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PS58

POWER STEERING POWER STEERING LINK

REMOVAL
1. 2. 3. 4. PLACE FRONT WHEELS FACING STRAIGHT AHEAD DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL REMOVE FRONT WHEELS SEPARATE STEERING INTERMEDIATE SHAFT ASSEMBLY (a) Secure the steering wheel with the seat belt in order to prevent rotation. HINT: This operation is useful to prevent damage to the spiral cable.

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(b) Remove the bolt and slide the steering intermediate shaft assembly. NOTICE: Do not separate the steering intermediate shaft assembly from the power steering link assembly.

Front
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(c) Put matchmarks on the steering intermediate shaft assembly and the power steering link assembly. (d) Separate the steering intermediate shaft assembly from the power steering link assembly. 5.
Matchmarks
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SEPARATE TIE ROD ASSEMBLY LH (a) Remove the cotter pin and the nut.

PS

POWER STEERING POWER STEERING LINK

PS59

SST Hold

(b) Using SST, separate the tie rod assembly LH from the steering knuckle. SST 09628-00011 NOTICE: Hang SST with a string, etc. to prevent it from falling. Do not damage the front disc brake dust cover. Do not damage the ball joint dust cover. Do not damage the steering knuckle. 6. SEPARATE TIE ROD ASSEMBLY RH SST 09628-00011 HINT: Perform the same procedure as for the LH side. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE HINT: Refer to the instructions for REMOVAL of the ENGINE ASSEMBLY (See page EM-89). REMOVE NO. 1 FRONT STABILIZER BRACKET LH (See page SP-28) REMOVE NO. 1 FRONT STABILIZER BRACKET RH (See page SP-29)

Turn

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7.

8. 9.

10. REMOVE POWER STEERING LINK ASSEMBLY (a) Remove the 2 bolts, 2 nuts, and the power steering link assembly from the front frame assembly. NOTICE: Because the nut has its own stopper, do not turn the nut. Loosen the bolt with the nut fixed.

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DISASSEMBLY
1.
SST

SECURE POWER STEERING LINK ASSEMBLY (a) Using SST, secure the power steering link assembly. SST 09612-00012 HINT: Tape the SST before use.

Protective Tape
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PS

PS60

POWER STEERING POWER STEERING LINK

2.

REMOVE TIE ROD ASSEMBLY LH (a) Put matchmarks on the tie rod assembly LH and the steering rack end sub-assembly. (b) Loosen the lock nut, and remove the tie rod assembly LH and the lock nut. REMOVE TIE ROD ASSEMBLY RH HINT: Perform the same procedure as for the LH side. REMOVE STEERING RACK BOOT CLIP (a) Using pliers, remove the 2 steering rack boot clips. REMOVE NO. 2 STEERING RACK BOOT CLAMP (a) Using pliers and a screwdriver, remove the No. 2 steering rack boot clamp as shown in the illustration. NOTICE: Be careful not to damage the steering rack boot. REMOVE NO. 1 STEERING RACK BOOT CLAMP HINT: Perform the same procedure as for the No. 2 steering rack boot clamp. REMOVE NO. 2 STEERING RACK BOOT REMOVE NO. 1 STEERING RACK BOOT REMOVE STEERING RACK END SUB-ASSEMBLY (a) Using a screwdriver and a hammer, unstake the RH and LH claw washers. NOTICE: Avoid any impact to the steering rack.

3.
Matchmarks
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4. 5.

6.

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7. 8. 9.

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PS

POWER STEERING POWER STEERING LINK

PS61

Turn Hold

(b) Using SST, remove the steering rack end subassembly (RH side) and the claw washer. SST 09922-10010 NOTICE: Use SST 09922-10010 as shown in the illustration.

SST

SST

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Hold Turn

SST SST

(c) Using SST, remove the steering rack end subassembly (LH side) and the claw washer. SST 09922-10010 NOTICE: Use SST 09922-10010 as shown in the illustration. HINT: Using SST, hold the rack and remove the steering rack end sub-assembly.

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PS

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