MK Factory Equipment

mk Factory Equipment
One construction kit many options
Base Technology
Profile Technology
Conveyor Technology
Factory Equipment
Linear Motion
Advantages of the mk modular system

Everything comes from one source: interchangeable modules and components for profile, conveyance and linear technology, as well as factory equipment Outsourcing of various project functions at a fixed price helps integrators to minimize their project costs and risks Coverage of all basic mechanical functions for modern factory automation The widest profile range on the market reduces the need for special design and therefore provides a cost benefit due to standardization High material quality, solid connecting technology and high-quality accessories guarantee high loading capacity and long service life The highest flexibility for system extensions or alterations due to reusability of individual components and modules The degree of assembly of our products can be freely selected, guaranteeing optimum adaptation to existing utilization of resources at all times The modular construction is subject to constant optimization and extension because mk itself uses it daily for the preparation of customer-specific solutions
Table of contents
Our 3D Product Configurator Our Factory Equipment Products Introducing mk Information about Factory Equipment mk Guarding mk Workstations mk GTP (Guard Rails, Treads, Platforms) Our service Index
4 5 6 8 10 70 120 142 146
mk Factory Equipment 3
Our 3D Product Configurator

mk Config
Fast and Easy Design of Perimeter Guarding
Reduction of engineering and design time by up to 80 - 90% Standard and economy framing options Large variety of paneling, window and door options Reduced material costs by use of standardized components No CAD software or CAD skills required
Can be installed or run directly from CD Easy to use interface with 3D graphics Automatic creation and dimensioning of 2D and 3D drawings Import .dxf layouts IGES, STEP and JPEG export formats
Automatic generation of parts lists, cut lists, bill of materials lists and weight estimates Direct design verification and modification via e-mail Easier, faster and more accurate order processing Choose between different ordering options (raw materials, kit, assembled) depending on your workload and and capacities
Our Factory Equipment Products
Our 3D configurator (mk-Config) allows you to construct guards with swinging, sliding and lift doors. Using individual modules, individual workstations for the
workshop, assembly areas or offices can also be set up. Our modules are complimented by a comprehensive range of stylish and functional guard rails, treads
and platforms that allow you to individually design your work areas and buildings.
Guarding
Workstations
Guard Rails, Treads, Platforms
Guarding With guarding from mk, you are opting for a flexible and economic modular design. Choose from a large assortment of guarding modules, swinging door, sliding door and lift door elements that can be electrically secured on request. Pneumatic, hydraulic or electrically operated door elements can be easily integrated. mk allows you to design distance guarding that conforms to the applicable safety standards.
Workstations The mk system makes it easy to custom design workstations in the workshop and in the assembly and office areas. Maximize the functionality and ergonomics of your workstations while remaining flexible and economical. The mk profile technology allows you to easily and cost-effectively design workstations based on your needs thanks to the modular design.
Guard Rails, Treads, Platforms Safe access and platforms for your plant can be easily build with the mk GTP-System. Based on the proven mk profile technology, dimensionally accurate individual solutions for access, transitions or even work platforms can also be set up.
Page 120
Page 10
Page 70
Introducing mk
We live our passion for technology this have shaped us for over 40 years
Maschinenbau Kitz GmbH, was founded in 1966 and is headquartered in Troisdorf, near Bonn, operates internationally; together with its subsidiaries and sales parteners as the mk Technology Group. Backed by over 40 years of experience, mk sells mechanical modules, components for profile, conveyor and linear tech-
nology, as well as factory equipment. These products are based on more than 250 different aluminum profiles and extensive stainless steel sheet metal work. The modular construction principle these products offer ensure full compatibility between all products. The resulting benefits include considerable cost savings
during installation of the system, as well as a high degree of flexibility for future extensions and re-configurations. Our most important target markets include original machine constructions, as well as work in the automotive, electrical, packaging, pharmaceutical, and food industries.
Information about Factory Equipment
Advantages of mk Factory Equipment

Fast and easy design and manufacture of individual guardings and workstations due to the modular design Less project-related fabrication leads to reduced costs due to the use of standardized and compatible modules Optimal functionality and ergonomics for workplaces and workstations thanks to a comprehensive construction kit system Easy conversion or expansion due to compatibility of the modules and reusable connection technology allows constant adjustment for changing assembly processes Attractive design of workstations thanks to the use of high-quality aluminum profiles Complementary assortment of dimensionally accurate guard rails, treads and platforms for safe work on your systems mk Config the 3D product configurator for guardings simplifies planning and reduces project costs Rapid availability of all modules and individual parts from stock
Safety distance for 1400 mm tall partition

Hazard (high risk) Hazard (low risk) Reach Guard
Safety distance for 2000 mm tall partition

2600 2400 2200 Safety distance from floor in mm 2000 1800 1600 1400 1200 1000 800 600 400 180 0
Hazard (high risk) Hazard (low risk) Reach Guard
2600 2400 2200 2000 1800 1600 1400 1200 1000 800 600 400 180 0 0 200 400 600 800 1000 Safety distance in mm Safety distance from floor in mm
0 200 400 600 800 1000 Safety distance in mm Figure a
Figure b
Safety through mk Guarding

Effectively safeguard your plant with mk guarding systems. Choose from a wide range of guarding components and build barriers which are precisely matched to your individual spatial circumstances as well as the required safety distances of your plant. In this way you prevent employees or visitors from entering hazard zones or falling equipment, tools or workpieces from causing serious accidents. All mk guarding is designed and produced taking into account the country-specific relevant safety standards. So that you are always on the safe side!
Safety Distances
Fixed safety distances are specified by local ordinances to effectively protect employees. Depending on the required safe distance, choose between closed paneling such as sheet metal, polycarbonate or glass (required safety distance = 0 mm) and open welded or corrugated fencing solutions (required safety distance with an opening of 40 x 40 mm = 200 mm). Guarding components with the standard frame heights 1400 mm and 2000 mm are available depending on the nature of the equipment or area to be protected (see Fig. a and b).
mk Guarding
Contents mk Guarding
System selection Assembly Details Post-Panel Method Partition Method Paneling Accessories Safety Accessories Order Example Application Examples
12 14 18 32 44 56 61 64 66
Guarding
System selection
Apart from the ability to individually design guarding, mk also offers two different standards which are fully compatible with each other. The post-panel solution is characterized by separate panel frames which are each mounted between posts anchored in the ground. In the panel solution, the posts with the panel infill form a unit and are erected next to each other, are connected and anchored in the ground. The various solutions are based on the same base dimensions. This ensures continuous compatibility and modularity. In the
post-panel solution the base dimension extends from post centerline to post centerline and in the panel solution the base dimension refers to each frames outer dimensions. The default floor clearance of both systems is 200 mm, which enables easy floor cleaning with no critical safety or security issues. The favorable weight/strength ratio of the profile structure provides an ergonomically advantageous effect when it comes to handling and assembling the individual elements.
AM = RM-80
RM
RM
RM
Post-Panel Method
This style is best suited for large areas which may require regular maintenance at various locations, for example, which must be quickly and readily accessible. Using just four attachment points, each with an angle-screw combination, the panels can be easily removed at any location, or simply swung aside. As this is only possible using a wrench, this system conforms to standard safety regulations. A further advantage is hinge-like assembly of the panels, which allows the guarding to be designed and installed at any desired angle.
Partition Method
Because of their standard rightangle connections, the Partition style of guarding is ideal for long straight or rectangular perimiter guards. As such the partitions can be installed flush together with little effort. The compatibility with Panel-Post guards and the modularity and versatility of the individual guarding components enable the layout and manufacture of almost any guarding requirement. The connecting plates feature protrusions which lock the panels in place (see page 15).
Custom Solutions
Although custom solutions for perimeter guarding provide savings due to lower material cost, there is often a significant assembly component which should not be overlooked. Custom, i.e. machine specific guards are possible on request. Many examples of custom guards can also be found in the mk Profile Technology System catalog.
Guarding
Assembly Details Post-Panel Methods
Internal Fastening of Panels The profile connection of the panels and panel frames is achieved using the Tension Plug 40/1. For this the horizontal beams require profile service 5431BW ....*.
Tension Plug 40/1 (extra light) B51.03.037
Profile mk 2040.31 with End Services 5431BW ....*
Panel Connection with Angles The panel connection with angles offers the highest stability with minimal labor. By loosening only four screws, the entire panel can be removed if necessary. Panels may be rotated up to + - 90. The connection shown below is standard for the Post-Panel style of guards.
Angle B20/40 82.05.0026, Al alternative Angle 82.40.0805, Al SHCS M8x16 D0912816 Ribbed Washer 8.4 K111010017 Nut 1 M8 34.01.0001, Steel Zn
Floor Mounting of Posts Using the Floor Mounting Bracket 67.02.0004, floor height variations of up to 10 mm can be compensated. Posts or Partitions are fastened to the floor with Anchors and are tightened with the included M8 hex nut.
Nut 2/40 M8 34.01.0019, Steel Zn Floor Mounting Bracket 67.02.0004, AL Anchor HST M8x75 K111030014 Ribbed Washer 8.4 K111010017, Steel Zn Hex Head Screw M8x16 D0933816
Partition Methods
Parallel connection of two Partitions Connecting plates are stamped and include protrusions which ensure an exact and dimensionally precise connection of the partitions. Two connecting plates should be used per partition, each of which is installed using two M8 screws.
Nut 1 M8 34.01.0001, Steel Zn SHCS M8x16 D0912816 Ribbed Washer 8.4 K111010017, Steel Zn Plate 05 50.05.0053, AL
Angle Connection of Partitions When connecting two partitions at right angles either plates or angles can be used.
T-connection of Partitions
Angle Connection of Partitions
Nut 1 M8 34.01.0001, Steel Zn SHCS M8x16 D0912816 Ribbed Washer 8.4 K111010017, Steel Zn Plate 09 50.05.0070, AL
Nut 1 M8 34.01.0001, Steel Zn Angle E25 82.40.0701, AL Ribbed Washer 8.4 K111010017, Steel Zn SHCS M8x16 D0912816
Guarding
Assembly Details Custom Solutions
Internal Fastener Series 40 The Tension Plug is ideal for simple, and also later, assembly of profiles. This connection method requires an access hole which is drilled with the help of the Drill Fixture shown on page 17, and can be accomplished by the customer using a normal power drill. Profiles can also be supplied pre-drilled by mk.
End Cap for Profile mk 2040.01, mk 2040.40 and 2040.31 mk 2507 (PPN 1060) Tension Plug for Series 40 B51.03.004 Profile with End Service 5401BB ....* oder 5440BB ....*
Internal Fastener Series 40/1 Especially for using panelling, because all internal slots remain available. In addition, the tension plug could be fit in, even if the front sides are closed.
Tension Plug for Series 40 (normal+light) B51.03.036
Tension Plug for Series 40 (extra light) B51.03.037
Economy Fastener Series 40 light This connection requires an M8 thread or threaded insert in the profile that is to be attached, and a 9 mm access hole at the connection position in the other profile.
Tension Plug for Series 40 B51.03.004 End Cap for Profile mk 2040.01, mk 2040.40 and 2040.31 mk 2507, PPN 1060 ex. 6 mm paneling Spring Washer 8.4 D67968, Steel Zn 5431AB ....* M8 thread formed in Profile SHCS M8x20 D6912820
....* Profile length in mm mk Factory Equipment 16
Custom Solutions
Profile Services As a standard for Profile Series 40, mk uses a Metric M8 thread for the Economy Fastener. Profile mk 2040.31 features a 7.4 mm center hole, which allows two fastening methods. When using standard M8 screws, an M8 thread must be formed (Note that thread forming is not the same as tapping). If using self-tapping screws, no services are required.
Drill Fixture This Drill Fixture is used to locate the 9 mm access hole required for the Economy Fastener. A detent ensures the correct 20 mm center distance from the end of the profile. This detent can also be pushed in for access holes required at other locations.
Drill Fixture 9 mm B51.03.012 SHCS M8 Spring Washer 8.4 D67968, Steel Zn Key Set 8-piece K902005050 Insert K112030008, 9S20K
Profile mk 2040.31 SHCS M8
Profiles mk 2040.40 and mk 2040.01 are normally used with an M8 threaded insert, whereby the 10 mm center hole first requires an M12x1.5 tap. The threaded insert significantly increases the thread strength. To install the threaded insert use Insert Tool K902010012.
Drill Fixture This Drill Fixture serves to locate the required 10 mm hole when using Tension Plug B51.03.004, B51.03.036 and B51.03.037. A detent provides the required 15 mm offset between the center of the hole and the end of the profile.
Profile mk 2040.01 and Profile mk 2040.40 Insert K112030008, 9S20K SHCS M8
Tension Plug for Series 40 B51.03.004 Drill Fixture 10 mm B51.03.005
M12 x 1,5
Guarding
Post-Panel Method
Depicted here is an example of the many possibilities when standard elements such as Posts, Panels and various paneling materials, or Fillers, are combined. The standard heights are fixed at 2060 and 1460 mm. These reference dimensions, as well as the standard heights, can also be modified to your specific requirements.
t y
q Post 1 w Panel with horiz. brace/Metal/Polycarbonate e Panel with vertical brace/Fencing r Simple Panel/Fencing
t Simple Panel/Fencing y Post 2 u Post 3 i Wall attachment
Post-Panel Method
Post
consisting of: Profile mk 2040.31, Angles B20/40 82.05.0026, Screws, Nuts, End Cap and Floor Mounting Bracket.
Post (no Angles) B69.65.000 H ....

not shown
Post 1 B69.65.001 H ....
Post 2 B69.65.002 H ....
Post 3 B69.65.003 H ....
Post 4 B69.65.004 H .... Standard H: 1460 and 2060 mm
Guarding
Post-Panel Method
Panel
consisting of: Profile mk 2040.31 and Tension Plugs. The panels are attached to the angles of the posts. Paneling material (Fillers) can be found on pages 44-55.
Panels using Profile mk 2040.31
Standard RM: 500, 750, 1000, 1250 mm Fencing max. 1000 mm
Simple Panel B69.50.001 RM .... H1 ....
AM
Standard RM: 500, 750, 1000, 1250, 1500, 2000 mm
1
AM
Panel with horizontal brace B69.50.002 RM .... H1 ....
Standard RM: 1500, 2000 mm Panel with vertical brace B69.50.003 RM .... H1 ....
2 1
LM = Light (Opening) dimension AM = Outside dimension RM = Reference dimension Standard H1: 1400 and 1800 mm
AM
Post-Panel Method
Swing Doors
The modular construction method of the mk Guarding System enables a completely flexible incorporation of doors into the enclosure design. You can specify the dimensions of your door and include any of the filler materials shown on pages 50-55. The width of doors is typically dependent on their function, as well as frequency of use: Normal use: 750 mm minimum openin. Emergency exit: 1000 mm minimum opening.
r t y
q Post 1 w Swing Door Frame e Double Swing Door/Metal/Polycarbonate r Simple Panel/Fencing t Swing Door Frame y Swing Door DIN-left/Fencing
u Simple Panel/Fencing i Post 1 o Swing Door DIN-left/Fencing a Post 1 s Wall attachment
Guarding
Post-Panel Method
Swing Door Frame

The modular construction method of the mk Guarding System enables a completely flexible incorporation of doors into the enclosure design. You can specify the dimensions of your door and include any of the paneling materials (Fillers) shown on pages 50-55.
Swing Door Frame consisting of: Profile mk 2040.40, Tension Plugs, Floor Mounting Backets, Screws, Angles and Nuts. The Swing Door Frames are suitable for both the single and double swinging doors. Panels can be attached to the outsides of the frames.
Standard RM: 750, 1000, 1250, 1500, 2000 mm Swing Door Frame B69.55.001 RM .... H .... AM = Outside dim. RM = Reference dim. Standard H: 2060 mm
RM
AM = Outside dimension RM = Reference dimension Standard H: 2060 mm
Post-Panel Method
Single Swing Door consisting of: Profile mk 2040.40, Tension Plugs, Door Stops, Handle, Hinges and either an external Double Bit or Cylinder Lock. Fillers can be found on pages 50-55. Please indicate lock type when specifying door. Special versions available with: Latches, Cam Locks, Profile cylinders and T- or Lever Handle Locks.
Double Swing Door Double Doors include upper and lower slide latches. Accessories can be found on pages 56-60.
Standard RM: 1500, 2000 mm Standard RM: 750, 1000, 1250 mm Fencing max. 1000 mm Single Swing Door ......-lock 1 DIN-right B69.60.001 RM .... H1 .... DIN-left B69.60.002 RM .... H1 ....
AM = RM-72
Double Swing Door ......-lock B69.60.005 RM .... H1 ....
AM = RM-80
Standard RM: 750, 1000, 1250 mm Single Swing Door with horizontal brace ......-lock DIN-right B69.60.003 RM .... H1 .... 1 DIN-left B69.60.004 RM .... H1 .... Standard H1: 1800 mm
AM = RM-72
Standard RM: 1500, 2000 mm 2 2 Double Swing Door with horizontal brace ......-lock B69.60.006 RM .... H1 ....
Guarding
Post-Panel Method
Sliding Doors
When selecting sliding doors, two types are available: Sliding Doors B Sliding Doors C The Sliding Door Frames can be used in combination with Sliding Door type B and C. It is also possible, through a slight redesign, to include windows or other access panels within the doors themselves.
2060
2000
2100
1000 2000 1000
2000 4000
q w
q Sliding Door Frame w Panel with horiz. brace/Metal/Polycarbonate e Single Sliding Door with horizontal brace/
Metal/Polycarbonate
t Sliding Door Frame y Simple Panel/Fencing u Double Sliding Door/Fencing
r Panel with horiz. brace/Metal/

Polycarbonate Slider
180
Post-Panel Method
Sliding Door Frame

consisting of: Profile mk 2040.40, Tension Plugs, Angles, Screws, Nuts and Floor Mounting Backets. The Sliding Door Frame "Single" is used for DIN-right and DIN-left sliding doors. Standard RM: 750, 1000, 1250 mm Sliding Door Frame single B69.55.003 RM .... H .... H1 .... H2 ....
RM
RM
RM
2RM
Standard RM: 750, 1000 mm

RM
RM = Reference dimension Standard H: 2060 mm
Sliding Door Frame double B69.55.004 RM .... H .... H1 .... H2 ....

Guarding
Post-Panel Method
Sliding Doors B
Standard RM: 750, 1000, 1250 mm Fencing max. 1000 mm Single Sliding Door ......-lock DIN-right B69.61.007 RM .... SH .... DIN-left B69.61.008 RM .... SH ....
Standard RM: 750, 1000 mm Double Sliding Door ......- lock B69.61.011 RM .... SH ....
SH
2 1
SH
AM = RM-22
AM = 2RM+40
Standard RM: 750, 1000, 1250 mm Single Sliding Door with horizontal brace ......-lock DIN-right B69.61.009 RM .... SH .... DIN-left B69.61.010 RM .... SH ....
Standard RM: 750, 1000 mm Double Sliding Door with horizontal brace ......- lock B69.61.012 RM .... SH .... 2 1
SH
SH
AM = RM-22
1
AM = 2RM+40
SH = Height of sliding door If the distance between the sliding door and the floor is to correspond to the height H2 of the sliding door frame or the adjacent post, SH = H - H2 - 43 has to be selected.
Post-Panel Method
Hardware Sliding Doors B

A cost-effective alternative to Sliding Doors C, the hardware for Sliding Doors B has the additional advantage of being easily assembled. The flanged Roller Assembly guides the door along the upper Profile T-slot. Once properly installed, the door is designed to be non-removable.
Locks see page 59
Roller Assembly B68.11.003 for Sliding Door consisting of: Plate, Roller, Bolt, Washer, Flanged, Button-Head Screw and Nut
Guide for Sliding Door 19.00.0005 Plastic, black
Guarding
Post-Panel Method
Sliding Doors C
Standard RM: 750, 1000 mm Double Sliding Door ......-lock B69.61.019 RM .... SH ....
Standard RM: 750, 1000, 1250 mm Single Sliding Door with horizontal brace ......-lock 2 DIN-right B69.61.017 RM .... SH .... 1 DIN-left B69.61.018 RM .... SH ....
Standard RM: 750, 1000 mm Double Sliding Door with horizontal brace ......-lock B69.61.020 RM .... SH .... 2 1
1 SH = Height of sliding door If the distance between the sliding door and the floor is to correspond to the height H2 of the sliding door frame or the adjacent post, SH = H - H2 - 30 has to be selected.
Post-Panel Method
Hardware Sliding Doors C

The C-guide consisting of Profile mk 2245 offers the advantage of a closed track. The lower guide engages the T-slot to keep the sliding door properly positionend. Maximum track length is 5100 mm.
Locks see page 59
Mounting Hardware for Sliding Doors Single Sliding Door B68.11.005 L = 2 x RM + 40 consisting of: 1x Track, 2x Carriages, 2x Stop, 2x End Cap and Plates (number depends on length) Double Sliding Door B68.11.006 L = 4 x RM + 40 consisting of: 1x Track, 4x Carriages, 2x Stop, 2x End Cap and Plates (number depends on length) Carriage for Sliding Door B38.00.045
Guarding
Post-Panel Method
Vertical Door
consisting of: Profile mk 2040.40, Tension Plugs, Floor Mounting Brackets, Handle, Wear Strips, Pulleys and Counterweights. Manually operated balanced using the Counterweights. Pneumatic, hydraulic or electromechanical operation possible on request. Paneling material (Fillers) can be found on pages 50-55. 2
Vertical Door B69.62.001 RM .... H .... H1 .... H2 .... H3 .... H6 .... Stroke ....
RM
H3
Pulley Window Wear Strip Framing Counterweight
H6
LM = RM-40 RM
Standard RM: 750, 1000, 1250 mm
Post-Panel Method
Scissor Door
consisting of: Profile mk 2040.40, mk 2040.41, Tension Plugs, Floor Mounting Brackets, Handles, Wear Strips, Pulleys, Wire Rope and hardware. Manually operated balanced through the scissor action of the equally weighted doors. Pneumatic, hydraulic or electromechanical operation possible on request. Paneling material (Fillers) can be found on pages 50-55. 1 Scissor Door B69.62.002 RM .... H .... H1 .... LW .... H6 ....
RM
LW=2xStroke
Pulley Door Stop Upper Window Wear Strip Lower Window Wire Rope w/hardware
H6
LM = RM-40 RM
Standard RM: 750, 1000, 1250 mm
Guarding
Partition Method
Shown below is a sampling of the many possible combinations using just a few standard elements such as partitions and filler material. The standard heights are 2060 and 1460 mm. The reference dimensions as well as the standard heights can be changed to suit you particular requirements.
q Partition with horizontal brace/ w e

Metal/Polycarbonate Partition with vertical brace/Fencing Partition/Fencing
r Partition/Fencing t Partition/Fencing y Wall attachment
Partition Method
Partition
consisting of: Profile mk 2040.31, Tension Plugs, Floor Mounting Backets, Screws and Nuts. To attached neighboring partitions, please order plates separately (page 15). The paneling material (Fillers) can be found on pages 44-55.
Standard RM: 500, 750, 1000, 1250 mm Fencing max. 1000 mm Partition single B69.51.001 RM .... H ....
RM
Standard RM: 500, 750, 1000, 1250, 1500, 2000 mm 2 Partition with horizontal brace B69.51.002 RM .... H ....
RM
Standard RM: 1500, 2000 mm 2

LM = RM-80 RM
Partition with vertical brace B69.51.003 RM .... H ....
LM = Light (Opening) dimension RM = Reference dimension

RM
Standard H: 1460 and 2060 mm
Guarding
Partition Method
Swing Doors
The modular construction method of the mk Guarding System enables a completely flexible incorporation of doors into the enclosure design. You can specify the dimensions of your door and include any of the paneling materials shown on pages 50-55. Door Header consisting of: Profile mk 2040.40, Tension Plugs. The profile is used with both single and double swinging doors. Panels are attached at the profile ends.
Tension Plug 40 see page 16
L=RM
Standard RM: 750, 1000, 1250, 1500, 2000 mm Door Header B69.55.010 RM ....
AM = RM-40
RM
AM = Outside dimension RM = Reference dimension Standard H: 2060 mm
Partition Method
Single Swing Door consisting of: Profile mk 2040.40, Tension Plugs, Door Stops, Handles, Hinges and and either an external Double Bit or Cylinder Lock. Paneling materials can be seen on pages 50-55. Please indicate lock type when specifying door. Special versions available with: Latches, Cam Locks, Profile cylinders and T- or Lever Handle Locks.
Double Swing Door Double Doors include upper and lower slide latches. Accessories can be found on pages 56-60.
Standard RM: 1500, 2000 mm Standard RM: 750, 1000, 1250 mm Fencing max. 1000 mm Single Swing Door ......-lock 1 DIN-right B69.60.001 RM .... H1 .... DIN-left B69.60.002 RM .... H1 ....
AM = RM-32
Double Swing Door ......-lock B69.60.005 RM .... H1 ....
AM = RM-40
Standard RM: 750, 1000, 1250 mm 2 Single Swing Door with horizontal brace ......-lock DIN-right B69.60.003 RM .... H1 .... 1 DIN-left B69.60.004 RM .... H1 .... Standard H1: 1800 mm
AM = RM-32
Standard RM: 1500, 2000 mm 2 2 Double Swing Door with horizontal brace ......-lock B69.60.006 RM .... H1 ....
Guarding
Partition Method
Sliding Doors
When selecting sliding doors, two types are available: Sliding Doors B Sliding Doors C The Sliding Door Frame, in combination with Sliding Doors of type C, is the model of a precise and aesthetically pleasing high-quality sliding door. It is also possible, through a slight redesign, to include windows or other access panels within the doors themselves.
q Partition with horizontal brace/ w

Metal/Polycarbonate Single Sliding Door with horizontal brace/Metal/Polycarbonate
e Partition with horizontal r t

brace/Metal/Polycarbonate Slider Partition single/Fencing Double Sliding Door/Fencing
Partition Method
Sliding Door Frame

consisting of: Profile mk 2040.40, Tension Plugs, Screws, Nuts and Floor Mounting Backets. The Single Sliding Door Frame is used for Sliding Doors DIN-Right and DIN-Left.
L=RM
Standard RM: 750, 1000, 1250 mm Door Header B69.55.010 RM ....
The following standard components are combined using the Door Header, when manufacturing Sliding Door Frames: Sliding Door: Post (less angles) B69.65.000 and a simple Partition B69.51.001 Double Sliding Door: 2 x Partition B69.51.001.
RM Sliding Door = RM
RM = Reference dimension Standard H: 2060 mm

RM
Double Sliding Door = 2RM
Guarding
Partition Method
Sliding Doors B
Standard RM: 750, 1000 mm Double Sliding Door ......- lock B69.61.011 RM .... SH ....
SH
2 1
SH
AM = RM+18
AM = 2RM+80
Standard RM: 750, 1000, 1250 mm Single Sliding Door with horizontal brace ......-lock
SH
Standard RM: 750, 1000 mm Double Sliding Door with horizontal brace ......- lock B69.61.012 RM .... SH .... 2
DIN-right B69.61.009 RM .... SH .... 1 DIN-left B69.61.010 RM .... SH ....
1
SH
AM = RM+18
1
AM = 2RM+80
SH = Height of sliding door If the distance between the sliding door and the floor is to correspond to the height H2 of the adjacent post, SH = H - H2 - 43 has to be selected.
Partition Method
Hardware Sliding Doors B

A cost-effective alternative to Sliding Doors C, the hardware for Sliding Doors B has the additional advantage of being easily assembled. The flanged Roller Assembly guides the door along the upper Profile T-slot. Once properly installed, the door is designed to be non-removable.
Locks see page 59
Roller Assembly B68.11.003 for Sliding Door consisting of: Plate, Roller, Bolt, Washer, Flanged Button-Head Screw and Nut.
Guarding
Partition Method
Sliding Doors C
Standard RM: 750, 1000, 1250 mm Fencing max. 1000 mm Single Sliding Door ......-lock
Standard RM: 750, 1000 mm Double Sliding Door ......-lock B69.61.019 RM .... SH ....
2 1 DIN-right B69.61.015 RM .... SH .... DIN-left B69.61.016 RM .... SH ....
Standard RM: 750, 1000, 1250 mm Single Sliding Door with horizontal brace ......-lock 2 DIN-right B69.61.017 RM .... SH .... DIN-left B69.61.018 RM .... SH ....
Standard RM: 750, 1000 mm Double Sliding Door with horizontal brace ......-lock B69.61.020 RM .... SH .... 2 1
1 SH = Height of sliding door If the distance between the sliding door and the floor is to correspond to the height H2 of the adjacent post, SH = H - H2 - 70 has to be selected.
Partition Method
Hardware Sliding Doors C

The C-guide consisting of Profile mk 2245 offers the advantages of a closed track. The lower guide engages the T-slot to keep the sliding door properly positionend. Maximum track length is 5100 mm.
Locks see page 59
Mounting Hardware for Sliding Doors Single Sliding Door B68.11.005 L = 2 x RM + 40 consisting of: 1x Track, 2x Carriages, 2x Stop, 2x End Cap and Plates (number depends on length) Double Sliding Door B68.11.006 L = 4 x RM + 40 consisting of: 1x Track, 4x Carriages, 2x Stop, 2x End Cap and Plates (number depends on length) Carriage for Sliding Door B38.00.045
Guarding
Partition Method
Vertical Door
consisting of: Profile mk 2040.40, Tension Plugs, Floor Mounting Backets, Handle, Wear Strips, Pulleys and Counterweights. Manually operated balanced using the Counterweights. Pneumatic, hydraulic or electromechanical operation possible on request. Paneling material (Fillers) can be found on pages 50-55. 2
Vertical Door B69.62.001 RM .... H .... H2 .... H3 .... H6 .... Stroke ....
RM
H3
Pulley Window Wear Strip Framing Counterweight H6
LM = RM-80 RM
H2
Standard RM: 750, 1000, 1250 mm
Partition Method
Scissor Door
consisting of: Profile mk 2040.40, mk 2040.41, Tension Plugs, Floor Mounting Brackets, Handles, Wear Strips, Pulleys, Wire Rope and hardware. Manually operated balanced through the scissor action of the equally weighted doors. Pneumatic, hydraulic or electromechanical operation possible on request. Paneling material (Fillers) can be found on pages 50-55. 1 Scissor Door B69.62.002 RM .... H .... LW .... H6 ....
2
H
RM
LW=2xStroke
Pulley Door Stop Upper Window Wear Strip Lower Window Wire Rope w/hardware
H6
LM = RM-80 RM
H2
Standard RM: 750, 1000, 1250 mm
Guarding
Paneling
Swing Doors
A standard Access Door may be all you need where safety or security is not required. Our Ball Latch ensures a quick and secure closure of the door within the profile frame. Please note that this is not a safety door. For safety doors, use either a door lock and/or electronic interlock switch. Paneling material (Fillers) can be found on pages 50-55. Safety Accessories see pages 61-63.
LM
LH
LH-10
LM-10
Swing Door with Ball Latch B68.07.001 LM .... LH .... without paneling material
Paneling
Swing Doors
Standard Door with Door Lock. An alternative to the Access Door, the Swing Door uses a Profile Cylinder Lock instead of a ball latch. Paneling material (Fillers) can be found on pages 50-55. Safety Accessories see pages 61-63.
LM
LH
LH-10
LM-10
Swing Door with Cylinder Lock B68.07.002 LM .... LH .... without paneling material
Guarding
Paneling
Double Door
consisting of: Profile mk 2040.40, Hinges, Hangles, Latches, Paneling, Seal Strip and attachment hardware. Paneling materials (fillers) can be found on pages 50-55.
Double Swing Door B68.07.003 LM .... LH ....
LM
LH-10
LM-10
LH
Machining patterns for the Profile Cylinder Lock
LM max. = 1200 mm LH max. = 1800 mm
Paneling
Slider
consisting of: Profile mk 2240, Profile mk 2207, PE-Tubing, 6 mm Polycarbonate or Alucobond panels, handles, attachment hardware and pushbolt lock. Both sliding elements can be installed or removed in the open position. In the closed position they are locked using a push-bolt lock and are simultaneously secured against dismantling by locking pins within the slider profiles.
Flanged Button Head Screw M6x12 K112010012, 10.9 Zn black Flat Head Screw M4x12 D7991412 Nut 1 M4 34.08.0001, Steel Zn Hex Nut M6 D09346, 8 Zn
LM
Polycarbonate Slider, B69.91.006 LM .... LH ....
Push-bolt lock K117050015 Handle K110000021, Plastic PP
Guarding
Paneling
Bifold door
consisting of: Profile mk 2040.40, Handles, Seal Strip and attachment hardware. Paneling material (Fillers) can be found on pages 50-55.
LM
Bifold door Acrylic B69.91.004 LM .... LH .... Bifold door Polycarbonate B69.91.005 LM .... LH ....
LH
LH-10
LM-20
Guarding
Paneling
Paneling
The paneling shown here can be used with all frames, partitions and doors shown in the catalog. When ordering (or specifying) paneling, please indicate the relevant LM and LH dimensions of the profile frame, if applicable. Also, some frames have sections labeled 1 and 2. Ensure that you have indicated the desired paneling material in the correct (1, 2) location. Please review your confirmation and/or drawing carefully! Metal panels painted per your specifications.
Paneling Material and Cuts

Material Acrylic Color clear Sheet Size 3050 x 2050 mm 3050 x 2050 mm 3050 x 2050 mm 4' x 8' 3050 x 2050 mm 3050 x 2050 mm 3050 x 2050 mm 4' x 8' 3050 x 2050 mm 3050 x 2050 mm 3050 x 2050 mm 4' x 8' 3050 x 2050 mm 3050 x 2050 mm 2000 x 1000 mm 3000 x 2000 mm zinc plated 2000 x 1000 mm 3000 x 2000 mm 5' x 10' Thickness 4 mm 5 mm 6 mm 1/4" 4 mm 5 mm 6 mm 1/4" 4 mm 5 mm 6 mm 1/4" 5 mm 6 mm 40 x 40 x 4 mm 40 x 40 x 4 mm 40 x 40 x 4 mm 40 x 40 x 4 mm 1/4"
1) not in USA. mk Factory Equipment 50
Ident-No. Material K01D211004 1) K01D211005 1) K01D211006 1) P90.05.001 2) K01B211004 1) K01B211005 1) K01B211006 1) P90.03.002 2) K01B231004 1) K01B231005 1) K01B231006 1) P90.03.003 2) K01P211005 1) K01P211006 1) K00315121.40 1) K00315122.40 1) K00128221.40 1) K00128222.40 1) P90.08.001 2)
2) only in USA.
Ident-No. Cut 1) 50.15.6014 50.15.6000 50.15.6001
Polycarbonate
clear
50.15.6009 50.15.6002 50.15.6003
Polycarbonate
grey tint
50.15.6009 50.15.6002 50.15.6003
PETG
clear
50.15.6019 50.15.6017 24.00.0000 24.00.0000 24.02.0000 24.02.0000
Fencing Alu
Fencing Steel
Trespa
silver
. . .* width and height in mm.
Paneling and Accessories
Paneling
Paneling Material and Cuts
Material Fencing Steel Color black max. Sheet Size 2000 x 1000 mm 2000 x 1500 mm 4' x 8' 4' x 8' 4' x 8' 4' x 8' 3000 x 1500 mm 3000 x 1500 mm Dibond Steel white zinc plated painted zinc plated polished 4' x 8' 2000 x 1000 mm 2000 x 1000 mm 4' x 8' 2000 x 1000 mm 4' x 8' 2000 x 1000 mm 2000 x 1000 mm 4' 4' 4' 4' x x x x 8' 8' 8' 8' Thickness 40 x 40 x 4 mm 40 x 40 x 4 mm 40 x 40 x 4 mm 1"x1", 12 Ga. 1/2"x1/2", 16 Ga. 1"x1", 12 Ga. 1/2"x1/2", 16 Ga. Ident-No. Material K00128321.40 1) K00128323.40 1) K00128324.40 1) P90.00.007 2) P90.00.009 2) P90.00.008 2) P90.00.010 2) Ident-No. Cut 1) 24.05.0000 24.05.0000 24.05.0000
powder-coated 2000 x 1250 mm
yellow
Alucobond
silver anod.
4 mm K00316223004 1) 4/2,5 mm reworked 50.15.3005 6 mm K00316223006 1) 2 mm 1,5 mm 1,5 mm 18 Ga. 1,5 mm 20 Ga. 1,5 mm 2 mm 1/4" 1/4" 1/4" 1/4" 1/4" P90.06.001 2) K00112121150 1) K00112131150 1) P57.02.000 2) K00205121150 1) P57.01.000 2) K00305321150 1) K00305321200 1) P90.07.001 2) P90.07.002 2) P90.07.003 2) P90.07.004 2) P90.04.001 2)
50.15.4001 50.15.4002
07.28. . . .* 07.28. . . .*
Stainless Steel Aluminum
07.29. . . .*
silver anod.
07.30. . . .* 07.33. . . .*
Expanded PVC
black blue grey white silver
Alumalite
4' x 8'
Sizing
Installed using Seal Strip Panel Clamp Panel Block
1) not in USA. 2) only in USA.
Width
Height
Installed using Angle Fencing w. Clamp Profile Fencing
Width LM
Height LH
LM+20 mm LH+20 mm LM-31 mm LM LH-31 mm LH
LM+10 mm LH+10 mm LM+20 mm LH+20 mm

. . .* width and height in mm.
Guarding
Paneling
Seal Strip mk 3021, EDPM
Paneling with Seal Strips

(LM+20 mm, LH+20 mm) Alucobond silver anodized (E6/EV1) 4 mm B69.90.501 LM .... 6 mm B69.90.502 LM .... Acrylic clear 5 mm B69.90.101 LM .... 6 mm B69.90.102 LM .... Polycarbonate clear or gray tint 4 mm B69.90.201 LM .... 5 mm B69.90.202 LM .... 6 mm B69.90.203 LM .... Steel painted RAL ....... 1,5 mm B69.90.301 LM .... 2 mm B69.90.302 LM .... Stainless Steel 1,5 mm B69.90.303 LM .... 2 mm B69.90.304 LM .... Aluminum, anodized 1,5 mm B69.90.401 LM .... 2 mm B69.90.402 LM .... LH .... LH .... LH .... LH .... LH .... LH .... LH .... LH .... LH .... LH .... LH .... LH .... LH ....
Seal Strip 6 mm mk 3033, EDPM Seal Strip 4+5 mm mk 3020, EDPM
Other materials available on request.
Nut 1 M8 34.01.0001, Steel Zn Flanged Button Head Screw M8x16 K112010003, 10.9 Zn Cover 07.01.0005, Steel Zn black Angle with M8 thread Steel painted (1.5-2 mm) Ribbed Washer 8.4 K111010017, Steel Zn SHCS M8x16 D0912816
Paneling with Angles

(LM, LH) Steel painted RAL ....... 1,5 mm B69.90.311 max length to 1200 mm LM .... LH ....
2 mm B69.90.312 LM .... LH .... max length over 1200 mm with additional Panel Blocks mk 2552.
Hex Nut M8 D09348 Panel Block mk 2552, PA6 30%GFK Flanged Button Head Screw M8x12 K112010002, 10.9 Zn
Paneling
Paneling requires 9 mm holes at a distance of 10-15 mm from the edge.

Paneling 26 mm Hex Nut M8 D09348 Panel Block mk 2552, PA6 30%GFK Flanged Button Head Screw M8x20 K112010004, 10.9 Zn
Paneling with Panel Blocks

(LM, LH) Polycarbonate clear or gray tint 5 mm 6 mm B69.90.206 B69.90.207 LM .... LM .... LH .... LH ....
Other materials available on request.
Paneling with Panel Clamps

(LM-31 mm, LH-31 mm)
Paneling (5 - 8 mm) Panel Clamp B34.01.001, PA6 30%GFK
Acrylic clear 5 mm B69.90.103 6 mm B69.90.104
LM .... LM ....
LH .... LH .... LH .... LH ....
Polycarbonate clear or gray tint 5 mm B69.90.204 LM .... 6 mm B69.90.205 LM .... Other materials available on request.
Guarding
Paneling
Paneling with Fencing

(LM+23 mm, LH+23 mm) Fencing
Profile mk 2040.60, Al Corner Clip 14.00.0004, PE Fencing 40x40x4 Sheet Metal Screw 3.5x25 K112510014, Steel (required for sides over 1500 mm)
Al 40x40x4 mm B69.90.001 Steel Zn 40x40x4 mm B69.90.002
LM .... LM ....
LH .... LH ....
Paneling with Closure Strip

(LM-22 mm, LH-22 mm) Polycarbonate clear or gray tint 4 mm B69.90.701 LM .... 6 mm B69.90.702 LM .... Acrylic clear 5 mm B69.90.710 6 mm B69.90.711 Steel painted RAL ....... 2 mm B69.90.720 LM .... LM .... LM .... LH .... LH .... LH .... LH .... LH ....
Closure Strip mk 3034, EDPM
Profile mk 2220
Not for safety guards allowed
Paneling
Profile 40 x 40 mm 54.31. ....*

(LM+20 mm, LH+20 mm) Fencing black powder coated
Fence Clip mk 2544 Fencing 40x40x4 (black powder coated) 24.05. .... . ....**
Fencing 40x40x4 mm (Steel) 24.05. LM .... Fencing complete with Fence Clips B69.90.003 LM ....
LH .... LH ....
Post B69.65.000 H ...., Al no angles
Fence Clamp 30.00.0117 Fencing 40x40x4 (black powder coated) 2405CA .... . ....**

(B = RM*-10 mm, H = max. 1880 mm) Fencing black powder coated Fencing 40x40x4 mm (Steel) B69.90.004 B .... *RM = Centerline of Posts
H ....
Guarding
Accessories
Angle attachments
for profile frames to upright posts.
Profiles for paneling

for fix the paneling within the profile.
6,5
35
Angle B20/40 82.05.0026
Profile mk 2040.60 54.60. ....*

0.30 kg/m 11 AlMgSi 0.5 F25 A 112.52 mm2
Angle F40/R 82.40.0805
Profile mk 2220 52.20. ....*

0.30 kg/m
Parallel connections
between neighboring profiles and/or frames.
AlMgSi 0.5 F25 A 112.52 mm2
40
Parallel Plate 50.05.0053

9
39
70
Closure Strip mk 3034 black

EPDM Stock length 200 m for paneling 2-8 mm
155
65 39
Parallel Plate 50.05.0070
65
Accessories
Paneling components
Panel Clamps, designed for use with 5-8 mm thick panels, are placed into the T-slots of the assembled frame. If attaching paneling material to angles, the Panel Block should be used as an additional support on sides with lengths of over 600 mm. Corner Clip 14.00.0004
for fencing
Panel Clamp B34.01.001
Seal Strip mk 3020 black

EPDM Stock length 200 m for gap 5-6 mm
Seal Strip mk 3021 black Panel Block mk 2552

EPDM Stock length 200 m for gap 7-8,5 mm
Seal Strip mk 3033 black Fence Clip mk 2544

EPDM Stock length 200 m for gap 4 mm
Fence Clamp 30.00.0117
Guarding
Accessories
Hinges
Hinge 40-1/40-1 B46.01.010 complete
Ball Latch
B68.02.101 for door gap of 5 mm, complete B68.02.102 for door gap of 24 mm, complete
Nut 1, M6 34.02.0008, Steel Zn Flat Head Screw M6x12 D7991612 SHCS M6x12 D0912612 Ribbed Washer 6.4 K111010016, Steel Zn
Hinge 40-1/40-7/40-1 B46.01.030 complete
Door Stop
Door Stop for Swinging Doors (w. 5 mm gap) 22.90.0035 Plastic PE
Handle
SHCS M8x16 D0912820 Nut 1, M8 34.01.0001, Steel Zn
Door Stop for Swinging Doors (w. 24 mm gap) 22.92.0035 Plastic PE
Handle for Profile attachment K110000009 Plastic PA
Accessories
External Lock
Mounted to door profile T-slot. The gap between the door and frame must be 24 mm. For Sliding Doors, please order Catch B68.06.005 or B68.02.007 separately. External Double-Bit Lock DIN-right B68.02.017 DIN-left B68.02.018 External Cylinder Lock DIN-right B68.02.019 DIN-left B68.02.020
Internal Locks
Installed within door frame profile. The gap between the door and frame must be 5 mm.
Cylinder Lock
complete as shown, plus key
B68.02.051
42
Swing Door DIN-right
Cylinder K117055000
Swing Door DIN-left
External Cylinder Lock B68.02.019 Catch (for sliding doors) B68.06.005
Keeper mk 2533
PA 30 % GFK
Profile machining pattern for Internal Lock
Catch (for swing doors) B68.02.007
Guarding
Accessories
Upper Slide Bolt

To securely latch swing doors to upper framing members, use the Upper Slide Bolt and Guide Angle.
Lower Slide Bolt

A thread must be made in the vertical brace for fixing the slide bolt for locking swing doors on the ground. The Lower Slide Bolt is designed for use with doors featuring a maximum 200 mm sweep clearance.
SHCS DIN 6912 M8 x 20 D6912820
Nut 1 M8 34.01.0001
Guide Angle 76.03.0020, Al Lower Slide Bolt B68.02.151, Al
Upper Slide Bolt B68.02.152, Al
Anchor Plate 76.03.0018, Al
Safety Accessories
Safety Interlocks
The safety interlock is suitable for use with swing doors which must be closed to ensure the required operational safety. Standards: IEC 60947-5-1/ DIN EN 60947-5-1/ BG-GS-ET-15 Stand alone: max. SK 4, PL e IP 65 per IEC 60529/ DIN EN 60529/ DIN VDE 0470-1 1 NO & 1 NC 2,0 A/230 VAC; 1A/24 VDC 2A (slow blow fuse) > 10 operations
6
Max. SK/PL:
Rating:
Contacts: Contact Rating Ie/Ue:
Short Circuit Protect: Mech. Life:
Note: Actual switch availability may vary according to local and international safety and electrical standards. Although dimensionally identical, please inquire as to normally available ratings.
Flat Head Screw M6x16 D7991616 Nut 1M6 34.02.0008, Steel Zn
HingedSafety Interlock ETVS400-12/B-M20 K370000030
Guarding
Safety Accessories
Safety Interlocks
The safety interlock with separate actuation is suitable for sliding or swinging doors, and in particular for removable guarding sections which must be locked to ensure the required operational safety. Standards: IEC 60947-5-1/ BG-GS-ET-15 without 2. interlock: max. SK 3 PL d IP 67 per IEC 60529/ DIN EN 60529/ DIN VDE 0470-1 1 NO & 1 NC straight link made of stainless steel and magnetic clamp 4 A/230 VAC; 4 A/24 VDC 6 A (time-delay fuse) 30 N > 10 operations
6
Max. SK/PL:
Rating:
Contacts: Actuator:
Contact Rating Ie/Ue:
Short Circuit Protect.: Holding Force: Mech. Life:
Note: Actual switch availability may vary according to local and international safety and electrical standards. Although dimensionally identical, please inquire as to normally available ratings.
Actuating Key AZ15/16-B1-1747 K370000011 Safety Interlocks AZ 16 zvrk M16 K370000010
Safety Accessories
Mounting for Safety Interlocks

The safety switch mounting kit can be used for swing doors with either a 5 or 24 mm gap.
Solenoid Latching
The solenoid latching ensures that sliding and swing doors, as well as removable guarding sections cannot be opened until all potentially hazardous operations have ceased.
Mounting Set for Safety Interlocks on Swing Doors, complete B16.03.001

Plate Al tumbled
Solenoid Latch AZM 161 SK-12/12rk024M16 K370000020 Actuator Key AZM 161-B1 K370000021 Mounting kit for solenoid latch on swing doors, complete (without safety interlocks) B16.03.003
Plate Al tumbled
Mounting Set for Safety Interlocks on Sliding Doors, complete B16.03.002

Plate Al tumbled
IEC 60947-5-1/ DIN EN 60947-5-1/ DIN EN 1088; BG-GS-ET-19 Max. SK/PL: without 2. interlock: max. SK 3, PL d Rating: IP 67 DIN VDE 0470-1 Contacts: 2 NO & 4 NC Actuating Key: Stainless steel 1.4301 Contact Rating Ie/Ue: 4 A/230 V; 2,5 A/24 VDC Short Circuit Protect.: 6 A (time-delay fuse) Solenoid Locking Force: 2000 N 6 Mech. Life: > 10 operations Solenoid-supply voltage Us: 24 VAC/VDC (others available)
Standards:
Guarding
Order Example for manual order
To properly safeguard your area or equipment, please consider the following order example. Create the machine or plant layout or use our 3D configurator. Draw in the guarding outline, considering the safety distances and hazard zones shown in illustrations A and B on page 9. Lay in the locations of required swing, sliding and/or vertical doors. Fully dimension the guard and individual elements. If possible, use our standard reference dimensions. Confirm dimensions are complete and accurate.
Identify the position the individual components using sequential numbering. Sketch the side views as they are to be installed, so that possible digressions from standard can be confirmed and identified. List the individual elements of the guard in the form of a parts list. For elements requiring paneling materials, panels and doors for example, enter their respective Ident-Numbers in the correct position (1,2) as identified on their respective pages. We would be pleased to assist you.
w
750
e
1500
r
750
t
750
1000
;
Equipment
1000
2)
u
1000 1000
l k
j
750 750 750 750
h
750
0 10 4
Order Example for manual order
q w
1100
ui
a s d f
g h
2)
Ref Nr. 1 2 3 4 5 6 7 8 1 1 5 Qty. 1 5 1 Description Sliding Door Frame double Simple Panel Double Sliding Door with Double Bit Lock see Pos. 2 see Pos. 2 Vertical Door Simple Panel Post 2 B69.62.001 B69.50.001 B69.65.002 1000 1000 2060 etc. 3000 920 Fencing 40x40x4 Fencing 40x40x4 B69.50.001 B69.61.005 750 750 1800 1800 Fencing 40x40x4 Ident-Nr. B69.55.004 RM 750 Height 2060
Paneling 1 Height 1 Description Ident-Nr.
Paneling 2 Description Ident-Nr.
B69.90.003 B69.90.203 Polycarbonate B69.90.203 6mm clear
Polycarbonate 6mm clear
B69.90.003 B69.90.003
Fencing 40x40x4
B69.90.003
RM = Reference dimension
Guarding
Application Examples
Guarding with sliding scissor door, motor-driven
Custom guarding for conveyor segments
Machine guarding with vertically swinging door actuated by gas springs
Bifold door within post-panel system
Guarding with customer-specific perforated sheet metal panels
Custom guarding with vertically swinging doors actuated by gas springs
Guarding
Standard guarding (Post-Panel Method)
Guarding for production machinery
Telescoping guarding on rollers
Vertical door elements with counterweights
Guarding with fencing paneling
Scanner cabin with double swing door
Workstations
Contents Workstations
Industrial Workstations Information about Industrial Workstations Standards, Connections and Attachments Telescoping Legs Workstations Worksurfaces Paneling Risers Shelving Pneumatic Outlets Electric Outlets and Lighting Accessories Workstations Order Example Office Workplaces Information about Office Workplaces Worksurfaces, Table frames, Legs and File Cabinets Application Examples
72 72 74 77 78 82 83 84 86 88 91 96 106 108 108 110 112

Information about Industrial Workstations
Advantages of mk Industrial Workstations

mks extensive know-how regarding customer-specific workstations and workplaces ensures a standardized and modular product range for individual design according to specific work tasks. Useful modules make the planning and design easier. mk offers workstation systems which adapt to people and not the other way around. If production conditions change, simple and economical adjustment to the new application can be achieved smoothly and cost-effectively. mk always follows the basic philosophy of form follows function in its product development. This is expressed by elegant shapes, timelessness and attractive appearance. Consistent, logical system manufacture made of compatible elements, high quality materials and workmanship and above all a high degree of practical, beneficial use ensure economic efficiency for the long term. We would be pleased to assist you.
Ergonomics and mk Industrial Workstations

The word Ergonomics is a combination of the Greek words Ergon = work and Nomos = law. Our workstations are designed to provide a balance between human well-being and performance. It is a known fact that the ergonomically ideal layout of workstations and workplaces not only stimulates the efficient manufacture of products in general, yet also has direct benefits with respect to reducing the psychological demands placed on employees. When properly designed, workstations are built around normal and comfortable human body movement rather than subject it to forced positions. It also has a positive influence on the well-being of the individual with respect to their work and to their company. Statistically, a disregard of ergonomic principles when designing workstations has been shown to result in reduced performance of between 5 %- 20 %, due to back and neck pain alone.
Zone Zone Zone Zone
1 2 3 4
work area extended workspace one-hand zone extended one-hand zone
Use of a workstation as a standing or seated workplace
80 to 300
Industrial Workstations
Standards, Connections and Attachments
Standards and Practices

mk has used the following Standards and Practices as a basis for its designs: BGI 523; Person and workplace DIN 31000/A1; VDE 1000/A1; general principals for safe design of technical products DIN EN 527-1/-2/-3; Office furniture, office and work desks DIN EN 894-1/-2/-3; Safety of machinery Ergonomic requirements for the design of displays and control actuators DIN EN ISO 6385; Ergonomic principles in the design of work systems DIN EN ISO 10075-1/-2/-3; Ergonomic principles related to mental work-load DIN VDE 0100-410; VDE 0100-410; Construction of low-voltage power systems, protective measures protection against electric shock
Angle connection with PE-Nuts

The nut is stamped to include protrusions which break through the anodized surface of the profile. This provides conductivity through the screw and thus ensures grounding of the connection.
Nut 1 M8 PE 34.01.0018 SHCS M8x16 D0912816 Angle Al
Electricity and Grounding

If workplaces are electrified (i.e. lighting, electrical outlets, etc.), DIN VDE 0100-410 requires that all conductive elements of the workplace must be connected via a common ground, so that the workplace remains safe in the case of an electrical short. As a rule, mk uses a grounding method in all its standard workstation systems which is applied whether the workstation has electrical components or not. Connecting angles using our PENuts, this grounding is accomplished without the use of additional wires. This means that in the case of later electric additions, that only the electrical grounding must be connected with the workplace.
Common Grounding mk Industrial Workstations

A defined grounding location of an mk workplace for attachment to a common ground.
Groundconnection B02.99.151
Standards, Connections and Attachments
Worksurface attachment
mk offers various methods within the standard program whereby a worksurface can be attached to the framing.
Worksurface Clamp 26.00.0052, Al Wood Screw 5x30 K112510040
Leveling Pad attachment

Floor level variations of up to 30 mm can be compensated for with the Floor Leveling Screw. This is available standard on all mk System Workplaces.
Pad Block M10 67.00.0002, Al Floor Leveling Screw M10 K110060003, Plastic/Steel Ribbed Washer 8.4 K111010017, Steel Zn SHCS M8x25 D0912825, Steel Zn
Worksurface 25 mm SHCS M8x16 D0912816 Ribbed Washer 8.4 K111010017, Steel Zn Wood Screw 5x25 K112510039 Angle 82.03.0018, Steel Zn Nut 1 M8 PE 34.01.0018
Angle connections
Angles are available either with or without key steps. Keyed angles offer the advantage of preventing profile twisting while easily achieving a flush connection.
Nut 1 PE M8 34.01.0018 Angle E40 82.40.0702, Al Ribbed Washer 8.4 K111010017, Steel Zn Worksurface 40 mm Angle 82.03.0018, Steel Zn Wood Screw 5x30 K112510040 SHCS M8x16 D0912816
Telescoping Legs
SHCS M8x16, D0912816 Attachment Plate (upper) left 50.09.0070 right 50.09.0071 Nut 1 PE M8 34.01.0018 SHCS M8x16, D0912816
Telescoping Profiles for manual height adjustment

SHCS M8x16, D0912816 Ribbed Washer 8.4, K111010017, Steel Zn Nut 1 PE M8 34.01.0018
Guide mk 2538, PPN 1060 Ribbed Washer 5.3, K111010015, Steel Zn SHCS M5x16, D0912516
Profile mk 2040.75 and mk 2040.01
Telescoping Profiles for electric height adjustment

SHCS M8x16, D0912816 Attachment Plate (lower) 50.09.0072 Nut 1 PE M8 34.01.0018
Workstations
Fixed height
Manufactured using our Series 40 Profiles, mk fixed height workstation frames are designed using an extremely rigid desk construction. The standard dimensions shown reflect their suitability as either standing or seated workplaces. Naturally customer-specific dimensions are no problem, although the standard program has taken relevant ergonomic standards into consideration. The light and heavy versions differ primarily in the worksurface size and placement as well as the profiles used for framing. A selection of various worksurfaces and paneling is shown on the following pages.
Workstation C1 light
Load capacities
Load type Static load Surface load 2000 N (450 lbs)
B02.13.030
Point load 1200 N (270 lbs)
Standard dimensions (mm)

Standard height H 850 1050 Other dimensions possible Standard depth T 600 750 Standard width B 1200 1400 1600
Workstation E1 heavy
Load capacities
B02.13.050

Standard height H 850 1050 Other dimensions possible Standard depth T 600 750 Standard width B 1200 1400 1600
Workstations
Manual height adjustment

Manufactured using our Series 40 Profiles, mk height adjustable workstation frames are designed using an extremely rigid desk construction. The method of height adjustment is accomplished using screws to hold telescoping profiles. The adjustment of the work height is easily accomplished while maintaining high workstation rigidity and load capacity. The light and heavy versions differ primarily in the worksurface size and placement as well as the profiles used for framing. A selection of various worksurfaces and paneling is shown on the following pages.
Workstation D1 light
Load capacities
B02.13.040

Standard height H 680 to 1070 as of H = 900 mm with additional brace Other dimensions possible Standard depth T 600 750 Standard width B 1200 1400 1600
Workstation F1 heavy
Load capacities
B02.13.060

Workstations
Manual, hydraulic height adjustment with crank

Manufactured using our Series 40 Profiles, mk height adjustable workstation frames are designed using an extremely rigid desk construction. The height adjustment of this workstation style is accomplished using a hand crank to drive telescoping profiles with the appropriate wear strips. The surface elevation can be quickly changed to accomodate different operators or products. A change between seated and standing positions can also be realized. The torque requirement of appx. 6 Nm (53 in-lbs) falls within the range of ergonomic design guidelines for manual operation as outlined in DIN 33401. A selection of various worksurfaces and paneling is shown on the following pages.
Workstation D4 light
Load capacities
Load type Static load Dynamic load Surface load 2000 N (450 lbs) 1600 N (360 lbs)
B02.13.043
Point load 1200 N (270 lbs) 1000 N (225 lbs)

Workstation F4 heavy
Load capacities
B02.13.063
Point load 1600 N (360 lbs) 1200 N (270 lbs)

Workstations
Electric, hydraulic height adjustment

The workstation with electric and hydraulic height adjustment includes the same ergonomic features as described in the workstation with manual height adjustment. Height adjustment is accomplished using a keypad which features digital height display and four memory functions. A selection of various worksurfaces and paneling is shown on the following pages. Technical Data Travel speed Voltage/Frequency Europe (North America) Operating voltage (secondary) Construction comes complete with 3 m cable
v = 10 mm/s 230 V/50 Hz (115 V/60 Hz) 29 V DC IP30/II
Workstation D5 light hydr.

Load capacities
B02.13.044
Point load
1200 N (270 lbs) 1200 N (270 lbs)

Workstation F5 heavy hydr.

Load capacities
B02.13.064
Point load
1600 N (360 lbs) 1200 N (270 lbs)

Worksurfaces
mk offers a variety of standard worksurface materials with thicknesses of 25 and 40 mm. The workstation frame rigidity, the worksurface material and the product, as well as the friction between the two, are factors to be considered when selecting an appropriate worksurface. Additionally, environmental factors such as humidity and high temperatures can influence this decision. An additional advantage to consider is with the application of heavy workstations with 40 mm worksurfaces. These workstations feature available T-slots which are accessible from the top and sides for the attachment of additional equipment or components.
Multiplex surface
25 mm m = 18.9 50.13.5005 40 mm m = 30.0 kg/m2 50.13.5008 Multilayered beechwood, dimensionally stable and free of knots. Level, impregnated and polished natural surface, painted on request. kg/m2
Multiplex mounting kit

Required to fasten 25 mm and 40 mm thick surfaces B02.99.050 consisting of:: 6 pieces Clamp 26.00.0052 12 pieces Wood Screws K112510040
Laminated surface
20.6 mm m = 15.5 kg/m2 50.13.6004 50.13.6005 26.6 mm m = 20.0 kg/m2 39.6 mm m = 27.2 kg/m2 50.13.6008 Laminated particle board, standard color light gray, black edging with rounded corners. Limited resistance to oil, acid, alkalies and heat. Conductive surfaces available on request.
Laminate mounting kit

Required to fasten 25 mm and 40 mm thick surfaces B02.99.050 consisting of: 6 pieces Clamp 26.00.0052 12 pieces Wood Screws K112510040
Aluminum Plate
10 mm 15 mm 20 mm 25 mm Ident-Nr. Ident-Nr. Ident-Nr. Ident-Nr. 50.13.0012 50.13.0013 50.13.0014 50.13.0015
Aluminum Plate mounting

Required to fasten 10 mm and 25 mm thick surfaces B02.99.053 Depending on the material thickness, aluminum plates are attached with Series 40 Angles. For further information, please refer to page 75 or in the mk Profile Technology catalog. Important Note: Typically the material selection available in North America (United States, Canada and Mexico) will vary from that shown. In addition, thicknesses of material will be the more standard ANSI dimensions. Please inquire prior to ordering.
Aluminum Profile Surface (on request)

Profile worksurfaces used for fixturing with commonly available tools. Surface features T-slots along entire length.
Customer Specific Surfaces

On request we can provide you with other surface materials (such as wood with stainless sheeting, UHMW or butcher block, for example).
Paneling
Additional panels may be desired to further enhance the aesthetic appeal of the workstation. Available as sets, these panels are pre-defined for the Workstations C1 and E1 (fixed height), as well as D and F (height adjustable). The sets can be readily installed at a later date. Besides their visual appeal, the panels can increase the structural rigidity of the workstation. Standard is steel, painted RAL 5015 as shown. Other materials and/or colors are available.
Angle E25s 82.40.0741, Al SHCS M8x16 D0912816 Nut 1 PE M8 34.01.0018
Paneling for mk Workstations with fixed height
Paneling for mk Workstations with adjustable height Workstation C1 and E1 D and F Ident-No. Paneling (set) B02.20.500 B02.20.501
Risers
mk Risers serve as a place to locate various accessories above the worksurface including shelving, electric and pneumatic outlets, etc. The standard version is supplied with a C-channel designed to accept tool holders. This channel features our standard T-slot, whereby lamps can be hung and properly located, for example, without the need for any additional profile. The height of both the Risers and the Outriggers can be freely adjusted. Due to varying load requirements, mk offers both a Light and a Heavy version.
H=1300 to 1600
Risers
Riser light Profile mk 2040.01 B02.22.001

Allowable load 250 N (56 lbs) B = workstation width m = 12 kg T = 500 mm
Shelf Profile mk 2040.01 B02.22.003

Surface material see Worksurfaces on page 82 B = workstation width m = 6 kg T = 300 or 400 mm
Riser heavy Profile mk 2040.02 B02.22.002

Allowable load 500 N (112 lbs) B = workstation width m = 14 kg T = 500 mm
Shelving
mk offers three basic standard shelving styles for the placement of bins, tools, test and measurement equipment, or work-specific literature and instruction binders. Basically, the shelving options vary according to their application and orientation. For optimum ergonomic use, the shelves are freely adjustable with respect to their height, depth and incline angle.
Shelving
Fs = Surface load Fp = Point load
Steel shelf B02.22.260

black powder coated, fully adjustable for B = 1400 mm m = 8 kg Fs = 800 N (180 lbs) Fp = 500 N (112 lbs)
Profile mk 2040.22 as Bin Holder B02.22.265

for B = 1400 mm m = 4.8 kg
Profile framed shelf B02.22.250

fully adjustable for B = 1400 mm m = 9 kg Fs = 1600 N (360 lbs) Fp = 1000 N (225 lbs)
Flat shelf B02.22.255

fully adjustable for B = 1400 mm m = 14 kg Fs = 1200 N (270 lbs) Fp = 800 N (180 lbs)
Pneumatic Outlets
Series 40 Profile mk 2040.02 serves as the air plenum for pneumatic outlets. This profile offers enormous advantages with respect to the flexibility of placing air inlets, outlets and distributor plates. Air can be drawn anywhere along the 80 mm profile surface and at as many locations as is desired. A variety of plate options are available for the profile ends as well. Please refer to the mk Profile Technology catalog for a complete listing of all available plates. Note that our system is designed for a maximum pressure of 6 bar (90 psi).
on heavy Riser
on light Riser Basic Unit with Pneumatic Plates
Mounting Option 2
Pneumatic Module B02.23.179 Mounting Option 1

for B = 1400 mm m = appx. 5.5 kg (12 lbs)
Pneumatic Outlets
Pneumatic Parts
Prior to mounting plates to the profile T-slot, an 8.4 mm hole must be drilled at the desired location. For exact hole placement, Drill Fixture B46.03.007 is recommended, or the plates themselves can be used to mark the hole location. An O-ring placed between the profile and the plate serves to seal the connection. Proper O-ring placement is ensured by a groove on the underside of the plate. Mounting 1/O-Ring
Coupling G1/4" K502050700 Polyamide Seal G1/4" K502050351 SHCS M8x25 DIN 6912 D6912825 Distributor Plate A1 G1/4" 53.00.0352, Al Nut 1 PE M8 34.01.0018
End Plate A 53.00.0100, Al
G1/2"
Supply Plate A G1/2" 53.00.0200, Al NPT 1/2" 53.00.0210, Al

G1/4"
Distributor Plate A1 G1/4" 53.00.0352, Al NPT 1/4" 53.00.0353, Al

O-Ring 12x2 K115010093
Mounting 2/End Seal

SHCS M8x25 DIN 6912 D6912825 Supply Plate A G1/2" 53.00.0200, Al End Seal A 53.01.0005, Klingerit
G1/4"
Closure Screw G1/4" K502050426 G1/2" K502050428 NPT 1/4" K502050451 NPT 1/2" K502050450
(NPT only in USA)
G1/4"
Coupling G1/4" K502050700 NPT 1/4" K502050706 NPT 1/2" K502050705

(NPT only in USA)
Pneumatic Outlets
Polyamide Seal G1/2" K502050353
Polyamide Seal G1/4" K502050351
O-Ring K115010093
End Seal A 53.01.0005
Electric Outlets
Electric Accessories
As an alternative to integrated electric outlets, mk offers high quality power strips (Schuco) in two versions. The housing is a clear anodized aluminum profile with tough plastic end pieces. The outlets are angled to neatly accomodate right-angled plugs. A lighted rocker switch turns the 16A rated power strip on and 2-poles off. Complete with a 1.75 m long cable, the power strip can be mounted anywhere along the profile T-slots. Please Note: These, and all mk Electric Accessories and Components, vary in style and and appearance to conform to local and international standards. Please inquire before ordering.
ex. Profile mk 2040.75 54.75. ....*, Al Power Strip K370020020 Flanged Button Head Screw M5x20 K112010024, 10.9 Zn Clip M5 34.14.0007, PPN
Power Strip 3-outlet K370020020 B02.23.581

incl. attachment hardware country-specific versions
Power Strip 6-outlet K370020021 B02.23.582

incl. attachment hardware country-specific versions
Electric Outlets
The Electric Outlet Module shown consists of a combination of Profiles mk 2040.41 and mk 2069. Noteworthy are the assemblys rigidity and design. Various outlet and switch combinations can be placed freely along the entire length. A further advantage of this design is the ability to add or move electric elements as desired. Each assembly is tested per DIN VDE 0100-410/413 and comes with a wiring diagram. Also included is a 3 m long cable with plug. Important Note: These, and all mk Electric Accessories and Components, vary in style and and appearance to conform to local and international standards. Please inquire before ordering.
SHCS, M8x16 D0912816 Flat Head, M8x20 D7991820 End Plate 50.12.0005, Al Flanged Button Head Screw M6x25 K112010015, 10.9 Zn Nut 1 M6 34.02.0008, Steel Zn Outlet (EU 230V/50Hz) K370020050 Profile mk 2069 51.69. ....*, Al
Electric Module B02.23.580

for B = 1400 mm m = 11 kg Rated for max. 16 A
Electric Outlets
1x Cover 5169BB0200
AlSiMg 0,7 F28 Reworked to local standards
End Plate 50.12.0005 Al
2x Cover 5169BC0200
M20 x 1,5
Angle for strain relief 16.05.0030 Al
3x Cover 5169BD0300
Cord Grip K399010001
Angle for power strip 82.01.0007 Al Cover 5169BA ....

AlSiMg 0,7 F28
Spacer for Round Housing* 16.01.0038

*not applicable in USA
Workplace Lighting
One of the more important requirements of firstclass productivity and the ability of personnel to produce quality products is optimized lighting of the workstation. For this mk offers suitable work lights for every situation. The lamps provide a bright and even illumination of the work area, and are absolutely non-reflective. The illustrated matrix and table shown below are designed to provide a quick, simple and exact selection of recommended illumination for various distances. The measurements took place in ambient lighting measured at 135 Lux.
Type SAMKC 136 B02.23.802

incl. attachment hardware
Luminous Intensity Type SAMKC136 SAMKC136 SAMKC136 SAMKC136 Point 1 2 3 4 700 560 530 400 lx lx lx lx Point 5 6 7 8 500 340 340 340 lx lx lx lx
Workplace Lighting
Type SAMC 236 B02.23.803

incl. attachment hardware L = 910 mm
Type SAMCE 240 B02.23.804

incl. attachment hardware L = 1120 mm
Type CER 236 B02.23.801

incl. attachment hardware
Luminous Intensity Type SAMC236 SAMC236 SAMC236 SAMC236 SAMCE240 SAMCE240 SAMCE240 SAMCE240 CER236 CER236 CER236 CER236 Point 1 2 3 4 1 2 3 4 1 2 3 4 1350 1000 800 600 1550 1200 1000 800 1250 1100 900 740 lx lx lx lx lx lx lx lx lx lx lx lx Point 5 6 7 8 5 6 7 8 5 6 7 8 600 540 500 480 1000 850 800 800 680 610 560 530 lx lx lx lx lx lx lx lx lx lx lx lx
Accessories Workstations
Swing Arm
mk Swing Arms are designed for stability, flexibility and high load capacity. Applications range from simple bin holders for small parts on up to monitor platforms at testing or logistic stations. Besides freeing up valuable space on the worksurface, an optimum ergonomic presentation of parts can be achieved for each operator due to the Swing Arms inherently flexible design. Locking (or adding some resistance through tightening) of the joints is accomplished using the adjustable handles or the socket head cap screws.
Swing Arm, Double for T = 600mm B02.24.360

L1 = 150 mm L2 = 200 mm Weight 5 kg (11 lbs) Load max. 300 N (67.5 lbs)
R1 max = 290 mm R2 max = 340 mm for T = 750 mm B02.24.361

L1 = 200 mm L2 = 300 mm Weight 5.5 kg (12 lbs) Load max. 300 N (67.5 lbs)
Swing Arm for T = 600 mm B02.24.362

L = 250 mm Weight 4.6 kg (10 lbs) Load max. 300 N (67.5 lbs)
T = Workstation Depth
for T = 750 mm B02.24.363

L = 400 mm Weight 4.9 kg (11 lbs) Load max. 300 N (67.5 lbs)
Mounting to Swing Arms
Mounting to Swing Arms
Angled Shelf B02.24.364

Weight: 3.6 kg (8 lbs)
Straight Shelf B02.24.365

Weight: 3.4 kg (7.5 lbs)
Bin Holder B02.24.366

L = (Bin width + 1 mm) x N (N = # of bins, not incl.)
Rack with Swing Arm Mounting B02.24.367 Table Rack B02.24.356

Weight: 4.6 kg (10 lbs) Bins not included
Tool Holders
The Tool Holder components shown are some of the basics, which can be expanded with customer specific components. They help to ensure a safe and organized workplace. In addition, they present tools without minimizing the available worksurface. With the adjustable Tool Balancers an ergonomically important strain relief is available to the operator.
Carabiner K120010003
Stop, Steel Zn, B02.99.003 Closure Angle 82.01.0006
Tool Balancer F2 K120010006

supports 1-2 kg (2-4.5 lbs) max. extension 2 m
Tool Balancer F3 K120010005

supports 2-3 kg (4.5-6.5 lbs) max. extension 2 m
H max. = 1600 mm
Tool Holder K120010004

Plastic PAGF
Outriggers
The mk Outrigger is an extended application of the C-channel for tool hanging as used with mk Risers. With a 270 swivel range and maximum length of 1000 mm, a tool can be used exactly where needed for manual assembly or manufacturing operations. When work is completed, the tool can be pushed back and clear of the work area.
Felt washer for resistance SHCS M8x16 D0912816 Nut 1 PE M8 34.01.0018
Outrigger rotating B02.24.500 max. load 120 N (27 lbs) L max = 1000 mm
Hanging Cabinets
These Hanging Cabinets offer ample storage space for work-specific items, thus presenting a professional appearance and organization by maintaining a clean and uncluttered work area. The cabinets are manufactured using reinforced sheetmetal construction, and can be loaded with up to 200 kg (440 lbs). All Hanging Cabinets feature cylinder locks and are painted RAL 7035 (shown).
Hanging Cabinet mounting T = 600 mm
Flanged Button Head Screw M8x16 K112010003, 10.9 Zn black
Hex Nut M8 D09348
Hanging Cabinet mounting T = 750 mm
4-Drawer Cabinet B02.23.901

Weight 35 kg (77 lbs)
Mounting hardware kit Workstation Depth 600 mm B02.99.001

Profile mk 2025.41 25.41. ....*, Al
Mounting hardware kit Workstation Depth 750 mm B02.99.002
Angle E40 82.40.0702, Al
Important Note: Cabinets may vary in style, color or appearance depending on local and international availability. mk makes every effort to maintain global uniformity, yet it is sometimes more economically realistic to work with regional suppliers. There will be, however, no difference in the quality and workmanship of our products. Please inquire before ordering.
2-Drawer Cabinet B02.23.902

Weight 23 kg (51 lbs)
Mounting hardware kit Workstation Depth 600 mm B02.99.001 Mounting hardware kit Workstation Depth 750 mm B02.99.002
Drawer B02.23.903
Weight 8 kg (17.5 lbs)
Mounting hardware kit B02.99.004
Document Holder
The Sheet Pocket of anodized mk Profile with clear plastic cover can be installed vertically or horizontally.
Document Holder 10-sheet A4* portrait B02.99.041

*supplied for local formats
Sheet Pocket DIN A4* B02.99.043

*suitable for A4 only
Magnet Strip B02.24.025

magnets not included
Document Holder 10-sheet A4* landscape B02.99.042

*supplied for local formats
Holders
Holders for shop rags and water bottles round out the organized workstation. Every element at the workplace therefore has its place, thus preventing possible obstructions for the worker as well as damage to, or contamination of, the workpiece. The Bottle Holder is made of stainless steel and is designed to accept drink cartons as well. Shop rags or cleaning towels now also have a defined place on the workstation. The Rag Holder can be mounted to any available T-slot, either horizontally or vertically.
Flanged Button-Head Screw M6x12 K112010012
Clip M6 K111020008
Rag Holder B02.24.015

Plastic with mounting hardware
Bottle Holder B02.24.010

Stainless steel with mounting hardware
Foot Rest
An important element to reduce strain at the workstation is the proper seating height. It is achieved when, with vertical upper arms, the forearms lay parallel on the worksurface, the thigh and lower leg form an angle of at least 90 at the knee, and the soles of the feet are flush with the floor. For workstations which are too tall, a foot rest can compensate for the distance between foot and floor. The freely adjustable Foot Rest is comfortable for the feet and reduces leg strain for a pleasant working environment.
Integrated Foot Rest H min - 83 mm H max - 300 mm B02.21.030
Freestanding Foot Rest B02.21.020

Heated version on request
Work Stools
The correct seating position is a requirement for relaxed and strain-free work. The optimum ergonomic position is described on page 104 in combination with a height adjustable foot rest. In order to achieve this ergonomically ideal position, a chair conforming to the relevant norms and standards should be utilized. The seat should be adjustable in such a way as to accomodate operators of varying body sizes, as well as the functions they are to perform.
Important Note: Work Stools may vary in style, color or appearance depending on local and international availability. mk makes every effort to maintain global uniformity, yet it is sometimes more economically realistic to work with regional suppliers. There will be, however, no difference in the quality and workmanship of our products. Please inquire before ordering.
Work Stool K606-ST1030

Seat height from 480 to 880 mm, black
Ordering instructions and example
Defining Form and Function

The workstation must be layed out in such a way as to satisfy two (principally) important factors. One the one hand there are economic considerations such as the efficient production, manufacture or assembly of a given product while on the other maintaining employee health and well-being while at work. In order to accomplish this it is necessary to separate and distinguish between the required human and technical aspects in an effort to formulate an appropriate workstation. The result will be an mk Workstation which is custom-tailored to the specific requirements of the customer, while satisfying both the ergonomic and economic considerations.
Ergonomic Considerations
What type and duration of work can the employee be expected to perform at the workstation? Can work categories be defined? Must considerations be made for more than one individual? How large is the invidivual? Herewith the actual work considerations for both the user and the product should be defined. With respect to the following parameters, define the type of work to be performed and evaluate the importance of the required elements. Type of work performed: Manufacturing, assembly, rework, testing, packaging, shipping, etc. Evaluation: Importance, frequency, sequence, accessibility, freedom of movement Required supplies: Production aids, tools, assembly parts, information presentation, etc. Workstation requirements: Risers, shelves, swing arms, lighting, etc. but also work stools, foot rests, etc. When planning a workstation, consider that the best solution to provide a safe and efficient workplace is often only achieved when understanding the entire process as a whole. Laying out single workstations, without the larger picture in mind, can result in bottlenecks or minimize their full potential. Therefore, sensible layout planning must be used, which takes into account and optimises the whole material flow. We will be pleased to assist you with the planning.
Establishing the Requirements for the Proper Workstation

It is important to first define the scope of the acti-vities to be performed at the workstation. Is the workstation subject to heavy loads or large forces, or is it designed for light assembly where precision plays more of a role? What is the size of the product, its dimensions and weight? Will there only be one product, or could there be multiple, different products? Will the processes performed always be the same? Is this a free-standing workstation, or will it be part of a larger system? The resulting answers will already point to whether a light or heavy workstation is appropriate, and whether the height can be fixed or needs to be adjustable.
System Workstation Series 40
850
Example Workstation B02.05.100 composed of:

q Workstation C1 1400 x 750 x 850 mm B02.13.030 B02.22.001 w Riser Light B = 1400 mm 50.13.5005 e with Multiplex surface B02.20.500 r Panel in RAL 5015 B02.23.902 t 2-Drawer Cabinet B02.99.002 y Cabinet mounting hardware B02.22.260 u Steel shelf i Pneumatic Outlets o Power Strip 3-sheet a Workstation Light s Swing Arm double d Rack with swing arm mounting f Height adjustable Foot Rest g Worksurface Mounting kit
B02.23.179 K370020020 B02.23.803 B02.24.360 B02.24.367 B02.21.030 B02.99.050
Information about Office Workplaces
Advantages of mk Office Workplaces

mks extensive know-how regarding customer-specific workstations and workplaces ensures a standardized product range for individual design according to specific work tasks. Useful modules make the planning and design easier. mk offers workstation systems which adapt to people and not vice versa. The function and adaptability provides the opportunity to individually design office equipment to ensure a professional appearance in the company. Durable components and high-quality workmanship ensure robust everyday practicality for many years.
Individually tailored office workplaces

Based on our proven Profile System, mk developed the mk Office Desk System X80 (80 cm basic dimension). Its functionality and adaptability allow you to layout and design workplaces to your exact requirements resulting in a professional look which reflects positively on your company. Important are your actual requirements. Whether setting up an entire department or a single office, the Office Desk System X80 offers an ideal solution. High quality materials and workmanship guarantee robust construction which will last for years. Various standard desks are available. Naturally we will assist you during planning and selection.
Examples PC-Workstations
Examples Conference and Training Tables
Examples Desks with Meeting Area
Office Workplaces
Worksurfaces
The worksurfaces are made of robust multi-layered beechwood, featuring a V-groove around its perimeter. Assembly with tension pins and square alignment blocks avoids any high spots or edges over the entire surface. On request we can also supply other surface shapes and/or materials.
Worksurface 80x40 50.13.5015
80

40
Round Corner 80 R 50.13.5016
80
Chamfered Corner 50.13.5017
80
Keyboard Surface 50.13.5018
55
55
80
80
80
160
80
80
120

80
Desk Frames
mk Office Desk Frames consist of our proven Aluminum Structural Profiles (with natural anodize) Advantages of System X80 include the absence of leg obstructions and the compact construction of the frames, which can be disassembled and reassembled effortlessly. The desks can be leveled to the floor, and come standard with basic wire management.
Legs
Aesthetic accent sheets can be placed onto the exterior of several profiles. BEECH
Post 80R
Post 80R
SILVER
Leg 160 Ball
Leg 160
BLACK
File Cabinets
With high-quality hardware (central locking) manufactured roller cabinets, using multi-layer Beechwood, we offer two standard units. Model 4S: 1 pencil drawer and three box drawers K120101001 Model 3S: 1 pencil drawer, 1 box drawer and 1 file drawer K120101000 Model 4S Model 3S
Industrial workplace with integrated material handling using roller conveyors
Complete solution workplace with integrated electrical outlets, ball transfer table and driven roller conveyor
Kanban workstations increase assembly productivity by providing parts logistics
Packing table with integrated scale and chute
Service assembly and disassembly table
QA inspection station for motor parts
Customer-specific assembly table with linear track and pneumatic clamping
Customer-specific industrial workstation with electrical supply
Kanban assembly workstation made of Series 40 profiles, flow rack for max 76 different products, workbench with hydraulic height adjustment
Test bench for vacuum pumps
Test bench for vacuum pumps
Office Workplaces
mk Office desk with integrated conference table
File cabinets of multiplex beech
Meeting table with multiplex beech tabletop
Multiple workstation office
Office workplaces as training room
Office workplaces as training room
Office Workplaces
Conference Room
mk Office desk with integrated conference table
Customer-specific reception desk with curved profiles and partitions with glass panes fixed using mk profiles
Customer-specific reception workplace with Profile mk 2040.26
Workstations for open plan offices
Recessed socket outlets
GTP (Guard Rails, Treads, Platforms)
Contents GTP (Guard Rails, Treads, Platforms)
Information about GTP (Guard Rails, Treads, Platforms) Guardrails Treads Platforms Assembly Details
122 124 130 136 137
Information about GTP (Guard Rails, Treads, Platforms)
Advantages mk GTP (Guard Rails, Treads, Platforms)

mks guard rails, treads and platform range is the perfect supplement to mk guarding. Whether mobile or fixed work platforms, safe crossovers or access to elevated workplaces, mk transforms customer inquiries into reality with exacting profile designs. If production conditions change, simple and economic reconfiguration can be accomplished smoothly and easily.
Safe access and safe work with the mk GTP System

The Guardrail-, Tread- and Platform-System from mk is the perfect combination of the various local safety requirements between Platform and Workstation ergonomics. In order to carry out service and repair work on large equipment, appropriate access is necessary. Even elevated workplaces on machines and equipment require suitable platforms. Further, production and assembly lines often require crossovers for access to process-relevant locations. Under these aspects, and with respect to surfaces, traffic patterns and minimum clearance requirements, mk transforms customer requests into reality using pre-engineered Profile Technology.
Standard Platform
GTP (Guardrails, Treads, Platforms)

Guardrails
Using the advantages of mk Profile Technology, mk Guardrails can be used in a variety of situations. Applications include industrial work platforms or as handrails along stairways. Treads require handrails as of four steps. For tread widths of less than 1500 mm, a handrail must be installed on the right-hand side (as seen when descending). Wider treads require handrails on both sides. As a rule, industrial platforms at an elevation of >200 mm should be designed with Guardrails. The standard program is designed exclusively for indoor use. Appropriate versions for outdoor use may also be available on request. Handrails Profile mk 2040.16, with its 40 mm diameter, conforms to DIN 59410 requirements. The connecting elements as well as the end caps are designed with large radii, in order to enhance operator safety. Rail height The minimum height requirements vary with the application. Stair rails must be at least 900 mm tall and platforms require rails to be at 1100 mm. Toe kicks min. height = 100 mm Post spacing The distance between the posts must be less than 1500 mm. It must be designed in such a way as to support a force of at least 500 N/m (370 lb/ft).
Knee braces As a rule, guardrails are designed with knee braces (additional cross braces between posts). The distance between the knee braces and both the Guardrail and Platform is maximum 500 mm.
Guardrails
Joint 40/H5 B46.01.026 Al
T-Connector 40/H2 79.00.0011 Al
Post/Corner Brace connection Angle E25 82.40.0701 Al
Post/Straight Brace connection Angle E25 82.40.0701 Al
Corner Post/ Platform connection Angle E25 82.40.0701 Al
Straight Post/ Platform connection Angle E25 82.40.0701 Al

Guardrails
Joint 40/H2 B46.01.023 Al
Wall connection for Profile mk 2040.16 (shown) 50.03.0034 Al Wall connection for Profile mk 2040.01 (rectangular) 50.03.0033 Al
Post/Angled Brace connection Angle Block 45 79.01.0066 Angle Block 35 79.01.0064 Angle Block 30 79.01.0062 Al
Joint 40/H3 B46.01.024 Al
Post/Stair connection Angle E25 82.40.0701 Al Joint 40/H4 B46.01.025 Al
End Cap for Profile mk 2040.16 76.01.0002 Al
Guardrails
Assembly platform, one side secured by guard rail
Platform with handrail, diameter 40 mm
Joint for the crossover from stair to platform
Example of the end of a guard rail
Knee rail construction for the crossover from stair to platform
Platform with guard rail as crossover above a conveyor section
Components such as the electronic supply can be attached to the guard rail posts from the mk profile technology range

Treads
mk Treads (stairs) are manufactured using Profiles mk 2040.68, mk 2040.69 and mk 2040.06. The profiles used for the treads feature a grooved top surface to help prevent slippage. The screwed connection in the Profile T-slots makes any further rework unnecessary. Stair inclines Angles are used to attach stairs of various incline angles to the platform structure. The recommended angle depends on the application. Stairs used often should be designed with a 30 or 35 angle. Steeper angles should only be used for stairs which are rarely utilized (as in a service situation, for example).
Note: Vertical tread spacing of 160 mm is ideal for traffic with heavy loads. Step spacing TA - 160 mm Number of steps = H/160-1 (round off) Step spacing TA - 190 mm Number of steps = H/190-1 (round off)
Order Example: Stairs should be suitable for use with heavy loads: Width (B) Height (H) Angle = 1000 mm = 1800 mm = 45
Number of Steps = 10 Step height 160 mm Number of Steps Height Step height 190 mm Number of Steps Height
Height H
30
35
45
55 60
Distance T
Treads
Stair 30 B02.31.005
TA
Stair 35 B02.31.006
Calculations: 30 T = H1 x 1.732 L2 = H x 2 - 314.5 35 45 55 60 T = H1 x 1.428 L2 = H x 1.743 - 267.5 T = H1 L2 = H x 1.414 - 204.4 T = H1 x 0.7002 L2 = H x 1.22 - 163.5 T = H1 x 0.5774 L2 = H x 1.155 - 147.7
Stair 45 B02.31.007
Stair 55 B02.31.008
H1 30 35 45 55 60 H+86.6 H+105 H+150 H+214 H+260
H2 86.6 105 150 214 260
L1 L1=L2+487.5 L1=L2+450.5 L1=L2+416.5 L1=L2+425 L1=L2+448
L3 173.2 183.1 212.1 261.5 300
L4 314.5 267.5 204.5 163.5 148
L5 224.5 177 113 71 55
L6 150 150 150 150 150
Stair 60 B02.31.009
H = Platform height

Treads
Profile mk 2040.06 5406AC0150, = 15, Al Plate 60 50.05.0124, Al Profile mk 2040.06 5406AC...., = 15, Al Base Bow 67.03.0001, Steel
Step 40/300 B02.33.004 Riser 40/30 B02.34.006

for inclination angle 30
Profile mk 2040.06 5406AC0150, = 17.5, Al Plate 55 50.05.0123, Al Profile mk 2040.06 5406AC...., = 17.5, Al Base Bow 67.03.0001, Steel
Riser 40/35 B02.34.007
Step 40/250 B02.33.003

Riser 40/45 B02.34.008
Step 40/200 B02.33.005

Riser 40/55 B02.34.009
Profile mk 2040.06 5406AC0150, = 30, Al Plate 30 50.05.0120, Al Profile mk 2040.06 5406AC...., = 30, Al Base Bow 67.03.0001, Steel
Step 40/150 B02.33.002 Riser 40/60 B02.34.010

for inclination angle 55 and 60
Treads
High-traffic stairs provide secure hold and high loading capacity
Step with Riser
Plate
Standard stairs with grooved surface structure
Universal floor support for the stair slope
Rigid connectors for high load capacities

Platforms
The mk Profile Technology System with its four profile series offers nearly unlimited possibilities for the construction of Platforms. Spans of up to 8 m can be manufactured, for example, in combination with our Foamed Structural Profiles. The mk Profile Technology catalog shows many such application examples. The following components show some of the basics. Platforms are covered with mk Profiles or customer requested materials. For industrial applications, the platforms can be supplied with toe kicks (minimum height 100 mm) per DIN 31003.
Length L Clamp 40/D3 Clamp 40/D1
Width B
max. 1 m
Height H
Console Connecting Plate Plate Floor Plate Leveling Pad
Assembly Details
Connecting Plates A simple and secure connection is provided using the Connecting Plate. Three Profiles can be attached with this one element.
Consoles Consoles are designed for the highest stability requirements. This cast aluminum console features a total of 12 attachment holes and is ideally suited for larger spans.
Console 31.40.0016, G-Al Nut 1 34.01.0001, Steel Zn SHCS M8x25 D0912825 Ribbed Washer 8.4 K111010017, Steel Zn
SHCS M8x20 D0912820 Ribbed Washer 8.4 K111010017, Steel Zn
Connecting Plate 40/5 50.03.0013 Insert K112030008, 9S20K
Leveling Pads The leveling pad features an 80 mm adjustment range as well as a high load capacity of 25,000 N.
Floor Mounting The floor mounting plate can be lagged to the floor after the frame has been positioned.
Pad Plate J M16 50.02.0032, Al Ribbed Washer 8.4 K111010017, Steel Zn SHCS M8x20 D0912820 Leveling Pad GA M16 B67.02.003
Profile mk 2040.03 with End Services Pad Plate 50.03.0025, Al Ribbed Washer 8.4 K111010017, Steel Zn SHCS M8x20 D0912820

Assembly Details
Tread Profile Attachment The tread profiles feature a tongue and groove, and are further attached to each other and to the sub-structure using specially designed clamps.
Riser Attachment The riser is constructed with two angle cut profiles joined using the appropriate plate, and attached to the platform with angle E80.
Nut 1 34.01.0001, Steel Zn Angle E80 82.40.0703, Al Ribbed Washer 8.4 K111010017, Steel Zn SHCS M8x16 D0912816
Tread Profiles ex. mk 2040.68 SHCS M8x45 D0912845 Clamp 40/D2 B46.02.018 Hex Nut M8 D09348 ex. Profile mk 2040.02 T-Nut DIN 508 M8x10 D0508810, Steel Plate 45 50.05.0122, Al Hex Head Screw M8x16 D0933816 Heavy Washer 8.4 K111010033, Steel Zn
SHCS M8x30 D0912830 Clamp 40/D3 B46.02.019 Nut 1 34.01.0001, Steel Zn
Platforms
Assembly platform for helicopters. Air cushion floor elements enable effortless movement of the whole structure on the factory floor
mk stairs are compatible with mk profile technology
The mk profiles provide space for electric, pneumatic and hydraulic supply lines
Individual platform as warehouse mezzanine
Console connection
Floor profile with slip-resistant grooves
Our service
Range of performance
mk Parts
Reduce your planning time by using the mk Parts CAD parts library! Online at www.mk-group.com Off-line in the mk QuickDesigner software package Free access to CAD data Simple processing with native and neutral CAD formats Automatic part list information for the components Part configuration online Shopping cart function for online requests
mk Config
Quick and easy design of your guarding! Contained in the mk QuickDesigner software package Conveniently create guarding without costly design Cost optimization through automatic selection of default fields Exporting of 3D drawings for further processing or enhancement in your CAD system
mk Comparison- and Selection Tool: Conveyor Technology and Linear Motion

Immediately obtain your matching mk conveyor or linear technology system online based on your requirements! Online selection tool for determining the optimal system based on the parameters entered Comparison of up to 3 systems at a glance Motor selection program Direct link to our e-catalog
mk Profile Technology Online Shop

Order profiles, connectors and accessory elements at mk-group.com/shop 24 hours a day! Visual parts selection prevents confusion Search function by name or ID number Direct price calculation Order online
mk Online Order Tracking

Check the status of your order at any time online! As a registered user, you can view the history of your orders at mk in our online shop. Follow the status of your online or off-line orders. Find out, for example, whether your order is currently in assembly or whether it has already been shipped.
mk Quick Delivery Programm (QDP)

We deliver your GUF-P MINI and GUF-P 2000 fast! Top adherence to delivery dates and availability thanks to optimized storage and a lean manufacturing process We cover a wide range of applications due to standardization and modularization of these units Fast delivery of spare parts Price advantage
B e f a st e
r!
Our service
Were there where you need us
Every hour of downtime for you or one of your customers cost you money and reputation. Therefore, we are on your side in the planning and design phase, as well in after-sales business as a partner. Our international network of
production, sales and service sites make it possible to quickly respond to your requirements and make the service you are used to possible. Our site addresses are available on our website at www.mk-group.com/contact.
Headquarters, Troisdorf, Germany
Copyright 2008 Maschinenbau Kitz GmbH, all rights and technical modifications reserved. Reproduction, in whole or in part, only with the expressed, written consent of Maschinenbau Kitz GmbH. Legal venue is Siegburg, Germany. Current as of 10.2010. Issue 2.0.
Information material
Our catalogs are organized by our 4 main business areas. Various product flyers compliment our catalogs. Current information about mk products and other interesting topics is also available on our website at www.mk-group.com.
mk Profile Technology Catalog

More than 250 combinable system profiles made of high-quality alloys, perfected and stability-oriented connectors, as well as a comprehensive range of accessories is available in our comprehensive 300-page mk profile technology catalog.
mk Conveyor Technology Catalog

20 different conveyor systems from belt, timing belt, chain and flat top chain conveyors to roller conveyors are available in our 320+ page mk conveyor technology catalog. Our mk INOX conveyor technology catalog includes belt and flat top chain conveyors, as well as roller conveyors made of stainless steel.
mk Linear Motion Catalog

mk linear technology stands for optimal, needs-based design. Gliding assemblies, track roller assemblies and recirculating ball bearings are displayed on 130 pages. You have the choice between profile and linear guides, as well as complete linear modules.
mk Factory Equipment Catalog

Building on our profile technology, a comprehensive range of modules for individual factory equipment is on 160 pages. It includes guarding, system workstations, guard rails, treads and platforms in modular design.
CD mk QuickDesigner
The mk QuickDesigner software package includes the 3D guarding configurator mk Config and the mk Parts CAD library. You can use these tools to quickly and easily design your guarding.
Mini-CD mk E-Catalog
The handy Mini-CD contains all mk catalogs and the profile technology price list in the form of an eBook. You can conveniently page and search through the catalogs on your screen, as well as save them as PDF files.
Component Index
Accessories 56-60 Accessories Workstations 96-105 Application Examples Guarding 66-69 Application Examples Guardrails 128, 129 Application Examples Industrial Workstations112-115 Application Examples Office Workplaces 116-119 Application Examples Platforms 140, 141 Application Examples Treads 134, 135 Assembly Details 14-17 Electric Outlets 91-93 Guardrails 124-126 Information about Factory Equipment 8, 9 Information about GTP (Guard Rails, Treads, Platforms) 122, 123 Information about Industrial Workstations 72, 73 Information about Office Workplaces 108, 109 Introducing mk 6, 7 Lighting 94, 95 Order Example 106, 107 Order Example for manual order 64, 65 Our Factory Equipment Products 4 Our service 142-145 Paneling 49-55 Paneling 83 Paneling Bifold door 48 Paneling Double Door 46 Paneling Slider 47 Paneling Swing Doors 44-45 Partition Method 32 Partition Method Hardware Sliding Doors B 39 Partition Method Hardware Sliding Doors C 41 Partition Method Partition 33 Partition Method Scissor Door 43 Partition Method Sliding Door Frame 37 Partition Method Sliding Doors 36 Partition Method Sliding Doors B 38 Partition Method Sliding Doors C 40 Partition Method Swing Doors 34-35 Partition Method Vertical Door 42 Platforms 136-138 Pneumatic Outlets 88-90
Post-Panel Method 18 Post-Panel Method Hardware Sliding Doors B 27 Post-Panel Method Hardware Sliding Doors C 29 Post-Panel Method Panel 20 Post-Panel Method Post 19 Post-Panel Method Scissor Door 31 Post-Panel Method Sliding Door Frame 25 Post-Panel Method Sliding Doors 24 Post-Panel Method Sliding Doors B 26 Post-Panel Method Sliding Doors C 28 Post-Panel Method Swing Door Frame 22-23 Post-Panel Method Swing Doors 21 Post-Panel Method Vertical Door 30 Risers 84, 85 Safety Accessories 61-63 Shelving 86, 87 Standards, Connections and Attachments 74, 75 System selection 12, 13 Table frames, Legs and File Cabinets 111 Telescoping Legs 77 Treads 130-132 Workstations 78-81 Worksurfaces 82 Worksurfaces 110
Index by Ident-No.
Article Index
07.28. . . .* 07.29. . . .* 07.30. . . .* 07.33. . . .* 14.00.0004 16.01.0038 16.05.0012 19.00.0005 22.90.0035 22.92.0035 24.00.0000 24.02.0000 24.05. 24.05.0000 26.00.0052 30.00.0117 50.03.0033 50.03.0034 50.05.0053 50.05.0070 50.12.0005 50.13.0012 50.13.0013 50.13.0014 50.13.0015 50.13.5005 50.13.5008 50.13.5012 50.13.5013 50.13.5014 50.13.5015 50.13.5016 50.13.5017 50.13.5018 50.13.6004 50.13.6005 50.13.6008 50.15.3005 50.15.4001 50.15.4002 50.15.6000
Steel cut 51 Stainless Steel cut 51 Aluminum cut 51 Aluminum cut 51 Corner Clip 57 Spacer for Round Housing 93 Angle for strain relief 93 Guide for Sliding Door 27, 29, 39, 41 Door Stop for Swinging Doors 58 Door Stop for Swinging Doors 58 Fencing Alu cut 50 Fencing Steel cut 50 Paneling with Fencing 55 Fencing cut 51 Clamp 82 Fence Clamp 57 Wall connection 126 Wall connection 126 Parallel Plate 56 Parallel Plate 56 End Plate 93 Aluminum Plate 10 mm 82 Aluminum Plate 15 mm 82 Aluminum Plate 20 mm 82 Aluminum Plate 25 mm 82 Multiplex surface 25 mm 82 Multiplex surface 40 mm 82 Worksurface 80x80 110 Worksurface 80x120 110 Worksurface 80x160 110 Worksurface 80x40 110 Round Corner 80 R 110 Chamfered Corner 110 Keyboard Surface 110 Laminated surface 20,6 mm 82 Laminated surface 26,6 mm 82 Laminated surface 39,6 mm 82 Alucobond cut 51 Alucobond cut 51 Alucobond cut 51 Acrylic cut 50
50.15.6001 50.15.6002 50.15.6003 50.15.6009 50.15.6014 50.15.6017 50.15.6019 5169BA .... 5169BB0200 5169BC0200 5169BD0300 52.20. ....* 53.00.0100 53.00.0200 53.00.0210 53.00.0352 53.00.0353 53.01.0005 54.60. ....* 76.01.0002 76.03.0018 76.03.0020 79.00.0011 79.01.0062 79.01.0064 79.01.0066 82.01.0007 82.05.0026 82.40.0701 82.40.0805 B02.13.030 B02.13.040 B02.13.043 B02.13.044 B02.13.050 B02.13.060 B02.13.063 B02.13.064 B02.20.500 B02.20.501 B02.21.020
Acrylic cut Polycarbonate cut Polycarbonate cut Polycarbonate cut Acrylic cut PETG cut PETG cut Cover Module 1er Modul 2er Modul 3er Modul Profile mk 2220 End Plate A Supply Plate A G1/2" Supply Plate A NPT 1/2" Distributor Plate A1 G1/4" Distributor Plate A1 NPT 1/4" End Seal A Profile mk 2040.60 End Cap Anchor Plate Guide Angle T-Connector 40/H2 Angle Block 30 Angle Block 35 Angle Block 45 Angle for power strip Angle B20/40 Angle E25 Angle F40/R Workstation C1 light Workstation D1 light Workstation D4 light Workstation D5 light hydr. Workstation E1 heavy Workstation F1 heavy Workstation F4 heavy Workstation F5 heavy hydr. Paneling C1 and E1 Paneling D and F Freestanding Foot Rest
50 50 50 50 50 50 50 93 93 93 93 56 89 89 89 89 89 90 56 126 60 60 125 126 126 126 93 56 125 56 78 79 80 81 78 79 80 81 83 83 104
Article Index
B02.21.030 B02.22.001 B02.22.002 B02.22.003 B02.22.250 B02.22.255 B02.22.260 B02.22.265 B02.23.179 B02.23.580 B02.23.581 B02.23.582 B02.23.801 B02.23.802 B02.23.803 B02.23.804 B02.23.901 B02.23.902 B02.23.903 B02.24.010 B02.24.015 B02.24.025 B02.24.356 B02.24.360 B02.24.361 B02.24.362 B02.24.363 B02.24.364 B02.24.365 B02.24.366 B02.24.367 B02.24.500 B02.31.005 B02.31.006 B02.31.007 B02.31.008 B02.31.009 B02.33.002 B02.33.003 B02.33.004 B02.33.005
Integrated Foot Rest Riser light Riser heavy Shelf Profile framed shelf Flat shelf Steel shelf Profile mk 2040.22 Pneumatic Module Electric Module Power Strip 3-outlet Power Strip 6-outlet Workplace Lighting Workplace Lighting Workplace Lighting Workplace Lighting 4-Drawer Cabinet 2-Drawer Cabinet Drawer Bottle Holder Rag Holder Magnet Strip Table Rack Swing Arm, Double Swing Arm, Double Swing Arm Swing Arm Angled Shelf Straight Shelf Bin Holder Rack Outrigger rotating Stair 30 Stair 35 Stair 45 Stair 55 Stair 60 Step 40/150 Step 40/250 Step 40/300 Step 40/200
104 85 85 85 87 87 87 87 88 92 91 91 95 94 95 95 100 101 101 103 103 102 97 96 96 96 96 97 97 97 97 99 131 131 131 131 131 132 132 132 132
Riser 40/30 132 Riser 40/35 132 Riser 40/45 132 Riser 40/55 132 Riser 40/60 132 Mounting hardware kit 100, 101 Mounting hardware kit 100, 101 Mounting hardware kit 101 Document Holder 102 Document Holder 102 Sheet Pocket DIN A4 102 Mounting kit 82 Aluminum Plate mounting 82 Groundconnection 74 Mounting Set 63 Mounting Set 63 Mounting kit 63 Panel Clamp 57 Carriage for Sliding Door 29 Hinge 40-1/40-1 58 Joint 40/H2 126 Joint 40/H3 126 Joint 40/H4 126 Joint 40/H5 125 Hinge 40-1/40-7/40-1 58 Catch 59 External Double-Bit Lock 59 External Double-Bit Lock 59 External Cylinder Lock 59 External Cylinder Lock 59 Cylinder Lock complete 59 Ball Latch 58 Ball Latch 58 Lower Slide Bolt 60 Upper Slide Bolt 60 Catch 59 Swing Door with Ball Latch 44 Swing Door with Cylinder Lock 45 Double Swing Door 46 Roller Assembly 27, 39 Mounting Hardware 29
Index by Ident-No.
Article Index
Mounting Hardware Simple Panel Panel with horizontal brace Panel with vertical brace Partition single Partition with horizontal brace Partition with vertical brace Swing Door Frame Sliding Door Frame single Sliding Door Frame double Door Header Single Swing Door 23, Single Swing Door 23, Single Swing Door 23, Single Swing Door 23, Double Swing Door 23, Double Swing Door 23, Single Sliding Door 26, Single Sliding Door 26, Single Sliding Door 26, Single Sliding Door 26, Double Sliding Door 26, Double Sliding Door 26, Single Sliding Door 28, Single Sliding Door 28, Single Sliding Door 28, Single Sliding Door 28, Double Sliding Door 28, Double Sliding Door 28, Vertical Door 30, Scissor Door 31, Post (no Angles) Post 1 Post 2 Post 3 Post 4 Paneling with Fencing Paneling with Fencing Paneling with Fencing Paneling with Fencing Paneling with Seal Strips
29 20 20 20 33 33 33 22 25 25 37 35 35 35 35 35 35 38 38 38 38 38 38 40 40 40 40 40 40 42 43 19 19 19 19 19 54 54 55 55 52
B69.90.102 B69.90.103 B69.90.104 B69.90.201 B69.90.202 B69.90.203 B69.90.204 B69.90.205 B69.90.206 B69.90.207 B69.90.301 B69.90.302 B69.90.303 B69.90.304 B69.90.311 B69.90.312 B69.90.401 B69.90.402 B69.90.501 B69.90.502 B69.90.701 B69.90.702 B69.90.710 B69.90.711 B69.90.720 B69.91.004 B69.91.005 B69.91.006 K00112121150 K00112131150 K00128221.40 K00128222.40 K00128321.40 K00128323.40 K00128324.40 K00205121150 K00305321150 K00305321200 K00315121.40 K00315122.40 K00316223004
Paneling with Seal Strips Paneling with Panel Clamps Paneling with Panel Clamps Paneling with Seal Strips Paneling with Seal Strips Paneling with Seal Strips Paneling with Panel Clamps Paneling with Panel Clamps Paneling with Panel Blocks Paneling with Panel Blocks Paneling with Seal Strips Paneling with Seal Strips Paneling with Seal Strips Paneling with Seal Strips Paneling with Angles Paneling with Angles Paneling with Seal Strips Paneling with Seal Strips Paneling with Seal Strips Paneling with Seal Strips Paneling with Closure Strip Paneling with Closure Strip Paneling with Closure Strip Paneling with Closure Strip Paneling with Closure Strip Bifold door Bifold door Polycarbonatee Slider Steel Steel Fencing Steel Fencing Steel Fencing Fencing Fencing Stainless Steel Aluminum Aluminum Fencing Alu Fencing Alu Alucobond
52 53 53 52 52 52 53 53 53 53 52 52 52 52 52 52 52 52 52 52 54 54 54 54 54 48 48 47 51 51 50 50 51 51 51 51 51 51 50 50 51
Article Index
K00316223006 K01B211004 K01B211005 K01B211006 K01B231004 K01B231005 K01B231006 K01D211004 K01D211005 K01D211006 K01P211005 K01P211006 K110000009 K112510040 K115010093 K117055000 K120010003 K120010004 K120010005 K120010006 K120101000 K120101001 K370000010 K370000011 K370000020 K370000021 K370000030 K370020020 K370020021 K399010001 K502050351 K502050353 K502050426 K502050428 K502050450 K502050451 K502050700 K502050705 K502050706 K606-ST1030 mk 2533
Alucobond Polycarbonate Polycarbonate Polycarbonate Polycarbonate Polycarbonate Polycarbonate Acrylic Acrylic Acrylic PETG PETG Handle Wood Screws O-Ring Cylinder Carabiner Tool Holder Tool Balancer F3 Tool Balancer F2 File Cabinets File Cabinets Safety Interlocks Actuating Key Solenoid Latch Actuator Key Hinged-Safety Interlock Power Strip 3-outlet Power Strip 6-outlet Cord Grip Polyamide Seal G1/4" Polyamide Seal G1/2" Closure Screw G1/4" Closure Screw G1/2" Closure Screw NPT 1/2" Closure Screw NPT 1/4" Coupling G1/4" Coupling NPT 1/2" Coupling NPT 1/4" Work Stool Keeper
51 50 50 50 50 50 50 50 50 50 50 50 58 82 90 59 98 98 98 98 111 111 62 62 63 63 61 91 91 93 90 90 89 89 89 89 89 89 89 105 59
mk 2544 mk 2552 mk 3020 mk 3021 mk 3033 mk 3034 P57.01.000 P57.02.000 P90.00.007 P90.00.008 P90.00.009 P90.00.010 P90.03.002 P90.03.003 P90.04.001 P90.05.001 P90.06.001 P90.07.001 P90.07.002 P90.07.003 P90.07.004 P90.08.001
Fence Clip Panel Block Seal Strip Seal Strip Seal Strip Closure Strip Stainless Steel Steel Fencing Fencing Fencing Fencing Polycarbonate Polycarbonate Alumalite Acrylic Dibond PVC PVC PVC PVC Trespa silver
57 57 57 57 57 56 51 51 51 51 51 51 50 50 51 50 51 51 51 51 51 50
Maschinenbau Kitz GmbH Headquarters of the mk Technology Group Glockenstrae 84 53844 Troisdorf Germany Phone +49 228 4598-0 Fax +49 228 453145 www.mk-group.com info@mk-group.com

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mk Factory Equipment

One construction kit many options

Advantages of the mk modular system

4 5 6 8 10 70 120 142 146

Our 3D Product Configurator

Fast and Easy Design of Perimeter Guarding

Our Factory Equipment Products

Guard Rails, Treads, Platforms

Information about Factory Equipment

Advantages of mk Factory Equipment

Safety distance for 1400 mm tall partition

Safety distance for 2000 mm tall partition

0 200 400 600 800 1000 Safety distance in mm Figure a

Safety through mk Guarding

Tension Plug 40/1 (extra light) B51.03.037

Profile mk 2040.31 with End Services 5431BW ....*

Angle Connection of Partitions

Tension Plug for Series 40 (normal+light) B51.03.036

Tension Plug for Series 40 (extra light) B51.03.037

....* Profile length in mm mk Factory Equipment 16

Profile mk 2040.31 SHCS M8

Profile mk 2040.01 and Profile mk 2040.40 Insert K112030008, 9S20K SHCS M8

Tension Plug for Series 40 B51.03.004 Drill Fixture 10 mm B51.03.005

t Simple Panel/Fencing y Post 2 u Post 3 i Wall attachment

Post (no Angles) B69.65.000 H ....

Post 1 B69.65.001 H ....

Post 2 B69.65.002 H ....

Post 3 B69.65.003 H ....

Post 4 B69.65.004 H .... Standard H: 1460 and 2060 mm

Panels using Profile mk 2040.31

Standard RM: 500, 750, 1000, 1250 mm Fencing max. 1000 mm

Simple Panel B69.50.001 RM .... H1 ....

Standard RM: 500, 750, 1000, 1250, 1500, 2000 mm

Panel with horizontal brace B69.50.002 RM .... H1 ....

u Simple Panel/Fencing i Post 1 o Swing Door DIN-left/Fencing a Post 1 s Wall attachment

Swing Door Frame

AM = Outside dimension RM = Reference dimension Standard H: 2060 mm

Double Swing Door ......-lock B69.60.005 RM .... H1 ....

1000 2000 1000

t Sliding Door Frame y Simple Panel/Fencing u Double Sliding Door/Fencing

r Panel with horiz. brace/Metal/

Sliding Door Frame

Standard RM: 750, 1000 mm

RM = Reference dimension Standard H: 2060 mm

Sliding Door Frame double B69.55.004 RM .... H .... H1 .... H2 ....

Hardware Sliding Doors B

Locks see page 59

Guide for Sliding Door 19.00.0005 Plastic, black

Hardware Sliding Doors C

Locks see page 59

Guide for Sliding Door 19.00.0005 Plastic, black

Pulley Window Wear Strip Framing Counterweight

Standard RM: 750, 1000, 1250 mm

Standard RM: 750, 1000, 1250 mm

q Partition with horizontal brace/ w e

r Partition/Fencing t Partition/Fencing y Wall attachment

Standard RM: 1500, 2000 mm 2

Partition with vertical brace B69.51.003 RM .... H ....

LM = Light (Opening) dimension RM = Reference dimension

Standard H: 1460 and 2060 mm

AM = Outside dimension RM = Reference dimension Standard H: 2060 mm

Double Swing Door ......-lock B69.60.005 RM .... H1 ....