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1. Always include complete heater model and serial number so that any specification change can be considered for parts shipment. It can save time and expense. 2. Specifications are subject to change without notice. 3. We reserve the right to substitute functional replacements. 4. Order by Part No.; not Heater Option Designation.
Index
Description Burner Orifices Burner Rack and Components Cabinet Parts Condensate Drain Kit Coupling Kits Ductstat Fan Control Flue Collection Box Hanger Kit Heat Exchanger and Components Heat Exchanger Baffles Ignition Controller Limit Control Manifold Pilot Pressure Switch Relay Replacement Parts Tag Serial No. and Rating Plate Transformer Page No. 6 6 3 3 3 8 8 4 3 5 5 7 5 6 7 4 4 2 1 8
REZNOR
MERCER, PA. USA 16137 DUCT FURNACE CATEGORY III
FOR INDUSTRIAL/COMMERCIAL USE ONLY ANSI Z83.8 [ AA ] - [ A ] MODEL [ B ][ CSA 2.6 [ AA' ] - [ A' ] DUCT FURNACE C ]
SERIAL NO. [ D ]
[ E ] VOLTS [ E ] PH [ E ] HZ MAXIMUM TOTAL INPUT [ E ] AMPS
TYPE OF GAS: [ F ]
FOR USE AT [ H ] FEET [ NORMAL INPUT OUTPUT CAPACITY
[ G ]
I ] METERS OF ALTITUDE. SEA LEVEL [ [ [ R S T ] ] ] ALT. ADJUSTED [ [ [ [ [ K L M N O ]BTU/HR. ]BTU/HR. ]BTU/HR. ] IN.W.C. ] IN.W.C.
MIN. PERMISSIBLE GAS SUPPLY PRESSURE FOR PURPOSE OF INPUT ADJUSTMENT. MAXIMUM THROUGHPUT MINIMUM THROUGHPUT [ P ] C.F.M. [ Q ] C.F.M.
REFERENCES:
Replacement Parts/Service Forms Form P-PILOTS, Replacement Pilots *Form P-T'Stats, Replacement Thermostats & Accessories *Form P-GC, Gas Conversion Components and Instructions Form P-FAN&LIMIT, Replacement Fan and Limit controls *Form P-VALVES, Replacement Valves, Electronic Gas Controls, and Maxitrol Gas Control Systems *Form CP19, Ignition Conversion (G60PFH-2 to G770NGC-4) Components and Instructions Form CP-EEDU-PSK - Replacement Pressure Switch Kit Installation/Operation Form: Installation/Operation Manual, Form I-EEDU WEBSITE (all forms may be downloaded from Website): www.RezSpec.com *These items are not in this book.
CLEARANCES TO COMBUSTIBLE CONSTRUCTION: TOP- 6" , FLUE CONNECTION-6", LEFT SIDE-12", RIGHT SIDE- 12", BOTTOM- 12" THIS UNIT MAY BE INSTALLED ON NONCOMBUSTIBLE FLOORS. THIS UNIT SHALL BE INSTALLED ON THE POSITIVE PRESSURE SIDE OF THE AIR CIRCULATING BLOWER. THIS UNIT MAY BE INSTALLED DOWNSTREAM FROM A REFRIGERATION SYSTEM (USE DRAIN OPTION CS1). FOR ALTERNATE INSTALLATIONS USE THE LATEST EDITIONS OF THE APPROPRIATE STANDARD LISTED BELOW: FOR AIRCRAFT HANGERS FOR REPAIR GARAGES USE STANDARD ANSI/NFPA 409 USE STANDARD ANSI/NFPA 88B FOR PARKING STRUCTURES USE STANDARD ANSI/NFPA 88A
Replacement Parts Tag Each unit has a replacement parts tag that includes the Model No. and the Serial No. as well as a list of original common replacement parts. Always provide the full model and serial numbers when ordering replacement parts.
Key to Duct Furnace Rating Plate A = Standard B = Model and Size C = Date of Manufacturer D = Serial No. E = Volts/PH/Hz/Amps F & G = Natural or Propane Gas H & I = Altitude J = Orifice Drill Size K = Normal Input (altitude adjusted) L = Thermal Output (altitude adjusted)
M = Minimum Input (altitude adjusted) N = Normal Manifold Pressure O = Minimum Gas Supply Pressure P = Maximum Air Throughput Q = Minimum Air Throughput R = Normal Input (sea level) S = Thermal Output (sea level) T = Minimum Input (sea level)
Form RZ-NA-P-EEDU, Page 1
-6 The Series No. which changes when the product line is recertified (see chart below) is important in the selection of certain replacement parts. Suffixes to the Model No. 2 = Two Stage Valve H = High Altitude Orifices MV = Electronic Modulation S = Stainless Steel Heat Exchanger
Jan
AGA AHA AIA AJA AKA ALA AMA ANA AOA APA AQA ARA ASA ATA AUA AVA AWA AXA AYA AZA BAA BBA BCA BDA BEA BFA BGA BHA BIA BJA BKA BLA BMA BNA BOA
Feb
AGB AHB AIB AJB AKB ALB AMB ANB AOB APB AQB ARB ASB ATB AUB AVB AWB AXB AYB AZB BAB BBB BCB BDB` BEB BFB BGB BHB BIB BJB BKB BLB BMB BNB BOB
Mar
AGC AHC AIC AJC AKC ALC AMC ANC AOC APC AQC ARC ASC ATC AUC AVC AWC AXC AYC AZC BAC BBC BCC BDC BEC BFC BGC BHC BIC BJC BKC BLC BMC BNC BOC
Apr
AGD AHD AID AJD AKD ALD AMD AND AOD APD AQD ARD ASD AT D AUD AVD AWD AXD AYD AZD BAD BBD BCD BDD BED BFD BGD BHD BID BJD BKD BLD BMD BND BOD
May
AGE AHE AIE AJE AKE ALE AME ANE AOE APE AQE ARE ASE AT E AUE AVE AWE AXE AYE AZE BAE BBE BCE BDE BEE BFE BGE BHE BIE BJE BKE BLE BME BNE BOE
June
AGF AHF AIF AJF AKF ALF AMF ANF AOE APF AQF ARF ASF ATF AUF AVF AWF AXF AYF AZF BAF BBF BCF BDF BEF BFF BGF BHF BIF BJF BKF BLF BMF BNF BOF
July
AGG AHG AIG AJG AKG ALG AMG ANG AOG APG AQG ARG ASG ATG AUG AVG AWG AXG AYG AZG BAG BBG BCG BDG BEG BFG BGG BHG BIG BJG BKG BLG BMG BNG BOG
Aug
AGH AHH AIH AJH AKH ALH AMH ANH AOH APH AQH ARH ASH AT H AUH AVH AWH AXH AYH AZH BAH BBH BCH BDH BEH BFH BGH BHH BIH BJH BKH BLH BMH BNH BOH
Sept
AGI AHI AII AJI AKI ALI AMI ANI AOI API AQI ARI ASI AT I AUI AVI AWI AXI AYI AZI BAI BBI BCI BDI BEI BFI BGI BHI BII BJI BKI BLI BMI BNI BOI
Oct
AGJ AHJ AIJ AJJ AKJ ALJ AMJ ANJ AOJ APJ AQJ ARJ ASJ ATJ AUJ AVJ AWJ AXJ AYJ AZJ BAJ BBJ BCJ BDJ BEJ BFJ BGJ BHJ BIJ BJJ BKJ BLJ BMJ BNJ BOJ
Nov
AGK AHK AIK AJK AKK ALK AMK ANK AOK APK AQK ARK ASK AT K AUK AVK AWK AXK AYK AZK BAK BBK BCK BDK BEK BFK BGK BHK BIK BJK BKK BLK BMK BNK BOK
Dec
AGL AHL AIL AJL AKL ALL AML ANL AOL APL AQL ARL ASL AT L AUL AVL AWL AXL AYL AZL BAL BBL BCL BDL BEL BFL BGL BHL BIL BJL BKL BLL BML BNL BOL
Date AGE (5/81) AMI (9/87) AUK (11/95) AGE (5/81) AMI (9/87) AQK (11/91) AUK (11/95)
3 1
Code Description Aluminized Steel Stainless Steel Left Side Panel Assy Prior to Series 6 (includes insulation) Beginning with Series 6 Right Side Panel Assy Prior to Series 6 (includes insulation) Beginning with Series 6 Bottom Front Panel (Size 75 includes insulation) Bottom Stiffening Channel Burner Panel Bottom Rear Channel Rear Cover Plate (aka Prior to Series 6 Ignition Plate Assy) Beginning with Series 6 Inner Bottom Panel - Size 75 only ("false bottom" - not illustrated) 75 100 125
1 Bottom Pan 2 3 4 5 6 7 8 9
85983 85984 86050 86051 64689 142099 64691 142100 55386 64692 55378 55379 55387 55506 55507 N/A N/A N/A N/A 63162 142053 64694 N/A N/A N/A
85986 85987 86053 86054 55373 142080 55375 142081 55398 55404 55399 55405 55509 55510 65075 65076
N/A
N/A
N/A
N/A
N/A
N/A
99125
Coup ling Kit, P/N 57963 (Same as Op tion CR1), for Two Furnaces Item Qty P/N Description A 2 57964 Filler Plate B 1 57965 Tie Plate C 2 9557 Threaded Socket Assembly D 2 5095 3/8-16 x 1-1/4" lg Hex Head Bolts E 2 5197 Sp lit Ring Lock Washer 20 11813 #10 x 1/2" lg Sheetmetal Screws Additional Kits: 3 Furnaces - P/N 82854 (Op tion CR2) 4 Furnaces - P/N 82855 (Op tion CR3) 5 Furnaces - P/N 82856 (Op tion CR4) F
4 (102mm)
C D Unit 1 E B Unit 2
23 17 20 22 21
Description
75
100
125
140
170
200
225
250
300
350
400
Prior to Series 6 63164 10 Flue Collection Box Assembly Beginning Series 6 140907 11 Venter Support Angle/Duct Support 63167 N/A 12 Orifice Plate Prior to Series 6 13 Exhaust Collar and Pipe Assembly Beginning Series 6 14 Venter Support Plate 15A Blower Housing (includes housing & collars) 15B Cover Plate 16 Venter Wheel, 5/16" bore 17 18A 18B 19 20 21 22 23 24 25 26 Venter Fan Blade RHF Capacitor Capacitor Boot, Syntex #M -78 Venter Junction Box M ounting Bracket Venter Junction Box Relay, RBM #84-20102-101 Venter Junction Box Cover Switch Bracket Pressure Switch IS20232-5272 (black plastic) Pressure Switch Tubing, Silicone Fuse 1.6 Amps (C.G.A. prior to 10/89 only) 27 Vent Terminal Cap 115 volt 28 Venter M otor 208 volt 230 volt Venter Motor and Wheel Assembly (including Codes 16, 17, 19, 20, 22, 23, & 28) Venter S ub-Assembly (complete including Codes above plus 15A&B)
Form RZ-NA-P-EEDU, Page 4
115 volt 208 volt 230 volt 115 volt 208 volt 230 volt
61024 61028 61030 61033 61036 61039 61042 61045 61048 140898 140899 140900 140901 140902 140903 140904 140905 140906 63179 63178 N/A N/A N/A N/A N/A N/A N/A N/A N/A 61051 61054 67880 61054 143183 143184 61051 67880 N/A N/A N/A 63110 62545 61075 61064 61072 29597 29594 29791 29792 Torrington AA326-215-1 Torrington AA408-228-1 29793 N/A N/A N/A N/A N/A N/A N/A N/A 163894 (replaces 103181) N/A N/A N/A N/A N/A N/A N/A N/A 103182 31394 29595 14747 29596 61070 205821 (to replace metal pressure switch used prior to 9/2003, or kit P/N 177633) 177293, 8-1/4" 147904, 7" 61541 110051, 4" 110052, 5" 110053, 6" 61069 87434 Fasco 7121-4861 Fasco 7162-1775 30249 (replaces 62814, 208/230V motor) 30249 Fasco 7162-0186 Fasco 7162-0186 29571 29571 (replaces 62814, 208/230V motor) Fasco 7162-0158 Fasco 7162-0158 63169 63174 64858 64859 64858 64863 65146 65149 65152 65396 65397 65398 65396 65397 65401
Beginning with Series 6, "V-shaped" tube baffles (Code 38) fit in between the top of the heat exchanger tubes in Sizes 140-400
36 32
37
Limit Control (Code 35) on Bracket (Code 34) is accessible from "inside" or "outside" the furnace
30 31 30 33
Inside
Code Description 29 Heat Exchanger 30 31 32 33 34 35 36 37 38 (Qty*) Aluminized Steel 321 Stainless Steel 409 Stainless Steel 75 100 125 140 170 200 225 250 300 65094 59174 59137 65095 59180 59141 45632 46217 65096 65097 65098 65099 59186 59192 59198 59204 59144 59147 59150 59153 ( 2) 55452 45639 45646 45653 45660 (2) 55505 46218 46219 46220 46221 63175 45602, 180F (2) 62933 62923 62924 62925 62926 85727 (6) (7) (8) (8) 55519 55096 55520 55097 55101 (2) (2) (2) (2) 52497 46489 52498 46494 45399 (5) (6) (7) (8) (2) 55128 55105 55106 55107 55108 55118 55119 55120 55121
Outside
350 400 65100 65101 65102 59210 59216 59222 59156 59159 59162 45667 45674 45681 46222 46223 46224
Burner Angle Rear Burner Support 54419 Hanger Support Angle Baffle 54420 Limit Control Bracket Limit Control 36T21 85449, 200F Side Gasket Strip Craneglas Front and Rear Gasket Strip (2) 62921 Tube Baffles Beginning with Series 6 --(None prior to Series 6) 55094 40 Heat Exchanger Baffle Assembly EEDU only 40A Baffle Support Bracket (2) (2) EEDU only 46478 40B Bottom Baffle Support 40C Finger Baffle (3) (3) 40D Side Finger Baffle EEDU and 55103 40E Rear Top Baffle Support HEEDU 55116 40F Rear Top Baffle
62927 62929 62931 (11) (13) (15) 55539 55540 55541 (4) (4) (4) 52499 52500 52501 (10) (12) (14)
55104 55117
*Quantity other than one is in parenthesis; a quantity at the beginning of the row applies to all sizes.
Air
flo
w
40A Screws
40B
Model HEEDU
Form RZ-NA-P-EEDU, Page 5
Code 47 -Manifold with Orifices (Code 46 less Orifices) Code 48 Burner only
Orifice
58 60 55 57 59 56
P/N 110861 - Complete Replacement Pilot Kit for Horizontal, Natural Gas, Spark Pilot P/N 110862 - Complete Replacement Pilot Kit
56 57 58 59 60
Protective boot and terminal installed on the ignition controller end of the ignitor wire
64 61 62
Code P/N Component Description 61 97534 Pilot Assembly, Natural Gas, with orifice, less pilot tubing and less flame sensor lead; Johnson #J982HKW-9731-715 97535 Pilot Assembly, Propane Gas, with orifice, less pilot tubing and less flame sensor lead; Johnson #J982HKW-9733-410 62 63 103034 98695 98698 97572 98697 97575 Orifice only, Natural Gas, Johnson #9731-715 (brass) Orifice only, Propane Gas, Johnson #9733-410 (black) Pilot Tubing, Johnson #B10499-995-11, 1/8" O.D. x 18" long Compression Fitting, #FTG75 (2 required) Flame Rod, Johnson #Y75AA-3 Flame Sensor Lead, 21" (not illustrated)
63
P/N 110853 - Complete Replacement Pilot Kit for Vertical, Natural Gas, Spark Pilot P/N 110854 - Complete Replacement Pilot Kit for Vertical, Propane Gas, Spark Pilot
64 65
P/N 97204, Pilot Hole Cover Plate Ignition Controller for Intermittent Spark Pilot System without Lockout, G67BG-5, P/N 97782
Ignition Controllers
Beginning with Series 6 Models, be sure to re-attach the pilot hole cover plate when installing the pilot.
Other Components
Fan Control and Gasket Kit, P/N 57960 (Same as Option CQ1) Components: Fan Control, Honeywell Model L4064A1347 - P/N 147611 Gasket, #1621 - P/N 57962 Recommended dial setting for most conditions is 130F ON and 100F OFF Fan Control Location
Fan Control
HOT
Airflow
Ductwork inspection panel Field-supplied electric conduit for line voltage to blower
Mounting Holes
4 (102mm)
Drill a 3/16" hole for sensor Drill four 1/8" holes for screws
3 (76mm)
May be used as a functional replacement for Columbus Electric fan control used on EEDU Series prior to 6/96. DPST Control Switch, P/N 101902 (used in Gas Control Options AG3, AG8, AG9, AG15 and AG16)
1-29/32 (48mm)
Fan control is rated for maximum motor size 3/4 HP, 1Ph @ 115 or 230 VAC. Larger motors or 3 Ph require use of contactor or starter.
Control Transformer
P/N 103355, 115/24/40VA, Basler #BE141650-WAA (replaces P/N 60368); P/N 103497, 208/230/24/40VA, Basler #BE21539001 (replaces P/N 60369); P/N 103498, 460/24/40VA, Basler #BE23975001 (replaces P/N 60370)
P/N 134170, Maxitrol Signal Conditioner (used in Gas Control Option AG21)
800-695-1901 www.RezSpec.com
Form RZ-NA-P-EEDU, Page 8 2006 Thomas & Betts Corporation, All rights reserved. MANUFACTURER OF HEATING, COOLING, AND VENTILATING SYSTEMS Trademark Note: Reznor is registered in the United States and other countries. 3/06 Form RZ-NA-P-EEDU (Version .1)