APGENCO, VIJAYWADA - SUPPLY OF STACKER RECLAIMER

Adding another feather to its cap, TRF Ltd has bagged an order from BGR Energy for the supply of Stacker Reclaimer on a turnkey basis for the coal handling plant of APGENCO, Vijaywada. The project entails designing, engineering, manufacturing, supplying, erection, testing, commissioning and load trials of the Stacker Reclaimer. Having a stacking and reclaiming capacity of 1200 TPH and 1000 TPH, respectively, the machine has already been commissioned and load trials underway. While its boom length is 29 metres, the major drives types comprise VVVF drives for bucket wheel, slew and travel. What makes this achievement more commendable is that TRF got this order against stiff competition from companies which are also well known for manufacturing Stacker Reclaimers. APGENCO was visibly impressed by the Stacker Reclaimer, which TRF had supplied to the Kothagudam Thermal Power Station. Also, its reference list of similar machines stood it in good stead. This business deal will open up more avenues for TRF for the supply of material handling equipment, including Stacker Reclaimers, as many power plants are in the offing. Incidentally, TRF is also supplying a Stacker Reclaimer to the APGENCO plant at Kakatiya. Those involved in the project: Engineering Team Head Mr G N Chakraborty Officers Ms Kabita Mazumdar Scope of Work Machine design

Mr Somnath De Project Team Head Mr Sankar Mukhopadhyay & Mr Subhasish Mukherjee Construction Team Head Mr Messer Noel, Mr Amit Roy & Mr Subhasish Mukhopadhyay

Electrical design

Manager Mr Avjit Dutta

Officers Mr Rahul Rai and Mr E S Vimal

ARAVALI POWER CO. LTD

Indira Gandhi Super Thermal Power Plant, 3X500 MW TRF Ltd has received an order of Rs. 305 Crore from M/s Aravali Power Company Pvt. Ltd for design, engineering, supply, erection and commissioning of complete coal handling plant on a turn-key basis to the Indira Gandhi Super Thermal Power Plant, Haryana. M/s Aravali Power Company Pvt. Ltd is a joint venture of NTPC Ltd, Haryana Power Generation Co. Ltd and Indraprastha Power Generation Co. Ltd. The coal handling plant will run at a capacity of 2400 tonnes per hour. TRFs work involves the setting up of a Conveying System and supplying the following major equipment with associated electrical, civil and structural system: Wagon Tipplers with Side Arm Chargers- 4 sets Apron Feeders- 4 sets Reversible Stacker cum Reclaimer- 2 nos Motorized Traveling Trippers6 nos Automatic Sampling system- 2 sets Passenger cum Goods elevators- 2 sets

Crushers- 4 nos Screens- 4 nos

Utilities such as dust extraction, dust suppression and ventilation.

This project will be one of the fast-track projects of NTPC with a completion period of 34 months. Power generated at this super thermal plant will be supplied to New Delhi, which would require additional power supply, since it is to host the Commonwealth Games in 2010. CONTACT Mr V K Ram (Project In-charge) Mobil : e Mr Chandan Mishra (09991110844) Office General (09254301997) Phone : 09991446999 Mr Vivek Kr Singh (09991045007) Mr Mishra (Stores) (0981264360) +91 9254301937 (O)

DVC, RAGHUNATHPUR

In its quest to play the lead role in helping the Nation meet its demand for power, TRF is speeding up all its projects, including the Rs 413.85 crores project for Damodar Valley Corporation (DVC) at Raghunathpur, West Bengal. Spearheaded by Mr P C Sinha, this 2X600 MW CHP project is expected to be commissioned in 2011. The scope of work for TRF covers:
o

Equipment Supply: Supply, Design, Engineer, Manufacture, Inspect, Test and Package Plant and Equipment including mandatory spares, tools and tackles. Services: Port clearance, Port handling, Port charges, transportation for delivery at site, installation, insurance covers other than inland transit insurance, civil work and structural work, testing and commissioning ,including carrying out guarantee tests in respect of all other services.

In addition to the site work, TRF is also responsible for supply of major project equipments, items and utilities such as:
o o o o

One Wagon Tippler with Hydraulic Drive and Side Arm Charger with hydraulic Drive. Two Stacker Cum Reclaimers. Four Plough Feeders with hydraulic drive. One Apron Feeder.

o o o o o

Four Roller Screens. Four Ring Granulators. Four Travelling Trippers. 26 Belt Conveyors (Approx 6.5 KM) One Dry Fog System, DE System, VE System and Systems for Plain Water Service, Portable Water, Cooling Water and Sampling of Water.

Work on the project has been progressing at great speed. Excavation work at areas where important equipment such as track hopper, wagon tippler, stacker/ reclaimer and crusher house are to be installed, have been completed while others are in progress.

KRISHNAPATNAM PORT
TRF Ltd has bagged the order to supply the requisite machinery for the construction of Krishnapatnam Port, a project which is being handled by Navayuaga Egineering Company Limited. A private port, Krishnapatnam is located in the east coast of Andhra Pradesh, about 200 Km to the north of Chennai. Currently it handles exports of iron ore and import of fertilisers. The owners want to develop it to grow into one of the major ports in the east coast. In phase I, TRF Ltd was initially entrusted with the supply of 1 Slewing Stacker for stacking Coal 1 Stacker-Reclaimer for stacking and reclaiming coal 2 Stacker-Reclaimers for stacking & reclaiming iron ore 2 Ship Unloaders to unload coal from ships 1 Ship Loader to load ships with iron ore Recently another order has been placed on TRF Ltd for 1 Ship Loader

2 more Ore Stacker-Reclaimers The port plans to import coal, once this mechanisation is complete. TRF Ltd, at its end, plans to commission the first Ore Stacker-Reclaimer and the Ship Loader by October 2008, but, certain alterations made recently in the layout by the customers consultant, might cause some delay. TRF Ltd has set mid 2009 as its target date for completion of the project. The installation activities started on 25th June 2008, by putting wheels of the first Ship loader Long Travel on the rails in the Berth. A religious ceremony was performed, which was attended by senior executives of both Navayuga Engineering and Krishnapatnam Port, including the CEO.

NMDC, BAILADILA

Adding another feather to its cap, TRF Ltd has bagged an order for the supply of Stacker Reclaimer on a turnkey basis for the coal handling plant of APGENCO, Vijaywada. The project entails designing, engineering, manufacturing, supplying, erection, testing, commissioning and load trials of the Stacker Reclaimer. Having a stacking and reclaiming capacity of 1200 TPH and 1000 TPH, respectively, the machine has already been commissioned and load trials underway. While its boom length is 29 metres, the major drives types comprise VVVF drives for bucket wheel, slew

and travel. What makes this achievement more commendable is that TRF got this order against stiff competition from companies which are also well known for manufacturing Stacker Reclaimers. APGENCO was visibly impressed by the Stacker Reclaimer, which TRF had supplied to the Kothagudam Thermal Power Station. Also, its reference list of similar machines stood it in good stead. This business deal will open up more avenues for TRF for the supply of material handling equipment, including Stacker Reclaimers, as many power plants are in the offing. Incidentally, TRF is also supplying a Stacker Reclaimer to the APGENCO plant at Kakatiya. Those involved in the project: Engineering Team Head Mr G N Chakraborty Officers Ms Kabita Mazumdar Mr Somnath De Scope of Work Machine design Electrical design

Project Team Manager Mr Avjit Dutta Construction Team Head Mr Amit Roy Officers Mr Rahul Rai and Mr E S Vimal

NSPCL, BHILAI, CHATTISGARH- EMPOWERING THE NATION

TRF has played a major role at a power project between National Thermal Power Corporation (NTPC) and Steel Authority of India Limited (SAIL) at Bhilai, Chhattisgarh for setting up a- 2 X 250 MW power plant. The plant is a joint venture between NTPC and SAIL. Mood at the TRF?s NSPCL-Bhilai site office is upbeat. Confidence exudes from the fact that the project is nearing completion. Most of the equipment has been supplied and their installation complete or close to it. The scope of the work involves: Setting up a coal handling plant for a-2X250 MW coal fired power plant for NSCPL, a joint venture between NTPC and SAIL. Complete civil work, fabrication and erection of building and technological structural and equipment supply, erection, testing and commissioning. Civil work involves approximate 30,000 cubic meters concrete and building structural approximately 3800 MT. Supply and installation of Rotary Plough Feeder (04), Stacker Re-claimer(01), Wagon Tippler with Side Arm Charger (01), Crusher R-33 (04), truflo feeders, belt feeders (06) and vibro feeders (all 01), Travelling Tippers (02) and a coal sampling system. Being a turn key order, TRF will supply all conveying equipment and undertake all electrical work. Setting up some utility systems for dust suppression, dust extraction, fire fighting and ventilation system. Radial Stacker re-claimer that will be set up by TRF has been supplied by Schade, Germany. This is the biggest ever Radial Stacker re-claimer made by Schade. It is approximately 700 MT machine, with central column as the axis, on which it rotates on a circular rail of 128 metres diameter. Wagon Tippler with hydraulic drive supplied here is the first of it's kind by TRF. Conveyor # 5 gallery is unique as it hangs from both ends from the drive house. In total, there are four transfer points, a drive house, crusher house and a sampling station. There are 16 conveyors.

TATA POWER: OPERATION & MAINTENANCE

TRF Ltd, Port and Yard Division (PYE) in pursuit of the aspirations laid down in Vision 2013, has decided to venture into a new business area. The PYE division received its first order from Tata Power for operation of a Stacker Reclaimer and associated conveyors, for a period of three years, extendable on mutual consent by another four years. The Stacker Reclaimer supplied by TRF to Tata Powers project in Trombay, Mumbai was commissioned in the month of November 2008. It has a capacity of 1500 TPH of stacking and reclaiming of coal of size 50 mm. It has a boom length of 41 mtrs. Radio Modem communication has been used in this machine, a first in India for such a large Stacker Reclaimer. While TRF has always maintained its own supplied machineries, it is for the first time, that it will also operate the equipment, supplied by it. Tata Power used to do its own operations and maintenance for major equipment on its own, while subcontracting the maintenance of auxilliaries. But, in this case, it required certain skill set and TRF, with its expertise and experience fitted the bill. TRF stands to gain considerably from this situation, as there is scope for revenue growth in operations. It would also serve as a learning experience for the company, helping to understand the problems/ shortfalls, faced by its machines, and then improve upon them for future projects.

NABINAGAR POWER
TRF has won a-Rs 360.47 crore order from Nabinagar Power Generating Company Pvt. Ltd, a joint Venture between NTPC Limited and Bihar State Power (Holding) Company Ltd. The order is for designing, engineering, manufacturing, supplying, erecting, testing and commissioning of a coal handling plant for a 3 x 660MW coal based super thermal power project at Nabinagar. The plant will be designed to run at a capacity of 3630 tonnes per hour.

NTPC, BARH

Progress at TRFs NTPC BARH Site TRF has made continuous progress to fulfill its commitment to set up the coal handling plant at Barh NTPCs site for its 2X660 MW thermal power plant. The order is for design, engineering, manufacturing, supplying, erecting, testing and commissioning of a coal handling plant on a turn-key basis. The plant is designed to run at coal handling capacity of 2200 tonnes per hour. We bring to you a brief report of on-ground activities at the site till October 2011...

NTPC, MOUDA

NTPC Mauda Project makes great headway

TRF has been making great headway on the Rs 296 crore contract for the independent Coal handling Plant at the 1000 MW coal based super thermal power plant at Mauda. The project comprises two units of 500 MW each under Stage I of the project. A Coal Handling Plant with a 1600 TPH coal conveying system will cater to the two units. All equipment, services and installations for the Coal Handling Plant, with a 100% standby parallel stream, Crusher House, Trippers, three Wagon Tipplers and two Stacker Reclaimers along with the associated reclaim conveyor, auxiliaries and other facilities are to be installed at Mauda. This project has 13 transfer points and 34 conveyors. The scope of work for TRF also includes detailed design of all the system, engineering data, drawings, site survey, commissioning

procedures and O & M manuals, equipment for approval and records along with the responsibility for providing all materials, equipment and services. Emphasis has been placed on preengineered and pre-fabricated structures made of steel and use of ash and ash based products in line with Gazette Notification on Ash Utilisation issued by the Ministry of Environment and Forests.

Project Status
Civil Work The project team has completed civil work on all conveyors and transfer points. Civil work for the Wagon Tippler area is 80% complete, while the RCC floor for the Crusher House and the Stacker Reclaimer has reached 60% of the final construction required. Structural Work 95% of the structural work for the Crusher House has been completed, while the conveyors and transfer points are in various stages of completion. Equipment Completion At the Crusher House, four crushers have been erected while work is in its early stages at the Wagon Tippler and Stacker Reclaimer area. Over 50% of the work has been completed at the Conveyors and Transfer Points.

NTPC VINDHYACHAL

PROJECT SYNOPSIS:
VINDHYACHAL SUPER THERMAL POWER PROJECT STAGE-IV (2 X 500 MW) COAL HANDLING PLANT PACKAGE

Vindhyachal STPP was conceived as a pit head coal based super thermal power plant of 3260 MW (6X210 MW+2x500 MW + 2x500 MW) capacity for which land was acquired during Stage-I of the project. Stage-I, II & III of the project comprising of six units of 210 MW (Stage-I), two units of 500MW (Stage-II) and two units of 500 MW (Stage-III) each are under operation. The present proposal is to install 2 units of 500MW each in Stage-IV, thus making the capacity of the project to 4260 MW (6x210MW + 2X500 MW + 2X500 MW + 2x500MW). LOCATION AND APPROACH: The proposed power station is located in Sidhi district of Madhya Pradesh, having a latitude and longitude of 2406'N and 820 40'E respectively. The site is situated on the North-Western bank of Rihand reservoir and is confined within the boundaries of Singrauli STPP discharge channel towards South, Ballia nalla towards East, power corridor of SSTPP and Jayant Mine Township towardsNorth. Renukoot, the nearest town, is about 50 kms away from the project site. The approach road for Vindhyachal STPP has been drawn from the peripherals road of Singrauli STPP. The nearest broad gauge rail head Shakti Nagar Railway Station, is approximately 2.0 km away from the project site.

Major rail and road distances from the project site are as under:-

From

To

By Road (Distance in Kms) 435 850 095 610 175 220

By Rail 475 925 --590 175 ---

VindhyachalLucknow VindhyachalNew Delhi VindhyachalSidhi VindhyachalBhopal VindhyachalMirzapur VindhyachalVaranasi

Equipment and services covered under COAL HANDLING PLANT package:

Sl MECHANICAL No. System parameters and 1 Operation & Control Philosophy 2 3 Paddle Feeders Brakes and Clamps

ELECTRICAL Motors LT Switchgear & Bus Duct LT Power Cables

NTECL, VALLUR

1. 2.

Site: NTECL- Vallur Our Client : BHEL-ISG Ultimate Client : NTECL(A Joint Venture of NTPC & TNEB)

3.

Products: Two Slewing Stackers - Capacity: 4000TPH(Rated) and Two B.W.Reclaimer - Capacity: 2400 TPH(Rated)

4.

Presently one Slewing Stacker & one B.W.Reclaimer is in completion stage. Commissioning of Slewing Stacker already

PROJECT OFFICES

SL .

SITE OFFICE

PROJEC T MANAG ER

RESIDENT MANGER

PROJECT SITE ADDRESS COORDINATOR 11B, PROJECTS

TEL. NO.

PIN CODE NO.

Mr.S.A.Abba TRF Bailadila s, TRF Hyd. site Off.

NMDC Mr.Dinesh Prasad Mr.C.S.Golan KIRANDULE494556DIST. DANTEWADA CHATTISHGARH ATPS MPPGCL, 78572556 494556 50

TRF Amarkantak Site

Mr.S.Khare Mr.R.S.Ahluwalia

Mr.Dheeraj Kumar

QR.NO.146, P.O.CHACHAI DIST. ANUPPUR (MP) C/O MADAN MOHAN NAG NEAR SILPI

94067761 484224 22

TRF DVC Raghunath pur site

Mr.P.C.Sinha

Mr.Gunjan Charan

HOTEL 93867435 Mr.Manish Kumar P.O.RAGUNATHP 723133 96 UR BANDOOR MORE DIST. PURULIA (West Bengal) NTPC TSTPS TALCHER KANIHA CHP-

TRF Talcher Site

Mr.S.S.Chan d

Mr.Pravas Mohanty

Mr.Sunil Kumar

2&3 STAGEII,P.O. DEEPSIKHA DIST. ANGUL (ORISSA) C/O MAHAGENCO P.O. DEEPNAGAR

97763413 759147 33

TRF Bhusawal Site

Mr.S.Khare

Mr.Sanjay Kumar

Mr.Dheeraj Kumar

(BTPS) BHUSAWAL THERMAL POWER STATION DIST. JALGAON (MS)

90280616 425307 66

TRF Jhajjar Site

Mr.Sudhir Mr.Sudhir Kumar Kumar Singh Singh

Mr.Anup Sarklar

C/O TRF LTD.,

89301488 110001 81

HIMALAYA HOUSE 11TH FLOOR, 23 KASTURBA GANDHI MARG NEW DELHI BHILAI POWER HOUSE COAL HANDLING 7 TRF Bhilai Site Mr.Arjun Singh Mr.A.Bramahach ari PLANT NSPCL Mr.C.S.Golan SITE PURENA DIST DURG BHILAI (CHATTISHGARH ) C/O DEEPAK KUMAR , 8 TRF Barh Site Mr.Arjun Singh Mr.J.K.Choudh ury Mr.Dipankar Kumar KAILASH REST HOUSE, CHOUAK BAZAR BARH, PATNA, BIHAR C/O RAVINDRANATH S.PISE WARD NO.5 HOUSE 9 TRF Mouda Site Mr.S.Khare Mr.M.P.Singh Mr.Dheeraj Kumar NO. 35 SHIVAJINAGAR MOUDA, TAHSIL MOUDA P.O.NAGPUR DIST.NAGPUR, MAHARASHTRA VINDHYACHAL SUPER THERMAL POWER PROJECT TRF Vindhyachal Site C-2 RUSSIAN Mr.Amitabh Roy Mr.V.Prakash Mr.Ramneet Singh Soni HOSTEL NTPC COLONY NH-2 VINDHYANAGAR DIST. SINGROULI, M.P. 99773566 486885 27 95618829 441104 18 94314903 803213 90 97535951 493441 50

10

RESIDENT MANAGER TRF 11 TRF JSPL Site Mr.H.S.Pras ad Mr.D.N.Prasad Mr.Anil Kr.Choudhury LTD. ,C/O SIBARAM PAL AT GITA NAGAR P.O. ANGUL (ORISSA ) 87632042 52

Bulk Material Handling Systems (BMHS)

TRF LTDs proven record of 40 years in the field of material handling systems for the core sectors of coal, cement, power, ports, mining, fertilisers and steel has established it as one of the leading companies in India in the field of design, manufacture, supply, installation and commissioning of these systems. TRF LTD also offers state -of-the-art pulverised coal dust injection system for blast furnaces and stamping-charging-pushing machines for coke oven applications. TRF is capable of offering complete design, engineering, manufacturing, erection and commissioning solutions for material handling systems for Steel, Power, Ports , Mining, etc. sectors Counted among one of the most reliable sources of turnkey projects in the country. Our scope of turnkey solutions includes: Project Report, Technical Consultancy

Know-how of product Supply of machinery Supply of equipment Installation & Commissioning of plant Portfolio of ongoing assignments consists of both 'concept to commissioning' solutions as well as specific modules for some projects. In house technical expertise and manufacturing facility ensures better quality control.
Steel, Mining & Port Projects

Customer

Scope of Work Design, engineering, supply, manufacturing, supervision of

Tata Steel

equipment for RMHS Package -3 for Coal , PCI and Lime Circuit under 3 MTPA capacity expansion

Bhushan Power & Steel Limited

Supply of 2 Nos. Single Boom Scrapper Re-claimers for Bhushan's DR-AF Integrated Steel Plant at Sambalpur, Orissa Design, engineering, supply, storage handling, erection, testing

NMDC, Bailadila

and commissioning, PG Tests, civil work, etc for Crushing and Stacking Section Package-I, at. System capacity 3000 TPH. Supply, Installation & Commissioning of 1 No. Slewing Stacker of 3000 tph ,2 Nos. Stacker Re-claimer of 3000 tph , 2 Nos. Wagon Loader of 3000 tph. Supplying India's largest stacker Re-Claimer (6000 tph for iron

Jindal Steel & Power Ltd.

Krishnapatnam

Port Lanco Infratech

ore) Supplying India's largest Grab Type Ship Un-Loader (1500 tph)

TRF is a pioneer in the field of Coal Handling Plants (CHPs) It has built more than 50 CHPs in power plants in India, with feeding, conveying, crushing and screening system with auxiliaries like: Dust extraction system and suppression system Conveyors with multiple drive units Electrical and instrumentation system, lighting Complete structural support