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Project 05-001
Outline
I. II. III. IV. V. VI. Background Design Objectives Work Timeline Airframe Selection Electronics Selection Propulsion Selection
Airframe
Electronics
Propulsion
Project 05-001
2004-2005
Background
According to DARPA, a Micro Air Vehicle (MAV) has a maximum linear dimension of 6 inches. Primarily being researched for surveillance and reconnaissance operations. Other possible uses include forest fire detection, BioChemical detection, etc. Annual MAV competition where various teams compete in surveillance missions and flight performance tests.
Project 05-001 2004-2005
Design Objectives
Vehicle with a minimum linear dimension of 15 inches Vehicle can be scaled down in size and still produce acceptable flight Vehicle must be a new design, not rely on last years design Airframe should be built out of composite materials if deemed reasonable Vehicle must have GPS navigation capabilities along with video surveillance Performance Goals 15 Minutes of flight time 600 Meter range Attend International MAV Competition in Seoul, Korea Remain within $3,000 budget (excluding travel funding)
Project 05-001
2004-2005
Work Timeline
Project 05-001
2004-2005
Work Timeline
Project 05-001
2004-2005
Airframe Selection
Project 05-001
2004-2005
Project 05-001
2004-2005
Airframe - Airfoils
E174 E186 EH2012 EH3012 FX63-137 GOE417a M10 M12 M14 MH46 RAF6 S1210 S2027 S4022 S4083 S5010 S5020 SD7080
XFLR5 Testing (Computer Simulation) Survived First Round of Cuts To Be Tested in the Wind Tunnel
RIT MAV Team Project 05-001 2004-2005
GOE417a
S1210
S4022
S4083
Project 05-001
2004-2005
2.00
1.50
Cl (Dimensionless)
1.00
0.50 GOE417a, 100,000 0.00 S1210, 100,000 S4022, 100,000 S4083, 100,000 -1.00 -10 -5 0 5 Angle of Attack (Degrees) 10 15 20
-0.50
Project 05-001
2004-2005
GOE417a
FX63137
EH2012
EH3012
2.7
2.5
2.9
2.7
2.7
3.7
2.1
2.3
2.7
3.1
2.3
4.3
2.6
4.2
4.6
3.1
3.4
3.1
N orm alizedScore
58% 53%
62%
58% 58%
79%
45% 50%
59%
66% 50%
94%
67%
A ir fo il N o rm a liz e d S c o re R e la tiv e R a n k
RIT MAV Team
100% 1
94% 2
91% 3
79% 4
Project 05-001
GOE417 a
S4083
S1210
S4022
SD7080
S1210
S2027
S4022
S4083
S5010
S5020
MH46
RAF6
E174
E186
M10
M12
M14
2004-2005
Airframe - Planform
Rectangular Zimmerman Inverse Zimmerman Circle/Elliptical Modified Inverse Zimmerman
Most Likely Design: Straight Leading Edge Approximation of the Inverse Zimmerman Planform
RIT MAV Team Project 05-001 2004-2005
Airframe - Composition
Balsa Wood with Canvas Foam (Polystyrene) Foam with Single Fiberglass Layer Carbon Fiber Carbon Fiber with Lightening Holes Composite (Kevlar, Fiberglass)
Foam and Fiberglass Combination will be Used for Testing, Composition of Final MAV Airframe Still to be Determined
RIT MAV Team Project 05-001 2004-2005
Project 05-001
2004-2005
Winglets
Vertical Winglets Angled Winglets
Current Approach: V-Tail Protruding from Pod, Extending Beneath Wing. Elevator to be Integrated if Necessary
RIT MAV Team Project 05-001 2004-2005
Future Analysis
Test Airfoils Control Surface Sizing and Location Airframe Prototype (March 14th) Refine Design Evaluate and Test Radical Ideas
Project 05-001
2004-2005
Electronics Selection
Project 05-001
2004-2005
Project 05-001
2004-2005
Components
Onboard RF Controller/Receiver Onboard Speed Controller Onboard Servos (Actuators) Onboard Video System
Video Transceiver & Camera
Batteries
RIT MAV Team Project 05-001 2004-2005
Onboard RF Controller/Receiver
RF Controller Selected:
Futaba 6YGE 72 MHz RF Controller
Project 05-001
2004-2005
The LS-2.0 is the suitable choice for this project since weight is considered to be one of the most important factors.
Project 05-001
2004-2005
The 200 mw transmitter/receiver set has been selected to increase the transmission range of the video signal from the MAV to the base station. This increase in range is a critical solution to a previous performance issue of signal propagation failure.
RIT MAV Team Project 05-001 2004-2005
It is ideal to have an antenna that has a balance between the coverage area and the gain. Therefore, the HG2414P is chosen for its fairly good coverage area and an acceptable gain.
Project 05-001
2004-2005
Batteries
Onboard Battery Cells
Leading Candidate Kokam SLPB433452
Capacity: 740 mAh Voltage: 3.7 V Dimensions (mm): 52 X 33.5 X 4.35 Volume (mm3): 7577.7 Weight: 15 g
We have selected the Kokam battery family to supply the onboard current and voltage requirements. Battery packs can be custom made in serial or parallel configurations based on power requirements. Once the total power needs are known, a final battery package can be selected.
RIT MAV Team Project 05-001 2004-2005
Propulsion Selection
Project 05-001
2004-2005
Propulsion Brainstorming
Power System Options
IC Engine Electric Motor Rocket Propulsion
Propeller Options
Off The Shelf Item Modified Off The Shelf In House Fabrication
RIT MAV Team Project 05-001 2004-2005
Computation
All Estimated Values Variables 2004 dC l /d 0.1 AR 1.422 2 S (m ) 0.048 b (m) 0.26 e 0.9 dC L /d 0.041 AOA (deg) 9 CL 0.95 W (g) 97.9 CD 0.243 C D0 0.018 25 T (g) 2005 0.1 1.422 0.102 0.381 0.9 0.041 9 0.95 202.35 0.252 0.027 53.598 Based on Chosen Electronics Variables 2004 2005 dC l /d 0.1 0.1 AR 1.422 1.422 2 S (m ) 0.048 0.102 b (m) 0.26 0.381 e 0.9 0.9 dC L /d 0.041 0.041 AOA (deg) 9 9 CL 0.95 0.95 W (g) 97.9 198.48 CD 0.243 0.252 C D0 0.018 0.027 25 52.573 T (g)
Initial Values
dCl dCL d = dC d 180 l d 1+ 2 eAR
RIT MAV Team
Revised Values
CL CD = CD0 + eAR
CD T =W CL
T=
101 .97 P v
Project 05-001
2004-2005
Feasibility Assessment
Evaluate each additional concept against the baseline, score each Current Voltage Weight baseline 2 = same as baseline 3 = better than baseline Propeller Thrust Cost Additional 2 Additional 1 attribute as: 0 = much worse than baseline concept 1 = worse than T = 105-130 g; C = $20-80; W = 15-20 g; I = 0.8-1 A; V = 7-9 V GW/EDP-50XC Direct Drive Power System with 2/EP-3020 GW/EDP-50XC Direct Drive Power System with 2/EP-3020 Feigao 1208430S 12x22mm Brushless Motor GW/EDP-150 Motor w/Capacitor & 2-Pin Black Motor Connector B2C Light Power System (GW/LPS-B2C-C) B2C Light Power System (GW/LPS-B2C-C) B2C Light Power System (GW/LPS-B2C-C) RXC Light Power System (GW/LPS-RXC-A) RXC Light Power System (GW/LPS-RXC-A) RXC Light Power System (GW/LPS-RXC-A) RXC Light Power System (GW/LPS-RXC-A) Astro Mighty Micro Brushless 010 (801 V 14T Direct Drive Motor) Astro Mighty Micro Brushless 010 (801 V 14T Direct Drive Motor) Astro Mighty Micro Brushless 010 (801 G 14T Geared Motor) Astro Mighty Micro Brushless 010 (801 G 14T Geared Motor) Astro Mighty Micro Brushless 010 (801 G 14T Geared Motor) Astro Mighty Micro Brushless 010 (801 G 14T Geared Motor) Sensorless 16 mm dia, Brushless, 15 W (EC 16, 266523) Sensorless 22 mm dia, Brushless, 20 W (EC 22, 200858) 16 mm dia, Graphite Brushes, 4.5 W (RE 16, 118730) 25 mm dia, Precious Metal Brushes CLL, 10 W (RE 25, 118743) Feigao 1208436L 12x30mm Brushless Motor Relative Weight ----EP3020 EP3020 EP7060 EP4530 EP7035 EP7060 EP7060 EP7060 EP7060 EP8043 EP8060 5.5 x 4 MAS 5.5 x 4 MAS APC 9 x 6E APC 9 x 6E APC 10 x 7E APC 10 x 7E Not Given Not Given Not Given Not Given EP3020 2 0 0 2 1 0 0 0 0 0 1 0 3 3 2 3 3 3 0 1 0 0 1 2 3 3 2 3 3 3 3 3 3 3 3 1 1 1 1 1 1 1 1 1 1 2 2 2 2 3 0 3 3 3 1 1 1 1 0 0 0 0 0 0 0 0 0 0 2 2 1 2 1 1 3 2 2 2 1 1 2 1 1 1 1 1 1 1 3 3 2 1 2 2 3 2 3 2 3 2 3 3 3 3 2 2 2 2 2 2 1 1 1 1 2 2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0%
2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0%
2.00 1.40 1.60 2.13 1.27 1.93 1.87 1.80 1.33 1.20 1.53 1.33 1.47 1.47 1.13 1.47 1.47 1.47 0.40 1.00 0.67 0.53 1.53
94% 66% 75% 100% 59% 91% 88% 84% 63% 56% 72% 63% 69% 69% 53% 69% 69% 69% 19% 47% 31% 25% 72%
Project 05-001
Normalized Score
Weighted Score
2004-2005
y = 0.0056x + 0 .9795 2 R =1
2) Static Propeller Testing Thrust to Current Ratio 3) Static Motor Testing Thrust to Current Ratio Motor Body Temperature
RIT MAV Team Project 05-001 2004-2005
4
:
8 9
:
15
0 5 10 0 5 10 : 10
Project 05-001
2004-2005
Will it Buckle?
Fx = 200 g Fy = 458 g x1 = 20.45cm y1 = 41.53cm L = 5.08cm
T = 1.73N m
q0 = 391.56 N / m
t 2 = 0.0508cm
FS = 4 . 55
RIT MAV Team Project 05-001 2004-2005
Questions?
Project 05-001
2004-2005
Sneaker Slides
Project 05-001
2004-2005
Airframe - Concerns
Location of Center-of-Gravity Produce Required Lift Reduce Drag
Project 05-001
2004-2005
Master - Airfoil Data - Command Sheet Check One Characteristic CL CD Cm CL/CD Choose Reynolds Number Value(s) 50,000 75,000 100,000 125,000 150,000 175,000 200,000 225,000 250,000 275,000 Choose Airframe(s) E174 E186 EH2012 EH3012 FX63137 GOE417a M10 M12 M14 MH46 RAF6 S1210 S2027 S4022 S4083 S5010 S5020 SD7080
Clear Plot Selected Select All Airfoils
Select All Re
Project 05-001
2004-2005
XFLR5 Data - Cl/Cd vs. Angle of Attack for Airfoils at Reynolds Numbers
450.00 400.00 350.00 GOE417a, 100,000 300.00 S1210, 100,000 Cl/Cd (Dimensionless) 250.00 200.00 150.00 100.00 50.00 0.00 -50.00 -10 -5 0 5 Angle of Attack (Degrees) 10 15 20 S4022, 100,000 S4083, 100,000
Project 05-001
2004-2005
2.00
1.50
Cl (Dimensionless)
1.00
0.50 GOE417a, 100,000 0.00 S1210, 100,000 S4022, 100,000 -0.50 S4083, 100,000
Project 05-001
2004-2005
0.25
0.20 Cd (Dimensionless)
0.15
0.10 GOE417a, 100,000 S1210, 100,000 0.05 S4022, 100,000 S4083, 100,000 -10 -5 0 5 Angle of Attack (Degrees) 10 15 20
0.00
Project 05-001
2004-2005
-0.05
-0.10 Cm (Dimensionless)
-0.15
-0.20
-0.25
Project 05-001
2004-2005
Cl (Dimensionless)
Project 05-001
2004-2005
0.20
0.15 Cl (Dimensionless)
0.10
0.05
0.00
Project 05-001
2004-2005
Onboard RF Controller/Receiver
Factors/Candidates Hitec HFSHFS-04MG 3 1 1 2 4 5 Airtronics 92515Z 4 1 1 1 3 1 Hitec Feather 3 1 3 3 4 3 GWSGWSPICO R4PR4PJST (Last year) 3 3 5 4 3 2 GWSGWSNARO R-6N/V 5 5 4 4 3 3 GWSGWSNARO R-6N/H 5 5 3 5 3 3
Mean Score
2.66666667
1.8
2.8
3.3
4.0
4.0
Normalized Score
66.7%
45%
70.0%
82.5%
100.0%
100.0%
Project 05-001
2004-2005
3 3 1 3
3 4 1 3
1 1 5 1
Mean Score
2.5
2.8
2.0
90.9%
100.0%
72.7% 2004-2005
Project 05-001
Max Deflection Time to Full Deflection Max Output Force Operating Voltage Dimensions Load Current Weight
3 3 3 3 3 3 5
3 3 5 3 3 3 2
3 2 4 3 3 3 3
Mean Score
3.3
3.1
3.0
95.7%
91.3% 2004-2005
Operating Frequency Transmission Power Number of Channels Operating Voltage Current Drain Weight Dimensions
3 2 3 3 3 3 3
3 5 3 3 2 2 3
Mean Score
2.857142857
3.0
100.0% 2004-2005
4 4 3
3 3 3
3 3 4
2 2 5
5 5 1
Mean Score
3.7
3.0
3.3
3.0
3.7
100.0%
81.8%
90.9%
81.8%
100.0% 2004-2005
Project 05-001
3 3 3 3 3
3 2 2 3 1
5 1 2 2 2
Mean Score
3.0
2.2
2.4
100.0%
73.3%
80.0% 2004-2005
Project 05-001
Batteries
Factors/Candidates Kokam SLPB433452 Kokam SLB452128 Kokam SLPB523459 iRate LP500
4 3 3 2
2 3 5 4
5 3 1 1
3 1 1 3
Mean Score
3.0
3.5
2.5
2.0
85.7%
100.0%
71.4%
57.1% 2004-2005
Project 05-001
Computation
Variables dC l /d AR 2 S (m ) b (m) e dC L /d AOA (deg) CL W (g) CD C D0 T (g) 2004 0.1 1.421697 0.047549 0.26 0.9 0.041231 9 0.95 97.9 0.242594 2005 0.1 1.421697 0.102104 0.381 0.9 0.041231 9 0.95 202.35 0.251634 Assume same shape for both years so AR remains the same For 2004, assume 90% of 8" x 26 cm rectangular wing is remaining For 2005, assume 15" wing span Assume 0.9
@ 9 deg AOA, est. from Figure 33 on pg 46 of PDR Actually a Mass; 2004 from Table 16 on pg 73 of CDR
0.018078 0.027117 2005 is about 1.5x the size of 2004 so increase CD0 by that much 25 53.59796
CL CD = CD0 + eAR
CD T =W CL
T=
101 .97 P v
Project 05-001
2004-2005
Feasibility Assessment
Place an "R" if the row is more important.
A d d it io n a l 2 A d d it io n a l 1 Current V o lt a g e W e ig h t T hrust 1 + R o w + C o lu m n T o t a l*
5 3 4 2 1 0 0 15
Pairwise Comparison:
important
Cost
column is more
R C
R R R
R R R R
4 2 2 1 0 0 0
R ow T otal
0 0 1 0 0 0 0
*Added 1 to each total to allow each parameter to have some percentage (except for undefined parameters)
Project 05-001
R e la t iv e W e ig h t
C o lu m n T o t a l
2004-2005
Buckling Calculations
Calculations to determine t2 Variable L h t2 t1 Acs c E Sy Value 2 1 0.02 0.125 0.02 1.2 10300000 10000 Unit inches inch inch inch in^2 --psi psi Value 5.08 2.54 0.0508 0.3175 0.129 1.2 71 70 Unit cm cm cm cm cm^2 --GPa MPa Variable X1 Y1 Fx Fy Value 8.052 16.35 0.441 1.010 Unit in in lbf lbf Value 20.45 41.53 200 458 Unit cm cm gram gram
Calculated values l/k 346.410 (l/k)1 156.198 Pcr 20.331 lbs 90.434 N
t2 0.03 0.03
Calculations M=T= qo
Project 05-001
2004-2005
Project 05-001
2004-2005
Project 05-001
2004-2005
Project 05-001
2004-2005
Project 05-001
2004-2005
Oscilloscope Tetronix INA114 Instrumentation Amplifier Burr Brown Serial #B012473 w/ 100ohm Resistor
Vc
25Kohm
25Kohm
Ref
Project 05-001
2004-2005
+ -
Motor
Project 05-001
2004-2005