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Component Location

CID

Component

0091

Throttle Position Signal

0096

Fuel Level Sender

0110

Engine Coolant Temperature Sensor

0167

Alternator

0168

Voltage of the Power Supply (Keyswitch)

0190

Speed Sensor

0248

CAT Data Link

0286

Signal for Engine Oil Pressure Decrease

0374

Swing Brake Solenoid Valve

0376

Travel Alarm

0581

Proportional Reducing Valve for the Power Shift Pressure

0586

Engine Speed Dial

0587

Feedback Sensor for the Governor Actuator

0590

Engine Control

0598

Travel Speed Solenoid

0600

Hyrdraulic Oil Temperature Sender

1161

Pump Delivery Pressure Sensor (Drive)

1162

Pump Delivery Pressure Sensor 2 (Idle)

1525

Straight Travel Solenoid

2002

Action Alarm

Valve Control
(MID No. 6A)
CID

Component

0145

12V DC Power Supply

1522

Check Valve Solenoid 2

1523

Check Valve Solenoid 2

1593

Auxiliary Stem 1 Extend Solenoid Valve

1594

Auxiliary Stem 2 Extend Solenoid Valve

1595

Auxiliary Stem 3 Extend Solenoid Valve

1596

Auxiliary Stem 1 Retract Solenoid Valve

1597

Auxiliary Stem 2 Retract Solenoid Valve

1598

Auxiliary Stem 3 Retract Solenoid Valve

1609

Clench Pressure Sensor

1615

1way/2way Flow Solenoid Valve

1657

Left Joystick Slide Control

1658

Right Joystick Slide Control

1665

Relief 1 Solenoid Valve

1666

Relief 2 Solenoid Valve

The CID is a diagnostic code that indicates which component is faulty.


The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Failure Mode Identifiers (FMI)


FMI No.

101
103
105
109
110
112
113
114
115
118
120
123
124
129
130
135
147
149
150
151
152
154
160
168
169
172
175
179
180
184
189
191

RD
RD
RD
RD
RD
PU
OR
RD
RD
GY
YL
WH
GN
BU
RD
BU
PU
RD
OR
GN
BU
RD
PU
RD
PK
RD
RD
BU
GN
RD
RD
WH

200
201
210
229
235

BK
BK
BK
BK
BK

Ground
Cab Ground
Converter Ground
Converter Ground
Relay Panel Ground
Basic Machine Circuits

304
306
307
308
309
310
320
321
322
323
325
326
329
330
365

WH
GN
OR
YL
GY
PU
RD
BR
GY
WH
PK
RD
YL
YL
YL

Starting Circuit
Neutral Start Circuit
Starting Circuit
Gov Acutator
Alt Regulator
Heater Relay
Horn Relay
Travel Alarm (ATCH)
Horn
Refueling Power Relay (ATCH)
Refueling Switch (ATCH)
Key Switch
Refueling Power Relay (ATCH)
Diode
Refueling Stop Switch (NC) (ATCH)
Monitoring Circuits

403
405
410
412
430
487
491
492
495
496
C468
E472
E473
E474
E475
E476
H465
H466
H467
H473
H474
H475
H476

GN
GY
WH
BU
BU
OR
PK
GY
GN
WH
BU
GN
GY
OR
PK
PU
GN
BU
WH
BR
GN
BU
WH

Service Meter
Engine Oil Switch
Action Alarm
Coolant Level Switch
Air Cleaner Switch
Hydraulic Oil Filter Switch
Hydraulic Oil Temperature Sender
Coolant Temperature Sender
Fuel Level Sensor
Hydraulic Oil Level Switch
Engine Oil Level Switch
Joystick (ATCH)
Joystick (ATCH)
Joystick (ATCH)
Not Used
Not Used
Switch Panel
Switch Panel
Switch Panel
Straight Pressure Switch (ATCH)
Travel Right Pressure Switch
Travel Left Pressure Switch
Joystick Pressure Switch
Accessory Circuits

Failure Description

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

501
506
508
509
511
512
530
535
575
576
578
586
590
592
A513

GN
PU
PU
WH
BR
GN
OR
BU
YL
PK
BU
BR
GY
BU
RD

Description

Wire
Number

Wire
Color

A537
A579
A580
A581
A582
A584
A586
A588
C537
C538
C569
E554

PK
OR
BR
GN
PU
BU
OR
GN
GN
OR
YL
PK

607
615
616
645
646
A623

PK
YL
BU
RD
RD
BU

Chassis Lamp Relay


Cab Lamp Relay
Boom Lamp Relay
Switch Panel
Switch Panel
Chassis Lamp Relay
Control Circuits

763
780
788
A718
A755
A756
A757
A758
A761
A762
A768
A769
A770
F773
F774
K776
M734
M736
M737
M738
M739
M740
M741
M742
T713
T714
T715
T716
877
892
893
F873
F889
K843
K844
K847
K848
K849
K850
K851
K852
K856
K857
K858
K860
K861
K862
K864
K865
K866
K868
K869
K870
K871
K872
K874
K875
K879
954
998
C987
G976
K904
K906
K907
L968
L969
L972
L973
L975
L976
M906
T967

BU
PU
YL
PU
PK
BU
GY
BR
PU
PU
BU
GY
PK
OR
WH
GN
BR
BU
WH
OR
YL
PK
GY
PU
GN
BU
WH
PK
YL
BR
GN
YL
WH
GN
GY
PU
WH
YL
BR
BU
GN
PU
WH
YL
BU
GN
GY
PK
PU
WH
BR
BU
GN
WH
OR
BR
BU
GN
GN
BR
RD
BU
GN
GN
BU
OR
WH
BU
GN
PK
GN
BU
YL

Travel Speed Solenoid


Plug Assembly
Engine Speed Pickup
Heater Control Unit
Throttle Position 1
Throttle Position 2
Throttle Position 3
Throttle Position 4
Engine Gov Actuator
Engine Speed Pickup
Backup EPR Valve Switch
Backup EPR Valve Switch
Backup Resistor
Engine Gov Actuator
Engine Gov Actuator
Alternator
Switch Panel
Engine Gov Actuator
Flow Limit Solenoid (ATCH)
Not Used
Flow Limit Solenoid (ATCH)
Travel Straight Solenoid
Switch Panel
Switch Panel
Thumb Open Relay (ATCH)
Thumb Open Solenoid (ATCH)
Thumb Close Relay (ATCH)
Thumb Close Solenoid (ATCH)
Air Heater
Product Link (ATCH)
CAT Link +
Start Relay to Heater Control Diode
Plug Assembly
Right Joystick Switch (1)
Joystick (ATCH)
Right Joystick Switch (2)
Joystick (ATCH)
Hammer Pressure Switch (ATCH)
Stem 2 Status (ATCH)
Medium Line Pressure Switch (ATCH)
Stem 4 Swing Cancel (ATCH)
Stem 1 Extend PRV (ATCH)
Stem 2 Extend PRV (ATCH)
Stem 3 Control Solenoid (A) (ATCH)
Stem 1 Retract PRV (ATCH)
Stem 2 Retract PRV (ATCH)
Stem 3 Control Solenoid (B) (ATCH)
Relief 1 Solenoid (ATCH)
Relief 2 Solenoid (ATCH)
1Way/2Way Change Solenoid
PRV Ret
PRV Ret
PRV Ret
Not Used
Not Used
Variable Relief 1 Check Solenoid
Variable Relief 2 Check Solenoid
Not Used
Hammer Solenoid (ATCH)
Plug Assembly
ATCH V Cont
Water Level Separator Sensor
Pump Discharge Pressure Sensor 1
Backup Gov Switch
Swing Brake Cancel Solenoid
PRV Return (1)
Backup Gov Switch
One Touch Low Idle Switch
Fine Swing Control Switch (ATCH)
Air Heater Controller
Refueling Start Relay (ATCH)
Option PWM Sensor (1)
Pump Discharge Pressure Sensor 2

Switch Panel
Wiper Control
Speaker Left (ATCH)
Speaker Left (ATCH)
Speaker Right (ATCH)
Speaker Right (ATCH)
Switch Panel
Lower Wiper Switch (ATCH)
Lower Wiper Motor (ATCH)
Lower Wiper Motor (ATCH)
Lower Washer Switch (ATCH)
Switch Panel
Switch Panel
Converter (ATCH)
Converter (ATCH)

Component

Description
Accessory Circuits Continued

Power Circuits
Batt +
Dome Lamp/ Memory
Key Switch
Start Relay
Timer Relay
Main Relay
Sw Panel / Radio
Horn
Cab Lamp
Wiper / Washer
12V 7A Converter 1
Seat Heater
A/C
Cigar Lighter
Batt + Valve Cont
12V Out Converter
ATT Sol
Boom Lamp
Quick Coupler
Hyd Lock Cancel Sw
Lower Washer / Wiper
Neutral Start Relay
Chassis Lamp
Refueling Pump
Backup / Monitor Cont
Product Link
A/C Blower
12V 7A Converter 2
AUX Circuit
E/P Cont
Timer Relay Out
Power Window
Ground Circuits

Seat Heater Switch (ATCH)


Wiper Motor
Wiper Motor
Wiper Motor
Wiper Motor
Wiper Control
Wiper Control
Hydraulic Lock Solenoid
A/C Photo Sensor
A/C Switch Panel
12V 7A Converter
A/C Unit
Lighting Circuits

Schematic
Location
A-12
D-1
A-5
C-12
J-12
J-12
G-8
G-10
F-9
D-9
D-2
J-6
D-5
J-11
H-7
J-8
A-2
H-7
A-10
H-10
A-10
G-1
J-2
G-1
D-1
F-1
J-12
J-11
B-12
J-12
E-1
D-3
D-3
D-2
A-3
A-3
J-11
H-11
J-11
J-8
H-11
H-11
J-7
G-11
A-2
A-3
A-2
G-7
J-10
J-8
J-9
J-10
A-7
H-1
C-12
A-6
A-6
F-1
C-12
A-7
A-7
A-4

Actuator- Engine Gov.


Alarm- Action
Alarm- Travel (ATCH)
Alternator
Battery
Battery (ATCH)
Block
Breaker- Alternator
Control- Engine/Pump
Control- Valve (ATCH)
Control- Wiper
Converter- 12V 7A
Converter- Radio
Diode- Chassis Lamp Relay
Diode- Heater Control
Diode- Main Relay
Diode- Refueling Power Relay
Diode- Start Relay
Engine Speed Pickup
Fuse Base
Heater- Air
Ind. Unit
Joystick 1 (ATCH)
Joystick 2 (ATCH)
Meter- Service
Monitor
Motor- Lower Washer (ATCH)
Motor- Lower Wiper (ATCH)
Motor- Starter
Motor- Washer
Motor- Wiper
Panel- A/C Switch
Panel- Heater Switch
Panel- Switch
Pump- Refueling (ATCH)
Relay- Refueling Start (ATCH)
Relay- Boom Lamp
Relay- Cab Lamp
Relay- Chassis Lamp
Relay- Heater
Relay- Horn
Relay- Hydraulic Lock Solenoid
Relay- Main
Relay- Neutral Start
Relay- Refueling Power (ATCH)
Relay- Refueling Start (ATCH)
Relay- Refueling Stop (ATCH)
Relay- Start
Relay- Start Control
Relay- Thumb Close (ATCH)
Relay- Thumb Open (ATCH)
Relay- Timer
Resistor- Backup
Seat w/Seat Heater (ATCH)
Sender- Coolant Temperature
Sender- Fuel Level
Sender- Hydraulic Oil Temperature
Sensor- A/C Photo
Sensor- AIH Coolant Temperature
Sensor- Pump Discharge Pressure 1
Sensor- Pump Discharge Pressure 2
Sensor- Squeeze Pressure (ATCH)

Machine
Location
4-AA, 4-H
20-EE, 20-J
14-X, 14-G
5-EE, 5-K
12-II, 12-H
12-GG, 12-H
13-II, 13-H
13-II, 13-I
13-GG, 13-J
12-GG, 12-J
20-EE, 20-H
16-JJ, 16-G
14-HH, 14-J
13-II, 13-J
13-HH, 13-J
13-HH, 13-K
19-V, 19-H
13-HH, 13-I
8-Z, 8-H
13-II, 13-J
7-EE, 7-L
19-FF, 19-J
19-II, 19-J
19-FF, 19-J
21-FF, 21-I
22-FF, 22-J
5-II, G-5
22-HH, 22-G
4-AA, 4-I
5-II, 5-G
23-FF, 23-L
16-EE, 16-J
16-EE, 16-J
17-EE, 17-J
19-V, 19-G
20-V, 20-H
13-JJ, 13-K
13-JJ, 13-K
13-JJ, 13-K
13-HH, 13-J
13-JJ, 13-J
13-JJ, 13-J
13-II, 13-J
13-JJ, 13-J
19-V, 19-H
20-V, 20-H
20-V, 20-H
13-HH, 13-I
13-II, 13-K
13-HH, 13-I
13-HH, 13-I
13-II, 13-K
13-HH, 13-K
17-GG, 17-J
5-EE, 5-L
14-Y, 14-J
9-W, 9-I
23-FF, 23-J
5-EE, 5-L
6-X, 6-J
7-X, 7-J
15-DD, 15-K

Component
Sensor- Water Separator Level (ATCH)
Solenoid- 1way/2way Control (ATCH)
Solenoid- A/C Clutch
Solenoid- Fine Swing (ATCH)
Solenoid- Flow Limit (ATCH)
Solenoid- Hammer (ATCH)
Solenoid- Hydraulic Lock
Solenoid- Power Shift Control
Solenoid- Quick Coupler (ATCH)
Solenoid- Relief 1 (ATCH)
Solenoid- Relief 2 (ATCH)
Solenoid- Relief Check 1 (ATCH)
Solenoid- Relief Check 2 (ATCH)
Solenoid- Stem 1 Cont. (A) (ATCH)
Solenoid- Stem 1 Cont. (B) (ATCH)
Solenoid- Stem 2 Cont. (A) (ATCH)
Solenoid- Stem 2 Cont. (B) (ATCH)
Solenoid- Stem 3 Cont. (A) (ATCH)
Solenoid- Stem 3 Cont. (B) (ATCH)
Solenoid- Swing Brake
Solenoid- Thumb Close (ATCH)
Solenoid- Thumb Open (ATCH)
Solenoid- Travel Speed
Solenoid- Travel Straight
Switch- Air Cleaner
Switch- Aux. Hydraulic Pressure (ATCH)
Switch- Backup EPR Valve
Switch- Backup Gov.
Switch- Coolant Level
Switch- Disconnect
Switch- Engine Oil
Switch- Engine Oil Level
Switch- Fine Swing Control (ATCH)
Switch- Hammer Foot (ATCH)
Switch- Hammer Pressue (ATCH)
Switch- Hammer Pressure (ATCH)
Switch- Hammer Pressure (ATCH)
Switch- Horn
Switch- Hydraulic Oil Filter
Switch- Hydraulic Oil Level
Switch- Joystick Pressure
Switch- Key
Switch- Lower Washer (ATCH)
Switch- Lower Wiper (ATCH)
Switch- Medium Line Pressure (ATCH)
Switch- Neutral Start Limit
Switch- One Touch Low Idle
Switch- Quick Coupler (ATCH)
Switch- Refueling (ATCH)
Switch- Refueling Start (ATCH)
Switch- Refueling Stop (ATCH)
Switch- Seat Heater (ATCH)
Switch- Secondary Shutdown
Switch- Straight Travel Pressure (ATCH)
Switch- Throttle Position
Switch- Travel Left Pressure
Switch- Travel Right Pressure
Switch- Under Window Limit (ATCH)
Switch- Window Limit
Unit- A/C
Unit- Heater (ATCH)
Unit- Heater Control

Schematic
Location
J-12
A-4
B-12
D-11
B-8
H-12
D-12
A-7
A-7
A-4
A-5
A-4
A-5
A-8
A-8
A-8
A-8
A-8
A-9
D-12
A-9
A-9
E-12
D-12
J-11
H-1
G-2
G-2
J-12
G-11
A-12
A-12
D-4
J-3
H-12
A-9
H-1
J-2
A-6
A-6
J-3
G-1
D-3
D-3
J-1
J-2
H-1
E-1
A-5
A-3
A-3
D-3
G-3
H-1
G-1
J-1
J-1
E-1
F-1
F-5
F-5
J-7

Machine
Location
9-II, 9-I
15-Z, 15-J
5-EE, 5-J
14-BB, 14-J
5-X, 5-G
13-EE, 13-J
11-CC, 11-H
5-W, 5-J
6-X, 6-K
15-DD, 15-J
15-Z, 15-J
16-DD, 16-J
16-Z, 16-J
9-V, 9-H
9-V, 9-H
9-V, 9-H
9-V, 9-H
8-V, 8-H
8-V, 8-H
11-CC, 11-H
9-V, 9-H
9-V, 9-H
11-CC, 11-H
11-BB, 11-L
11-GG, 11-K
21-HH, 21-G
16-FF, 16-I
16-FF, 16-I
5-HH, 5-G
13-JJ, 13-I
5-BB, 5-I
5-BB, 5-H
19-EE, 19-J
22-JJ, 22-H
13-EE, 13-J
9-V, 9-H
21-HH, 21-G
19-JJ, 19-K
9-V, 9-I
11-Y, 11-J
17-HH, 17-G
19-FF, 19-J
19-FF, 19-J
19-FF, 19-J
21-HH, 21-G
18-JJ, 18-G
19-FF, 19-J
20-EE, 20-I
14-V, 14-L
20-V, 20-I
20-V, 20-I
19-FF, 19-J
18-II, 18-H
21-GG, 21-G
19-FF, 19-J
22-HH, 22-G
22-GG, 22-G
23-FF, 23-H
22-FF, 22-P
15-GG, 15-I
15-GG, 15-I
13-HH, 13-K

Electrical Schematic Symbols And Definitions

RENR7090-02
May 2006

Symbols

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Symbols And Definitions


Fuse - A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

320C Excavator
Electrical System

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

MAB1-UP
PAB1-UP
EAG1-UP
GNG1-UP
SBN1-UP
HKT1-UP
RAW1-UP

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness And Wire Symbols


Wire, Cable, or Harness
Assembly Identification
Pin

Circuit Number
Identification

Wire Gauge
Plug

2
Ground Connection

1
2

Typical representation of a Deutsch


connector. The plug contains all
sockets and the receptacle contains
all pins.

1
2

Resistor, Sender and Solenoid Specifications

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
Part No.

kk

kk

jj

jj

ii

ii

hh

hh

gg

gg

ff

ff

ee

ee

dd

dd

cc

cc

102-8016

Resistor:

111-9916

Solenoid:

112-0090

Solenoid:

121-1491

Solenoid:

Component Description

Resistance (Ohms)

Backup
Power Shift Control
Stem 1 (A)
Stem 1 (B)
Stem 2 (A)
Stem 2 (B)
Stem 3 (A)
Stem 3 (B)
Relief 1
Relief 2
Hydraulic Lock
Swing Brake
Travel Speed
Travel Straight
Thumb Close (ATCH)
Thumb Open (ATCH)

47 2

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

bb

bb

152-8346

Solenoid:

15

Parameter failures.

16

Parameter not available.

aa

aa

163-6700

Sender:

Fuel Level

17

Module not responding.

18

Sensor supply fault.

171-0188

Solenoid:

Flow Limit

19

Condition not met.

20

Parameter failures.

Event Codes
Engine/Pump Control
Event
Code

Condition

17

Coolant Overheat

43

Battery Voltage Too Low

50

Battery Voltage Too High

59

Low Coolant Level

95

Fuel Filter is Clogged

100

Engine Oil Pressure is Low

119

Fuel Level is Low

171

Engine Oil Level is Low

179

Abnormal Battery Charge

232

Water Separator Draining Demand

235

Hydraulic Oil Level is Low

236

Hydraulic Oil Filter is Clogged

237

Overload Warning

272

Air Filter is Clogged

600

Hydraulic Oil Overheat

862

Special Filter is Clogged

863

Automatic Greasing Failure

Related Electrical Service Manuals


Title

Form Number

Alternator:

212-8561

SENR2143

Electric Starting Motor:

125-2988

REG00843

Engine/Pump Control:

RENR3814

Tool/Valve Control:

RENR3823

CONN 1
CONN 2 ET CONN
CONN 3
CONN 4
CONN 5
CONN 6
CONN 7
CONN 8
CONN 9
CONN 10
CONN 11
CONN 12
CONN 13
CONN 14
CONN 15
CONN 16
CONN 17
CONN 18
CONN 19
CONN 20
CONN 21
CONN 22
CONN 23
CONN 24
CONN 25
CONN 26
CONN 27
CONN 28
CONN 29
CONN 30
CONN 31
CONN 32
CONN 33
CONN 34
CONN 35
CONN 36

Machine
Location

D-12
J-11
G-9
G-9
G-8
G-8
G-8
G-7
G-7
E-7
C-6
D-6
J-6
G-5
F-5
F-4
F-4
F-3
H-3
H-3
B-3
B-3
A-3
A-3
C-2
C-2
E-2
F-2
H-2
H-2
H-2
J-2
J-2
J-2
G-1
A-5

15-Z, 15-H
13-II, 13-K
13-II, 13-I
13-II, 13-I
13-II, 13-I
13-HH, 13-I
13-HH, 13-I
13-HH, 13-I
13-HH, 13-I
13-GG, 13-J
9-V, 9-H
17-FF, 17-J
16-II, 16-G
17-HH, 17-G
15-FF, 15-J
15-FF, 15-J
15-FF, 15-J
15-FF, 15-J
18-II, 18-H
16-FF, 16-G
17-W, 17-H
17-W, 17-H
20-W, 20-H
20-W, 20-H
18-CC, 18-I
18-CC, 18-L
19-EE, 19-I
16-EE, 16-I
16-FF, 16-G
16-FF, 16-G
16-FF, 16-G
16-II, 16-G
16-II, 16-G
16-II, 16-G
18-FF, 18-J
14-Y, 14-K

Typical representation of a Sure-Seal


connector. The plug and receptacle
contain both pins and sockets.

Printed in U.S.A.

Abnormal rate of change.

Schematic
Location

200-BK-14
Pin or Socket Number

Abnormal update.

Connector Number

105-9344

Receptacle
Single Wire
Connector

Connector Location

AA
1

325-PK-14

10

The FMI is a diagnostic code that indicates what type of failure has occurred.

Fuse

Wire Color

Socket

Component
Part Number

2006 Caterpillar
All Rights Reserved

k
j

j
i
h

i
h

a
1

Circuit Breaker
Symbol

Flow
Symbol

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55

Machine Harness Connector And Component Locations

4I-5394

Sender:

11.7 1.2

19.5 2

32.0 3.2

Quick Coupler (ATCH)

32.6 1.6
Empty: 83.5 1.5
Midpoint: 33.8 2.0
Full: 8.0 +1.0 or -0.5
11.5 0.5
20824-25451 @ 0C (32F)
6134-7496 @ 25C (77F)
3989-4875 @ 35C (95F)
2224-2718 @ 50C (122F)
973-1189 @ 75 (167F)
475-522 @ 100C (212F)
221-269 @ 125C (257F)

Hydraulic Oil Temperature

At room temperature unless otherwise noted.

Off Machine Switch Specification


Part No.
154-0498

167-3466

Function
Air Cleaner
Travel Left Pressure
Travel Right Pressure
Medium Line Pressure (ATCH)
Hammer Pressure (ATCH)
Aux. Hydraulic Pressure (ATCH)
Straight Travel Pressure (ATCH)
Joystick Pressure

Actuate

Deactuate

635 58 mm H2O

490 49 kPa
(71.07 7.11 psi)

Contact Position
Normally Open

290 kPa MIN


(42.06 psi)

Normally Open

30 Page

Component Identifiers (CID)


Module Identifier (MID)
Engine/Pump Controller
(MID No. 069)

Wire
Color

RENR7090-02

Wire Description
Wire
Number

A
B
C

T714-BU-18
T716-PK-18
T713-GN-18
T715-WH-18

308-YL
308-YL

308-YL

2
4
1
3

A
B
C

C987-RD-14
308-YL
151-GN

172-RD-18

L19

L18
L39

L18
L39

L18
L39

MOTOR

AA
FF (NOTE C)

RD-00
RD-00

235-BK-18
235-BK-18
200-BK-18
200-BK-14
200-BK-14
200-BK
200-BK
200-BK-18
200-BK-14
200-BK-14

150-OR-18
780-PU-18

7
9

11
A769-GY-18
E

L17

K849-YL-18
T714-BU-18
T716-PK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
235-BK-18

L16

12

201-BK-18
169-PK-18
103-RD
893-GN-18
892-BR-18
607-PK
C538-OR-18
C537-GN-18
152-BU
535-BU
200-BK
A581-GN
A582-PU
A580-BR
A579-OR
A579-OR
A580-BR
A582-PU
A581-GN
A584-BU-18
506-PU-18
118-GY
200-BK
410-WH-18
235-BK-18
403-GN-18
200-BK-18
129-BU
200-BK
530-OR-18
590-GY-18
A586-OR-18
501-GN-18
501-GN-18
A586-OR-18
590-GY-18
530-OR-18
646-RD-18
645-RD-18
M734-BR-18
M742-PU-18
113-OR-18
M741-GY-18
H467-WH-18
H466-BU-18
H465-GN-18
200-BK-18

1
2

CONN 11

L37

M737-WH-18
M738-OR-18
M739-YL-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
A768-BU-18
A769-GY-18
147-PU
147-PU
K904-GN-18
T967-YL-18
780-PU-18
200-BK-18

487-OR-18
491-PK-18
496-WH-18
A768-BU-18
A769-GY-18
147-PU
147-PU
K904-GN-18
T967-YL-18
780-PU-18
200-BK-18
M737-WH-18
M738-OR-18
M739-YL-18
235-BK
235-BK
235-BK
235-BK-18
235-BK-18
495-GN-18
325-PK-18
321-BR-18

A768-BU-18
A769-GY-18
147-PU
147-PU
K904-GN-18
T967-YL-18
780-PU-18
200-BK-18
M737-WH-18
M738-OR-18
M739-YL-18
235-BK
235-BK
235-BK-18
235-BK-18
235-BK-18
235-BK-18
487-OR-18
491-PK-18
496-WH-18

L15

L15

L15

308-YL
308-YL
308-YL
235-BK-18
235-BK-18
K866-WH-18
K865-PU-18
K875-BU-18
K870-GN-18
K870-GN-18
K870-GN-18
K870-GN-18
308-YL
M906-BU-18
K874-BR-18
K864-PK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18

WH
BK

PUMP DISCHARGE PUMP DISCHARGE


PRESS. SENSOR1 PRESS. SENSOR2
157-3182
157-3182

10

HYD OIL
FILTER SW
173-3518

ATCH LOWER
WIPER SW
163-6718

ATCH LOWER
WASHER SW
163-6719

L3

893-GN-18
892-BR-18
607-PK-18

JJ
L

JJ
L

615-YL
200-BK

ATCH CAB
GUARD LAMP
183-1035
(NOTE A)

A/C PHOTO
SENSOR
167-7083
Y/G

Y/W

152-BU

ATCH UNDER
WINDOW LIMIT SW
129-6466

535-BU

MOTOR

A579-OR
A580-BR
A581-GN
A582-PU
200-BK

XX

L43

WW
150-OR
780-PU

150-OR-18
780-PU-18

WIPER
MOTOR
189-3424

WW

ATCH QUICK
COUPLER SW
7N-2353

CONN 27
ABBREV

WASH
ALARM CANCEL IND
AEC MODE IND
GND

129-BU
200-BK

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

F
F

+ SERVICE
METER
6T-7337

SYMBOL

DESCRIPTION

BLADE, SPADE, RING,


OR SCREW TERMINAL
CIGAR
LIGHTER
9W-0335

CIRCUIT CONNECTED

CIRCUIT NOT CONNECTED

ACTION ALARM
132-1829

WIPER CONT
155-7042

COLOR
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

1
2

1
2
3
4
5
6
7
8
9
10
11
12
13

A/C SW PANEL
157-3210
ATCH
HEATER SW PANEL
176-2005

RD-18
WH-18

ATCH
CAB LAMP
167-3441

MONITOR
157-3198
+B
GND
ACC
+12V
CDL +
CDL LIGHT

1
2
3
4
5
6
7
8

103-RD-18
201-BK-18
169-PK-18

615-YL
200-BK

ATCH CAB
GUARD LAMP
183-1035
(NOTE A)

ELECTRICAL CONNECTION
TO MACHINE STRUCTURE

SWITCH PANEL
163-6701

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR

ATCH
TRAVEL ALARM
3E-7738

SS

HYD OIL
TEMP SENDER
4I-5394

HYD OIL
LEVEL SW
213-0677

FUEL LEVEL
SENSOR
163-6700

495-GN-18
321-BR-18
487-OR-18
491-PK-18
496-WH-18
A768-BU-18
A769-GY-18
147-PU
147-PU
K904-GN-18
T967-YL-18
M737-WH-18
M738-OR-18
M739-YL-18
235-BK
780-PU-18
200-BK-18
325-PK-18
325-PK-18
200-BK
200-BK
200-BK
200-BK-10
200-BK
200-BK
616-BU
780-PU-18
322-GY
607-PK
168-RD-10
616-BU
200-BK
322-GY
200-BK
607-PK
200-BK
200-BK-10
325-PK-18
168-RD-10

L1

CONN 21
V

616-BU
616-BU
200-BK
200-BK

616-BU
200-BK

1
2

CONN 26

322-GY
322-GY
200-BK
200-BK

1
2

CONN 25

322-GY
200-BK

607-PK
200-BK

HORN
7Y-3919

HORN
7Y-3920

CHASSIS
LAMP
153-2523

G-5
G-5
G-9
J-2
H-2
F-5
G-1
F-1
J-6
D-5
F-1
C-2
C-2
C-2
C-2
D-7
J-6
E-12
B-3
A-3
A-3
C-6
G-7
F-1
F-1
F-1
E-2
E-2
F-3
H-3

C
(NOTE F)
(NOTE K)
(NOTE D)

(NOTE L)
(NOTE G)
(NOTE A)
(NOTE H)
(NOTE H)

204-1685
170-6929
163-6775
163-6752
163-6751
204-1925
170-6929
170-9331

B-12
J-12
J-12
G-8
G-8
B-12 (NOTE C)
J-12 (NOTE C)
J-12 (NOTE C)

WIRE AS.
KK
LL
MM
NN
PP
RR
SS
TT

VALVE CONTROL CIRCUIT.


HEATER AND AIR CONDITIONER CIRCUIT.
WIPER/WASHER CIRCUIT.

CONN 22

238-1498
251-0277
259-4870
170-6959
197-4279
163-6787
170-6828
163-6810
167-3457
227-7221
167-3456
163-6750
116-0227
4I-5396
140-0923
213-0902
167-3473
213-0715
204-1686
116-0096
116-0098
183-0998
183-1061
170-9295
204-1953
204-1954
204-1919
204-1920
204-1923
238-1497

CABLE AS.
AA
BB
CC
DD
EE
FF
GG
HH

ENGINE PUMP CONTROL CIRCUIT.

L23

224-2858
163-6755
163-6757
111-4829
213-0873
224-2859
132-1827
170-9478

G-8
G-8
G-8
G-8
H-11
H-11
A-5
H-11

THIS SCHEMATIC IS FOR THE 32 0C TIER2 (OSJ) EXCAVATOR.


224-2910 HE05

COMPONENTS ARE SHOWN INSTAL LED ON A FULLY


OPERABLE MACHINE WITH THE KEY ON AND ENGINE OFF.
UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAGE.

DIODE
197-4385

WIRE PAIRS OF 892-BR & 893-G N MUST BE


TWISTED AT LEAST 1 TURN PER 25mm.

325-PK-18

NOTE B: NOT USED ON THIS VEHICLE.


NOTE C: USE WITH COLD WEATHER.
168-RD-18
168-RD-18
168-RD-10
323-WH-10

329-YL-18
329-YL-18
168-RD-18
168-RD-18

329-YL-18

200-BK-18

CONN 24
365-YL-18
L976-GN-18

1
2

2
1

200-BK-10
323-WH-10

CONN 23

ATCH RELIEF 1
SOL
112-0090
(NOTE K)

NOTE A: USE WITH CAB GUARD LAMP.

L976-GN-18
L976-GN-18

S
1
2

P (NOTE F)
R

WIRE GROUP COLOR DESCRIPTIONS

ATCH
REFUELING PUMP
123-3929

ATCH
REFUELING
STOP SW(NC)
9X-4184

NOTE D: USE WITH 12V 7A X 2 CONVERTER.


NOTE E: NOT USE WITH HEATER UNIT.
NOTE F: USE WITH SHORT BOOM.
NOTE G: USE WITH CONFIG.3.
NOTE H: USE WITH CONFIG.15.

ATCH
BOOM LAMP
153-2521

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
VOLTAGE CONVERTER OUTPUT CIRCUIT.
STARTING CIRCUIT.
GROUND CIRCUIT.
STARTING AID CIRCUIT.
CAT DATA LINK.

ATCH SQUEEZE
PRESS. SENSOR
157-3182
(NOTE K)

ATCH
REFUELING SW
5C-6108

LOC

K864-PK-18
K870-GN-18

ATCH RELIEF
CHECK 1 SOL
215-4890
(NOTE K)

ATCH
BOOM LAMP
153-2521

616-BU
200-BK

322-GY
200-BK

A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S
T
U
V
W
X
Y
Z
JJ
UU
VV
WW
XX
YY
ZZ

P (NOTE F)
R

L2

B
616-BU
200-BK

365-YL-18
L976-GN-18

ATCH 1WAY/2WAY
CONT SOL
215-4890
(NOTE K)

PART NO.

HARNESS AS.

168-RD-18

ATCH RELIEF 2
SOL
112-0090
(NOTE K)

ATCH WIRE, CABLE,


COMPONENT
CIRCUIT GROUPING
DESIGNATION

L2

168-RD-18
L976-GN-18

ATCH RELIEF
CHECK 2 SOL
215-4890
(NOTE K)

YL-18
BK-18
BR-18

ATCH QUICK
POWER SHIFT
COUPLER SOL CONT SOL
111-9916
152-8346

BK
YL

ATCH STEM 1
CONT SOL (A)
111-9916
(NOTE K)

BK
RD

ATCH STEM 1
CONT SOL (B)
111-9916
(NOTE K)

YL-18
BK-18
BR-18

ATCH STEM 2
CONT SOL (A)
111-9916
(NOTE K)

YL-18
BK-18
BR-18

ATCH STEM 2
CONT SOL (B)
111-9916
(NOTE K)

ATCH
CAB LAMP
167-3441

W. CCW
W. CW
WIPER CUT
INT (6)
WA+
ACC
WASH
LOW
INT (3)
GND
RISE. S
STOP
REV

325-PK-18
365-YL-18

ATCH HAMMER
PRESS. SW
167-3466
(NOTE H)

ATCH STEM 3
CONT SOL (A)
111-9916
(NOTE K)

RD-18
WH-18

C538-OR-18
C537-GN-18

A586-OR-18
590-GY-18
M734-BR-18
M742-PU-18
M741-GY-18
113-OR-18
H467-WH-18

646-RD-18
645-RD-18

C538-OR-18
C537-GN-18

607-PK-18
535-BU-18
575-YL-18
576-PK-18
200-BK-18
200-BK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18
578-BU
535-BU-18

L17

S
1
2

S
A
B
C

1
2

K874-BR-18
235-BK-18

308-YL
235-BK-18
M906-BU-18

K866-WH-18
235-BK-18

K865-PU-18
K870-GN-18
S

S
1
2

CONN 36

B
1
2

1
2

K875-BU-18
235-BK-18

321-BR-18
235-BK-18
B
1
2

B
2
1

1
2

1
2

325-PK-18

235-BK-18
495-GN-18

496-WH-18
235-BK-18

491-PK-18
235-BK-18

235-BK-18
487-OR-18
B

B
A
B
C

A
B
C

1
2

1
2

147-PU
235-BK-18
T967-YL-18

147-PU
235-BK-18
K904-GN-18

A768-BU-18
A769-GY-18

780-PU-18
200-BK-18

K856-PU-18
K868-BR-18
1
2

1
2

1
2

+B
GROUND
SIGNAL

1
2

ATCH STEM 3
CONT SOL (B)
111-9916
(NOTE K)

ENG SPEED
PICKUP
196-7973

11

K860-BU-18
K868-BR-18

K857-WH-18
K868-BR-18

K861-GN-18
K868-BR-18
1
2

1
2

1
2

1
2

K858-YL-18
K869-BU-18

K862-GY-18
K869-BU-18

K849-YL-18
235-BK-18

T716-PK-18
200-BK-18

T714-BU-18
200-BK-18
1
2

1
2
ATCH THUMB
CLOSE SOL
121-1491
(NOTE H)

B
788-YL-18
A762-PU-18

JJ
L

615-YL
200-BK

403-GN-18
200-BK-18

L4

JJ
L

CONN 28

530-OR-18
H465-GN-18
H466-BU-18
200-BK-18

L5

K856-PU-18
K857-WH-18
K858-YL-18
K860-BU-18
K861-GN-18
K862-GY-18
K868-BR-18
K869-BU-18

L15

325-PK-18

308-YL
F774-WH-18
F773-OR-18
A761-PU-18
189-RD
M736-BU-18
200-BK-18

IDENT

L1

L1

ATCH
FLOW LIMIT
SOL
171-0188
(NOTE L)

A584-BU-18

1
2
3
4
5
6
7
8

501-GN-18

CAB

B
A
B
C

M737-WH-18
M738-OR-18
M739-YL-18
M739-YL-18
M739-YL-18
M739-YL-18

L16

GROUND
SIGNAL

6
5
4
3
1
7
2
8

ATCH THUMB
OPEN SOL
121-1491
(NOTE H)

C OFF
S ON
B ST

615-YL
200-BK

A579-OR
A580-BR
A584-BU-18
A586-OR-18
506-PU-18
118-GY
530-OR-18
501-GN-18
590-GY-18
200-BK

200-BK
200-BK
200-BK-18
200-BK
200-BK
200-BK-18
200-BK
200-BK-18
200-BK
200-BK-14
200-BK-14
200-BK
200-BK-18
201-BK-18
235-BK-18
169-PK-18
103-RD
893-GN-18
892-BR-18
607-PK
152-BU
535-BU
A584-BU-18
506-PU-18
118-GY
410-WH-18
403-GN-18
129-BU
646-RD-18
645-RD-18
M734-BR-18
M742-PU-18
113-OR-18
M741-GY-18
H467-WH-18
H466-BU-18
H465-GN-18
C538-OR-18
C537-GN-18

325-PK-18

M737-WH-18
M739-YL-18

K858-YL-18
K862-GY-18
K857-WH-18
K861-GN-18
K856-PU-18
K860-BU-18
K869-BU-18
K869-BU-18
K869-BU-18
K869-BU-18
K868-BR-18
K868-BR-18
K868-BR-18
K868-BR-18
K868-BR-18
K868-BR-18

200-BK
200-BK
615-YL
615-YL
A584-BU-18
200-BK-18

ATCH SEAT
HEATER SW
163-6721

L2

Y
L16

+B
GROUND
SIGNAL

KEY
DECEL
ACCEL
F/B
+B
ESS
GND
GND

CHASSIS

326-RD
307-OR
105-RD

CONN 35

410-WH-18
235-BK-18

C
O
N
N
1
8

607-PK-18
607-PK-18
A537-PK-18
123-WH-18
200-BK-18
200-BK-18

147-PU
200-BK-18
200-BK-18

607-PK-18
607-PK-18
L973-GN

L17

+B
GROUND
SIGNAL

ENG

308-YL

L#

SS

OPERATOR STATION

1
2
3
4

BACKUP
EPR VALVE SW
163-6710

235-BK-18

KEY SW
9G-7641

L43

ATCH FINE
SWING CONT SW
163-6722

L17

THROTTLE
POS SW
106-0107
COM
S1
S2
S3
S4

1
2
3
4
5
6

BACKUP
GOV SW
163-6711

A768-BU-18

W. INT (6)
W. INT (3)
TRAVEL MODE SW
AEC MODE SW
ALARM CANCEL SW
+B
TRAVEL MODE IND 1
TRAVEL MODE IND 2

ATCH
CONVERTER
205-4285

L23

UU

1
2
3
4

1
2
3
4
5
6
7
8
9
10
11
12

M736-BU-18
169-PK-18
K907-BU-18
A770-PK-18
L969-WH-18
235-BK-18
L968-OR-18
F774-WH-18
F773-OR-18
K906-GN-18
A768-BU-18
235-BK-18
A769-GY-18
308-YL
326-RD
307-OR
105-RD
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
235-BK-18
200-BK-18
607-PK
L972-BU-18
E472-GN-18
E473-GY-18
K843-GN-18
K847-PU-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
200-BK-18
A537-PK-18
5

IND UNIT
163-6702

L. CHASSIS
GND

CAB

(NOTE B)

(NOTE B)

(NOTE B)

L2

UU

K906-GN-18

W. LOW

(NOTE B)

L23

UU

1
2
3
4
5
6

GILDING TERMINAL

877-YL-4

ENG GOV
ACTUATOR
157-3177

200-BK-18
200-BK-6
200-BK

AIR HEATER
168-5057

235-BK-18
C468-BU-18

E472-GN-18
E473-GY-18
K843-GN-18
K847-PU-18

A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
L972-BU-18
F774-WH-18
F773-OR-18
607-PK
M736-BU-18
169-PK-18
200-BK-18
235-BK-18

K906-GN-18
A768-BU-18
A769-GY-18
105-RD
A537-PK-18
K907-BU-18
326-RD
L969-WH-18
L968-OR-18
308-YL
A770-PK-18
307-OR

1
2

1
2

2
1

L42

L968-OR-18

L3

L31

B
2
1

235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
200-BK-18
200-BK-18
200-BK-18

L39
L35

L20

T713-GN-18

L10
998-BR-18
F889-WH-18

780-PU-18
150-OR-18

308-YL
308-YL
2
1
308-YL
308-YL

1
2
3
4
5
6
7
8
9
10
11
12
4
6

365-YL-18

ENG OIL
LEVEL SW
213-0677

E472-GN-18
235-BK-18
E473-GY-18
235-BK-18
K843-GN-18
K847-PU-18

WINDOW LIMIT SW
117-6306

L2

M738-OR-18
M739-YL-18

168-RD-18

GROUND STRAP
132-1806

ATCH JOYSTICK
177-7711
(NOTE K)
+12V
GND
PWM+
COMMON
SWITCH 1
SWITCH 2

ATCH
ANTENNA
167-3492

L37

405-GY-18

ONE TOUCH
LOW IDLE SW
128-2134

E
235-BK-18
L972-BU-18

235-BK-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18

235-BK-18

ENG OIL SW
5I-8005

1
2

168-RD-18
B

E
A537-PK-18
200-BK-18

F773-OR-18
F774-WH-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

1
2
3
7
8
4
5
6
TO RADIO

L23

(NOTE B)

C
O
N
N
3
1

200-BK-18

L16

304-WH-8
101-RD-4

10
12
E

L. CHASSIS
L. BOOM

ATCH
12V 7A
SOCKET
121-0987
(NOTE D)

L37

B
S

235-BK-18

1 E

1
3

L7

E472-GN-18

E475-PK-18

K868-BR-18
K869-BU-18
K870-GN-18

E473-GY-18
E476-PU-18

K850-BR-18

K856-PU-18
K861-GN-18

E474-OR-18

K865-PU-18
K851-BU-18

K
ATCH
12V 7A
SOCKET
121-0987

L2

H
ATCH SEAT WITH
SEAT HEATER
164-0505

F
F

L23

235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
A718-PU-18
492-GY-18
309-GY-18
K776-GN-18
109-RD-6
403-GN-18
E554-PK-18
304-WH-8
101-RD-4
405-GY-18
C468-BU-18
308-YL
F774-WH-18
F773-OR-18
A761-PU-18
189-RD
M736-BU-18
877-YL-4
788-YL-18
A762-PU-18
200-BK
200-BK
200-BK-18
200-BK-6

235-BK-18
CONSOLE(RH)

L2

1
2

E554-PK-18
200-BK-18

MTRBAT

892-BR-18
893-GN-18
K849-YL-18
K850-BR-18
K851-BU-18
K852-GN-18
130-RD-14
130-RD-14
130-RD-14
130-RD-14
151-GN
E472-GN-18
E473-GY-18
E474-OR-18
K843-GN-18
K844-GY-18
K847-PU-18
K848-WH-18
E475-PK-18
E476-PU-18
235-BK-14
235-BK-14
235-BK-14
235-BK-14
308-YL
308-YL
308-YL
K856-PU-18
K857-WH-18
K858-YL-18
K860-BU-18
K861-GN-18
K862-GY-18
K868-BR-18
K869-BU-18
K870-GN-18
K864-PK-18
K865-PU-18
K866-WH-18
K874-BR-18
K875-BU-18
M906-BU-18
L24

200-BK
A718-PU-18
492-GY-18
309-GY-18
K776-GN-18
109-RD-6
403-GN-18
E554-PK-18
304-WH-8
101-RD-4
405-GY-18
C468-BU-18
308-YL
F774-WH-18
F773-OR-18
A761-PU-18
189-RD
M736-BU-18
877-YL-4
788-YL-18
A762-PU-18
235-BK-18
235-BK-18
200-BK
200-BK
200-BK
235-BK
200-BK-10
616-BU
322-GY
607-PK
495-GN-18
321-BR-18
487-OR-18
491-PK-18
496-WH-18
A768-BU-18
A769-GY-18
147-PU
147-PU
K904-GN-18
T967-YL-18
M737-WH-18
M738-OR-18
M739-YL-18
780-PU-18
168-RD-10

B
1
2

509-WH-18
508-BU-18
200-BK
512-GN-18
511-BR-18

113-OR-18
200-BK-18
509-WH-18
512-GN-18
607-PK
103-RD
508-PU-18
511-BR-18
C566-PK-18
C560-OR-18

135-BU-14
210-BK-14

PRV RET

12V POWER SUPPLY

PUMP2 NEG CONT PRESS. SENSOR


LEFT FOOT PEDAL
PUMP1 NFC REDUCE PRV
PUMP2 NFC REDUCE PRV

C569-YL-14
229-BK-14

403-GN-18

A718-PU-18
492-GY-18
235-BK-18
200-BK-18
200-BK-18
309-GY-18
K776-GN-18
109-RD-6
403-GN-18
200-BK-6
200-BK-18
200-BK-18
E554-PK-18
304-WH-8
101-RD-4
235-BK-18
235-BK-18
405-GY-18
C468-BU-18
308-YL
F774-WH-18
F773-OR-18
A761-PU-18
189-RD
M736-BU-18
200-BK-18
877-YL-4
788-YL-18
A762-PU-18

2
E

L969-WH-18
M736-BU-18

200-BK-14
200-BK
200-BK
200-BK-18
200-BK
200-BK

403-GN-18
410-WH-18
506-PU-18
578-BU
535-BU
152-BU
129-BU
645-RD-18
892-BR-18
893-GN-18
103-RD
235-BK-18
200-BK-18
200-BK
200-BK
200-BK-14
200-BK
201-BK-18

1
2
3
4
5
6

PUMP1 NEG CONT PRESS. SENSOR


RIGHT JOYSTICK THUMBWHEEL
RIGHT FOOT PEDAL
PRV RET
PRV RET
PRV RET
PRV RET
PRV RET

ATT STEM 2 STATUS

ATT STEM 1 EXTEND PRV


ATT STEM 2 RETRACT PRV
ATT STEM 4 EXTEND PRV

SEPARATE LOAD PRESS. SENSOR


LEFT JOYSTICK THUMBWHEEL

VARIABLE RELIEF 2 PRV


ATT STEM 3 STATUS

ATT STEM 2 EXTEND PRV


ATT STEM 3 RETRACT PRV
K857-WH-18
K862-GY-18

M906-BU-18

K864-PK-18
K849-YL-18
K852-GN-18

K860-BU-18
K858-YL-18

K866-WH-18
K874-BR-18
K875-BU-18

151-GN

892-BR-18

893-GN-18

K844-GY-18
K848-WH-18
308-YL

K843-GN-18
K847-PU-18
130-RD-14
235-BK-14

K849-YL-18

130-RD-14
235-BK-14

L25

200-BK-6
200-BK-18
200-BK-18

ATCH
STRAIGHT TRAVEL
PRESS. SW
167-3466

607-PK
200-BK-18

K907-BU-18
A770-PK-18

1
2

L6

L5

L2

L B
ALT P
RE

309-GY-18
K776-GN-18
109-RD-6

A/C CLUTCH
SOL
176-1895
(NOTE E)

STARTER
MOTOR
125-2988

ALTERNATOR
212-8561
(50A)

L7

L6

L4

235-BK-18
492-GY-18

235-BK-18
1
2

169-PK-18
169-PK-18

XX

L23

L41

ATCH
AUX HYD
PRESS. SW
167-3466

A
H473-BR-18
235-BK-18

169-PK-18

200-BK-10
168-RD-10

COOLANT TEMP
SENDER
5I-7578

L32

L33
B

L7

L2

L41

235-BK-18
1
2

CONN 33

L3

YY

L23

L41

L41

SECONDARY
SHUTDOWN SW
4D-1836

L23
L24
L25
L38
L31

L32

L33

L41

L25
L24

A718-PU-18
200-BK-18

(NOTE B)

E
E

ATCH
HAMMER
PRESS. SW
167-3466 (NOTE J)

A
K852-GN-18
235-BK-18

1
2
3
4
5
6

CONN 30

OPERATOR STATION

L38
1
2

L8

CONN 17

CAB

L38

L12

1
2

E
E472-GN-18
235-BK-18
E476-PU-18

ZZ

ZZ

200-BK
201-BK-18
A584-BU-18
508-PU-18
509-WH-18
511-BR-18
512-GN-18
607-PK-18
607-PK
607-PK
200-BK-14
103-RD
607-PK
615-YL
615-YL
607-PK
103-RD
103-RD
103-RD
103-RD
103-RD
200-BK-14
113-OR-18
113-OR-18
113-OR-18
113-OR-18
K871-WH
K872-OR
K879-GN
129-BU
307-OR
310-PU
586-BR
147-PU
A537-PK-18
578-BU
152-BU
575-YL-18
576-PK-18
123-WH-18
646-RD-18
645-RD-18
M741-GY-18
H465-GN-18
M742-PU-18
H466-BU-18
M734-BR-18
H467-WH-18
403-GN-18
410-WH-18
506-PU-18
118-GY
169-PK-18
893-GN-18
892-BR-18
200-BK-14
535-BU
535-BU
535-BU
535-BU
135-BU-14
210-BK-14
C569-YL-14
229-BK-14
L973-GN
235-BK-18

H473-BR-18

K851-BU-18
K852-GN-18
G976-BU-18
430-BU-18

892-BR-18
893-GN-18
K849-YL-18
K850-BR-18
K851-BU-18
K852-GN-18

1
2
3
4
5
6

1
2
3
4
5
6

CONN 10
L3

OPTION PWM SENSOR (1)

VARIABLE RELIEF 1 PRV


ATT STEM 1 STATUS
ATT STEM 4 STATUS

SEPARATE VALVE PRV


ATT STEM 1 RETRACT PRV
ATT STEM 3 EXTEND PRV
ATT STEM 4 RETRACT PRV

1WAY/2WAY CHANGE SOL


VARIABLE RELIEF 1 CHECK SOL
VARIABLE RELIEF 2 CHECK SOL

L25

UU

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

HYD LOCK CANCEL SW


MASK ENABLE

SW RET
OPTION SW (2)
OPTION SW (1)
CAT LINK RS-232 GND

SWITCH RET
OPTION SW (4)
OPTION SW (3)
CAT LINK +
RS-232 RX
RS-232 TX

SENSOR RET

ATCH TOOL SW (3)


ATCH TOOL SW (4)
LEFT JOYSTICK SW (1)
LEFT JOYSTICK SW (2)
KEY SW

ATCH TOOL SW (1)


ATCH TOOL SW (2)
RIGHT JOYSTICK SW (1)
RIGHT JOYSTICK SW (2)
+B
GND

ATCH VALVE CONT


157-3200
(NOTE K)

AIH COOLANT
TEMP SENSOR
196-7975

200-BK
200-BK
200-BK
200-BK
200-BK-18
A584-BU-18
200-BK
615-YL
615-YL
615-YL
615-YL

CONN 12

CONN 1

M740-PK-18
235-BK-18

L6

L5

CONN 10

L23
L24
L25
L38

ATCH
FINE SWING
SOL
116-3526

TRAVEL STRAIGHT
SOL
121-1491
B
1
2

L8

200-BK
200-BK
103-RD-18
113-OR-18

1
2

ZZ

200-BK

L973-GN-18
200-BK-18

A584-BU-18
103-RD
615-YL
508-PU-18
509-WH-18
511-BR-18
512-GN-18
200-BK-14
200-BK-14
200-BK
200-BK
200-BK-18

509-WH-18
512-GN-18
508-PU-18
511-BR-18
200-BK

1
2

124-GN-14
200-BK-14
175-RD-14
E554-PK-18
607-PK
200-BK-14

CONN 16

L17

L973-GN-18
200-BK-18

K849-YL-18

L24

B
S
CHASSIS

F
ATCH SPEAKER (R)
7Y-5505
F
511-BR-18
512-GN-18

1
2
3
5
6
7
8
10
4
9

L26
B

K849-YL-18

K849-YL-18

+B
GND

L31

L32

L33

L29

UU

1
2
3
4
5
6

CONN 15

DOME LAMP
176-1986

CONN 10

K849-YL-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

L41

235-BK-14
235-BK-18
235-BK-18
235-BK-18
235-BK-18
K843-GN-18
K844-GY-18
K847-PU-18
K848-WH-18
E472-GN-18
E473-GY-18
E474-OR-18
E475-PK-18
E476-PU-18
130-RD-14
151-GN
308-YL

L21

200-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-14
200-BK-18
235-BK
200-BK-18
200-BK
200-BK
200-BK
235-BK
200-BK-10
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-14
200-BK-18
235-BK-18

L23

A588-GN
200-BK-18

HYD LOCK
SOL
121-1491
B
1
2

L32

K906-GN-18
235-BK-18

SWING
BRAKE SOL
121-1491
B
1
2

H474-GN-18
C468-BU-18
405-GY-18
487-OR-18
892-BR-18

K849-YL-18
K849-YL-18
K849-YL-18
K849-YL-18
H476-WH-18
H475-BU-18
412-BU-18
496-WH-18
893-GN-18

K850-BR-18
A757-GY-18
A758-BR-18
M734-BR-18
M741-GY-18
308-YL

235-BK
235-BK
235-BK
235-BK
780-PU-18
M740-PK-18
763-BU-18
M737-WH-18
M738-OR-18
788-YL-18
321-BR-18
M739-YL-18
A762-PU-18
492-GY-18
495-GN-18
403-GN-18
A761-PU-18
K904-GN-18
491-PK-18
T967-YL-18
496-WH-18
C468-BU-18
405-GY-18
487-OR-18
K851-BU-18
K851-BU-18
K851-BU-18
K849-YL-18
K850-BR-18
K852-GN-18
K852-GN-18
K852-GN-18
K852-GN-18
L973-GN-18
893-GN-18
892-BR-18
K907-BU-18
L969-WH-18
H466-BU-18
H467-WH-18
L968-OR-18
410-WH-18
H465-GN-18
G976-BU-18
M736-BU-18
M736-BU-18
L975-PK-18
K852-GN-18
K851-BU-18
K849-YL-18
A755-PK-18
A756-BU-18
L972-BU-18
M742-PU-18
A757-GY-18
A758-BR-18
M734-BR-18
M741-GY-18
308-YL
H476-WH-18
H475-BU-18
H474-GN-18
184-RD
184-RD
184-RD
184-RD
430-BU-18
412-BU-18
H473-BR-18
893-GN-18
892-BR-18

L31

L33

L36

L25
L23

L22

UU
A

CONN 19

1
2
3
4
5
6

E472-GN-18
235-BK-18
E475-PK-18

A582-PU
A581-GN

FUEL SECONDARY FILTER PLUGGED


SPECIAL FILTER PLUGGED
TRAVEL STRAIGHT PRESS SW

ATCH STEM3 SWING CANCEL


ATCH STEM4 SWING CANCEL
WATER SEPARATOR LEVEL SW
AIR CLEANER PLUGGED

FUEL PRIMARY FILTER PLUGGED


TRAVEL RIGHT PRESS SW
ENG OIL LEVEL SW
ENG OIL PRESS SW
CAPSULE FILTER PLUGGED
CAT DATA LINK (-)

ATCH STEM1 SWING CANCEL


JOYSTICK PRESS SW
TRAVEL LEFT PRESS SW
COOLANT LEVEL SW
HYD OIL LEVEL SW
CAT DATA LINK (+)

OVER LOAD ALARM CANCEL SW


CREEPER TRAVEL FUNCTION SW
ATCH STEM2 SWING CANCEL
THROTTLE POSITION 3
THROTTLE POSITION 4
TRAVEL MODE SW
TRAVEL ALARM CANCEL SW
KEY SW ON

A755-PK-18
A756-BU-18
L972-BU-18
M742-PU-18
184-RD
235-BK

L975-PK-18

184-RD
235-BK

M736-BU-18

M736-BU-18
T967-YL-18

491-PK-18

403-GN-18
A761-PU-18
K904-GN-18

492-GY-18
495-GN-18

410-WH-18
H465-GN-18
A762-PU-18
780-PU-18

L968-OR-18
M739-YL-18

321-BR-18
H466-BU-18
H467-WH-18
788-YL-18

K907-BU-18

L973-GN-18
L969-WH-18
M737-WH-18
M738-OR-18

M740-PK-18
763-BU-18

K849-YL-18
L38

L27

L973-GN-18
K906-GN-18
A588-GN
763-BU-18
M740-PK-18
200-BK-18
200-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
200-BK-18
200-BK-18
235-BK-14
235-BK-18
235-BK-18
235-BK-18
235-BK
235-BK-18
235-BK-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18
235-BK-18
200-BK
788-YL-18
A762-PU-18
492-GY-18
A761-PU-18
C468-BU-18
405-GY-18
101-RD-4
877-YL-4
109-RD-6
304-WH-8
189-RD
K776-GN-18
A718-PU-18
309-GY-18
F774-WH-18
F773-OR-18
E554-PK-18
308-YL
M736-BU-18
M737-WH-18
M738-OR-18
M739-YL-18
495-GN-18
K904-GN-18
491-PK-18
T967-YL-18
496-WH-18
487-OR-18
321-BR-18
616-BU
322-GY
607-PK
A768-BU-18
A769-GY-18
147-PU
147-PU
147-PU
147-PU
147-PU
147-PU
780-PU-18
780-PU-18
780-PU-18
780-PU-18
168-RD-10

L26

780-PU-18
321-BR-18
235-BK
M740-PK-18
763-BU-18
M737-WH-18
M738-OR-18
788-YL-18
M739-YL-18
A762-PU-18
492-GY-18
495-GN-18
A761-PU-18
K904-GN-18
491-PK-18
T967-YL-18
496-WH-18
C468-BU-18
405-GY-18
487-OR-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18
147-PU
147-PU
235-BK-18
235-BK-18
235-BK-14
K906-GN-18
A588-GN
200-BK
235-BK-18
235-BK-18
101-RD-4
877-YL-4
109-RD-6
304-WH-8
189-RD
K776-GN-18
A718-PU-18
309-GY-18
616-BU
322-GY
607-PK
A768-BU-18
A769-GY-18
F774-WH-18
F773-OR-18
E554-PK-18
168-RD-10
780-PU-18
L973-GN-18
M736-BU-18
308-YL
308-YL
308-YL
308-YL
308-YL
308-YL
M736-BU-18
M736-BU-18
L973-GN-18
893-GN-18
893-GN-18
892-BR-18
892-BR-18
412-BU-18
430-BU-18
L975-PK-18
184-RD
H474-GN-18
H475-BU-18
H476-WH-18
K851-BU-18
K849-YL-18
K852-GN-18
L972-BU-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
K907-BU-18
L969-WH-18
L968-OR-18
410-WH-18
M741-GY-18
H465-GN-18
M742-PU-18
H466-BU-18
M734-BR-18
H467-WH-18
G976-BU-18
H473-BR-18
L21

30 Page

RENR7090-02

763-BU-18
235-BK-18

TRAVEL SPEED
SOL
121-1491
B
1
2

R
B
R/L
G
BR
B

A/C UNIT
161-3779

CAB

ATCH SPEAKER (L)


7Y-5505
F
508-PU-18
509-WH-18

L23

L9

C
O
N
N
YY
2
0

K849-YL-18
235-BK-18

T715-WH-18

PLUG AS.
186-4574

ATCH
MEDIUM LINE
PRESS. SW
167-3466

CONN 34

(NOTE B)

CONN 29

1
2

235-BK-18

L42

L27

L36

NEUTRAL START
LIMIT SW
163-6785

RD-18
WH-18
BK-18

L12

103-RD
200-BK

L29
L32

L9

L6

ENG/PUMP CONT
157-3165

L26

892-BR-18
893-GN-18
K906-GN-18
A768-BU-18
A769-GY-18
308-YL
K907-BU-18
L969-WH-18
L968-OR-18
410-WH-18
506-PU-18
578-BU
403-GN-18
310-PU
586-BR-18

ATCH
HEATER UNIT
185-8291

L27

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

+B
GND

+12V SUPPLY

AIR HEATER CONTROLLER


AUTO LUB FAILURE
SWITCH RETURN
OPTION SW
OPTION SW
THROTTLE POSITION 1
THROTTLE POSITION 2
ONE TOUCH LOW IDLE SW
AEC MODE SW
+B
GND

L38
GOVERNOR COMMAND
PUMP DISCHARGE(2) PRESS SENSOR
O.L.W.D. PRESS SENSOR
BACKUP SW
OPTION PWM IN (1)

HYD OIL TEMP SENSOR


SENSOR RET

L19

998-BR-18

A
B
C

L22
576-PK-18
535-BU
575-YL-18
615-YL
200-BK-14
200-BK-14
607-PK
103-RD
113-OR-18
893-GN-18
129-BU
892-BR-18
M734-BR-18
645-RD-18
M741-GY-18
H465-GN-18
M742-PU-18
403-GN-18
410-WH-18
H466-BU-18
H467-WH-18
646-RD-18
506-PU-18
118-GY
169-PK-18
169-PK-18
169-PK-18
169-PK-18
578-BU
152-BU
135-BU
210-BK
C569-YL
229-BK
147-PU
123-WH-18
307-OR
307-OR
307-OR
307-OR
310-PU
586-BR-18
A537-PK-18
L973-GN-18
191-WH-14
A588-GN
K871-WH-18
K872-OR-18
K879-GN-18
235-BK-18
200-BK-14
200-BK-14
124-GN-14
175-RD-14
E554-PK-18
607-PK

K851-BU-18
235-BK-18

235-BK-18

200-BK-18
H475-BU-18
H474-GN-18
K849-YL-18
K852-GN-18
H473-BR-18
K851-BU-18
235-BK-18

T713-GN-18
T715-WH-18

TRAVEL RIGHT
PRESS. SW
167-3466

1
2

CONN 14

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

L27

COOLANT TEMP SENSOR


FUEL LEVEL
ANALOG SENSOR RETURN

L29
L21

ALTERNATOR R TERM.
GOVERNOR FEEDBACK
PUMP DISCHARGE(1) PRESS SENSOR

L18
L38

PRV RETURN (1)


PRV RETURN (2)
PRV RETURN (3)
PRV RETURN (4)
FAULT ALARM
TRAVEL ALARM CANCEL IND
SPEED SENSOR (+)
OPTION VOLTAGE SW (1)

L28

L18
L38

SWING BRAKE CANCEL SOL


HEATER RELAY/STARTER RELAY
FREE SWING SW
POWER SHIFT CONTROL PRV
FLOW LIMIT PRESS PRV
PRIMARY NFC PRESS PRV
FAN MOTOR CONTROL PRV
OPTION CONTROL PRV
OPTION CONTROL PRV
TRAVEL ALARM
AEC MODE IND
TRAVEL MODE IND
SPEED SENSOR (-)
FINE SWING SW

L28

L18

L35
L21
L19

L39

CONN 7

L18

L29

CONN 6

L35

CONN 9

UU

L21

235-BK-14
309-GY-18
616-BU
322-GY
607-PK
893-GN-18
892-BR-18
189-RD
A588-GN
147-PU

L975-PK-18
184-RD
K776-GN-18
A718-PU-18
403-GN-18

1
2
3
4
5
6
7
8
9
10
11
12

A
B
C
VV

308-YL
954-GN

L28

TRAVEL STRAIGHT SOL


TRAVEL SPEED CHANGE SOL

L40

L19

L21

VV

L39

L21

C
O
N
N
8

L38

L21

C
O
N
N
8

C
O
N
N
8

L19

506-PU-18
578-BU
200-BK
235-BK-18
235-BK-18
412-BU-18
430-BU-18
G976-BU-18
147-PU
235-BK-18
403-GN-18
308-YL
892-BR-18
893-GN-18
172-RD-18
172-RD-18
235-BK-14
168-RD-10
101-RD-4
877-YL-4
109-RD-6
304-WH-8
189-RD
A588-GN
L975-PK-18
184-RD
K776-GN-18
A718-PU-18
403-GN-18
309-GY-18
616-BU
322-GY
607-PK
147-PU
893-GN-18
893-GN-18
893-GN-18
893-GN-18
893-GN-18
893-GN-18
892-BR-18
892-BR-18
892-BR-18
892-BR-18
892-BR-18
892-BR-18
892-BR-18
893-GN-18
H474-GN-18
H475-BU-18
H476-WH-18
K851-BU-18
K849-YL-18
K852-GN-18
L972-BU-18
M736-BU-18
M736-BU-18
M736-BU-18
M736-BU-18
M736-BU-18
K906-GN-18
A768-BU-18
A769-GY-18
308-YL
L973-GN-18
L973-GN-18
L973-GN-18
L973-GN-18
F774-WH-18
F773-OR-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
K907-BU-18
L969-WH-18
L968-OR-18
410-WH-18
M741-GY-18
H465-GN-18
M742-PU-18
H466-BU-18
M734-BR-18
H467-WH-18
403-GN-18
E554-PK-18
780-PU-18
H473-BR-18
235-BK-18
578-BU
506-PU-18

L18

304-WH-8

1
2
3
4
5
6

L29

L28

L19
L29

BLOCK
121-1023

CONN 5

K849-YL-18
L28

L34

CONN 4

L29

L38

K849-YL-18

L40
L34

L40

954-GN

NN

168-RD-10

B
CHASSIS

1
2
3
4

CONN 3

DD
877-YL-4
KK
101-RD-6
EE
101-RD-4
LL
109-RD-6
MM
109-RD-8

GROUND STRAP
167-3583

HH (NOTE C)

175-RD-14
120-YL
124-GN-14
179-BU
307-OR
147-PU
607-PK
103-RD
169-PK-18
113-OR-18
646-RD-18

CC

118-GY
150-OR-18
191-WH-14
A588-GN

ALT BREAKER
171-2208

576-PK-18
535-BU
575-YL-18

L39

235-BK-18

A
H474-GN-18
235-BK-18

L22
L12

TRAVEL LEFT
PRESS. SW
167-3466

1
2

320-RD-18
200-BK-18

154-RD
151-GN
189-RD

L10

L42

START RELAY
125-1302

109-RD-6

109-RD-6

L10

ATCH LOWER
WIPER MOTOR
167-7079

+
S
+1
MOTOR
-

A
H475-BU-18
235-BK-18

CONN 32

L11

L42

NN

L11

3
1
4
2

HORN SW
128-2134

200-BK-18
320-RD-18

JOYSTICK
PRESS. SW
167-3466

1
2

576-PK-18
535-BU
575-YL-18
200-BK-18

ATCH JOYSTICK
177-7712
(NOTE K)
+12V
GND
PWM+
COMMON
SWITCH 1
SWITCH 2

1
2
3
4
5
6

2
1

A
H476-WH-18
235-BK-18

L8
L6

MM

K871-WH-18
K872-OR-18
K879-GN-18
L973-GN-18
780-PU-18
326-RD
H473-BR-18
235-BK-18
K851-BU-18

ATCH
HAMMER FOOT SW
138-4653
(NOTE G)

1
2

L8
L6

101-RD-6
101-RD-6

200-BK-18
306-GN
306-GN

1
2

H465-GN-18
H466-BU-18
H467-WH-18
F889-WH-18

Z
308-YL
954-GN

E472-GN-18
235-BK-18
E474-OR-18
235-BK-18
K844-GY-18
K848-WH-18

CONN 33

L13
L11

PP
KK

RR
112-PU-6

200-BK-18

308-YL
308-YL
308-YL
308-YL-18

308-YL-18

KEY SW.(ON)
TEMP.
INDICATOR
RELAY
REGULATOR
CHECK TERM.
GND
KEY SW.(START)

1
2
310-PU-18
200-BK-18

101-RD-4

306-GN
F873-YL
109-RD-8

1
2
3
4
5
6
7
8
9
10
11
12

1
2
3
4
5
6

LL
60A

DISCONNECT SW.
7N-0718
7N-0719(NOTE C)

172-RD-18
235-BK-18
308-YL
403-GN-18
893-GN-18
892-BR-18

G976-BU-18
147-PU
506-PU-18
578-BU
412-BU-18
200-BK
200-BK
200-BK-18
200-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
430-BU-18
235-BK-18

TT

101-RD-6

307-OR
154-RD

954-GN

L39
L18

L36

DIODE
121-1022
C

304-WH-8

L36

306-GN
F873-YL

L12

6
5
4 CONN 34
3
2
1
235-BK-18
D
S
235-BK-18
235-BK-18
6
235-BK-18
5
K848-WH-18
4
K844-GY-18
3
E474-OR-18
2
E472-GN-18
1

235-BK-18

780-PU-18
150-OR-18

101-RD-6

HEATER CONT
DIODE
121-1022

L22

CONSOLE(LH)

UU

CHASSIS

2
1

101-RD-6

330-YL
F873-YL
F873-YL

L13

E554-PK-18
H474-GN-18
H475-BU-18
H476-WH-18
K849-YL-18
K852-GN-18
L972-BU-18
M736-BU-18
F774-WH-18
F773-OR-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
M741-GY-18
M742-PU-18
M734-BR-18

L11

1
OPERATOR STATION

GROUND STRAP
7G-1060

A
UU
PLATFORM

L43

101-RD-6

E474-OR-18
K844-GY-18
K848-WH-18
235-BK-18
E472-GN-18
E472-GN-18
E472-GN-18
E472-GN-18
E472-GN-18
235-BK-18
E475-PK-18
235-BK-18
E476-PU-18
E472-GN-18
K847-PU-18
K843-GN-18
E473-GY-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

L20

200-BK-14
607-PK
200-BK-14
307-OR
310-PU
576-PK-18
147-PU
123-WH-18
135-BU
210-BK

112-PU-6

L35

306-GN

ATCH
PRODUCT LINK

200-BK-18
235-BK-18
K849-YL-18
954-GN

112-PU-6

L35

H474-GN-18
H475-BU-18
H476-WH-18
K849-YL-18
K852-GN-18
L972-BU-18
M736-BU-18
K906-GN-18
A768-BU-18
A769-GY-18
308-YL
F774-WH-18
F773-OR-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
K907-BU-18
L969-WH-18
L968-OR-18
410-WH-18
506-PU-18
578-BU
M741-GY-18
H465-GN-18
M742-PU-18
H466-BU-18
M734-BR-18
H467-WH-18
403-GN-18
893-GN-18
892-BR-18
E554-PK-18
L973-GN-18
780-PU-18
235-BK-18
H473-BR-18
K851-BU-18

200-BK-18
200-BK-18

112-PU-6

320-RD-18
A770-PK-18
645-RD-18
615-YL
189-RD
152-BU
105-RD
129-BU
123-WH-18
154-RD
308-YL
151-GN

954-GN
200-BK-18

K849-YL-18
235-BK-18

NEUTRAL START RELAY


161-3128
200-BK-18

12V 7A X 2 (NOTE D)

L14

L14
L13
L22
L12
L35
L39

L20

200-BK-18
K906-GN-18
A768-BU-18
A769-GY-18
607-PK
M736-BU-18
105-RD
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
L972-BU-18
K907-BU-18
326-RD
L969-WH-18
L968-OR-18
308-YL
308-YL
308-YL
998-BR-18
F889-WH-18
F774-WH-18
F773-OR-18
A770-PK-18
150-OR-18
780-PU-18
235-BK-18
A537-PK-18
307-OR
169-PK-18
169-PK-18
307-OR
A537-PK-18
147-PU
615-YL
607-PK
103-RD
113-OR-18
893-GN-18
129-BU
892-BR-18
M734-BR-18
645-RD-18
M741-GY-18
H465-GN-18
M742-PU-18
403-GN-18
410-WH-18
H466-BU-18
H467-WH-18
646-RD-18
506-PU-18
169-PK-18
578-BU
152-BU
135-BU
210-BK
C569-YL
229-BK
123-WH-18
307-OR
310-PU
586-BR-18
118-GY
200-BK-14
200-BK-14
124-GN-14
175-RD-14
E554-PK-18
607-PK
200-BK-14
200-BK-14
L973-GN-18
191-WH-14
A588-GN
K871-WH-18
K872-OR-18
K879-GN-18
235-BK-18

607-PK-18
607-PK-18
586-BR
147-PU

189-RD
151-GN

135-BU
210-BK

L21

1
2
3
4
5
6
7
8
9
10
11
12

1
2

1
2

RR

200-BK-18
200-BK-18
308-YL
308-YL
308-YL-18
308-YL
169-PK-18
169-PK-18
A770-PK-18
A718-PU-18
L975-PK-18
200-BK-18
330-YL
306-GN
306-GN

T
120-YL
120-YL
200-BK

L19

H476-WH-18
235-BK-18
320-RD-18
154-RD
151-GN
189-RD
200-BK-18
H475-BU-18
H474-GN-18
K849-YL-18
K852-GN-18
K851-BU-18
H473-BR-18
235-BK-18
200-BK-18

C569-YL
229-BK
L973-GN-18
K871-WH-18
K872-OR-18
K879-GN-18
191-WH-14
A588-GN

A588-GN
A588-GN

200-BK-18
200-BK-18
200-BK-18
308-YL
308-YL-18
169-PK-18
330-YL
330-YL
306-GN
308-YL
169-PK-18
A770-PK-18
308-YL
A718-PU-18
L975-PK-18

C
RELAY PANEL

1
2
3
4
5
6

ATCH 12V 7A
CONVERTER
167-3467
24V MEMORY
24V IN
GND
12V MEMORY
12V OUT
GND

147-PU
200-BK-18
200-BK-18

AUX CKT

180-GN

112-PU-6
101-RD-6
101-RD-6

C569-YL
229-BK

607-PK-18
607-PK-18
K872-OR
K879-GN

HYD LOCK SOL RELAY


161-3128
200-BK-18

1
2
3
4
5
6
7
8
9
10
11
12

K871-WH
200-BK-18
200-BK-18

114-RD

310-PU-18
310-PU-18
200-BK-18
200-BK-18

1
2
3
4
5
6

T
179-BU
179-BU
200-BK

H465-GN-18
M742-PU-18
586-BR-18
113-OR-18
575-YL-18
A537-PK-18
H466-BU-18
H467-WH-18
615-YL
646-RD-18
M734-BR-18
118-GY
169-PK-18
M741-GY-18

322-GY

CONN 13

ATCH 12V 7A
CONVERTER
167-3467
24V MEMORY
24V IN
GND
12V MEMORY
12V OUT
GND

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

C
ATCH
HAMMER PRESS. SW
167-3466
ATCH
(NOTE G)
HAMMER SOL
121-6303
(NOTE G)

12V 7A

607-PK-18
607-PK-18
147-PU

320-RD-18

A/C
SW PANEL/RADIO
WIPER/WASHER
LOWER WIPER/WASHER
BACKUP/MONITOR CONT
CIGAR LIGHTER
CHASSIS LAMP
SEAT HEATER
12V 7A CONVERTER 1
12V 7A CONVERTER 2
ATT SOL
QUICK COUPLER
POWER WINDOW
ALT REGULATOR

124-GN-14
113-OR-18
118-GY
152-BU
169-PK-18
129-BU
160-PU
123-WH-18
120-YL
179-BU
147-PU
150-OR-18
191-WH-14
309-GY-18

CONN 13

A513-RD
592-BU
103-RD-18
113-OR-18
200-BK
200-BK

HORN RELAY
161-3128

15A
5A
10A
10A
5A
10A
10A
5A
10A
10A
10A
5A
15A
5A
5A
10A
5A
10A
10A
15A

4
5
1
2
3
6

615-YL
115-RD

172-RD-18
168-RD-10

135-BU
210-BK

200-BK-18
200-BK-14
200-BK-14
200-BK-18
200-BK-18
200-BK-18
200-BK-14
200-BK-14
200-BK
200-BK
200-BK
200-BK
607-PK
124-GN-14
175-RD-14
320-RD-18
154-RD
151-GN
189-RD
105-RD
A770-PK-18
103-RD
113-OR-18
129-BU
645-RD-18
646-RD-18
118-GY
152-BU
147-PU
123-WH-18
169-PK-18
307-OR
615-YL
607-PK
607-PK
191-WH-14
A588-GN
135-BU
210-BK
C569-YL
229-BK
150-OR-18
308-YL
308-YL
E554-PK-18
H475-BU-18
H474-GN-18
H476-WH-18
K849-YL-18
K852-GN-18
K906-GN-18
A768-BU-18
A769-GY-18
M736-BU-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
L972-BU-18
K907-BU-18
326-RD
L969-WH-18
L968-OR-18
F774-WH-18
F773-OR-18
893-GN-18
892-BR-18
M734-BR-18
M741-GY-18
H465-GN-18
M742-PU-18
403-GN-18
410-WH-18
H466-BU-18
H467-WH-18
998-BR-18
F889-WH-18
506-PU-18
578-BU
310-PU
586-BR-18
L973-GN-18
780-PU-18
K871-WH-18
K872-OR-18
K879-GN-18
H473-BR-18
K851-BU-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18

135-BU
210-BK
C569-YL
229-BK
200-BK
200-BK
179-BU
120-YL
120-YL
179-BU
320-RD-18
A770-PK-18
645-RD-18
615-YL
607-PK
607-PK
607-PK
607-PK
189-RD
169-PK-18
105-RD
646-RD-18
123-WH-18
175-RD-14
103-RD
152-BU
118-GY
124-GN-14
129-BU
147-PU
113-OR-18
154-RD
308-YL
151-GN
307-OR
191-WH-14
A588-GN
150-OR-18

+12V UNSWITCHED
+12V SWITCHED
+24V INPUT
IGNITION
GROUND
GROUND

TT
PP

1
2
3
4
5
6

L39

PRODUCT LINK
REFUELING PUMP

J
120-YL
120-YL
200-BK

1
2
3
4
5
6
7
8
9
10
11
12

235-BK-18
430-BU-18

147-PU
235-BK-18
G976-BU-18

235-BK-18
412-BU-18

578-BU

200-BK-18

506-PU-18

200-BK-18

CAB LAMP RELAY


161-3128
646-RD-18

MAIN RELAY
213-0772

EE

J
1
2
3
4
5
6
7
8
9
10
11
12

A513-RD
592-BU

A
120-YL
200-BK
179-BU
200-BK
135-BU
210-BK
C569-YL
229-BK

3
L14
L13
L22
L12
L35
L39

135-BU-14
210-BK-14
C569-YL-14
229-BK-14
607-PK
509-WH-18
512-GN-18
508-PU-18
511-BR-18
103-RD
113-OR-18
200-BK-18
K871-WH
K872-OR
K879-GN
607-PK-18
307-OR
310-PU
586-BR
147-PU
147-PU
147-PU
147-PU
147-PU
147-PU
L973-GN
200-BK-18
200-BK-18
607-PK-18
607-PK-18
200-BK-18
200-BK-18
A537-PK-18
578-BU
575-YL-18
576-PK-18
123-WH-18
535-BU-18
535-BU-18
535-BU
535-BU
535-BU
200-BK-18
607-PK
646-RD-18
645-RD-18
113-OR-18
M741-GY-18
H465-GN-18
M742-PU-18
H466-BU-18
M734-BR-18
H467-WH-18
129-BU
403-GN-18
410-WH-18
A584-BU-18
506-PU-18
118-GY
200-BK-14
169-PK-18
103-RD
893-GN-18
892-BR-18
152-BU
201-BK-18
200-BK
235-BK-18

2
1

A
B
C

CHASSIS LAMP RELAY


161-3128

L30

308-YL-18
200-BK-18

L19

607-PK
607-PK

A/C BLOWER
TIMER RELAY
HORN
CAB LAMP
DOME LAMP/MEMORY
KEY SW
E/P CONT
BOOM LAMP
ATCH V CONT

175-RD-14
110-RD
114-RD
115-RD
103-RD
105-RD
184-RD
149-RD
C987-RD-14

L30

A770-PK-18

DIODE
121-1022

L13
L22
L12

15A
10A
10A
10A
10A
10A
10A
10A
15A
10A
5A
30A

B
B

4
L14
L13
L22
L12
L35
L39

L13
L22
L12
L35
L39

ATCH 12V 7A
CONVERTER
167-3467
24V MEMORY
24V IN
GND
12V MEMORY
12V OUT
GND

L35

646-RD-18
C

160-PU

HEATER
CONT UNIT
197-4330

169-PK-18
169-PK-18
A770-PK-18
308-YL-18
308-YL-18
A718-PU-18
L975-PK-18
310-PU-18
330-YL

160-PU-18
A623-BU-18

FUSE
5A 141-2759
10A 113-8490
15A 113-8491
30A 124-3548

FUSE BASE
183-1000

5A
10A
10A
15A
15A
30A

VV
DD

169-PK-18
169-PK-18

235-BK-14
151-GN
K776-GN-18
893-GN-18
892-BR-18
616-BU
607-PK
C987-RD-14
184-RD
322-GY
A588-GN
189-RD
309-GY-18
172-RD-18
147-PU
403-GN-18
308-YL
A718-PU-18
L975-PK-18

MOTOR

MOTOR

DIODE
121-1022
C
AIR CLEANER
SW
154-0498

+B
GROUND
SIGNAL

616-BU
149-RD

ATCH
WATER
SEPARATOR
LEVEL SENSOR
171-9091

COOLANT
ATCH
LOWER WASHER LEVEL SW
245-9205
7T-8890

308-YL-18
235-BK-18
893-GN-18
892-BR-18
645-RD-18
616-BU
646-RD-18
607-PK
607-PK
646-RD-18
615-YL
160-PU
149-RD
115-RD
115-RD
149-RD
110-RD
105-RD
C987-RD-14
184-RD
103-RD
175-RD-14
172-RD-18
168-RD-10
114-RD
160-PU
309-GY-18
152-BU
118-GY
147-PU
169-PK-18
113-OR-18
124-GN-14
123-WH-18
120-YL
179-BU
129-BU
191-WH-14
150-OR-18
114-RD
200-BK-18
320-RD-18
322-GY
A588-GN
A588-GN
189-RD
151-GN
200-BK-18
306-GN
307-OR
154-RD

VV

HEATER
RELAY
116-0114

877-YL-4

BOOM LAMP RELAY


161-3128
645-RD-18

ATCH THUMB
CLOSE RELAY
149-5050
(NOTE H)

T716-PK-18
T715-WH-18

TIMER RELAY
163-6703

200-BK
189-RD
308-YL
110-RD

2
3
4
1

BACKUP
RESISTOR
102-8016

308-YL

C
GND
OUT
IN
+B

ATCH THUMB
OPEN RELAY
149-5050
(NOTE H)

T714-BU-18
T713-GN-18

ATCH
BATTERY
3T-5760
(NOTE C)

POS NEG

WH/BU
BK
YL
WH/YL
WH/GN

S
GND
L
P
R

START CONT
RELAY
094-2080

893-GN-18
892-BR-18

RELAY PANEL
200-BK-18
200-BK-18
200-BK
200-BK-18
235-BK-18
235-BK-14
330-YL
330-YL
308-YL
308-YL-18
169-PK-18
306-GN
235-BK-14
403-GN-18
K776-GN-18
893-GN-18
892-BR-18
616-BU
607-PK
C987-RD-14
184-RD
322-GY
A588-GN
309-GY-18
172-RD-18
147-PU
189-RD
189-RD
189-RD
189-RD
189-RD
151-GN
151-GN
151-GN
151-GN
189-RD
147-PU
147-PU
147-PU
646-RD-18
646-RD-18
646-RD-18
646-RD-18
645-RD-18
615-YL
103-RD
175-RD-14
152-BU
118-GY
105-RD
113-OR-18
124-GN-14
123-WH-18
120-YL
179-BU
129-BU
320-RD-18
154-RD
307-OR
191-WH-14
A588-GN
607-PK
150-OR-18
168-RD-10

330-YL
330-YL
200-BK-18
K776-GN-18
403-GN-18
309-GY-18
309-GY-18

308-YL-18

BK-00

308-YL-18
235-BK-18

A
B
C
D
E
F
G
H
J

308-YL

HH (NOTE C)

WASHER
7T-8890

200-BK-18
200-BK-18
200-BK
235-BK-14
200-BK-18
235-BK-18
200-BK-18
200-BK-18
200-BK-18

CONN 2
ET CONN

POS NEG

RELAY PANEL

BATTERY
3T-5760

POS NEG

GG (NOTE C)
RD-00

RD-00

OPERATOR STATION

BK-00

POS NEG

FF (NOTE C)

168-RD-10
150-OR-18
607-PK
A588-GN
105-RD
189-RD
645-RD-18
615-YL
103-RD
175-RD-14
152-BU
118-GY
191-WH-14
147-PU
113-OR-18
124-GN-14
123-WH-18
120-YL
179-BU
129-BU
320-RD-18
151-GN
307-OR
154-RD
646-RD-18
308-YL
169-PK-18
A770-PK-18

RD-00

RD-00

10

CC

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

11
BB

607-PK-18
607-PK-18
307-OR
310-PU
200-BK-18
200-BK-18

12
AA

NOTE J: USE WITH CONFIG.5.


NOTE K: USE WITH CONFIG.14.

ATCH
REFUELING
START SW(NO)
6T-9442

ATCH
REFUELING
START RELAY
149-5050

ATCH
REFUELING
STOP RELAY
149-5050

ATCH
REFUELING
POWER RELAY
165-4026

NOTE L: USE WITH CONFIG.3 AND 14.