Beruflich Dokumente
Kultur Dokumente
Presented by:
Reliability measures the capacity of equipment or processes to operate without failure for a specified interval when put into service and used correctly.
Barringer & Associates, Inc. 2004
Optimum
Low Flow Cavitation High Temperature Rise Low Bearing & Low Seal Life Suction Recirculation
0.92 0.53
% Head
Cavitation
% Reliability
+Reconsider!!+
Avoid!!
+
Pump Curve
0.1
% Flow
Barringer & Associates, Inc. 2004
Optimum
Low Flow Cavitation High Temperature Rise Low Bearing & Low Seal Life Suction Recirculation
Best Practice = -10% to +5% of BEP Better Practice = -20% to +10% of BEP
Low Bearing & Low Seal Life Cavitation
% Head
Life Based On Best Practices For Installation And Use For All Features Except How Close The Pump Operates To BEP
Avoid!!
% Flow
Barringer & Associates, Inc. 2004
% Reliability
+ Reconsider!! +
Optimum
Low Flow Cavitation High Temperature Rise Low Bearing & Low Seal Life Suction Recirculation
Best Practice = -10% to +5% of BEP Better Practice = -20% to +10% of BEP
Low Bearing & Low Seal Life Cavitation
? ?? ??? ????
% Head
Life Based On Best Practices For Installation And Use For All Features Except How Close The Pump Operates To BEP
Avoid!!
% Flow
Barringer & Associates, Inc. 2004
% Reliability
+ Reconsider!! +
Grouting
6 to 8
error
Good at 0.0448 ips 95% 95% 90% 90% L/D 90% Suction 90% Straight Runs 95% 95% 100% L/D = 100% 1 to 3
75% 80% 60% 60% 60% 60% 80% 80% 100% 100%
Slightly Pourous But Adhesive 98% 95% 90% 90% 90% Piping 90% Alignment 91% 90% 99% 0.125 100% inches error
69% 64% 40% 40% 40% 40% 71% 80% 100% 100%
Impeller Housing Pump Bearings Mech. Seal Bearing Seal Shaft Coupling Motor Bearings Replacement Mtr. Motor Starter
0.6583 0.5163 0.3950 0.4314 0.3950 0.5705 0.6036 0.9776 0.6036 1.0000
88% 95% 95% 94% 73% 95% 95% 92% 79% 90% 88% 88% 88% 90% 90% 84% Pump 88% 90% 90% 84% Curve % 79% 90% 88% 88% Off BEP 92% 95% 90% 94% 94% 93% 94% 97% +15% to Resulting 100% 100% 100% 100% -30% of Good Practices eta 100% 100% 100% 100% BEP Multiplier
Avoid
Rotational Balance
Foundation Design
Grouting
Rough at 0.248 ips 81% 79% 61% 61% 64% 61% 78% 75% 100% 100%
Reliability practices must be connected with costs to find the lowest long term cost of ownership calculated by net present value.
Impeller Housing Pump Bearings Mech. Seal Bearing Seal Shaft Coupling Motor Bearings Replacement Mtr. Motor Starter
0.1949 0.1438 0.0151 0.0095 0.0151 0.1149 0.0737 0.8625 0.0737 1.0000
68% 70% 65% 65% 51% 65% 76% 78% 100% 100%
0.5 Times Cementitous Equipment & Low Mass or StiltAdhesion Mounted 88% 88% 78% 80% 50% 55% 50% 55% 55% 55% 50% 55% 70% 75% 60% 60% 100% 100% 100% 100%
Summary
Important impacts on life involve:
Equipment grade Installation grade Operation grade Maintenance grade
Remember effects of abuses are cumulative! You may try to hide your atrocities but the equipment accumulates the history and someone pays in the end
No free lunchessomeone pays for everything Think about the life cycle cost of your actionsengineer the results
Barringer & Associates, Inc. 2004