KEL-UNIVERSAL Produkte-Übersicht

Universal Grinding Machine for

the highest demands
1
 KEL-UNIVERSAL – The traditional universal grinding machine

2 Workhead
n 6-600 min-1
with work holder MT5
adapter flange DIN 55026 #5

Adapterflange DIN 55027

with work holder MT5
adapter flange DIN 55027 #5
spring collets B32

1 2 1 = 160 Nm
2 = 130 kg

F
F

Splash guard
to be used with standard workhead
mounted on linear roller bearings

Sine bar attachment

direct fine angular setting by using
gauge blocks
when grinding chucked workpieces
with inside or outside tapers

KEL-UNIVERSAL for grinding jobs in Workhead with its preloaded high-

tool and die maker shops, for the grin-
ding of small batches of components or
of prototype pieces, for maintenance jobs,
laboratories or special machine building
facilities.
Machine base with high static and dyna-
mic rigidity.
Optimal bracing
Generously dimensioned and precision
scraped V- and flat guideways
guarantee a long lifetime of quality
Three point set-up, no special
foundation required
precision roller bearings is designed for
a working capacity of up to max. 130 kg
between centres or of up to 160 Nm for
components taken-up in chucks.
Standard working accuracy
Roundness for chucked work:
Delta R<0.5 µm according to B.S. 3730.
Increased working accuracy
Delta R<0.2 µm according to B.S. 3730.
Accessoires:
Lever-operated clamping attachment
power chuck
 KEL-UNIVERSAL

Tailstock with preloaded sleeve 3

Sleeve located in preloaded ball bearings
Morse taper MT4
retraction of sleeve 30 mm

Micro-adjustment of tailstock
adjustment range +/- 15 µm
1 division 0.1 µm

Upper table
anti-friction bearing pivot pin
swivel on air cushion

Cast-iron machine base

optimal bracing
generously dimensioned and precision
scraped V- and flat guideways

Three point set-up

no special foundation required
for installation

Tailstock with preloaded sleeve Hydraulic and central lubrication

The solid tailstock offers many qualities. system
Their arrangement completely separated
Option from the machine prevents undesirable
Micro-adjustment effects, such as heat, vibrations etc., on to
the machine base.
Upper table with anti-friction bearing Automatic lubrication for the wheel-
pivot pin and fine adjustment of table swi- slide and for the table-slide guideways
vel for cylindrical or taper corrections.
Longitudinal adjustment, manual or
hydraulic, with infinitely variable speed
from 0 – 6 m/min
Dwelling times on table-slide reversal
independently adjustable for both
sides
High reversal accuracy of +/- 0.01 mm
Shortest oscillation travel 2.5 mm
 KEL-UNIVERSAL – Wheelhead

4 Wheelhead
for external, internal and face grinding
precision-balanced drive motor

High-precision spindle bearings

hydrodynamic spindle bearings
axial - radial
adjustable clearance

Cross-slide
Travel 220 mm
Rapid traverse 40 mm
combined guide device

External cylindrical grinding

configuration with grinding wheel on
the lefthand side for external
cylindrical grinding
grinding wheel ø 400 x 50 x 127 mm

Face grinding
configuration with grinding wheel on
righthand side for face grinding
grinding wheel ø 300 x 40 x 127 mm

Wheelhead Cross-slide with built-in ”rise and fall“-

The universal wheelhead U has been de-
signed for OD-, face- and ID-grinding in
a single set-up. Roundness, concentricity
and axial run out values of less than 1 µm
can thus be achieved.
Manual swivel on air cushion
Swivel range +5 / -195 degrees
Indexed position every 90 degrees
Manual clamping in any position
Motor output 3.6 kW
Grinding wheel 400 x 50 x 127 mm
The hydrodynamic bearings of the grin-
ding wheel spindle and the finely balan-
ced motor guarantee excellent surface
quality.
mechanism of the wheelhead. The total
wheelslide travel of 220 mm can be ea-
sily adjusted by a few turns of the infeed
handwheel, in its coarse position.
Torsion-stiff, direct infeed-mechanism
for cross-slide that moves on a
combined guide device
Preloaded lead screw nut without
backlash
Hydraulic rapid advance and retraction
with adjustable damping in the end
positions

Internal grinding
ID-grinding attachment with bore 80 mm
for belt-driven grinding spindles.
Belt guard
Manually operated wheel guard
Coolant feed through workhead spindle
KEL-UNIVERSAL
Internal grinding / Accessories
Internal grinding 5
internal grinding attachment with
80 mm bore
use of belt driven internal
grinding spindles
Internal grinding spindles
28’000
42’000
60’000
Swivelling dressing device
for wheel-dressing on
external-, face- or internal grinding
adjustable to final work diameter
1 single-point diamond of app. 0.5 carat
Radii-dressing device
for convexe and concave radii
range: 0–12 mm
fine adjustment by means of
micrometer screw
Lateral and angular dressing device
for dressing of the grinding wheels on the
periphery and on both sides
swivel range: 0–90 degrees
for diamond tools with shank Morse taper 0
Riser blocks
The very rigid machine construction and
the large dimensions of the slide ways al-
low the high-precision grinding of workpi-
eces with large diameters. To increase the
working range , the center height of 175
mm can be increased to 250 mm by using
riser blocks.
 KEL-UNIVERSAL – Operating

6 Handwheel with micro-adjustment

Electro-control panel

Digital read-out
for infeed of cross-slide and/or the
table-slide movement
1 control unit; resolution of 0.001 mm
scales Heidenhain LS 403C

Gap control 1 2 3 4 5 6 7 8 9 10 11
to reduce the air-gap feed time in case
of varying stock removal amounts
operating and control unit
sensor mounted on wheelhead

1 Shiftknob coarse/fine 5 Single-lever control

In-process gauge systems 2 Table-motion handwheel 6 Infeed selector
for workpieces with 3 Inching-button for workspindle 7 Table reversing dwell
uninterrupted surfaces 4 Spark-out time/Strokes 8 Table reversal
for workpieces with uninterrupted
and interrupted surfaces

Technical data
The Kellenberger cockpit combines ease Machine type
Main specifications
of use with its ergonomic design. The clear Distance between centres mm 600 1000 1500
and unobstructed arrangement of the con- Grinding length mm 600 1000 1500
Centre height mm 175 – 250
trols assures an optimal operation-comfort. Weight of workpiece between centres kg 130
The automatic working cycle and the Load on chucked work Nm 160
Mains voltage required 3 x 400V / 50 Hz / 3 x 460V / 60 Hz
single lever control are the essential ele- Power consumption depending on equipment A 25
ments for the easy operating. Space required / length x width mm 3210 x 2100 4220 x 2100 5560 x 2100
Longitudinal / slide: Z-axis
Automatic cycle by preselecting of: Travel mm 900 1300 1750
infeed rates Rapid traverse speed m/min 6
Swivelling range of upper table degree 11 9 7
Changeover position roughing/finishing Wheelslide: X-axis
Travel mm 220 / 40
Infeed mode Swivel devices
Spark-out Man. indexing / 2 .5° Hirth coupling all 90° / infinitely positioning
Swivelling range degree +5 -195
Cut-off Wheelhead general
Stock removal on rough grinding Drive motor kW 3.6 kW air cooled
Peripheral grinding wheel speed m/s 35
max. 0.9 mm/dia.
Stock removal on finish grinding
max. 0.05 mm/dia.
 KEL-UNIVERSAL

Accessories

Size measuring device 7

for workpieces with
uninterrupted surfaces
control unit
manually operated measuring frame

Permanent magnetic chucks

Three-jaw chuck

Lever-operated clamping attachment

for the use of spring collets Schaublin
B32 or Hardinge 5C
adapter delivered with standard
equipment

12 13 14 15 16 Two-jaw steady rest

Three-jaw steady rest

9 Table speed 13 Infeed zero-dead stop

10 Rapid motion control 14 Shiftknob coarse-gear Paperband coolant unit
11 Infeed interruption 15 Infeed dial-ring clamping for the cleaning of the coolant
and acceleration 16 Handwheel clamping by means of automatically fed
12 Cross-slide handwheel filtration paper

Space required
Wheelhead UR
Grinding wheel dimensions, lefthand side mm 400 x 50 x 127
Grinding wheel dimensions, righthand side
option mm 300 x 40 x 127
Internal grinding attachment
Bore for spindles up to mm 80
Motor output kW main motor
Workhead
Rotational spindle speed min-1 6 – 600
Driving torque spindle Nm 36
Spindle nose / internal taper MT5 / adapter ASA5
Swivelling range option degree -30 +120
Tailstock
Internal taper MT4
Retraction of sleeve mm 30
Micro-adjustment option µm + / -15
Control system
Control system hydraulic control
Measuring systems
Gap Control Marposs
In-process gauging Marposs
All specifications and designs are subject to alterations without notice
 Competence and a world-wide partnership

First-class sales and service organiza- L. Kellenberger & Co. AG
tion for all the major international Heiligkreuzstrasse 28
9009 St.Gallen / Switzerland
markets with local well-trained staff. Phone +41 (0) 71 242 91 11
KELLENBERGER guarantees expert ad- Fax +41 (0) 71 242 92 22
vice and support for evaluation, pur- www.kellenberger.net
info@kellenberger.net
chase, installation and services of our
high-quality grinding systems.
Sales and service in USA
and Canada:
Hardinge Inc.
One Hardinge Drive
P.O. Box 1507
Elmira, New York 14902-1507 USA
Phone +1 (607) 734 2281
Fax +1 (607) 735 0570
www.hardinge.com
www.kellenberger.com
info@kellenberger.com

Sales and service in Great Britain

and The Republic of Ireland:

Hardinge Machine Tools Limited

Silverton Road, Matford Park,
Marsh Barton, Exeter,
Devon EX2 8NN
Phone +44 (01) 392 208 181
Fax +44 (01) 392 208 199
Your local KELLENBERGER Partner: www.hardinge.com

anagement
dM
Sy
ifie

ste
Cert

ISO
9001: 2000