Beruflich Dokumente
Kultur Dokumente
4 F
WIRING DIAGRAMS
Index
Table of Contents
Page Wiring Colors for MerCruiser . . . . . . . . . . . . . . . 4F-1 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4F-2 MCM (Stern Drive) . . . . . . . . . . . . . . . . . . . . . 4F-2 MIE (Inboard) Models . . . . . . . . . . . . . . . . . 4F-10 Quicksilver Instrumentation . . . . . . . . . . . . . . . 4F-13 MCM (Stern Drive) . . . . . . . . . . . . . . . . . . . . 4F-13 MIE (Inboard) . . . . . . . . . . . . . . . . . . . . . . . . 4F-16 Dual Station Wiring (Using a Neutral Safety Switch in Only One Remote Control) . . . . 4F-18 Dual Station Wiring (Using A Neutral Safety Switch In Both Remote Controls) . . . . . . . 4F-19 Dual Station Wiring (Using a Neutral Safety Switch in Engine Wiring Harness) . . . . . . . 4F-20 Multi-Port Injection Wiring Diagram (Chart 1 Of 4) . . . . . . . . . . . . . . . . . . . . . . . . 4F-21 Multi-Port Injection Wiring Diagram (Chart 2 Of 4) . . . . . . . . . . . . . . . . . . . . . . . . 4F-22 Multi-Port Injection Wiring Diagram (Chart 3 Of 4) . . . . . . . . . . . . . . . . . . . . . . . . 4F-23 Multi-Port Injection Wiring Diagram (Chart 4 Of 4) . . . . . . . . . . . . . . . . . . . . . . . . 4F-24 Throttle Body Injection Wiring Diagram (Chart 1 Of 4) . . . . . . . . . . . . . . . . . . . . . . . . 4F-25 Throttle Body Injection Wiring Diagram (Chart 2 Of 4) . . . . . . . . . . . . . . . . . . . . . . . . 4F-26 Throttle Body Injection Wiring Diagram (Chart 3 Of 4) . . . . . . . . . . . . . . . . . . . . . . . . 4F-27 Throttle Body Injection Wiring Diagram (Chart 4 Of 4) . . . . . . . . . . . . . . . . . . . . . . . . 4F-28
Index
4F-0 - WIRING DIAGRAMS 90-823224--2 796
Index
90-823224--2 796 WIRING DIAGRAMS - 4F-1
Engine
MCM (Stern Drive)
THUNDERBOLT IV WITH IGNITION MODULE MOUNTED ON EXHAUST ELBOW 1 3 3
3 3 1 1 6 2
5 4 2
3
50844
D - Instrumentation System
1 - Water Temperature 2 - Oil Pressure Switch 3 - Drive Unit Oil Bottle (Old And New Style)
Index
4F-2 - WIRING DIAGRAMS 90-823224--2 796
C
1 2
A
WHT/RED WHT/GRN GRY PUR
3 2 1
1 6 4 5 2
B
72936
D - Instrumentation System
1 - Water Temperature 2 - Oil Pressure Switch 3 - Drive Unit Oil Bottle (Old And New Style)
Index
90-823224--2 796 WIRING DIAGRAMS - 4F-3
THUNDERBOLT V 1 3
C A
1 4 2
3 2 3
D
1 7
5 6
4
73996
D - Instrumentation System
1 - Water Temperature 2 - Oil Pressure Switch 3 - Drive Unit Oil Bottle (Old And New Style)
Index
90-823224--2 796
ALL MCM THROTTLE BODY / MULTI-PORT INJECTION STARTING AND CHARGING DIAGRAM
C
2 1
1 3 5 b 2
A
A - Charging And Starting System
1 2 3 4 5 6 Alternator Ground Stud Starter Motor Battery Circuit Breaker Starter Slave Solenoid
4 d
a
71693
C - Instrumentation System
1 - Oil Pressure Sender 2 - Water Temperature Sender 3 - Trim Sender a - Positive (12V) Power Wire To Furl Injection System Harness b - Harness Connector To Fuel Injection System Harness c - Auxiliary Tachometer Lead d - 90 Amp. Fuse (DO NOT Remove)
B - Audio Warning System / Power Reduction Circuit (Not Present On 1996 And Newer Models)
1 - Oil Pressure 2 - Drive Unit Oil Level Bottle (New And Old Style)
Index
90-823224--2 796 WIRING DIAGRAMS - 4F-5
A
2
B
1 2
NOTE 1
5 1 4 6 3 2 a d b c
NOTE 1: Taped back BROWN and BLACK wire may be used for an accessory. LOAD MUST NOT EXCEED 5 AMPS A - Audio Warning System C - Charging And Starting System
1 - Oil Pressure Switch 2 - Transmission Fluid Temperature 1 2 3 4 5 6 Alternator Ground Stud Starter Circuit Breaker Starter Slave Solenoid Neutral Safety Switch
B - Instrumentation System
1 - Oil Pressure Sender 2 - Water Temperature Sender
a - Positive (12V) Power Wire To Fuel Injection System Harness b - Harness Connector To Fuel Injection System Harness c - Auxiliary Tachometer Lead d - 90 Amp. System Fuse
Index
4F-6 - WIRING DIAGRAMS 90-823224--2 796
8 4 12
9 10 2 6
7 16 11 18 5 17 14 13 19 15
1
75001
Note: All BLACK Wires With A Ground Symbol Are Interconnected Within The Fuel Injection System Harness. NOTE 1: As a mid year (96-1/2) model change, the Throttle Body and Multi-Port Injection models have the lanyard stop connector removed from the wiring harness. The dual engine capability is relocated by routing the YEL wire to the Data Link Connector (DLC).
1 2 3 4 5 6 7 8 9 10Fuel Pump Throttle Body Distributor Coil Electronic Spark Control (KS) Module Data Link Connector (DLC) Manifold Absolute Pressure (MAP) Sensor Knock Sensor Idle Air Control (IAC) Throttle Position (TP) Sensor 111213141516171819Engine Coolant Temperature (ECT) Sensor Electronic Control Module (ECM) Fuel Pump Relay Ignition/System Relay Fuse (15 Amp) Fuel Pump Fuse (15 Amp) ECM/DLC/Battery Fuse (10 Amp) ECM/Injector/Ignition/Knock Module Harness Connector To Starting/Charging Harness Positive (+) Power Wire To Engine Circuit Breaker
Index
90-823224--2 796 WIRING DIAGRAMS - 4F-7
7.4L / 7.4LX / 454 / 502 MULTI-PORT MAGNUM ENGINE DIAGRAM MODELS WITH VST
NOTE 1
3 7 8 4 2 9
11
10
13
20
18 12 19 5 15 14 22 16
71692
17 21
NOTE 1: As a mid year (96-1/2) model change, the Throttle Body and Multi Port Injection models have the lanyard stop connector removed from the wiring harness. The dual engine capability is relocated by routing the YEL wire to the Data Link Connector (DLC). NOTE 2: All BLACK wires with a ground symbol are interconnected within the fuel injection system harness.
1 2 3 4 5 6 7 8 9 1011Vapor Separator Tank Throttle Body Distributor Coil Knock Sensor (KS) Module Data Link Connector (DLC) Manifold Absolute Pressure (MAP) Sensor Intake Air Temperature (IAT) Sensor Knock Sensor (KS) Idle Air Control (IAC) Throttle Positive Sensor (TP) 1213141516171819202122Engine Coolant Temperature (ECT) Sensor Electronic Control Module (ECM) Sensor Fuel Pump Relay Ignition Relay Fuel Pump Relay (15 Amp) Injector Fuse 15 Amp.) ECM, DLC, Battery ECM Fuse (10 Amp.) ECM, Ignition, Injectors, Knock Sensor Module Harness Connector To Starting / Charging Harness Harness Connector To Lanyard Stop Switch (Optional) Harness Connector For Dual Engine Data Link Cable Positive (+) Power Wire To Engine Circuit Breaker
Index
4F-8 - WIRING DIAGRAMS 90-823224--2 796
7.4L / 7.4LX / 454 / 502 MULTI-PORT MAGNUM ENGINE DIAGRAM MODELS WITH COOL FUEL SYSTEM
3 7
2 8 12
10
17 18 11 5 14 13 19 1
75146
16 15
NOTE: All BLACK wires with a ground symbol are interconnected within the EFI system harness.
1 2 3 4 5 6 7 8 9 10Fuel Pump Throttle Body Distributor Coil Electronic Spark Control (KS) Module Data Link Connector (DLC) Manifold Absolute Pressure (MAP) Sensor Knock Sensor Idle Air Control (IAC) Throttle Position (TP) Sensor 111213141516171819Engine Coolant Temperature (ECT) Sensor Electronic Control Module (ECM) Fuel Pump Relay Ignition/System Relay Fuse (15 Amp) Fuel Pump Fuse (15 Amp) ECM/DLC/Battery Fuse (10 Amp) ECM/Injector/Ignition/Knock Module Harness Connector To Starting/Charging Harness Positive (+) Power Wire To Engine Circuit Breaker
Index
90-823224--2 796 WIRING DIAGRAMS - 4F-9
A
1 2 3
2 1 3 2
D
NOTE
1 7
5 4 6
2 3
50773
NOTE: Taped Back BROWN-WHITE wire may be used for an accessory. LOAD MUST NOT EXCEED 5 AMPS.
A - Ignition And Choke System
1 - Distributor 2 - Ignition Module 3 - Ignition Coil
D - Instrumentation System
1 - Oil Pressure Sender 2 - Water Temperature Sender
Index
4F-10 - WIRING DIAGRAMS 90-823224--2 796
A
1 1
3
WHT/RED WHT/GRN GRY PUR
1 2 2
D
NOTE
1 7
5 6
3
72937
NOTE: Taped Back BROWN-WHITE wire may be used for an accessory. LOAD MUST NOT EXCEED 5 AMPS.
A - Ignition And Choke System
1 - Distributor 2 - Ignition Module 3 - Ignition Coil
D - Instrumentation System
1 - Oil Pressure Sender 2 - Water Temperature Sender
Index
90-823224--2 796 WIRING DIAGRAMS - 4F-11
THUNDERBOLT V
A
1
2 1 4
3 2 1 2 1 7 5 6 2 3 4
74160
D
NOTE
NOTE: Taped Back BROWN-WHITE wire may be used for an accessory. LOAD MUST NOT EXCEED 5 AMPS.
A - Ignition And Choke System
1 2 3 4 1 2 3 4 5 6 7 8 Distributor With Ignition Module Timing Lead Knock Sensor Ignition Coil Alternator Electric Choke Ground Stud Battery Starter Motor Circuit Breaker Starter Slave Solenoid Neutral Start Safety Switch
D - Instrumentation System
1 - Water Temperature 2 - Oil Pressure Switch
Index
4F-12 - WIRING DIAGRAMS 90-823224--2 796
Quicksilver Instrumentation
MCM (Stern Drive)
EARLIER STYLE CONTROL AND AUDIO WARNING BUZZER
8 7
NOTES 1 & 2
72938
Refer to gauge manufacturers instructions for specific connections. NOTE 1: Connect wires together with screw and hex nut. Apply Liquid Neoprene to connection and slide rubber sleeve over connection. NOTE 2: Power for a fused accessory panel may be taken from this connection. Load MUST NOT exceed 35-40 amps. Panel ground wire MUST BE connected to instrument terminal that has an 8 gauge BLACK (Ground) harness wire connected to it.
1 2 3 4 Audio Warning Buzzer (If So Equipped) Tachometer Oil Pressure Water Temperature 5 6 7 8 Battery Meter Ignition Switch Trim Indicator 20 Amp. Fuse
Index
90-823224--2 796 WIRING DIAGRAMS - 4F-13
454/502 MAGNUM MULTI-PORT INJECTION WITH EARLIER STYLE CONTROLS AND AUDIO WARNING BUZZER
NOTES 1 & 2
71695
Refer to gauge manufacturers instructions for specific connections. NOTE 1: Connect wires together with screw and hex nut. Apply Liquid Neoprene to connection and slide rubber sleeve over connection. NOTE 2: Power for a fused accessory panel may be taken from this connection. Load MUST NOT exceed 40 amps. Panel ground wire MUST BE connected to instrument terminal that has an 8 gauge BLACK (Ground) harness wire connected to it.
1 2 3 4 Audio Warning Buzzer (If Equipped) Tachometer Oil Pressure Water Temperature 5 6 7 8 Battery Meter Ignition Switch Trim Indicator 20 Amp. Fuse
Index
4F-14 - WIRING DIAGRAMS 90-823224--2 796
NOTE 2
NOTE 1 NOTE 1
NOTE 1
74046
Refer to gauge manufacturers instructions for specific connections. NOTE 1: Connect wires together with screw and hex nut. Apply Liquid Neoprene to connection and slide rubber sleeve over connection. NOTE 2: Power for a fused accessory panel may be taken from this connection. Load MUST NOT exceed 40 amps. Panel ground wire MUST BE connected to instrument terminal that has an 8 gauge BLACK (Ground) harness wire connected to it.
1 2 3 4 Audio Warning Buzzer (If Equipped) Tachometer Oil Pressure Water Temperature 5 6 7 8 Battery Meter Ignition Switch Trim Indicator 20 Amp. Fuse
Index
90-823224--2 796 WIRING DIAGRAMS - 4F-15
MIE (Inboard)
EARLIER STYLE AUDIO WARNING BUZZER
6
B S I
72939
Refer to gauge manufacturers instructions for specific connections. NOTE 1: Connect wires together with screw and hex nut. Apply Liquid Neoprene to connection and slide rubber sleeve over connection. NOTE 2: Power for a fused accessory panel may be taken from this connection. Load MUST NOT exceed 40 amps. Panel ground wire MUST BE connected to instrument terminal that has an 8 gauge BLACK (Ground) harness wire connected to it.
1 2 3 4 Audio Warning Buzzer (If So Equipped) Tachometer Oil Pressure Water Temperature 5 - Battery Meter 6 - Ignition Switch 7 - 20 Amp. Fuse
Index
4F-16 - WIRING DIAGRAMS 90-823224--2 796
1 3 4 5
6
B S I
74274
Refer to gauge manufacturers instructions for specific connections. NOTE 1: Connect wires together with screw and hex nut. Apply Quicksilver Liquid Neoprene to connection and slide rubber sleeve over connection. NOTE 2: Power for a second fused accessory panel may be taken from this connection. Load MUST NOT exceed 35-40 amps. Panel ground wire MUST BE connected to instrument terminal that has an 8 gauge BLACK (ground) harness wire connected to it.
1 2 3 4 Audio Warning Buzzer (If So Equipped) Tachometer Oil Pressure Water Temperature 5 6 7 8 Battery Meter Ignition Switch To 12 Volt Source (PURPLE Wire Connection) 20 Amp. Fuse
Index
90-823224--2 796 WIRING DIAGRAMS - 4F-17
Dual Station Wiring (Using a Neutral Safety Switch in Only One Remote Control)
1
L T GND SW 12V UNSW
L T
L T
L T
SIG
PUR LT. BLU GRY PUR BLK BLK BLK YEL/RED GRY PUR
PUR
PUR
BLK
RED/PUR
B SI
1
L T GND SW UNSW 12V
2
L T GND 12V SEND SIG
3
L T GND 12V SEND
TAN
BLK
4
L T GND 12V SEND
BRN/WHT
7
RED/PUR
PUR
PUR
LT. BLU
TAN
BLK
BLK
YEL/RED
RED/PUR
BLK
GRY
PUR
BLK
PUR
BRN/WHT
PUR
NOTE 2
6
72940
NOTE 1: BROWN/WHITE wire is taped back at instrument end. If installing on boat that is equipped with MerCruiser stern drive, BROWN/WHITE wire is connected to trim sender terminal block. If installing on MerCruiser Inboard, BROWN/WHITE wire is taped back at engine end, or it may be used for an accessory (limit 5 amperes). NOTE 2 : An accessory fuse panel may be connected at this location. The combined current draw of the primary station and secondary station MUST NOT exceed 35 amperes. NOTE 3 : Connect wires together with screw and hex nut. Apply Quicksilver Liquid Neoprene to connection and slide rubber sleeve over connection.
B - Secondary Station 1 2 3 4 5 Start - Stop Panel Tachometer Oil Pressure Water Temperature Battery Meter B - Primary Station 1 2 3 4 5 Ignition Switch Tachometer Oil Pressure Water Temperature Battery Meter
Index
4F-18 - WIRING DIAGRAMS 90-823224--2 796
Dual Station Wiring (Using A Neutral Safety Switch In Both Remote Controls)
1
GND SW UNSW 12V
L T
L T
L T
L T
SIG
LT. BLU
PUR
PUR
BLK
TAN
BLK
PUR
NOTE 3
YEL/RED
RED/PUR
B S I
1
L T GND SW UNSW 12V
2
L T GND 12V SEND SIG
3
L T GND 12V SEND
4
L T GND 12V SEND
BRN/WHT
7
ORN RED/PUR YEL/RED
BLK
RED/PUR
PUR
PUR
LT. BLU
BLK
PUR
GRY
BLK
TAN
PUR
PUR
BLK
NOTE 2
NOTE 3 YEL/RED NOTE 1 YEL/RED YEL/RED 72941 NOTE 3 BRN/WHT YEL/RED NOTE 3
NOTE 1: BROWN/WHITE wire is taped back at instrument end. If installing on boat that is equipped with MerCruiser stern drive, BROWN/WHITE wire is connected to trim sender terminal block. If installing on MerCruiser Inboard, BROWN/WHITE wire is taped back at engine end, or it may be used for an accessory (limit 5 amperes). NOTE 2 : An accessory fuse panel may be connected at this location. The combined current draw of the primary station and secondary station MUST NOT exceed 35 amperes. NOTE 3 : Connect wires together with screw and hex nut. Apply Quicksilver Liquid Neoprene to connection and slide rubber sleeve over connection.
A - Secondary Station 1 2 3 4 5 Start - Stop Panel Tachometer Oil Pressure Water Temperature Battery Meter B - Primary Station 1 2 3 4 5 6 7 Ignition Switch Tachometer Oil Pressure Water Temperature Battery Meter To Engine 20 Ampere Fuse
Index
90-823224--2 796 WIRING DIAGRAMS - 4F-19
Dual Station Wiring (Using a Neutral Safety Switch in Engine Wiring Harness)
1
GND SW UNSW 12V
L T
L T
L T
L T
SIG
LT. BLU
PUR
PUR
BLK
NOTE 3
TAN
BLK YEL/RED
NOTE 1
RED/PUR
B S I
1
L T GND SW UNSW 12V
2
L T GND 12V SEND SIG
3
L T GND 12V SEND
4
L T GND 12V SEND
BRN/WHT
7
RED/PUR YEL/RED
BLK
BLK
PUR
PUR
LT. BLU
TAN
RED/PUR
PUR
GRY
BLK
PUR
PUR
BLK
NOTE 2
NOTE 1
BRN/WHT
YEL/RED
NOTE 3
72942
NOTE 1: BROWN/WHITE wire is taped back at instrument end. If installing on boat that is equipped with MerCruiser stern drive, BROWN/WHITE wire is connected to trim sender terminal block. If installing on MerCruiser Inboard, BROWN/WHITE wire is taped back at engine end, or it may be used for an accessory (limit 5 amperes). NOTE 2 : An accessory fuse panel may be connected at this location. The combined current draw of the primary station and secondary station MUST NOT exceed 35 amperes. NOTE 3 : Connect wires together with screw and hex nut. Apply Quicksilver Liquid Neoprene to connection and slide rubber sleeve over connection.
A - Secondary Station 1 2 3 4 5 Start - Stop Panel Tachometer Oil Pressure Water Temperature Battery Meter B - Primary Station 1 2 3 4 5 6 7 Ignition Switch Tachometer Oil Pressure Water Temperature Battery Meter To Engine 20 Ampere Fuse
90-823224--2 796
Index
4F-20 - WIRING DIAGRAMS
10A 15A
INJECTORS 1, 4, 6, 7 DK GRN
15A 87a 30 85 86 87
BLK
441 BLU/WHT IDLE AIR CONTROL (IAC) VALVE 442 BLU/BLK 443 GRN/WHT 444 GRN/BLK BLK 916 YEL J1-5 MASTER/SLAVE
SOME MODELS WILL HAVE THE DUAL ENGINE DATA LINK MOVED TO THE DLC
C DUAL ENGINE DATA LINK (MULTIPLE ENGINE B APPLICATION SOME MODELS) A 916 YEL DLC
440 ORN
Index
90-823224--2 796 WIRING DIAGRAMS - 4F-21
INTAKE AIR TEMPERATURE (IAT) SENSOR SIGNAL (THIS SENSOR IS NOT ON 5.7L / 350 CID ENGINES)
B
(TP)
C A
Index
4F-22 - WIRING DIAGRAMS 90-823224--2 796
B A
430 PUR/WHT
BRN
86
D C B A 3 PNK
121 TAN
121 WHT
COOLANT OVERTEMP (TO BUZZER) LOW OIL PRESSURE/LOW I/O FLUID (TO BUZZER) 931 BRN J1-6 TO LOW OIL PRESSURE AND GEAR LUBE SWITCHES OR TRANS. TEMPERATURE
Index
90-823224--2 796 WIRING DIAGRAMS - 4F-23
TO INJECTORS
TO DLC CONNECTOR
439 PNK/BLK
A B BLK
Index
4F-24 - WIRING DIAGRAMS 90-823224--2 796
10A 15A
INJECTOR DK GRN
15A 87a 30 85 86 87
BLK
441 BLU/WHT IDLE AIR CONTROL (IAC) VALVE 442 BLU/BLK 443 GRN/WHT 444 GRN/BLK BLK 916 YEL J1-5 MASTER/SLAVE
SOME MODELS WILL HAVE THE DUAL ENGINE DATA LINK MOVED TO THE DLC
C DUAL ENGINE DATA LINK (MULTIPLE ENGINE B APPLICATION SOME MODELS) A 916 YEL DLC
440 ORN
Index
90-823224--2 796 WIRING DIAGRAMS - 4F-25
B
(TP)
C A
Index
4F-26 - WIRING DIAGRAMS 90-823224--2 796
B A
430 PUR/WHT
BRN
86
D C B A 3 PNK
121 TAN
121 WHT
COOLANT OVERTEMP (TO BUZZER) LOW OIL PRESSURE/LOW I/O FLUID (TO BUZZER) 931 BRN J1-6 TO LOW OIL PRESSURE AND GEAR LUBE SWITCHES OR TRANS. TEMPERATURE
Index
90-823224--2 796 WIRING DIAGRAMS - 4F-27
SYSTEM/IGNITION RELAY 8 6 85
TO INJECTORS
TO DLC CONNECTOR
439 PNK/BLK
A B BLK
Index
4F-28 - WIRING DIAGRAMS 90-823224--2 796
THIS PAGE IS INTENTIONALLY BLANK TO ALLOW FOR CORRECTIONS OR ADDITIONS AT A LATER DATE
Index
90-823224--2 796 WIRING DIAGRAMS - 4F-29
THIS PAGE IS INTENTIONALLY BLANK TO ALLOW FOR CORRECTIONS OR ADDITIONS AT A LATER DATE
Index
4F-30 - WIRING DIAGRAMS 90-823224--2 796