSING SYSTEM

PE-MAUX-253-1.16.1

Dosing pump complete

Nos

52968

52968

PE-MAUX-253-1.16.2

Plunger diaphram

Sets

829

1657

PE-MAUX-253-1.16.3

Driving motor

Nos

40658

40658

PE-MAUX-253-1.16.4

Agitator with motor

Sets

66247

66247

PE-MAUX-253-1.16.5

Level gauge with ball valve

Sets

13279

13279

PE-MAUX-253-1.16.6

Low level Transmitter

Nos

13279

13279

PE-MAUX-253-1.16.7

Plunger packing

Sets

1651

6603

PE-MAUX-253-1.16.8

Oil seals

Sets

669

2677

PE-MAUX-253-1.16.9

All pump and motor bearings

Sets

7899

15797

PE-MAUX-253-1.16.10 Agitator bearings

Sets

2903

5806

PE-MAUX-253-1.16.11 Oil and grease seals

Sets

1017

4067

PE-MSE-253-2.1.2

Remarks

TOTAL

223038

MAIN TOTAL OF SG SPARES

1202423

Condenser tube cleaning system

1 set = 1 pump requirement and 1 motor


requirement

1 set = 1 pump requirement

1 set = 1 pump requirement

1 set = 1 pump requirement

PE-MSE-253-2.1.2.1

Sponge balls

50

charges

8000

400000

PE-MSE-253-2.1.2.2

Abrasive balls

20

charges

5000

100000

PE-MSE-253-2.1.2.3

Worm gear assembly for Ball separator screen

Sets

275000

275000

PE-MSE-253-2.1.2.4

Ball separator screen

Sets

200000

200000

Ball recirculating pump

Nos

460000

460000

PE-MSE-253-2.1.3.1

Rotating assembly

Sets

150000

150000

PE-MSE-253-2.1.3.2

Shaft with sleeves

Sets

79217

79217

PE-MSE-253-2.1.3.3

Wearing rings (if applicable)

Sets

30000

60000

PE-MSE-253-2.1.3.4

Bearings

Sets

8000

16000

PE-MSE-253-2.1.3.5

Impeller

Nos

85000

85000

PE-MSE-253-2.1.3.6

Ball recirculating pump motor

Nos

90000

90000

PE-MSE-253-2.1.3.7

Bearings for recirculating pump motor

Sets

125000

125000

PE-MSE-253-2.1.3

TOTAL
PE-MSE-253-2.5.1

MAIN OIL PUMPS

PE-MSE-253-2.5.12

DIRTY OIL PUMP

PE-MSE-253-2.5.12.1

Rotating assembly

PE-MSE-253-2.5.12.2

Bearings

PE-MSE-253-2.5.12.3

Wearing rings (for centrifugal pump) if applicable

PE-MSE-253-2.5.12.4

Dirty oil pump motor

PE-MSE-253-2.5.12.5

Bearings for Dirty oil pump motor

2040217

1
1
1
1
1

Sets

35000

35000

Sets

4000

4000

Sets

2000

2000

Nos

50000

50000

Sets

2365

2365

PE-MSE-253-2.5.13

CLEAN OIL PUMP

PE-MSE-253-2.5.13.1

Rotating assembly

Sets

35000

35000

PE-MSE-253-2.5.13.2

Bearings

Sets

4000

4000

PE-MSE-253-2.5.13.3

wearing rings (for centrifugal pump) if applicable

Sets

2000

2000

PE-MSE-253-2.5.13.4

Clean oil pump motor

Nos

50000

50000

PE-MSE-253-2.5.13.5

Bearings for Clean oil pump motor

Sets

2400

2400

PE-ELEC-253-3.12

TOTAL

186765

MAIN TOTAL OF TG SPARES

2226982

DC SYSTEM
Battery

PE-ELEC-253-3.12.01

Cell Insulators

10

Nos

4000

40000

PE-ELEC-253-3.12.02

Stand Insulators

50

Nos

3000

150000

PE-ELEC-253-3.12.03

Connectors with Nuts and Bolts

50

Nos

2500

125000

Battery Chargers
PE-ELEC-253-3.12.04

Contactors of each type

10

Nos

1200

12000

PE-ELEC-253-3.12.05

Coils for each type of Contactor

10

Nos

1500

15000

PE-ELEC-253-3.12.06

Main & Aux Contact sets

10

Nos

1600

16000

PE-ELEC-253-3.12.07

DC Ammeter of each type

Nos

1400

2800

PE-ELEC-253-3.12.08

DC Voltmeter of each type

Nos

1200

2400

PE-ELEC-253-3.12.09

AC Ammeter of each type

Nos

1000

2000

PE-ELEC-253-3.12.10

AC Voltmeter of each type

Nos

900

1800

PE-ELEC-253-3.12.11

Control Switch of each type

Sets

8000

8000

PE-ELEC-253-3.12.12

Current regulators of each type

Sets

20000

20000

PE-ELEC-253-3.12.13

Fuses/MCBs of each type & rating

Nos

800

1600

PE-ELEC-253-3.12.14

Over load relays of each type

Nos

12000

12000

PE-ELEC-253-3.12.15

Filter condenser & Filter Fuses

Sets

500

1000

PE-ELEC-253-3.12.16

MCCBs of each rating

Nos

7000

14000

PE-ELEC-253-3.12.17

LED Lamps

Sets

8000

16000

PE-ELEC-253-3.12.18

PCBs of each type

Nos

12000

12000

PE-ELEC-253-3.12.19

Control Unit Relay

10

Nos

1200

12000

PE-ELEC-253-3.12.20

SCR module of each type

Nos

1000

5000

PE-ELEC-253-3.12.21

Blocking diode for Battery Charger per board

Nos

500

2500

PE-ELEC-253-3.12.22

Push Buttons

Nos

400

2000

PE-ELEC-253-3.12.23

Cooling Fan

Nos

25565

25565

TOTAL

498665

MAIN TOTAL OF ELECTRICAL SPARES

498665

CONTROL VALVE
PE-C&I-253-4.1.19

PE-C&I-253.4.1.19.1

Control valves Internals

Valve stem with plug & seat ring each size and type

Nos

0.00

0.00

PE-C&I-253-4.1.19.2

Gasket of each type and Size

Nos

65000

325000

PE-C&I-253-4.1.19.3

Body seal gaskets of each size and type

Nos

PE-C&I-253-4.1.19.4

Cage of each size and type

Nos

PE-C&I-253-4.1.19.5

Gland packing each size and type

Sets

60000

300000

PE-C&I-253-4.1.19.6

Valve Trim of each size and type

Nos

443208

443208

TOTAL

1068208.00

Valve stem,plug & seat ring shall be supplied as a


part of valve trim under Sl no. 4.1.19.1.6.
5 sets of gaskets consisting of body-bonnet
gaskets and other gaskets each for all 21 control
valves of tag nos. - AS-2, CD-19, CD-27, CD-23,CD60, CRH-2, DM-15/20, DM-31,DR-2, DR-6, DR-9,
DR-13,DR-16, DR-19, DR-22, DR-25, DR-28, DR-38,
FD-21/26, FD-31 and CW-19.
Body seal gaskets are included under Sl no.
4.1.19.1.2.
Cage shall be supplied as a part of valve trim
under Sl no. 4.1.19.1.6.
5 sets of Gland packings each for all 21 control
valves tag nos. AS-2, CD-19, CD-27, CD-23,CD-60,
CRH-2, DM-15/20, DM-31,DR-2, DR-6, DR-9, DR13,DR-16, DR-19, DR-22, DR-25, DR-28, DR-38, FD21/26, FD-31 and CW-19.
1 no. of valve trim comprising of cage, plug, stem
and seat ring each for all 21 control valves tag nos.
AS-2, CD-19, CD-27, CD-23,CD-60, CRH-2, DM15/20, DM-31,DR-2, DR-6, DR-9, DR-13,DR-16, DR19, DR-22, DR-25, DR-28, DR-38, FD-21/26, FD-31
and CW-19.

PE-C&I-253-4.1.20

Actuator Internals
Complete set of control valve each size and type with
actuator and its control

NOS

84580

592060

PE-C&I-253-4.1.20.2

Diaphragm of each type and size

NOS

50000

350000

PE-C&I-253-4.1.20.3

Seal box O ring of each type and size

Nos

PE-C&I-253-4.1.20.1

1 no. each of pneumatic actuators VA1D,


VA1R,VA2D, VA2R, VA3R, VA5D, VA5R.
1 no. for each type of actuators VA1R, VA2D,
VA2R, VA3D, VA3R, VA5D, VA5R.

NOT APPLICABLE
1 set of "O rings"each for actuators VA1R, VA2R,
VA3R and VA5R. "O" rings not applicable for other
type of actuators.

PE-C&I-253-4.1.20.4

Color O ring of each type and size

Sets

1000

4000

PE-C&I-253-4.1.20.5

Limit switch (complete instrument) of each model and type

Nos

2999

2999

PE-C&I-253-4.1.20.6

Solenoid valve (complete instrument) of each model and type

Nos

25000

25000

PE-C&I-253-4.1.20.7

Valve positioner (complete instrument) of each model and


type

Nos

20000

40000

PE-C&I-253-4.1.20.8

Position transmitters (complete instrument) of each model


and type

Nos

21000

42000

PE-C&I-253-4.1.20.9

Air set/regulator with gauge

Nos

1800

3600

37 nos. Air filter regulator supplied under


main package. 5% of 37 = 2(rounded-off)

PE-C&I-253-4.1.20.10

Air lock relay

Nos

3141

6282

37 nos. Air Lock Relay supplied under main


package. 5% of 37 = 2(rounded-off)

PE-C&I-253-4.1.20.11

Air booster/accumulator

Nos

3000

3000

18 nos. Volume Boosters supplied under main


package. 5% of 18 = 1(rounded-off)

TOTAL

1068941.00

MAIN TOTAL OF C& I SPARES

2137149.00

CONTROL VALVE FOR APRDS ONLY


PE-MSE-253-4.2.7

Control valves Internals

PE-MSE-253-4.2.7.1

Valve stem with plug & seat ring each size and type CBD

Nos

25000

25000

PE-MSE-253-4.2.7.2

Gasket of each type and Size CBD

Sets

20000

40000

PE-MSE-253-4.2.7.3

Body seal gaskets of each size and type CBD

Sets

10000

20000

PE-MSE-253-4.2.7.4

Cage of each size and type CBD

Nos

12122

12122

PE-MSE-253-4.2.7.5

Gland packing each size and type CBD

Sets

15000

30000

PE-MSE-253-4.2.7.6

Valve Trim of each size and type CBD

Nos

20000

20000

TOTAL
PE-MSE-253-4.2.8
PE-MSE-253-4.2.8.1

147122.00

Actuator internals
Complete set of control valve each size and type with
actuator and its control,Model : CV - 700, M/s Copes
Vulcan,AUMA TRU - SAR6-LTU6

Set

62560

62560

12 nos. limit switches supplied under main


package. 5% of 12 = 1(rounded-off)
20 nos. solenoid valves supplied under main
package. 5% of 20 = 1
27 nos. valve positioners supplied under main
package. 5% of 27 = 2(rounded-off)
35 nos. position transmitters supplied under
main package. 5% of 35 = 2(rounded-off)

PE-MSE-253-4.2.8.2

Diaphragm of each type and size

NOS

10000

10000

PE-MSE-253-4.2.8.3

Seal box O ring of each type and size

Nos

PE-MSE-253-4.2.8.4

Color O ring of each type and size

Sets

1000

1000

PE-MSE-253-4.2.8.5

Limit switch (complete instrument) of each model and type

Nos

3000

3000

PE-MSE-253-4.2.8.6

Solenoid valve (complete instrument) of each model and type

Nos

2500

2500

Nos

20000

20000

Nos

21000

21000

PE-MSE-253-4.2.8.7
PE-MSE-253-4.2.8.8

Valve positioner (complete instrument) of each model and


type
Position transmitters (complete instrument) of each model
and type

PE-MSE-253-4.2.8.9

Air set/regulator with gauge

Nos

1800

1800

PE-MSE-253-4.2.8.10

Air lock relay

Nos

3090

3090

PE-MSE-253-4.2.8.11

Air booster/accumulator

Nos

3000

3000

TOTAL

127,950.00

MAIN TOTAL OF APRDS SPARES

275,072.00

MAIN TOTAL OF C& APRDS SPARES

2,412,221.00

TOTAL ALLOCATION TO PEM

Not applicable

6340291

NOTES
1. Above values are notional only for the purpose of billing and for the purpose of progressive payment only.
2. In case of any extra quantity requirement to meet the agreed scope as per contract, same shall be supplied free of cost.
3. Rates / amounts mentioned against each are for the billing purpose only and shall not be referred for any other contractual purpose.
4. Where the total quantity as per system requirement has been supplied and billed & yet some amount remains to be billed as per agreed allocation, the same will be billed against balance package values
which are yet to be billed and will be paid by customer on submission of invoice by BHEL, PEM.