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EMCO - Pneumatic Caliper Disc Brake

Licensee: Carlson Company Inc. Wichita, Kansas, USA

EL

Emco Dynatorq Pvt. Ltd.


( Formerly Emco Lenze Pvt. Ltd. )
( ISO 9001 : 2008 Company )

CBAA - Air Applied Spring Release Caliper Disc Brake


101 12.7

BRAKING RADIUS

60.3 O.D. OF DISC 38.1

9.5

19 56.3

111.3

39.6

51.5

MOUNTING BOLTS M12, 4 Pcs. 330.2

CBAA20 STATIC BRAKING FORCE 8450N AT 80 PSI WITH FULL LINING

CYLINDER & PISTON ARE STAINLESS STEEL

Brake torque depends upon disc size


Force ( N ) X Torque ( Nm ) = ( mm ) _ 38.1 ] [ Disc dia 2 1000

Note :- Caliper Brakes are to be operated with solenoid valve


98.4 182.5

AIR INLET 1/4"-18, NPT

Disc Size in Inches ( mm ) 12 14 16 18 24 36 ( 305 ) ( 356 ) ( 406 ) ( 457 ) ( 610 ) ( 914 )

Static Torque at 80 PSI ( Nm ) 950 1180 1400 1600 2260 3650

Weight

Representative Mounting Arrangement


Rotor / Disc

13.6 Kg ( Approx )

NOTE : Dynamic torque is approximately 85% of static torque

CBAA20

* Additional brakes can be mounted at 90 to increase torque. * 1-4 Brake can be mounted depending on disc size.

The Model CBAA20 is air applied, spring released caliper brake which is used in stopping applications of industrial equipment. It has a unique design, using an actuator located between two caliper arms. This allows the brake to have a compact physical size in relation to its high torque capacity. Friction linings are changed by pulling the clip pin and removing the caliper shoe. The CBAA20 unit comes assembled and ready for mounting.

Application Areas:Steel mills, Cranes, Conveyors, Wind turbines, Textile machinery, Paper industries, Wire drawing machinery, Test rigs, Tyre industries, Printing machines, Mines,Specialpurpose machines, Bulk material handling equipment, Cable machinery, Sugarcentrifuges, Ball mills, Nuclear power plants, Cement mills and plants, Hydro

CBSA - Spring Applied Air Release Caliper Disc Brake

CBSA20 STATIC BRAKING FORCE 8450N WITH FULL LINING

Brake torque depends upon disc size


Force ( N ) X Torque ( Nm ) = ( mm ) _ 38.1 ] [ Disc dia 2 1000

Note :- Caliper Brakes are to be operated with solenoid valve

Representative Mounting Arrangement


Disc Size in Inches ( mm ) 12 14 16 18 24 36 ( 305 ) ( 356 ) ( 406 ) ( 457 ) ( 610 ) ( 914 ) Static Torque ( Nm ) 950 1180 1400 60 PSI 1600 2260 3650 15.5 Kg ( Approx ) Minimum Release Pressure Weight

Rotor / Disc

NOTE : Dynamic torque is approximately 85% of static torque

* Additional brakes can be mounted at 90 to increase torque. * 1-4 Brake can be mounted depending on disc size.

CBSA20
The Model CBSA20 is spring applied, air released caliper brake which is used in stopping and holding applications of industrial equipment. It has a unique design, using an actuator located between two caliper arms. This allows the brake to have a compact physical size in relation to its high torque capacity. Friction linings are changed by pulling the clip pin and removing the caliper shoe. The CBSA20 unit comes assembled and ready for mounting.

Application Areas:Steel mills, Cranes, Conveyors, Wind turbines, Textile machinery, Paper industries, Wire drawing machinery, Test rigs, Tyre industries, Printing machines, Mines, Specialpurpose machines, Bulk material handling equipment, Cable machinery, SugarCentrifuges, Ball mills, Nuclear power plants, Cement mills and plants, Hydro turbines.

CB Caliper Brake Pneumatic Caliper Disc Brake


A D E Mounting Bolts Air Inlet 1/8"NPT

Brake torque depends upon disc size


Force ( N ) X Torque ( Nm ) = ( mm ) _ Lining radius ( mm ) [ Disc dia ] 2 1000

Model CB100 CB200

A 63.5 73

B 66.7 95

C 57 79

D 41.3 57

E 12.7 16

F 9.5 10

Mounting Bolts M10 M12

Static Tangential Force @ 80 PSI 556 N 1100 N

Lining Area 21.3 cm 52 cm

Wearable Lining Volume 5.4 cm 16 cm

Rotor / Disc Specifications Static Torque Ratings @ 80 PSI With Full Lining
3 Plcs. Eq. Spcd. B.C.D.

C D

Representative Mounting Arrangement


Rotor / Disc

Dia.

* Additional brakes can be mounted at 60 to increase torque. * 1-6 Brake can be mounted depending on disc size.
CB100 Part Number Dia. ( mm ) A B C D B.C.D. CB200 CB100 CB200 Static Torque Ratings @ 80 PSI Air Pressure 31 Nm 50 Nm Static Torque Ratings @ 160 PSI Hydraulic Pressure 61 Nm 99 Nm

Note :- Caliper Brakes are to be operated with solenoid valve

6161

152

50.8

34.9

15.8

9.5

42

6162 6163

229 305

68.2 98.4

47.5 71.4

22.2 31.7

9.5 9.5

57.1 84.1

52 Nm 73 Nm

92 Nm 134 Nm

104 Nm 147 Nm

183 Nm 269 Nm

Application Areas:Steel mills, Cranes, Conveyors, Wind turbines, Textile machinery, Paper industries, Wire drawing machinery, Test rigs, Tyre industries, Printing machines, Mines, Specialpurpose machines, Bulk material handling equipment, Cable machinery, SugarCentrifuges, Ball mills, Nuclear power plants, Cement mills and plants, Hydro turbines.

CSB Caliper Brake Spring Applied / Air Release


A D Mounting Bolts E
1

Air Inlet 8" NPT

Brake torque depends upon disc size


B
Force ( N ) X Torque ( Nm ) = ( mm ) _ Lining radius ( mm ) [ Disc dia ] 2 1000

Model

Mounting Bolts M10 M12

Static Tangential Force 330 N 660 N

Lining Area

Wearable Lining Volume 4.9 cm 13.6 cm

Note :- Caliper Brakes are to be operated with solenoid valve

CBS100 CBS200

79.4 85.7

67.5 95

57.1 79

41.3 57

12.7 16

11 11

21.3 cm 52 cm

Rotor / Disc Specifications Static Torque Ratings at Full Lining Release Pressure 70 PSI
3 Plcs. Eq. Spcd. B.C.D.

C D

Part Number

Dia. ( mm )

CSB100 A B C D B.C.D.

CSB200

Release Pressure @ 70 PSI 18 Nm 30 Nm

6161

152

50.8

34.9

15.8

9.5

42

B Dia.

6162 6163

229 305

68.2 98.4

47.5 71.4

22.2 31.7

9.5 9.5

57.1 84.1

31 Nm 44 Nm

55 Nm 81 Nm

Torque Selection Guideline


Representative Mounting Arrangement
Rotor / Disc Torque (Nm) = 9550 X ( Motor kW / RPM ) X Safety factor (K)
Load Condition Low masses, equal loading & non - intermittent operation Low masses, light shock load & intermittent operation Medium masses, light shock load & intermittent operation Large masses, light shock load & intermittent operation Diesel engine drive Compressor drive Safety Factor (K) 2.0 2.5 3.0 3.0 4-5 5-6 2-3 3-4

* Additional brakes can be mounted at 60 to increase torque. * 1-6 Brake can be mounted depending on disc size.
Application Areas:-

Non overhauling loads Overhauling loads

Steel mills, Cranes, Conveyors, Wind turbines, Textile machinery, Paper industries, Wire drawing machinery, Test rigs, Tyre industries, Printing machines, Mines, Specialpurpose machines, Bulk material handling equipment, Cable machinery, SugarCentrifuges, Ball mills, Nuclear power plants, Cement mills and plants, Hydro turbines.

Emco & Emco - Carlson


Making machines friendly

The brands emco & emco - carlson stand for uncompromised quality in products as well the services. Products that are safe & reliable and service that makes our products and your machines perform efficiently.

Regd. Office :
1st Floor, Sita Mauli, above Bank of Maharashtra, Madanlal Dhingra Road Panch Pakhadi, Thane ( West ), 400 602, INDIA Tel : +91 (0) 22 2540 5490/2545 2244/2541 5913/2541 5914 Fax : +91 (0) 22 2545 2233 Email : mktg@emco-dynatorq.in

Unit I :
Shivam Industrial Estate, Bldg. No. 3, Gala No. 12A & 12B Tungareshwar Phata Road, Sativali, Vasai (E), Thane - 401 208 Tel : +91 (0) 250 2480 489 / 2480 490 Fax : +91 (0) 250 2481 086 Email : vasai@emco-dynatorq.in

Unit II :
1002 - 1003, GIDC, Waghodia, Dist. Baroda 391 760, Gujarat Tel : +91 (0) 2668 262186 / 263089 / 262187 Telefax : +91 (0) 2668 262180 Email : dynatorq@gmail.com

Unit III :
Gala No. 6A & 8, Kedarnath Bldg. Tungareshwar Indl. Estate, Sativali, Vasai (E) Tel : +91 (0 ) 250 2480 178 / 2480 921

Upcoming Unit IV :
1426, GIDC, Waghodia, Dist. Baroda 391 760, Gujarat

Website : www.emco-dynatorq.in

EL

Emco Dynatorq Pvt. Ltd.


( Formerly Emco Lenze Pvt. Ltd. )

ISO 9001 : 2008 Company