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This document may not be disclosed, duplicated or used for any purpose, in whole or in part, without the prior written consent of Honda of America Mfg., Inc.
February 2007
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Chapter 1 Introduction
Chapter Contents
This chapter contains an overview of the requirements for using Hondas EDI system.
Table of Contents
Using Electronic Data Interchange (EDI)............................................................................................ 3 How Honda's EDI Works:.................................................................................................................... 3 Special Requirements......................................................................................................................... 6
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Chapter 1 Introduction
5.
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Chapter 1 Introduction
6. A Planned Load is created from the Honda EDI Ordering Documents (850, 862). This information will be used to create an ASN. The ASN must be reconciled to the planned load, and the planned load should be verified to the physical shipment. The preferred method to verify that the physical shipment matches the planned load is through barcode scanning. This comparison identifies discrepancies between the actual and planned shipping requirements while also verifying barcode readability. Other methods must be approved by Honda. The supplier must print a master Packing List which conforms to Honda's standards. The Master Packing List is attached to the shipping papers for the load and accompanies the truck. The Quick Receive label is also printed and attached to each pallet, rack, weld basket or cart. Note - The 856 ASN number and the Master Packing List number are the same number identified as the ASN/SID number on the Master Packing List. 9. Using the data collected by scanning, the supplier sends an ASN (ANSI 856), via EDI, to Honda in conformance with Honda's standards. Honda transmits a Functional Acknowledgment (ANSI 997) and Application Advice (ANSI 824) in response to ASNs (ANSI 856) that are processed by our application system. The Application Advice provides feedback on the validity of an ASN. If the 824 indicates the ASN was rejected, the supplier should correct the ASN and retransmit it. Chapter 7, Troubleshooting, provides helpful information on correcting ASN issues. The supplier should access their EDI mailbox within 15 minutes of sending the ASN to pull the 824 and analyze the feedback. As the truck is unloaded, the barcodes are scanned for verification against the ASN. Honda will transmit a Receiving Advice (ANSI 861) if discrepancies are found; if an ASN was not sent, the shipment will be received manually. The suppliers payment for OE orders is based on confirmed receipt, rather than an invoice. A Remittance Advice (ANSI 820) with remittance details is sent to the supplier for payment purposes. Honda uses the Price/Sales Catalogue (ANSI 832) to facilitate agreement between Honda and suppliers regarding the part price on file as of a specified date. Honda uses the Invoice (ANSI 810) for DSPS relationships. Suppliers do not send an Invoice to Honda. Honda uses the Inventory Advice (ANSI 846) transaction set to request and receive inventory information from suppliers that are DSPS.
7.
8.
10.
11.
12.
13.
14. 15.
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Chapter 1 Introduction
SENDS
-Inventory Advice (846) -Advance Ship Notice (856) - Functional Acknowledgment (997)
ORDERING
-Application Advice (824) - W eekly Releases (830) - Inventory Advice (846) - Purchase Orders (850) - Ship Schedule (862) - Text (864)
CONSOLIDATION CENTERS
RECEIVES
-Invoice (810) - Remittance Advice (820) -Price/Sales Catalog(832) - Purchase Order (850) - Receiving Advice (861) - Ship Schedule (862) - Inventory Advice (846)
SCANNING PAYMENT
-Invoice (810) - Remittance Advice (820) - Price/Sales Catalogue (832) -Staging or Loading Areas - Bar Code Labels -100% used to create ASNs
HONDA SYSTEM
SUPPLIER SYSTEM
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Chapter 1 Introduction
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February 2007
This document may not be disclosed, duplicated or used for any purpose, in whole or in part, without the prior written consent of Honda of America Mfg., Inc.
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April 2008
Chapter 2 General Terms and Conditions 4) Exception Reporting and Acknowledgments. a. Except as otherwise set forth in the Manual, all Transmissions shall be functionally acknowledged by the recipient in accordance with the standards and within the time specified in the applicable EDI Transaction Description. Transmissions of functional acknowledgments will not be functionally acknowledged. b. When a functional acknowledgment indicates errors in a Transmission that cause part or all of the Transmission to be rejected by the recipient, the sender shall retransmit the rejected transaction(s) to the recipient within the time specified in the applicable EDI Transaction Description. In the alternative, or in addition at the request of the receiving party, the sender will transmit the information to the receiving party using a method of NonEDI Transmission directed by the receiving party or, if none is specified, using a method of Non-EDI Transmission that is timely, reasonable, and appropriate under the circumstances. c. If an EDI Transaction Description document specifies a regular schedule for such transaction(s) to be sent by one or both parties, the scheduled recipient shall promptly notify the sender via telephone or electronic facsimile whenever the transaction is not received within the time specified in the applicable EDI Transaction Description. d. The sending party will promptly notify the receiving party via telephone or electronic facsimile whenever Transmissions are sent other than on an established regular schedule if the sending party requires the recipient to receive and act on a Transmission prior to the time of next regularly scheduled Transmission.
5) Production and Use of Transmissions. Either party at any time may cause a Transmission, whether sent or received, to be reproduced in a tangible visually perceptible form and may label or identify information so reproduced in such tangible form in a manner consistent with the applicable EDI Standards and Procedures. Any such reproduction may be used for any and all purposes for which a written or printed original could be used had such Transmission been sent in a tangible visually perceptible form in the first instance, including, but not limited to, use in evidence in any court, including, for example, to prove contract terms or a debt or in regard to any dispute hereunder. Nothing herein precludes a challenge to the accuracy of such reproduction available on grounds other than that Electronic Data Interchange was involved, or any objection also available as against use of a written or printed original.
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6) Effect of Electronic Data Interchange: Special Provisions. a) In a Transmission, all non-blank Data Elements which have been specified in applicable EDI Standards and Procedures are conspicuous as defined in Section 1-201 (10) of the UCC. b) Where a Transmission is accompanied by an access or identification code peculiar to the sender and such code (i) is generally recognized in the industry as unique to the sender, (ii) was authorized or supplied in a Non-EDI Transmission by the sender, or (iii) was authorized or supplied by the receiving party in a Non-EDI Transmission (as set forth in applicable EDI Standards and Procedures), such code is deemed to be a symbol executed or adopted by the sender with a present intention to authenticate a writing under Section 1-201(39) of the UCC. c) It is the responsibility of the party originating a Transmission to include in such Transmission all required Data Elements as set forth in the applicable EDI Standards and Procedures. d) The party sending a Transmission is responsible for its content, including communication-induced or other errors, omissions of required Data Elements, or otherwise. e) Each party shall bear its own costs to send or receive Transmissions, including but not limited to, the costs of any equipment, services, and software necessary to conduct EDI according to EDI Standards and Procedures, and Seller shall bear any transaction costs of third-party mailbox computer proprietors imposed on Transmissions sent or received by either party to the extent that Seller chooses to use a third-party mailbox. 7) Scope. a. These EDI Terms are intended to facilitate the exchange between the parties of information by Electronic Data Interchange. Except to the extent specifically set forth herein, these EDI Terms do not extend to the substance, significance or effect, legal or otherwise, of the information or communications actually exchanged. The specification of Data Elements in applicable EDI Standards and Procedures is not intended to alter the applicable provisions of any agreement between Buyer and Seller with regard to the formation or construction of contracts. 8) EDI Address Designation. a. Buyer and Seller shall exchange mailbox access codes through NonEDI Transmissions. Buyer and Seller shall inform each other at least three days prior to a change in either party's mailbox access code.
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Chapter 2 General Terms and Conditions 9) Definitions. For the purposes of these EDI Terms and the EDI Transaction Description documents, the following definitions apply: a) Data Element when used in connection with EDI Standards and Procedures, means the smallest named item in EDI Standards and Procedures that can convey information or data (unless expressly otherwise defined by the parties in applicable EDI Standards and Procedures) and each non-blank Data Element which has been specified for use in an applicable EDI Standards and Procedures document contained in a Transmission is a term as defined in Section 1-201(42) of the UCC. b) Eastern Time means Eastern Standard Time or Eastern Daylight Savings Time as applicable. c) Electronic Data Interchange or EDI means confirmed and logged electronic computer to computer communication between Buyer and Seller pursuant to Electronic Data Interchange Standards and Procedures. A communication is an electronic computer to computer communication when both sender and receiver are electronic computers. An electronic computer to computer communication is confirmed when the receiving computer confirms in a manner consistent with telecommunications protocols being employed by the parties, receipt, free of transmission errors, of the information communicated by the sender. The receiving computer is the computer of the ultimate addressee or that of an intermediary (otherwise known as a mailbox computer) designated for use by the parties. The communication is logged when, after receipt of telecommunications protocol acknowledgment of communication free of transmission errors from the receiving computer, the sender stores the information communicated in a non-temporary log or data file. d) Electronic Data Interchange Standards and Procedures or EDI Standards and Procedures mean the standards, conventions and procedures governing Transmissions, including, but not limited to, descriptions of the nature and types of information and transactions to be exchanged and the rules governing interpretation and use of such information and/or transactions, as may be from time to time transmitted by Buyer to Seller or accepted by Buyer in a Non-EDI Transmission. Each such description shall govern only those types of Transmissions (such as, for example, requests for quotes, quotations, Purchase Orders, Material Releases, Advance Ship Notices, and so forth), and shall apply only to Transmissions between those specific divisions or locations of Buyer and Seller, as may be expressly set forth in such description. Each document which sets forth EDI Standards and Procedures, including but not limited to (1) the Manual, (2) these EDI Terms, and (3) specific EDI Transaction Description documents describing particular types of transmissions, shall be issued as a Specification as that term is defined in Section 1.2 of the Agreement.
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This document may not be disclosed, in whole or in part, without the prior written consent of Honda of America Mfg., Inc.
February 2007
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Chapter Contents
This chapter contains information concerning key EDI contact information.
Table of Contents
EDI Implementation...............................................................................................................................3 EDI Task Responsibilities....................................................................................................................3 Table 3.1 EDI Key Contacts ...........................................................................................................3
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EDI Implementation
EDI Task Responsibilities
To obtain answers to questions regarding Honda's EDI procedures please use the following guidelines:
Contact GXS: Enabling: 1-800-655-8865 Account Support: 1-877-326-6426 HAM EC Group: HAM_ISG_EC_Support@ham.honda.com (937) 578-0447 Monday Friday 7:00 a.m. 4:00 p.m. EST For after hours & weekend support: Contact the Honda helpdesk: 1-877-606-1700 Your software provider or internal IS Support North American Logistics Systems Group: HondaEDI@ham.honda.com
Supplier uses HSThub -Establish connectivity -Data transfer issues (ASNs/997s) -Password problems -Customer Assistance
Software startup and function questions -ASN structure requirements -Bar Code Label Requirements -New supplier or trading partner setup Operational/Technical issues
HAM EC Group: HAM_ISG_EC_Support@ham.honda.com (937) 578-0447 Monday Friday 7:00 a.m. 4:00 p.m. EST For after hours & weekend support: Contact the Honda helpdesk: 1-877-606-1700
Note To contact a Honda associate directly via E-mail, please use the following address format: First Name_Last Name@ham.honda.com
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This document may not be disclosed, duplicated or used for any purpose, in whole or in part, without the prior written consent of Honda of America Mfg., In.
April 2008
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Chapter Contents
This chapter provides Honda Technical and Procedural EDI information including connectivity to Hondas value added network-HSThub.
Table of Contents
Overview ................................................................................................................................................3 Requirements to Use Honda Approved Software ...............................................................................4 Trading Partner Set-up ........................................................................................................................4 Data Delimiters ....................................................................................................................................5 Data Format.........................................................................................................................................5 Honda EDI System Availability............................................................................................................5 Honda Electronic Mailbox IDs .............................................................................................................6 EDI Copy .............................................................................................................................................8 EDI Copy Documents: .........................................................................................................................8 Copy Request:.....................................................................................................................................8 Honda Supply Team Hub HSThub ................................................................................................9 Files Types Supported by HSThub .....................................................................................................9 Connectivity to HSThub.....................................................................................................................10 Supplier Fire Wall Considerations .................................................................................................11 HSThub Test System Considerations............................................................................................11 HSThub Production System Considerations .................................................................................11 HSThub Passwords...........................................................................................................................12 Trading Partner Application Design Considerations .........................................................................13 FTP/s or FTP Client Design Considerations..................................................................................13 Supported FTP commands ...............................................................................................................14 Functional use of FTP commands.....................................................................................................15 Logging in to the server .................................................................................................................15 Sending data to HSThub ...................................................................................................................17 Sample Put Command...................................................................................................................17 Extracting Data from your mailbox ....................................................................................................18 Listing Mailbox contents ....................................................................................................................18 Confirm the get option .................................................................................................................19 Extracting data ...............................................................................................................................19 Sample get Commands...............................................................................................................19 Get command No data available ................................................................................................24 Closing the FTP connection .............................................................................................................24
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Overview
To implement EDI with Honda, follow these steps: 1. 2. 3. 4. 5. Contact Hondas NAL Systems team for a description of the EDI go-live process and testing requirements: HondaEDI@ham.honda.com. Choose software path. Establish a test mailbox. Honda NAL Systems will initiate the process; Hondas EC (Electronic Commerce) Group will establish the mailbox. Complete the Honda supplier testing process. Your Trading Partner information will be submitted to Honda EC to establish the production link to Hondas EDI system. NOTE: Honda NAL (North American Logistics) Systems is part of Honda Purchasing, North American Logistics group. They are responsible for supplier EDI and bar code testing, approved software provider testing, coordinating with other Purchasing departments to identify and prepare new suppliers for EDI transmissions, process related troubleshooting, and EDI and bar code related communications throughout the N.A. Purchasing organization. Hondas EC (Electronic Commerce) team is part of Honda ISG (Information Systems Group). They are responsible for Hondas translator, integration to back end systems, EDI related communication flow between the Honda plants, trading partner set-up. Both groups work closely together on items such as coordinating specification changes and solving supplier issues. In general, the EC teams expertise is on technical issues, while NALs is on business process issues.
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Used by Honda suppliers who have purchased one of the Honda approved software provider packages. (Refer to Chapter 5 for more information on these packages.) 2. Hybrid
Used by Honda suppliers who will be responsible for developing their own EDI and Bar Code systems. A supplier is required to complete the Honda supplier testing process based on the path chosen. Details of the testing process are listed in Chapter 6.
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Data Delimiters
The following table defines Hondas required data delimiters: Information 1. 2. 3. Element Delimiter Sub-element Delimiter Segment Terminator Character * ^ ~ ASCII Hex 2A 5E 7E EBCDIC Hex 5C 5F A1
Data Format
Honda requires all EDI data to be in a wrapped format. A wrapped format does not contain a linefeed (new line) at the end of each segment.
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HAM New Model and DSPS (Star) HAM Production (Delta) HAM Production (Delta) HAM Production (GPCS) HAM Production (GPCS) HCM Production (GPCS) HCM Production (GPCS) HDM Production HDM Production HMA Production (GPCS) HMA Production (GPCS) HMIN Production (GPCS) HMIN Production (GPCS) HPE Production (GPCS) HPE Production (GPCS) HPPG Production (GPCS) HPPG Production (GPCS) HSC Production (GPCS) HSC Production (GPCS) Software Approval (Delta) Software Approval (STAR) Software Approval (GPCS) Software Approval (AHM)
HOAM HOAM **HOAM HOAM **HOAM HCMH **HCMH HDMH **HDMH HMFG **HMFG HMIH **HMIH HHPE **HHPE HHPG **HHPG HSCT **HSCT HOAM HOAM HOAM HOAM
HOAM029 HAMFG HAMECG1 HAMECG2 HXMFG HXMECG1 HXMECG2 HCMEC HCMECG1 HCMECG2 HDMEC HDMECG1 HDMECG2 HMAEC HMAECG1 HMAECG2 HMIEC HMIECG1 HMIECG2 HPEEC HPEECG1 HPEECG2 HPGEC HPGECG1 HPGECG2 HSCEC HSCECG1 HSCECG2 SOFTAPP SOFTAP1 SOFTAP2 SOFTAP3
092162643 092162643 092162643 092162643 092162643 246323166NA 246323166NA 811474667 811474667 827961264 827961264 792050838 792050838 155498129 155498129 198550605 198550605 012165564 012165564 092162643 092162643 827961264 008860389
Note: There are three (3) spaces between the Acct ID and User ID
**For suppliers using GXS (old IBM GS) these mailbox accounts must be established to facilitate the volume of data being transmitted by Honda. No additional trading partner set up should be required on your system. Suppliers will not receive EDI documents with these account and user IDs. These accounts are not required for the HSThub. Example: An EDI document coming from the Honda production system would arrive at the supplier system with sender ID of HOAM HAMFG (ISA Segment 06) even though Honda transmitted the document through mailbox ID HOAM HAMECG1 or HOAM HAMECG2.
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As HAM plants (AEP, ELP, HTM, IPS, MAP, and MMP) convert to GPCS, they will also convert to the new HAM EDI mailbox. The mailbox list is in the previous graph. Suppliers should prepare for this conversion. Note: The HAM plants will convert individually, so if a supplier ships to more than one HAM plant they will need to support both the Delta and GPCS mailboxes simultaneously. Delta to GPCS conversion timing will be communicated via the actual plant and the eCLink newsletter.
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EDI Copy
The following guidelines will be used by Honda concerning the copying of EDI documents. These guidelines are based on the following current business conditions: If Honda is responsible for the business need to copy EDI documents, Honda will provide the copy function using Honda Copy. Honda copy functionality supports both inbound and outbound documents. Examples would include: 1. DSPS relationship 2. Relationships between suppliers arranged by Honda. If Honda is NOT responsible for the business need of copying EDI documents, the supplier will be responsible for the copy function. This can be accomplished via various methods. Some possibilities include: Software Provider copy functionality Suppliers communication software A supplier could internally copy the EDI documents programming VAN provided copy
Copy Request:
Suppliers will need to request a copy (email) from the North American Logistics Systems Group. NAL will approve (or reject) the request based on the above EDI Copy Guidelines. NAL will work with the supplier on other alternatives if the copy is not approved. Email requests should be sent to HondaEDI@ham.honda.com and include the following: Supplier Name and Honda 8-digit supplier number Which Honda plants the copy applies to Which EDI documents to be copied The Honda 8-digit supplier number to send the copy to Reason for Copy request
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Numerous Honda systems create data and pass it to HSThub where it is transferred to a trading partners mailbox. Each trading partner is responsible for retrieving the data from their mailbox at intervals that support the companys relationship with Honda. Many trading partners will generate data, which needs to be communicated back to Honda. These trading partners must push their data to HSThub and place it in a designated Honda mailbox. Honda will pick up this data and transfer it to the appropriate Honda system. A list of EDI mailboxes can be found at the beginning of this chapter.
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Connectivity to HSThub
HSThub supports two forms of connectivity: 1. Secure File Transfer Protocol (FTP/s) via the internet. FTP/s is implemented using implicit SSL Honda recommends the use of passive mode. Requires the use of an FTP/s client** The list of approved FTP/s clients are as follows:
Columbia University
Kermit
www.columbia.edu/kermit
QualEDI Trailblazer
www.qualedi.com www.trailblazersystems.com
* set ftp command-protection-level confidential, set ftp data-protection-level confidential Note - Use of FTP/s clients/versions NOT on this list is not recommended or supported by Honda. 2. File Transfer Protocol via the Automotive Network Exchange (ANX) Requires use of an FTP client Commonly available in most operating systems Requires use of ANX TunnelZ Client used must be RFC959 compliant (support for passive mode is recommended) ** FTP/s Client Verifies secure connection through use of SSL technology and Public Key Encryption. Note: The use of standard FTP via the internet is NOT supported.
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With Passive Mode FTP, any port > 1024 may be used These ports must be available on your firewall (in passive mode if used).
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HSThub Passwords
HSThub requires that all suppliers use a password to access their mailbox. Access to HSThub will be denied without a valid password. Password Guidelines: Must be changed a minimum of once every 90 days May be changed a maximum of once per day Must be at least six characters (space characters are invalid) Must contain at least one numeric and one alphabetic character May contain any mixture of upper and lower case characters May not be longer than 14 characters May not contain more than three consecutive characters repeated from anywhere within the previous password May not contain more than two identical consecutive characters May not contain the current month and year, in either numeric or character representation May not be reused until after at least 12 unique passwords have been used
If your password expires, you will receive messages similar to the following when you attempt to logon to HSThub: Response: "530-Password has expired, sign on again." Response: "with new password in the following format:" Response: "old password/new password/new password/time of effect" Response: "time of effect defaults to 'I' for 'Immediate'. 'M' denotes 'Next Midday'." Response: 530 Result: "Error" Directions for changing your password are provided later in this chapter. If you have any password related questions please contact Honda at: 937-578-0447 or ham_isg_ec_support@ham.honda.com.
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Note: Many FTP/s or FTP clients support both manual and automated modes.
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Note: Specific FTP/s and FTP clients may not support all of the commands listed. They may also support additional commands which are not supported by HSThub.
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2. The FTP/s or FTP server will prompt for a user name. Your user name is the name of your mailbox on HSThub and will be confirmed during your initial set up by Honda. Type your user name and press enter. Result: A password prompt displays.
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Result: If the user and password entries are incorrect, you are allowed two more attempts before the connection closes. If the user and password entries are correct, you will be logged on to HSThub. If you are unable to successfully log on to HSThub please contact Honda at: 937-578-0447 or ham_isg_ec_support@ham.honda.com. Notes: The user command may be useful in an interactive session if the user makes typing mistakes and needs to re-enter the username (mailbox name). The pw (password) command may be useful in an interactive session if the user makes typing mistakes and needs to re-enter the password.
If you fail to modify your password, you will receive messages similar to the following from HSThub: Response: "530-Password has expired, sign on again." Response: "with new password in the following format:" Response: "old password/new password/new password/time of effect" Response: "time of effect defaults to 'I' for 'Immediate'. 'M' denotes 'Next Midday'." Response: 530 Result: "Error" In the response, time of effect is optional and, if omitted, defaults to Immediate. Honda recommends that you omit the time of effect parameter. When you successfully changed your password, you will see messages similar to the following from HSThub: FTP: "USER 12345605DWG" Response: "331-220 Enterprise FTP server (version 5004) ready." "331 User name okay, need password." FTP: "PASS ********" Response: "230-User logged in, proceed." Response: "New Password - SNRF: 04123116088B7P"
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Honda expects all inbound EDI data to be in a wrapped format. A wrapped format does not contain a linefeed (new line) at the end of each segment.
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Result: "Success" Where: Sender ID St APRF SNRF Service Reference by HSThub Size Senders mailbox name. Status: Y = Data extracted, N= Data not extracted Data type specified when the data was sent Senders file reference Service reference number, a unique value assigned Size of the file (rounded to the next kilobyte)
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Extracting data
The syntax of the get command is get serviceref filename OR get %sender%aprf filename Where: Serviceref is the service reference number from the mailbox listing. Sender is the Honda mailbox name that sent the data. This value is optional. aprf is the application data type. This value is optional. HSThub also supports the * (a.k.a. - wildcard) command for use in extracting all files at one time but the data is returned to a single file at the client.
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Get Example 2: get * filename Retrieves all unextracted files (FIFO) and places them into filename (a single file). HSThub messages would be similar to: FTP: "TYPE A" Response: "200 TYPE set to A" File: "Sender ID St APRF SNRF Service Ref. Size" direction="Host->Local" destination="inbox\test.txt" number=1 of 21 FTP: "PASV" Response: 227 57,69,19,22,118,40 FTP: "RETR Sender ID St APRF SNRF Service Ref. Size" Response: "150 Opening data connection for transfer." Detail: "LocalPort: 3150 / RemotePort: 30248" level=1 Response: "226-Closing data connection - action successful." Response: " Extraction command SNRF: 04123119398EYT" Response: 226 Transfer: kB/sec=9.121 kBytes=0.912 seconds=0.1 Result: "Success" File: "----------------------------------------------------------------------------------------------" direction="Host>Local" destination="inbox\test.txt" number=2 of 21 FTP: "PASV" Response: 227 57,69,19,22,118,41 FTP: "RETR ----------------------------------------------------------------------------------------------" Response: "150 Opening data connection for transfer." Detail: "LocalPort: 3151 / RemotePort: 30249" level=1 Response: "226-Closing data connection - action successful." Response: " Extraction command SNRF: 04123119399IZZ" Response: 226 Transfer: kB/sec=110.84 kBytes=1.108 seconds=0.01 Result: "Success" File: "HOAM SOFTAP3 Y 850 ZB122 003313488952405027 1 " direction="Host>Local" destination="inbox\test.txt" number=3 of 21 FTP: "PASV" Response: 227 57,69,19,22,118,42 FTP: "RETR HOAM SOFTAP3 Y 850 ZB122 003313488952405027 1 " Response: "150 Opening data connection for transfer." Detail: "LocalPort: 3152 / RemotePort: 30250" level=1 Response: "226-Closing data connection - action successful."
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Result: "Success" "HOAM SOFTAPP N 862 RR77 003313488955182232 3 " direction="Host->Local" destination="inbox\test.txt" number=17 of 21 FTP: "PASV" Response: 227 57,69,19,22,118,46 FTP: "RETR HOAM SOFTAPP N 862 RR77 003313488955182232 3 " Response: "550 Requested action not taken. File unavailable" Detail: "LocalPort: 3166 / RemotePort: 30254" level=1 Result: "Error"
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Get Example 3: get serviceref filename Retrieves the file with the specified service reference number into filename. Service reference number for a particular EDI document can be determined from the mailbox listing (ls mb). HSThub messages would be similar to: File: "test.txt" direction="Host->Local" destination="inbox\test.txt" number=1 FTP: "PASV" Response: 227 57,69,19,22,118,44 FTP: "RETR 003313488952580414" Response: "150 Opening data connection for transfer." Detail: "LocalPort: 3139 / RemotePort: 30254" level=1 Response: "226-Closing data connection - action successful." Response: " Extraction command SNRF: 04123119193IZB" Response: 226 Transfer: kB/sec=7.471 kBytes=1.046 seconds=0.14 Result: "Success"
Get Example 4: get %HOAM SOFTAP3 filename Results depend upon the current get option: If the get option is single, this command will retrieve the first unextracted file (FIFO) from the specified sender into filename. If the get option is multiple, this command will retrieve all unextracted files (FIFO) from the specified sender and place them into filename. Double quotes may be required by the FTP client when the parameters contain imbedded spaces. HSThub messages would be similar to: Command: "get "%HOAM SOFTAP3" filename" type="FTP" line=2 File: "%HOAM SOFTAP3" direction="Host->Local" destination="inbox\filename" number=1 FTP: "PASV" Response: 227 57,69,19,22,118,40 FTP: "RETR %HOAM SOFTAP3" Response: "150 Opening data connection for transfer." Detail: "LocalPort: 4659 / RemotePort: 30248" level=1 Response: "226-Closing data connection - action successful." Response: " Extraction command SNRF: 0501301423BD20" Response: 226 Transfer: kB/sec=0.459 kBytes=2.033 seconds=4.43 Result: "Success"
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Get Example 5: get %%830 filename Results depend upon the current get option: If the get option is single, this command will retrieve the first unextracted file (FIFO) with the specified aprf into filename. If the get option is multiple, this command will retrieve all unextracted files (FIFO) with the specified aprf and place them into filename. HSThub messages would be similar to: File: "%%830" direction="Host->Local" destination="inbox\test.txt" number=1 FTP: "PASV" Response: 227 57,69,19,22,118,38 FTP: "RETR %%830" Response: "150 Opening data connection for transfer." Detail: "LocalPort: 3146 / RemotePort: 30246" level=1 Response: "226-Closing data connection - action successful." Response: " Extraction command SNRF: 04123119362HD7" Response: 226 Transfer: kB/sec=1.562 kBytes=1.703 seconds=1.09 Result: "Success"
Get Example 6: get %HOAM SOFTAP2%862 filename Results depend upon the current get option: If the get option is single, this command will retrieve the first unextracted file (FIFO) from the specified sender with the specified aprf into filename. If the get option is multiple, this command will retrieve all unextracted files (FIFO) from the specified sender with the specified aprf and place them into filename. Double quotes may be required by the FTP client when the parameters contain imbedded spaces. HSThub messages would be similar to: File: "%HOAM SOFTAP2%862" direction="Host->Local" destination="inbox\filename" number=1 FTP: "PASV" Response: 227 57,69,19,22,118,45 FTP: "RETR %HOAM SOFTAP2%862" Response: "150 Opening data connection for transfer." Detail: "LocalPort: 4666 / RemotePort: 30253" level=1 Response: "226-Closing data connection - action successful." Response: " Extraction command SNRF: 050130143636GD" Response: 226 Transfer: kB/sec=8.847 kBytes=1.504 seconds=0.17 Result: "Success" FTP: "QUIT" Response: "221 Service closing control connection." End
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April 2008
This document may not be disclosed, in whole or in part, without the prior written consent of Honda of America Mfg., Inc.
April 2008
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Chapter Contents
This chapter contains a list of approved software providers, information concerning changing EDI / bar code software and software design information.
Table of Contents
Software Information............................................................................................................................ 3 EDI/Bar Code Software Providers ...................................................................................................... 3 Becoming an Approved Software Provider......................................................................................... 3 Criteria for Software Provider Approval........................................................................................... 3 Approved Software Providers ............................................................................................................. 3 Changing EDI & Bar Code Software ................................................................................................. 11 Software Design Requirements and Challenges............................................................................. 12 Introduction ....................................................................................................................................... 12 ASN Creation System ....................................................................................................................... 12 Ordering Documents(850, 862) ........................................................................................................ 13 Text Message (864) .......................................................................................................................... 16 Inventory Advice (846) ...................................................................................................................... 16 Transaction/Standards Information [Delta/GPCS, AHM, STAR] ...................................................... 16 Miscellaneous ................................................................................................................................... 17 Delivery History [Delta/GPCS] .......................................................................................................... 18 Lot Traceability [Delta/GPCS] ........................................................................................................... 18 VC2 Packaging Clarification ............................................................................................................. 19
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April 2008
Software Information
EDI/Bar Code Software Providers
Honda does not endorse or recommend specific software providers, but does require that all EDI and Bar Code software be Honda approved to communicate with Honda.
Solution Name and Revision Advantage QSMRP, Advantage Shipping System, Version 5.1
Product Description (provided by Approval Company) Shipping, ERP/MRP/CRP, and financial applications on Windows and Linux platforms. Easy to use comprehensive EDI integrated with Bar Code scanning and shipping. Several prices and configurations are offered. Shipping System interfaces with a variety of ERP systems in addition to ours.
Ms. Teresa D'Angelo 34673 Bennett Drive Fraser, MI 48026 Phone: 586-439-0300 Fax: 586-439-0321 E-ml: sales@aimcom.com Website: www.aimcom.com Dan Craig-Paul 1423 Franklin Street Detroit, MI 48207 Phone: 866-248-5989 Fax: 313-961-7845 E-ml: dan@aitsystems.com Website: www.aitsystems.com
Integrated customer EDI, Customer shipping labels Scheduling /MRP/CRP and supplier EDI. Barcoded solutions for Shipping, Receiving, Production and Inventory Control. SQL or Progress based client/server package is designed for Windows 95/98/XP, NT/2000, UNIX servers. All Windows Versions; Auto Sequencing Reports; Touch Screen Operation; Single Field Scan; Voice Verification; Active Sync Interface; Pocket PC; File Export Ability.
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Avenue Systems
Solution Name and Revision ScanToVerify 3.0 (demand Mgt and Wireless Shipping modules) iExchangeweb (EDI) Base2 AutoLine Version 5 or higher
Product Description (provided by Approval Company) Complete shipping, labeling, scanning and EDI. Successfully interfaced with QADs Mfg/Pro. Uses iConnect as a single provider of EDI mapping and VAN services through a seamless Web interface. (www.iconnectcorp.com) Complete EDI & release management solution for automotive and retail. No enduser mapping. Automatically translates and prints documents; integrated bar code printing; batch or RF scanning; supply chain; lineside labeling; ERP/VAN independent.
Base2 Corporation
Honda Approved Software provider with Edibar Visual ARMS, Sterling Commerce, CLEO and Inovis products for Mexico, USA and South American suppliers to the Automotive Industry. We provide outsourcing, training, installation and IT Value-Added consulting services.
Ecbridges Inc.
Terry Magovern 3470 Buskirk Avenue Pleasant Hill, CA 94523 Phone: 925-771-5516 Main: 925-771-5500 Fax: 925-771-5501 E-ml: tmagovern@ecbridges.com Website: ecbridges.com
Total EDI is a fully integrated complete EDI solution for QADs MFG-PRO version 7 through EB for UNIX or Windows platforms supporting many types of communications. Ecbridges performs EDI mapping & communications for most of the automotive world.
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April 2008
Brent Genzlinger 5700 Crooks Road Suite 212 Troy, MI 48098 Phone: 248-879-7070 Fax: 248-879-6352 E-ml: brent@genzlinger.com Website: www.genzlinger.com
1940 East Mariposa Avenue El Segundo, CA 90245-3457 Toll Free: 800-713-1450 Phone: 310-563-7000 Fax: 310-563-7300 Email: usa@glovia.com Web: www.glovia.com
Glovia.com VARMS
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iConnect Inc.
EDI: Infor Global Solutions, Inc. Bar Code: Infor Global Solutions, Inc. EDI: Infor Global Solutions, Inc. Bar Code: Infor Global Solutions, Inc.
Infor AutoRelease w/ AutoScan ARS Version 12.25 AutoScan Version 2.2 VendorRelease Infor ACManager/ Trans4M Version 8.24
ACManager/Trans4M is a product within Infors Customer Relationship Management (CRM) solution created or automotive suppliers. Its a fully automated front-end communications, EDI order processing and shipping solution.
Inovis, Inc.
John Tucker 11720 AmberPark Dr. Alpharetta, GA 30004 Phone: 404-467-3817 Fax: 404-467-3817 Email: john.tucker@inovis.comWebsite: www.inovis.com
EDI: Trusted Link, Windows Edition 6.1.3 Bar Code: Visual-Arms 1.7.2 by Edibar **ERP/MRP: EDI: IQ EDI Bar Code: IQ WMS ERP/MRP: EnterpriseIQ
TrustedLink Windows provides everything needed to run a sophisticated e-commerce program on your desktop. Use the Honda Integration Kit to meet the requirements for handling Delta, GPCS, VC2, and Star transactions.
IQMS
Sales Department 2231 Wisteria Lane Paso Robles, CA 93446 Toll Free: 1-866-FOR-ERP2 Fax: 805-227-1120 Email: sales@iqms.com Website: www.iqms.com
EnterpriseIQ
EnterpriseIQ seamlessly integrates EDI and bar coding/WMS into a single-source, single database ERP system that also manages quality systems, financials, manufacturing and distribution. Ideal for automotive manufacturers with multiple plants or business units.
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April 2008
Lexon Corporation
Chris Minnie 250 East Wilson Bridge Rd Suite 230 Columbus, OH 43085 Phone: 614-540-9300 Fax: 614-417-9300 E-ml: ctminnie@mail.lexoncorp. com Website: www.lexoncorp.com
Deployment: Stand alone; Multi-user (WAN/WEB); Batch/RF scanning. Functionality: Integrated EDI & barcode printing; Shipping functions; Line-side labeling & verification; Managing small-lots; Sequencing; Inventory Management, Product Traceability. Integration: Data Repository & Flat file.
Glenn Lyons - Manager, EDI 550 Parkside Dr. Unit 8A Waterloo, ON N2L 5V4 Phone: 519-743-2444 Fax: 519-743-3656 E-ml: gml@ptsoft.com, swh@ptsoft.com Website: www.ptsoft.com
EDI: Peartree EDI Bar Code: Peartree BAR ERP/MRP: Peartree MMS (Manufacturing Manage-ment Systems) EDI: Plexus Online EDI & Release Accounting Bar Code: Plexus Online Flexible Barcoding ERP/MRP: Plexus Online
Stand alone or fully integrated UNIX or Windows O/S multi-user solution. Supports X12 or EDIFACT; dialup or ANX connections. Peartree EDI is one of the modules that make up the Peartree ERP solution.
Plexus Systems
Mark Symonds 1731 Harmon Rd. Auburn Hills, MI 48326 Phone: 248-391-8001 888-454-PLEX Fax: 248-393-1799 E-ml: info@plex.com Website: www.plex.com
Plexus Online
Full-featured ERP solution, integrated EDI, Release Accounting, Barcoding, Quality and more. EDI/Release Acctg/Barcoding can be purchased separately and integrated with existing ERP solutions. Many other trading partners and transactions supported.
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Ron Oates 3974 Brown Park Dr., Suite E Hilliard, OH 43026 Phone: 614-777-8020 *42 Fax: 614-777-0278 E-ml: ROates@ProductiveSyst ems.com Website: www.ProductiveSystems. com Ann Holwey 10000 Midlantic Dr. Suite 1000 East Mt. Laurel, NJ 08054 Phone:317-536-2464 Fax: 614-573-6376 E-ml: aoh@qad.com Website: www.qad.com
SmartEDI 4.2.39
Windows/NT based, multiuser. Automatic processing of EDI with minimal data entry, Virtually a point and click system. Mappings are built-in, no setup required.
QAD Inc.
EDI: QAD's EDI ECommerce with Trinarys EDI Windows Bar Code: Eagle Consulting & Development Corp's RF Express for MFG/PRO. ERP/MRP: QAD MFG/PRO
This totally integrated solution runs on the NT/2000, Unix, Linux platforms. EDI Windows is used to communicate/translate EDI data while EDI Ecommerce performs application integration to Honda specifications in conjunction with RF Express bar coding.
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QAD Inc.
Radley Corporation
Will Soutar 23077 Greenfield Suite 440 Southfield, MI 48075 Phone: 248-559-6858 *114 Fax: 248-559-6822 E-ml: wsoutar@radley.com Website: www.radley.com
iCARaS V7.0
Complete turnkey e-commerce solution with integrated scanning/labeling and guaranteed trading partner compliance. iCaras supports 250+ trading partners EDI/XML/Proprietary data exchange programs. Standardized import/export gateways ensure seamless integration with any ERP application. Proven in over 3,000 global automotive projects. Seeburger fully integrates all B2B/EDI processes with backend ERP/MRP systems to meet the specific trading requirements of every OEM and distribute data through the entire supply chain.
Seeburger
Aaron Geiger 5 Concourse Parkway Atlanta, GA 30328 Phone: 770-604-3888 Fax: 770-604-3885 E-ml: a.geiger@seeburge.com Website: www.seeburger.com
EDI: Seeburger Business Integration Server Bar Code: Edibar ERP/MRP: All ERP systems including all versions of SAP, QAD, Baan, etc EDI: Inovis-Trusted Link for Windows Bar Code: iVP ERP/MRP: iVP v. 5.2
Andrew Robling 45 Vogell Road, Ste 700 Richmond Hill, ON L4B 3P6 Phone: 905-224-2222 Fax: 905-224-2221 E-ml: andrew.robling@solarsoft. com Website: www. solarsoft. com
Solarsoft Business Systems provides fully integrated ERP for automotive suppliers. Solarsoft integrated automotive functionality, including EDI/Release Accounting, promotes resource and efficiency optimization and increased customer satisfaction.
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Sales Department 30553 Wixom Road Suite 100 Wixom, MI 48393 Phone:248-926-6777 Toll free: 800-377-9120 Fax: 248-926-8247 E-ml: sales@trinary.com Website: www.trinary.com
EDI: EDX & EDI WINDOWS Bar Code: Freedom Technologies ERP Bridge ERP/MRP: MFG/PRO
Trinary provides complete EDI translation with full integration to MFG/PRO and ERP Bridge on NT and Unix Client/Server platforms. Freedom Technologies provides a complete labeling and shop floor system including production error proofing.
*Approval must be at this level or higher. Revision levels will only be updated in this manual on an as needed basis. **May be able to map data outbound to your ERP/MRP system. Please contact approved company for detailed information.
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April 2008
The Honda North American Logistics Systems Group contact will: Confirm that the new EDI solution you are considering is Honda approved. Develop a test plan (if necessary.) Assist in the development of a project plan (if necessary.) Provide test information, data and feedback (if necessary.)
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5. Understanding the Bar Code Requirements: [Delta/GPCS& STAR] Delta/GPCS - Container, Master, Mixed, Quick Receive and Delivery Batch Labels. STAR - Container, Master, Mixed Smart label/License Plate concept Logical linking of master/mixed label to container labels. Container is the pallet. Honda allows a supplier to ship without a Master label on a pallet, when that pallet has one part and serves the purpose of a container. The ASN will use the container serial identification number at the tare and item level. (See Ch. 9). Under Special Circumstances, Honda may allow a supplier to ship with one Master/Mixed and Quick Receive Label where the entire trailer is the pallet which contains single racks or large containers. (See Ch. 9) 6. Understanding Pick and Load Sheet: [Delta/GPCS] Review these requirements as applicable for sequencing and batch container building.
7. Understanding the Master Packing List requirements: [Delta/ GPCS, STAR, AHM] Different specification for STAR vs. Delta/GPCS vs. AHM. Understanding when to create a new ASN [Delta/GPCS] Any changes to the top 15 items on a MPL should result in a new ASN. Insure Proper Returnable Container Counts on bottom of MPL.
8. For Understanding Returnable Container count requirements: [Delta/GPCS] A container with multiple parts would count as one type. 9. Fifteen minute System reminder/call back for ASN Validation [Delta/GPCS] System generated reminder/call-back for the 824 (after ASN generation)
10. For shipments crossing borders (US / Canada / Mexico) the relationship between the ASN# and the BOL# must be one to one. Supplier software must have the capability to create one ASN for each BOL#, regardless of how many ASNs are on a truck.
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13. Understanding Hondas replacement logic: [Delta/GPCS] Hondas use of the Transaction Set Purpose Code Review the difference between 830, 850 and 862 Replacement parameters. Understand that for 850s, the line item level PO1 01 is used for replacement. Replacement will be based on match of all digits within PO1 01.
14. Understanding Hondas order types: [Delta/GPCS] Daily Summary Bulk Ship Requirements. May have requirements multiple times per day. Sequence in order based on Honda lot requirements. Many variations represented on 862 based on following items: Sequence Number, Honda Lot Number, and Batch Number. (REF*LT,BT and JS) Honda Lot Number will be returned on ASN if provided on 862.
15. Delivery Batch/Small lot orders: [Delta/GPCS] Batch number is used to identify items that need to be packaged together. Identified by a REF*BT (batch number) within the JIT loop. Batch number is not returned on the ASN, MPL. Batch number should be on Delivery Batch Label. See Pick and Load Sheet Requirements for proper display to shipping associates.
16. Sequence orders: [Delta/GPCS & STAR] Identifies the vehicles by lot that Honda will produce on the production line. Honda Lot Number will be returned on the ASN, MPL, and Quick Receive Label. Sequence Number indicates how a part will be loaded in a container and/or trailer. Sequence number is not returned on the ASN, MPL or any bar code label Identified by a REF*JS (sequence number) within the 862 JIT segment. See Pick and Load Sheet Requirements for proper display to shipping associates. Do not use the sequence number as a control number, as it may not be unique between different parts and may repeat in subsequent 862s.
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April 2008
17. Immediate demand: [Delta and GPCS] Immediate Demand requirements are transmitted on an 862/850. Ship the requirement on the next available truck or as required by Honda Planner. Should not change current staged material to include on current truck. Separate ASN may be desired. Identified by a Time of 0001 in Delta. Time assigned to desired trailer window in GPCS with new but separate Ship Schedule Number.
18. Exception Orders: [Delta/GPCS] Exception orders in GPCS will be on an independent 850 PO. Exception orders for Delta will be in the form of a phone call with the Honda Planner requesting a delivery of additional quantity of a particular part, or the Honda Planner may reissue the order with adjusted quantities. Systems must be able to generate an ASN from a Ship Schedule Number linked to this particular part. This number can be from any schedule within 30 days. Do not subtract quantity against future orders in shipping history. Note - all AHM orders are transmitted via the 850.
19. Backorder demand: [GPCS] Honda plants may or may not send backorders on 862s Suppliers must maintain their own backorder Used on daily summary and multi-summary Time of 0001 Ship the requirement on the next available truck or as required by Honda Planner. Should not change current staged material to include on current truck. Separate ASN may be desired. Suppliers should review their open backorders with their planner before shipping. Take care not to drop demand from requirements between a previous 862 and its replacement. Use the DTM of the document if necessary.
20. Independent demand: [Delta/GPCS] Sequence orders only. Lot numbers are indicated by 9s. Used for parts that are not linked to vehicle production (i.e. spare parts).
21. Frozen Periods: [Delta/GPCS] Frozen Periods are assigned by the Honda Planner for a specific length of time and is determined by the suppliers transit time and staging requirements. Frozen Periods are not indicated on any EDI document Although Frozen Periods are assigned the Honda Planner can override these requirements at any time. The Frozen Period includes the current date in its overall application (i.e. a 2 day frozen would apply to requirements for today and tomorrow).
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April 2008
Miscellaneous
28. HL structure logic in the ASN: [Delta/GPCS & STAR] Honda ASNs require both a Tare and an Item level. Must use an item level LIN segment for each part number/container in the ASN summarize). (cannot
29. Transaction Set Control Number (ST02) across all Honda bound documents must be unique for 18 months. [Delta/GPCS]
30.
Zero quantities: [Delta/GPCS & STAR] (Delta) When a change is made to zero a requirement inside the Frozen Period, the zero will be sent with a time of 0001 for the applicable Delivery Date. The requirement will not coincide with the proper dates and times. (GPCS) When a change is made to zero requirements for either inside or outside the Frozen Period, the zero will be sent at the appropriate date, time and order number.
31.
Size of the Documents: [Delta/GPCS & STAR] Some documents like the 820, 830 and 862 can be very large. There should be no size constraints placed on pulling or printing the documents.
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Suppliers should not keep more than 18 months of ship history active, as Honda cannot guarantee that a control number will not repeat after 18 months from initial issue. When Orders are fulfilled, subsequent resends of the same order number and requirements should not cause the supplier to post that requirement as unfulfilled. Creation of a Net Change report is usually best (not required) for handling the above situations. Before posting 862 requirements for shipping the following parameters should be considered: Delta: Part Number, Delivery Date/Time, Quantity, Honda Lot and Batch Number. GPCS: Part Number, Delivery Date/Time, Ship Schedule Number, Honda Lot and Batch Number. Do not use these to determine Replacement Logic for the 862 document itself.
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Issue: The Software Developer needs to insure they break up part quantities issued on an 862 to correctly load a Delivery Batch Container. Parts that can be packaged together will have the same Batch Number and usually come from the same part family. The Part Quantities issued on the 862 may not distribute these quantities evenly to match the desired container package size, thus the software developer will need to consider the package type and size to provide the suppliers shipping associates accurate packing information. This will need to be done to accurately print container labels. Remember the parts will be packed according to sequence number. 7. Supplier Container Variation Issue: Software must provide flexibility for suppliers who have abnormal packaging requirements. The Developer should allow for unusual container variation where parts from different part families may be mixed in a common container. This is rare, but can happen for items like combining Left/Right Parts or Kit Packs (multiple parts that apply to one process). Example: The 862 may indicate a requirement of X1, X2 and Y1, Y2 (based on sequence sort), however the supplier is required to pack X1, Y1 and X2, Y2. The potential problem here is how to handle the Batch Label since it is tied directly to a specific lot of the first part in the sequence of that container. To handle this the Software Developer has two options (or combination thereof): 1. If the Software Provider intends to pre-print all labels (Container and Batch) according to requirements and issue them with the Pick and Load Sheet, the software will need to provide an option for the supplier to designate what parts can be combined into a container before the label printing. This will allow the proper match of the Lot Number to items within a container.
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8.
Sequence Verification Issue: Scanning to verify sequencing is not mandatory. The requirements indicate that software should be able to verify the correct order and requirements within a container. This does not mean that software has to scan from part to part. The software should provide the supplier the best information possible to correctly load the container. Note: Reconciliation to requirements is still required.
9.
Tracking Information Issue: Software must provide a method to maintain quality tracking information. The requirements indicate that if a supplier is re-packing from one or more container to create a Delivery Batch, then the new Container Serial Number must provide a link to the original Container Serial Number. The intent here is to provide the supplier the method of tracking the new Container Serial Numbers to the original date or supplier lot of manufacturing. This does not need to happen through scanning. Remember that the new Delivery Batch Container may have parts that originate from multiple containers. In addition, you must pass any IPP Tag information from one container to the next. This requirement is a lead-in to future requirements.
10.
Multiple Batches on a Container Issue: Container Sizes Greater than 60 may be packed with parts from multiple Batch Numbers. For container sizes greater than 60, there may be two or more Batch Number Requirements packed on the same container. For Delivery Batch combinations there would be more than one Delivery Batch Label required. Correct container count is expected when using this method.
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12.
Requirements Sorting Issue: Ability to perform multiple sorting/grouping Honda requires that you sort based on Sequence Number for the Pick, Load sheet, and use the Batch Number as the secondary sort. Additionally, it would be highly helpful to the suppliers shipping associates to group the items within the same Batch Number by Part Family. Indeed, for all suppliers the sort should use the Sequence Number, as this will apply to trailer sequence/container sequencing. It should be noted that providing this data for the suppliers shipping associates to correctly pack a Delivery Batch and Sequence a Trailer (if necessary) depends on the suppliers specific requirements for pack. Software developers are encouraged to offer additional sorting or grouping routines to accurately align this data particularly if they are planning to offer label pre-printing capability.
13.
Family Batch Issue: Family Batch ordering impact Honda has installed software called Family Batch to help eliminate unnecessary small lots. However, a supplier may receive valid requirements where the part, design change, quantity, delivery date and time ship schedule number, batch number, and lot number are identical in an 862. The supplier needs to be able to respond to each requirement as if it is unique.
Previous Chapter
Cover Page
General Information
Next Chapter
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April 2008
This document may not be disclosed, duplicated or used for any purpose, in whole or in part, without the prior written consent of Honda of America Mfg., Inc.
February 2007
6-1
Chapter Contents
This chapter contains information about the criteria and processing involved in the Honda supplier testing process. Hondas EC (Electronic Commerce) Group resources are listed in case help is needed.
Table of Contents
Overview ................................................................................................................................................ 3 Testing Criteria.................................................................................................................................... 3 Setting up a Test Plan......................................................................................................................... 3 Standards Supplier Testing Procedure .............................................................................................. 4 Standard Testing Process................................................................................................................... 4 Honda Supplier Testing Process Flow................................................................................................ 6 Hybrid Supplier Testing Process ........................................................................................................ 8 Hybrid Testing Process....................................................................................................................... 8
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Overview
In this chapter, you will find the following: General information on criteria to meet prior to beginning the testing process. Types of paths suppliers may choose to become EDI and Barcode enabled. Testing processes for the different paths: 1. 2. Standard Testing Process Hybrid Testing Process
Testing Criteria
In order to meet Hondas EDI & Barcode requirements, a supplier must purchase and install the appropriate hardware and software, complete training, gain HSThub connectivity, and complete the testing process. There are different testing requirements depending on the path a supplier has chosen to become EDI and Barcode enabled. These paths are as follows: 1. Standard
Used by Honda suppliers who have purchased one of the Honda approved software provider packages.
2. Hybrid
Used by Honda suppliers who will be responsible for developing their own EDI and Bar Code systems.
February 2007
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3. 4. 5. 6. 7.
8.
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Honda and supplier confirm suppliers test account Honda supplier confirm suppliers #/user and mailbox ID and (mailbox) Duns # and along Duns with # the alongtest withaccount the #/user ID (mailbox) Duns # along with the mailbox qualifier/receiver and qualifier/receiver ID and to be used ID to be used mailbox and qualifier/receiver ID to be used Supplier prepares Supplier prepares for testing. for testing.
Honda confirms suppliers ordering Honda suppliers ordering style asconfirms sequence, summary, or style as sequence, both. summary, or both.
Honda sends test files to supplier. Honda sends test files to supplier.
Supplier receives test files and generates 997s. Supplier receives test files and generates 997s.
Honda receives 997s and reviews for quantity and Honda receives 997s and reviews for quantity and accuracy. accuracy.
Honda works with Hondato works with supplier identify supplier to identify problems. problems.
Yes
No
Supplier answers checkSupplier answers sheets provided in testcheck packet sheets provided in test packet & faxes to Honda & faxes to Honda Answers Answers Accurate? Accurate? Yes No Honda follows Honda up. follows up.
Supplier sends test 856s to Honda. Supplier sends test 856s to Honda.
Honda receives and validates test 856s. Honda receives and validates test 856s.
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No
Yes
Supplier faxes Master Supplier faxes Master Packing List and bar Packing and bar code labelsList to Honda. code labels to Honda.
to identify
Honda Honda reviews reviews Honda reviews cy. for foraccura Accuracy for accuracy. Honda follows Honda up. follows up. No
Yes
Testing is complete.
February 2007
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February 2007
Chapter 7 Troubleshooting
This document may not be disclosed, duplicated or used for any purpose, in whole or in part, without the prior written consent of Honda of America Mfg., Inc.
September 2007
7-1
Chapter 7 Troubleshooting
Chapter Contents
This chapter contains the guidelines to help you when you experience problems sending ASN transmissions and receiving Functional Acknowledgments.
Table of Contents
Potential Problems and Recommended Countermeasures ............................................................. 3 824 Error Messages and Recommended CounterMeasures............................................................ 6 Reporting a Problem .......................................................................................................................... 20 Required Information ........................................................................................................................ 20 Network Address............................................................................................................................... 20
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September 2007
Chapter 7 Troubleshooting
FAILURE POINTS
Honda internal issues Did not receive the Weekly Release, Ship Schedule or Purchase Order
RECOMMENDED COUNTERMEASURES
Honda to resolve. Contact your Honda buyer and verify that the document was sent. If no document was sent, then no action is necessary. If a document was sent, contact the Honda EC Group (2) to verify that the EDI document has actually been transmitted. 1. Honda uses ZZ qualifier in ISA 05. 2. Honda uses Account ID and User ID separated by three spaces in ISA06. 3. Honda uses a Company Specific Duns Number in the GS02. Note: Refer to Chapter 4: Implementation Steps for Account/User IDs and Duns Numbers 1. If using GXS VAN (aka IBM) contact them to insure 50/50 Co-Pay with Honda and all mailbox definitions for each Honda Ordering plants are defined including alias accounts. See Chapter 4: Implementation Steps for Honda Company Account/User IDs and Duns 2. If using Hondas HST Hub insure your FTP or ANX software is set-up to retrieve Production Data as defined in Chapter 4: Implementation Steps 3. If using another Value Added Network (VAN) as an interchange to Honda, please insure that all mailbox definitions for each Honda Ordering plants are defined including alias accounts. Note: Honda will route all interchange data using an 01 qualifier in the ISA07 followed by the suppliers Duns or an agreed upon value in the ISA08 If the action above has been completed, then the supplier should contact the Honda EC Group (See Reporting a Problem later in this chapter).
The supplier should set up their 997s to be sent to the same Interchange as they received their Inbound documents. 1. Honda expects a ZZ qualifier in ISA 07. 2. Honda expects a Honda Account ID and User ID separated by three spaces in ISA08. 3. Honda expects a Company Specific Duns Number in the GS03. Note: Refer to Chapter 4: Implementation Steps for Account/User IDs and Duns Numbers.
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Chapter 7 Troubleshooting
POTENTIAL PROBLEMS
4 Supplier Could not Deliver 856
FAILURE POINTS
Supplier could not generate 856
RECOMMENDED COUNTERMEASURES
Supplier/Software Provider investigates and corrects. Supplier requests re-send of Ordering Documents if required. Supplier sends 856. The supplier should set up their 856s to be sent to the same Interchange as they received their Inbound Orders. 1. Honda expects a ZZ qualifier in ISA 07. 2. Honda expects a Honda Account ID and User ID separated by three spaces in ISA08. 3. Honda expects a Company Specific Duns Number in the GS03. Note: Refer to Chapter 4: Implementation Steps for Account/User IDs and Duns Numbers. 1. If using Hondas HST Hub insure your FTP or ANX software is set-up to send Production Data as defined in Chapter 4: Implementation Steps 2. If using another Value Added Network (VAN) as an interchange to Honda, please insure that you will route all interchange data using an 01 qualifier in the ISA05 followed by the suppliers Duns or an agreed upon value in the ISA06 NOTE: Remember to inform your Honda buyer if the ASN transmission is not possible.
Supplier communication problems (modem, network, communication script, HSThub unavailability, translation issues,)
Note: All suppliers are required to retrieve these EDI documents from their mailbox within 15 minutes of transmitting an 856 to Honda.
If the 997 is not present within 15 minutes, the supplier should contact the Honda EC Group (See Reporting a Problem later in this chapter) The supplier needs to insure the following: 1. ISA05 ZZ (GSX or HST Hub), Use 01 for Interconnects. 2. ISA06 Suppliers Account/User ID. Use Supplier Duns or Honda Assigned identifier for Interconnects. 3. ISA07 Must be ZZ 4. ISA08 Must be Honda Account and User ID with three spaces between them. 5. ISA15 Must be P for Production 5. GS02 Supplier Duns Number 6. GS03 Honda Ordering Company Duns Number. 7. GS08 must be 004010 Honda identifies discrepancy to supplier. Supplier/Software Provider corrects setup/ configuration based on feedback from Honda. Supplier request re-send of EDI if required. Supplier sends 856. (2)
EDI Structural errors (ISA/IEA,GE/SE. ST/SE). Delimiters invalid. Stream data issues (CR/LF (carriage return/line feed) embedded) 997 Not Sent by Honda
Honda transaction not set to ACK. Contact Honda EC Group (See Reporting a Problem later in this chapter) to resolve. Honda sends 997.
7-4
September 2007
Chapter 7 Troubleshooting
POTENTIAL PROBLEMS
6 824 Not Sent by Honda NOTE: All suppliers are required to retrieve these EDI documents from their mailbox within 15 minutes of transmitting an 856 to Honda.
FAILURE POINTS
Electronic Commerce relationship not valid (unknown supplier number in relation to sender ID)
RECOMMENDED COUNTERMEASURES
If the 824 is not present within 15 minutes, the supplier should contact the Honda EC Group (See Reporting A Problem later in this chapter) Supplier/Software Provider corrects based on feedback from Honda. Supplier requests re-send of EDI if required. Supplier sends 856. (2)
Supplier should review the 824 EDIT List on the following pages in this chapter to resolve their issue. If possible the supplier will correct and resend the ASN if the shipment has not been received by Honda. For further assistance, contact your Honda Buyer or NAL Systems (1). Honda associate to follow up with supplier. Supplier/Software Provider to correct the issue. Supplier sends Bar Code and Master Packing List. Questions/problems regarding bar code labels, contact Honda EDI Help (1).
Labels / Master Packing List Not valid. Missing Data Invalid data Invalid format Bar Code Not Valid Human Readable missing data Human Readable invalid data Bar code missing data Bar code invalid data Bar code fails scan
Supplier to correct based on feedback from Honda Associate and Delivery Trouble Report (DTR). Prior to next shipment, supplier completes DTR and returns copy.
Supplier to correct based on feedback from Honda Associate and Delivery Trouble Report (DTR). Prior to next shipment, supplier completes DTR and returns copy. Questions/problems regarding bar code labels, contact Honda EDI Help (1)
SUPPORT 1) Honda NAL Systems: HondaEDI@ham.honda.com (937) 642-5000 x62884 2) Honda EC Group: HAM_ISG_EC_Support@ham.honda.com (937) 578-0447
September 2007
7-5
Chapter 7 Troubleshooting
Cause
Trailer Number contains "special" characters. Bill of Lading Number was omitted in the ASN.
Countermeasure
Correct the trailer number. Verify that the trailer number contains characters from the range 0-9, A-Z, or a-z inclusive. Supplier should resend the ASN if shipment has not already been received. Bill of Lading (BOL) number should be populated in the ASN. BOL Number must be specified, may not be blank or zeroes. Supplier needs to verify software set-up. Supplier may correct and resend the ASN if it has not already been received. Verify the correct Ship To Location from the original ordering document (850/862). Ship to (Warehouse) must be specified, may not be blank. Supplier must indicate Ship To in ASN and should resend the ASN if shipment has not already been received. Verify the correct Ship To location from the original order (850/862). Supplier must indicate correct Ship To in ASN and should resend the ASN if shipment has not already been received.
856 Result
TR
TE
The Ship To Warehouse code was omitted in the ASN. Supplier specified a Ship To which does not match the referenced ordering document (850/862). Supplier omitted the Ship To location on the ASN (DSPS only). Supplier specified a Ship To location which does not match the referenced Ordering Document (DSPS only). Plant ID was omitted from the ASN. An invalid Plant ID was transmitted in the ASN. Shipment Date omitted from the ASN.
TR
Ship To is invalid.
TR
Ship to Location must be specified, may not be blank. Supplier must add the Ship To Location and should resend the ASN if shipment has not already been received. Input the correct Ship To Location found on the ordering document (850/862) and resend the ASN if shipment has not already been received.
TR
TR
Plant ID must be specified, may not be blank. Supplier must input the Plant ID transmitted from the ordering document (850/862) and should resend the ASN if shipment has not already been received. Supplier must input the Plant ID transmitted from the ordering document (850/862) and should resend the ASN if shipment has not already been received. Shipment Date must be specified, my not be blank. Input the correct date and resend the ASN if shipment has not already been received.
TR
TR
TR
7-6
September 2007
Chapter 7 Troubleshooting
Cause
Incorrect shipment date format was sent in the ASN. Time of shipment was omitted from the ASN. Incorrect ship time format was sent in the ASN (HHMM). Standard Carrier Alpha Code (SCAC) was left blank in ASN. Supplier used a Standard Carrier Alpha Code (SCAC) not defined in the system.
Countermeasure
Shipment Date must be valid CCYYMMDD format. Date must be greater than 2001/06/01. Input the valid date in the correct format and resend the ASN if shipment has not already been received. Shipment Time must be specified, may not be blank. Input the valid time in the correct format (HHMM) and should resend the ASN if shipment has not already been received. Input the accurate time in the correct format (HHMM) and resend the ASN if shipment has not already been received. Standard Carrier Alpha Code (SCAC) must be specified, may not be blank or zeroes. Input the SCAC of the trucking company picking up the freight, this will usually match the ordering document (850/862). Standard Carrier Alpha Code (SCAC) does not exist in Honda's data base. This will be sent if the SCAC in the ASN does not match the SCAC on the ordering document (850/862). This may occur if Honda assigns a carrier that is different than the ordering document. The supplier does not need to take any action in this case. The Standard Carrier Alpha Code (SCAC) is not assigned to the Supplier/Location in Honda's data base. This will be sent if the SCAC in the ASN does not match the SCAC on the ordering document (850/862). This may occur if Honda assigns a carrier that is different than the ordering document. The supplier does not need to take any action in this case. Trailer Number must be specified, may not be blank. The supplier must input the valid trailer number and resend the ASN if shipment has not already been received. Supplier Number must be specified, may not be blank. The supplier must input the Supplier number and resend the ASN if shipment has not already been received. Supplier Number must be valid for the specified plant in Honda's data base. The supplier must input the valid supplier number found on the ordering document (850/862) and resend the ASN if shipment has not already been received. The location code is the last two digits of a supplier's 8 digit supplier number. The supplier must input the correct supplier location code found on the ordering document (850/862) and resend the ASN if the shipment has not already been received.
856 Result
TR
Shipment Time not specified. Shipment Time is invalid. SCAC Code not specified.
TR
TR
TR
TE
Supplier used a Standard Carrier Alpha Code (SCAC) that was not assigned to the supplier.
TE
Trailer Number not specified Supplier Number not specified. Supplier Number not valid for specified plant. Supplier Location Code not specified.
Supplier omitted the trailer number from the ASN. Supplier number was not included in the ASN. Valid Supplier Number must be specified.
TR
TR
TR
TR
September 2007
7-7
Chapter 7 Troubleshooting
Cause
Supplier Location Code must match with the 862 ordering document. Supplier location code does not exist in Honda's Database. Supplier did not specify a valid Create Date when creating the ASN. Supplier entered a Create Date with an improper format when creating the ASN. Supplier did not enter a Create Time when creating the ASN. Supplier entered a Create Time with an improper format when creating the ASN. The ASN contains characters that are not acceptable by Honda's Ordering Systems. The supplier referenced an invalid ship schedule number that was not on active 862 (LIN 09 or REF 02).
Countermeasure
The supplier must input the correct supplier location code found on the ordering document and resend the ASN if the shipment has not already been received. The supplier must input the correct supplier location code found on the ordering document (850/862) and resend the ASN if shipment has not already been received. ASN Create Date must be specified, may not be blank. Date must be greater than 2001/06/01. Supplier should correct and resend the ASN if shipment has not already been received. ASN Create Date must be in valid CCYYMMDD format. Supplier should correct and resend the ASN if shipment has not already been received.
856 Result
TR
TR
TR
TR
ASN Create Time must be in valid HHMM format. ASN Create Time must be specified, may not be blank. Supplier should correct and resend the ASN if shipment has not already been received. Create time format must be HHMM. Supplier should correct and resend the ASN if it has not already been received.
TR
TR
ASN Number contains invalid characters No Current Ship Schedule for supplier and item.
ASN Number contains "special" characters. Verify that the ASN number contains characters from the range 0-9, A-Z, a-z inclusive. The supplier should correct the ASN and resend if the shipment has not been received. Supplier should correct the ship schedule number specified in the ASN. This Number must be from the original 862 from which the supplier created the ASN. Sometimes this error occurs with numerous other 824 failures involving supplier number, ship to locations and item/supplier combinations. The supplier should check to see that the part number, ship to, and supplier codes are also correct. Supplier should resend the ASN if shipment has not already been received. Supplier should inform Honda Buyer to correct contract discrepancy. Supplier should resend the ASN if shipment has not already been received.
TR
TR
TR
7-8
September 2007
Chapter 7 Troubleshooting
Cause
Two causes of this error: A) Suppler has used a duplicate container or pallet label serial number already used within 365 days. Error Data will show previous ASN Number. B) Supplier scanned same container twice when creating ASN. Error Data will indicate the same ASN Number. The Pallet Returnable Container Type is incorrect on the ASN.
Countermeasure
A & B) Supplier must create a process to prevent using same label serial number. Software packages should be modified to prevent duplicate serial numbers from being used within the development of a single ASN or for all ASNs during 365 day period. Supplier should resend the ASN if shipment has not already been received.
856 Result
TR
Supplier omitted Container Label Serial Number (1S) detail from the ASN
A) Suppler has used a duplicate container label serial number used within 365 days. Error Data will show previous ASN Number. B) Supplier scanned same containers twice when creating ASN. Error Data will indicate same ASN Number.
Supplier needs to contact their Honda Buyer for the correct Pallet Returnable Type to be input in the ASN. The use of XX for expendable/other is acceptable. The use of XX or an invalid Returnable ID in the ASN may result in the supplier getting insufficient number of containers returned from Honda. Supplier should correct and resend the ASN if the shipment has not been received. The Container Label Serial Number must be present for each item in the ASN. The supplier needs to correct software or scanning procedures to insure that the serial number appears. Supplier should resend the ASN if shipment has not already been received. A & B) Supplier must create a process to prevent using same label serial number. Software packages should be modified to prevent duplicate serial numbers from being used within the development of a single ASN or for all ASNs during 365 day period. Supplier should resend the ASN if shipment has not already been received.
TE
TR
TR
September 2007
7-9
Chapter 7 Troubleshooting
Cause
Supplier omitted the part number on the ASN. The Label Serial Number must have 16 characters.
Countermeasure
Manufacturing Base Part Number must be specified, may not be blank. Supplier must correct and resend the ASN if the shipment has not already been received. The first 8 characters are the Supplier Number and the second 8 characters are assigned by the supplier's software. Supplier must correct software template for label printing to ensure Supplier Number is correct. Supplier should resend the ASN if shipment has not already been received. Supplier must specify Part Quantity in the ASN and resend the ASN if the shipment has not already been received. An IPP Tag requires a valid IPP Reason Code in the ASN. See the EDI and Bar Code Implementation Manual or Supplier Quality Manual for proper reason codes. The Supplier should correct and resend the ASN if shipment has not already been received. An IPP Tag requires a valid IPP ID Number in the ASN. The Supplier should correct and resend the ASN if shipment has not already been received.
856 Result
TR
TR
Box Part Quantity not specified. IPP Tag reason code not specified.
The Item Level part quantity was missing on the ASN. IPP Tag Reason Code is missing for a valid IPP Tag.
TR
TE
IPP Tag reason code specified, IPP Tag ID not specified. IPP Tag reason code not known.
IPP Tag Reason Code is present, but the IPP Tag Number is missing. IPP Tag Reason Code is invalid format or type.
TE
An IPP Tag requires a valid IPP Reason Code in the ASN. See the EDI and Bar Code Implementation Manual or Supplier Quality Manual for proper reason codes. The Supplier may correct and resend the ASN if shipment has not already been received. Supplier must use the container type specified in the ordering document (862) or "XX" for expendable/other. The use of XX or an invalid Returnable ID in the ASN may result in the supplier getting insufficient number of containers returned from Honda. Supplier should correct and resend the ASN if shipment has not already been received. Supplier must use the container type specified in the Ordering Document (862) or "XX" for expendable/other. The use of XX or an invalid Returnable ID in the ASN may result in the supplier getting insufficient number of containers returned from Honda. Supplier may correct and resend the ASN if shipment has not already been received.
TE
The ASN was missing the Item Level Returnable Container Type.
TE
TE
7 - 10
September 2007
Chapter 7 Troubleshooting
Cause
There are four reasons why this could happen: A) Part Number and Lot Number combination does not match with the ordering document. B) Lot number is missing from the 856. C) Verbal request from Honda Buyer to ship parts for a lot number that is not on the ordering document. D) Honda put a lot number on HOLD and supplier shipped parts against the hold lot. Supplier did not indicate a box unit of measure in the Item Level of the ASN. Supplier used a unit of measure in the ASN that is inconsistent with the original ordering document. Supplier specified invalid Purpose code in the ASN.
Countermeasure
Check ASN Part, Lot, and Ship Schedule number to see if matched on corresponding 862. If no match follow A through D. A) The supplier should correct the Part Number/lot number and resend the ASN. B) The supplier should add the lot number and resend the ASN. C) The Honda Buyer should prepare an order document for the lot number requested. D) The Honda Buyer should communicate to the supplier of the lot put on HOLD.
856 Result
TR
The supplier can find the unit of measure from the original ordering document (850, 862). Honda normally uses "EA" (each) for the box unit of measure field (SN103). The supplier should correct and resend the ASN if the shipment has not already been received. Refer to the original ordering document (850) for correct unit of measure. Honda normally uses "EA" (each) for the box unit of measure field (SN103). The supplier may correct and resend the ASN if the shipment has not already been received. Supplier must send in a valid EDI Purpose Code: 00 for original, 01 for cancel, or 05 for replacement as indicated in the EDI and Bar Code Implementation Manual. The supplier should correct and resend the ASN if shipment has not already been received. Supplier should not resend an ASN that was already valid with a purpose code of "00". If the supplier is resending because the original ASN received an 824 with a "TE" (Accepted with Error), then the supplier should send a "05" replacement code.
TE
TE
TR
A valid ASN with the same ASN number was previously received. This ASN indicates that it is also an original.
TE
September 2007
7 - 11
Cause
Received ASN with Purpose code 01 (cancel) and there is no valid ASN with the same ASN Number. If all parts on an ASN have been received against, and the supplier sends a replace/cancel for that ASN number, the replace/cancel will be ignored. (The replace/cancel is too late.) ASN indicated that it was a replacement document (05); however, a valid original ASN does not exist. Therefore the ASN was processed as an original (00). The ASN weight was omitted from the ASN (TD107). The ASN weight unit of Measure was omitted from the ASN (TD108). An invalid ASN weight unit of Measure was transmitted in the ASN (TD108) The Country of Origin was omitted from the ASN
Countermeasure
Supplier should not send an ASN that has not been received with a purpose code of "01" (cancel).
856 Result
TR
There is no way to correct this issue. Supplier should not repeat this problem.
TR
None - ASN was processed. The supplier should check their business procedures for future shipments. TE
ASN Weight not specified. ASN Weight Unit of measure not specified. ASN Weight Unit of measure is invalid Country of Origin not specified.
ASN weight should be populated in the ASN. Supplier should resend the ASN if shipment has not already been received. ASN weight unit of measure should be populated in the ASN. The supplier needs to specify if the unit is pounds (01) or Kilograms (50). Supplier should resend the ASN if shipment has not already been received. The supplier needs to specify if the unit is pounds (01) or Kilograms (50). Supplier should resend the ASN if shipment has not already been received.
TE
TE
TE Country of Origin (COO) should be populated in the ASN. Supplier should contact Honda Trade Compliance if unsure of proper COO Code. Supplier should resend the ASN if shipment has not already been received. 856 ASN Segment IDs are defined in the EDI and Bar Code Implementation Manual. A supplier's translator should be translating this information properly. The supplier should correct and resend the ASN if the shipment has not already been received.
TE
TR
7 - 12
September 2007
Chapter 7 Troubleshooting
Cause
Supplier specified Ordering Plant that is not known to Honda's Ordering System. Incorrect P.O. number (LIN 14) on the ASN.
Countermeasure
The supplier must correct the Ordering Plant in the N1 statement by matching it with the original ordering document (850/862). The supplier should correct and resend the ASN if the shipment has not already been received. The ASN Purchase order number should match the Purchase Order from which the ASN was created. Supplier should correct and resend the ASN if shipment has not already been received. View the original ordering document (850/862) to find the correct unit of measure. The supplier may correct and resend the ASN if shipment has not already been received. Input correct project code found from the original ordering document (850/862) and resend the ASN if the shipment has not already been received. Honda Buyer must verify that the Purchase Schedule (830) for the particular part number and supplier was sent. Supplier should then correct and resend the ASN if shipment has not been received.
856 Result
TR
TR
Box Unit of Measure does not match with order. Project Code invalid.
Purchase Schedule does not exist for supplier and item. Unit of measure not found.
Supplier used a box unit of measure (SN103) not consistent with the order. The project number must be valid in Honda's Ordering System. The Purchase Schedule (830) for the particular part number and supplier does not exist. The Unit of measure in the ASN does not match the unit of measure in the order document specified in the ASN. Unit of Measure is not known to the system. Receipt of parts made before the ASN arrived. The item numbers specified on the ASN must be valid for the supplier/location as defined in the Honda Ordering data base
TE
TR
TR
View the original ordering document (850/862) to find the correct unit of measure. The supplier should correct and resend the ASN if the shipment has not been received. TE
ASN must be sent at trailer departure. There is no way to correct this error. Verify that the part number on the ASN matches with the Ordering Document (862/850). Use the Part Number/Lot Number/DC Level Algorithm in Chapter 9 of the EDI and Bar Code Implementation Manual to investigate part number errors. Sometimes this error occurs with numerous other 824 failures involving supplier number, ship to locations and no current ship schedule for supplier and item. The supplier should check to see that the part number, ship to, and supplier codes are also correct. Supplier should correct and resend the ASN if shipment has not already been received.
TR
TR
September 2007
7 - 13
Chapter 7 Troubleshooting
Cause
Incorrect P.O. number on the ASN.
Countermeasure
View the Purchase Order (pertaining to the part number on the ASN) and verify that the P.O. number matches with that on the ASN. The supplier should correct and resend the ASN if shipment has not already been received. Note: It is possible that the Purchase Order has been deleted from Honda's System after it was issued. The supplier should contact the buyer for direction. Verify that the part number on the ASN matches with what is on the Purchase Order (850). Use the Part Number/Lot Number/DC Level Algorithm in EDI and Bar Code Implementation Manual to investigate part number errors. The supplier should correct and resend the ASN if shipment has not already been received. The supplier needs to compare the part number on the ASN to the original PO. Verify PO Number, Part Number and Project Number is correct. The supplier should correct and resend the ASN if shipment has not already been received.
856 Result
TR
Both PO and Schedule Number specified Order type invalid. PO or Schedule Number not specified Order type invalid. Data type mismatch / invalid data.
The part number on the ASN does not match the part number assigned to the PO Number provided on the ASN. An Item number specified in the ASN does not appear on the PO referenced by the ASN for the referenced project. Both Delivery Schedule and Purchase Order numbers were specified for the same item in an ASN. ASN did not include a Ship Schedule number or a Purchase Order number in the ASN. Per the EDI and Bar Code Implementation Manual, numeric data elements must be numeric, Dates must be in valid date format, Times must be in a valid time format, the length of a data element must meet the mini/max number of characters.
TR
TR
The Supplier should clarify what type of order the ASN was responding to, either 862 Ship Schedule or 850 PO. Supplier should remove the incorrect order number from the ASN and resend the ASN if shipment has not already been received. . The Supplier should clarify what type of order the ASN was responding to, either 862 Ship Schedule or 850 PO. The supplier should specify the correct Order Number and resend the ASN if the shipment has not been received. Can be caused by type mismatch of data value versus the EDI data specification, including spaces being included/excluded in the ASN Number or the letter O being substituted for 0 (zero). Check ASN item number against order item number. The supplier should correct and resend the ASN if shipment has not already been received.
TR
TR
TR
7 - 14
September 2007
Cause
D/C associated with part number is missing
Countermeasure
This data element should be present for a Manufacturing Base Number whose first two characters are less than 92. The supplier should correct this ASN and resend if the shipment has not already been received. None - ASN was processed. Supplier should use the 05 code for sending replacement ASNs.
856 Result
TR
Supplier used the same ASN number as a previous transmission and did not indicate the new ASN was a 05 replacement. ASN specified the Container packaging Type (LIN27) was "XX" (expendable), but a Returnable Container Serial Number was also specified. Supplier sends replacement (05) or cancel (01) ASN and the trailer has already arrived and received, the new ASN will be ignored. The trailer arrives at Honda before the ASN is received, but the receipt of parts has not been completed.
TE
Expendable containers do not have Returnable Container Serial Numbers. The supplier may correct the Returnable Container Serial Number and resend the ASN. Note: Honda does not require returnable serial numbers for any packaging.
TE
The supplier should insure they get any adjustments to ASNs to Honda before the trailer arrives. TR
The supplier needs to transmit the ASN at trailer departure and insure that a valid 824 message is received within 15 minutes. If a valid 824 is not received the supplier should contact their Honda Buyer.
TE
The supplier manufacturing lot information was missing in the ASN (LIN 22 and 23)
The supplier must insure that each container has a supplier's manufacturing lot information on the label and in the ASN. The supplier should refer to the Honda EDI and Bar Code Implementation Manual and the Supplier Quality Manual for guidance. The supplier should correct and resend the ASN if the trailer has not already been received.
TE
September 2007
7 - 15
Chapter 7 Troubleshooting
Cause
The Pallet Label Serial Number must have 16 characters. The first 8 characters are the Supplier Number and the second 8 characters are assigned by the supplier's software. Pallet label serial ID must be specified, may not be blank. The Pallet Label Serial Number must have 16 characters. The first 8 characters are the Supplier Number and the second 8 characters are assigned by the supplier's software. Box label serial ID in the Item level of the ASN needs to be 16 characters. The first 8 characters are the Supplier Number and the second 8 characters are assigned by the supplier's software. An ASN Number must contain 8 characters The ASN was received without any information pertaining to parts. Supplier combined requirements from an 862 Ship Schedule and an 850 PO on the same ASN.
Countermeasure
The supplier needs to insure that both their bar codes and ASN contain the full 16 character serial number (1st 8 supplier number and last 8 is unique). The supplier should correct and resend the ASN if shipment has not already been received. Note: Receiving a valid ASN does not insure that the shipment will be received electronically if the bar code labels do not have he full 16-character serial number. The supplier needs to insure that both their bar codes and ASN contain the full 16 character serial number (1st 8 supplier number and last 8 is unique). The supplier should correct and resend the ASN if shipment has not already been received. Note: Receiving a valid ASN does not insure that the shipment will be received electronically if the bar code labels do not have the full 16 character serial number.
856 Result
TR
TR
The supplier needs to insure that both their bar codes and ASN contain the full 16 character serial number (1st 8 supplier number and last 8 is unique). The supplier should correct and resend the ASN if shipment has not already been received. Note: Receiving a valid ASN does not insure that the shipment will be received electronically if the bar code labels do not have he full 16-character serial number.
TR
The supplier should correct and resend the ASN if shipment has not already been received. The supplier should correct and resend the ASN if shipment has not already been received. Note: For some supplier's software, a simple reprocessing of the ASN through the EDI Translator will resolve this issue. A supplier cannot combine items from a PO (850) and a Ship Schedule (862) on the same ASN. Request the supplier to resend the ASN if shipment has not already been received.
TR
TR
TR
7 - 16
September 2007
Chapter 7 Troubleshooting
Cause
Manual receipts are in progress at the time ASN Validation is attempted. Domestic Supply Parts Supplier (DSPS) Ship To needs to be a supplier number. There are no outstanding quantities on this 850 Purchase Order.
Countermeasure
No Actions, since receipt is in progress. Resend of the ASN will not be accepted.
856 Result
TR
A DSPS Ship To Supplier/location must be 8 characters. The supplier should correct and resend the ASN if shipment has not already been received.
TR
Supplier created an ASN that does not conform to Honda's EDI Specifications. Supplier created an ASN that contains a duplicate Transmission Set Control Number (ST02) with a previous transmission. The transmission identifier must be unique within an 18-month period.
The Supplier needs to insure they have not doubled shipped and that the P.O. number is correct on the ASN. The supplier should correct and resend the ASN if shipment has not already been received. In rare occasions, the PO could have been deleted from Honda's ordering system without issuing a cancellation. The supplier should check with their Honda Plant Buyer. This field should be present for a Manufacturing Base Number whose first two digits are less than 92. The supplier must send the D/C level at or above the requested D/C on the ordering document. If a supplier is sending a D/C level which does not match the ordering document the new value must match the expected value in the Honda Database. The supplier should review Honda's EDI and Bar Code Implementation Manual. The supplier may correct and resend the ASN if shipment has not already been received. The supplier should review Honda's EDI and Bar Code Implementation Manual. Supplier should recreate the ASN in the proper format and should resend the ASN if shipment has not already been received. Honda's EDI translator will verify that the Transaction Set Control Number (ST02) is unique. Supplier should recreate the ASN with a unique Transaction Set Control Number (ST02) and should resend the ASN if shipment has not already been received.
TR
TE
TR
TR
September 2007
7 - 17
Chapter 7 Troubleshooting
Cause
Supplier created an ASN with a Version/Release/In dustry Identifier Code (GS08) that does not match Honda's expected value. Supplier created an ASN with a Hash total (CTT02) that does not match Honda's calculated value. The Hash total is the total number of parts being sent in the ASN. Supplier created an ASN with a Line Item count (CTT01) that does not match Honda's calculated value.
Countermeasure
Honda's EDI translator will verify that the Version/Release/Industry Identifier Code (GS08) is the expected value. Supplier should recreate the ASN with a Version/Release/Industry Identifier Code (GS08) and should resend the ASN if shipment has not already been received.
856 Result
TR
Honda's EDI translator will calculate the Hash total based upon data received and verify against the received Hash total (CTT02). Supplier should recreate the ASN with a corrected Hash total (CTT02) and resend the ASN if shipment has not already been received. Note: For some supplier's software, a simple reprocessing of the ASN through the EDI Translator will resolve this issue.
TR
Supplier created an ASN that contains more occurrences of a segment than are allowed by the ANSI X12 standard. Supplier created an ASN that does not conform to Honda's EDI Specifications. The supplier's EDI Definition in Honda's EDI file does not match the N1 Supplier Code sent in the ASN.
Honda's EDI translator will calculate the Line Item count based upon data received and verify against the received Line Item count (CTT01). The EDI translator will calculate the Line Item count based upon data received and verify against the received Line Item count (CTT01).Supplier should recreate the ASN with a corrected Line Item count (CTT01) and resend the ASN if shipment has not already been received. Note: For some supplier's software, a simple reprocessing of the ASN through the EDI Translator will resolve this issue. Supplier should review the Honda EDI and Bar Code Implementation Manual for proper usage. Supplier should recreate the ASN and resend the ASN if shipment has not already been received.
TR
TR
The line Number and Segment ID of the affected part is transmitted on the 824. The supplier should recreate the ASN in the proper format and should resend the ASN if shipment has not already been received. This may be a supplier problem if the supplier has incorrectly specified their supplier/location code; the supplier should correct and resend the ASN if shipment has not already been received. This may be a Honda error where improper EDI set up has taken place. Honda should correct the problem and have the supplier resend the ASN if shipment has not already been received.
TR
TR
7 - 18
September 2007
Chapter 7 Troubleshooting
Cause
Transaction set control number (ST02 Segment) was not unique within the EDI system. Supplier is not defined for inbound EDI for the specified plant.
Countermeasure
The ST02 Transaction Set Control Number was duplicated within the last 18 months. The supplier should correct and resend the ASN if shipment has not already been received.
856 Result
TR
The supplier needs to verify that they are using the correct supplier code against a valid ordering document (850/862).
TR
TA = Transaction Accepted TE = Transaction Accepted with Error TR = Transaction Rejected Note: When an 824 is transmitted, the results show all errors detected on the entire ASN. This means that a message could be repeated more than once or multiple messages could relate to the same error.
September 2007
7 - 19
Chapter 7 Troubleshooting
Reporting a Problem
R equire d Info rmat io n To report a problem with the HSThub, call: (937) 578-0447 or email HAM_ISG_EC_Support@ham.honda.com Please be prepared to provide the following information: Name and Company Name Your mailbox ID Your supplier number The impacted Honda plant / company A description of the problem (Ex. ASN transmitted but unable to verify it was received by Honda) When reporting a problem, please indicate one of the following key words:
NAME
INVOICE REMITTANCE ADVICE APPLICATION ADVICE WEEKLY RELEASE PRICE SALE CATALOG INVENTORY ADVICE PURCHASE ORDER ADVANCE SHIP NOTICE RECEIVING ADVICE SHIP SCHEDULE TEXT MESSAGE FUNCTIONAL ACKNOWLEDGEMENT
TRANSACTION SET
810 820 824 830 832 846 850 856 861 862 864 997
Network Add ress Please refer to table in chapter 4 for the Honda mailbox ID with whom you are attempting to communicate. These Honda IDs will be the sender IDs in the EDI transactions you receive from Honda for the related system. If you send/receive EDI to any of the locations listed, you must add these trading partner profiles to your system.
7 - 20
September 2007
This document may not be disclosed, duplicated or used for any purpose, in whole or in part, without the prior written consent of Honda of America Mfg., Inc.
April 2008
8-1
Chapter Contents
This chapter contains information about Hondas Bar Code and Master Packing list Quality Assurance Program. It describes the quality requirements, inspection procedures and associated forms used to ensure suppliers are in conformance with Honda specific label requirements.
Table of Contents
Bar Code Quality Assurance Program ............................................................................................... 3 Overview ............................................................................................................................................. 3 Initial Enablement ............................................................................................................................... 3 Production Scannability Failure .......................................................................................................... 4 Figure 8.1 - Bar Code Label & MPL Quality Assurance Trouble Report Flow Chart ...................... 5 Removable Label Specifications......................................................................................................... 6 Item ..................................................................................................................................................... 6 Required Application........................................................................................................................... 6 Product Specification .......................................................................................................................... 6 Printer Specified Source ..................................................................................................................... 7 Non-Removable Label Specifications ................................................................................................ 8 Item ..................................................................................................................................................... 8 Required Application........................................................................................................................... 8 Product Specification .......................................................................................................................... 8 Bar Code Quality Assurance Test Form ............................................................................................ 9 Sample Form....................................................................................................................................... 9 Bar Code Self Test Check List .......................................................................................................... 10 Overview ........................................................................................................................................... 10 Master Packing List Quality Assurance Program ........................................................................... 20 Overview ........................................................................................................................................... 20 Initial Enablement ............................................................................................................................. 20 Production MPL Failure .................................................................................................................... 21
8-2
April 2008
Initial Enablement
This section details the steps involved in obtaining initial bar code quality assurance approval. 1. The supplier should complete the following tasks for Bar Code Quality Assurance approval: a. Submit one sample of each bar code label to Honda. Each label shall conform to the Honda requirements specified in this supplier manual and be an original (no copies or faxes). DELTA/ GPCS Container Master Mixed Quick Receive Delivery Batch Pack STAR N/A N/A N/A
b. Each label should be submitted on a separate copy of the Bar Code Quality Assurance Test Form. c. For each label, submit to Honda the appropriate completed Bar Code Self-Test Checklist. See the Bar Code Quality Assurance Test Form section for more information
April 2008
8-3
2. 3. 4.
8-4
April 2008
Scannable
Not Scannable or MPL Issue Copy of Trouble Report & Label or MPL
Receiving Completes a Trouble Report (ex. Delivery Trouble Report) with Failed Bar Code Label or MPL Attached
Fails
Passes
Figure 8.1 - Bar Code Label & MPL Quality Assurance Trouble Report Flow Chart
April 2008
8-5
Required Application
To be utilized on returnable containers at all Honda North American Facilities. These labels are required so associates may easily scan and remove the labels from returnable containers. Honda builds an extra price into the cost of each part to ensure all suppliers are compliant with this requirement.
Product Specification
The labels are typically 4 x 6.0-6.5 and meet the following base criteria: 1. Durability
Do not easily tear or damage Label quality should not deteriorate over a specified timeframe
2.
Residual Adhesion/Peeling
Will remain affixed to containers in various shipping environments, including extreme temperature ranges Can be easily removed without tearing or leaving behind excess residue
3.
Readability
8-6
April 2008
Specified Sources
1. Avery Dennison Product (s) Honda Duralabel v2 or v4 Contact Name - Rick Davidson Contact Number 765-641-9950 Contact Email rick.davidson@averydennison.com Electronic Printing Consumables Product(s) TT400650 Honda Thermal Transfer labels DT400650 1Honda Direct Thermal labels DT400650 2Honda Direct Thermal labels Contact Name Patricia Post Contact Number Toll free 1-866-221-3404 Office 313-881-2244 or cell 313-402-4636 Contact Email ppost@epcbarcode.com General Data Product(s) PBH or P-99 label stock Contact Name Kelly OToole Contact Number - 800-733-5252*2234 Contact Email kotoole@general-data.com Grand Rapids Label Product(s) GRL 233110/Honda Returnable Container Label Contact Name Dallas Graffis Contact Number 260-432-4373 Contact Email dgraffis@grlabel.com Standard Register Product(s) Dynalabels Contact Name Jill Messmer or Debbie Noell Contact Number - 614-734-7602 or 513-714-3251 Contact Email jill.messmer@standardregister.com or debbie.noell@standardregister.com Three-Leaf Productions, Inc. Product(s) Honda Thermal Transfer Film Label Contact Name Mark Hall Contact Number - 614-846-8358 Contact Email mhall@three-leaf.com Tri-State Media Product(s) Polymatte Contact Name John Clary (USA) or Dave Roe (Canada) Contact Number 937-743-2001 or 905-760-2662 Contact Email johnclary@tri-statemedia.com or droe@genecomm.com
2.
3.
4.
5.
6.
7.
April 2008
8-7
Required Application
To be utilized on non-returnable containers at all Honda North American facilities.
Product Specification
Please adhere to the Automotive Industry Action Group (AIAG) B-10 Guidelines. Dimension: 4 x 6.0-6.5 Temperature Range : Minimum Application + 40 degree F Service Range: 30 degree F to 180 degree F
8-8
April 2008
Supplier Information:
Company Name Company Mailing Address: Street City State Phone Numbers Contact Persons
Zip Code
Approval:
Yes No See Attached Comments:
Evaluator Signature:
April 2008
Date:
8-9
8 - 10
April 2008
April 2008
8 - 11
8 - 12
Check List
1. Bar Code Height Minimum of 1.0" 2. The encoded value must equal the human readable less the dash plus the data identifier 3. Quiet Zone minimum of 0.25" 4. Human readable Bold 1 LPB Standard (64 Pts. or .90 in. Min.) (No encroachment into Bar Code, lines, or label edge allowed) 5. Human readable 6 LPB Standard (10 Pts. or .12 in. Min.) (No encroachment into Bar Code, lines, or label edge allowed)
1000000
6
10
123456789 123456789
12345678-12345678
*4S1234567812345678*
6. Human readable 3 LPB Standard (20 Pts. or .25 in. Min.) (No encroachment into Bar Code, lines, or label edge allowed) 7. Human readable 7 LPB Standard (8 Pts. or .10 in. Min.) (No encroachment into Bar Code, lines, or label edge allowed) 8. If ninth position not populated leave blank 9. For human readable only, dash must be present between pos's 8 & 9 10. 16 digits, 8 position supplier no. + 8 position serial no. 11. Supplier name and address including street (Abbreviation OK)
11 General Information: 1. LPB - Lines per block 2. Pts. = Points 3. Quiet Zone = A blank area leading and trailing each bar code with a minimum width of 0.25"
Customer Name:
Honda
Purpose / Use: This form should be used to check the Note: Illustration is NOT actual size. Any dimensions that are not otherwise specified on this page SHALL not be in visual layout of the Honda Master Label prior to compliance with AIAG B-10, Version 3. June 2004. submittal for Honda approval.
April 2008
April 2008
PKG. ID. MASTER (5S) 3 Customer Name:
Check List
1. Bar Code Height Minimum of 1.0" 2. The encoded value must equal the human readable less the dash plus the data identifier 3. Quiet Zone minimum of 0.25" 4. Human readable Bold 1 LPB Standard (64 Pts. or .90 in. Min.) (No encroachment into Bar Code, lines, or label edge allowed)
12345678-12345678
5. Human readable 3 LPB Standard (20 Pts. or .25 in. Min.) (No encroachment into Bar Code, lines, or label edge allowed) 2 6. For human readable only, dash must be present between pos's 8 & 9 7. 16 digits, 8 position supplier no. + 8 position serial no. 8. Supplier name and address including street (Abbreviation OK)
*5S1234567812345678*
8 General Information: 1. LPB - Lines per block 2. Pts. = Points 3. Quiet Zone = A blank area leading and trailing each bar code with a minimum width of 0.25"
Purpose / Use:
Honda
This form should be used to check the visual layout of the Honda Mixed Label prior to submittal for Honda approval.
Note: Illustration is NOT actual size. Any dimensions that are not otherwise specified on this page SHALL be in compliance with AIAG B-10, Version 3. June 2004.
8 - 13
8 - 14
April 2008
April 2008
8 - 15
8 - 16
April 2008
April 2008
8 - 17
8 - 18
Check List
1. Bar Code Height Minimum of 0.5" 2. Verify data identifiers
71570-SV4-A000-NH178L 7
*P71570SV4A000NH178L*
3 1 4
4 QUANTITY (Q) 2
3. The encoded values must equal the human readable less the dashes plus the data identifier 4. Quiet Zone minimum of 0.25"
60
*Q60*
DESCRIPTION
4 SUPPLIER (V) 2
Bumper
MFG. DATE 9
14032001
AUDITOR
5. 8 digit supplier number Human readable 3 LPB Standard (20 Pts. or .25 in. Min.) (No encroachment into Bar Code, lines, or label edge allowed) 9 6. 9 digit serial number Human readable 3 LPB Standard (20 Pts. or .25 in. Min.) (No encroachment into Bar Code, lines, or label edge allowed) 7. For human readable only, dashes must be present as indicated in the ordering document. (Dashes after the 5th, 8th & 12th digits.) 8. Supplier name and address, street is optional (Abbreviation OK) 9. Special data areas. May be adjusted to accommodate supplier specific information per Honda's approval.
*V14032001*
4 ZONE 9 PLANT 9
SERIAL (4S) 2 4
000760697
*4S00076097*
4
XYZ COMPANY, 100 S BLOOM ST. , COLUMBUS, OH 43221
8 General Information: 1. LPB - Lines per block 2. Pts. = Points 3. Quiet Zone = A blank area leading and trailing each bar code with a minimum width of 0.25"
Customer Name:
Purpose / Use:
Honda
This form should be used to check the visual layout of the Honda STAR Master Label prior to submittal for Honda approval.
NOTE: Illustration is NOT actual size. Any dimensions that are not otherwise specified on this page SHALL be in compliance with AIAG B-10, Version 3, June 2004.
April 2008
April 2008
SUPPLIER (V)
Check List
1. Bar Code Height Minimum of 0.5" 2. Verify data identifiers
3. The encoded values must equal the human readable less the dashes plus the data identifier
7
4. Quiet Zone minimum of 0.25" 5. 8 digit supplier number Human readable 3 LPB Standard (20 Pts. or .25 in. Min.) (No encroachment into Bar Code, lines, or label edge allowed)
19163001
*V14032001
5 3
MFG. DATE
AUDITOR
4
2
SERIAL (5S)
001234569
*5S00076097
ZONE
PLANT
6 9 9 3
6. 9 digit serial number Human readable 3 LPB Standard (20 Pts. or .25 in. Min.) (No encroachment into Bar Code, lines, or label edge allowed) 7. For human readable only, dashes must be present as indicated in the ordering document. (Dashes after the 5th, 8th & 12th digits.) 8. Supplier name and address, street is optional (Abbreviation OK) 9. Special data areas. May be adjusted to accommodate supplier specific information per Honda's approval.
4
XYZ COMPANY, 100 S BLOOM ST. , COLUMBUS, OH 43221
General Information: 1. LPB - Lines per block 2. Pts. = Points 3. Quiet Zone = A blank area leading and trailing each bar code with a minimum width of 0.25"
Customer Name:
Honda
This form should be used to check the visual layout of the Honda NOTE: Illustration is NOT actual size. Any dimensions that are STAR Mixed Label prior to submittal for Honda approval. not otherwise specified on this page SHALL be in compliance with AIAG B-10, Version 3, June 2004.
8 - 19
Your quality control program must now include the MPL in addition to the physical product and bar code labels. All suppliers to which Honda sends ordering documents (including DSPS) must submit a Master Packing List (MPL) for evaluation and approval prior to the first production shipment of product. The following quality checks will be performed: b. Physical layout c. Completeness of information
Initial Enablement
These section details the steps involved in obtaining initial MPL quality assurance approval. 1. The supplier should complete the following tasks for MPL quality assurance approval. a. Submit one sample of each MPL to Honda. Each MPL shall adhere to the Honda requirements specified in this manual.
8 - 20
April 2008
2. 3. 4.
5.
6.
April 2008
8 - 21
8 - 22
Check List
4 5
SHIP TO NAME :
1. Verify 3 digit plant code (Match data against the corresponding ASN for all items on the MPL) 2. Verify 2 to 8 digit ship to code 3. Verify 8 digit supplier code, bold text 4. Verify data is complete, bold text
2
3 4
SUPPLIER #:
SUPPLIER NAME:
5. Verify 8 digit ASN number, bold text 6. Verify appropriate ship or deliver date / time
10:00
SCAC:
CHAM 245
PROJECT NO.
123456
TRAILER NO.:
9 10 11
7. Verify 4 digit SCAC code. "SCAC" label bold. SCAC data bold is optional 8. Verify project code (if included) 9. Verify data is complete. Labels must be bold. Data being bold is optional.
14
PART NUMBER
COLOR
DELIVERY QUANTITY
10. Verify dashes 11. Verify data (if included) 12. Verify "P-" for PO's, "S-" for ship schedules 13. Verify quantity is a total
LOT NUMBERS
V19604001001, V19604002001, V19604003001, V29604001001, V29604002001, V29604003001
14. Verify blank lines 15. Verify lot number info (if included)
QTY
16
16. Verify container info (if included). Type "XX" should not be included 17. Verify IPP tag flag used correctly.
6 3
Customer Name:
Honda
Purpose / Use: This form should be used to check the visual layout of the Honda Master Packing List prior to submittal for Honda approval.
April 2008
April 2008
Customer Name:
Check List
1. Verify 3 digit plant code (Match data against the corresponding ASN for all items on the MPL) 2. Verify supplier name
11
5. Verify Material Release Number 6. Verify ASN number 7. Verify BOL number. 8. Verify trailer number 9. Verify data is complete. 10. Verify dashes
10
10. DESCRIPTION Cover, Strg Joint Esctn, Reg Handle Garn L Door Mirro Pull Pocket R Door Pull Pocket L Door Pull Pocket L Door
12
11. Verify quantity is total 12. Verify lot number info and dahes (if lot numbers included 13. Verify container info (if included). Type "XX" should not be included.
1-9112-001-1, 1-9112-002-1, 1-9112-003-1 2-9112-010-1, 2-9112-011-1, 2-9112-012-1 13. CONTAINER SUMMARY TYPE B C C2 D1 A1 AP QTY 6 3 10 12 3 6
13
Purpose / Use:
This form should be used to check the visual layout of the Honda STAR Master Packing List prior to submittal for Honda approval.
8 - 23
8 - 24
Customer Name:
Check List
duplex
4
SHIP TO NAME :
1. Verify 3 digit plant code (Match data against the corresponding ASN for all items on the MPL) 2. Verify 2 to 8 digit ship to code 3. Verify 8 digit supplier code, bold text 4. Verify data is complete, bold text for Supplier Name 5. Verify 8 digit ASN number, bold text 6. Verify appropriate ship or deliver date / time 7. Verify 4 digit SCAC code 8. Verify project code (if included) 9. Verify data is complete
2
3 4
SUPPLIER #:
SUPPLIER NAME:
10:00
SCAC:
CHAM 245
PROJECT NO.
123456
TRAILER NO.:
9 10
PART NUMBER
COLOR
DELIVERY QUANTITY
14
10. Verify dashes 11. Verify data (if included) 12. Verify "P-" for PO's, "S-" for ship schedules 13. Verify quantity is a total
P-6543210001 P-6543210002
900 900
LOT NUMBERS
15
14. Verify blank lines 15. Verify lot number info (if included)
QTY
16
16. Verify container info (if included). Type "XX" should not be included 17. Verify description 18. Is page number info used? Recommend it.
6 3 10
Purpose / Use:
Honda
This form should be used to check the visual layout of the Honda Master Packing List prior to submittal for Honda approval.
April 2008
This document may not be disclosed, duplicated or used for any purpose, in whole or in part, without the prior written consent of Honda of America Mfg., Inc.
February 2007
9-1
Chapter Contents
This chapter contains information concerning the DELTA/GPCS bar code labels, their primary function, and an example of each.
Table of Contents
Bar Code Labeling Overview............................................................................................................... 3 Honda Label Specifications................................................................................................................. 4 Who Should Read This ....................................................................................................................... 4 Overview ............................................................................................................................................. 4 Honda Bar Code Label Standards ...................................................................................................... 4 Honda Customizations to the Guidelines............................................................................................ 4 Color Stripes on Labels....................................................................................................................... 4 Testing Requirements......................................................................................................................... 5 Smart Labels ....................................................................................................................................... 5 Honda Bar Code Label Specifications................................................................................................ 6 Who Should Read This ..................................................................................................................... 13 Overview ........................................................................................................................................... 13 Label Application Process................................................................................................................. 16 Who Should Read This ..................................................................................................................... 16 Overview ........................................................................................................................................... 16 Part Number/Lot Number/DC Level Algorithm ................................................................................ 20 Who Should Read This ..................................................................................................................... 20 Overview ........................................................................................................................................... 20 Part Number Algorithm (for AHM)..................................................................................................... 20 Rule #1: Mass Production & Prototype Part Number Algorithm ....................................................... 21 Rule #2: Standard or Bulk Part Number Algorithm ........................................................................... 22 Honda Production Lot Number Algorithm ......................................................................................... 22 Design Change (DC) Part Level Algorithm ....................................................................................... 23 Container is the Pallet ........................................................................................................................ 24 Who Should Read This ..................................................................................................................... 24 Overview ........................................................................................................................................... 24 Bar Code Labeling a Container is the Pallet..................................................................................... 24 System Design .................................................................................................................................. 25 Trailer is the Pallet ............................................................................................................................ 25 Honda Returnable Label Serial Number........................................................................................... 26 Who Should Read This ..................................................................................................................... 26 Overview ........................................................................................................................................... 26 Returnable Container Serial Number Description............................................................................. 26 Returnable Container Serial Number Requirements ........................................................................ 26 Returnable Container Management Examples ................................................................................ 28
9-2
February 2007
February 2007
9-3
Overview
This section provides the necessary information to design the DELTA and GPCS Bar Code Labels.
9-4
February 2007
Testing Requirements
Honda must approve all DELTA, GPCS and STAR labels. See Chapter 8, Quality Assurance Program, for the bar code label approval requirements. The information provided in Chapter 8 might also prove useful when evaluating compliance with Honda specifications.
Smart Labels
The Smart Label concept is a term Honda uses for the license plate on each label. The license plate is a serial number for that label. This number uniquely identifies a container for traceability and links it to the other information on the label. This setup allows the scanning of only the serial number when creating a shipment, instead of scanning every field on a label. This is why the field is referred to as a smart label. The AIAG B-10 Guidelines further describe the license plate concept. AIAG calls the license plate a Unique Container Identifier.
Code 39 / 128:
Honda supports the AIAG B-10 specifications concerning the use of two linear hymnologies, code 39 or 128. See the AIAG B-10 specifications for further information. The Honda Inner Pack label may require the use of code 128 due to the length of the part number with color.
DSPS:
DSPS suppliers (tier 2 and higher supplier) are required to use approved Honda labels similar to Tier 1 suppliers
February 2007
9-5
The specifications are shown on the following pages. Note - For information concerning when, how many, and where to apply
9-6
February 2007
February 2007
9-7
9-8
Master Label Block Title = MASTER Data = The word "MASTER" will signify this is a Master Label Text Height = 1 LPB NOTE: NOT TO SCALE For correct measurements see the AIAG B-10 Guidelines Description Block Title = DESCRIPTION Data = Part Description as assigned by Honda (Source = 830 or 850) Text Height = 6 LPB
Part Number Block Title = PART NO Data = Honda part number and extension (if applicable). (Source = 830, 850 or 862) Text Height = 3 LPB Note 1: See the part number algorithm on pages 9-18 20 for use of hyphens and spaces in the human readable part number.
MASTER
PART NO. PKG. ID MASTER (4S)
Data = Optional area for supplier data such as supplier part number. To be used at the suppliers discretion. (Source = Supplier) Text Height = 7 LPB
Quantity Block Title = QUANTITY Data = Quantity shall match the quantity of parts inside the shipping container(s) (Source = Supplier) Text Height = 3 LPB
Serial Number Block Title = SERIAL (4S) Data = A unique serial number not repeating for 18 months: the first 8 digits is the Honda assigned supplier number, and last 8 digits is a unique alpha-numeric number assigned by the supplier. Text Height: Serial Number = 3 LPB (Source = Supplier) Supplier Name & Address = 7-8 LPB right justified (Source = Supplier) Data Identifier (DI) = 4S Maximum Length: 18 Max Data Chars = 16 (Minimum 16) DI Chars = 2 Note 2: The human readable serial number should contain a hyphen between the 8th & 9th characters. (No hyphens should occur in the bar code.)
February 2007
Label Purpose / Use: Used to identify a pallet containing only one Mfg. Base Part Number.
NOTE A: Illustration is NOT actual size. Any dimensions that are not otherwise specified on this page SHALL be in compliance with AIAG B-10 Guidelines.
NOTE B: The narrow element of the "X" dimension shall be between .013 and .017 inch.
Mixed Label Block Title = MIXED Data = The word "MIXED" will signify this is a Mixed Label Text Height = 1 LPB NOTE: NOT TO SCALE For correct measurements see the AIAG B-10 Guidelines
MIXED
PKG. ID MASTER (5S)
12345678-12345678
Serial Number Block Title = SERIAL (5S) Data = A unique serial number not repeating for 18 months: the first 8 digits is the Honda assigned supplier number, and last 8 digits is a unique alpha-numeric number assigned by the supplier. Text Height: Serial Number = 3 LPB (Source = Supplier) Supplier Name & Address = 7-8 LPB right justified (Source = Supplier) Data Identifier (DI) = 5S Maximum Length: 18 Max Data Chars = 16 (Minimum 16) DI Chars = 2 Note 1: The human readable serial number should contain a hyphen between the 8th & 9th characters. (No hyphens should occur in the bar code.)
Label Purpose / Use: Used to identify a pallet containing multiple Mfg. Base Part Numbers.
NOTE A: Illustration is NOT actual size. Any dimensions that are not otherwise specified on this page SHALL be in compliance with AIAG B-10 Guidelines.
NOTE B: The narrow element of the "X" dimension shall be between .013 and .017 inch.
9 - 10
Quick Receive Label Block Title = QUICK RECEIVE Data = The word "QUICK RECEIVE" will signify this is a Quick Receive Label Text Height = 3 LPB NOTE: NOT TO SCALE For correct measurements see the AIAG B-10 Guidelines Ship To Address Block Title = TO: Data = Supplier ship to name, address 1, address 2, city, state, zip code. (Source = 830, 850 or 862) Text Height = 7 LPB Note 3: The Ship To address should appear noticeably larger than the Ship From address. Ship From Address Block Title = FROM:
FROM:
Data = Supplier ship from name, address, city, state, zip code. (Source = 830, 850 or 862) Text Height = 8 LPB
DELTA / GPCS QUICK RECEIVE LABEL HONDA MAP (MEI 2A) C/O NEX QUICK 13000 U.S. Route 33 RECEIVE East Liberty, OH 43319
TO:
PROJECT NO. LOT NO.
Lot Number Block Title = LOT NO. Data = The term Honda Lot and a lot number assigned to this container/pallet. If the container/pallet is loaded by sequence order, the lot number associated with the lowest sequence number must be used (source 862) Text Height = 3 LPB minimum
12345678
PKG. ID MASTER (9S)
123456
196081501
Shipment ID (ASN #) Block Title = SHIPMENT ID Data = The Shipment Identification Number (SID). Same as the ASN number. The length must be 8 digits. (Source = Supplier) Text Height = 3 LPB Serial Number
12345678-12345678
Note 2: Print only ONE Lot Number per Quick Receive label. If there are multiple lot numbers on the pallet, any one lot number on that pallet will be sufficient.
Block Title = PKG ID UNIT (9S) Data = Serial number, which should match the serial number on the pallet label (Master/Mixed or Container label when the container is the pallet). Text Height: Serial Number = 3 LPB (Source = Supplier) Supplier Name & Address = 7-8 LPB right justified (Source = Supplier) Data Identifier (DI) = 9S Maximum Length: 18 Max Data Chars = 16 (Minimum 16) DI Chars = 2 Note 1: The human readable serial number should contain a hyphen between the 8th & 9th characters. (Hyphens must not be encoded in the bar code.)
Project Number Block Title = PROJECT NO. Data = Project number. Only used if available. (Source = 850 or 862) Text Height = 4 LPB
February 2007
Label Purpose / Use: Used by HAM Receiving to identify each pallets requirements.
NOTE A: Illustration is NOT actual size. Any dimensions that are not otherwise specified on this page SHALL be in compliance with AIAG B-10 Guidelines.
NOTE B: The narrow element of the "X" dimension shall be between .013 and .017 inch.
February 2007 9 - 11
Delivery Batch Block Title = Delivery Batch Data = The word "Delivery Batch" will signify this is a Delivery Batch Label Text Height = 2 LPB NOTE: NOT TO SCALE For correct measurements see the AIAG B-10 Guidelines Honda Lot Block Title = Honda Lot Data = The term "Honda Lot" and a lot number assigned to this container/pallet. If the container/ pallet is loaded by sequence order, the lot number associated with the lowest sequence number must be used (Source=862) Text Height = 3 LPB
E19802029655
123456 5566
Delivery Batch Number Block Title = Batch # Data = The Delivery Batch number that is associated with this container/pallet. This number may appear on multiple containers/pallets. (Source=862) Text Height = 3 LPB Data Identifie (DI) = T Maximum Length: 7 Max Data Chars = 6 DI Chars = 1
Supplier Group Number Block Title = LOT # SPLR Data = Operational usage. If used, must consist of information that will help the supplier link all parts in the Delivery Batch together. This is a traceability number assigned to a group of items by the supplier. Text Height = 3 LPB Data Identifier: 1T Maximum Length: Supplier assigned
Lot # SPLR (1T)
Label Purpose / Use: Identifies a container/pallet that has part numbers packed together based on a Batch
NOTE A: Illustration is NOT actual size. Any dimensions that are not otherwise specified on this page SHALL be in compliance with AIAG B-10 Guidelines.
9 - 12
February 2007
Label Information
Who Should Read This
This section should be reviewed and understood by users as well as system developers. This information will be critical to suppliers as they establish their business practices to meet Hondas Requirements.
Overview
The following chart describes how Honda uses the six types of DELTA/GPCS labels. Also detailed are when, how many, and where to apply labels.
Note
In the following chart, the word container is used to describe a Honda Returnable (such as B2, B, C2, D1), wire basket, cart, rack, or expendable packaging. In the following chart, the word pallet is used to describe an item that takes up floor space on a truck. A pallet could be a Honda returnable (such as A1, A3, A4), rack, basket, expendable pallet, or big box (when the box is the pallet).
February 2007
9 - 13
9 - 14 February 2007
Label Information Label Questions What is the purpose of each label type and why is each required? Container Labels
To identify parts and quantities in a container.
Master Labels
To identify a pallet containing two or more containers of the same part (which may have different design change levels) All container labels on the pallet will be linked to Manufacturing process or during shipment staging. Two labels per pallet (when meeting the criteria Why are they required, above).
Mixed Labels
Pack Labels
To identify a pallet containing two or more different part numbers. All containers on the pallet will be linked to the corresponding Mixed Label.
Used by Honda to link Pack Label to Container Label for tracking purposes. NOTE: The pack level is not supported by Hondas ASN structure, so this label is not present on the ASN. Manufacturing Process
When in the process should labels be applied? How many labels are required?
Manufacturing process.
Two labels per pallet (when meeting the criteria, Why are they required, above).
Single Label per bag, or 2 per box if larger than 4 x 6 inch label.
Label Questions
February 2007 9 - 15
Container Labels
For all container types: -Upper right hand corner on opposing sides. -Load truck so labels are facing both rear and front of truck. Note If stretch wrap is used, the label should be placed under the wrap. Note Bar code surface should be flat. Note AHM may have different requirements, please contact AHM for more information. -
Master Labels
For all pallet types: Upper right hand corner of pallet, below the Container Label. on opposing sides.
Mixed Labels
Pallet of parts: Upper right hand corner of pallet, below the container label. on opposing sides.
Pack Labels
-Place label in center of box or package. -Place labels on opposing sides if multiple labels are required
Load truck so labels are facing both the rear and front of the truck. Note If stretch wrap is used, the label should be placed on the inside of the wrap. Note Bar Code surface should be flat. Note If the trailer is the pallet, apply to the last pallet on trailer or 8x11 paper and attach to MPL.
Load truck so labels are facing both the rear and front of the truck. Note If stretch wrap is used, the label should be placed on the inside of the wrap.
Note If the trailer is the pallet, apply to the last pallet on trailer or 8x11 paper and attach to MPL.
Overview
The underlying principle of Hondas label application process is to insure the label matches the part. Honda prefers that suppliers apply the Honda Container Label as soon as the container is filled on the manufacturing line (line side labeling). Ideally, the EDI and Bar Coding System would interface with a Production Control System to allow a direct print and application of a single set of labels to the container. While line side labeling with its many variations may not be feasible for all suppliers, each supplier should control their labeling processes to prevent a label mishap to Honda. If you do not apply the Container label on the line, you may be required to submit a letter detailing why this is not feasible and the actions involved in preventing labeling mishaps (See the MPR Section of the Honda Quality Manual). Honda reserves the right to request labeling improvements in processes, manpower, and equipment if mishaps occur which put our plants at risk of line shutdown or part integrity. Suggestions on how to control your labeling processes or questions on line side labeling should be addressed to your Honda Buyer or to the Honda Systems Team at hondaedi@ham.honda.com.
Changes affecting the posting and control of the bar code database table can have a major impact to the validation process and may result in failed ASNs. Any system or label changes to meet line side labeling requirements must be approved by the NAL Systems Team before implementation.
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February 2007
Chapter 9 Bar Code Labeling The following is a minimum list of items that should be addressed in the label creation and application process: 1. 2. 3. 4. 5. 6. 7. Security: Limiting access to label creation and the use of control logs. Traceability: Provide supplier lot number information to label. Part Verification: Insuring part matches label. Creating labels in Batches (if used): Limit label quantity and use control logs. Application: Insure labels are applied to the correct location. Rejection Procedures: Controls on eliminating poor labels or those tied to rejected parts. Small Lots: Use a separate small lot creation area, and provide limits on small lot inventory and storage time. 8. Quality: Insure Labels are clean, and meet proper format and scanning requirements. 9. Audits: Verify shipment accuracy and perform periodic checks on personnel and procedures. Note: This is a list of minimum process control points that need to be addressed and is not to be all inclusive. For details, please contact you Honda Buyer or Honda NAL Systems for a complete AYR Guide. The following two charts describe label application and the various steps to follow when preparing a shipment. The terminology may not match your system, but the basic functionality should be equivalent.
February 2007
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9 - 18
QUICK RECEIVE
Send ASN
Send ASN after loading the trailer, as truck departs
ASN Confirmation
Verify 997 received Verify 824 acknowledgement code Correct errors & re-send ASN if necessary (prior to arrival of truck at Honda receiving)
February 2007
February 2007
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Overview
This section provides information concerning blank spaces, dashes, and formats for various Honda members. Formats for Bar Code Labels, Master Packing List and EDI transmissions are discussed. Special attention should be paid to the differences between AHM and the Honda manufacturing facilities.
Note - There are no algorithms for Production Lot Number or DC Level for AHM, as these do not apply.
AHM will NOT follow the same algorithms that the Honda manufacturing facilities use. All Honda part numbers are up to 17 positions; trailing blanks will not be transmitted. Within the 17 positions, if no value exists, a blank space will hold that position. Part numbers will be transmitted from AHM to suppliers with dashes. Part numbers being returned to AHM in an ASN should also include dashes. The human readable portion of the bar code labels and Master Packing List must contain dashes and spaces identical to the EDI data. The bar coded data on the bar code labels must contain dashes and spaces the same as the EDI data. There is no published algorithm for AHM, unlike HAM, HCM and HMA.
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February 2007
Always Blank
February 2007
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February 2007
February 2007
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Overview
Container is the Pallet is a term used by Honda to describe a single large container that is used as both a container and a pallet. It usually refers to a Honda returnable (such as A1, A3, etc.), but could be an expendable (type XX).
Note - A container is a pallet including multiple part numbers must have a Container Label, Mixed Label and Quick Receive Label.
It is the suppliers choice which method to use. The following are examples of the logic you may use to decide which method is correct for your business: 1. Supplier A may choose choice 1 because they ship many types of containers, and they do not want to have a circumstance where you do not apply a Master Label, and in all other cases you do. In other words, make the label application process more consistent, with a goal of reducing errors. Supplier B may choose choice 2 because they only ship container is the pallet and they want to avoid the time and cost of applying the Master Label.
2.
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February 2007
System Design
After establishing the method of labeling a Container is the Pallet, use the following key points during system design. (Label serial numbers transmitted in the ASN and possibly the scanning routine will be affected.) Using either method, the ASN Pallet Type (Tare Level LIN03) must be the key indicator of the returnable pallet/container code. The supplier must enter the actual returnable code in this field. The supplier has the option to enter this same value in the Container Level (LIN27), or they may enter XX. Examples of this can be found on pages 28-29 at the end of this chapter. If the supplier enters the same returnable code in both the Tare Level (LIN03) and Container Level (LIN27) and uses the Fixed Asset Tag values, the Tare LIN05 must equal the Container Level LIN25
Pack Label
Use of this label is restricted to those parts that are packaged as a unit and placed in a container which requires a 1S Container Label. Example: Parts placed in a bag then loaded into a container not used as a pallet. The Pack Label will not be represented in the ASN. The Pack Label should be applied when the package is first filled. The supplier is responsible for Supplier Lot Tracking between the Container Labels and the affiliated Pack Labels. Pack Serial Numbers must be unique, help insure FIFO, and not repeat within 18 months.
February 2007
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Overview
An accurate returnable container count on the ASN and MPL is critical. This will allow Honda to better manage the returnable container inventory and assure returnable containers are returned to suppliers in a timely and accurate fashion in relation to actual need. The section below describes Hondas requirements concerning the Returnable Container Label Serial Number.
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February 2007
3.
February 2007
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ASN Detail
Expected Supplier software result: Choice #1 or #2 Tare level A1 A1 LIN level Part A A1 XX #1 Hondas system will calculate one A1 container. This will be calculated based on a match of Tare container type to LIN container type. If match, count Tare level type. #2 Hondas system will calculate one A1 container. Expected Supplier software result: Choice #1 or #2 Tare level A1 A1 LIN level Part A A1 XX LIN level Part B A1 XX #1 Hondas system will calculate one A1 container. This will be calculated based on a match of Tare container type to LIN container type. If match, count Tare level type. #2 Hondas system will calculate a total of one A1 container.
A1
Part A Part B
A1
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February 2007
Expected Supplier software result: Tare level AP LIN level Part A D1 LIN level Part A D1 LIN level Part B D1 LIN level Part B D1 Hondas system will calculate a total of one AP container and four D1 containers.
Part B D1
Part B D1
AP
Expected Supplier software result: Tare level AP LIN level Part A D1 LIN level Part B XX LIN level Part A D1 LIN level Part A D1 LIN level Part A D1 Hondas system will calculate a total of one AP container and four D1 containers. The suppliers system must have the capability to list the actual container type only once when multiple parts are in a container. All other parts must use XX. Note: Hondas system cannot use the full returnable container serial number to calculate the number of returnable containers.
AP
February 2007
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This document may not be disclosed, duplicated or used for any purpose, in whole or in part, without the prior written consent of Honda of America Mfg., Inc.
February 2007
10 - 1
Chapter Contents
This chapter contains information concerning the Master Packing List (MPL). A detailed overview is given, along with the required data elements for using the MPL. Other pertinent information is given separately.
Table of Contents
Master Packing List .............................................................................................................................. 3 Purpose............................................................................................................................................... 3 Requirements...................................................................................................................................... 3 Ozone Depleting Substance ............................................................................................................... 4 Figure 10.1 Master Packing List for Manufacturing facilities (in response to 862 Ship Schedule) ........................................................................................................................................ 5 Figure 10.2 Master Packing List for Manufacturing facilities (in response to an 850 Purchase Order).............................................................................................................................. 6 Figure 10.3 - Master Packing List for AHM (in response to 862 Ship Schedule)............................ 7 Figure 10.4 Master Packing List for AHM (in response to 850 Purchase Order)......................... 8 Elements of the Master Packing List .................................................................................................. 9
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February 2007
Honda views the MPL as a summarized hard copy printout of the Advance Ship Notice (ASN) 856.
Requirements
The MPL format shown on pages 10-5 through 10-8 is mandatory. (There are no Honda specifications for character size.) The MPL format on pages 10-5 and 10-6 are to be used for all manufacturing plants except AHM. The MPL format on pages 10-7 and 10-8 are to be used by only AHM suppliers. The MPL size shall be 8.5 X 11 or 11 X 15 computer paper. The MPL shall be attached to the BOL and given to the driver. A copy of the MPL should also be placed inside the trailer, attached to the last product placed onto the trailer. In the event of any differences in items labeled 1 through 15 on pages 10-5 and 10-8, the supplier must print a new MPL (and create a new ASN.) Do not mix Purchase Order (i.e. 850) and Ship Schedule (i.e. 862) Shipments on the same Master Packing List. The MPL should be created during the ASN generation process: after scanning to create the ASN after entering the trailer and SCAC codes during the same process of Quick Receive label creation before the truck leaves to dock before the ASN is transmitted. The delivery quantity (for each part number) on the MPL should be a total quantity. When a shipment includes multiple containers with the same part number, color, DC level, and shipment authorization, the item should only be listed on the MPL once, with a total quantity. Please review the Quality Assurance Program chapter (Chapter 8) for testing requirements concerning the Master Packing List. DSPS suppliers (Tier 2 and higher suppliers) are required to create an approved Honda Master Packing List February 2007
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February 2007
Figure 10.1 Master Packing List for Manufacturing facilities (in response to 862 Ship Schedule)
MASTER PACKING LIST
Plant ID. NO. SHIP TO NO./ WH: 200 750
1
SHIP TO NAME :
3
4 6
2 5
SUPPLIER #:
SUPPLIER NAME:
8 10
or or
9 11
10:00
SCAC:
CHAM 245
PROJECT NO.
123456
13 14
TRAILER NO.:
15 16 17 18
PART NUMBER
COLOR
DELIVERY QUANTITY
21
YR169L12345 * 53320-SH3- G001 53320-SH3- G100-M1 YR169L12345 YR169L12345 53320-SH3- A000-M1 53320-SH3- A100- -01 YR169L12345 53320-SH3- J000-M1-01 YR169L12345
LOT NUMBERS
V19604001001,V19604002001,V19604003001 V29604001001,V29604002001,V29604003001
24
6 3 10
Page 1 of 1
25
February 2007
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Figure 10.2 Master Packing List for Manufacturing facilities (in response to an 850 Purchase Order)
MASTER PACKING LIST
Plant ID. NO. SHIP TO NO./ WH: 200 750
1
SHIP TO NAME :
2 5
3
4 6
SUPPLIER #:
SUPPLIER NAME:
8 10
or or
9 11
10:00
SCAC:
CHAM 245
PROJECT NO.
123456
13 14
TRAILER NO.:
15
16 17 18
PART NUMBER
COLOR
DELIVERY QUANTITY
21
* 53320-SH3- G001
YR169L12345 01- -
P-1234560001
60
LOT NUMBERS
22
24
Page 1 of 1
25
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February 2007
Figure 10.3 - Master Packing List for AHM (in response to 862 Ship Schedule).
SHIP TO NAME :
3
4 6
2 5
SUPPLIER #:
SUPPLIER NAME:
8 10
or or
9 11
02/04/96
10:00
SCAC:
CHAM 245
PROJECT NO.
123456
13 14
TRAILER NO.:
15
16 17 18
PART NUMBER
COLOR
DELIVERY QUANTITY
21
* 53320-SH3- G001 WIRE HARN. L CABIN 53320-SH3- A000-M1 SW ASSY, CRUISE MAIN
S-123456
26
900 900
S-123457
LOT NUMBERS
22
24
Page 1 of 1
25
February 2007
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Figure 10.4 Master Packing List for AHM (in response to 850 Purchase Order)
MASTER PACKING LIST
Plant ID. NO. SHIP TO NO./ WH: AHM 90
1
SHIP TO NAME :
3
4
2 5
SUPPLIER #:
SUPPLIER NAME:
8 10
or or
9 11 12
PROJECT NO.
123456
13 14
TRAILER NO.:
15
16 17 18
PART NUMBER
COLOR
DELIVERY QUANTITY
21
* 53320-SH3- G001 WIRE HARN. L CABIN 53320-SH3- A000-M1 SW ASSY, CRUISE MAIN
26
P-6543210001 P-6543210002
900 900
LOT NUMBERS
22
24
TYPE
Page 1 of 1
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February 2007
Details
Name = Plant Identification Number Data = Three digit code Purpose = Identifies the Honda plant for which the parts were ordered ASN (856) data location = N104 (Pos. 220) Note: An additional MPL and ASN must be generated if this number changes. Name = Ship to Name Data = Consists of the Ship to Name above the Ship to Address Information 1 Purpose = Identifies the ship to location ASN (856) data location = N/A Note: An additional MPL and ASN must be generated if this name changes. Name = Ship to Number / Warehouse Data = Two to eight digit character code Purpose = A Honda code that indicates the ship to location ASN (856) data location = N104 (Pos. 285) Note: An additional MPL and ASN must be generated if this number changes. Name = Supplier Number (Text must be bold) Data = Hondas six digit supplier number and 2 digit location code (Text must be bold) Purpose = Identifies the shipper ASN (856) data location = N104 (Pos. 287) Note: An additional MPL and ASN must be generated if this number changes. Name = Advance Ship Notice / Shipment Identification Number (Text must be bold) Data = 8 character value assigned by the supplier (must be unique within a year) (Text must be bold) Purpose = Identifies the shipment ASN (856) data location = BSN02 (Pos. 020) Note: An additional MPL and ASN must be generated if this number changes.
Modifiable by Supplier?
No
Source of Data
850 N104 (Pos. 310) or 862 N104 (Pos. 050)
No
830 N102 (Pos. 320) & 830 N301 (Pos. 340) or 850 N102 (Pos. 350) & 850 N301 (Pos. 370) or 862 N102 (Pos. 130) & 862 N301 (Pos. 140) 850 N104 (Pos. 350) or 862 N104 (Pos. 130)
No
No
Yes
Supplier assigned
Name = Supplier Name (Text must be bold) Data = Supplier name as provided by Honda (Text must be bold) Purpose = Identifies the shipper ASN (856) data location = na Note: An additional MPL and ASN must be generated if this number changes.
Name = ASN number, Bar code format Data = 8 character value assigned by the supplier (must be unique within a year) Purpose = Identifies the shipment ASN (856) data location = BSN02 (Pos. 020) Data Identifier = 2S Note #1: This bar code is OPTIONAL Note #2: An additional MPL and ASN must be generated if this number changes.
No
Yes
Supplier assigned
February 2007
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Details
Name = Planned Ship Date Data = Planned Shipment date Purpose = Identifies the date Honda requests the shipment to be made ASN (856) data location = na When to use: If in response to an 850, send when SCH05 = 010 (Requested Ship) or if in response to an 862, send when DTM01 (Pos. 090) = 010 (Requested Ship) Note: Items 8 & 9 are mutually exclusive. One or the other must be used, not both. Name = Planned Delivery Date Data = Planned delivery date Purpose = Identifies the date Honda requests the shipment be delivered ASN (856) data location = na When to use: If in response to an 850, send when SCH05 = 002 (Deliver Requested) or if in response to an 862, send when DTM01 (Pos. 090) = 002 (Deliver Requested) Note: Items 8 & 9 are mutually exclusive. One or the other must be used, not both. Name = Planned Ship Time Data = Planned shipment time Purpose = Identifies the time Honda requests the shipment to be made ASN (856) data location = na When to use: If in response to an 850, send when SCH05 = 010 (Requested Ship) or if in response to an 862, send when DTM01 (Pos. 090) = 010 (requested Ship) Note: Items 10 & 11 are mutually exclusive. One or the other must be used, not both. Name = Planned Deliver Time Data = Planned delivery time Purpose = Identifies the time Honda requests the shipment to be delivered ASN (856) data location = na When to Use: If in response to an 850, send when SCH05 = 002 (Deliver Requested) or if in response to an 862, send when DTM01 (Pos. 090) = 002 (Deliver Requested) Note: Items 10 & 11 are mutually exclusive. One or the other must be used, not both. Name = SCAC (Text must be bold) Data = Four digit SCAC code Standard Carrier Alpha Code. (Text must be bold.) Purpose = SCAC of the freight carrier ASN (856) data location = TD503 (Pos. 120) Note #1: For expedite shipments, if a SCAC code is not provided by Honda, use a SCAC of XXXX. Note #2: An additional MPL and ASN must be generated if this number changes.
Modifiable by Supplier?
No
Source of Data
850 SCH06 (Pos. 295) or 862 DTM02 (Pos. 090)
No
10
No
11
Yes
12
No
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February 2007
Details
Name = Project No. Data = 1 6 digit alphanumeric Purpose = The business purpose for the project number will be defined at a later date. (Future Honda system enhancement). ASN (856) data location = LIN11 (Pos. 420) Note: An additional MPL and ASN must be generated if this number changes. Name = Trailer No. (Text must be bold) Data = 1 10 character alphanumeric trailer identifier. (Text may be bold.) Purpose = Identifies the actual number of the trailer picking up the parts at the supplier. ASN (856) data location = TD303 (Pos. 130) Note: An additional MPL and ASN must be generated if this number changes. Note: For mass production shipments, the trailer # must always be provided. In the case of an expedite where XXXX has been used as the SCAC then the trailer # or PRO # must be provided in the Trailer No. field. If sufficient space permits, the name of the expediting carrier should be included after the trailer/Pro#. (Data on the MPL should be the same as what is on the ASN.) Name = Bill of Lading (BOL) No. (Text may be bold.) Data = 1 12 character alphanumeric BOL number. (Text may be bold). Purpose = The Supplier and Carrier contract number. ASN (856) data location = REF02 (Pos. 150) Note: An additional MPL and ASN must be generated if this number changes. Name: Part Number Data = Hondas Manufacturing Base Part Number (MBPN) less the color first 17 positions of the MBPN Purpose = To identify part number(s) contained within the shipment covered by this Master Packing List ASN (856) data location = LIN03 (Pos. 420) Sort = Shall be in numerical order, sorting alpha characters before numeric characters Dashes = Dashes and spaces shall be included as stated in chapter 9. Name = Color Data = Hondas color code located in the Manufacturing Base Part Number (MBPN) positions 18 thru 29 of the MBPN. If there is no color-code, leave this area blank. AHM will not transmit a color code. Purpose = To identify the color of the part number(s) contained within the shipment covered by this Master Packing List ASN (856) data location = LIN03 (Pos. 420) Dashes =There are no dashes within the color code.
Modifiable by Supplier?
No
Source of Data
850 PO113 (Pos. 010) or 862 LIN11 (Pos. 010)
14
Yes
Supplier
15
Yes
Supplier
16
No
17
No
February 2007
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Details
Name = Design Change Level Data = Hondas 1 to 6 character design change level Purpose = To identify the actual design change level of the parts being shipper. If there is no design change level, leave this area blank. ASN (856) data location = LIN05 (Pos. 420) Dashes = Dashes and spaces shall be included as stated in Chapter 9. Note: This field must be present for part numbers with the first two digits less than 92 (HAM, HMA, HCM only). Name = Shipment Authorization Number Data (1) = A single letter shipment type designator (S = Ship Schedule, P = Purchase Order) Data (2) = The Ship Schedule number or Purchase Order Line ID Purpose = The Honda shipping authorization number. For a Purchase Order this is the PO Line ID. For a Ship Schedule, this is the Part Level Ship Schedule Number. ASN (856) data location = LIN09 (Pos. 420) if in response to an 862 (Ship Schedule) ASN (856) data location = LIN13 (Pos. 420) if in response to an 850 (Purchase Order) Dashes = A dash shall be placed between the shipment type and the authorization number. Note: A Ship Schedule and Purchase Order are never shipped on the same MPL. Note: When the same Part number and D/C combinations are shipped against two Purchase Orders/Order Numbers, two line items must be present. Name = Delivery Quantity Data = The total quantity for this combination of part number, color, DC level and shipment authorization on this ASN. Purpose = To identify the quantity shipped. ASN (856) data location = SN102 (Pos. 430) Note: The Delivery Quantity should be a total. When a shipment includes multiple containers with the same part number, color, DC level and shipment authorization, the item should only be listed on the MPL once, with a total quantity. Note: If there are multiple shipment authorization numbers for the same part number/color/DC level, there should be a line item for each different shipment authorization number. Name = Verification Column Data = None. There should be blank lines input here, corresponding to each delivery quantity. Purpose = Used for verification purposes. ASN (856) data location = na
Modifiable by Supplier?
No
Source of Data
850 PO109 (Pos. 010) or 862 LIN05 (Pos. 010)
19
No
850 PO101 (Pos. 010) or 862 LIN09 (Pos. 010) or 862 REF02 (Pos. 137)
20
Yes
Supplier
21
No
N/A
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February 2007
Details
Name = Lot Numbers Data = The actual Honda Production Lot Number(s) applicable to the part numbers on the MPL. Purpose = To identify the lot numbers shipped. ASN (856) data location = LIN07 (Pos. 420) Sort = To be listed in numerical order left to right, sorting alpha characters before numeric characters. Note #1: The Lot Numbers section only applies if HAM transmits the Lot Numbers on the Ship Schedule (862). Note #2: The Lot Numbers header is not required if there is no Lot Number data. Note #3: Honda provides a Honda Production Lot Number (Lot Number) and Small Lot Batch number for Small Lot orders. Only the Honda Production Lot Number should be returned on the MPL. Note #4: Honda provides a Honda Production Lot Number (Lot Number) and Sequence Number for Sequence orders. Only the Honda Production Lot Number should be returned on the MPL. Note #5: Only list a Lot Number once, even if tied to more than one part number. Note #6: There is no correlation between the order of the Lot numbers and the order of the Part Numbers.
Modifiable by Supplier?
No
Source of Data
862 REF02 (Pos. 120)
23
Name = Returnable Summary Data = For shipments containing returnable container(s) (Honda modular or other), the supplier shall list a summary of container type and quantity for that shipment. (See the Honda Packaging and Transportation Guidelines for information on Hondas Returnable Packaging and Containers.) Purpose = To identify the returnable containers shipped to Honda. This will allow Honda to return the appropriate amount of containers to the supplier. ASN (856) data location = LIN03 (Pos. 395) [Tare level] and /or LIN27 (Pos. 420) [Item level] Sort = No sort requirements. Note #1: The summary shall be either at the bottom of the MPL or on a separate page attached to the MPL. Note #2: Non-returnable (codeXX in the EDI data) should not be listed. Note #3: The RETURNABLE SUMMARY, TYPE and QTY headers are not required if there is no returnable data. Note #4: If multiple parts (container labels) are in one container, the returnable container must be counted only once on the ASN or MPL.
Yes
February 2007
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Details
Name = IPP (Initial Production Parts) Tag Data (1) = The text *IPP Tag Enclosed must be listed where indicated if an IPP tag is included in the shipment. Data (2) = The asterisk * beside a part number indicates an IPP tag is attached to that part for this shipment. Purpose = To notify Honda of part or package change(s). ASN (856) data location = LIN14 through 21 (Pos. 420) Note: The text *IPP Tag Enclosed is optional if there is no IPP Tag included in that shipment. Name = Page Number Data = Page number and total pages in this MPL.. Use the format in the diagram on page 10-5. Purpose = To help Receiving verify all pages of the MPL are accounted for. ASN (856) data location = na Note: The page number is optional, but highly recommended. Name = Description Data = The corresponding part numbers description. Purpose = To assist AHM receiving ASN (856) data location = na Note #1: The description should be the only item on the line and should appear under its corresponding part number. Note #2: The description should be indented approximately 5 spaces. Note #3: The description is only included on AHM MPLs.
Modifiable by Supplier?
No
Source of Data
N/A
25
No
N/A
26
No
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February 2007
This document may not be disclosed, duplicated or used for any purpose, in whole or in part, without the prior written consent of Honda of America Mfg., Inc.
September 2007
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Chapter Contents
This chapter contains information and procedures for using the Honda Invoice transaction. Transactions specifications are included for further clarification.
Table of Contents
Transaction Description ...................................................................................................................... 3 Transactions Covered......................................................................................................................... 3 Application Standards & Conventions ................................................................................................ 3 Mapping .............................................................................................................................................. 3 Exceptions/Clarifications..................................................................................................................... 3 Schedule ............................................................................................................................................. 3 Specifications ...................................................................................................................................... 3 Back-Up Procedure............................................................................................................................. 3 Business Purpose ................................................................................................................................ 4 Transaction Specification Information ............................................................................................... 5 Transaction Specifications.................................................................................................................. 6 Functional Group ID=IN .................................................................................................................. 6 ST Transaction Set Header............................................................................................................. 7 BIG Beginning Segment for Invoice ................................................................................................ 8 CUR Currency ................................................................................................................................. 9 N1 Name ....................................................................................................................................... 10 N3 Address Information................................................................................................................. 11 N4 Geographic Location................................................................................................................ 11 PER Administrative Communications Contact .............................................................................. 12 ITD Terms of Sale/Deferred Terms of Sale................................................................................... 13 IT1 Baseline Item Data (Invoice) ................................................................................................... 13 PID Product/Item Description ........................................................................................................ 14 REF Reference Identification ........................................................................................................ 14 DTM Date/Time Reference ........................................................................................................... 15 TDS Total Monetary Value Summary ........................................................................................... 15 TXI Tax Information....................................................................................................................... 16 CTT Transaction Totals................................................................................................................. 16 SE Transaction Set Trailer ............................................................................................................ 17 Replacement Logic............................................................................................................................. 18 Replacement: .................................................................................................................................... 18 Retransmission: ................................................................................................................................ 18
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September 2007
Transaction Description
Transactions Covered
Invoice (Transaction Set 810), abbreviated "IN".
Mapping
A list of the Invoice business data elements and how they are transmitted via EDI Standards is provided in the Transaction Specifications section.
Exceptions/Clarifications
There are no Exceptions to ANSI Standards in this Transaction Description.
Schedule
The Invoice can be transmitted daily.
Specifications
It is possible for Honda to transmit multiple Invoices within one envelope. This means that there may be multiple transaction sets (STSE header/trailer segments) within one interchange envelope (ISA-IEA header/trailer segments). Honda transmits all EDI data in a wrapped format. A wrapped format does not contain a linefeed (new line) at the end of each segment.
Back-Up Procedure
In the event of a failure of Electronic Data Interchange, it is the responsibility of the sending party to transmit the contents of any pending Transmission to the receiving party using a method of non-EDI transmission, which is timely, reasonable, and appropriate under the circumstances.
September 2007
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Business Purpose
The Honda Invoice (ANSI 810) transaction set is used in the following way: DSPS relationship -- Upon receipt of a tier 2 (or higher) ASN, Honda will use the Invoice (810) to charge or provide notification of a future payment adjustment to the lower tier supplier for the parts they have received. Honda uses the Invoice as an outbound document only. The Invoice plays an important role in the Evaluated Receipt Settlements (ERS) process.
FREQUENCY: Upon receipt of an ASN representing a DSPS shipment or as required. TRANSMITTED TO: 1. 2. OEM Suppliers Service Parts Suppliers
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September 2007
Note - The Req. Des. for the first segment in a loop is also used for that corresponding loop.
2. The second section is the detailed specifications of the transaction. The attributes columns within this second section are explained as follows: The first column:
ID = Identifier (a unique value from a predefined list from ANSI) DT = Date TM = Time AN = Alphanumeric R = Numeric with a variable decimal place Nx = Numeric with x decimal places The third column: x/y, where x = the minimum number of digits for this element and y = the maximum number of digits for this element.
September 2007
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Transaction Specifications
IN
Req. Des. M M M Loop Repeat
Heading:
Pos. No. 010 020 040 Seg. ID ST BIG CUR Name Transaction Set Header Beginning Segment for Invoice Currency LOOP ID - N1 Must Use 070 090 100 120 Must Use 130 N1 N3 N4 PER ITD Name Address Information Geographic Location Administrative Communications Contact Terms of Sale/Deferred Terms of Sale M O O O M 1 1 1 3 1 Max.Use 1 1 1 >1
Detail:
Pos. No. Must Use 010 Seg. ID IT1 Name LOOP ID - IT1 Baseline Item Data (Invoice) LOOP ID - PID Must Use Must Use 060 120 150 PID REF DTM Product/Item Description Reference Identification Date/Time Reference M M O 1 1 1 Req. Des. M Max.Use 1 1 Loop Repeat 200000
Summary:
Pos. No. 010 020 Must Use Must Use 070 080 Seg. ID TDS TXI CTT SE Name Total Monetary Value Summary Tax Information Transaction Totals Transaction Set Trailer Req. Des. M O M M Max.Use 1 1 1 1 Loop Repeat
Must Use
11-6
September 2007
Ref. Des.
Must Use ST01
Attributes
M ID 3/3
This number will be unique (within a transaction set) and ascending. It may be sequential.
September 2007
11 - 7
Ref.
Des.
Must Use Must Use BIG01
Element Name
373 Date
Attributes
M DT 8/8
- For HCM, HMA, HPE, HPG, HSC, and HTM this will be the GPCS transaction number. - For HAM this will be the material release number
Must Use BIG07 640 Transaction Type Code M ID 2/2
Valid codes are listed below: CN Credit Invoice - Indicates a separate payment by Honda CR Credit Memo - Financial adjustment (payment addition) that will be included in a future payment. DI Debit Invoice - Indicates a separate payment by a supplier DR Debit Memo - Financial adjustment (payment deduction) that will be included in a future payment.
Must Use BIG08 353 Transaction Set Purpose Code M ID 2/2
11-8
September 2007
CUR Currency
Position: Loop: Level: Usage: Max Use:
Ref. Des.
Must Use CUR01
Attributes
M ID 2/3
Code (Standard ISO) for country in whose currency the charges are specified. Examples of some of the valid codes are listed below: 'CAD' = CANADIAN DOLLAR 'JPY' = JAPANESE YEN 'USD' = U.S. DOLLAR MXN = MEXICAN PESO
September 2007
11 - 9
N1 Name
Position: Loop: Level: Usage: Max Use: 070 N1 Mandatory Heading Mandatory 1
N102
93
N103
66
N104
67
Valid codes are listed below: SE Selling Party ST Ship To SU Supplier/Manufacturer Name X AN 1/35 - For SE, this will be the Honda plant name selling the parts - For SU, this will be the suppliers name who shipped the parts - For ST, this will be the suppliers name who received the parts Identification Code Qualifier X ID 1/2 Valid codes are listed below: 91 Assigned by Seller or Seller's Agent Identification Code X AN 3/8 - For SE, this will be the Honda Plant code. This is the Honda code number for each logistical company. For example: (May not be an all-inclusive list.) 200 = 210 = 220 = 230 = 240 = 260 = 300 = AHM = HCM = HDM = HMA = HMI = HPE = HPG = HSC = HTM = HAM - Marysville Auto Plant (MAP-used for GPCS) HAM - East Liberty Auto Plant (ELP-used for GPCS) HAM - Marysville Motorcycle Plant (MMP-used for GPCS) HAM - International Parts Supply (IPS-used for GPCS) HAM - Service Parts Procurement (IPS-used for GPCS) HAM - International Parts Supply for Honda de Mexico (IPS-for GPCS) HAM - Anna Engine Plant (AEP-used for GPCS) American Honda Motor Co., Inc. Honda of Canada Mfg. Honda de Mexico Honda Manufacturing of Alabama Honda Manufacturing of Indiana Honda Power Equipment Honda Precision Parts Georgia Honda of South Carolina Honda Transmission
- For SU, this will be the Honda supplier code for the supplier who shipped the parts - For ST, this will be the Honda supplier code for the supplier who received the parts
11-10
September 2007
N3 Address Information
Position: Loop: Level: Usage: Max Use: Notes:
090 N1 Mandatory Heading Optional 1 This segment provides a street address. Data Element Summary
Must Use
N4 Geographic Location
Position: Loop: Level: Usage: Max Use:
Attributes
O O O O AN 2/30 ID 2/2 ID 3/10 ID 2/3
September 2007
11 - 11
PER02 PER03
93 365
PER04 PER05
364 365
PER06 PER07
364 365
PER08 PER09
364 443
Valid codes are listed below: AD Accounting Department - Honda Accounting Department contact. AE Corporate Purchasing Agent - Honda CPG contact BD Buyer Name or Department - Honda buyer SH Shipper Contact - Ship-from supplier contact. SU Supplier Contact - Ship-to supplier contact. Name O AN 1/35 Telephone Number Qualifier X ID 2/2 Valid codes are listed below: TE Telephone Telephone Number X AN 1/15 Fax Number Qualifier X ID 2/2 Valid codes are listed below: FX Facsimile Fax Number X AN 1/15 E-Mail Qualifier X ID 2/2 Valid codes are listed below: EM Electronic Mail E-Mail Address X AN 1/80 Honda Plant ID O AN 3/8 This is the Honda code number for the logistical company which the stated contact represents. Please refer to N104 (Position 070) for a complete list of codes.
11-12
September 2007
ITD03 ITD05
ITD06 ITD07
IT102 IT103
358 355
This will be the Tier 2 ASN, Packing Slip, Invoice or BOL number. Quantity Invoiced M R 1/10 Unit or Basis for Measurement Code Valid codes are listed below: EA Each Unit Price Basis of Unit Price Code M ID 2/2
IT104 IT105
212 639
M M
R 1/17 ID 2/2
September 2007
11 - 13
Ref. Des.
Must Use Must Use PID01
Attributes
M ID 1/1
F
PID05 352 Description
Free-form
M AN 1/30
Ref. Des.
Must Use REF01
Attributes
M ID 2/3
11-14
September 2007
150 IT1 Mandatory Detail Optional 1 This segment will provide the ship date/time of the parts shipped by the tier 2 suppliers. Data Element Summary
Ref. Des.
Must Use DTM01
Attributes
M ID 3/3
Attributes
M N2 1/15
The grand total of the invoice (example: Honda transmits 123456, supplier should translate as $1,234.56).
September 2007
11 - 15
020 Summary Optional 1 This segment will only be used by HCM. Data Element Summary
Ref. Des.
Must Use TXI01
Attributes
M ID 2/2
Ref. Des.
Must Use CTT01
Attributes
M N0 1/6
11-16
September 2007
Attributes
M M N0 1/10 AN 4/9
September 2007
11 - 17
Replacement Logic
Replacement:
Honda sends the 810 as a replacement document. The 810 purpose code transmitted in the BIG08 element is always 05, replace. A document may be replaced for various reasons, including replacing an error in a previous document. Supplier systems should have the capability to compare successive incoming Invoices and replace items that are identical for change points listed below. Replacement of items from the new 810 should be based upon a match of: Invoice Number, BIG02 (Position 020)
Retransmission:
Honda can retransmit the 810 document. Retransmission will only occur when the supplier requests that Honda resend the EDI document. This is typically because the supplier had some problem in the translation processing. A retransmitted document can be overlaid based upon the same logic as the replacement logic above.
11-18
September 2007
This document may not be disclosed, duplicated or used for any purpose, in whole or in part, without the prior written consent of Honda of America Mfg., Inc.
September 2007
12 - 1
Chapter Contents
This chapter contains information and procedures for using the Honda Remittance Advice transaction. Transaction specifications are included for further clarification.
Table of Contents
Transaction Description ...................................................................................................................... 4 Transaction Covered........................................................................................................................... 4 Application Standards and Conventions............................................................................................. 4 Mapping .............................................................................................................................................. 4 Exceptions/Clarifications..................................................................................................................... 4 Schedule ............................................................................................................................................. 4 Specifications ...................................................................................................................................... 4 Back-Up Procedure............................................................................................................................. 4 Business Purpose ................................................................................................................................ 5 Transaction Specification Information ............................................................................................... 6 Functional Group ID=RA..................................................................................................................... 7 ST Transaction Set Header............................................................................................................. 9 BPR Beginning Segment for Payment Order/Remittance Advice................................................. 10 TRN Trace ..................................................................................................................................... 11 CUR Currency ............................................................................................................................... 11 REF Reference Identification ........................................................................................................ 12 DTM Create Date/Time Reference ............................................................................................... 12 N1 Honda Name............................................................................................................................ 13 N3 Address Information................................................................................................................. 13 N4 Geographic Location................................................................................................................ 14 PER Administrative Communications Contact .............................................................................. 14 N1 Payee Name ............................................................................................................................ 15 N3 Payee Address Information ..................................................................................................... 15 N4 Geographic Location................................................................................................................ 15 ENT Entity ..................................................................................................................................... 16 NM1 Source Supplier Name.......................................................................................................... 16 NM1 Plant Name ........................................................................................................................... 17 ADX Adjustment ............................................................................................................................ 18 REF Reference Identification ........................................................................................................ 19 IT1 Baseline Item Data (Invoice) ................................................................................................... 20 REF Part Number.......................................................................................................................... 20 DTM Date/Time Reference ........................................................................................................... 21 SAC Service, Promotion, Allowance, or Charge Information........................................................ 21 SLN Subline Item Detail ................................................................................................................ 22 RMR Remittance Advice Accounts Receivable Open Item Reference......................................... 23 REF Reference Identification ........................................................................................................ 24 REF Reference Identification ........................................................................................................ 25 DTM Shipped Date/Time Reference ............................................................................................. 25 12 - 2 September 2007
September 2007
12 - 3
Transaction Description
Transaction Covered
Remittance Advice (Transaction Set 820), abbreviated "RA".
Mapping
A list of the Remittance Advice business data elements and how they are transmitted via EDI Standards is provided in the Transaction Specifications section.
Exceptions/Clarifications
There are no Exceptions to ANSI Standards in this Transaction Description.
Schedule
The Remittance Advice can be transmitted daily.
Specifications
It is possible for Honda to transmit multiple Remittance Advices within one envelope. This means that there may be multiple transaction sets (ST-SE header/trailer segments) within one interchange envelope (ISA-IEA header/trailer segments). Honda transmits all EDI data in a wrapped format. A wrapped format does not contain a linefeed (new line) at the end of each segment.
Back-Up Procedure
In the event of a failure of Electronic Data Interchange, it is the responsibility of the sending party to transmit the contents of any pending Transmission to the receiving party using a method of non-EDI transmission which is timely, reasonable, and appropriate under the circumstances.
12 - 4
September 2007
Business Purpose
The Honda Remittance Advice (ANSI 820) transaction set is used in the following ways: To notify Honda Suppliers of a planned payment transaction in advance of the actual payment date. This allows the supplier the opportunity to investigate and negotiate any discrepancy situations prior to the actual payment. To provide details of a payment to Honda Domestic Suppliers. Note - The Remittance Advice plays a critical role for those Honda facilities that use the Evaluated Receipt Settlement (ERS) process.
September 2007
12 - 5
12 - 6
September 2007
September 2007
12 - 7
Summary:
Must Use Pos. No. 010 Seg. ID SE Name Transaction Set Trailer Req. Des. M Max.Use 1 Loop Repeat
12 - 8
September 2007
Must Use
ST02
September 2007
12 - 9
Must Use
Must Use
BPR02
Must Use
BPR03
Must Use
BPR04
BPR05
BPR12
BPR13 BPR14
BPR15 BPR16
12 - 10
September 2007
TRN Trace
Position: Loop: Level: Usage: Max Use: 035 Heading Optional 1
Must Use
TRN02
CUR Currency
Position: Loop: Level: Usage: Max Use: 040 Heading Mandatory 1
Must Use
CUR02
September 2007
12 - 11
Must Use
REF02
DTM02 DTM03
M M
DT 8/8 TM 4/4
12 - 12
September 2007
N1 Honda Name
Position: Loop: Level: Usage: Max Use: 070 N1 Mandatory Heading Mandatory 1
Must Use
N102
Must Use
N103
66
ID 1/2
Must Use
N104
67
AN 2/20
N3 Address Information
Position: Loop: Level: Usage: Max Use: 090 N1 Mandatory Heading Mandatory 1
September 2007
12 - 13
N4 Geographic Location
Position: Loop: Level: Usage: Max Use: 100 N1 Mandatory Heading Mandatory 1
PER02 PER03
PER04 PER05
PER06 PER07
PER08 PER09
12 - 14
September 2007
N1 Payee Name
Position: Loop: Level: Usage: Max Use: Ref. Des. N101 150 N1 Mandatory Heading Mandatory 1
N102 N103
Must Use
N104
N4 Geographic Location
Position: Loop: Level: Usage: Max Use: Ref. Des. N401 N402 N403 N404 170 N1 Mandatory Heading Mandatory 1
September 2007
12 - 15
ENT Entity
Position: Loop: Level: Usage: Max Use: 010 ENT Mandatory Detail Mandatory 1
Must Use
ENT03
Must Use
ENT04
Must Use
ENT05
Must Use
ENT06
Must Use
ENT07
Must Use
NM102
Must Use
NM103
12 - 16
September 2007
Must Use
NM102
ID 1/1
NM103 NM108
M M
AN 1/35 ID 1/2
Must Use
NM109
AN 3/3
HAM - Marysville Auto Plant (MAP-used for GPCS) HAM - East Liberty Auto Plant (ELP-used for GPCS) HAM - Marysville Motorcycle Plant (MMP-used for GPCS) HAM - International Parts Supply (IPS-used for GPCS) HAM - Service Parts Procurement (IPS-used for GPCS) HAM - International Parts Supply for Honda de Mexico (IPS-for GPCS) HAM - Anna Engine Plant (AEP-used for GPCS) American Honda Motor Co., Inc. Honda of Canada Mfg. Honda de Mexico Honda Manufacturing of Alabama Honda Manufacturing of Indiana Honda Power Equipment Honda Precision Parts Georgia Honda of South Carolina Honda Transmission
September 2007
12 - 17
ADX Adjustment
Position: Loop: Level: Usage: Max Use: Notes: 080 ADX Optional Detail Optional 1 At least one ADX segment or one RMR segment must be used within the ENT loop.
Must Use
ADX03
128
Must Use
ADX04
127
12 - 18
September 2007
REF02
REF03
September 2007
12 - 19
Must Use
IT104
Must Use
IT105
Must Use
REF02
AN 1/30
12 - 20
September 2007
DTM02 DTM03
M M
DT 8/8 TM 4/4
Must Use
SAC02
SAC05
SAC08 SAC09
SAC10 SAC12
September 2007
12 - 21
SLN06 SLN07
M M
R 1/17 ID 2/2
12 - 22
September 2007
Must Use
RMR02
Must Use
RMR03
September 2007
12 - 23
REF02
REF03
12 - 24
September 2007
Must Use
REF02
AN 1/30
Must Use
DTM02
September 2007
12 - 25
Must Use
DTM02
Must Use
IT104
12 - 26
September 2007
Must Use
REF02
AN 1/30
September 2007
12 - 27
12 - 28
September 2007
Operating Procedures
Overview
1. 2. 3. The 820 Remittance Advice provides payment detail to suppliers. This detail may be categorized as adjustment and remittances. Suppliers should integrate the 820 Remittance Advice to their Accounts Receivable system(s) to confirm Hondas 820 versus their Accounts Receivable data. The information provided in the 820 directly reflects data received from the supplier in the Advanced Ship Notice (856) and data sent to the supplier in the Invoice (810), Receiving Advice (861) and the Price/Sales Catalog (832). Quantity discrepancies must be identified and communicated immediately with Honda Purchasing, preferably within 3 days after receipt of each EDI transaction identifying a discrepancy. Delay in addressing quantity discrepancies increases the difficulty in tracking and resolving any issues. A supplier discovering a pricing discrepancy when reconciling an 820 should notify their Purchasing Contact. Suppliers may request item level detail be included in the 820. Item level detail (item number, quantity and unit price) will be provided if it is available. Suppliers should notify their Accounts Payable contact at Honda to request this information. HCM suppliers may receive GST tax information within the 820. Re-work costs can cause an adjustment to a Honda payment. Re-work charges will be itemized in the SAC segment.
4. 5.
6. 7.
Replacement:
There is no purpose code included in Honda's 820. Therefore, each 820 document stands alone. An 820 document may be replaced for various reasons, including correcting an error in a previous document. Supplier systems should have the capability to compare successive incoming Remittance Advices and replace the document based upon the change point listed below. Replacement of 820 documents should be based upon a match of: Remittance Advice Number, REF02 (position 050)
Retransmission:
Honda can retransmit the 820 document. Retransmission will only occur when the supplier requests that Honda resend the EDI document. This typically occurs after the supplier has experienced errors in translating the original document. A retransmitted document can be overlaid following the same Replacement Logic defined above.
September 2007
12 - 29
This document may not be disclosed, duplicated or used for any purpose, in whole or in part, without the prior written consent of Honda of America Mfg., Inc.
September 2007
13 - 1
Chapter Contents
This chapter contains information and procedure for using Hondas Application Advice. Transaction specifications are included for further clarification.
Table of Contents
Transaction Description ...................................................................................................................... 3 Transaction Covered........................................................................................................................... 3 Application Standards and Conventions............................................................................................. 3 Mapping .............................................................................................................................................. 3 Exceptions/Clarifications..................................................................................................................... 3 Schedule ............................................................................................................................................. 3 Specifications ...................................................................................................................................... 3 Back-Up Procedure............................................................................................................................. 3 Business Purpose ................................................................................................................................ 4 Transaction Specification Information ............................................................................................... 5 Transaction Specifications.................................................................................................................. 6 Functional Group ID=AG..................................................................................................................... 6 ST Transaction Set Header............................................................................................................. 7 BGN Beginning Segment ................................................................................................................ 7 N1 Honda Ordering Plant Location ................................................................................................. 8 N1 Supplier Name ........................................................................................................................... 9 N3 Supplier Address ....................................................................................................................... 9 N4 Supplier Geographic Location ................................................................................................. 10 PER Supplier Contact ................................................................................................................... 10 N1 Ship To Location...................................................................................................................... 11 OTI Original Transaction Identification.......................................................................................... 12 TED Technical Error Description................................................................................................... 13 NTE Special Instruction................................................................................................................. 13 SE Transaction Set Trailer ............................................................................................................ 14 Operating Procedures ........................................................................................................................ 15 Replacement Logic ........................................................................................................................... 15 Replacement: ................................................................................................................................ 15 Retransmission:............................................................................................................................. 15
13 - 2
September 2007
Transaction Description
Transaction Covered
Application Advice (Transaction Set 824), abbreviated AG.
Mapping
A list of the Application Advice business data elements and how they will be transmitted via EDI Standards is provided in the Transaction Specifications section.
Exceptions/Clarifications
There are no exceptions to ANSI Standards in this Transaction Description.
Schedule
The 824 should be transmitted within 15 minutes of ASN receipt into Hondas application system during production/operating hours.
Specifications
It is possible for Honda to transmit multiple Application Advices within one envelope. This means that there may be multiple transaction sets (ST-SE header/trailer segments) within one interchange envelope (ISA-IEA header/trailer segments). Honda transmits all EDI data in a wrapped format. A wrapped format does not contain a linefeed (new line) at the end of each segment.
Back-Up Procedure
In the event of a failure of Electronic Data Interchange, it is the responsibility of the sending party to transmit the contents of any pending Transmission to the receiving party using a method of non-EDI transmission, which is timely, reasonable, and appropriate under the circumstances.
September 2007
13 - 3
Business Purpose
The Honda Application Advice (ANSI 824) will be used by Honda to improve the accuracy of incoming transactions by providing immediate feedback to our trading partners regarding the presence or absence of any errors detected by our system. The 824 responds to EDI transactions sent to Honda. Example: Inventory Advice (ANSI 846) or ASN (ANSI 856) An 824 will be transmitted in response to transactions sent to Honda that reach our application system. Each 824 transaction can have one of three possible results: 1. 2. 3. Transaction is accepted with no errors. Transaction is accepted with errors present*. Transaction is rejected due to errors. This result will require repair and retransmission of the original document*.
FREQUENCY: Immediately following and in response to each incoming transaction received. TRANSMITTED FROM: Honda TRANSMITTED TO:
Supplier (originator) Service Parts Supplier
* In both cases 2 and 3, the Application Advice will furnish an error description, the actual data which is in error, along with relevant reference data to assist the supplier in finding and correcting the error.
13 - 4
September 2007
ID = Identifier (a unique value from a predefined list from ANSI) DT = Date TM = Time AN = Alphanumeric R = Numeric with a variable decimal place Nx = Numeric with x decimal places
The third column: x/y, where
x = the minimum number of digits for this element and y = the maximum number of digits for this element.
September 2007
13 - 5
Transaction Specifications
Functional Group ID= AG
Heading:
Must Use Must Use Pos. No. 010 020 Seg. ID ST BGN Name Transaction Set Header Beginning Segment LOOP ID - N1 Must Use 030 N1 Honda Ordering Plant Location LOOP ID - N1 Must Use Must Use Must Use Must Use 090 100 110 120 N1 N3 N4 PER Supplier Name Supplier Address Supplier Geographic Location Supplier Contact LOOP ID - N1 130 N1 Ship To Location O 1 M M M M 1 1 1 1 1 M 1 1 Req. Des. M M Max.Use 1 1 1 Loop Repeat
Detail:
Pos. No. Must Use 010 Seg. ID OTI Name LOOP ID - OTI Original Transaction Identification LOOP ID - TED Must Use 070 080 Must Use 090 TED NTE SE Technical Error Description Special Instruction Transaction Set Trailer M O M 1 100 1 Req. Des. M Max.Use 1 >1 Loop Repeat 1
13 - 6
September 2007
Must Use
Must Use
ST02
Data Element Summary Data Element Name Attributes 143 Transaction Set Identifier Code M ID 3/3 Valid codes are listed below 824 Application Advice 329 Transaction Set Control Number M AN 4/9 This number will be unique (within a transaction set) and ascending. It may be sequential.
Must Use
Must Use
BGN02
BGN03 BGN04
Data Element Summary Data Element Name Attributes 353 Transaction Set Purpose Code M ID 2/2 Valid codes are listed below 00 Original 127 Application Advice Number M AN 1/8 Application Advice Numbers are unique by transaction type code, OTI10. The Application Advice Number will not repeat within a year. 373 Create Date M DT 8/8 Date expressed as CCYYMMDD 337 Create Time M TM 4/4 Time expressed in 24-hour clock time as HHMM
September 2007
13 - 7
Must Use
Must Use
N103
Must Use
N104
Data Element Summary Data Element Name 98 Entity Identifier Code Valid codes are listed below 16 Plant 66 Identification Code Qualifier Valid codes are listed below 6 Plant Code 67 Honda Plant ID This is the Honda code number for each logistical company. For example: (May not be an all-inclusive list.) 200 = 210 = 220 = 230 = 240 = 260 = 300 = AHM = HCM = HDM = HMA = HMI = HPE = HPG = HSC = HTM =
Attributes M ID 2/2
ID 1/2
AN 3/3
HAM - Marysville Auto Plant (MAP-used for GPCS) HAM - East Liberty Auto Plant (ELP-used for GPCS) HAM - Marysville Motorcycle Plant (MMP-used for GPCS) HAM - International Parts Supply (IPS-used for GPCS) HAM - Service Parts Procurement (IPS-used for GPCS) HAM - International Parts Supply for Honda de Mexico (IPS-for GPCS) HAM - Anna Engine Plant (AEP-used for GPCS) American Honda Motor Co., Inc. Honda of Canada Mfg. Honda de Mexico Honda Manufacturing of Alabama Honda Manufacturing of Indiana Honda Power Equipment Honda Precision Parts Georgia Honda of South Carolina Honda Transmission
13 - 8
September 2007
N1 Supplier Name
Position: Loop: Level: Usage: Max Use: 090 N1 Mandatory Heading Mandatory 1
Must Use
N102 N103
Must Use
N104
Data Element Summary Data Element Name Attributes 98 Entity Identifier Code M ID 2/2 Valid codes are listed below SU Supplier/Manufacturer 93 Supplier Name M AN 1/35 66 Supplier Number Qualifier M ID 1/2 Valid codes are listed below 92 Assigned by Buyer or Buyer's Agent 67 Supplier Number and Loc Code M AN 8/8 An 8-digit code assigned by Honda to identify a specific supplier and location. The first 6 digits are the supplier number and the last 2 digits are the location code (which may be 00).
N3 Supplier Address
Position: Loop: Level: Usage: Max Use: 100 N1 Mandatory Heading Mandatory 1
Must Use
Data Element Summary Data Element Name 166 Address Information - 1 166 Address Information - 2
September 2007
13 - 9
Data Element Summary Ref. Des. N401 N402 N403 N404 Data Element 19 156 116 26 Name City Name State or Province Code Postal Code Country Code Attributes M AN 2/30 M ID 2/2 M ID 3/10 M ID 2/3
Must Use
Must Use
PER02
Data Element Summary Data Element Name 366 Contact Function Code Valid codes are listed below SU Supplier Contact 93 Supplier Contact Name
Attributes M ID 2/2
AN 1/30
13 - 10
September 2007
N1 Ship To Location
Position: Loop: Level: Usage: Max Use: Notes: 130 N1 Optional Heading Optional 1 This loop/segment will only be sent when the 824 is in response to an 856. (It will not be included when the 824 is in response to an 846.) Data Element Summary Data Element Name Attributes 98 Entity Identifier Code M ID 2/2 Valid codes are listed below ST Ship To 93 Ship to Code M AN 2/8 This is the code assigned by Honda for the ship to location from the corresponding 856.
Must Use
Must Use
N102
September 2007
13 - 11
Must Use
Must Use
OTI02
Must Use
OTI03
Must Use
OTI06
Must Use
OTI07
Must Use
OTI10
Data Element Summary Data Element Name Attributes 110 Application Acknowledgment Code M ID 1/2 Only resend the transaction set when this element (OTI01) indicates a reject (TR). Valid codes are listed below: TA Transaction Set Accept TE Transaction Set Accept with Error TR Transaction Set Reject 128 Original Document Number Qualifier M ID 2/3 Valid codes are listed below: SI Shipper's Identifying Number for Shipment (SID) - "SI" indicates this 824 is in response to an ASN (856) TN Transaction Reference Number - "TN" indicates this 824 is in response to an Inventory Advice (846) 127 Original Document Number M AN 1/8 - For an ASN, this will be the ASN Number (BSN02) from the original document. - For an Inventory Advice, this will be the Inventory Advice Number (BIA03) from the original document. 373 Original Create Date M DT 8/8 - This date applies to the document that is in error. Date expressed as CCYYMMDD. - If a Honda supplier sends an original and replacement ASN (both with the same ASN number), the date (OTI06) and time (OTI07) will allow the supplier to link the appropriate 824 and ASN. 337 Original Create Time M TM 4/4 This time applies to the document that is in error. Time expressed in 24-hour clock time as HHMM. 143 Transaction Set Identifier Code M ID 3/3 846 Inventory Inquiry/Advice 856 Ship Notice/Manifest
13 - 12
September 2007
Must Use
Must Use
TED02
TED07
Must Use
Must Use
NTE02
September 2007
13 - 13
Data Element Summary Data Element Name 96 Number of Included Segments 329 Transaction Set Control Number
13 - 14
September 2007
Operating Procedures
Replacement Logic
Replacement:
Honda will not replace the 824 document. The purpose code is always 00, original.
Retransmission:
Honda can retransmit the 824 document. Retransmission will only occur when the supplier requests that Honda resend the EDI document. This is typically because the supplier had some problem in the translation processing. A retransmitted document can be overlaid based upon a match of Application Advice Number, BGN02.
September 2007
13 - 15
This document may not be disclosed, duplicated or used for any purpose, in whole or in part, without the prior written consent of Honda of America Mfg., Inc.
September 2007
14 - 1
Chapter Contents
This chapter contains information and procedures for using the Hondas Weekly Release transaction. Transaction specifications are included for further clarification.
Table of Contents
Transaction Description ...................................................................................................................... 4 Application Standards and Conventions............................................................................................. 4 Mapping .............................................................................................................................................. 4 Exceptions/Clarifications..................................................................................................................... 4 Schedule ............................................................................................................................................. 4 Specifications ...................................................................................................................................... 4 Back-Up .............................................................................................................................................. 4 Business Purpose ................................................................................................................................ 5 Transaction Specification Information ............................................................................................... 7 Transaction Specifications .................................................................................................................. 8 Functional Group ID=PS ................................................................................................................. 8 ST Transaction Set Header............................................................................................................. 9 BFR Beginning Segment for Planning Schedule ............................................................................ 9 PER Text Message Identifier......................................................................................................... 10 DTM Create Date .......................................................................................................................... 10 TD5 Carrier Details (SCAC) .......................................................................................................... 11 N1 Honda Ordering Plant Location ............................................................................................... 12 N2 Honda Corporate Name........................................................................................................... 13 PER Honda Contact ...................................................................................................................... 13 N1 Supplier Name ......................................................................................................................... 14 N3 Supplier Address ..................................................................................................................... 14 N4 Supplier Geographic Location ................................................................................................. 15 PER Supplier Contact ................................................................................................................... 15 LIN Item Identification.................................................................................................................... 16 UIT Unit Detail ............................................................................................................................... 17 DTM Cum Last Received Date...................................................................................................... 17 QTY Cumulative Quantity.............................................................................................................. 18 TD1 Container Details ................................................................................................................... 18 N1 Ship To Location...................................................................................................................... 19 N3 Ship To Address ...................................................................................................................... 19 N4 Ship To Geographic Location .................................................................................................. 20 FST Forecast Schedule................................................................................................................. 21 CTT Transaction Totals................................................................................................................. 22 SE Transaction Set Trailer ............................................................................................................ 22 Replacement Logic............................................................................................................................. 23 Replacement: .................................................................................................................................... 23
14 - 2
September 2007
September 2007
14 - 3
Transaction Description
Transaction Covered
Planning Schedule with Release Capability -- or Weekly Release (Transaction Set 830), abbreviated PS.
Mapping
A list of the Weekly Release business data elements and how they are transmitted via EDI Standards is provided in the transaction Specifications section.
Exceptions/Clarifications
There are no Exceptions to ANSI Standards in this Transaction description.
Schedule
The Weekly Release is usually transmitted by 12:00 noon Eastern Time. The seller should notify the buyer no later than 12:00 noon of the following production day if the seller has not received the Weekly Release. AHM -- The Weekly Release is transmitted on a weekly or monthly basis as negotiated by AHM and the supplier.
Specifications
It is possible for Honda to transmit multiple Weekly Releases within one envelope. This means that there may be multiple transaction sets (ST-SE header/trailer segments) within one interchange envelope (ISAIEA header/trailer segments). Honda transmits all EDI data in a wrapped format. A wrapped format does not contain a linefeed (new line) at the end of each segment.
Back-Up
In the event of a failure of Electronic Data Interchange, it is the responsibility of the sending party to transmit the contents of any pending Transmission to the receiving party using a method of non-EDI Transmission which is timely, reasonable, and appropriate under the circumstances.
14 - 4
September 2007
Business Purpose
The Honda Weekly Release (ANSI 830) transaction set is used as a firm and/or forecast document that provides information by part number. Forecast information and quantities are subject to change or cancellation by Honda. The 830 does not authorize shipment. A Purchase Order (850) or Ship Schedule (862) is used to authorize shipment. Honda may transmit one or both of the following 830 transaction sets: 1. Production Forecast Will be used to provide anticipated production quantities. Suppliers should use this data for Production and Capacity planning. AHM Up to 52 HAM Up to 26 HCM Up to 26 HDM Up to 8 HMA Up to 26 HPE Up to 26 HPG Up to 26 HSC Up to 26 HTM Up to 26
Requirements on the Weekly Release (830) are logically tied to a Ship Schedule (862) or Purchase Order (850) transaction for shipment authorization. Although the 830 and 862 (or 850) are "logically" tied to each other, there is no physical link between them. In other words, there is no identifying number that ties an 830 to an 862 (or 850). 2. Flex Forecast Will be used to provide potential fluctuations in sales quantities. Suppliers should use this data to manage their raw material inventories. AHM N/A HAM Up to 14 HCM Up to 14 HDM N/A HMA Up to 14 HPE TBD HPG HSC TBD HTM N/A
N/A
Midweek
Midweek
N/A
Midweek
TBD
TBD
N/A
September 2007
14 - 5
14 - 6
September 2007
September 2007
14 - 7
Transaction Specifications
Functional Group ID=PS
Heading:
Must Use Must Use Pos. No. 010 020 060 Must Use Must Use 130 190 Seg. ID ST BFR PER DTM TD5 Name Transaction Set Header Beginning Segment for Planning Schedule Text Message Identifier Create Date Carrier Details (SCAC) LOOP ID - N1 Must Use Must Use Must Use 230 240 280 N1 N2 PER Honda Ordering Plant Location Honda Corporate Name Honda Contact LOOP ID - N1 Must Use Must Use Must Use Must Use 295 297 298 299 N1 N3 N4 PER Supplier Name Supplier Address Supplier Geographic Location Supplier Contact M M M M 1 1 1 1 M M M 1 1 1 1 Req. Des. M M O M M Max.Use 1 1 1 1 1 1 Loop Repeat
Detail:
Pos. No. Must Use Must Use 010 020 021 220 Must Use 240 Seg. ID LIN UIT DTM QTY TD1 Name LOOP ID - LIN Item Identification Unit Detail Cum Last Received Date Cumulative Quantity Container Details LOOP ID - N1 Must Use Must Use Must Use 320 340 350 N1 N3 N4 Ship To Location Ship To Address Ship To Geographic Location LOOP ID - FST Must Use 410 FST Forecast Schedule M 1 M M M 1 1 1 >1 Req. Des. M M O O M Max.Use 1 1 1 1 1 1 Loop Repeat >1
Summary:
Must Use Must Use Pos. No. 010 020 Seg. ID CTT SE Name Transaction Totals Transaction Set Trailer Req. Des. M M Max.Use 1 1 Loop Repeat
14 - 8
September 2007
Must Use
Must Use
ST02
Must Use
Must Use
BFR02
Must Use
BFR04
Must Use
BFR05
BFR06 BFR08
September 2007
14 - 9
Must Use
Must Use
PER02
Must Use
DTM02 DTM03
Data Element Summary Data Element Name Attributes 374 Date/Time Qualifier-Create M ID 3/3 Valid codes listed below 167 Most Recent Revision (or Initial Version) 373 Create Date M DT 8/8 This is the date this document was created. Date expressed as CCYYMMDD. 337 Create Time M TM 4/4 This is the time this document was created. Time expressed in 24-hour clock time as HHMM.
14 - 10
September 2007
Must Use
Must Use
TD503
September 2007
14 - 11
Must Use
Attributes M ID 2/2
N102 N103
M M
AN 1/35 ID 1/2
Must Use
N104
AN 3/3
HAM - Marysville Auto Plant (MAP-used for GPCS) HAM - East Liberty Auto Plant (ELP-used for GPCS) HAM - Marysville Motorcycle Plant (MMP-used for GPCS) HAM - International Parts Supply (IPS-used for GPCS) HAM - Service Parts Procurement (IPS-used for GPCS) HAM - International Parts Supply for Honda de Mexico (IPS-for GPCS) HAM - Anna Engine Plant (AEP-used for GPCS) American Honda Motor Co., Inc. Honda of Canada Mfg. Honda de Mexico Honda Manufacturing of Alabama Honda Manufacturing of Indiana Honda Power Equipment Honda Precision Parts Georgia Honda of South Carolina Honda Transmission
14 - 12
September 2007
Must Use
Must Use
Attributes M ID 2/2
Must Use
PER02
AN 1/35
September 2007
14 - 13
N1 Supplier Name
Position: Loop: Level: Usage: Max Use: 295 N1 Mandatory Heading Mandatory 1 Data Element Summary Data Element Name Attributes 98 Supplier Identifier Code M ID 2/2 Valid codes listed below SU Supplier/Manufacturer 93 Supplier Name M AN 1/35 66 Supplier Identification Code Qualifier M ID 1/2 Valid codes listed below 92 Assigned by Buyer or Buyer's Agent 67 Supplier Number and Loc Code M AN 8/8 An 8-digit code assigned by Honda to identify a specific supplier and location. The first 6 digits are the supplier number and the last 2 digits are the location code (which may be 00).
Must Use
N102 N103
Must Use
N104
N3 Supplier Address
Position: Loop: Level: Usage: Max Use: 297 N1 Mandatory Heading Mandatory 1 Data Element Summary Data Element Name 166 Supplier Address - 1 Supplier street address 1 166 Supplier Address - 2 Supplier street address 2
Must Use
14 - 14
September 2007
Must Use
Attributes M ID 2/2
Must Use
PER02
AN 1/30
September 2007
14 - 15
Must Use
Must Use
LIN03 LIN04
LIN05
Must Use
LIN06
LIN07 LIN08
Must Use
LIN09
LIN10
LIN11
14 - 16
September 2007
Attributes M M ID 2/2
Must Use
Attributes M ID 3/3
DTM02 DTM03
373 337
M M
DT 8/8 TM 4/4
September 2007
14 - 17
Must Use
Attributes M ID 2/2
Must Use
QTY02
R 1/15
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September 2007
N1 Ship To Location
Position: Loop: Level: Usage: Max Use: Notes: 320 N1 Mandatory Detail Mandatory 1 AHM will not provide ship to information in the 830. For AHM, "Ship To Name" will be filled with XX and "Ship To Code" will be filled with "XX" or YY. Data Element Summary Data Element Name Attributes 98 Entity Identifier Code M ID 2/2 Valid codes are listed below ST Ship To 93 Ship To Name M AN 1/35 66 Ship To Code Qualifier M ID 1/2 Valid Code Listed Below 92 Assigned by Buyer or Buyer's Agent 67 Ship To Code M AN 2/8 This is the code assigned by Honda for this ship to location - For OEM forecasts, this will be a ship to code - For DSPS forecasts, this will be the supplier number and location code
Must Use
N102 N103
Must Use
N104
N3 Ship To Address
Position: Loop: Level: Usage: Max Use: Notes: 340 N1 Mandatory Detail Mandatory 1 AHM will not provide ship to information in the 830. The mandatory field will be filled with "XX". Data Element Summary Data Element Name 166 Ship To Address 1 166 Ship To Address 2
Must Use
September 2007
14 - 19
14 - 20
September 2007
Must Use
FST03
Must Use
FST04
September 2007
14 - 21
Data Element Summary Data Element Name Attributes 354 Number of Line Items M N0 1/6 The accumulation of the number of LIN segments. 347 Hash Total M R 1/10 Sum of the values of the quantities (FST01) for each segment.
Data Element Summary Data Element Name 96 Number of Included Segments 329 Transaction Set Control Number
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September 2007
Replacement Logic
Replacement:
Honda sends the 830 as a replacement document. The 830 purpose code transmitted in the BFR01 element is always 05, replace. A document may be replaced for various reasons; including replacing an error in a previous document or issuing a new weekly release that replaces the previous weekly release. Supplier systems should have the capability to compare successive incoming Weekly Releases and replace items that are identical for change points listed below. Replacement of items from the new 830 should be based upon a match of: Schedule Type Qualifier, BFR04 (Position 020) Honda Plant ID, N104 (Position 230) Manufacturing Base Part Number and Color, LIN03 (Position 010) Ship To Code, N104 (Position 320) Usually an 830 consists of a full range of supplier's parts, but it could be a sub-set of supplier parts.
Retransmission:
Honda can retransmit the 830 document also. Retransmission will only occur when the supplier requests that Honda resends the EDI document. This is typically because the supplier had some problem in the translation processing. A retransmitted document can be overlaid based upon the same logic as the replacement logic above.
September 2007
14 - 23
Operating Procedures
Flex Forecast
1. The Flex Forecast will provide potential forecast changes due to adjustments in sales quantities. Should be used for raw material planning purposes. Suppliers are expected to minimize their unused materials at the end of a model year. Honda will use this information to evaluate compensation requests. 2. The Flex Forecast will contain 9-14 weeks of information Weeks 1-3 will reflect the Fixed Flex usage. These values have been incorporated into the first two weeks of the Production Forecast. These values are frozen. The increase/decrease in actual usage should be used to adjust quantities of future materials orders. Weeks 4-14 will reflect the potential quantity increases. These values are not incorporated into the Production Forecast. These values are not frozen. These values represent the maximum increase to production for a given period. Suppliers must plan to accommodate this demand. 3. The Fixed Flex usage may be a positive or negative value. It will represent the actual increase/decrease to the previously transmitted forecast value. Upon receipt of the Flex Forecast the supplier should analyze the Fixed quantities and adjust future orders accordingly. The following page provides examples on: Positive Fixed Flex A positive value that represents an increase in demand. Hondas usage is greater than forecasted on the Production forecast. Will be transmitted when Honda is building more of a certain vehicle than forecasted. Negative Fixed Flex A negative value that represents a decrease in demand. Hondas usage is less than forecasted on the Production forecast. Will be transmitted when Honda is building less of a certain vehicle than forecasted. Please refer to the following for examples on how to interpret the Fixed Flex values described above.
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September 2007
Production Forecast 01-SEP 08-SEP 15-SEP 22-SEP 29-SEP 06-OCT 13-OCT 20-OCT 10240 10400 9000 9000 9000 9000 9000 9000
Flex Forecast 01-SEP 08-SEP 15-SEP 22-SEP 29-SEP 06-OCT 13-OCT 20-OCT 1440 1500 1200 600 1200 1500 1300 1000
9/15 Fixed Flex (Negative): + 1,200 units *9/15 Original Flex Forecast: + 1,400 units 9,000 units 10/13 Production Forecast: 10/13 Flex Forecast: + 1,300 units *Original Flex value was sent in a previous week Planner should be prepared to cover 10,300 for 10/13. May need to adjust 10/13 order by 200 units.
September 2007
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Production Forecast 01-SEP 10240 08-SEP 10400 Flex Forecast 01-SEP 1440 08-SEP 1500 15-SEP -1000 22-SEP 600 29-SEP 1200 06-OCT 1500 13-OCT 1300 20-OCT 1000 15-SEP 9000 22-SEP 9000 29-SEP 9000 06-OCT 9000 13-OCT 9000 20-OCT 9000
9/15 Fixed Flex (Negative): - 1,000 units *9/15 Original Flex Forecast: + 1,400 units 9,000 units 10/13 Production Forecast: 10/13 Flex Forecast: + 1,300 units *Original Flex value was sent in a previous week Planner should be prepared to cover 10,300 for 10/13. May need to adjust 10/13 order by 2,400 units.
Note The adjustment amount will be a negative or zero value as Honda will not consume more than the total of the Production and Flex quantities.
14 - 26
September 2007
This document may not be disclosed, duplicated or used for any purpose, in whole or in part, without the prior written consent of Honda of America Mfg., Inc.
September 2007
15 - 1
Chapter Contents
This chapter contains information and procedures for using Hondas Price/Sale Catalog transaction. Transaction specifications are included for further clarification.
Table of Contents
Transaction Description ...................................................................................................................... 3 Transaction Covered........................................................................................................................... 3 Application Standards and Conventions............................................................................................. 3 Mapping .............................................................................................................................................. 3 Exceptions/ Clarifications.................................................................................................................... 3 Schedule ............................................................................................................................................. 3 Specifications ...................................................................................................................................... 3 Back-Up Procedure............................................................................................................................. 3 Business Purpose ................................................................................................................................ 4 Transaction Specification Information ............................................................................................... 5 Transaction Specifications.................................................................................................................. 6 Functional Group ID=SC ................................................................................................................. 6 ST Transaction Set Header............................................................................................................. 7 BCT Beginning Segment for Price/Sales Catalog........................................................................... 7 DTM Create Date/Time Reference ................................................................................................. 8 N1 Name - Honda ........................................................................................................................... 8 N2 Corporate Name ........................................................................................................................ 9 PER Honda Contact Info ............................................................................................................... 10 N1 Name - Supplier....................................................................................................................... 11 PER Administrative Contact - Supplier ......................................................................................... 11 LIN Item Identification.................................................................................................................... 12 CTP Pricing Information ................................................................................................................ 12 DTM Date/Time Reference - Retro ............................................................................................... 13 DTM Date/Time Reference - Effective .......................................................................................... 13 DTM Date/Time Reference - Expired............................................................................................ 14 CUR Currency ............................................................................................................................... 14 REF Price Reference .................................................................................................................... 15 CTT Transaction Totals................................................................................................................. 16 SE Transaction Set Trailer ............................................................................................................ 16 Overview ........................................................................................................................................... 17 Replacement Logic ........................................................................................................................... 18 Retransmission ................................................................................................................................. 18
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September 2007
Transaction Description
Transaction Covered
Price/Sales Catalog (Transaction Set 832), abbreviated "SC".
Mapping
A list of the Price/Sales Catalog business data elements and how they will be transmitted via EDI Standards is provided in the Transaction Specifications section.
Exceptions/ Clarifications
There are no Exceptions to ANSI Standards in this Transaction Description.
Schedule
The Price/Sales Catalog will be transmitted monthly.
Specifications
It is possible for Honda to transmit multiple Price/Sale Catalogs within one envelope. This means that there may be multiple transaction sets (ST-SE header/trailer segments) within one interchange envelope (ISAIEA header/trailer segments). Honda transmits all EDI data in a wrapped format. A wrapped format does not contain a linefeed (new line) at the end of each segment.
Back-Up Procedure
In the event of failure of Electronic Data Interchange, it is the responsibility of the sending party to transmit the contents of any pending Transmission to the receiving party using a method of non-EDI transmission which is timely, reasonable, and appropriate under the circumstances.
September 2007
15 - 3
Business Purpose
The Honda Price/Sale Catalog (ANSI 832) transaction set is used to facilitate agreement between Honda and Suppliers regarding the part price on file as of a specified date. The Price/Sale Catalog is used for informational purposes only and does not supersede or replace the existing quotation approval process.
FREQUENCY: Whenever a price change occurs or upon request TRANSMITTED TO: Service Parts Suppliers OEM suppliers TRANSMITTED FROM: Honda
15 - 4
September 2007
ID = Identifier (a unique value from a predefined list from ANSI) DT = Date TM = Time AN = Alphanumeric R = Numeric with a variable decimal place Nx = Numeric with x decimal places
3. The third column: x/y, where
x = the minimum number of digits for this element and y = the maximum number of digits for this element.
September 2007
15 - 5
Transaction Specifications
Functional Group ID=SC
Heading:
Must Use Must Use Must Use Pos. No. 010 020 070 Seg. ID ST BCT DTM Name Transaction Set Header Beginning Segment for Price/Sales Catalog Create Date/Time Reference LOOP ID - N1 Must Use Must Use Must Use 150 160 200 N1 N2 PER Name - Honda Corporate Name Honda Contact Info LOOP ID - N1 Must Use Must Use 202 208 N1 PER Name - Supplier Administrative Contact - Supplier M M 1 1 M M M 1 1 >1 1 Req. Des. M M M Max.Use 1 1 1 1 Loop Repeat
Detail:
Pos. No. Must Use 010 Seg. ID LIN Name LOOP ID - LIN Item Identification LOOP ID - CTP Must Use 170 176 Must Use Must Use Must Use Must Use 178 180 200 225 CTP DTM DTM DTM CUR REF Pricing Information Date/Time Reference - Retro Date/Time Reference - Effective Date/Time Reference - Expired Currency Price Reference M O M M M M 1 1 1 1 1 >1 Req. Des. M Max.Use 1 100 Loop Repeat 700000
Summary:
Must Use Must Use Pos. No. 010 020 Seg. ID CTT SE Name Transaction Totals Transaction Set Trailer Req. Des. M M Max.Use 1 1 Loop Repeat
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September 2007
Must Use
Must Use
ST02
Data Element Summary Data Element Name Attributes 143 Transaction Set Identifier Code M ID 3/3 Valid codes are listed below: 832 Price/Sales Catalog 329 Transaction Set Control Number M AN 4/9 This number will be unique (within a transaction set) and ascending. It may be sequential.
Must Use
Must Use
BCT10
Data Element Summary Data Element Name Attributes 683 Catalog Purpose Code M ID 2/2 Valid codes are listed below: PC Price Catalog SC Sales Catalog 353 Transaction Set Purpose Code M ID 2/2 Valid codes are listed below: 04 Change - This code will be used when issuing a price change for a sub-set of parts. 08 Status - This code will be used in response to a request for a catalog of parts. (Supplier requested) 52 Response to Historical Inquiry - This code will be used in response to a request for historical pricing information. (Supplier requested) - AHM does not support this functionality.
September 2007
15 - 7
Must Use
DTM02 DTM03
Data Element Summary Data Element Name Attributes 374 Date/Time Qualifier M ID 3/3 Valid Qualifier listed below: 097 Transaction Creation 373 Create Date M DT 8/8 This is the date the document was created. Date expressed as CCYYMMDD. 337 Create Time M TM 4/4 This is the date the document was created. Time expressed in 24-hour clock time as HHMM
N1 Name - Honda
Position: Loop: Level: Usage: Max Use: 150 N1 Mandatory Heading Mandatory 1
Must Use
Must Use
N102
Data Element Summary Data Element Name 98 Entity Identifier Code Valid codes are listed below: 16 Plant 93 Plant Name
Attributes M ID 2/2
AN 1/35
Must Use
N103
66
Must Use
N104
67
Honda Plant ID Qualifier M ID 1/2 Valid codes are listed below: 6 Plant Code Honda Plant ID M AN 3/3 Details on what plant ID the pricing information applies to. Examples: - For American Honda Motor, "AHM" will be used. - For Honda of America, 100 will be used - For Honda of Canada, "HCM" will be used. - The above is not an all-inclusive list, please refer to REF segment in position 225 (REF02) for more plant IDs.
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September 2007
N2 Corporate Name
Position: Loop: Level: Usage: Max Use: 160 N1 Mandatory Heading Mandatory 1 Data Element Summary Data Element Name Attributes 93 Corporation Name M AN 1/35 The corporate name for the Honda facility issuing this document. For example: (May not be an all-inclusive list.) "Honda of America Mfg., Inc." "Honda Manufacturing of Alabama, LLC" "Honda of Canada Mfg." "Honda Canada, Inc." Honda de Mexico, S.A. de C.V. "American Honda Motor Co., Inc." "Honda Power Equipment" "Honda of South Carolina" Honda Power Train Georgia ?? "Honda Transmission"
Must Use
September 2007
15 - 9
Must Use
PER02 PER03
PER04 PER05
PER06 PER07
PER08 PER09
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September 2007
N1 Name - Supplier
Position: Loop: Level: Usage: Max Use: 202 N1 Mandatory Heading Mandatory 1 Data Element Summary Data Element Name Attributes 98 Entity Identifier Code M ID 2/2 Valid codes are listed below: SE Selling Party 93 Supplier Name M AN 1/35 66 Identification Code Qualifier M ID 1/2 Valid codes are listed below: 92 Assigned by Buyer or Buyer's Agent 67 Supplier Number and Location Code M AN 8/8 An 8-digit code assigned by Honda to identify a specific supplier and location. The first 6 digits are the supplier number and the last 2 digits are the location code (which may be "00".)
Must Use
N102 N103
Must Use
N104
Must Use
Attributes M ID 2/2
Must Use
PER02
AN 1/35
September 2007
15 - 11
Must Use
Must Use
LIN03 LIN04
LIN05
Must Use
LIN06
Must Use
LIN07
Must Use
Attributes M ID 3/3
M M M M
R 1/15 R 1/15
ID 2/2
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September 2007
Must Use
Must Use
DTM02
Data Element Summary Data Element Name 374 Date/Time Qualifier - Retro. Valid codes are listed below: 232 Claim Statement Period Start 373 Retro Price Start Date Date expressed as CCYYMMDD
Attributes M ID 3/3
DT 8/8
Must Use
DTM02 DTM03
Data Element Summary Data Element Name 374 Date/Time Qualifier Valid codes are listed below: 007 Effective 373 Effective Date Date expressed as CCYYMMDD 337 Effective Time Time expressed in 24-hour clock time as HHMM
Attributes M ID 3/3
M M
DT 8/8 TM 4/4
September 2007
15 - 13
Must Use
Must Use
DTM02
Must Use
DTM03
Data Element Summary Data Element Name Attributes 374 Date/Time Qualifier M ID 3/3 Valid codes are listed below: 036 Expiration 373 Expired Date M DT 8/8 Date expressed as CCYYMMDD. Honda will usually transmit "99991231" in this field, indicating this price will be in effect until a new price change is transmitted. 337 Expired Time M TM 4/4 Time expressed in 24-hour clock time as HHMM
CUR Currency
Position: Loop: Level: Usage: Max Use: 200 CTP Mandatory Detail Mandatory 1 Data Element Summary Data Element Name Attributes 98 Entity Identifier Code M ID 2/2 Valid codes are listed below: N4 Price Administration 100 Currency Code M ID 3/3 Code (Standard ISO) for country in whose currency the charges are specified. Examples of some of the valid codes are listed below: 'CAD' = CANADIAN DOLLAR 'JPY' = JAPANESE YEN 'USD' = U.S. DOLLAR
Must Use
Must Use
CUR02
15 - 14
September 2007
Must Use
Data Element Summary Data Element Name 128 Qualifier Valid codes are listed below: CA Cost Allocation Reference PE Plant Number
Attributes M ID 2/3
Must Use
REF02
127
Price Reference M AN 2/5 - If the qualifier is "CA", cost allocation reference, the price information in this CTP loop is effective for the pricing category listed in this element. For example: (May not be an all-inclusive list.) PPMP = Part Price for Mass Production PPNM = Part Price for New Model PPTMP = Temporary Service Parts Price - Firm Quote Required PPSP = Part Price for Service Parts PPI1 = Part Price for IPS (1st price) PPI2 = Part Price for IPS (2nd price) PPI3 = Part Price for IPS (3rd price) - If the qualifier is "PE", plant number, the price information in this CTP loop is effective for the logistical company (plant ID) listed in this element. For example: (May not be an all-inclusive list.) 200 = 210 = 220 = 230 = 240 = 260 = 300 = AHM = HCM = HDM = HMA = HMI = HPE = HPG = HSC = HTM = HAM - Marysville Auto Plant (MAP-used for GPCS) HAM - East Liberty Auto Plant (ELP-used for GPCS) HAM - Marysville Motorcycle Plant (MMP-used for GPCS) HAM - International Parts Supply (IPS-used for GPCS) HAM - Service Parts Procurement (IPS-used for GPCS) HAM - International Parts Supply for Honda de Mexico (IPS-for GPCS) HAM - Anna Engine Plant (AEP-used for GPCS) American Honda Motor Co., Inc. Honda of Canada Mfg. Honda de Mexico Honda Manufacturing of Alabama Honda Manufacturing of Indiana Honda Power Equipment Honda Precision Parts Georgia Honda of South Carolina Honda Transmission
September 2007
15 - 15
Must Use
REF03
352
Price Reference Description M AN 1/80 -For Honda manufacturing facilities, this element will describe the price reference listed in the previous element. - For AHM, this element will contain the quote number followed by the description of the price reference listed in the previous element. The first ten characters will contain the quote number followed by a dash ("-"). If there is no quote number, the first ten characters will be blanks.
Must Use
Data Element Summary Data Element Name 354 Number of Line Items The accumulation of the number of LIN segments.
Attributes M N0 1/6
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September 2007
Overview
1. 2. 3. The 832 Price/Sales Catalog automatically provides the effective date of a price change between Honda and a Supplier. The 832 Price/Sales Catalog is for informational purposes and does not supersede or replace the existing Honda quotation approval process. Suppliers should integrate the 832 Price/Sales Catalog to their Accounts Receivable system(s) to ensure that their Accounts Receivable system is tracking expected payments from Honda at the proper price. Suppliers may monitor the arrival of 832 Price/Sales Catalogs at their system to confirm that approved quotes have been applied at Honda. Suppliers may notify their Purchasing contact of any discrepancy. The 832 Price/Sales Catalog may also be used to respond to a request by a supplier for reconciliation information. Two additional formats are supported: a. The current price in effect for a range of the supplier parts. The range of parts may vary from one part to every part the supplier provides. b. The pricing history for a range of the suppliers parts. The range of parts may vary from one part to every part the supplier provides. Suppliers should notify their Accounts Payable contact at Honda to request either of these formats.
4.
5.
September 2007
15 - 17
Replacement Logic
Replacement logic for 832s sent from Honda to a supplier varies depending on the Transaction Set Purpose Code (BCT10). If the Transaction Set Purpose Code (BCT10) = 04 (change), replacement of one item by another is based upon a match of: Manufacturing Base Part Number (LIN03) and Price Reference (REF02, Position 225). If the Transaction Set Purpose Code (BCT10) = 08 (status), the document stands alone and replacement is at the suppliers discretion. If the Transaction Set Purpose Code (BCT10) = 52 (response to historical inquiry), the document stands alone and should not be replaced.
Retransmission
Honda can retransmit the 832 document. Retransmission will only occur when the supplier requests that Honda resends the EDI document. This is typically because the supplier had some problem in the translation process. A retransmitted document can be overlaid based upon the same logic as the replacement logic above.
15 - 18
September 2007
This document may not be disclosed, duplicated or used for any purpose, in whole or in part, without the prior written consent of Honda of America Mfg., Inc.
April 2008
16 - 1
Chapter Contents
This chapter contains information and procedures for using the Honda Inbound Inventory Advice transaction. Transaction specifications are included for further clarification.
Table of Contents
Transaction Description ...................................................................................................................... 3 Transaction Covered........................................................................................................................... 3 Application Standards and Conventions............................................................................................. 3 Mapping .............................................................................................................................................. 3 Exceptions/ Clarifications.................................................................................................................... 3 Schedule ............................................................................................................................................. 3 Specifications ...................................................................................................................................... 3 Back-Up Procedure............................................................................................................................. 3 Business Purpose ................................................................................................................................ 4 Transaction Specification Information ............................................................................................... 5 846 Inventory Advice (Honda Inbound).............................................................................................. 6 Functional Group ID=IB................................................................................................................... 6 ST Transaction Set Header............................................................................................................. 7 BIA Beginning Segment for Inventory Advice ................................................................................. 7 N1 Honda Ordering Plant Location ................................................................................................. 8 N1 Supplier Name ........................................................................................................................... 9 LIN Item Identification.................................................................................................................... 10 DTM Cycle Count Date ................................................................................................................. 12 DTM Last Shipment Received Date.............................................................................................. 12 QTY Quantity................................................................................................................................. 13 UIT Unit Detail ............................................................................................................................... 14 LS Loop Header ............................................................................................................................ 14 REF Parent Part Number Identification......................................................................................... 15 DTM Last Shipment Sent Date...................................................................................................... 15 N1 Parent Name............................................................................................................................ 16 LE Loop Trailer.............................................................................................................................. 17 CTT Transaction Totals................................................................................................................. 17 SE Transaction Set Trailer ............................................................................................................ 18
16 - 2
April 2008
Transaction Description
Transaction Covered
Inventory Advice/Inquiry (Transaction Set 846), abbreviated "IB.
Mapping
A list of the Inventory Advice/Inquiry business data elements and how they are transmitted via EDI Standards is provided in the Transaction Specifications section.
Exceptions/ Clarifications
There are no Exceptions to ANSI Standards in this Transaction Description.
Schedule
1. 2. The Honda Inbound Inventory Advice for an Inventory Adjustment or a Receipt Adjustment is transmitted as needed by the supplier. The Honda Inbound Inventory Advice for a Cycle Count is transmitted according to the schedule contained in the Cycle Count request (Honda Outbound Inventory Advice).
Specifications
Honda expects all EDI data to be in a wrapped format. A wrapped format does not contain a linefeed (new line) at the end of each segment.
Back-Up Procedure
In the event of failure of Electronic Data Interchange it is the responsibility of the sending party to transmit the contents of any pending Transmission to the receiving party using a method of non-EDI transmission that is timely, reasonable, and appropriate under the circumstances.
April 2008
16 - 3
Business Purpose
The Honda Inbound Inventory Advice (ANSI 846) transaction set allows the Supplier to communicate inventory information to Honda. The Inbound 846 has three possible uses: 1. 2. 3. To be sent in response to a cycle count request, To inform Honda of an Inventory Adjustment on a DSPS part, To inform Honda of a receiving discrepancy between a DSPS ASN and the actual receipt.
FREQUENCY: Exceptional conditions or on request TRANSMITTED FROM: OEM Suppliers DSPS Suppliers Service Parts Suppliers TRANSMITTED TO: Honda
16 - 4
April 2008
2.
April 2008
16 - 5
Heading:
Must Use Must Use Pos. No. 010 020 Seg. ID ST BIA Name Transaction Set Header Beginning Segment for Inventory Advice LOOP ID - N1 Must Use 077 N1 Honda Ordering Plant Location LOOP ID - N1 Must Use 136 N1 Supplier Name M 1 M 1 1 Req. Des. M M Max.Use 1 1 1 Loop Repeat
Detail:
Pos. No. Must Use 010 100 105 Seg. ID LIN DTM DTM Name LOOP ID - LIN Item Identification Cycle Count Date Last Shipment Received Date LOOP ID - QTY Must Use Must Use 320 330 380 QTY UIT LS Quantity Unit Detail Loop Header LOOP ID - REF 390 400 410 440 REF DTM N1 LE Parent Part Number Identification Last Shipment Sent Date Parent Name Loop Trailer O O O O 1 1 1 1 M M O 1 1 1 >1 Req. Des. M C C Max.Use 1 1 1 1 Loop Repeat 10000
Summary:
Must Use Must Use Pos. No. 010 020 Seg. ID CTT SE Name Transaction Totals Transaction Set Trailer Req. Des. M M Max.Use 1 1 Loop Repeat
16 - 6
April 2008
Must Use
Must Use
ST02
Data Element Summary Data Element Name Attributes 143 Transaction Set Identifier Code M ID 3/3 Valid codes are listed below 846 Inventory Inquiry/Advice 329 Transaction Set Control Number M AN 4/9 This number must be unique for this transaction set. It may not be repeated within 18 months. A duplicate number will cause the transaction to be rejected.
Must Use
Must Use
BIA02
Data Element Summary Data Element Name Attributes 353 Transaction Set Purpose Code M ID 2/2 Valid Codes Listed Below 00 Original 01 Cancellation 05 Replace 755 Report Type Code M ID 2/2 Valid Code Listed Below MB Manufacturer/Distributor Inventory Report 127 Inventory Advice Number M AN 1/8 This number is assigned by the supplier. It must not repeat for 18 months. 373 Create Date M DT 8/8 Date expressed as CCYYMMDD 337 Create Time M TM 4/4 Time expressed in 24-hour clock time as HHMM 306 Action Code M ID 1/2 Valid codes listed below 5 Send
April 2008
16 - 7
Data Element Summary Data Element Name 98 Entity Identifier Code 16 Plant 66 Identification Code Qualifier 6 Plant Code 67 Honda Ordering Plant ID This is the Honda code number for each logistical company. For example: (May not be an all-inclusive list.) 200 = 210 = 220 = 230 = 240 = 260 = 300 = AHM = HCM = HDM = HMA = HMI = HPE = HPG = HSC = HTM =
HAM - Marysville Auto Plant (MAP-used for GPCS) HAM - East Liberty Auto Plant (ELP-used for GPCS) HAM - Marysville Motorcycle Plant (MMP-used for GPCS) HAM - International Parts Supply (IPS-used for GPCS) HAM - Service Parts Procurement (IPS-used for GPCS) HAM - International Parts Supply for Honda de Mexico (IPS-for GPCS) HAM - Anna Engine Plant (AEP-used for GPCS) American Honda Motor Co., Inc. Honda of Canada Mfg. Honda de Mexico Honda Manufacturing of Alabama Honda Manufacturing of Indiana Honda Power Equipment Honda Precision Parts Georgia Honda of South Carolina Honda Transmission
16 - 8
April 2008
N1 Supplier Name
Position: Loop: Level: Usage: Max Use: 136 N1 Mandatory Heading Mandatory 1
Must Use
Must Use
N103
Must Use
N104
Data Element Summary Data Element Name Attributes 98 Entity Identifier Code M ID 2/2 Valid Code Listed Below SU Supplier/Manufacturer 66 Supplier Number Qualifier M ID 1/2 Valid Code Listed Below 92 Assigned by Buyer or Buyer's Agent 67 Supplier Number and Loc Code M AN 8/8 An 8-digit code assigned by Honda to identify a specific supplier and location. The first 6 digits are the supplier number and the last 2 digits are the location code (which may be 00.)
April 2008
16 - 9
Must Use
LIN02
Must Use
LIN03 LIN04
LIN05
Must Use
LIN06
Must Use
LIN07
LIN08
LIN09
Data Element Summary Data Element Name Attributes 350 Sequence Number X AN 1/2 - This element is mandatory only in response to a Cycle Count request. - The sequence number comes from the corresponding LIN01 in the Honda outbound 846 requesting the Cycle Count. - This element should not be used in a Receipt Adjustment or an Inventory Adjustment). 235 Mfg Base Part Qualifier M ID 2/2 Valid codes are listed below BP Buyer's Part Number 234 Mfg Base Part Number and Color M AN 1/29 235 D/C Part Level Qualifier X ID 2/2 Valid codes are listed below BE Buyer's Engineering Change Level Number 234 D/C Part Level X AN 1/6 - "BE" Qualifier indicates that the actual D/C level of the part should be put in this element. - For Honda manufacturing facilities this field (and the corresponding qualifier) should only be used for an RA when the Manufacturing Base Part Number begins with a number less than 92. - For Honda manufacturing facilities this field (and the corresponding qualifier) should not be present for a CC or IA. - For AHM, this field (and the corresponding qualifier) should not be present. 235 IA Function Code Qualifier M ID 2/2 Valid codes are listed below A3 Locally Assigned Control Number 234 IA Function Code M AN 2/2 - "CC" = Cycle Count Response (Actual on-hand qty in response to Honda inquiry) - "IA" = Inventory Adjustment (Change to on-hand qty due to a specific reason) - "RA" = Receiving Adjustment (Qty received +/- ASN Qty) 235 Project Number Qualifier X ID 2/2 Valid codes are listed below: L1 Program Level 234 Project Number X AN 1/6 - LIN08 & 09 are only used in an RA when a valid project number is assigned to the corresponding Manufacturing Base Part Number. - LIN08 & 09 should not be present for a CC or IA.
16 - 10
April 2008
LIN10
235
LIN11
234
LIN12
235
LIN13
234
LIN14
235
LIN15
234
LIN16
235
LIN17
234
LIN18
235
DSPS ASN Qualifier X ID 2/2 Valid codes are listed below. LS Load Sequence DSPS ASN Number of Last Shipment Received X AN 8/8 - LIN10 & 11 must be provided for a RA referencing a domestic parts receipt. - LIN10 & 11 should not be present for a CC or IA. - LIN10 & 11 is mutually exclusive of LIN20 & 21. DSPS Supplier Number Qualifier X ID 2/2 Valid codes are listed below MF Manufacturer DSPS Supplier Number and Location Code X AN 8/8 - This is the supplier number of the DSPS shipper, (versus the DSPS receiver who is creating the 846). - LIN12 & 13 must be provided for a RA. - LIN12 & 13 should not be present for a CC or IA. DSPS Purchase Order Qualifier X ID 2/2 Valid codes are listed below PO Purchase Order Number DSPS Purchase Order Number of Last Shipment X AN 1/10 - This field is only mandatory for Honda suppliers completing an RA who receive DSPS supply parts via a Purchase Order. - LIN14 & 15 should not be present for a CC or IA. - LIN14 & 15 are mutually exclusive of LIN16 & 17 for an RA. DSPS Ship Schedule Qualifier X ID 2/2 Valid codes are listed below PR Process Number DSPS Ship Schedule Number of Last Shipment X AN 1/6 - This field is only mandatory for Honda suppliers completing an RA who receive DSPS supply parts via a Ship Schedule. - LIN16 & 17 should not be present for a CC or IA. - LIN16 & 17 are mutually exclusive of LIN14 & 15. Original Document ID Qualifier X ID 2/2 Valid codes are listed below A6 Document Identification Code Original Document ID Number X AN 6/6 - This element is mandatory for a Cycle Count response (LIN07=CC). - The data value can be found in the corresponding Honda outbound 846 BIA03. - This element should not be used for a Receipt Adjustment (RA) or Inventory Adjustment (IA). PC Number Qualifier X ID 2/2 Valid codes are listed below CR Contract Number PC Number (JSP) X AN 12/12 - LIN20 & 21 must be provided for a RA referencing a Japan parts receipt. - LIN20 & 21 should not be present for a CC or IA. - LIN20 & 21 are mutually exclusive of LIN10 & 11.
LIN19
234
LIN20
235
LIN21
234
April 2008
16 - 11
Must Use
DTM02 DTM03
Must Use
Attributes M ID 3/3
DTM02 DTM03
M M
DT 8/8 TM 4/4
16 - 12
April 2008
QTY Quantity
Position: Loop: Level: Usage: Max Use: 320 QTY Mandatory Detail Mandatory 1
Must Use
Data Element Summary Data Element Name 673 Quantity Qualifier Honda's intended use of these codes is as follows: LIN07 Value Code Honda Definition "CC" 17 Quantity on Hand "IA" 03 Disposition Debit "IA" 05 Disposition Credit "IA" 06 Disposition No Action "IA" 77 "RA" 04 Shipping Damage "RA" 21 Disposition Pending "RA" 23 Disposition Pending
Attributes M ID 2/2
Discrete Quantity - Rejected Material: Discrete Quantity - Rejected Material: Discrete Quantity - Rejected Material: Stock Transfer In Discrete Quantity - Rejected Material: Cumulative Quantity Shipped Short Cumulative Quantity Shipped Long -
Must Use
QTY02
380
Valid codes are listed below: 03 Discreet Quantity - Rejected Material 04 Discrete Quantity - Rejected Material: Disposition Replacement 05 Discrete Quantity - Rejected Material: Disposition Credit 06 Discrete Quantity - Rejected Material: Disposition Pending 17 Quantity on Hand 21 Cumulative Quantity Shipped Short - Disposition Pending 23 Cumulative Quantity Shipped Long - Disposition Pending 77 Stock Transfers In Quantity M R 1/15
April 2008
16 - 13
Data Element Summary Data Element Name C001 Composite Unit of Measure 355 Unit or Basis for Measurement Code Refer to ANSI guidelines for a list of valid codes
Attributes M M ID 2/2
LS Loop Header
Position: Loop: Level: Usage: Max Use: Notes: 380 QTY Mandatory Detail Optional 1 - This segment, the corresponding LE segment and the corresponding REF loop (including the three segments therein) are only used for a Cycle Count (CC) response for DSPS parts. Note: DSPS (Domestic Supply Parts Supplier) parts: Parts Honda orders from a tier 2 or higher supplier to be delivered to another Honda supplier. - This segment, the corresponding LE segment and the corresponding REF loop (including the three segments therein) should not be present for a Inventory Adjustment (IA) or Receipt Adjustment (RA).
Must Use
Data Element Summary Data Element Name Attributes 447 Loop Identifier Code M AN 1/4 When this segment is used, the value of this field should be the corresponding loop ID: "REF". LS01 and LE01 should be identical.
16 - 14
April 2008
Must Use
Attributes M ID 2/3
Must Use
REF02
AN 1/29
Must Use
DTM02 DTM03
Data Element Summary Data Element Name 374 Last Shipment Sent Date/Time Qualifier Valid codes are listed below 011 Shipped 373 Last Shipment Sent Date Date expressed as CCYYMMDD 337 Last Shipment Sent Time Time expressed in 24-hour clock time as HHMM
Attributes M ID 3/3
M M
DT 8/8 TM 4/4
April 2008
16 - 15
N1 Parent Name
Position: Loop: Level: Usage: Max Use: 410 REF Optional Detail Optional 1
Must Use
Must Use
N103
Must Use
N104
Data Element Summary Data Element Name 98 Parent Ordering Plant ID Valid codes are listed below 16 Plant 66 Parent Ordering Plant Qualifier Valid codes are listed below 92 Assigned by Buyer or Buyer's Agent 67 Parent Ordering Plant Code This is the Honda code number for each logistical company. For example: (May not be an all-inclusive list.) 200 = 210 = 220 = 230 = 240 = 260 = GPCS) 300 = AHM = HCM = HDM = HMA = HMI = HPE = HPG = HSC = HTM =
Attributes M ID 2/2
ID 1/2
AN 3/3
HAM - Marysville Auto Plant (MAP-used for GPCS) HAM - East Liberty Auto Plant (ELP-used for GPCS) HAM - Marysville Motorcycle Plant (MMP-used for GPCS) HAM - International Parts Supply (IPS-used for GPCS) HAM - Service Parts Procurement (IPS-used for GPCS) HAM - International Parts Supply for Honda de Mexico (IPS-for HAM - Anna Engine Plant (AEP-used for GPCS) American Honda Motor Co., Inc. Honda of Canada Mfg. Honda de Mexico Honda Manufacturing of Alabama Honda Manufacturing of Indiana Honda Power Equipment Honda Precision Parts Georgia Honda of South Carolina Honda Transmission
16 - 16
April 2008
LE Loop Trailer
Position: Loop: Level: Usage: Max Use: 440 QTY Mandatory Detail Optional 1
Must Use
Data Element Summary Data Element Name Attributes 447 Loop Identifier Code M AN 1/4 When this segment is used, the value of this field should be the corresponding loop ID: "REF". LS01 and LE01 should be identical.
Must Use
Data Element Summary Data Element Name 354 Number of Line Items The accumulation of number of LIN segments.
Attributes M N0 1/6
April 2008
16 - 17
Data Element Summary Data Element Name 96 Number of Included Segments 329 Transaction Set Control Number
16 - 18
April 2008
This document may not be disclosed, duplicated or used for any purpose, in whole or in part, without the prior written consent of Honda of America Mfg., Inc.
April 2008
17 - 1
Chapter Contents
This chapter contains information and procedures for using the Honda Outbound Inventory Advice transaction. Transaction specifications are included for further clarification.
Table of Contents
Transaction Description ...................................................................................................................... 3 Transaction Covered........................................................................................................................... 3 Application Standards and Conventions............................................................................................. 3 Mapping .............................................................................................................................................. 3 Exceptions/ Clarifications.................................................................................................................... 3 Schedule ............................................................................................................................................. 3 Specifications ...................................................................................................................................... 3 Back-Up Procedure............................................................................................................................. 3 Business Purpose ................................................................................................................................ 4 Transaction Specification Information ............................................................................................... 5 846 Inventory Advice (Honda Outbound)........................................................................................... 6 Functional Group ID=IB................................................................................................................... 6 ST Transaction Set Header............................................................................................................. 7 BIA Beginning Segment for Inventory Advice ................................................................................. 7 PER Text Message Identifier........................................................................................................... 8 N1 Honda Plant Location ................................................................................................................ 9 N2 Honda Corporate Name........................................................................................................... 10 N1 Supplier Name ......................................................................................................................... 10 N3 Supplier Address ..................................................................................................................... 11 N4 Supplier Geographic Location ................................................................................................. 11 PER Supplier Contact ................................................................................................................... 12 LIN Item Identification.................................................................................................................... 12 DTM Cycle Count Request Date ................................................................................................... 13 DTM Response Due Date ............................................................................................................. 13 QTY Quantity................................................................................................................................. 14 LS Loop Header ............................................................................................................................ 14 REF Parent Part Number Identification......................................................................................... 15 N1 Parent Name............................................................................................................................ 16 LE Loop Trailer.............................................................................................................................. 17 CTT Transaction Totals................................................................................................................. 17 SE Transaction Set Trailer ............................................................................................................ 18
17 - 2
April 2008
Transaction Description
Transaction Covered
Inventory Advice/Inquiry (Transaction Set 846), abbreviated IB.
Mapping
A list of the Inventory Advice/Inquiry business data elements and how they are transmitted via EDI Standards is provided in the Transaction Specifications.
Exceptions/ Clarifications
There are no Exceptions to ANSI Standards in this Transaction Description.
Schedule
The Honda Outbound Inventory Advice is transmitted as needed by Honda.
Specifications
It is possible for Honda to transmit multiple Inventory Advices/Inquiries within one envelope. This means that there may be multiple transaction sets (ST-SE header/trailer segments) within one interchange envelope (ISA-IEA header/trailer segments). Honda transmits all EDI data in a wrapped format. A wrapped format does not contain a linefeed (new line) at the end of each segment.
Back-Up Procedure
In the event of failure of Electronic Data Interchange it is the responsibility of the sending party to transmit the contents of any pending Transmission to the receiving party using a method of non-EDI transmission which is timely, reasonable, and appropriate under the circumstances.
April 2008
17 - 3
Business Purpose
The Honda Outbound Inventory Advice (ANSI 846) transaction set allows Honda to request inventory information (e.g. on hand quantities) from suppliers. The supplier will receive a cycle count request per supplier, location, and specified part number. Suppliers must respond to a cycle count request within the time specified. FREQUENCY: As required TRANSMITTED FROM: Honda TRANSMITTED TO: Domestic OEM Suppliers DSPS Suppliers Service Parts Suppliers
17 - 4
April 2008
ID = Identifier (a unique value from a predefined list from ANSI) DT = Date TM = Time AN = Alphanumeric R = Numeric with a variable decimal place Nx = Numeric with x decimal places
The third column: x/y, where
x = the minimum number of digits for this element and y = the maximum number of digits for this element.
April 2008
17 - 5
Heading:
Must Use Must Use Must Use Pos. No. 010 020 070 Seg. ID ST BIA PER Name Transaction Set Header Beginning Segment for Inventory Advice Text Message Identifier LOOP ID - N1 Must Use Must Use 077 090 N1 N2 Honda Plant Location Honda Corporate Name LOOP ID - N1 Must Use Must Use Must Use Must Use 136 137 138 139 N1 N3 N4 PER Supplier Name Supplier Address Supplier Geographic Location Supplier Contact M M M M 1 1 1 1 M M 1 1 1 Req. Des. M M M Max.Use 1 1 1 1 Loop Repeat
Detail:
Pos. No. Must Use Must Use Must Use 010 100 105 Seg. ID LIN DTM DTM Name LOOP ID - LIN Item Identification Cycle Count Request Date Response Due Date LOOP ID - QTY Must Use Must Use 320 380 QTY LS Quantity Loop Header LOOP ID - REF Must Use Must Use Must Use 390 410 440 REF N1 LE Parent Part Number Identification Parent Name Loop Trailer M M M 1 1 1 M M 1 1 >1 Req. Des. M M M Max.Use 1 1 1 1 Loop Repeat 10000
Summary:
Must Use Must Use Pos. No. 010 020 Seg. ID CTT SE Name Transaction Totals Transaction Set Trailer Req. Des. M M Max.Use 1 1 Loop Repeat
17 - 6
April 2008
Must Use
Must Use
ST02
Data Element Summary Data Element Name Attributes 143 Transaction Set Identifier Code M ID 3/3 Valid codes are listed below 846 Inventory Inquiry/Advice 329 Transaction Set Control Number M AN 4/9 This number will be unique (within a transaction set) and ascending. It may be sequential.
Must Use
Must Use
BIA02
Must Use
BIA03
Data Element Summary Data Element Name Attributes 353 Transaction Set Purpose Code M ID 2/2 Valid Codes Listed Below 05 Replace 755 Report Type Code M ID 2/2 Valid Code Listed Below MB Manufacturer/Distributor Inventory Report 127 Inventory Advice Number M AN 6/6 A unique cycle count order number. This number will be returned in LIN19 on the inbound 846 Cycle Count response. 373 Create Date M DT 8/8 Date expressed as CCYYMMDD 337 Create Time M TM 4/4 Time expressed in 24-hour clock time as HHMM 306 Action Code M ID 1/2 Valid codes listed below 7 Request
April 2008
17 - 7
Must Use
PER02
Must Use
PER03
Must Use
PER04
Data Element Summary Data Element Name Attributes 366 Text Message Code M ID 2/2 Valid codes are listed below ZZ Mutually Defined 93 Check for 864 O AN 1/30 "Comments in EDI 864" When this message appears, it indicates that an applicable 864 Text message has also been transmitted. 365 Honda Document ID Number Qualifier M ID 2/2 Valid codes are listed below EM Electronic Mail 364 Honda Document ID Number M AN 1/14 This number is assigned by Honda and may be used to link to an 864 Text message relating to this Inventory Advice.
17 - 8
April 2008
Data Element Summary Data Element Name 98 Entity Identifier Code 16 Plant 93 Plant Name 66 Identification Code Qualifier 6 Plant Code 67 Honda Plant ID This is the Honda code number for each logistical company. For example: (May not be an all-inclusive list.) 200 = 210 = 220 = 230 = 240 = 260 = 300 = AHM = HCM = HDM = HMA = HMI = HPE = HPG = HSC = HTM =
HAM - Marysville Auto Plant (MAP-used for GPCS) HAM - East Liberty Auto Plant (ELP-used for GPCS) HAM - Marysville Motorcycle Plant (MMP-used for GPCS) HAM - International Parts Supply (IPS-used for GPCS) HAM - Service Parts Procurement (IPS-used for GPCS) HAM - International Parts Supply for Honda de Mexico (IPS-for GPCS) HAM - Anna Engine Plant (AEP-used for GPCS) American Honda Motor Co., Inc. Honda of Canada Mfg. Honda de Mexico Honda Manufacturing of Alabama Honda Manufacturing of Indiana Honda Power Equipment Honda Precision Parts Georgia Honda of South Carolina Honda Transmission
April 2008
17 - 9
Must Use
N1 Supplier Name
Position: Loop: Level: Usage: Max Use: 136 N1 Mandatory Heading Mandatory 1
Must Use
N102 N103
Must Use
N104
Data Element Summary Data Element Name Attributes 98 Entity Identifier Code M ID 2/2 Valid Code Listed Below SU Supplier/Manufacturer 93 Supplier Name M AN 1/35 66 Supplier Number Qualifier M ID 1/2 Valid Code Listed Below 92 Assigned by Buyer or Buyer's Agent 67 Supplier Number and Loc Code M AN 8/8 An 8-digit code assigned by Honda to identify a specific supplier and location. The first 6 digits are the supplier number and the last 2 digits are the location code. (For some Honda facilities the location code may be "00".)
17 - 10
April 2008
N3 Supplier Address
Position: Loop: Level: Usage: Max Use: 137 N1 Mandatory Heading Mandatory 1
Must Use
Data Element Summary Data Element Name 166 Address Information - 1 Supplier street address 1 166 Address Information - 2 Supplier street address 2
Data Element Summary Data Element Name 19 City Name Suppliers city name 156 State or Province Code Suppliers state or province name 116 Postal Code Suppliers zip or postal code 26 Country Code
April 2008
17 - 11
Must Use
Must Use
PER02
Data Element Summary Data Element Name 366 Contact Function Code Valid codes are listed below SU Supplier Contact 93 Supplier Contact Name
Attributes M ID 2/2
AN 1/30
Must Use
Must Use
LIN02
LIN03 LIN04
Must Use
LIN05
Data Element Summary Data Element Name Attributes 350 Sequence Number M AN 1/2 Alphanumeric characters assigned for differentiation within a transaction set. This number will be returned in the corresponding Honda inbound 846 LIN01. 235 Mfg Base Part Qualifier M ID 2/2 Valid codes are listed below BP Buyer's Part Number 234 Mfg Base Part Number and Color M AN 1/29 235 Part Description Qualifier M ID 2/2 Valid codes are listed below PD Part Number Description 234 Part Description M AN 1/30
17 - 12
April 2008
April 2008
17 - 13
QTY Quantity
Position: Loop: Level: Usage: Max Use: 320 QTY Mandatory Detail Mandatory 1
Must Use
Data Element Summary Data Element Name 673 Quantity Qualifier Valid codes are listed below 01 Discrete Quantity 380 Quantity This field will always be set to "1" C001 Composite Unit of Measure 355 Unit or Basis for Measurement Code Valid codes are listed below EA Each
Attributes M ID 2/2
M M M
R 1/15
ID 2/2
LS Loop Header
Position: Loop: Level: Usage: Max Use: Notes: 380 QTY Mandatory Detail Mandatory 1 This segment, the corresponding LE segment and the corresponding REF loop (including the two segments therein) are only used for a Cycle Count (CC) request for DSPS parts. Note: DSPS (Domestic Supply Parts Supplier) parts: Parts Honda orders from a tier 2 or higher supplier to be delivered to another Honda supplier. Data Element Summary Data Element Name Attributes 447 Loop Identifier Code M AN 1/4 The value of this field will be the corresponding loop ID: "REF". LS01 and LE01 will be identical.
Must Use
17 - 14
April 2008
Must Use
Attributes M ID 2/3
Must Use
REF02
AN 1/29
April 2008
17 - 15
N1 Parent Name
Position: Loop: Level: Usage: Max Use: 410 REF Mandatory Detail Mandatory 1
Must Use
Must Use
N103
Must Use
N104
Data Element Summary Data Element Name 98 Parent Ordering Plant ID Valid codes are listed below 16 Plant 66 Parent Ordering Plant Qualifier Valid codes are listed below 92 Assigned by Buyer or Buyer's Agent 67 Parent Ordering Plant Code This is the Honda code number for each logistical company. For example: (May not be an all-inclusive list.) 200 = 210 = 220 = 230 = 240 = 260 = 300 = AHM = HCM = HDM = HMA = HMI = HPE = HPG = HSC = HTM =
Attributes M ID 2/2
ID 1/2
AN 3/3
HAM - Marysville Auto Plant (MAP-used for GPCS) HAM - East Liberty Auto Plant (ELP-used for GPCS) HAM - Marysville Motorcycle Plant (MMP-used for GPCS) HAM - International Parts Supply (IPS-used for GPCS) HAM - Service Parts Procurement (IPS-used for GPCS) HAM - International Parts Supply for Honda de Mexico (IPS-for GPCS) HAM - Anna Engine Plant (AEP-used for GPCS) American Honda Motor Co., Inc. Honda of Canada Mfg. Honda de Mexico Honda Manufacturing of Alabama Honda Manufacturing of Indiana Honda Power Equipment Honda Precision Parts Georgia Honda of South Carolina Honda Transmission
17 - 16
April 2008
LE Loop Trailer
Position: Loop: Level: Usage: Max Use: 440 QTY Mandatory Detail Mandatory 1
Must Use
Data Element Summary Data Element Name Attributes 447 Loop Identifier Code M AN 1/4 The value of this field will be the corresponding loop ID: "REF". LS01 and LE01 will be identical.
Must Use
Data Element Summary Data Element Name 354 Number of Line Items The accumulation of number of LIN segments.
Attributes M N0 1/6
April 2008
17 - 17
Data Element Summary Data Element Name 96 Number of Included Segments 329 Transaction Set Control Number
17 - 18
April 2008
This document may not be disclosed, duplicated or used for any purpose, in whole or in part, without the prior written consent of Honda of America Mfg., Inc. Honda of America Mfg., Inc. 2007
September 2007
18 - 1
Chapter Contents
This chapter contains Honda Purchase Order transaction information and procedures. Transaction specifications are included for further clarification.
Table of Contents
Transaction Description ...................................................................................................................... 4 Transaction Covered........................................................................................................................... 4 Application Standards and Conventions............................................................................................. 4 Mapping .............................................................................................................................................. 4 Exceptions/Clarifications..................................................................................................................... 4 Schedule ............................................................................................................................................. 4 Specifications ...................................................................................................................................... 4 Back-Up Procedure............................................................................................................................. 4 Business Purpose ................................................................................................................................ 5 Transaction Specification Information ............................................................................................... 6 Transaction Specifications.................................................................................................................. 7 Functional Group ID=PO................................................................................................................. 7 ST Transaction Set Header............................................................................................................. 8 BEG Beginning Segment for Purchase Order................................................................................. 8 PER Text Message Identifier........................................................................................................... 9 DTM Create Date ............................................................................................................................ 9 N1 Honda Ordering Plant Location ............................................................................................... 10 N2 Honda Corporate Name........................................................................................................... 11 PER Honda Contact ...................................................................................................................... 11 N1 Supplier Name ......................................................................................................................... 12 N3 Supplier Address ..................................................................................................................... 12 N4 Supplier Geographic Location ................................................................................................. 13 PER Supplier Contact ................................................................................................................... 13 PO1 Baseline Item Data................................................................................................................ 14 CTP Pricing Information ................................................................................................................ 15 CUR Currency ............................................................................................................................... 15 SCH Line Item Schedule ............................................................................................................... 16 TD1 Container Details ................................................................................................................... 16 N1 Ship To Location...................................................................................................................... 17 N3 Ship To Address ...................................................................................................................... 17 N4 Ship To Geographic Location .................................................................................................. 18
18 - 2
September 2007
September 2007
18 - 3
Transaction Description
Transaction Covered
Purchase Order (Transaction Set 850), abbreviated "PO"
Mapping
A list of the Purchase Order (PO) business data elements and how they will be transmitted via EDI Standards is provided in the Transaction Specifications.
Exceptions/Clarifications
There are no exceptions to ANSI X12 Standards in this Transaction Description.
Schedule
The Purchase Order will be transmitted on an as-needed basis, by the end of the production day.
Specifications
It is possible for Honda to transmit multiple Purchase Orders within one envelope. This means that there may be multiple transaction sets (ST-SE header/trailer segments) within one interchange envelope (ISAIEA header/trailer segments). Honda transmits all EDI data in a wrapped format. A wrapped format does not contain a linefeed (new line) at the end of each segment.
Back-Up Procedure
In the event of a failure of Electronic Data Interchange it is the responsibility of the sending party to transmit the contents of any pending Transmission to the receiving party using a method of non-EDI transmission which is timely, reasonable, and appropriate under the circumstances.
18 - 4
September 2007
Business Purpose
The Honda Purchase Order (ANSI 850) transaction set is used in addition to the Weekly Release (ANSI 830) and Ship Schedule (ANSI 862) to meet Honda's business needs. The PO will be transmitted by Honda on an as needed basis for the following purposes (this may not be an all-inclusive list): In-Process Part Orders -- in-process parts are used to replace rejected or damaged parts. Repair Part Orders -- repair parts are used to repair supplier assemblies that were damaged during installation. Domestic Trouble Report (DTR) Part Orders -- are used to correct inventories due to a supplier mis-shipment if applicable. Test Part Orders -- test parts are needed by several departments for quality control purposes. Exception Part Orders -- are used to adjust Honda's inventory levels. American Honda Service Part Order -- for distribution of service parts to Honda Dealers. This will be the standard order type for AHM. Value Added Service Parts Orders -- parts that require additional processing at Honda prior to shipment to Honda dealers. New Model Part Orders -- are used to support Honda New Model trial/preproduction events. Honda de Mexico Part Orders -- are used to support HDM production. This will be the standard order type for HDM.
The Purchase Order (ANSI 850) authorizes shipping of all parts on that order. Suppliers shall treat the PO (ANSI 850) the same as a Ship Schedule (ANSI 862) document. For instructions on the use of the Purchase Order (ANSI 850) please follow all references in this manual to the Ship Schedule (ANSI 862). All shipments shall be properly labeled and an ASN shall be created and sent for these parts.
FREQUENCY: As applicable TRANSMITTED FROM: Honda TRANSMITTED TO: 1st tier and/or DSPS suppliers Service parts suppliers
September 2007
18 - 5
ID = Identifier (a unique value from a predefined list from ANSI) DT = Date TM = Time AN = Alphanumeric R = Numeric with a variable decimal place Nx = Numeric with x decimal places
The third column: x/y, where
x = the minimum number of digits for this element and y = the maximum number of digits for this element.
18 - 6
September 2007
Transaction Specifications
Functional Group ID=PO
Heading:
Must Use Must Use Pos. No. 010 020 060 Must Use 150 Seg. ID ST BEG PER DTM Name Transaction Set Header Beginning Segment for Purchase Order Text Message Identifier Create Date LOOP ID - N1 Must Use Must Use Must Use 310 320 360 N1 N2 PER Honda Ordering Plant Location Honda Corporate Name Honda Contact LOOP ID - N1 Must Use Must Use Must Use Must Use 425 427 428 429 N1 N3 N4 PER Supplier Name Supplier Address Supplier Geographic Location Supplier Contact M M M M 1 1 1 1 M M M 1 1 1 1 Req. Des. M M O M Max.Use 1 1 1 1 1 Loop Repeat
Detail:
Pos. No. Must Use 010 Seg. ID PO1 Name LOOP ID - PO1 Baseline Item Data LOOP ID - CTP 040 043 CTP CUR Pricing Information Currency LOOP ID - SCH Must Use Must Use 295 296 SCH TD1 Line Item Schedule Container Details LOOP ID - N1 Must Use Must Use Must Use Must Use 350 370 380 430 N1 N3 N4 TD5 Ship To Location Ship To Address Ship To Geographic Location Carrier Details (SCAC) M M M M 1 1 1 1 M M 1 1 1 O O 1 1 200 Req. Des. M Max.Use 1 1 Loop Repeat 100000
Summary:
Pos. No. Must Use Must Use 010 030 Seg. ID CTT SE Name LOOP ID CTT Transaction Totals Transaction Set Trailer Req. Des. M M Max.Use 1 1 Loop Repeat 1
September 2007
18 - 7
Must use
Must Use
ST02
Data Element Summary Data Element Name Attributes 143 Transaction Set Identifier Code M ID 3/3 Valid codes are listed below 850 Purchase Order 329 Transaction Set Control Number M AN 4/9 This number will be unique (within a transaction set) and ascending. It may be sequential.
Must Use
Must Use
BEG02
Must Use
BEG03
Must Use
BEG05
Data Element Summary Data Element Name Attributes 353 Transaction Set Purpose Code M ID 2/2 Valid codes are listed below 05 Replace 92 Purchase Order Type Code M ID 2/2 Valid codes are listed below SA Stand-alone Order 324 Honda Document ID Number M AN 1/14 This number links all parts on this 850 together. It is also used to link to the 864 text transaction. This number is NOT returned on the ASN. Honda does NOT use this number as the Purchase Order number. (See PO1 segment, element 01) 373 Create Date M DT 8/8 Date expressed as CCYYMMDD
18 - 8
September 2007
Must Use
Must Use
PER02
Must Use
DTM02 DTM03
Data Element Summary Data Element Name Attributes 374 Create Date/Time Qualifier M ID 3/3 Valid codes are listed below 167 Most Recent Revision (or Initial Version) 373 Create Date M DT 8/8 Date expressed as CCYYMMDD 337 Create Time M TM 4/4 Time expressed in 24-hour clock time as HHMM
September 2007
18 - 9
Must Use
N102 N103
Must Use
N104
Data Element Summary Data Element Name 98 Entity Identifier Code Valid codes are listed below 16 Plant 93 Plant Name 66 Identification Code Qualifier Valid codes are listed below 98 Purchasing Office 67 Honda Plant ID This is the Honda code number for each logistical company. For example: (May not be an all-inclusive list.) 200 = 210 = 220 = 230 = 240 = 260 = 300 = AHM = HCM = HDM = HMA = HMI = HPE = HPG = HSC = HTM =
Attributes M ID 2/2
M M
AN 1/35 ID 1/2
AN 3/3
HAM - Marysville Auto Plant (MAP-used for GPCS) HAM - East Liberty Auto Plant (ELP-used for GPCS) HAM - Marysville Motorcycle Plant (MMP-used for GPCS) HAM - International Parts Supply (IPS-used for GPCS) HAM - Service Parts Procurement (IPS-used for GPCS) HAM - International Parts Supply for Honda de Mexico (IPS-for GPCS) HAM - Anna Engine Plant (AEP-used for GPCS) American Honda Motor Co., Inc. Honda of Canada Mfg. Honda de Mexico Honda Manufacturing of Alabama Honda Manufacturing of Indiana Honda Power Equipment Honda Precision Parts Georgia Honda of South Carolina Honda Transmission
18 - 10
September 2007
Must Use
Data Element Summary Data Element Name Attributes 93 Corporation Name M AN 1/35 The corporate name for the Honda facility issuing this document. For example: (May not be an all-inclusive list.) "Honda of America Mfg., Inc." "Honda Manufacturing of Alabama, LLC" "Honda of Canada Mfg." "Honda Canada, Inc." Honda de Mexico, S.A. de C.V. "American Honda Motor Co., Inc." "Honda Power Equipment" "Honda of South Carolina" Honda Power Train Georgia ?? "Honda Transmission"
Must Use
Must Use
PER02
Data Element Summary Data Element Name 366 Buyer Contact Code Valid codes are listed below BD Buyer Name or Department 93 Buyer Name
Attributes M ID 2/2
AN 1/35
September 2007
18 - 11
N1 Supplier Name
Position: Loop: Level: Usage: Max Use: 425 N1 Mandatory Heading Mandatory 1
Must Use
N102 N103
Must Use
N104
Data Element Summary Data Element Name Attributes 98 Entity Identifier Code M ID 2/2 Valid codes are listed below SU Supplier/Manufacturer 93 Supplier Name M AN 1/35 66 Supplier Number Qualifier M ID 1/2 Valid codes are listed below 92 Assigned by Buyer or Buyer's Agent 67 Supplier Number and Loc Code M AN 8/8 An 8-digit code assigned by Honda to identify a specific supplier and location. The first 6 digits are the supplier number and the last 2 digits are the location code (which may be 00).
N3 Supplier Address
Position: Loop: Level: Usage: Max Use: 427 N1 Mandatory Heading Mandatory 1
Must Use
Data Element Summary Data Element Name 166 Supplier Address Information 1 166 Supplier Address Information 2
18 - 12
September 2007
Data Element Summary Ref. Des. N401 N402 N403 N404 Data Element 19 156 116 26 Name Supplier City Name Supplier State or Province Code Supplier Postal Code Supplier Country Code Attributes M AN 2/30 M ID 2/2 M ID 3/10 M ID 2/3
Must Use
Must Use
PER02
Data Element Summary Data Element Name 366 Contact Function Code Valid codes are listed below SU Supplier Contact 93 Supplier Contact Name
Attributes M ID 2/2
AN 1/30
September 2007
18 - 13
Must Use
Must Use
PO107 PO108
PO109
Data Element Summary Data Element Name Attributes 350 Part Level PO Line ID M AN 5/10 This alphanumeric character must be returned in the corresponding 856's LIN13 (Pos. 420). This data acts as a Purchase Order Number for this line of data. Each iteration of the PO1 will result in a new PO101 value. This value will be unique for each logistical company. - This number may repeat after 12 months for AHM and 18 months for manufacturing plants. 330 Quantity Ordered M R 1/15 Total number ordered 355 Unit or Basis for Measurement Code M ID 2/2 Refer to ANSI guidelines for a list of valid codes 235 Mfg. Base Part Number Qualifier M ID 2/2 Valid codes are listed below BP Buyer's Part Number 234 Mfg.Base Part Number and Color M AN 1/29 235 D/C Part Level Qualifier X ID 2/2 Valid codes are listed below: BE Buyer's Engineering Change Level Number - "BE" Qualifier indicates the part must be shipped at this Design change level. EC Engineering Change Level - "EC" Qualifier is for reference only, parts may be shipped at another level. To determine the correct design level to ship, follow the Honda Specification Change "Instruction Sheet" or Instruction Summary from your Honda planner. - KEY POINT: ALWAYS LABEL THE PARTS WITH THE ACTUAL DESIGN LEVEL. 234 DC Part Level X AN 1/6 - For Honda manufacturing facilities this field (and the corresponding qualifier) will be present for a Manufacturing Base Part Number that begins with a number less than 92. - For AHM, this field (and the corresponding qualifier) will not be present.
18 - 14
September 2007
Must Use
PO110
235
Must Use
PO111 PO112
234 235
PO113
234
Part Description Qualifier M Valid codes are listed below PD Part Number Description Part Description M Project Number Qualifier X Valid codes are listed below: L1 Program Level Project Number X This is a reference number for a particular Honda event or project
ID 2/2
AN 1/30 ID 2/2
AN 1/6
CUR Currency
Position: Loop: Level: Usage: Max Use: Notes: 043 CTP Optional Detail Optional 1 The information in this segment will only be provided to AHM and HDM suppliers. Data Element Summary Data Element Name 98 Entity Identifier Code BY Buying Party (Purchaser) 100 Currency Code AHM will always use "USD"
September 2007
18 - 15
SCH06 SCH07
Data Element Summary Data Element Name 380 Part Quantity 355 Unit or Basis for Measurement Code Refer to ANSI guidelines for a list of valid codes 374 Date/Time Qualifier Valid codes are listed below 002 Delivery Requested 010 Requested Ship 373 Planned Ship/Delivery Date Date expressed as CCYYMMDD 337 Planned Ship/Delivery Time Time expressed in 24-hour clock time as HHMM
M M
DT 8/8 TM 4/4
Data Element Summary Data Element Name 80 Quantity Per Container 79 Container Type - Container type as designated by Honda - "XX" will be used for non-returnable containers
18 - 16
September 2007
N1 Ship To Location
Position: Loop: Level: Usage: Max Use: 350 N1 Mandatory Detail Mandatory 1
Must Use
N102 N103
Must Use
N104
Data Element Summary Data Element Name Attributes 98 Entity Identifier Code M ID 2/2 Valid codes are listed below ST Ship To 93 Ship To Name M AN 1/35 66 Ship To Code Qualifier M ID 1/2 Valid codes are listed below 92 Assigned by Buyer or Buyer's Agent 67 Ship To Code M AN 2/8 This is the code assigned by Honda for this ship to location - For OEM and AHM orders, this will be a ship to code - For DSPS orders, this will be the supplier number and location code
N3 Ship To Address
Position: Loop: Level: Usage: Max Use: 370 N1 Mandatory Detail Mandatory 1
Must Use
Data Element Summary Data Element Name 166 Ship To Address Information 1 166 Ship To Address Information 2
September 2007
18 - 17
Data Element Summary Ref. Des. N401 N402 N403 N404 Data Element 19 156 116 26 Name Ship To City Name Ship To State or Province Code Ship To Postal Code Ship To Country Code Attributes M AN 2/30 M ID 2/2 M ID 3/10 M ID 2/3
Must Use
Must Use
TD503
Data Element Summary Data Element Name Attributes 66 SCAC Code Qualifier M ID 1/2 Valid codes are listed below 2 Standard Carrier Alpha Code (SCAC) 67 SCAC Code M AN 4/4 - The Standard Carrier Alpha Code (SCAC) of the planned carrier - AHM & HDM will always transmit "XXXX" for this value - Honda manufacturing suppliers must return the SCAC code of the trucking company picking up the freight on the 856 (Advance Ship Notice), unless otherwise specified by your Purchasing contact. This will usually match the SCAC found in the ordering document.
18 - 18
September 2007
Data Element Summary Data Element Name Attributes 354 Number of Line Items M N0 1/6 The accumulation of the number of PO1 segments. 347 Hash Total M R 1/10 The sum of the value of quantities ordered (PO102) for each PO1 segment.
Data Element Summary Data Element Name 96 Number of Included Segments 329 Transaction Set Control Number
September 2007
18 - 19
Operating Procedures
Replacement Logic
Honda sends the 850 as a replacement document. The 850 purpose code transmitted in the BEG01 element is always 05, replace. A document may be replaced for various reasons such as replacing an error in a previous document. Supplier systems should have the capability to compare successive incoming Purchase Orders and replace items that are identical for change points listed below. Replacement of items from the new 850 should be based upon a match of: Honda Plant ID, N104 (Position 310) Part Level PO Line ID, PO101 Based upon a match, all segments subordinate to the PO1 segment are to be replaced. An 850 replacement may (1) include all PO line Ids from the original 850, or (2) be a sub-set of PO line Ids.
Retransmission
Honda can transmit the 850 document. Retransmission will only occur when the supplier requests that Honda resends the EDI document. This is typically because the supplier had some problem in the translation process. A retransmitted document can be overlaid based upon the same logic as the replacement logic above.
18 - 20
September 2007
Operating Procedures
Overview
1. When an additional quantity is required, it may be transmitted as:
An adjustment to a quantity for an existing PO1 number, or Added as a new PO1 number on an existing 850, or A new PO1 number on a new 850
2.
When a replacement 850 is sent, the quantity transmitted will always be the total order quantity for a given date/time. It is the responsibility of the supplier to track quantity changes and make any necessary adjustments for partial or in-transit shipments. Example:
May 1 - Honda orders 100 pieces of Part A for delivery on July 1. June 1 - Supplier ships 50 pieces of Part A to Honda and supplier manages a backorder in their system for 50 pieces. June 15 - Honda reissues the PO and increases the Part A quantity to 150 pieces due on July 1. Expected Result - Supplier must compare the total requirement of 150 pieces against the 50 units that were previously shipped. The proper adjustment in this case is for the supplier to ship the outstanding balance of 100 pieces by July 1.
It may change any or all detail associated with the P0101. It may add a new P0101 requirement.
4. Multiple P0101s may have identical requirements. 5. AHM only - AHM will not accept over-shipments against 850 Purchase Orders. 6. AHM only - AHM may transmit an 850 with a past due date. This will be done on an exception basis only and must be reviewed with AHM.
September 2007
18 - 21
This document may not be disclosed, duplicated or used for any purpose, in whole or in part, without the prior written consent of Honda of America Mfg., Inc.
September 2007
19 - 1
Chapter Contents
This chapter contains detailed information concerning Hondas Advance Ship Notice (ASN) transaction. Transaction specifications are included for further clarification.
Table of Contents
Transaction Description................................................................................................................... 4 Transaction Covered........................................................................................................................... 4 Application Standards and Conventions............................................................................................. 4 Mapping .............................................................................................................................................. 4 Exceptions/Clarifications..................................................................................................................... 4 Schedule ............................................................................................................................................. 4 Specifications ...................................................................................................................................... 4 Back-Up Procedure............................................................................................................................. 4 Business Purpose............................................................................................................................. 5 Transaction Specification Information ........................................................................................... 6 Transaction Specifications .............................................................................................................. 7 Functional Group ID=SH..................................................................................................................... 7 ST Transaction Set Header ................................................................................................................ 8 BSN Beginning Segment for Ship Notice ........................................................................................... 8 DTM Shipment Date............................................................................................................................ 9 HL Shipment Hierarchical Level.......................................................................................................... 9 TD1 Carrier Details (Quantity and Weight) ....................................................................................... 10 TD5 Carrier Details (SCAC).............................................................................................................. 10 TD3 Carrier Details (Equipment)....................................................................................................... 11 TD4 Carrier Details (Hazardous Materials)....................................................................................... 11 REF BOL Number ............................................................................................................................. 12 N1 Honda Ordering Plant Location ................................................................................................... 13 N1 Ship To Location ......................................................................................................................... 14 N1 Ship From Supplier Location ....................................................................................................... 14 HL Tare/Pallet Hierarchical Level ..................................................................................................... 15 LIN Tare/Pallet Identification............................................................................................................. 15 REF Master/Mixed Label S/N ........................................................................................................... 16 HL Item Hierarchical Level................................................................................................................ 16 LIN Item Identification ....................................................................................................................... 17 SN1 Item Detail (Shipment) .............................................................................................................. 19 REF Container Label S/N ................................................................................................................. 20 CTT Transaction Totals .................................................................................................................... 20 SE Transaction Set Trailer................................................................................................................ 21 Operating Procedures .................................................................................................................... 22 ASN Creation Flow............................................................................................................................ 22 ASN Data Collection ......................................................................................................................... 23
19 - 2
September 2007
September 2007
19 - 3
Transaction Description
Transaction Covered
Advance Ship Notice/Manifest (Transaction Set 856), abbreviated SH.
Mapping
A list of the Advance Ship Notice business data elements and how they are transmitted via EDI Standards is provided in the Transaction Specifications section.
Exceptions/Clarifications
There are no Exceptions to ANSI Standards in this Transaction Description.
Schedule
The ASN must be sent immediately following the departure of the shipment. Honda will send Functional Acknowledgements for ASNs.
Specifications
Honda expects all EDI data to be in a wrapped format. A wrapped format does not contain a linefeed (new line) at the end of each segment.
Back-Up Procedure
In the event of a failure of Electronic Data Interchange, it is the responsibility of the sending party to transmit the contents of any pending transmission to the receiving party using a method of non-EDI transmission which is timely, reasonable, and appropriate under the circumstances. If an ASN cannot be sent, you must notify your Honda planner.
19 - 4
September 2007
Business Purpose
The Honda Advance Ship Notice (ANSI 856) transaction set provides detailed information about the contents of a specific shipment. It is usually created with the assistance of automatic identification devices. The Advance Ship Notice (ASN) plays an important role in the receiving and payment process. Inbound to Honda
FREQUENCY: Immediately following the departure of each shipment. TRANSMITTED FROM: Service Parts Suppliers, OEM Suppliers, DSPS Suppliers TRANSMITTED TO: Honda
Note - Valid ASNs may be forwarded on to DSPS Suppliers by Honda.
Outbound from Honda Outbound copies are only sent under the following conditions: 1. 2. DSPS recipient has requested a copy of DSPS senders ASNs Supplier has requested a copy of ASNs to support Honda business requirements.
FREQUENCY: Upon recognition of a valid ASN TRANSMITTED FROM: Honda TRANSMITTED TO: DSPS recipients Service Parts Suppliers OEM Suppliers
September 2007
19 - 5
x = the minimum number of digits for this element and y = the maximum number of digits for this element.
19 - 6
September 2007
Transaction Specifications
Functional Group ID=SH
Heading:
Must Use Must Use Must Use Pos. No. 010 020 040 Seg. ID ST BSN DTM Name Transaction Set Header Beginning Segment for Ship Notice Shipment Date Req. Des. M M M Max.Use 1 1 1 Loop Repeat
Detail:
Pos. No. Must Use Must Use Must Use Must Use 010 110 120 130 140 Must Use 150 Seg. ID HL TD1 TD5 TD3 TD4 REF Name LOOP ID - HL Shipment Hierarchical Level Carrier Details (Quantity and Weight) Carrier Details (SCAC) Carrier Details (Equipment) Carrier Details (Hazardous Materials) BOL Number LOOP ID - N1 Must Use 220 N1 Honda Ordering Plant Location LOOP ID - N1 Must Use 285 N1 Ship To Location LOOP ID - N1 Must Use 287 N1 Ship From Supplier Location LOOP ID - HL Must Use Must Use Must Use 390 395 400 HL LIN REF Tare/Pallet Hierarchical Level Tare/Pallet Identification Master/Mixed Label S/N LOOP ID - HL Must Use Must Use Must Use Must Use 410 420 430 440 HL LIN SN1 REF Item Hierarchical Level Item Identification Item Detail (Shipment) Container Label S/N M M M M 1 1 1 1 M M M 1 1 1 >1 M 1 >1 M 1 1 M 1 1 Req. Des. M M M M O M Max.Use 1 1 1 1 1 1 1 Loop Repeat 1
Summary:
Must Use Must Use Pos. No. 010 020 Seg. ID CTT SE Name Transaction Totals Transaction Set Trailer Req. Des. M M Max.Use 1 1 Loop Repeat
September 2007
19 - 7
Must Use
Must Use
BSN02
BSN03 BSN04
Data Element Summary Data Element Name Attributes 353 Transaction Set Purpose Code M ID 2/2 Valid codes listed below 00 Original 01 Cancellation 05 Replace 396 ASN Number M AN 8/8 - The Honda supplier creates this number. For an original ASN (BSN01=00), the ASN Number cannot be repeated within 18 months. - This number must consist of characters from the ranges 0 thru 9, A thru Z, or a thru z. -For shipments crossing borders (US / Canada / Mexico) the relationship between the ASN# and the BOL# must be one to one. (See ASN and BOL Relationship at the end of the chapter for further clarification.) 373 Create Date M DT 8/8 This is the date the ASN was created. Date expressed as CCYYMMDD. 337 Create Time M TM 4/4 This is the time the ASN was created. Time expressed in 24-hour clock time as HHMM.
19 - 8
September 2007
Must Use
DTM02 DTM03
Data Element Summary Data Element Name Attributes 374 Date/Time Qualifier M ID 3/3 Valid codes are listed below 011 Shipped 373 Ship Date M DT 8/8 This is the actual ship date. Date expressed as CCYYMMDD. 337 Ship Time M TM 4/4 This is the actual ship time. Time expressed in 24-hour clock time as HHMM.
Data Element Summary Data Element Name 628 Hierarchical ID Number - Shipment Level "1" Shipment Level 735 Hierarchical Level Code - Shipment level Valid codes listed below S Shipment
September 2007
19 - 9
Must Use
TD108
Must Use
Must Use
TD503
TD505
19 - 10
September 2007
Must Use
Must Use
TD303
Data Element Summary Data Element Name Attributes 40 Equipment Description Code M ID 2/2 Valid codes listed below TL Trailer (not otherwise specified) 207 Trailer Number M AN 1/10 - The number on the side of the trailer. This number must consist of characters from the ranges 0 thru 9, A thru Z, or a thru z. - This data element is mandatory; therefore it must be completed for air shipments also. - This number must match the trailer number on the Master Packing List. - If the trailer number used is greater than 10 characters, enter only the last 10 characters. (i.e. UPS/FED EX tracking numbers) - In the case of an expedite where XXXX has been used as the SCAC then the trailer # or PRO # must be provided in the Trailer No. field. If sufficient space permits, the name of the expediting carrier should be included after the trailer/Pro#. (Data on the MPL should be the same as what is on the ASN.)
September 2007
19 - 11
Must Use
Must Use
REF02
Data Element Summary Data Element Name 128 Bill of Lading Qualifier Valid codes are listed below BM Bill of Lading Number 127 Bill of Lading Number
Attributes M ID 2/3
AN 1/12
19 - 12
September 2007
Must Use
Must Use
N103
Must Use
N104
Data Element Summary Data Element Name 98 Entity Identifier Code Valid codes are listed below 16 Plant 66 Identification Code Qualifier Valid codes are listed below 98 Purchasing Office 67 Honda Plant ID This is the Honda code number for each logistical company. For example: (May not be an all-inclusive list.) 200 = 210 = 220 = 230 = 240 = 260 = 300 = AHM = HCM = HDM = HMA = HMI = HPE = HPG = HSC = HTM =
Attributes M ID 2/2
ID 1/2
AN 3/3
HAM - Marysville Auto Plant (MAP-used for GPCS) HAM - East Liberty Auto Plant (ELP-used for GPCS) HAM - Marysville Motorcycle Plant (MMP-used for GPCS) HAM - International Parts Supply (IPS-used for GPCS) HAM - Service Parts Procurement (IPS-used for GPCS) HAM - International Parts Supply for Honda de Mexico (IPS-for GPCS) HAM - Anna Engine Plant (AEP-used for GPCS) American Honda Motor Co., Inc. Honda of Canada Mfg. Honda de Mexico Honda Manufacturing of Alabama Honda Manufacturing of Indiana Honda Power Equipment Honda Precision Parts Georgia Honda of South Carolina Honda Transmission
September 2007
19 - 13
N1 Ship To Location
Position: Loop: Level: Usage: Max Use: 285 N1 Mandatory Detail Mandatory 1 Data Element Summary Data Element Name Attributes 98 Entity Identifier Code M ID 2/2 Valid codes are listed below ST Ship To 66 Identification Code Qualifier M ID 1/2 Valid codes are listed below 92 Assigned by Buyer or Buyer's Agent 67 Ship-To Code M AN 2/8 This is the code assigned by Honda for this ship to location. - For OEM orders, this will be a ship to code - For DSPS orders, this will be the supplier number and location code - Honda ship-to codes may have spaces within the code. - The ship-to code on the ASN must be the same as the corresponding ordering document.
Must Use
Must Use
N103
Must Use
N104
Must Use
Must Use
N103
Must Use
N104
19 - 14
September 2007
Must Use
Must Use
LIN03
LIN04
LIN05
September 2007
19 - 15
Must Use
Must Use
REF02
19 - 16
September 2007
Must Use
Must Use
LIN03 LIN04
LIN05
LIN06
LIN07
234
LIN08
235
LIN09
234
September 2007
19 - 17
LIN10
235
LIN11 LIN12
234 235
LIN13
234
LIN14
235
LIN15
234
LIN16
235
LIN17 LIN18
234 235
LIN19
234
LIN20
235
LIN21 LIN22
234 235
LIN23
234
Project Number Qualifier X ID 2/2 Valid codes are listed below: L1 Program Level Project Number X AN 1/6 This is a reference number for a particular Honda event or project. Purchase Order Qualifier X ID 2/2 Valid codes are listed below: PO Purchase Order Number Purchase Order Number X AN 5/10 - This field and the corresponding qualifier are only used for purchase orders. - LIN12 & LIN13 are mutually exclusive of LIN08 & LIN09. - If used, the data comes from the corresponding Honda outbound 850 PO101. IPP Tag 1 Qualifier X ID 2/2 If IPP Tag 1 is used, LIN 14, 15, 16 & 17 must all be completed. Valid codes are listed below. A6 Document Identification Code IPP Tag Number 1 X AN 10/10 - See Initial Production Parts (IPP) in the Operating Procedures portion of this chapter for further details. -An HTR number may be used in place of an actual IPP Tag Number for certain reason codes. Please review current quality manual or contact your Honda Quality Representative for guidance. -Format must be 10 characters, use leading zeroes if necessary. IPP Tag 1 Reason Code Qualifier X ID 2/2 Valid codes are listed below PQ Product ID Attribute Code IPP Tag 1 Reason Code X AN 2/2 IPP Tag 2 Number Qualifier X ID 2/2 If IPP Tag 2 is used, LIN 18, 19, 20 & 21 must all be completed. Valid codes are listed below. A6 Document Identification Code IPP Tag Number 2 X AN 10/10 - See Initial Production Parts (IPP) in the Operating Procedures portion of this chapter for further details. -An HTR number may be used in place of an actual IPP Tag Number for certain reason codes. Please review current quality manual or contact your Honda Quality Representative for guidance. -Format must be 10 characters, use leading zeroes if necessary. IPP Tag 2 Reason Code Qualifier X ID 2/2 Valid codes are listed below PQ Product ID Attribute Code IPP Tag 2 Reason Code X AN 2/2 Suppliers Mfg Lot Qualifier M ID 2/2 Valid codes are listed below SL Seller's Lot Number Suppliers Mfg Lot Number M AN 1/20 Honda quality departments use this field for tracking purposes. This number should be a suppliers reference in identifying production of the parts. See Honda Quality Manual for further information.
19 - 18
September 2007
LIN25
234
Must Use
LIN26
235
Must Use
LIN27
234
Must Use
LIN28
235
Must Use
LIN29
234
September 2007
19 - 19
Must Use
Must Use
REF02
Data Element Summary Data Element Name Attributes 128 Container (Part ID) Label Qualifier M ID 2/3 Valid codes are listed below LS Bar-Coded Serial Number 127 Container (Part ID) Label Serial Number M AN 16/16 - Scanned serial number from parts identification label on each container. - This number is created by the Honda supplier. - Format: first eight digits should be the supplier and location code, the second eight digits should be assigned such that the number is unique within an 18 month period.
19 - 20
September 2007
September 2007
19 - 21
19 - 22
Operating Procedures
QUICK RECEIVE
Send ASN
Send ASN after loading the trailer, as truck departs
ASN Confirmation
Verify 997 received Verify 824 acknowledgement code Correct errors & re-send ASN if necessary (prior to arrival of truck at Honda receiving)
September 2007
See the specifications for Mandatory, Optional, and Conditional attributes. * Data turnaround signifies the data from the ordering document should automatically populate these fields.
September 2007
19 - 23
Replacement Logic
Inbound to Honda Replacement logic for ASNs sent from a supplier to Honda is based on the Transaction Set Purpose Code and the ASN number. To cancel or replace an ASN, the supplier must re-send the ASN in question with the following adjustments. 1. 2. The purpose code should be: 01 Cancellation or 05 Replace, (located in BSN01 in the ASN) Any changes identified (for a replacement) Note - The ASN number in the replacement or cancellation must match the original document. (The ASN number is located in BSN02.) Honda will cancel or replace the ASN based upon the purpose code and a match to an existing supplier number and ASN. Note - The ASN to be canceled or replaced must be received prior to shipment arrival. (It will not be processed if it arrives after trailer arrival.) Note - The Transaction Set Control Number (ST02) must be unique within a calendar year, even for a replacement or cancellation. Outbound from Honda Honda will send an outbound ASN in response to a supplier request. This request would usually result from a delivery service or DSPS relationship where Honda has received an ASN, and the shipping supplier wants the ASN forwarded to a third party. Replacement logic for ASNs sent from Honda to a supplier is based on the Ship From supplier and location code, and the ASN number. Honda will pass on the same purpose code from the original ASN sent to Honda. Cancel or replace the ASN based upon the purpose code and a match to an existing supplier number and ASN.
19 - 24
September 2007
Reconciliation Requirements
Honda requires reconciliation (a systematic comparison) of the ordering document (850 or 862) to the Advanced Ship Notice (ASN 856). The purpose is to ensure that suppliers are shipping what Honda has ordered. By capturing discrepancies prior to truck departure and ASN generation, potential mis-shipments can be corrected, avoiding costly corrective countermeasures. There are two distinct steps to the reconciliation process. 1. Reconciling the ordering document (850 or 862) to the planned load(s). Planned load is a Honda term describing a Honda order within the suppliers system. It is a group or subgroup of parts and quantities from a Honda ordering document which share a common Honda ordering plant ID, ship to code and ship (or deliver) date/time. A planned load may take the form of a pick list. A planned load will relate one to one to the ASN and Master Packing List. The suppliers software must have the capability to create multiple planned loads when a Honda ordering document spans multiple trailers. For orders which span multiple trailers, the multiple planned loads should reconcile to the single ordering document. 2. Reconciling the planned load to the ASN.
For both steps, discrepancies can be identified on-line or hard copy. Following are the items to be reconciled and the action requested:
Item to reconcile Design Change (DC) Level Description The system must alert the user of a DC level mismatch between the ordering document and ASN (for a particular part number). Action to be taken The user must verify that the scanned information is correct. If it is correct, the system must allow the different DC level to be processed. If there is an error, a correction must be made. NOTE: The system should NOT force the user to change the design change level to match the ordering document. Verify and correct the information as required.
Invalid Part Number (Manufacturing Base Part Number MBPN) Invalid Ship-to-Code
The system must alert the user of a part number mismatch between the ordering document and ASN. The system must not allow a ship-to-code mismatch between the ordering document and ASN. The system must alert the user of an over or under shipment of parts on the ASN (versus the ordering document).
Correct the discrepancy. Honda will not accept an ASN with a shipto-code that does not match the ordering document. This will result in a fatal error. The shipper should confirm the quantity scanned versus the quantity required. The system must allow the user to take either of the following steps: 1) over or under ship* or 2) re-scan to ship the required amount. The shipper should confirm the quantity scanned versus the order quantity. The system must allow the user to take either of the following steps: 1) over or under ship* or 2) re-scan to ship the required amount.
The system must alert the user of an over or under shipment of a particular order when creating an ASN (versus the ordering document).
September 2007
19 - 25
Unscheduled Requirements
Honda may occasionally place an order by phone, instead of using the normal 850 or 862 transactions. An ASN must be used in response to these orders. Approved software must have this capability. There are various methods to create an ASN in this circumstance, including: 1. Using a future or past ordering document (with the correct ordering plant, ship to code, and part number) to ship the requirements against. This will result in a valid Ship Schedule Number or Purchase Order Number being used. Note - The ordering document must be less than 30 days old. 2. Adding the item to an existing planned order (with the correct ordering plant and ship to code), verifying that the part number/ship schedule number relationship existed within the prior 30 days. Creating a planned order, using a valid Ship Schedule Number or Purchase Order Number. Creating a planned order using a valid Ship Schedule Number or Purchase Order Number given to the supplier from Honda. This is the required method for HCM, HDM, HMA, HPE, HSC and HTM.
3. 4.
Part Traceability
Honda requires that all suppliers provide manufacturing traceability. This means that a supplier must logically link the Honda container label serial number to their internal manufacturing lot/quality tracking mechanism. This linkage must be established using the Supplier Manufacturing Lot Number data element (LIN23) of each LIN segment in the ASN. The Supplier Manufacturing Lot Number must also be present in the Supplier Information block of the Container Label (see Chapter 9). The methods for controlling traceability can take many forms and are dependent on many factors. The Supplier Quality Manual and your Honda Plant Quality Representative are the best sources of guidance on how to control these processes.
19 - 26
September 2007
IPP Tag description: Indicates when a supplier has made a change to a part, see
valid Reason Codes below. When an IPP Tag is used, the supplier will enter two items to describe each change: 1. IPP Reason Code (LIN17/21) 2-digit code indicating what has changed for a part (must be selected from the list of valid codes below). 2. IPP Tag Number (LIN15/19) 10-digit number from the IPP Tag. Note There must be 10 characters in this field, if necessary use leading zeroes.
Sorted Parts description: Indicates when a supplier is sending the first guaranteed lot of parts after a quality concern is detected, whether at Honda or the supplier. When the #11 Sort code is used, the supplier will enter two items:
1. Sort Reason Code (LIN17/21) Must always use Reason Code 11 to indicate a sort. 2. Trouble Report Number (LIN15/19) Must enter the Honda Plant Code Letter where the quality/delivery concern was originally detected. Then enter the Honda Trouble Report Number (HTR#/DTR#). Refer to the Honda Supplier Quality Manual, the Supplier Orientation Manual, or your Honda Quality/Delivery contact for more information. Note There must be 10 characters in this field, if necessary use leading zeroes.
September 2007
19 - 27
19 - 28
September 2007
Data Integrity
The software must maintain the linkage of the following fields from 862 receipt, through shipment/ASN creation: Part Number Ship Schedule/Order Number Honda Lot/Small Lot/Delivery Batch/Lot Sequence Numbers
For Honda use only, should not be used for anything other than turnaround data. AHM and HDM will not use Honda Lot Numbers.
September 2007
19 - 29
CA - Made in Canada JP - Made in Japan MX - Made in Mexico CN Made in China TH Made in Thailand PH Made in Philippines EU Made in European Economic Community GB Made in United Kingdom
Parts made in the USA must use UXX as the format, where:
19 - 30
September 2007
T - Federal Trade Commission Type Code XX - Federal Trade Commission Country of Origin YY - NAFTA Country of Origin ZZ - Substantial Transformation Country of Origin
The data should be sent in the following format: TXXYYZZ. For a list of valid codes, refer to www.customs.ustreas.gov (search for "ISO Country Code"), contact your companys Trade Compliance Group, or contact AHMs Trade Compliance Group. Note - When the Country Code is the same for each of the categories above, the supplier should use the same value for each category. Note The container label should contain the same values as sent in the ASN with slashes separating the characters. Ex. ASN TXXYYZZ Label T/XX/YY/ZZ
Helpful Information:
Rules of Origin for NAFTA
http://www.customs.ustreas.gov/nafta/docs/us/102-1.html#102.11
Enforcement Policy statement on US origin claims
http://www.ftc.gov/os/1997/12/epsmadeusa.htm http://www.ftc.gov/bcp/conline/pubs/buspubs/madeusa.htm
Substantial Transformation country of origin determination
http://www.customs.ustreas.gov/nafta/docs/us/134.html#134.35
September 2007
19 - 31
Honda Supplier
Honda
1) The supplier sends Honda an Advanced Ship Notice (ASN or 856). 2) Honda sends a Functional Acknowledgment (997) in response to ASN's that are recevied into our translator. The 997 is a standard communications "handshake" verification. It confirms successful communication has occurred between the EDI translators of each pair of trading partners. Receiving a 997 does not imply acceptance or suitability of data from Honda's application systems. FREQUENCY: A 997 will be sent immediately upon the inbound documents receipt at Honda. 3) Honda will also send a Application Advice (824) in response to ASN's that are received into our application system. The 824 provides feedback to the Honda supplier regarding the presence or absence of any errors detected by Honda's application system. FREQUENCY: For NAP: The 824 will be transmitted approximately fifteen (15) minutes after receipt of the inbound document. For AHM: The 824 will be transmitted after receipt of the inbound and processing of the inbound document. 4) Honda may send a Receiving Advice (861) in response to the 856. The 861 is used as a discrepancy notification indicating the exception situations between a supplier's ASN data and the actual receiving data as recorded by Honda. The 861 is for discrepancy notice purposes only and does not signify acceptance of any goods. FREQUENCY: Following a discrepancy between an ASN and its' physical receipt verification.
19 - 32
September 2007
HEADER DETAIL
ISA*00* *00* *ZZ*HONDAMAILBOX*ZZ*SUPPLIERMAILBOX*040511*1334*U*00400*00000002 GS*SH*HONDADUNS*SUPPLIERDUNS*20040511*1334*19*X*004010 ST*856*10046 BSN*00*10000481*20040511*1330 DTM*011*20040511*1430 HL*1**S TD1******N*35*01 TD5**2*CUOT TD3*TL**893 REF*BM*23456 N1*16**98*HMA N1*ST**92*HMA1 01 N1*SU**92*12345601 HL*2*1*T LIN**PG*AP REF*LS*1234560100005096 2*0*T*^
FOOTER DETAIL
CTT*6 *180 SE*31 *10046 GE*1*19 IEA*1*000000022
September 2007
19 - 33
HEADER DETAIL
ISA*00* *00* *ZZ*HONDAMAILBOX*ZZ*SUPPLIERMAILBOX*040511*1334*U*00400*000000023*0*T*^ GS*SH*HONDAD UNS*SUPPLIERDUNS*20040511*1334*20 *X*004010 ST*856*10047 BSN*00*1000048 2*20040511*1330 DTM*011*20040511*1430 HL*1 **S TD1******N*35*01 TD5**2*CUOT TD3*TL**893 REF*BM*23456 N1*16**98*HMA N1*ST**92*HMA1 01 N1*SU**92*12345601
FOOTER DETAIL
CTT*4 *12 0 SE* 24 *1004 7 GE*1*20 IEA*1*00000002 3
19 - 34
September 2007
Chapter 19 Advance Shipping Notice (856) ASN and BOL Relationship: For shipments crossing borders (US / Canada / Mexico) the relationship between the ASN# and the BOL# must be one to one. Examples: Each ASN number should reference only one BOL number. Each BOL number should reference only one ASN number. Multiple ASN numbers on one BOL will not be allowed. Notes: The ASN number and BOL number may or may not be the same. There may be multiple ASN/BOL combinations on a truck. The BOL# on the BOL must exactly match the BOL# entered into the ASN (including leading zeros, etc.)
September 2007
19 - 35
This document may not be disclosed, duplicated or used for any purpose, in whole or in part, without the prior written consent of Honda of America Mfg., Inc.
April 2008
20-1
Chapter Contents
This chapter contains info and procedures for Hondas Receiving Advice transaction. Transaction specs are included for further clarification.
Table of Contents
Transaction Description ...................................................................................................................... 3 Transaction Covered........................................................................................................................... 3 Application Standards and Conventions............................................................................................. 3 Mapping .............................................................................................................................................. 3 Exceptions/ Clarifications.................................................................................................................... 3 Schedule ............................................................................................................................................. 3 Specifications ...................................................................................................................................... 3 Business Purpose ................................................................................................................................ 4 Transaction Specification Information ............................................................................................... 5 Transaction Specifications.................................................................................................................. 6 Functional Group ID=RC................................................................................................................. 6 ST Transaction Set Header............................................................................................................. 7 BRA Beginning Segment for Receiving Advice............................................................................... 7 REF BOS Information...................................................................................................................... 8 DTM Receipt Date........................................................................................................................... 8 N1 Honda Ordering Plant Location ................................................................................................. 9 N1 Supplier Name ......................................................................................................................... 10 N3 Supplier Address ..................................................................................................................... 10 N4 Supplier Geographic Location ................................................................................................. 11 PER Supplier Contact ................................................................................................................... 11 N1 Ship to Location ....................................................................................................................... 12 RCD Receiving Conditions............................................................................................................ 13 LIN Item Identification.................................................................................................................... 14 REF ASN/Packing List Number..................................................................................................... 15 REF BOL Number ......................................................................................................................... 15 CTT Transaction Totals................................................................................................................. 16 SE Transaction Set Trailer ............................................................................................................ 16 Operating Procedures ........................................................................................................................ 17 Replacement Logic ........................................................................................................................... 17 Replacement: ................................................................................................................................ 17 Retransmission:............................................................................................................................. 17 Overview ........................................................................................................................................... 17
20 - 2
April 2008
Transaction Description
Transaction Covered
Receiving Advice (Transaction Set 861), abbreviated "RC".
Mapping
A list of the Receiving Advice business data elements and how they are transmitted via EDI Standards is provided in the Transaction Specifications section.
Exceptions/ Clarifications
There are no Exceptions to ANSI Standards in this Transaction Description.
Schedule
The Receiving Advice will be transmitted within 24 hours of the discrepancies recognized between the sellers Advance Ship Notice (ANSI 856) and parts quantities actually received by Honda.
Specifications
It is possible for Honda to transmit multiple Receiving Advices within one envelope. This means that there may be multiple transaction sets (ST-SE header/trailer segments) within one interchange envelope (ISAIEA header/trailer segments). Honda transmits all EDI data in a wrapped format. A wrapped format does not contain a linefeed (new line) at the end of each segment.
April 2008
20-3
Business Purpose
The Honda Receiving Advice (ANSI 861) transaction set is used as a discrepancy notification tool. It may indicate either of the following conditions: 1. 2. An exception situation between a suppliers ASN data and the actual receiving data (as recorded by Honda), or An ASN was not received by the time Honda verified the shipment.
FREQUENCY: Within 24 hours of recognizing a shipment discrepancy TRANSMITTED FROM: Honda TRANSMITTED TO: OEM suppliers Service Parts Suppliers
20 - 4
April 2008
ID = Identifier (a unique value from a predefined list from ANSI) DT = Date TM = Time AN = Alphanumeric R = Numeric with a variable decimal place Nx = Numeric with x decimal places
The third column: x/y, where
x = the minimum number of digits for this element and y = the maximum number of digits for this element.
April 2008
20-5
Transaction Specifications
Functional Group ID=RC
Heading:
Must Use Must Use Pos. No. 010 020 050 Must Use 070 Seg. ID ST BRA REF DTM Name Transaction Set Header Beginning Segment for Receiving Advice BOS Information Receipt Date LOOP ID - N1 Must Use 130 N1 Honda Ordering Plant Location LOOP ID - N1 Must Use Must Use Must Use Must Use 190 192 193 194 N1 N3 N4 PER Supplier Name Supplier Address Supplier Geographic Location Supplier Contact LOOP ID - N1 195 N1 Ship to Location O 1 M M M M 1 1 1 1 1 M 1 1 Req. Des. M M O M Max.Use 1 1 >1 1 1 Loop Repeat
Detail:
Pos. No. Must Use Must Use 010 040 070 075 Seg. ID RCD LIN REF REF Name LOOP ID - RCD Receiving Conditions Item Identification ASN/Packing List Number BOL Number Req. Des. M M O O Max.Use 1 1 1 1 Loop Repeat 200000
Summary:
Must Use Must Use Pos. No. 010 020 Seg. ID CTT SE Name Transaction Totals Transaction Set Trailer Req. Des. M M Max.Use 1 1 Loop Repeat
20 - 6
April 2008
Data Element Summary Data Element Name Attributes 143 Transaction Set Identifier Code M ID 3/3 861 Receiving Advice/Acceptance Certificate 329 Transaction Set Control Number M AN 4/9 This number will be unique (within a transaction set) and ascending. It may be sequential.
Must Use
BRA04
Must Use
BRA05
Data Element Summary Data Element Name 127 Receiving Advice Number 373 Create Date Date expressed as CCYYMMDD 353 Transaction Set Purpose Code Valid codes are listed below 05 Replace 962 Receiving Advice Type Code Valid codes are listed below 1 Receiving Dock Advice 337 Create Time Time expressed in 24-hour clock time as HHMM
ID 1/1
TM 4/4
April 2008
20-7
Must Use
Attributes M ID 2/3
M M M
AN 1/30 ID 2/3
Must Use
C04002
127
AN 1/30
Must Use
Attributes M ID 3/3
DTM02 DTM03
M M
DT 8/8 TM 4/4
20 - 8
April 2008
Must Use
Must Use
N103
Must Use
N104
Data Element Summary Data Element Name 98 Plant Identifier Code Valid codes are listed below 16 Plant 66 Identification Code Qualifier Valid codes are listed below 98 Purchasing Office 67 Honda Plant ID This is the Honda code number for each logistical company. For example: (May not be an all-inclusive list.) 200 = 210 = 220 = 230 = 240 = 260 = 300 = AHM = HCM = HDM = HMA = HMI = HPE = HPG = HSC = HTM =
Attributes M ID 2/2
ID 1/2
AN 3/3
HAM - Marysville Auto Plant (MAP-used for GPCS) HAM - East Liberty Auto Plant (ELP-used for GPCS) HAM - Marysville Motorcycle Plant (MMP-used for GPCS) HAM - International Parts Supply (IPS-used for GPCS) HAM - Service Parts Procurement (IPS-used for GPCS) HAM - International Parts Supply for Honda de Mexico (IPS-for GPCS) HAM - Anna Engine Plant (AEP-used for GPCS) American Honda Motor Co., Inc. Honda of Canada Mfg. Honda de Mexico Honda Manufacturing of Alabama Honda Manufacturing of Indiana Honda Power Equipment Honda Precision Parts Georgia Honda of South Carolina Honda Transmission
April 2008
20-9
N1 Supplier Name
Position: Loop: Level: Usage: Max Use: 190 N1 Mandatory Heading Mandatory 1
Must Use
N102 N103
Must Use
N104
Data Element Summary Data Element Name Attributes 98 Supplier Identifier Code M ID 2/2 Valid codes are listed below SU Supplier/Manufacturer 93 Supplier Name M AN 1/35 66 Identification Code Qualifier M ID 1/2 Valid codes are listed below 92 Assigned by Buyer or Buyer's Agent 67 Supplier Number and Location Code M AN 8/8 An 8-digit code assigned by Honda to identify a specific supplier and location. The first 6 digits are the supplier number and the last 2 digits are the location code (which may be 00).
N3 Supplier Address
Position: Loop: Level: Usage: Max Use: 192 N1 Mandatory Heading Mandatory 1
Must Use
Data Element Summary Data Element Name 166 Supplier Address (1) 166 Supplier Address (2)
20 - 10
April 2008
Data Element Summary Ref. Des. N401 N402 N403 N404 Data Element 19 156 116 26 Name Supplier City Name Supplier State or Province Code Supplier Postal Code Supplier Country Code Attributes M AN 2/30 M ID 2/2 M ID 3/10 M ID 2/3
Must Use
Must Use
PER02
Data Element Summary Data Element Name 366 Supplier Contact Code Valid codes are listed below SU Supplier Contact 93 Supplier Contact Name
Attributes M ID 2/2
AN 1/30
April 2008
20-11
N1 Ship to Location
Position: Loop: Level: Usage: Max Use: Notes: 195 N1 Optional Heading Optional 1 This segment will only be included if the data is available. Data Element Summary Data Element Name Attributes 98 Ship to Identifier Code M ID 2/2 Valid codes are listed below ST Ship To 66 Ship to Code Qualifier M ID 1/2 Valid codes are listed below 92 Assigned by Buyer or Buyer's Agent 67 Ship To Code M AN 2/8 This is the code assigned by Honda for the ship to location from the corresponding 856.
Must Use
Must Use
N103
Must Use
N104
20 - 12
April 2008
Must Use
Data Element Summary Data Element Name Attributes 667 Received Quantity M R 1/9 The actual quantity received. If the actual quantity received was zero, "0" will be entered here. C001 Composite Unit of Measure X 355 Unit or Basis for Measurement Code M ID 2/2 Refer to ANSI guidelines for a list of valid codes 412 Receiving Condition Code M ID 2/2 Valid codes are listed below 01 Damaged Product or Container 02 Quantity Short 03 Quantity Over 04 Quality Problem 05 Incorrect Product 06 Non-standard Container 07 Good Condition 08 Rejected 09 Hold 10 Material Scrapped 11 Adjust Supplier Shipped Cumulative Quantity 12 Quantity Over - Returned to Supplier 13 Quantity Received, But Cannot Process Because No Matching Ship Notice 14 Quantity Received and Processed with No Matching Ship Notice/Manifest 16 Not Received - Ship Notice Required
April 2008
20-13
Must Use
Must Use
LIN03 LIN04
LIN05
LIN06
LIN07
LIN08
LIN09
LIN10
LIN11
LIN12
LIN13
Data Element Summary Data Element Name Attributes 235 Product ID Qualifier M ID 2/2 Valid codes are listed below BP Buyer's Part Number 234 Mfg. Base Part Number and Color M AN 1/29 235 Product ID Qualifier X ID 2/2 Valid codes are listed below BE Buyer's Engineering Change Level Number 234 DC Part Level X AN 1/6 - For Honda manufacturing facilities this field (and the corresponding qualifier) will be present for a Manufacturing Base Part Number that begins with a number less than 92. - For AHM, this field (and the corresponding qualifier) will not be present. 235 Ship Schedule ID Qualifier X ID 2/2 Valid codes are listed below ON Customer Order Number 234 Ship Schedule Number X AN 1/6 This field (and the corresponding qualifier) applies only to parts ordered by a ship schedule (862). 235 Project Number Qualifier X ID 2/2 Valid codes are listed below: L1 Program Level 234 Project Number X AN 1/6 The business purpose for the project number will be defined at a later date. (Future Honda system enhancement). 235 Purchase Order Qualifier X ID 2/2 Valid codes are listed below PO Purchase Order Number 234 Purchase Order Number X AN 5/10 This field (and the corresponding qualifier) applies only to parts ordered by a purchase order (850). 235 Container Label Serial Qualifier X ID 2/2 Valid codes are listed below BN Bar-Coded Serial Number 234 Container Label Serial Number X AN 16/16 This field (and the corresponding qualifier) is conditional on the availability of the data.
20 - 14
April 2008
LIN14
235
LIN15
234
Master/Mixed Label Serial Qualifier X ID 2/2 Valid codes are listed below BN Bar-Coded Serial Number Master/Mixed Label Serial Number X AN 16/16 This field (and the corresponding qualifier) is conditional on the availability of the data.
Must Use
Must Use
REF02
Must Use
Attributes M ID 2/3
Must Use
REF02
AN 1/12
April 2008
20-15
Must Use
Attributes M N0 1/6
20 - 16
April 2008
Operating Procedures
Replacement Logic
Replacement:
Honda sends the 861 as a replacement document. The 861 purpose code transmitted in the BRA03 element is always 05, replace. A document may be replaced for various reasons such as replacing an error in a previous document. Suppliers should use the most recently received 861 based on the replacement logic criteria. Replacement of items from a new 861 should be based upon a match of: Honda Plant ID, N104 (Position 130) Mfg. Base Part number and Color, LIN03 DC Part Level, LIN05, if specified ASN or Packing List Number, REF02 (Position 070), if specified Bill of Lading Number, REF02 (Position 075), if specified
Based upon a match, the prior information for a part number is replaced by the new information for that part number. An 861 replacement may 1) include all items from the original 861 or 2) be a sub-set of items from the original 861.
Retransmission:
Honda can retransmit the 861 document. Retransmission will only occur when the supplier requests that Honda resends the EDI document. This is typically because the supplier had some problem in the translation processing. A retransmitted document can be overlaid based upon a match of Receiving Advice Number, BRA01.
Overview
1. As a default, the 861 will be sent to the same EDI mailbox as the ordering documents. If a supplier wants the 861 sent to a different mailbox (such as an accounting mailbox) contact HondaEDI@ham.honda.com with the request.
April 2008
20-17
This document may not be disclosed, duplicated or used for any purpose, in whole or in part, without the prior written consent of Honda of America Mfg., Inc.
September 2007
21 - 1
Chapter Contents
This chapter contains information and procedures for using Hondas Ship Schedule transaction. Transaction specifications are included for further clarification.
Table of Contents
Transaction Description ...................................................................................................................... 4 Transaction Covered........................................................................................................................... 4 Application Standards and Conventions............................................................................................. 4 Mapping .............................................................................................................................................. 4 Exceptions/ Clarifications.................................................................................................................... 4 Schedule ............................................................................................................................................. 4 Specifications ...................................................................................................................................... 4 Back-Up Procedure............................................................................................................................. 4 Business Purpose ................................................................................................................................ 5 Transaction Specification Information ............................................................................................... 6 Transaction Specifications.................................................................................................................. 7 Functional Group ID=SS ................................................................................................................. 7 ST Transaction Set Header............................................................................................................. 8 BSS Beginning Segment for Shipping Schedule/Production Sequence......................................... 9 DTM Create Date .......................................................................................................................... 10 N1 Honda Ordering Plant Location ............................................................................................... 11 N2 Honda Corporate Name........................................................................................................... 12 PER Text Message Identifier......................................................................................................... 12 PER Honda Contact ...................................................................................................................... 13 N1 Supplier Name ......................................................................................................................... 13 N3 Supplier Address ..................................................................................................................... 14 N4 Supplier Geographic Location ................................................................................................. 14 PER Supplier Contact ................................................................................................................... 14 N1 Ship To Location...................................................................................................................... 15 N3 Ship To Address ...................................................................................................................... 15 N4 Ship To Geographic Location .................................................................................................. 16 LIN Item Identification.................................................................................................................... 16 UIT Unit Detail ............................................................................................................................... 17 FST Forecast Schedule Shipment Info ......................................................................................... 18 DTM Delivery/Shipment Date........................................................................................................ 18 JIT Just-In-Time Schedule ............................................................................................................ 19 REF Honda Lot Number................................................................................................................ 19 REF Small Lot/Delivery Batch Number ......................................................................................... 20 REF Lot Sequence Number .......................................................................................................... 20 REF Ship Schedule Order Number............................................................................................... 21 TD1 Container Details ................................................................................................................... 21 TD5 Carrier Details (SCAC) .......................................................................................................... 22
21- 2
September 2007
September 2007
21 - 3
Transaction Description
Transaction Covered
Ship Schedule (Transaction Set 862), abbreviated "SS".
Mapping
A list of the Shipping Schedule business data elements and how they will be transmitted via EDI Standards is provided in the Transaction Specifications section.
Exceptions/ Clarifications
Honda may need to transmit more information than can be accommodated in the 96 iterations of the JIT loop permitted by ANSI specifications. When this case occurs, another iteration of the FST loop will occur. Such an iteration of the FST loop will have the same delivery/shipment date as the previous FST loop(s). Therefore multiple iterations of the FST loop (for the item specified in the LIN segment) may occur for a particular shipment/delivery date.
Schedule
For all Honda manufacturing facilities: The Shipping Schedule generally will be transmitted on every Production Day by 12:00 noon Eastern Time. The seller will notify the buyer no later than 1:00 pm Eastern Time if the seller has not received the daily Shipping Schedule. AHM: The Shipping Schedule will be transmitted as needed.
Specifications
It is possible for Honda to transmit multiple Ship Schedules within one envelope. This means that there may be multiple transaction sets (STSE header/trailer segments) within one interchange envelope (ISA-IEA header/trailer segments). Honda transmits all EDI data in a wrapped format. A wrapped format does not contain a linefeed (new line) at the end of each segment.
Back-Up Procedure
In the event of a failure of Electronic Data Interchange, it is the responsibility of the sending party to transmit the contents of any pending transmission to the receiving party using a method of non-EDI transmission which is timely, reasonable, and appropriate under the circumstances.
21- 4
September 2007
Business Purpose
The Honda Ship Schedule (ANSI 862) is used to authorize shipment of specific parts and quantities to specific destinations on specific dates and times. It is loosely linked by part number and quantity to a previously transmitted Weekly Release (830). The Ship Schedule (ANSI 862) is not to be used as a stand alone order for labor or materials. Honda Manufacturing facilities (except HDM) use the Ship Schedule (862) transaction, in conjunction with the Weekly Release (830) transaction, as the normal method of placing OEM orders. AHM will use the Ship Schedule (862) on an as-needed basis based on agreement between AHM and the supplier.
FREQUENCY: Daily/as applicable TRANSMITTED FROM: Honda TRANSMITTED TO: OEM suppliers, DSPS Suppliers, Service Parts Suppliers
September 2007
21 - 5
2.
The second section is the detailed specifications of the transaction. The attributes columns within this second section are explained as follows: The first column:
ID = Identifier (a unique value from a predefined list from ANSI) DT = Date TM = Time AN = Alphanumeric R = Numeric with a variable decimal place Nx = Numeric with x decimal places
The third column: x/y, where
x = the minimum number of digits for this element and y = the maximum number of digits for this element.
21- 6
September 2007
Transaction Specifications
Functional Group ID=SS
Heading:
Pos. No. 010 020 030 Seg. ID ST BSS DTM Req. Des. M M M Loop Repeat
Name Transaction Set Header Beginning Segment for Shipping Schedule/Production Sequence Create Date LOOP ID - N1
Max.Use 1 1 1
1 M M O M 1 1 1 1 1 M M M M 1 1 1 1 1 M M M 1 1 1
N1 N2 PER PER
Honda Ordering Plant Location Honda Corporate Name Text Message Identifier Honda Contact LOOP ID - N1
Must Use
100
N1 N3 N4 PER
Supplier Name Supplier Address Supplier Geographic Location Supplier Contact LOOP ID - N1
N1 N3 N4
Detail:
Pos. No. Must Use Must Use 010 020 Seg. ID LIN UIT Name LOOP ID - LIN Item Identification Unit Detail LOOP ID - FST Must Use Must Use 080 090 FST DTM Forecast Schedule Shipment Info Delivery/Shipment Date LOOP ID - JIT Must Use 110 120 130 135 137 Must Use Must Use 160 180 JIT REF REF REF REF TD1 TD5 Just-In-Time Schedule Honda Lot Number Small Lot/Delivery Batch Number Lot Sequence Number Ship Schedule Order Number Container Details Carrier Details (SCAC) M O O O O M M 1 1 1 1 1 1 1 M M 1 1 96 Req. Des. M M Max.Use 1 1 100 Loop Repeat 10000
September 2007
21 - 7
Summary:
Must Use Must Use Pos. No. 010 020 Seg. ID CTT SE Name Transaction Totals Transaction Set Trailer Req. Des. M M Max.Use 1 1 Loop Repeat
Must Use
Must Use
ST02
Data Element Summary Data Element Name Attributes 143 Transaction Set Identifier Code M ID 3/3 Valid codes listed below 862 Shipping Schedule 329 Transaction Set Control Number M AN 4/9 This number will be unique (within a transaction set) and ascending. It may be sequential.
21- 8
September 2007
Must Use
Must Use
BSS02
BSS03 BSS04
Must Use
BSS11
Data Element Summary Data Element Name Attributes 353 Transaction Set Purpose Code M ID 2/2 Valid codes listed below 05 Replace 127 Reference Num. - Ship Schedule M AN 1/14 This number links all parts on this 862 together. It is also used to link to the 864 text transaction. 373 Create Date M DT 8/8 This is the creation date of this document. Date expressed as CCYYMMDD 675 Schedule Type Qualifier M ID 2/2 Valid codes listed below DL Delivery Based 373 Horizon Start Date M DT 8/8 Date expressed as CCYYMMDD 373 Horizon End Date M DT 8/8 Date expressed as CCYYMMDD 127 Reference Num. - Ship Schedule M AN 1/14 This number links all parts on this 862 together. The data value of this field is identical to BSS02. Honda uses this field merely to fulfill requirements of the standards. 676 Schedule Quantity Qualifier M ID 1/1 Valid codes are listed below R Replacement Quantities
September 2007
21 - 9
Must Use
DTM02 DTM03
21- 10
September 2007
Must Use
Attributes M ID 2/2
N102 N103
M M
AN 1/35 ID 1/2
Must Use
N104
AN 3/3
HAM - Marysville Auto Plant (MAP-used for GPCS) HAM - East Liberty Auto Plant (ELP-used for GPCS) HAM - Marysville Motorcycle Plant (MMP-used for GPCS) HAM - International Parts Supply (IPS-used for GPCS) HAM - Service Parts Procurement (IPS-used for GPCS) HAM - International Parts Supply for Honda de Mexico (IPS-for GPCS) HAM - Anna Engine Plant (AEP-used for GPCS) American Honda Motor Co., Inc. Honda of Canada Mfg. Honda de Mexico Honda Manufacturing of Alabama Honda Manufacturing of Indiana Honda Power Equipment Honda Precision Parts Georgia Honda of South Carolina Honda Transmission
September 2007
21 - 11
Must Use
Data Element Summary Data Element Name Attributes 93 Corporation Name M AN 1/35 The corporate name for the Honda facility issuing this document. For example: (May not be an all-inclusive list.) "Honda of America Mfg., Inc." "Honda Manufacturing of Alabama, LLC" "Honda of Canada Mfg." Honda de Mexico, S.A. de C.V. "American Honda Motor Co., Inc." "Honda Power Equipment" "Honda of South Carolina" Honda Power Train Georgia "Honda Transmission"
Must Use
Must Use
PER02
21- 12
September 2007
Must Use
Must Use
PER02
Data Element Summary Data Element Name 366 Buyer Contact Code Valid codes listed below BD Buyer Name or Department 93 Honda Buyer Name
Attributes M ID 2/2
AN 1/35
N1 Supplier Name
Position: Loop: Level: Usage: Max Use: 115 N1 Mandatory Heading Mandatory 1
Must Use
N102 N103
Must Use
N104
Data Element Summary Data Element Name Attributes 98 Entity Identifier Code M ID 2/2 Valid codes listed below SU Supplier/Manufacturer 93 Supplier Name M AN 1/35 66 Supplier Number Qualifier M ID 1/2 Valid codes are listed below 92 Assigned by Buyer or Buyer's Agent 67 Supplier Number and Loc Code M AN 8/8 An 8-digit code assigned by Honda to identify a specific supplier and location. The first 6 digits are the supplier number and the last 2 digits are the location code (which may be 00).
September 2007
21 - 13
N3 Supplier Address
Position: Loop: Level: Usage: Max Use: 121 N1 Mandatory Heading Mandatory 1 Data Element Summary Data Element Name 166 Supplier Address Information (1) 166 Supplier Address Information (2)
Must Use
Must Use
Attributes M ID 2/2
Must Use
PER02
AN 1/30
21- 14
September 2007
N1 Ship To Location
Position: Loop: Level: Usage: Max Use: 130 N1 Mandatory Heading Mandatory 1
Must Use
N102 N103
Must Use
N104
Data Element Summary Data Element Name Attributes 98 Ship To Name Qualifier M ID 2/2 Valid codes are listed below ST Ship To 93 Ship To Name M AN 1/35 66 Ship To Code Qualifier M ID 1/2 Valid codes are listed below 92 Assigned by Buyer or Buyer's Agent 67 Ship To Code M AN 2/8 This is the code assigned by Honda for this ship to location - For OEM and AHM orders, this will be a ship to code - For DSPS orders, this will be the supplier number and location code
N3 Ship To Address
Position: Loop: Level: Usage: Max Use: 140 N1 Mandatory Heading Mandatory 1
Must Use
Data Element Summary Data Element Name 166 Ship To Address Information 1 166 Ship To Address Information 2
September 2007
21 - 15
Data Element Summary Ref. Des. N401 N402 N403 N404 Data Element 19 156 116 26 Name Ship To City Name Ship To State or Province Code Ship To Postal Code Ship To Country Code Attributes M AN 2/30 M ID 2/2 M ID 3/10 M ID 2/3
Must Use
Must Use
LIN03 LIN04
21- 16
September 2007
LIN05
234
Must Use
LIN06
235
Must Use
LIN07 LIN08
234 235
LIN09
234
LIN10
235
LIN11
234
Data Element Summary Data Element Name C001 Composite Unit of Measure 355 Unit or Basis for Measurement Code Refer to ANSI guidelines for a list of valid codes
Attributes M M ID 2/2
September 2007
21 - 17
Must Use
FST03
Must Use
FST04
Must Use
Must Use
DTM02
Data Element Summary Data Element Name 374 Date/Time Qualifier Valid codes are listed below 002 Delivery Requested 010 Requested Ship 373 Delivery/Ship Date Date expressed as CCYYMMDD
Attributes M ID 3/3
DT 8/8
21- 18
September 2007
Must Use
Must Use
REF02
September 2007
21 - 19
Must Use
Must Use
REF02
Must Use
Must Use
REF02
21- 20
September 2007
Must Use
Attributes M ID 2/3
Must Use
REF02
127
ON Order Number Ship Schedule Order Number M AN 1/6 This number may repeat after 18 months. For AHM, HCM, HMA, HMIN, HPE, HPPG, HSC, HTM -The ship schedule order number will always be transmitted in this location. -This number should be returned in the 856, item level LIN09. -This number is a discrete number that will not change for a given date/time, from one 862 to another. - Multiple order numbers per part with the same date/time are possible. -This number will be unique for a given logistical company For HAM: -This segment will not be transmitted until the HAM plant converts to GPCS. At that time see the above rule. (The ship schedule order number will be transmitted in LIN 08 & 09 until the HAM plant converts to GPCS.)
September 2007
21 - 21
Must Use
Must Use
TD503
21- 22
September 2007
September 2007
21 - 23
Operating Procedures
Overview
1. The Ship Schedule (862), also referred to as the "Delivery Schedule", is used to authorize actual shipment of specific parts and quantities to specific destinations on specific dates and times. The 862 generally supports forecast information contained in the Weekly Release (830). Suppliers receive a Ship Schedule for a defined "frozen" period including the current day. Quantities in the frozen period are relatively stable; however they may be subject to change. Depending on the part(s) involved, the frozen period typically reflects transportation lead-time. The frozen period may be negotiated between the supplier and Honda's buyer. Replacement logic is critical for proper system-to-system communication. Please review the Replacement Logic section. Suppliers should ship parts according to the most recently received Ship Schedule (862). If an 862 arrives, and there is a discrepancy with the former 862, please contact your Honda Buyer. Each Ship Schedule will include either a ship date/time or a delivery date/time. This information will be consistent within each ship schedule and from ship schedule to ship schedule for a given supplier. A Text Message (864) can be attached with special instructions or other pertinent information. See the Text Message (864) Transaction Specifications for details. Zero quantities may be transmitted for parts that have no requirements for designated ship dates/times. AHM use of the 862 will be determined at a later time. The DC level on Honda ordering documents will be updated after receiving a new DC level from the suppliers ASN (HAM, HPPG, HTM). The Supplier is responsible for all backorders. A Backorder is any order that is short of the Requested Quantity. HDM does not use the 862 at this time.
2.
3. 4. 5. 6.
7.
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September 2007
Replacement Logic
Replacement:
Honda sends the 862 as a replacement document. The 862 purpose code transmitted in the BSS01 element is always 05, replace. A document may be replaced for various reasons such as replacing an error in a previous document. Supplier systems should have the capability to compare successive incoming Ship Schedules and replace items that are identical for the change points listed below. Replacement of items from the new 862 should be based upon a match of: Honda Plant ID, N104 (Position 050) Ship To Code, N104 (Position 130) Mfg. Base Part Number and Color, LIN03 Honda uses direct replacement methodology. When a match of Mfg. Plant ID/Ship To Code/Base Part Number and Color occurs, all subordinate details should be replaced with the new information. NOTE Date/time buckets may be used for reporting purposes but should not be a data replacement key. When requirements are reduced to zero or moved to another date/time a zero may or may not be transmitted to cancel the previous quantity. When a zero is not sent the original quantity must still be cancelled.
Retransmission:
Honda can retransmit the 862 document. Retransmission will only occur when the supplier requests that Honda resend the EDI document. This is typically because the supplier had some problem in the translation processing. A retransmitted document can be overlaid based upon the same logic as the replacement logic above.
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Data Integrity
The software must maintain the linkage of the following fields from 862 receipt, through shipment/ASN creation, although not all this information will be returned on the ASN: Part Number Ship Schedule/Order Number Honda Lot /Small Lot/Delivery Batch/Lot Sequence Numbers
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September 2007
4/5/6
2/1
September 2007
21 - 27
Trailer Loading
The purpose of the following two examples is to illustrate different methods of trailer loading based on Honda requirements. In all cases where trailer sequencing is involved, the trailer should be loaded in descending sequence number order from the front to the back of the trailer.
Seq #8 Part A Seq #7 Part A Seq #6-4 Parts C,D Batch 1000 Seq. #3-1 Parts E, F Batch 1050
Example 1 Trailer/Container Sequenced Shipment Full containers and small lots in sequence. Example 2 Summary with Delivery Batch Shipment In some cases batches can span across multiple containers and trailers.
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September 2007
Example 1
Sequence # 231 232 233 234 1st container:
1pc. - AAAA 14pcs. - BBBB
Honda Lot # Batch # E303100060 E303100070 E303100080 E303100090 322048 322048 322048 322048
Quantity 1 14 14 1
2nd container:
14pcs. - BBBB 1pc. - AAAA
Delivery Batch Label
Example 2
Sequence # Honda Lot # Batch # 451 452 453 454 455 456 457 E303100051 E303100051 E303100051 E303100052 E303100052 E303100052 E303100052 322051 322051 322051 322051 322051 322051 322051 Item CCCC DDDD DDDD DDDD DDDD DDDD CCCC Quantity 1 18 7 10 22 1 1
1st container:
1pc. - CCCC 29pcs. - DDDD
2nd container:
29pcs. - DDDD 1pc. - CCCC
Delivery Batch Label
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Example 1
Sequence # Honda Lot # Batch # 654 655 656 657 E303100020 E303100030 E303100040 E303100050 1st container:
Delivery Batch Label
Quantity 6 4 5 15
2nd container:
15 pcs. - AAAA
Example 2
Sequence # Honda Lot # Batch # 785 786 787 788 789 E303100097 E303100097 E303100097 E303100097 E303100098 322051 322051 322051 322051 322051 Item AAAA BBBB BBBB CCCC AAAA Quantity 8 7 5 8 30 3rd container:
15 pcs. - AAAA
Delivery Batch Label
1st container:
8pcs - AAAA 7 pcs - BBBB
Delivery Batch Label Delivery Batch Label
2nd container:
5pcs -BBBB 8pcs - CCCC 2pcs -AAAA
4th container:
13pcs - AAAA
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September 2007
1. Summary Parts that are shipped in bulk and normally delivered to a Honda third party warehouse. Presence of a Batch, Lot and/or Sequence Number in this ordering style refers to individual packaging requirements. 2. Multi-Summary Similar to Summary except there are multiple ship times per day due to the demand and/or characteristics of the individual parts. Presence of a Batch, Lot and/or Sequence Number in this ordering style refers to individual packaging requirements. Presence of only the Sequence Number indicates a priority for trailer loading. 3. Sequence Parts are sent directly to a Honda plant and the demand is determined directly by the Honda Production Lot being produced.
The following pages provide examples of each style type, including a screen print of each 862 style and any of its variations. Also provided is a sample of a Picklist/Shipping Summary with notes as to how Honda would expect this shipment to be packed in containers and loaded on the trailer. Software Developers should note how the pick list is both sorted and grouped on the appropriate fields to allow for the proper staging of these parts by a suppliers shipping associates. In this manner, the examples have built on everything presented in this manual up to this point. Note: Normally, once a delivery style is established for a part, the delivery style will be maintained for the duration of that part. However, the Honda Ordering Plant may change the delivery style if necessary.
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Example of Supplier Pick list/Shipping Summary For Requirements due on 11/30 at 9:00
Seq. Lot Batch Part 83301SEP A003 NH167L 83301SEP A003 NH528L 83301SEP A003 YR167L 83301SEP A003 YR240L 83302SEP A003 NH167L 83302SEP A003 NH528L 83302SEP A003 YR167L 83302SEP A003 YR240L D/C 03 03 03 03 00 00 00 00 Order 54755 54756 54757 54758 54773 54774 54775 54776 Pack Qty 15 15 15 15 15 15 15 15 Order Qty 30 15 135 135 30 15 120 135 Cont. Count 2 1 9 9 2 1 8 9 Remarks Full Containers Full Container Full Containers Full Containers Full Containers Full Container Full Containers Full Containers
Note: 1) This example represents how Honda would want the requirements packed for a Summary Supplier with full lot requirements.
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September 2007
Lot
010411160050 010411160060
Batch
411250 411250
Part
77520SHJ A210M1 YR239L 77610SHJ A010M1 NH167L 77620SHJ A010M1 NH167L 83226SOX A000M1 G64L 83226SOX A000M1 NH220L 83226SOX A000M1 YR239L 83227SOX A000M1 G64L 83227SOX A000M1 NH220L 83227SOX A000M1 YR239L 7490ASHJ A200 NH678M 7490AShJ A200 B530M
D/C
14M101 12M1 12M1 12M102 12M102 12M102 12M1 12M1 12M1 00 11 00 11
Order 702065 702065 702065 702065 702065 702065 702065 702065 702065 702065 702065
Pack Qty 30 15 15 30 30 30 30 30 30 15 15
000002
010411160060
411250
00 11
702065
15
24
Notes: 1. This example represents how Honda would want the requirements packed for a Summary Supplier with Small Lot Requirements. 2. For a Summary supplier, the Small Lots are loaded at the rear of the trailer. 3. A Delivery Batch Label must be used for the small lot container that is mixed. 4. It is possible to receive a batch and lot number without a sequence number. When this occurs sequence within the container is not critical.
September 2007
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September 2007
Lot
020412020100 020412020100 020412030010 020412030010 -
Batch
411128 411128 411128 411128 -
Part
71120SHJ A010M1 74890SHJ A010M1 71120SHJ A010M1 74890SHJ A010M1 71120SHJ A010M1 74890SHJ A010M1 71120SHJ A010M1 74890SHJ A010M1 NH662P NH662P NH662P NH662P NH662P NH662P NH662P NH662P
D/C
10M103 13M103 10M103 13M103 10M103 13M103 10M103 13M103
Order
702842 702842 702842 702842 702842 702842 702842 702842
Pack Qty
30 30 30 30 30 30 30 30
Order Qty
30 30 10 10 20 20 30 30
000003
020412030010
411128
10M103
702842
30
20
000002
020412020100
411128
13M103
702842
30
10
020412030010 -
411128 -
30 30 30
20 30 30
1 1 1
Notes: 1.This example represents how Honda would want the requirements packed for MultiSummary Supplier with Small Lot Requirements. The supplier needs to sequence the containers on the trailer (Highest Sequence Number on the front of the trailer). The small lot containers would intermix in the positions as appropriate. 2.A Multi-Summary Supplier ships multiple times per day. - The supplier will need to coordinate their packing requirements with each individual plant. 3.In the above example, the two small lot containers do not need a Delivery Batch Label because they form a full container of the same part. 4.In this example, the supplier has a small lot order for the same part because this supplier is unaffected by the difference in vehicle type of the entire lot size of 30. 5. It is possible to receive a batch and lot number without a sequence number. When this occurs sequence within the container is not critical.
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Seq.
000001 000001 000002 000002 000003 000003
Lot
020412040050 020412040050 020412040060 020412040060 020412040070 020412040070
Batch
411145 411145 411146 411146 412005 412005
Part
71120SHJ A010M1 NH662P 74890SHJ A010M1 NH662P 71120SHJ A010M1 NH662P 74890SHJ A010M1 NH662P 71120SHJ A010M1 YR545M 74890SHJ A010M1 YR545M
D/C
10M103 13M103 10M103 13M103 10M103 13M103
Order
705086 705086 705086 705086 705086 705086
Example of Supplier Pick list/Shipping Summary For Requirements due on 11/30 at 9:00
Seq. 000001 000001 000002 000002 000003 000003 Lot 020412040050 020412040050 020412040060 020412040060 020412040070 020412040070 Batch 411145 411145 411146 411146 412005 412005 Part 71120SHJ A010M1 NH662P 74890SHJ A010M1 NH662P 71120SHJ A010M1 NH662P 74890SHJ A010M1 NH662P 71120SHJ A010M1 YR545M 74890SHJ A010M1 YR545M D/C 10M103 13M103 10M103 13M103 10M103 13M103 Order 705086 705086 705086 705086 705086 705086 Pack Qty 30 30 30 30 30 30 Rqd. Qty 30 30 30 30 30 30 Cont. Count 1 1 1 1 1 1 Remarks Full Container Full Container Full Container Full Container Full Container Full Container
Notes:
ETC.
1. This example represents how Honda would want the requirements packed for a Sequence Supplier with out small lots requirements. The supplier needs to sequence the containers on the trailer. 2. The container size is equal to the ordering lot and batch size of 30; therefore, there is only one container per requirement.
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September 2007
Lot
010411160200 010411160210 010411160220 010411160230 010411160240 010411160250
Batch
411261 411262 411262 411263 411264 411265
Part
61300SHJ A600 61300SHJ A000 61300SHJ A000 61300SHJ A000 61300SHJ A000 61300SHJ A000
D/C
01 02 01 02 01 02 01 02 01 02 01 02
Order
701615 701615 701615 701615 701615 701615
Pack Qty
10 10 10 10 10 10
Order Qty
30 21 9 30 30 30
Cont Type EC EC EC EC EC EC
01 02 01 02 01 02 01 02
10 10 10 10
9 30 30 30
1 3 3 3
Notes: 1. This example represents how Honda would want the requirements packed for a Sequence Supplier with Small Lot Requirements. The supplier needs to sequence the containers on the trailer. 2. The container size is less than the ordering lot and batch size of 30, therefore, there are more containers per requirement. 3. No Delivery Batch labels would be applied because all small lots round to even full pack quantities of the same part. 4. In this example, the supplier has a small lot order for the same part because this supplier is unaffected by the difference in vehicle type of the entire lot size of 30.
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DELIVERY BATCH REQUIREMENTS AREA Mis-Label Potential Batch Control Sequence Control Batch Staging Part Tracking REQUIREMENTS Reduce Mis-label potential by developing internal checks and controls. Scan Verification to Batch Requirement (reconciliation to requirements). Provide Control of Container Build by Line Sequence Number. Insuring correct parts are in the correct containers. Allow for building container batches prior to Staging (inventory area). Provide Tracking by Container Serial Numbers and Batch to tie back to original date/lot of manufacture. One Non-Serialized ID Label Identifying the batch container (see Chapter 10). The following information must be on the label: Delivery Batch 1st Lot Number in Line Sequence Order Batch Number with barcode Accurate Container Count at Item Level
Flow Charts
The following explanations and flowcharts (Figure 1 and 2) are intended to assist in understanding the end-to-end process for delivery batch control. The labeling flowchart illustrates the general order in which the container, delivery batch, pallet, and quick receive labels are generated and attached to the packaging items. The statements below provide some additional commentary to support the business flow presented in each diagram. While much of the process is unchanged from current practices, redundant and additional information should solidify the understanding of this process. Not all details provided are exact methods; individual processes will be determined by each software provider or supplier.
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September 2007
4.
5.
At Delivery Time, a Pick and Load sheet will be created to begin building pallets for all requirements for delivery. At a minimum, the list should contain the sequence number, batch number, part number, and quantity. The pallet contains standard packs of part X, Y, and Z (30 units each). The mixed batch container of X/Y/Z, created in step 4 above, should be pulled and placed on the pallet (also in sequence if applicable). Scan the container labels for the full containers and the delivery batch label to generate a mixed or master label. Note - In this example, a mixed label would be generated and applied to the pallet. It also assumes that the Delivery Batch label contains a barcoded unique serial number (optional) that links the container label serial numbers within this container. The item level detail would be passed to the ASN. Additional time is saved since the batch container was previously scanned in item 4 above.
6.
7. 8.
Next, scan the mixed label, then generate and apply a quick receive label. Generate the Master Packing List and load the trailer as required.
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2.
3.
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September 2007
September 2007 21 - 41
Pick List
Batch 123456 X qty 10 lot 55
Pallet Staging
Pick & Load Sheet
X qty 30 Y qty 30
123456
Y 123456
X Y Z
Z qty 30
Batch: 123456
X qty 10 Y qty 10
4 Pick List
6 Z qty 10 Pallet Build Scan Container labels for non-Batch Scan Delivery Batch label and apply to small lot container Generate Mixed or Master label Apply Mixed or Master label to pallet
Batch Area 123 qty 60 Re-pack small lots before Load Staging 456 qty 90 Scan Small Lot Parts for Verification to 862 information (e.g. Batch and Sequence) Place Container labels on container as applicable Apply Delivery Batch label to container Store Small Lot batches as needed Provide Container Type to first container only Load Trailer Attach Master Packing list Send ASN when trailer departs
7
Y 123456 X Y Z
Generate Quick Receive Scan Mixed or Master label Generate Quick Receive label (with first lot number of batch if applicable) 8 Apply Quick Receive label Generate Master Packing List
Batch Control
Example Only
Supplier Batch Pick Sheet
Batch # 123456 Seq 1 Seq 2 Seq 3 Part X Part Y Part Z Qty 10 Qty 10 Qty 10
Z Full Containers
Load Staging
Pick & Load Sheet
Seq 1 Seq 2 Seq 3 Part X Part Y Part Z Batch 123456 Seq 4 Seq 5 Seq 6 Part X Part Y Part Z Qty 10 Qty 10 Qty 10 Qty 30 Qty 30 Qty 30
Note: By scanning Delivery Batch label supplier can carry data from table to ASN without scanning again each container serial number. LOT Batch # Qty Cont. Type Ref Serial #
Container Serial #
Part LSEQ
X Y Z Z Y
1 2 3 4 5
10 10 10 15 15
C1 XX XX C1 XX
2.
Usage:
Immediate Demand Back-order HAM AHM HCM HMA HPE HPG HSC HTM
DELTA
GPCS X X X X X X X
3.
How to identify:
Below are the key fields that signify whether an 862 (Ship Schedule) contains Immediate Demand or a Back-order.
Immediate Demand
Back-order
Summary/multi-summary style orders Time = 0001 (DELTA) DTM segment (position 090) Time = Assigned delivery window (GPCS) New order number. -The backorder will have the same order number as in previous transmissions. -The date will be the current date and the time will be 0001. *
The backorder will have the same order number as in previous transmissions. The date will be the current date and the time will be 0001. *
* Note - The part number, date and time will be identical for multiple back-orders of the same part. (The order number will be different.)
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a) Immediate demand is one of three ways the PPMD / SPPC contact can deal with past due requirements. The other two methods would be to (1) move the requirements outside the frozen window, or (2) roll the requirements into the first bucket of the current days requirements. b) Immediate demand and backorders should be shipped on the next available truck. c) Honda maintains that all suppliers are responsible for shipping their requirements in full. Should a supplier need to short or delay shipment to Honda, they should inform their Honda Buyer of the circumstances. The supplier is then responsible for any parts not shipped. Ordering Systems should have the functionality to maintain these back orders until the supplier takes action to resolve the issue. This may include completing the shipment, or manually deleting if instructed to do so by the Honda Buyer. d) Hybrid Suppliers and Software Providers should take care not to drop requirements when material is not shipped between a previous 862 and its replacement. If a ship schedule is missed because of a plant shutdown, or a supplier does not ship on time for a late evening shipment, the new ship schedule may not show the previous days requirements. Therefore, systems should insure that they compare the DTM of the most recent schedule to that of the currently received schedule to insure requirements were not missed. Comparisons to ship history and the opportunity to manually delete should be among the options for the supplier. e) Contact the Honda Buyer/Planner for further clarification if needed.
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September 2007
3.
How to Identify:
The mailbox senders address or ordering plant information can be used to distinguish ordering plants, and thus Ship Schedule number styles. For example, to distinguish ship schedule number style by ordering plant: a. If LIN 08/09 is present, a non-discreet ship schedule number will be used. b. If LIN 08/09 is not present, a discreet ship schedule number will be used.
4.
Key concepts:
a. The discrete ordering method supports multiple back-orders. If this occurs, there would be multiple occurrences of the same part number, date and time, with a different order number. b. The order number (discrete or variable) will be transmitted in the FST09 element of the 862. c. The order number (discrete or variable) must be returned in the ASN, position LIN09. d. The order number (discrete or variable) must follow the reconciliation logic listed in the 856 and 862 chapters.
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This document may not be disclosed, duplicated or used for any purpose, in whole or in part, without the prior written consent of Honda of America Mfg., Inc.
September 2007
22 - 1
Chapter Contents
This chapter contains information and procedures for using the Honda Text Message transaction. Transaction specifications are included for further clarification.
Table of Contents
Transaction Description ...................................................................................................................... 3 Transcation Covered........................................................................................................................... 3 Application Standards and Conventions............................................................................................. 3 Mapping .............................................................................................................................................. 3 Exceptions/Clarifications..................................................................................................................... 3 Schedule ............................................................................................................................................. 3 Specifications ...................................................................................................................................... 3 Back-Up Procedure............................................................................................................................. 3 Business Purpose ................................................................................................................................ 4 Transaction Specification Information ............................................................................................... 5 Transaction Specifications.................................................................................................................. 6 Functional Group ID = TX ................................................................................................................... 6 ST Transaction Set Header ................................................................................................................ 7 BMG Beginning Segment For Text Message ..................................................................................... 7 DTM Create Date ................................................................................................................................ 8 N1 Honda Plant Location .................................................................................................................... 9 N2 Honda Corporate Name .............................................................................................................. 10 PER Honda Contact.......................................................................................................................... 10 MIT Message Indentification ............................................................................................................. 11 N1 Supplier Name............................................................................................................................. 11 PER Supplier Contact ....................................................................................................................... 12 MSG Message Text .......................................................................................................................... 12 SE Transaction Set Trailer................................................................................................................ 13
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September 2007
Transaction Description
Transcation Covered
Text Message (Transaction 864) abbreviated TX.
Mapping
A list of the Text Message business data elements and how they will be transmitted via EDI Standards is provided in the Transaction Specifications section.
Exceptions/Clarifications
There are no Exceptions to ANSI Standards in this Transaction Description.
Schedule
The Text Message will be transmitted on an as-needed basis, whenever the appropriate Honda Associate needs to add comments or directions to the Weekly Release (ANSI 830), Inventory Advice (ANSI 846), Purchase Order (ANSI 850), or Ship Schedule (ANSI 862).
Specifications
It is possible for Honda to transmit multiple Text Messages within one envelope. This means that there may be multiple transaction sets (STSE header/trailer segments) within one interchange envelope (ISAIEA header/trailer segments).
Honda transmits all EDI data in a wrapped format. A wrapped format does not contain a linefeed (new line) at the end of each segment.
Back-Up Procedure
In the event of a failure of Electronic Data Interchange, it is the responsibility of the sending party to transmit the contents of any pending Transmission to the receiving party using a method of non-EDI transmission, which is timely, reasonable, and appropriate under the circumstances.
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Business Purpose
The Honda Text Message (ANSI 864) is used to electronically move messages, explanations, and one-time communications in support of other defined ANSI transaction sets. Unlike other EDI transactions, the Text Message provides electronic messages for people, not for computer processing. Honda uses the Text Message to support the following EDI documents:
Weekly Release (ANSI 830) Honda Outbound Inventory Advice (ANSI 846) Purchase Order (ANSI 850) Ship Schedule (ANSI 862)
The text message may reference an EDI transaction, a part number, or the given supplier. Honda may also use the Text Message to communicate general, one-time only information, including, but not limited to production plan changes, production calendars, and scheduled overtime. HDM does not use the 864. FREQUENCY: As applicable TRANSMITTED FROM: Honda TRANSMITTED TO: OEM Suppliers
DSPS Suppliers Service Parts Suppliers
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September 2007
September 2007
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Transaction Specifications
Functional Group ID =
Heading:
Pos. No. Seg. ID Name Req. Des. Max.Use Loop Repeat
TX
M M M M M M 1 1 1 1 1 1 1
Must Use 010 Must Use 020 Must Use 030 Must Use 040 Must Use 050 Must Use 090
Transaction Set Header Beginning Segment For Text Message Create Date LOOP ID - N1 Honda Plant Location Honda Corporate Name Honda Contact
Detail:
Pos. No. Seg. ID MIT Name LOOP ID - MIT Message Identification LOOP ID - N1 Req. Des. M Max.Use 1 1 M M M 1 1 100000 Loop Repeat 1
Must Use
010
020
N1 PER MSG
Summary:
Pos. No. 010 Seg. ID SE Name Transaction Set Trailer Req. Des. M Max.Use 1 Loop Repeat
Must Use
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September 2007
Must Use
Must Use
ST02
Must Use
BMG03
ID 2/2
September 2007
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DTM02 DTM03
M M
DT 8/8 TM 4/4
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September 2007
N102 N103
M M
AN 1/35 ID
Must Use
N104
AN 3/3
HAM - Marysville Auto Plant (MAP-used for GPCS) HAM - East Liberty Auto Plant (ELP-used for GPCS) HAM - Marysville Motorcycle Plant (MMP-used for GPCS) HAM - International Parts Supply (IPS-used for GPCS) HAM - Service Parts Procurement (IPS-used for GPCS) HAM - International Parts Supply for Honda de Mexico (IPS-for GPCS) HAM - Anna Engine Plant (AEP-used for GPCS) American Honda Motor Co., Inc. Honda of Canada Mfg. Honda de Mexico Honda Manufacturing of Alabama Honda Manufacturing of Indiana Honda Power Equipment Honda Precision Parts Georgia Honda of South Carolina Honda Transmission
September 2007
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PER02 PER03
M M
AN 1/35 ID 2/2
PER04 PER05
M M
AN 1/15 ID 2/2
Must Use
PER06
AN 1/15
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September 2007
Must Use
MIT03
N1 Supplier Name
Position: Loop: Level: Usage: Max Use: 020 N1 Mandatory Detail Mandatory 1
N102 N103
M M
AN 1/35 ID 1/2
Must Use
N104
AN 8/8
September 2007
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Must Use
PER02
AN 1/30
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September 2007
Data Element Name 96 Number of Included Segments 329 Transaction Set Control Number
September 2007
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This document may not be disclosed, duplicated or used for any purpose, in whole or in part, without the prior written consent of Honda of America Mfg., Inc.
February 2007
23 - 1
Chapter Contents
This chapter contains detailed information concerning the Functional Acknowledgement transaction. Transaction specifications are included for further clarification.
Table of Contents
Transaction Description ...................................................................................................................... 3 Transaction Covered........................................................................................................................... 3 Application Standards and Conventions............................................................................................. 3 Mapping .............................................................................................................................................. 3 Exceptions/Clarifications..................................................................................................................... 3 Schedule ............................................................................................................................................. 3 Specifications ...................................................................................................................................... 3 Back-Up Procedure............................................................................................................................. 4 Business Purpose ................................................................................................................................ 5 Transaction Specification Information ............................................................................................... 6 Transaction Specifications.................................................................................................................. 7 Functional Group ID = FA ................................................................................................................... 7 ST Transaction Set Header ................................................................................................................ 7 AK1 Functional Group Response Header .......................................................................................... 8 AK2 Transaction Set Response Header............................................................................................. 8 AK3 Data Segment Note..................................................................................................................... 9 AK4 Data Element Note.................................................................................................................... 10 AK5 Transaction Set Responder Trailer ........................................................................................... 10 AK9 Functional Group Response Trailer .......................................................................................... 11 SE Transaction Set Trailer................................................................................................................ 11
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February 2007
Transaction Description
Transaction Covered
Functional Acknowledgment (Transaction Set 997), abbreviated FA.
Mapping
A list of the Functional Acknowledgment business data elements and how they are transmitted via EDI Standards is provided in the Transaction Specifications.
Exceptions/Clarifications
There are no Exceptions to ANSI Standards in this Transaction Description.
Schedule
Honda will generate the Functional Acknowledgment in response to incoming transaction sets generally within 5 minutes of the receipt of the respective transmissions. Under normal business conditions, Honda expects all suppliers to respond to incoming documents by submitting a Functional Acknowledgement immediately following and in response to each EDI transmission received.
Specifications
Honda requires a 997 for every outbound transaction (ST-SE header/trailer segments) within one interchange envelope (ISA-IEA header/trailer segments). It is possible for Honda to transmit multiple Functional Acknowledgments within one envelope. This means that there may be multiple transaction sets (ST-SE header/trailer segments) within one interchange envelope (IS-IEA header/trailer segments). Honda expects all EDI data (inbound and outbound) to be in a wrapped format. A wrapped format does not contain a linefeed (new line) at the end of each segment.
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Back-Up Procedure
In the event of a failure of Electronic Data Interchange it is the responsibility of the sending party to transmit the contents of any pending Transmission to the receiving party using a method of non-EDI Transmission which is timely, reasonable, and appropriate under the circumstances.
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February 2007
Business Purpose
The Functional Acknowledgment (ANSI 997) transaction set is a standard communications handshake verification. It confirms successful communication has occurred between the EDI translators of each pair of trading partners. Honda requires a Functional Acknowledgment in response to all outbound transmissions and provides it in response to all incoming transmissions. The specifications in this chapter are for both the outbound and incoming transmissions. FREQUENCY: Immediately following and in response to each EDI transmission received. TRANSMITTED FROM: Each trading partner as mutually defined TRANSMITTED TO: Each trading partner as mutually defined
February 2007
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February 2007
Transaction Specifications
Functional Group ID =
FA
Introduction: The following specifications are for Honda Inbound and Honda Outbound Functional Acknowledgments. These specifications also cover STAR transactions.
Pos. No. 010 020 Seg. ID ST AK1 Req. Des. M M Loop Repeat
Name Transaction Set Header Functional Group Response Header LOOP ID - AK2
Max.Use 1 1
999999 M 1 999999 O O M M M 1 99 1 1 1
Must Use
030
AK2
040 050 Must Use Must Use Must Use 060 070 080
Data Segment Note Data Element Note Transaction Set Response Trailer Functional Group Response Trailer Transaction Set Trailer
February 2007
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Must Use
AK102
N0 1/9
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February 2007
AK303
AK304
February 2007
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Must Use
AK404
724
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February 2007
February 2007
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This document may not be disclosed, duplicated or used for any purpose, in whole or in part, without the prior written consent of Honda of America Mfg., Inc.
April 2008
24 - 1
Chapter Contents
This chapter contains detailed information concerning the Interchange Control Structures. Specifications are included for further clarification.
Table of Contents
Standard Description ........................................................................................................................... 3 Standard Covered ............................................................................................................................... 3 Application Standards and Conventions............................................................................................. 3 Mapping .............................................................................................................................................. 3 Exceptions/Clarifications..................................................................................................................... 3 Schedule ............................................................................................................................................. 3 Specifications ...................................................................................................................................... 3 Back-Up Procedure............................................................................................................................. 3 Business Purpose ................................................................................................................................ 4 Standard Specification Information.................................................................................................... 5 Standard Specifications....................................................................................................................... 6 Functional Group ID............................................................................................................................ 6 ISA Interchange Control Header......................................................................................................... 6 GS Functional Group Header ............................................................................................................. 8 GE Functional Group Trailer ............................................................................................................... 9 IEA Interchange Control Trailer .......................................................................................................... 9 Operating Procedures ........................................................................................................................ 10 Introduction ....................................................................................................................................... 10 Outbound to Supplier ........................................................................................................................ 10 Inbound to Honda ............................................................................................................................. 10
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April 2008
Standard Description
Standard Covered
Interchange Control Structures, abbreviated ICS.
Mapping
A list of the Interchange Control Structures business data elements and how they are transmitted via EDI Standards is provided in the Standard Specifications.
Exceptions/Clarifications
There are no Exceptions to ANSI Standards in this Standard Description.
Schedule
N/A
Specifications
N/A
Back-Up Procedure
N/A
April 2008
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Business Purpose
The Interchange Control Structures are designed to satisfy the basic requirements for enveloping and routing of electronic business data. FREQUENCY: N/A TRANSMITTED TO: N/A TRANSMITTED FROM: N/A
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April 2008
ID = Identifier (a unique value from a predefined list from ANSI) DT = Date TM = Time AN = Alphanumeric R = Numeric with a variable decimal place Nx = Numeric with x decimal places
The third column: x/y, where
x = the minimum number of digits for this element and y = the maximum number of digits for this element.
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Standard Specifications
Functional Group ID
The following ICS specifications are valid for: - 004010 (Inbound & Outbound) Pos. No. Must Use 010 Must Use 020 Must Use 030 Must Use 040 Seg. ID ISA GS GE IEA Req. Des. Max.Use 1 M M M M 1 1 1 Loop Repeat
Name Interchange Control Header Functional Group Header Functional Group Trailer Interchange Control Trailer
Must Use
ISA02
Must Use
ISA03
I03
Must Use
ISA04
I04
Must Use
ISA05
I05
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April 2008
Must Use
ISA06
I06
Interchange Sender ID M AN 15/15 - This is the senders mailbox ID. The value for this field will be agreed upon by Honda and each supplier. - Refer to the Software Information chapter in the EDI & Bar Code Label Implementation Requirements manual for Honda's mailbox ID's. - Honda must approve all supplier sender IDs prior to exchanging data. Interchange ID Qualifier M ID 2/2 Valid codes listed below: 01 Duns (Dun & Bradstreet) - Was used in conjunction with VAN interconnects and VAN carbon copy set ups. Honda must give approval prior to use of this code. ZZ Mutually Defined - The standard qualifier for Honda. Interchange Receiver ID M AN 15/15 - This is the receivers mailbox ID The value for this field will be agreed upon by Honda and each supplier. - Refer to the Software Information chapter in the EDI & Bar Code Label Implementation Requirements manual for Honda's mailbox ID's. - Honda must approve all supplier receiver IDs prior to exchanging data Interchange Date Date expressed as YYMMDD Interchange Time Time expressed in 24-hour clock time as HHMM M M DT 6/6 TM 4/4
Must Use
ISA07
I05
Must Use
ISA08
I07
Interchange Control Standards Identifier M ID 1/1 Valid codes listed below: U U.S. EDI Community of ASC X12, TDCC, and UCS Interchange Control Version Number Valid codes listed below: 00400 Standard Issued as ANSI X12.5-1997 Interchange Control Number A control number assigned by the interchange sender Acknowledgment Requested Valid codes listed below: 0 No Acknowledgment Requested M ID 5/5
Must Use
ISA12
I11
ISA13 ISA14
I12 I13
M M
N0 9/9 ID 1/1
Must Use
ISA15
I14
Usage Indicator M ID 1/1 Valid codes listed below: P Production Data T Test Data - Test data must be sent to the test mailboxes as listed in Chapter 5. Component Element Separator M AN 1/1 The component element separator is a delimiter and not a data element; this field provides the delimiter used to separate component data elements within a composite data structure; this value must be different than the data element separator and the segment terminator. Reference Chapter 4 for further delimiter information.
Must Use
ISA16
I15
April 2008
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Must Use
GS02
Must Use
GS03
Must Use
GS08
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April 2008
Must Use
GE02
April 2008
24 - 9
Operating Procedures
Introduction
In order for Honda to successfully receive data from a supplier the ICS must be correct. The supplier needs to ensure that their ISA and GS information is populated correctly when they are sending data to Honda. The diagram below provides an example of how the Outbound and Inbound data should be configured to ensure successful communication between Honda and the supplier.
Outbound to Supplier
SUPPLIER Receivers EDI Mailbox
GS*PO*092162643*123456789*20020421*1148*106*X*004010~
Senders DUNS HONDA Receivers DUNS SUPPLIER
Inbound to Honda
HONDA Receivers EDI Mailbox
GS*PO*123456789*092162643*20020420*1148*1006*X*004010~
Senders DUNS SUPPLIER Receivers DUNS HONDA
NOTE The Honda EDI Mailbox and DUNS values must align with the Honda plant that the supplier is communicating with. Please refer to Chapter 5 for a complete list of Hondas information.
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April 2008
This document may not be disclosed, duplicated or used for any purpose, in whole or in part, without the prior written consent of Honda of America Mfg., Inc.
February 2007
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Chapter Contents
This chapter contains information concerning specific STAR bar code labels, their primary function, and an example of each.
Table of Contents
Honda Label Specifications................................................................................................................. 3 Overview ............................................................................................................................................. 3 Honda Bar Code Label Standards ...................................................................................................... 3 Honda Customizations to the Guidelines............................................................................................ 3 Color Stripes on Labels....................................................................................................................... 3 Label Stock ......................................................................................................................................... 3 Smart Labels ....................................................................................................................................... 4 Testing Requirements......................................................................................................................... 4 Bar Cod Label Specifications.............................................................................................................. 4 Star Container LabelStar Master LabelStar Mixed Label................................................................ 5 Star Master LabelStar Mixed Label................................................................................................. 6 Star Mixed Label ............................................................................................................................. 7
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February 2007
Automotive Industry Action Group Suite 200 26200 Lasher Road Southfield, MI 48034 Phone: 248-358-3570 Email: http://www.aiag.org
Label Stock
Removable label stock is required for use on Honda modular containers. Refer to the Removable Label Specification section in chapter 8 for details.
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Smart Labels
The Smart Label concept is a term Honda uses to describe the use of a license plate on each level. The license plate is a serial number for that label. The license plate (serial number) uniquely identifies a label for traceability and links it to the other information on the label. This will allow scanning of only the serial number when creating a shipment, versus having to scan every field on a label. (This is why the label is referred to as a smart label).
Testing Requirements
Honda must approve all DELTA and STAR labels. See Chapter 8, Quality Assurance Program, for the bar code label approval requirements. The information in Chapter 8 might also prove useful when evaluating compliance with Honda specifications.
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February 2007
February 2007 25 - 5
Part Number Block Title = PART NO. (P) Data = HAM part number and color (Source = 830 or 850) Text Height = 3 LPB Data Identifier (DI) = P Maximum Length: 19 Max Data Chars = 18 DI Chars = 1 Note 1: The human readable part number should contain hyphens where appropriate. (No hyphens should occur in the bar code.) Quantity Block Title = QUANTITY (Q) Data = Quantity shall match the quantity of parts inside the shipping container (Source = 830 or 850) Text Height = 3 LPB Data Identifier (DI) = Q Maximum Length: 8 Max Data Chars = 7 DI Chars = 1
SUPPLIER (V) MFG. DATE AUDITOR PART NO. (P)
NOTE: NOT TO SCALE For correct measurements see the AIAG B-10 Guidelines
Description Block Title = DESCRIPTION Data = Part Description as assigned by HAM (Source = 830 or 850) Text Height = 5 LPB Data Identifier (DI) = na Maximum Length: 40 Max Data Chars = 40 DI Chars = 0 Note 2: Description may wrap
QUANTITY (Q)
60
DESCRIPTION
19163001
SERIAL (S)
Supplier Block Title = SUPPLIER (V) Data = Supplier number as assigned by Honda. (Source = 830 or 850) Text Height = 3 LPB Data Identifier (DI) = V Maximum Length: 9 Max Data Chars = 8 DI Chars = 1
001234567
ZONE
PLANT
Serial Number Block Title = SERIAL (S) Data = A unique serial number Text Height: Serial Number = 3 LPB (Source = Supplier) Supplier Name & Address = 6-8 LPB right justified (Source = Supplier) Data Identifier (DI) = S Maximum Length: 10 Max Data Chars = 9 DI Chars = 1
Block Title = See respective areas Data = May be adjusted to accommodate supplier specific information per Honda's approval (Source = Supplier) Text Height = 5 LPB Data Identifier (DI) = na
Customer Name: Label Purpose / Use : Identifies a part NOTE 1: Illustration is NOT actual size. Any Honda of America number in the container the label dimensions that are not otherwise specified on this page Mfg., Inc. is attached to. SHALL be in compliance with AIAG B-10, Version 01.00 5/95.
NOTE 2:
The narrow element of the "X" dimension shall be between .013 and .017 inch. The wide to narrow ratio shall be between 2.8 to 1 and 3.2 to 1.
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Part Number Block Title = PART NO. (P) Data = HAM part number and color (Source = 830 or 850) Text Height = 3 LPB Data Identifier (DI) = P Maximum Length: 19 Max Data Chars = 18 DI Chars = 1 Note 1: The human readable part number should contain hyphens where appropriate. (No hyphens should occur in the bar code.) Quantity Block Title = QUANTITY (Q) Data = Quantity shall match the sum of the quantities of the containers on that pallet (Source = Supplier) Text Height = 3 LPB Data Identifier (DI) = Q Maximum Length: 8 Max Data Chars = 7 DI Chars = 1
SUPPLIER (V) MFG. DATE AUDITOR PART NO. (P)
NOTE: NOT TO SCALE For correct measurements see the AIAG B-10 Guidelines
Description Block Title = DESCRIPTION Data = Part Description as assigned by HAM (Source = 830 or 850) Text Height = 5 LPB Data Identifier (DI) = na
Maximum Length: 40 Max Data Chars = 40 DI Chars = 0 Note 2: Description may wrap Plant Block Title = PLANT Data = 3 digit ship to plant code (Source = 830 or 850) Text Height = 3 LPB Data Identifier (DI) = na
QUANTITY (Q)
240
DESCRIPTION
19163001
SERIAL (4S)
Supplier Block Title = SUPPLIER (V) Data = Supplier number as assigned by Honda. (Source = 830 or 850) Text Height = 3 LPB Data Identifier (DI) = V Maximum Length: 9 Max Data Chars = 8 DI Chars = 1
001234568
ELP
XYZ COMPANY, 100 S BLOOM ST. , COLUMBUS, OH 43221
Special Data Areas Block Title = See respective areas Data = May be adjusted to accommodate supplier specific information per Honda's approval (Source = Supplier) Text Height = 5 LPB Data Identifier (DI) = na
Serial Number Block Title = SERIAL (4S) Data = A unique serial number Text Height: Serial Number = 3 LPB (Source = Supplier) Supplier Name & Address = 6-8 LPB right justified (Source = Supplier) Data Identifier (DI) = 4S Maximum Length: 10 Max Data Chars = 9 DI Chars = 1
February 2007
Customer Name: Label Purpose / Use: Used to Honda of America identify a pallet containing only Mfg., Inc. one Part Number.
NOTE 1:
Illustration is NOT actual size. Any dimensions that are not otherwise specified on this page SHALL be in compliance with AIAG B-10, Version 01.00 5/95.
NOTE 2: The narrow element of the "X" dimension shall be between .013 and .017 inch. The wide to narrow ratio shall be between 2.8 to 1 and 3.2 to 1.
February 2007
Mixed Label Block Title = Mixed Load Data = The word "Mixed Load" will signify this is a Mixed Label Text Height = 1 LPB
SUPPLIER (V)
NOTE: NOT TO SCALE For correct measurements see the AIAG B-10 Guidelines
Mixed Load
MFG. DATE AUDITOR
Block Title = PLANT Data = 3 digit ship to plant code (Source = 830 or 850) Text Height = 3 LPB Data Identifier (DI) = na
19163001
Supplier
SERIAL (5S)
001234569
ZONE
PLANT
Block Title = SUPPLIER (V) Data = Supplier number as assigned by Honda. (Source = 830 or 850) Text Height = 3 LPB Data Identifier (DI) = V Maximum Length: 9 Max Data Chars = 8 DI Chars = 1
ELP
XYZ COMPANY, 100 S BLOOM ST. , COLUMBUS, OH 43221
Special Data Areas Block Title = See respective areas Data = May be adjusted to accommodate supplier specific information per Honda's approval (Source = Supplier) Text Height = 5 LPB Data Identifier (DI) = na
Serial Number Block Title = SERIAL (5S) Data = A unique serial number Text Height: Serial Number = 3 LPB (Source = Supplier) Supplier Name & Address = 6-8 LPB right justified (Source = Supplier) Data Identifier (DI) = 5S Maximum Length: 10 Max Data Chars = 9 DI Chars = 1
Customer Name: Label Purpose / Use: Used to Honda of America identify a pallet containing Mfg., Inc. multiple part numbers.
NOTE 1:
Illustration is NOT actual size. Any dimensions that are not otherwise specified on this page SHALL be in compliance with AIAG B-10, Version 01.00 5/95.
NOTE 2: The narrow element of the "X" dimension shall be between .013 and .017 inch. The wide to narrow ratio shall be between 2.8 to 1 and 3.2 to 1.
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This document may not be disclosed, duplicated or used for any purpose, in whole or in part, without the prior written consent of Honda of America Mfg., Inc.
February 2007
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Chapter Contents
This chapter contains information concerning specific STAR Master Packing List (MPL). A detailed overview is given, along with the required data elements for using the MPL. Other pertinent information is given separately.
Table of Contents
Master Packing List Requirements..................................................................................................... 3 Purpose............................................................................................................................................... 3 Requirements...................................................................................................................................... 3 Optional Bar Code .............................................................................................................................. 4 Ozone-Depleting Substance ............................................................................................................... 4 Other ................................................................................................................................................... 4 Figure 26.1 Master Packing List Example.................................................................................... 5
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February 2007
Requirements
The Honda MPL requirements are as follows: 1. Plant Destination - The Plant Destination must be three characters. The threecharacter code represents the Honda plant to which the contents will be delivered. This information is provided in the Material Release as plant code. Supplier Name The Supplier Name must appear and match the name on the Material Release. Supplier Number The Supplier Number must appear and match the number on the Material Release. See Optional Bar Codes. Delivery Date The Delivery Date represents the date on which the parts are to arrive, not the date the parts were shipped. Material Release Each material release received from Honda has an eight-digit Material Release number assigned to it. This number is required on the MPL. Advance Ship Notice (ASN) Number The supplier assigns The ASN Number. The ASN number must be eight characters in length and is not to repeat itself for one year. See Optional Bar Codes. Bill of Lading Number The supplier provides the Bill of Lading Number. Trailer Number This is the actual number of the trailer delivering the parts, unless the parts are off-loaded onto a different trailer prior to arriving at Honda. If the parts are off-loaded, use the BOL number. Part Number Part Numbers, including color if applicable, are to be listed only once. Part Numbers must be in numerical order, sorting alpha characters before numeric characters. See Figure 26.1. Part Description The Part Description is to be listed for each part number and taken from the Material Release. Quantity The total delivery quantity is listed for each part number.
2. 3. 4. 5. 6.
7. 8.
9.
10. 11.
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13.
Ozone-Depleting Substance
The Ozone Depleting Substances (ODS) label should be affixed in the most costeffective method possible. Hardcoding in your system is not required if manual means are available. Manual means include: stamping using pre-printed label tying the label on after the MPL has been generated
Other
See Chapter 8, Bar Code/Master Packing List Quality Assurance Program, for details on Hondas testing requirements. The format on the following page is mandatory unless Honda gives a written exception allowance in advance. Packing list size shall be 8.5 x 11 or 11 x 15 computer paper unless Honda gives a written exception allowance in advance. Other data is not required but may appear per Hondas advance written approval. If an ASN has multiple material releases (for same ship-to location), separate MPLs are required for each Material Release. The MPL must be attached to the BOL and given to the driver, not put inside the trailer.
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February 2007
1. PLANT DESTINATION: ELP 2. SUPPLIER NAME: 3. SUPPLIER NO: XYZ COMPANY 6. ASN NO.: 12345678
12345601
Optional Bar Code Space
9. P/N COLOR
10. DESCRIPTION
Cover, Strg Joint Esctn, Reg Handle Garn L Door Mirro Pull Pocket R Door Pull Pocket L Door Pull Pocket L Door
B C C2 D1 A1 AP
6 3 10 12 3 6
February 2007
26 - 5
This document may not be disclosed, duplicated or used for any purpose, in whole or in part, without the prior written consent of Honda of America Mfg., Inc.
February 2007
27 - 1
Chapter Contents
This chapter contains information and procedures for using the Honda STAR Material Release transaction. Transaction specifications are included for further clarification.
Table of Contents
Transaction Description ...................................................................................................................... 3 Transaction Covered........................................................................................................................... 3 Application Standards and Conventions............................................................................................. 3 Mapping .............................................................................................................................................. 3 Exceptions/Clarifications..................................................................................................................... 3 Schedule ............................................................................................................................................. 3 Specifications ...................................................................................................................................... 3 Back Up Procedure............................................................................................................................. 4 Business Purpose ................................................................................................................................ 5 Transaction Specification Information................................................................................................. 6 Transaction Specifications.................................................................................................................. 7 Functional Group ID = PS ............................................................................................................... 7 ST Transaction Set Header............................................................................................................. 8 BFR Beginning Segment for Planning Schedule ............................................................................ 9 NTE Note/Special Instruction .......................................................................................................... 9 REF Reference Numbers .............................................................................................................. 10 N1 Supplier Name ......................................................................................................................... 10 N1 Ship To Name.......................................................................................................................... 11 N3 Ship To Address Information ................................................................................................... 11 N4 Ship To Geographic Location .................................................................................................. 11 DTM Requested Ship Date/Time/Period....................................................................................... 12 TD5 Carrier Details (Routing Sequence/Transit Time) ................................................................. 12 LIN Item Identification.................................................................................................................... 13 UIT Unit Detail ............................................................................................................................... 14 PO3 Additional Item Detail ............................................................................................................ 14 PID Product/Item Description ........................................................................................................ 15 PO4 Item Physical Details............................................................................................................. 15 REF Job Sequence Reference Numbers...................................................................................... 16 REF Zone Reference Numbers..................................................................................................... 16 SDP Ship/Delivery Pattern ............................................................................................................ 17 FST Forecast Schedule................................................................................................................. 17 CTT Transaction Totals................................................................................................................. 18 SE Transaction Set Trailer ............................................................................................................ 18
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February 2007
Transaction Description
Transaction Covered
Planning Schedule with Release Capability or a Material Release (Transaction Set 830), abbreviated PS.
Mapping
A list of the Material Release business data elements and how they are transmitted via EDI Standards is provided in the Transaction Specifications section.
Exceptions/Clarifications
The following items are not within ANSI compliance: Honda has included the NTE segment (special instructions) which is not in ANSI 4010. Two N1 loops were inserted (positions 085 & 087) in the inappropriate position, causing the DTM segment (position 130) to appear to be out of order.
Schedule
The Material Release generally will be transmitted on every Production day, by 12 noon Eastern Time. The seller will notify the buyer no later than 1:00 p.m. Eastern Time if the seller has not received the daily Material Release.
Specifications
In transmitting the Material Release, a User Message Class (MSGUCLS) of 830 must be present to transmit the data to the sellers mailbox. It is possible for Honda to transmit multiple Material Releases within one envelope. This means that there may be multiple transaction sets (ST-SE header/trailer segments) within one interchange envelope (ISA-IEA header/trailer segments). All transmissions from Honda are in a compressed format in order to reduce costs.
February 2007
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Back Up Procedure
In the event of a failure of Electronic Data Interchange, it is the responsibility of the sending party to transmit the contents of any pending transmission to the receiving party using a method of non-EDI transmission which is timely, reasonable, and appropriate under the circumstances.
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February 2007
Business Purpose
The STAR Material Release is authorization to ship the quantities specified in the transmission. The advantage of scheduling delivery via the STAR Material Release (versus the STAR Purchase Order) is that Material Releases are based upon actual production needs and allow Honda to more effectively maintain its inventory levels. The Material Release system also avoids sudden shipping schedule adjustments for suppliers (which occur when Honda issues revised Purchase Orders). Suppliers are provided a mutually agreed upon horizon of firm releases at all times. Honda will not change releases within a horizon period unless cases of production urgency arise. If your organization ships parts to other Honda suppliers, these part numbers will not appear on your STAR Material Releases. Shipment quantities to other Honda suppliers will appear on your monthly STAR Purchase Order instead. (The Purchase Order is your shipment authorization for these parts only). Production support requirements (special orders) will also be transmitted in the form of STAR Material Releases.
Frequency: Daily, by 12 noon Eastern Time Transmitted From: Honda Transmitted To: Domestic OEM Suppliers
February 2007
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Note - The Req. Des. for the first segment in a loop is also used for that corresponding loop.
2. The second section is the detailed specifications of the transaction. The attributes columns within this second section are explained as follows: The first column:
ID = Identifier (a unique value from a predefined list from ANSI) DT = Date TM = Time AN = Alphanumeric R = Numeric with a variable decimal place Nx = Numeric with a x decimal places
The third column: x/y, where
x = the minimum number of digits for this element and y = the maximum number of digits for this element.
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February 2007
Transaction Specifications
Functional Group ID = PS
Heading:
Must Use Must Use Pos. No. 010 020 030 Must Use 050 Seg. ID ST BFR NTE REF Name Transaction Set Header Beginning Segment for Planning Schedule Note/Special Instruction Reference Numbers LOOP ID - N1 Must Use 085 N1 Supplier Name LOOP ID - N1 Must Use 087 088 089 Must Use 130 190 N1 N3 N4 DTM TD5 Ship To Name Ship To Address Information Ship To Geographic Location Requested Ship Date/Time/Period Carrier Details (Routing Sequence/Transit Time) M O O M O 1 1 1 1 1 M 1 1 Req. Des. M M F M Max.Use 1 1 4 1 1 Loop Repeat
Detail:
Pos. No. Must Use Must Use 010 020 060 080 120 140 145 Seg. ID LIN UIT PO3 PID PO4 REF REF Name LOOP ID - LIN Item Identification Unit Detail Additional Item Detail Product/Item Description Item Physical Details Job Sequence Reference Numbers Zone Reference Numbers LOOP ID - SDP Must Use Must Use 450 460 SDP FST Ship/Delivery Pattern Forecast Schedule M M 1 104 Req. Des. M M O O O O O Max.Use 1 1 1 1 1 1 1 104 Loop Repeat 10000
Summary:
Must Use Must Use Pos. No. 010 020 Seg. ID CTT SE Name Transaction Totals Transaction Set Trailer Req. Des. M M Max.Use 1 1 Loop Repeat
February 2007
27 - 7
Must Use
ST02
27 - 8
February 2007
BFR03 BFR04
Must Use
BFR05
Must Use
NTE02
AN 1/60
February 2007
27 - 9
Must Use
REF02
AN 1/1
N1 Supplier Name
Position: Loop: Level: Usage: Max Use: 085 N1 Mandatory Heading Mandatory 1
N102 N103
M M
AN 1/30 ID 1/2
Must Use
N104
AN 6/8
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February 2007
N1 Ship To Name
Position: Loop: Level: Usage: Max Use: 087 N1 Mandatory Heading Mandatory 1
N102 N103
M M
AN 1/30 ID 1/2
Must Use
N104
AN 2/17
February 2007
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Must Use
DTM02 DTM03
M O
DT 8/8 TM 4/4
TD502
TD503
TD504
TD505
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February 2007
Must Use
LIN03 LIN04
Must Use
LIN05
LIN06
LIN07 LIN08
234 235
AN 1/10 ID 2/2
LIN09
234
AN 1/2
February 2007
27 - 13
PO306 PO307
M M
R 1/5 ID 2/2
27 - 14
February 2007
Must Use
PID05
AN 1/30
February 2007
27 - 15
Must Use
REF02
AN 1/3
Must Use
REF02
AN 1/8
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February 2007
Must Use
SDP02
ID 1/1
Must Use
FST03
ID 1/1
Must Use
FST04
DT 8/8
February 2007
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27 - 18
February 2007
This document may not be disclosed, duplicated or used for any purpose, in whole or in part, without the prior written consent of Honda of America Mfg., Inc.
February 2007
29 - 1
Chapter Contents
This chapter contains information and procedures for using the Honda STAR Advance Ship Notice transaction. Transaction specifications are included for further clarification.
Table of Contents
Transaction Description ...................................................................................................................... 4 Transaction Covered........................................................................................................................... 4 Application Standards and Conventions............................................................................................. 4 Mapping .............................................................................................................................................. 4 Exceptions/Clarifications..................................................................................................................... 4 Schedule ............................................................................................................................................. 4 Specifications ...................................................................................................................................... 4 Back Up Procedure............................................................................................................................. 4 Business Purpose ................................................................................................................................ 5 Transaction Specification Information................................................................................................. 6 Transaction Specifications.................................................................................................................. 7 Functional Group ID = SH ............................................................................................................... 7 ST Transaction Set Header............................................................................................................. 8 BSN Beginning Segment for Ship Notice........................................................................................ 9 DTM Date/Time Reference - Shipped............................................................................................. 9 HL Hierarchical Level - Shipment.................................................................................................. 10 TD1 Carrier Details (Quantity and Weight) ................................................................................... 10 TD5 Carrier Details (Routing Sequence/Transit Time) ................................................................. 11 TD3 Carrier Details (Equipment)................................................................................................... 11 REF Authorization Reference Numbers........................................................................................ 12 REF Bill of Lading Reference Numbers ........................................................................................ 12 REF Material Release Reference Numbers.................................................................................. 13 REF Plant Identifier Reference Numbers...................................................................................... 14 N1 Ship From Name...................................................................................................................... 14 HL Hierarchical Level - Tare Pallet Level...................................................................................... 15 REF Material Release Reference Numbers.................................................................................. 15 REF Master/Mix Label Reference Numbers ................................................................................. 16 REF Pallet Reference Numbers .................................................................................................... 16 HL Hierarchical Level - Item .......................................................................................................... 17 LIN Item Identification.................................................................................................................... 17 SN1 Item Detail (Shipment)........................................................................................................... 18 REF Container Label Reference Numbers ................................................................................... 18 REF Container Serial Reference Numbers ................................................................................... 19 REF Sequential or Non-Sequential Supplier Reference Numbers ............................................... 19 REF Material Release Reference Numbers.................................................................................. 20 REF IPP Tag Reference Numbers Use Only When Needed..................................................... 20
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February 2007
February 2007
29 - 3
Transaction Description
Transaction Covered
Advance Ship Notice/Manifest (Transaction Set 856), abbreviated SH
Mapping
A list of the Advance Ship Notice (ASN) business data elements and how they are transmitted via EDI Standards is provided in the Transaction Specifications section.
Exceptions/Clarifications
There are no Exceptions to ANSI Standards in this Transaction Description.
Schedule
The ASN shall be transmitted to the buyer within the specified time window. The buyer will send Functional Acknowledgements for ASNs unless the seller specifies otherwise.
Specifications
In transmitting the Advance Ship Notice, a User Message Class (MSGUCLS) of 856 must be present to transmit the data to the buyers mailbox.
Back Up Procedure
In the event of a failure of Electronic Data Interchange, it is the responsibility of the sending party to transmit the contents of any pending transmission to the receiving party using a method of non-EDI transmission which is timely, reasonable, and appropriate under the circumstances.
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February 2007
Business Purpose
The Honda STAR Advance Ship Notice (ASN) is used to anticipate the contents of supplier deliveries during the receiving process. Because Honda does rely heavily on supplier ASNs for internal purposes, it is very important that the supplier ASNs have a high degree of data integrity.
Frequency: Immediately following the departure of each shipment. Transmitted From: Domestic OEM Suppliers Transmitted To: Honda
February 2007
29 - 5
Note - The Req. Des. for the first segment in a loop is also used for that corresponding loop.
2. The second section is the detailed specifications of the transaction. The attributes columns within this second section are explained as follows: The first column: M = Mandatory X = Conditional O = Optional The second column: ID = Identifier (a unique value from a predefined list from ANSI) DT = Date TM = Time AN = Alphanumeric R = Numeric with a variable decimal place Nx = Numeric with a x decimal places The third column: x/y, where x = the minimum number of digits for this element and y = the maximum number of digits for this element.
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February 2007
Transaction Specifications
Functional Group ID = SH
Heading:
Pos. No. 010 020 040 Seg. ID ST BSN DTM Name Transaction Set Header Beginning Segment for Ship Notice Date/Time Reference - Shipped Req. Des. M M M Max.Use 1 1 1 Loop Repeat
Detail:
Pos. No. Must Use 050 150 Must Use Must Use 160 170 200 Must Use 205 210 Must Use 220 Seg. ID HL TD1 TD5 TD3 REF REF REF REF Name LOOP ID - HL Hierarchical Level - Shipment Carrier Details (Quantity and Weight) Carrier Details (Routing Sequence/Transit Time) Carrier Details (Equipment) Authorization Reference Numbers Bill of Lading Reference Numbers Material Release Reference Numbers Plant Identifier Reference Numbers LOOP ID - N1 Must Use 290 N1 Ship From Name LOOP ID - HL 400 401 Must Use Must Use 410 420 HL REF REF REF Hierarchical Level - Tare Pallet Level Material Release Reference Numbers Master/Mix Label Reference Numbers Pallet Reference Numbers LOOP ID - HL 430 Must Use Must Use 440 450 455 460 470 480 490 HL LIN SN1 REF REF REF REF REF Hierarchical Level - Item Item Identification Item Detail (Shipment) Container Label Reference Numbers Container Serial Reference Numbers Sequential or Non-Sequential Supplier Reference Numbers Material Release Reference Numbers IPP Tag Reference Numbers - Use Only When Needed LOOP ID - HL Hierarchical Level - Pack Item Identification Item Detail (Shipment) Container Label Reference Numbers O M M O O O O O 1 1 1 1 1 1 1 1 >1 O O M M 1 1 1 1 O O M M 1 1 1 1 >1 M 1 >1 Req. Des. M O M M O M O M Max.Use 1 20 1 1 1 1 1 1 1 Loop Repeat 200000
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Summary:
Pos. No. 590 600 Seg. ID CTT SE Name Transaction Totals Transaction Set Trailer Req. Des. M M Max.Use 1 1 Loop Repeat
Must Use
ST02
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DTM02 DTM03
M M
DT 8/8 TM 4/4
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29 - 10
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TD502
TD503 TD504
TD505
Must Use
TD303
AN 1/10
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Must Use
REF02
Must Use
REF02
AN 1/12
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Must Use
REF02
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Must Use
REF02
AN 1/1 HAM HCM HAM HAM HAM HAM HAM HMA HAM HAM
O M M
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Must Use
REF02
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Must Use
REF02
Must Use
REF02
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Item
Must Use
Must Use
LIN03
AN 1/27
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Must Use
REF02
29 - 18
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Must Use
REF02
Must Use
REF02
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Must Use
REF02
Must Use
REF02
AN 1/15
29 - 20
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Must Use
Must Use
LIN03
AN 1/27
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29 - 21
Must Use
REF02
29 - 22
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Must Use
REF02
Must Use
REF02
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Must Use
REF02
Must Use
REF02
AN 1/15
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Must Use
REF02
AN 2/2
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29 - 26
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Operating Procedures
Reconciliation
Honda requires reconciliation (a systematic comparison) of the ordering document (830) to the ASN (856). The purpose is to ensure that suppliers are shipping what Honda has ordered. By capturing discrepancies prior to truck departure and ASN generation, potential miss-shipments can be corrected, avoiding costly corrective countermeasures. There are two distinct steps to the reconciliation process. 1. Reconciling the ordering document (830) to the planned load(s).
Note - If a shipment is large and must be split between multiple trucks, reconciliation from the ordering document to the multiple planned loads must occur.
2. Reconciling the planned load to the ASN.
For both steps, discrepancies can be identified on-line or hard copy. Following are the items to be reconciled and the action requested. Item to reconcile Invalid Part Number Description The system must alert the user if a part number mismatch between the ordering document and ASN. Action to be taken The user must verify that the scanned information is correct. If it is correct, there must be a method to ship the part on an ASN. If there is an error, a correction must be made. (Leaving the part number on the ASN often requires the user to adjust the planned load.) Correct the discrepancy. Honda will not accept an invalid material release number. This will result in a rejected ASN. Correct the discrepancy. Honda will not accept an invalid plant identifier. This will result in a rejected ASN. The shipper should confirm the quantity scanned versus the quantity required. The system must allow the user to take either of the following steps: 1) over ship or 2) re-scan to ship the required amount. The shipper should confirm the quantity scanned versus the quantity required. The system must allow the user to take either of the following steps: 1) under ship or 2) re-scan to ship the required amount.
Over Shipment
The system must not allow a material release number mismatch between the ordering document and ASN. The system must not allow a plant identifier mismatch between the ordering document and ASN. The system must alert the user of an over shipment of parts on the ASN (versus the ordering document).
Under Shipment
The system must alert the user of an under shipment of parts on the ASN (versus the ordering document).
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Note - If there is more than one IPP tag attached to a container, enter the information for one tag and omit the others.
IPP Tag Reason Codes 1 2 3 4 5 6 7 8 9 10 11 12 Design Changes New Supplier Material Change Mfg. Method Change Mfg. Process Order Change Machine Change Jig/Tool Change Die/Mold Change Inspection Method Change Transport/Packing Change Sort Other
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This document may not be disclosed, duplicated or used for any purpose, in whole or in part, without the prior written consent of Honda of America Mfg., Inc.
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See the Functional Acknowledgement (997) chapter in the DELTA/GPCS section. The DELTA/GPCS and STAR Functional Acknowledgements are identical.
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This document may not be disclosed, duplicated or used for any purpose, in whole or in part, without the prior written consent of Honda of America Mfg., Inc.
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See the Interchange Control Structures (ICS) chapter in the DELTA/GPCS section. The DELTA/GPCS and STAR Interchange Control Structures are identical.
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February 2007