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Educational equipment

catalogue > 2008-2009

The future is looking more and more electric, powered by growing demand, new types of generation, fresh applications and more integrated and networked systems. Today, a new era is dawning, where electricity, automation and communication technologies will converge. Electricity is more than ever the energy of the future. At Schneider Electric, because we want to build sustainable relationships based on respect with all of our partners, we are working even harder to protect the environment and contribute to the development of our community. We continue to follow through on our commitments by our actions to support and facilitate education and training for young people and professionals. The Schneider Training Institute has been involved in the development of Educational Equipment for more than 25 years. Our machines are installed in more than 1000 schools, universities and training centres throughout the world. They reproduce industrial situations, to help students and professionals achieve a level of expertise that will be extremely valuable throughout their professional life. Our Educational Equipment has been designed to meet the highest requirements in terms of durability, reliability and user safety. It is supported by Schneider Electric services teams in more than 135 countries. Every product is delivered with a detailed technical manual and an exercise book proposing several hours of training sessions designed by education specialists. In the present catalogue you will find our most successfull devices, featuring our latest developments in electrical distribution, electromagnetic compatibility, industrial communication, industrial automation, etc. Should you require more information, please contact your local Schneider Electric representative. More than ever, here, at Schneider Electric we are committed to Sharing our Know-How in order to bring the best of the New Electric World to everyone, everywhere.
Franois LECRIQUE
General Director Schneider Electric Training in France

Guide de choix Catalogue didactique 2008-2009 Schneider Electric

Schneider Electric and Education

Together, we build up a future for the young people


Our background in the industrial and commercial sectors and our close collaboration with the educational world (teachers, students, school boards, school inspectors) show our willigness to share a global vision of techniques and technologies in the rapidly evolving world of electricity with technical, secondary and higher education.

Our Social Responsability


We have been committed for many years to advancing the successful integration and training of young people. These actions are undertaken in many of the countries in which the group is present and then relayed througout the world, principally throught its foundation.

Solutions for the 4 markets


Schneider Electric's ambition is to constantly follow its markets and their evolutions thus enabling it to develop new technology in the fields of security and safety, comfort, communications, productivity and energy efficiency.

Energy and infrastructure

Building

Residential

Industry

General contents

Educational equipment
LV switchboard for professional school LV switchboard for professional university Earhing diagram (ED) benches Protection discrimination bench Valhabilis : elctrical skills awareness kit Securis case Habilis system Building training sets Konnex modular offer Containment cabinet Industrial component wiring bench

Pages

1 - Electrical energy distribution

6 7 8 9 10 10 11 12 14 15 15

2 - Power control

Motor starter units Motor starter bench Speed controller and motor for training Altivar speed controller training bench Powder brake speed controller bench

18 19 20 21 22

3 - Energy and environment quality

Soleolis : solar panel and wind turbine Didalub : management of public lighting Ventilation system Reactive energy compensation Harmocem : elctrical network interference Harmotris : 3-phase network harmonic interference Min-Harmotris : haromincs interference in a 3-phase

26 27 28 29 30 31 32

5 - Automation : date capture and processing

Detection workshop Analogue sensor bench TSXBT console Teaching PLC Automation modular offer Pneumatic manipulator with rotary base Zelio case Trafc control Lift Hanged cage surface treatment equipment Display panel Automatic door Numerical axis Gafcet : training software

36 37 38 39 40 41 42 42 43 43 44 45 46 47

6 - Automated systems and communication

Communication case Xylophonis : brushless axis 5-axis manipulator Formatris : automatic part sorting system Tapiris : sorting belt Pneumatic revolving transfer machine Surface treatment Vertical warehouse Handling system Percetris : automated machine tool

50 51 52 53 54 55 56 57 58 9

7 - Miscellaneous

Training courses Technical publications Internet websites Index

62 63 64 66

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General contents Educational equipment catalogue 2008-2009 Schneider Electric

Electrical energy distribution

4
Electrical energy distribution Educational equipment catalogue 2008-2009 Schneider Electric

Electrical energy distribution

Contents
LV switchboard for professional school teaching LV switchboard for professional university school teaching Earthing diagram (ED) benches Protection discrimination bench Valhabilis: electrical skills awareness kit Securis case Habilis system Building training sets Konnex modular offer Containment cabinet Industrial component wiring bench 6 7 8 9 10 10 11 12 14 15 15

Products comply with European Directives Compliance report provided on request All our products include: @ hard copy of the technical manual and practical exercise book, @ CD with the same documents in a PDF format and the PLC applications.

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Electrical energy distribution Educational equipment catalogue 2008-2009 Schneider Electric

Electrical energy distribution

LV switchboard for professional school teaching


Teaching objectives
@ Technical training and equipment study @ Supervision and monitoring of distribution @ Energy management

Package description
This cabinet is used to: @ perform cabling and accreditation tasks with intervention on busbars, @ take measurements (current, phase-to-ground and phase-to-phase voltage, active, reactive and apparent power, power factor, phase order, active, apparent and reactive energies), @ take measurements using an oscilloscope and hook-on ammeter, @ distribute electrical energy on 6 separate feeders. It can be supplied in a mounted, non-cabled version delivered with an Accessories kit to carry out cabling operations. Accessories kits (containing wires, lugs, connectors and ducts) and tool kits (containing screwdriver, clamps, hex head keys) are proposed as options. In the workshop, the cabinet will be used to supply: @ systems separately, @ the spatial production area (3D cells), @ the panel-builders workstations, @ a lighting area, @ the cabinet cabling stations, @ the study zone with the microcomputers.

Electrical and mechanical data


@ Power supply: 400 V 3-Ph + ground @ Dimensions (H x W x D) - weight: 2310 x 1000 x 530 mm - 214 kg

Main industry
@ Electrotechnical professional school

Other industries
@ Other professional school or high school sections or electrotechnical professional university school

This cabinet contains: @ a main power supply, @ a residual current device at the head and a switch-disconnector with visible breaking, @ a busbar, @ a measurement unit equipped with a configurable alarm device, @ an emergency stop device on the cabinet and the possibility of remote installation of at least one other emergency stop point, @ feeder control using ON/OFF pushbutton + indication, @ connection of power supplies and feeders at the back of the cabinet, @ cabinet access from the front and back (for exercises and accreditation), @ a light beacon at the top to indicate power on, @ safety devices conform to current standards

To order
MD1AA720: cabled LV switchboard MD1AA720NC: non-cabled LV switchboard MD1AA728: Accessories kit MD1AA728P4: Accessories kit (Q = 4) MD1AA729: Tool kit

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Electrical energy distribution Educational equipment catalogue 2008-2009 Schneider Electric

Electrical energy distribution

LV switchboard for professional university school teaching


Teaching objectives
@ Technical training and equipment study @ Supervision and monitoring of distribution @ Energy management

Package description
This cabinet is used to: @ perform accreditation tasks with intervention on busbars, @ take measurements (current, phase-to-ground and phase-to-phase voltage, active, reactive and apparent power, power factor, phase order, active, apparent and reactive energies), @ organise and manage a worksite, @ modify an installation (add one or more feeders), @ compensate reactive energy. Composition of the Prisma Plus cabinet: @ main and emergency power supplies, @ 2 switch-disconnectors with visible breaking, rating 100 A, @ 2 circuit-breakers - source changeover switches, rating 100A, motorised, equipped with an adjustable residual current relay, with electrical and mechanical locking, withdrawable controlled remotely, @ 2 Powerclip busbars, @ RCP phase and RCU voltage control relays, @ 4 feeders: 4P 63A, 3P 32A, 1-Ph 16 A and 10A, @ TSX57 PLC Web coupler for html supervision.

Electrical and mechanical data


@ Power supply: 400 V 3-Ph + neutral + ground @ Dimensions (H x W x D) - weight: 2450 x 1100 x 530 mm - 240 kg

Main industry
@ Electrical engineering professional university school

Other industries
@ Other electrical engineering sections for professional schools and professional high schools

Can be associated optionally: @ a reactive energy compensation enclosure (18 capacitors 24.6 micro Farad 600 volts) delivered with step control contactors, @ a 1 kVA communicating UPS kit for a feeder with backed-up power supply.

open rear view

compensation enclosure

front view

To order
MD1AA730P: LV switchboard for teaching MD1AA738: UPS option MD1AA739: compensation enclosure

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Electrical energy distribution Educational equipment catalogue 2008-2009 Schneider Electric

Electrical energy distribution

Earthing diagram (ED) benches


Teaching objectives
@ Study the theory of neutral point connection @ Highlight the basic rules for protection of low voltage distribution in each earthing diagram (neutral point connection) @ Enable automatic detection of a faulty starter unit (version XM200)

Package description
This bench shows the reasons for European Community regulations and standards in force regarding personal safety for TN and TT ratings (on one side) and IT ratings (on the other). The bench includes: @ a distribution architecture diagram on each side, @ three single- or 3-phase receivers (represented diagrammatically and simulated by charges installed in the bottom of the bench, @ protection by thermal magnetic or differential circuit breakers, @ differential switches and contactors, @ power resistors in the base of the bench connected to safety sockets, @ a set of flexes with safety plugs, @ a permanent insulation monitor for IT status (TR22 or XM200). The permanent insulation monitor is used to measure overall mains resistance and earth capacity. In version XM200, XD301 sensors built into the structure are used to detect faults automatically. Version TR22 has an optional kit with clips-on ammeter, an XGR leakage current generator and an XRM receiver to complete fault study and detection.

Electrical and mechanical data


@ Power supply: 400V (3-phase +N+ ground) / <4kVA @ Dimensions (H x W x D) - weight: 1950 x 700 x 600mm - 152kg

Main industry
@ Electrical engineering

Other industries
@ Civil engineering @ Mechanical engineering

face TT/TN

To order
face IT

MDG99603: Version XM200 MDG99605: Version TR22 MDG99609: Fault detection kit for TR22

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Electrical energy distribution Educational equipment catalogue 2008-2009 Schneider Electric

Electrical energy distribution

Protection discrimination bench


Teaching objectives
@ Understand the operating principles of thermal magnetic circuit breakers (trip curves and break capacity) @ Implement discrimination between upstream and downstream protection @ Understand the causes and effects of short-circuit currents

Package description
The protection discrimination in low voltage distribution bench is wheeled and includes: @ 2 separate working surfaces, one to study the current discrimination and the other to study the chronometric discrimination, @ circuit breakers with different tripping curves (B, C and D), @ a set of safety wires, @ 220V/48V isolation transformers in the base to power the bench and limit the energy during the faults caused deliberately for study purposes, @ a set of coils with an impedance calculated for current discrimination, @ a rheostat to circulate a fault current for chronometric discrimination, @ a safety device to open the protection panels.

Electrical and mechanical data


@ Power supply: 230V single phase + ground / <3.2kVA @ Dimensions (H x W x D) - weight: 1950 x 700 x 700mm - 150kg

Main industry
@ Electrical engineering

Other industries
@ Civil engineering @ Mechanical engineering

To order
MDG99610: Discrimination bench

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Electrical energy distribution Educational equipment catalogue 2008-2009 Schneider Electric

Electrical energy distribution

Valhabilis: electrical skills awareness kit


Teaching objectives
@ Identify electrical hazards @ Study the electrical energy chain

Package description
Valhabilis consists of two complementary kits representing an electrical installation in an equipment room. They are designed to familiarise non-electrotechnical students courses against electrical hazards. The skills training approach should enable those in the e.g. energy and fluids, industrial maintenance or electronics fields to perform non-electrical operation in the vicinity of live voltage: @ connection work in the vicinity of live voltage, @ adjustment and measuring work, @ replacement operation, @ intervention following a fault in a control and power circuit, @ equipment commissioning. The electrical distribution kit includes a small electrical panel powering standard sockets for measuring and connection work. The motor kit, designed to be connected to the first kit, is used to work on a motor starter unit (e.g., its fan) to check and maintain the electrical circuit in compliance with relevant standards. There is an optional pack with a no-voltage (NV) multimeter, padlocking device and personal protection equipment (PPE) (gloves, face guard) to work in compliance with safety standards.

Electrical and mechanical data:


@ Power supply: 230V single phase + ground / <50VA @ Dimensions (H x W x D) - weight: - distribution kit: 450 x 390 x 310mm - 10kg - motor kit: 450 x 390 x 310mm - 13kg

Main industry
@ Mechanical engineering

Other industries
@ Civil engineering @ Electrical engineering @ Industrial technology

To order
MD1AA630: Valhabilis MD1AA639: NV and PPE Set MD1AG630: Valhabilis with NV and PPE Set

Securis case
Teaching objectives
@ Safety awareness @ Learn how safety devices (differential circuit breaker) work to counter electrical and mechanical hazards.

Package description
Securis is a kit built in a case showing all the included industrial components, comming with all the leads required to operate them. Securis simulates a machine with a safety door to study protection functions in the following situations: @ power failure and restoration, @ cover opening during operation, @ insulation fault and contact with live part. A built-in transformer is used for all 24V operations.

Electrical and mechanical data


@ Power supply: 230V single-phase + ground / 40VA @ Dimensions (H x W x D) - weight: 520 x 380 x 150mm - 7kg

Main industry
@ Electrical engineering @ Industrial technology

To order
MD1VSE1F: 1 Case MD1VSE5F Set of 5 cases

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Electrical energy distribution Educational equipment catalogue 2008-2009 Schneider Electric

Electrical energy distribution

Habilis system
Teaching objectives
@ Undertake practical exercises
relating to tasks requiring electrical skills and complying with UTE C 18-510 regulations

Package description
This industrial equipment is designed for applying the regulations, procedures and work methods to qualify for a certificate in electrical hazards skills in compliance with European Community regulations. Based on an industrial kneader model, the equipment is used to study a typical technical system in the food industry implementing a process which may require uninterrupted operation. Main cabinet with control box Mounted on an aluminium rail structure with wheels and stabiliser feet, it includes: @ externally controlled padlocking isolator, padlocking circuit breaker, @ power distribution by busbars protected by a removable screen, @ 24VAC control and signal circuits, @ three padlocking starter units: _ blade motor starter (Altivar speed controller backed up by a single-phase UPS), _ cover motor starter (reversing contactor), _ heating starter unit, @ freestanding for mounting and wiring an extra circuit. Kneader operating section This small-scale industrial kneader is designed for maintenance operations (sensor adjustment, motor terminal verification) and develops a torque of 3.64Nm at full load. The kneader includes: @ a device to open and close the tub lid, @ a kneading blade, @ heating by electrical elements, @ sensors and detectors required for operation, @ two 90W motors, (blade rotation and lid opening). PLC panel This is equipped with: @ Magelis operator dialogue panel, @ TSX Micro automated control (discrete 16 I/12 O and Analogue 8 I/1 O) for kneader speed and ingredient heating cycle control. VAT and PPE kit Optional kit with a multimeter (VAT), padlocking device, beacon, tools and personal protection equipment (PPE) (gloves, face guard) to work in compliance with safety standards.

@ Understand the problems of padlocking in


industrial systems

@ Carry out maintenance and repair operations


in the electrical cabinet

@ Study an industrial system.

Electrical and mechanical data:


@ Power supply: 400VDC 3-phase + N + ground / 1kVA @ Dimensions (H x W x D) - weight: - main cabinet: 2250 x 800 x 750mm - 165kg - operating section: 600 x 600 x 600mm - 43kg - PLC panel: 1150 x 340 x 430mm - 15kg

Main industry
@ Electrical engineering

Other industry
@ Mechanical engineering

kneader

cabinet with PLC panel

cabinet

To order
MD1AA513: Cabinet and control box MD1AA514: Kneader operating section MD1AA516: PLC Panel MD1AA518: NV and PPE kit

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Electrical energy distribution Educational equipment catalogue 2008-2009 Schneider Electric

Electrical energy distribution

Building training sets


Teaching objectives
@ Study and implement the components of an electrical installation in residential and small tertiary sector premises.

Package description
Coffret lot-IT These sets designed for studying and implementing the components they contain can be used in two different ways for: @ Study and operational implementation of the products with three crosscutting sets of increasing complexity: _ Set MDG99121 for functions in 1-2 room housing, _ Set MDG99122 upgrading the first for functions in 3-4 room housing, _ Set MDG99123 used with the first two for studying the main functions in small tertiary sector premises. The sets comprise components built into IP2X training boxes They are supplied with a set of flexes for connection to safety sockets. They can be implemented on a table, plate or slide panel. @ Integration into 3D cubicle Trainees who have learned the theory of the functions can use the MDG99120 set to build a typical installation with proprietary products in a 3D cubicle.

Electrical and mechanical data


@ Power supply: 230V 50Hz / < 15A @ Dimensions of storage boxes (L x W x D): - weight: 470 x 430 x 250mm - 20kg

Main industry
@ Civil engineering

Other industry
@ Electrical engineering

MDG99122 set components

MDG99120 set components

To order
MDG99120: Set for 3D cubicle MDG99121: 1-2 room housing set MDG99122: 1-2 to 3-4 room upgrade set MDG99123: Small tertiary upgrade set MDG99126: Package of sets 121 to 123

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Electrical energy distribution Educational equipment catalogue 2008-2009 Schneider Electric

Electrical energy distribution

Building training sets


Functions and products comprised in sets
Designation 1-2 room MDG99121
Counter Opale panel with circuit breaker Opale panel 3 rows of 13 modules Circuit breaker (10 and 16A) 30mA differential circuit breaker (16A) Remote switch Master control add-on Programmable timer Modular contactor Timer Switch-off warning Light-sensitive switch Load shedding device 2-way switch Push button Illuminated button Double button 10/16A 2P + ground socket 20A socket Illuminated points box Sockets 20A wire output box Blue recessing box 1 1

3-4 room MDG99122

Small tertiary MDG99123

3D element MDG99120
1 1 1

4 1

2 2

11 2 2

1 1 1

4 2 1 1 1

1 1 5 2 1 1 1 7 6 3 1 6

2 6 3 1 2 1 5

4 4

10 2 50

MDG99121 set components

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Electrical energy distribution Educational equipment catalogue 2008-2009 Schneider Electric

Electrical energy distribution

Konnex modular offer


Teaching objectives
@ Analyse the functions and principles of a home automation installation on Konnex bus @ Perform component cabling @ Configure the system according to various scenarios

Package description
This product is used to discover the advantages offered by an installation designed to monitor and manage the utilities of a tertiary or residential building. The bench is used to simulate a home automation installation. It is made up of an aluminium rack on which the teaching components are fitted connected on safety sockets. The products provided are used to perform functions such as: @ controlling roller blinds, @ controlling and dimming lighting, @ controlling 230V 16A actuators, using standard pushbuttons, with flush action, multi-function, an infra-red remote control and a presence detector. These components are connected to one another via the Konnex bus conforming to international standard ISO/IEC 14 543-3. The functions are configured from a PC using the ETS 3 software (marketed by the KNX association on its web site: www.knx.org).

Electrical and mechanical data


@ Power supply: 230 V 1Ph + ground / 200 VA @ Dimensions (H x W x D) - weight: 780 x 650 x 1200 mm - 50 kg

Main industry
@ Electrotechnical, energy, home automation

Other industries
@ Electronic

To discover the Konnex system, we also propose 2 teaching kits. @ MD1AAKNXST containing a power supply, a light dimmer, a pushbutton control, a detector and a control station. @ MD1AAKNXET containing a power supply, a light dimmer, a pushbutton control, a detector and a touch-sensitive control screen. These kits are delivered with the ETS implementation software.

study bench

To order
MD1AAKNXBA: Konnex bench MD1AAKNXST: Kit with station MD1AAKNXET: Kit with screen

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Electrical energy distribution Educational equipment catalogue 2008-2009 Schneider Electric

Electrical energy distribution

Containment cabinet
Teaching objectives
@ Run electrical tests without coming into contact with live parts @ Implement an electromagnetic equipment in a safe environment.

Package description
An indispensable feature in equipment prototypes and production electrical engineering workshops, this cabinet is used for trainees to power equipments with all the requisite protection devices as per the recommendations in documents on tests and work in live voltage areas. The equipment offers the following functions: @ electrical assembly test voltages only live if the cabinet door is closed (400V and 24V), @ lock switch for maintenance operations by authorised staff allowing for live voltage when the door is open, @ removable protection and control unit, @ trainee plate powering by safety terminals, @ trainee quick panel connections, @ exterior connections by safety terminals (2 motor outputs).

Electrical and mechanical data


@ Power supply: 400V 3-phase + N + ground @ Dimensions (H x W x D) - weight: 1470 x 700 x 350mm - 70kg

Main industry
@ Electrical engineering

To order
MD1AA685: Containment cabinet with 4 sets of telequick plates and plug-in connectors

Industrial component wiring bench


Teaching objectives
@ Implement an electromagnetic plate in a safe environment @ Link the plate to an operating part @ Run tests with all safety measures. The test cabinet has a transparent door and is equipped with buttons, lamps and switches for trainees to control their work.

Package description
The bench includes: @ a test cabinet for the plates wired by trainees, @ an operating unit (compressor, fan, resistors), @ a wiring plate at the back of the structure for the pneumatic components.

Electrical and mechanical data


@ Power supply: 400V 3-phase + N + ground / < 2.2kVA @ Dimensions (H x W x D) - weight: 1900 x 1050 x 750mm - 140kg @ Test cabinet: dimensions (H x W x D): 1000 x 800 x 300mm

Operation of the enclosed equipment will be done according to the relevant requirements relative to live apparatus. The bench includes an option with a set of hardware for building a control plate. This option includes: switch, circuit breaker, power contactor, auxiliary contactor, thermal relay.

Main industry
@ Electrical engineering

To order
MD1AA200: IC wiring bench MD1AA209: Plate set for wiring

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Electrical energy distribution Educational equipment catalogue 2008-2009 Schneider Electric

Power control

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Power control Educational equipment catalogue 2008-2009 Schneider Electric

Power control

Contents
Motor starter units Motor starter bench Speed controller and motor for training Altivar speed controller training bench Powder brake speed controller bench 18 19 20 21 22

Products comply with European Directives Compliance report provided on request All our products include: @ a hard copy of the technical manual and practical exercise book @ a CD with the same documents in a PDF format and the PLC applications.

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Power control Educational equipment catalogue 2008-2009 Schneider Electric

Power control

Motor starter units


Teaching objectives
@ Study and work out motor starter unit diagrams @ Understand the gear and differences in implementation @ Build power control equipment.

Package description
Electromechanical trainees use this package to design, mount, wire and repair power control equipment. The electromechanical and electronic parts are used to study the functions relative to: @ isolation and disconnection, @ control and switching, @ short circuit protection, @ overload protection. The basic set includes: @ a kit with plate and wiring parts, @ a 24VAC power supply kit, @ a set of protections and contactors for: _ direct on line starter, reversing starter, _ 1 or 2-way star delta starter. The additional TeSys U set includes: @ a kit to build an integrated, modular light-implementation direct on line starter and reversing starter. The additional speed controller set includes: @ an Altivar speed controller, @ a soft starter, @ Power Suite software.

Electrical and mechanical data


@ Power supply: - rated power of motor (not included): 1,5 kW - remote-control circuit voltage: 24VAC, 50 Hz - rated voltage of power circuits: 400V 3-phase + N + ground 50Hz @ Dimensions (H x W x D) - weight: 400 x 600 x 800mm - 15kg

Main industry
@ Electrical engineering

Other industries
@ Mechanical engineering @ Industrial technology

TeSys U set

speed controller set

basic set

motor for teaching including a powder brake load

To order
MD1AA740: Basic set MD1AA740T: Additional TeSys U set MD1AA740V: Additional speed controller set MD1AA529LT: Motor for teaching 0,75kW, 400/690 V

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Power control Educational equipment catalogue 2008-2009 Schneider Electric

Power control

Motor starter bench


Teaching objectives
@ Study typical diagrams of electromechanical and electronic motor starter units @ Combine power control elements @ Measure circuit voltages and currents @ Calculate torque, power and energy @ Study protection.

Package description
The motor starter bench includes: @ two separate and independent pannels with industrial components linked to safety sockets, @ one to analyse and connect the power circuit, @ the other to analyse and connect the power and control circuits, @ a base with 2 units (230V AC motor - 185 W / 190V DC generator - 280 W), @ two adjustable load rheostats, @ a voltmeter to measure the voltage at each point of the circuit, @ set of ampere meters for each motor phase and load, @ set of wiring parts compliant with safety standards.

Electrical and mechanical data


@ Power supply: 400V 3-phase + N + ground / 2kVA @ Dimensions (H x W x D) - weight: 1950 x 700 x 700mm - 190kg

The motor starter units are built and implemented with: @ basic function parts such as Vario switch, LS1D isolator, LC1/LC2 contactors, class 10 LRD thermal relay, @ multiple or built-in function parts such as GV2 circuit breaker, Integral 18, TeSys U motor starter or ATS01 starter.

Main industry
@ Electrical engineering

Other industries
@ Mechanical engineering @ Industrial technology

To order
MD1AA540: Motor starter bench

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Power control Educational equipment catalogue 2008-2009 Schneider Electric

Power control

Speed controller and motor for training


Teaching objectives
@ Study the basics @ Implement a speed controller and control asynchronous motors @ Study the role and purpose of settings and configurations.

Sets descriptions
The enclosure has handles to carry it and includes: @ an Altivar speed controller (ATV31HU15 or equivalent), @ circuit breaker type protection devices, @ a controller operating diagram with testing sockets (voltage, current), @ safety sockets connected to the I/O power circuit, @ safety sockets connected to the I/O control circuit, @ an Altivar adjustment panel mounted on the door, @ a set of flexes.

Electrical and mechanical data


@ Altivar training enclosure: - power supply: 400V 3-phase + N + ground - box dimensions (H x W x D) - weight: 550 x 550 x 300mm - 25kg @ Altivar training set: - power supply: 230 V - dimensions (H x W x D) - weight: 560 x 250 x 450 mm - 15 kg

Main industry
@ Electrical engineering

Other industries
@ Mechanical engineering @ Industrial technology

Altivar training unit The enclosure includes: @ an ATV 31 or 71 @ a circuit breaker type protection device @ safety sockets connected to I/O power @ a panel board connected to I/O control @ RJ45 connectic

Altivar training set We propose a range of training sets for teaching: @ a standard 180 W motor or motor with encoder, @ a control desk (digital input and potentiometer), @ a single-phase Altivar to discover the main speed controller functions.

motor MD1AA529

0.75 kW asynchronous motor for teaching MD1AA529 This motor, delivered in a mobile protective box, is associated with a powder brake coupler to define various load levels by a control potentiometer. It is connected to a speed controller by means of double-shaft safety sockets. See the photo of the motor MD1AA529LT on page 18.

To order
MD1AA303M2: ATV31H037M2 training unit MD1AA315N4: ATV31HU15N4 training unit MD1AA707M3: ATV71H075M3 training unit MD1AA715N4: ATV71HU15N4 training unit MD1AA585: Altivar enclosure MD1AA531: Altivar 31 training set MD1AA529 : 0.75 kW, 230/400 V motor for teaching MD1AA529LT : 0.75 kW, 400/690 V motor for teaching

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Power control Educational equipment catalogue 2008-2009 Schneider Electric

Power control

Altivar speed controller training bench


Teaching objectives
@ Control asynchronous motors @ Learn the speed controller operating principle @ Learn the main speed controller settings.

Package description
The aluminium bench is designed to study and learn safely the basics of an electronic speed controller. It includes: @ an Altivar AC speed controller (ATV31H037N4 or equivalent), @ a diagram with test and testing sockets (supply voltage, internal voltage, motor voltage, current, speed), @ a 0.37kW asynchronous motor with an inertia wheel, @ a manually-adjustable mechanical braking system, @ a set of flexes. The working diagram shows how to connect to the safety sockets: @ the control and signalling sequence, @ the speed controller inputs/outputs, @ the motor terminals. The general control and protection sequences are pre-wired.

Electrical and mechanical data


@ Power supply: 230V single phase + ground / 0.4kVA @ Dimensions (H x W x D) - weight: 480 x 790 x 450mm - 42kg

Main industry
@ Electrical engineering

Other industries
@ Mechanical engineering @ Industrial technology

To order
MD1AA580: Altivar training bench

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Power control Educational equipment catalogue 2008-2009 Schneider Electric

Power control

Powder brake speed controller bench


Teaching objectives
@ Drive an asynchronous motor with a frequency converter @ Commition speed controller @ Study thermal protection @ Study torque/speed laws by simulating different loads @ Behaviour in the braking phase.

Package description
The bench is designed to study an asynchronous motor drive solution by simulating constant-, proportional- and quadratic-torque loads. It includes: @ a 1.5 kW asynchronous motor with an inertia wheel, @ an Altivar (ATV71U15N4 or equivalent) with braking resistance, @ a fan cooled FRAT650 powder brake load system, @ a TSX Micro PLC to simulate different types of loads, @ a speed controller control sequence (selection switches and signalling lamps), @ testing safety sockets to take data readings: _ mains voltage and current, _ motor voltage and current, _ motor temperature (PT100 probe), _ speed feedback voltage, _ powder brake torque. There is also a switch to simulate simple breakdowns to use the Altivar diagnostic data (mains phase failure, motor phase short circuit).

Electrical and mechanical data


@ Power supply: 400V 3-phase + N + ground / 2kVA @ Dimensions (H x W x D) - weight: 1500 x 630 x 680mm - 143kg

Main industry
@ Electrical engineering

To order
MD1AA570: Altivar bench with powder brake

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Power control Educational equipment catalogue 2008-2009 Schneider Electric

Power control

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Power control Educational equipment catalogue 2008-2009 Schneider Electric

Energy and environment quality

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Energy and environment quality Educational equipment catalogue 2008-2009 Schneider Electric

Energy and environment quality

Contents
Soleolis: solar panel and wind turbine Didalub: management of public lighting Ventilation system Reactive energy compensation Harmocem: electrical network interference bench Harmotris: 3-phase network harmonic interference bench Min-Harmotris: harmonics interference in a 3-phase installation 26 27 28 29 30 31 32

Products comply with European Directives Compliance report provided on request All our products include: @ hard copy of the technical manual and practical exercise book @ CD with the same documents in a PDF format and the PLC applications

25
Energy and environment quality Educational equipment catalogue 2008-2009 Schneider Electric

Energy and environment quality

Soleolis: solar panel and wind turbine


Teaching objectives
@ Analyse the energy management principles from electrical production of a solar panel or wind turbine @ Storage principle and use of electrical energy.

Package description
This product, mainly intended for technological high school sections, is used to discover energy production by solar panel or wind turbine. A solar panel with voltaic technology and a surface of 1 m2, retrieves an energy equivalent to 100 Watts that is stored in a battery to supply a simple lighting type. This system is completed by a wind turbine body driven by an asynchronous motor to simulate wind energy production. A speed controller simulates various wind strengths for a maximum production of 350 Watts. However, the wind turbine can be used with these blades outside. A small Twido PLC can be used to combine production either in islands (autonomy) or via the utility network. The proposed teaching relies on: @ identification of the equipment, @ sizing of the solar installation, @ calculation of dampening, @ utility connection, @ management of battery safety, @ measurement of autonomy.

Electrical and mechanical data


@ Power supply: 230 V 1Ph + ground / 200 VA @ Dimensions (H x W x D) - weight: 1320 x 770 x 1700 mm - 130 kg

Main industry
@ Technical high school

Other industry
@ Electrotechnical, energy

To order:
MDG99215: Complete system

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Energy and environment quality Educational equipment catalogue 2008-2009 Schneider Electric

Energy and environment quality

Didalub: management of public lighting


Teaching objectives
@ Discover and implement management and saving of energy @ Study the quality of the electrical network @ Study protection of people and equipment.

Package description
The Didalub system is a device designed to reproduce management of the lighting of an urban zone and to study its electrical consumption and protective devices. The system is made up of a cabinet with various types of lamps and an enclosure incorporating the Lubio VRI type product with a power of 3 kVA, used to: @ start up lighting, @ switch lighting on or off according to the geographical location of the site, @ move progressively from normal lighting to economic lighting, @ prepare a power balance and study energy metering to highlight energy savings. The package is delivered as standard with: @ a software CD and its interface, @ 20 to 20 000 luxmeter.

Electrical and mechanical data


@ Power supply: 230 V 1Ph + ground, 3.2 kVA @ Dimensions (H x W x D) - weight: - cabinet 1950 x 900 x 660 mm - 220 kg - enclosure: 810 x 700 x 360 mm - 50 kg

Main industry
@ Electrotechnical professional university school @ Electrotechnical technical high school @ Energy and environment technical high school

Other industry
@ All environmental and energy industries

Lubio enclosure

The cabinet consists of a set of lamps representative of public lighting, namely a lighting column, high pressure sodium and metal iodide lamps. These lamps are installed in ramps with various cable lengths. Measurement points allow access to current and voltage information for the various lighting ramps. The Didalub system is used to treat the following subjects: @ on-line voltage drop (depriming of lamps) and influence of cable cross-section and length, @ energy management and savings, @ lighting lamp technologies, @ light flux setting (luxmeter), @ operation of protective devices (short-circuit, overloads, surge arrester), @ network quality: measurement of qualitative and quantitative electrical lords in reduced and nominal mode upstream and downstream or directly.
lamp cabinet

open Lubio enclosure

open lamp cabinet

To order
MDG99300: complete package MDG99309: Lubio enclosure support trolley

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Energy and environment quality Educational equipment catalogue 2008-2009 Schneider Electric

Energy and environment quality

Ventilation system
Teaching objectives
@ Discover and use the specific features of an Altivar for the ventilation application @ Configure and set the Altivar speed controller @ Compare the energy consumptions. Altivar reduces building operating costs by optimising energy consumption, while also enhancing user comfort. Functions: @ energy saving law, quadratic law, @ automatic compensation with speed search, @ adaptation of current limitation as a function of speed, @ elimination of noise and resonance by means of chopping frequency, adjustable as per rating up to 16 kHz in operation and at random modulation, @ Energy and operating time counter, @ Detection of fluid absence and zero flow rate, flow rate limitation.

Package description
The Altivar 21 or 61 controller is a frequency converter for three-phase asynchronous motors dedicated to the most common fluid management applications in industrial and tertiary buildings: ventilation, air-conditioning and pumping.

Electrical and mechanical data


@ Power supply: 40 V 3Ph + N + ground / 0.75 kW @ Dimensions (H x W x D) - weight: 2500 x 1200 x 850 mm - 185 kg

Main industry
@ Electrotechnical engineering

Other industry
@ Industrial technology

This system is equipped with a motorised fan of a power of 0.75 kW that creates an air movement via a ventilation duct. The motorised fan is managed by: @ direct power supply with air flow management by a manual valve, @ by an Altivar 21 or 61 speed controller, adapting speed to reach the required air flow rate at the duct outlet. A measurement device is used to compare the flow rates and the power consumed, so as to evaluate the performance obtained with these two control types.

To order
MD1AA750A2: Bench with Altivar 21 MD1AA750A6: Bench with Altivar 61

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Energy and environment quality Educational equipment catalogue 2008-2009 Schneider Electric

Energy and environment quality

Reactive energy compensation


Teaching objectives
@ Modify, identify and rectify the power factor in an installation @ Highlight and study the influence of: - harmonics phenomena on capacitors - inrush currents when capacitors are switched on @ Implement suitable solutions.

Package description
This product representing a reactive energy capacitor installation includes: @ line and outphasing reactors, @ outphasing linear loads to vary the installations power factor, @ a Varlogic varmeter, @ a reactive energy multiple step capacitor system controlled by varmetric relay, @ a static contactor to limit the capacitor inrush current, @ a non-linear load system to highlight anti-resonance phenomena from harmonics circulating in the capacitors, @ a correcting device with an anti-resonance reactor, @ an operating diagram with controls on the box door. Notes Measurements and practical exercises require the use of a universal RMS controller or special instruments such as harmonics analysers.

Electrical and mechanical data


@ Power supply: 230V single-phase + ground / <3.2kVA @ Dimensions (H x W x D) - weight: - cabinet: 950 x 600 x 300mm - 70kg - lamp box: 420 x 800 x 300mm - 18kg

Main industry
@ Electrical engineering

Lamp box

To order
MDG99160: REC boxes MD1AG169: Support carriage option

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Energy and environment quality Educational equipment catalogue 2008-2009 Schneider Electric

Energy and environment quality

Harmocem: electrical network interference bench


Teaching objectives
@ Identify the harmonics generated by different receivers @ Identify interference due to the cohabitation of low and high currents (EMC) @ Implement the correct solutions using the relevant wiring rules.

Package description
The package includes 2 boxes for reproducing interference phenomena occurring in an industrial environment and assessing the performance of the solutions used. The control box includes: @ an electrical distribution structure, @ a speed controller, @ products providing EMC solutions (filters, capacitors, reactors or capacitance), @ a selection list of components to be used for the relevant solution testing sockets to take the readings required for practical exercises. The loads box includes: @ non-linear loads (power controllers, lamps, fluorescent tubes) to illustrate harmonics phenomena, @ a loaded asynchronous motor with speed control to study phenomena related to EMC. Active filter option An active filter (3A rated compensation) to complete the study of anti-harmonics solutions (2nd to 25th harmonics rank spectrum) It has been designed for an easy connection to the electrical cabinet. Notes Optimal use of this bench requires a spectrum (HF) and harmonics (LF) analyser.

Electrical and mechanical data


@ Power supply: 230V AC + ground single phase / <1.5kVA @ Dimensions (H x W x D) - weight: - Electrical cabinet with EMC pre equipment: 810 x 700 x 350mm - 60kg - Box with loads (lamps - asynchronous motor): 750 x 700 x 330mm - 42kg - Active filter: 225 x 340 x 340mm - 8kg

Main industry
@ Electrical engineering

Other industry
@ Mechanical engineering

loads box

To order
active filter

MDG99150: Complete harmocem bench MD1AG150H: Harmocem bench with LF analyzer MDG99158: Support carriage option MDG99159: Active filter option MDG99198: HF spectrum analyzer

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Energy and environment quality Educational equipment catalogue 2008-2009 Schneider Electric

Energy and environment quality

Harmotris: 3-phase network harmonic interference bench


Teaching objectives
@ Study problems of electrical interference in a 3-phase installation @ Implement the relevant solutions @ Analyse the third harmonic and neutral heating phenomenum.

Package description
The wheeled bench consists of an electrical cabinet and a box with lighting circuit loads. It has 2 separate power lines representative of a theatre hall to control a lighting circuit and motorised scenery control circuit. The cabinet includes: @ protection circuit breakers and differentials, @ line reactors: 10 and 15mH, @ anti-harmonics reactors: 16 and 45mH, @ resonance reactors: 122mH, @ capacitors: 600V 25mF, @ an isolating transformer: 400/240V, 2kVA, @ an Altivar speed controller for 1.5kW motor, @ a selection list of components to be used for the relevant solution, @ a panel to measure and adjust lamp power. The box at the bottom of the bench includes: @ a lighting ramp with three 500W halogen bulbs, @ a ramp of fluorescent, fluocompact or induction lamps, @ two fans to cool the surrounding air, @ a temperature monitoring probe. A harmonics analysis device is required for exercises designed for students taking electrotechnical higher vocational education

Electrical and mechanical data


@ Power supply: 400V 3-phase + N + ground / <3.3kVA @ Dimensions (H x W x D) - weight: 1860 x 900 x 570 mm - 230 kg

Main industry
@ Electrical engineering

To order
MDG99190: Harmotris bench MDG99159: Active filter option MD1AG190H: Bench with LF analyser MDG99198: HF spectrum analyzer

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Energy and environment quality Educational equipment catalogue 2008-2009 Schneider Electric

Energy and environment quality

Min-Harmotris: harmonics interference in a 3-phase installation


Teaching objectives
@ Study the problems of harmonics in a 3-phase installation @ Analyse third harmonic and neutral heating phenomenum @ Implement and evaluate the impact of solutions.

Package description
The Min-Harmotris bench is an electrical cabinet consisting of a lighting power supply line with: @ protection circuit breakers, @ a lightning arrester device, @ a ramp of halogen lamps, @ a ramp of fluorescent, fluo compact or induction lamps, @ a transformer and inductors, @ a testing points strip, @ a lamp selection and adjustment panel, @ a cabinet air extraction device. The teaching method targeting electrotechnical students is designed for a gradual approach to problems relative to the third or multiple of three harmonics with identification of neutral heating. @ viewing and accounting for the phenomena, @ implementation of solutions with anti-harmonics filters, @ study of the conductor section bearing in mind the recommendations of the new NFC1500 standard.

Electrical and mechanical data:


@ Power supply: 400V 3-phase + N + ground / <1.2kVA @ Dimensions (H x W x D) - weight: 1150 x 900 x 450mm - 80kg

Main industry
@ Electrical engineering

To order
MDG99195 : Min-Harmotris cabinet MD1AG195 : Cabinet with measuring device

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Energy and environment quality

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Energy and environment quality Educational equipment catalogue 2008-2009 Schneider Electric

Automation: data capture and processing

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Automation: data capture and processing

Contents
Detection workshop Analogue sensor bench TSXBT console Teaching PLC Automation modular offer Pneumatic manipulator with rotary base Zelio case Traffic control Lift Hanged cage surface treatment equipment Display panel Automatic door Numerical axis Grafcet - training software 36 37 38 39 40 41 42 42 43 43 44 45 46 47

Products comply with European Directives Compliance report provided on request All our products include: @ a hard copy of the technical manual and practical exercise book @ a CD with the same documents in a PDF format and the PLC applications Products with PLC include the PC cable.

Extra cables can be ordered with the following references: MD1AE030: TSX-PC USB cable kit MD1AE031: TSX-PC Serial cable kit The PL7 Micro, PL7 Pro and XBTL 1000 software is not included (unless otherwise stated). To order the software, use the following references: FSACSACDENS TP7M: PL7 Micro licence (10 workstations) FSACSACDENS XP7P: PL7 Pro licence (Site)

FSACSACDETUTYM: Unity Pro licence (10 workstations) FSACSACDESUTYXL: Unity Pro licence (Site).

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Automation: data capture and processing Educational equipment catalogue 2008-2009 Schneider Electric

Automation: data capture and processing

Detection workshop
Teaching objectives
@ Study the principles of industrial detection @ Learn about detection technologies @ Implement sensors.

Package description
La plaque rainure permet de : The grooved plate is used to: @ position sliding vices on an Y-axis rail (460mm long) in relation to the X-axis (600 travel), @ quickly mount and dismantle the sensors and targets, @ measure the detection distances with graduated rulers. The parts kit includes: @ two quick-opening and tight-screwing vices, @ two vice-raising supports also used as reflector holders, @ a vice with a 75 opening and screw-tightening (M12) to hold the targets, @ a 15, 30, 45, 90 cam for tests with limit switches, @ a set of steel, aluminium and brass targets for inductive sensors, @ a set of targets for metallic colour, cardboard, reflecting strip, glass, mirror and neutral reflection, @ a set of reflectors and cylindrical targets, @ a set of coloured labels. The pre-wired sensor kit includes: @ a set of limit switches to analyse rectilinear and angular movement detection, @ a set of inductive and capacitative sensors (in 2/3 wire technology for material detection, @ a set of photoelectric sensors (beam, reflex, optic fibre, background suppression, etc.). Power supply kit: Adjusted, supplies variable DC voltage via a 0-24V potentiometer for testing sensor operation. The sensors are connected to safety sockets of 2 and 4mm in diameter. Sensor status is displayed by indicators which make real output loads (100mA / 24V and 20mA / 24V). Sensor kit: Three photoelectric sensors to read labels and marks and detect colours are available as a separate option. Parts for the practical exercises on these sensors are supplied with the parts kit.

Electrical and mechanical data


@ Power supply: 230V single phase + ground @ Dimensions (H x W x D) - weight: - box: 170 x 260 x 230mm - 5kg - grooved plate: 80 x 760 x 460mm - 8kg - parts and target kit: 130 x 420 x 380mm - 8kg - sensor kit: 130 x 520 x 420mm - 5kg

Main industry
@ Industrial technology

Other industries
@ Electrical engineering @ Mechanical engineering

To order
MD1AA501: Full detection workshop (MD1AA500, MD1AA502, MD1ACAVR) MD1AA500: Grooved plate and parts kit MD1AA502: Sensor case MD1AA509: Sensor kit MD1ACAVR: Power supply box

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Automation: data capture and processing Educational equipment catalogue 2008-2009 Schneider Electric

Automation: data capture and processing

Analogue sensor bench


Teaching objectives
@ Study and implement analogue measurement sensors @ Study the related electrical and electronic assemblies @ Study analogue-to-digital and digital-to-analogue conversions @ Understand PID regulation.

Package description
The analogue sensor kit includes five workstations: @ weight measurement (plastic, aluminium or steel) by a strain gauge, @ no-contact distance measurement with an industrial analogue photoelectric sensor, @ contact distance measurement with a linear potentiometer, @ speed control (PID) with a motor and a speed controller with a tacho-generator feedback, @ heat control (discrete and PID) with a mini-enclosure equipped with a heating system (lamp), temperature measurement device (PT100 probe + interface) and an interference system (fan). A TSX3710 PLC (digital 16I /12O, analogue 8I / 2O) is used to control the workstations and run them from: @ a Magelis type terminal, @ preset PL7 operating monitors, @ Ethernet links (ETZ510 plug-in and HTML pages). The discrete PLC inputs/outputs and measurement sockets can also be used on 4mm safety terminals. Software is provided to view speed and temperature change curves on a PC.

Electrical and mechanical data


@ Power supply: 230V single phase + ground / < 120VA @ Dimensions (H x W x D) - weight: 560 x 470 x 330mm - 20kg

Main industries
@ Electrical engineering @ Mechanical engineering

To order
MD1AA620: Analogue sensor bench

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Automation: data capture and processing Educational equipment catalogue 2008-2009 Schneider Electric

Automation: data capture and processing

TSXBT console
Teaching objectives
@ Use a control panel to drive an operating section @ Programme a TSX37 PLC using PL7 Micro, PL7 Junior or PL7 Pro software @ Programme a Magelis dialogue terminal using XBTL1003 software.

Package description
The console includes a Magelis dialogue terminal, a TSX Micro or M340 PLC with inputs/outputs connected to safety sockets or connectors to be linked with your operating sections. TSX Micro equipped with: @ discrete 16E / 12S TSXDMZ28DR card, @ analogue 4E TSXAEZ400 card, @ analogue 2S TSXASZ200 card. M340 version equipped with: @ Ethernet/Modbus CPU @ a BMXDDM32 card (16I/16O), @ a BMXAMM0600 card (analog 4I/2O) The discrete and analogue inputs are wired to a Jaeger connector. The discrete inputs are also wired to status simulation switches. The discrete and analogue outputs are connected to double-sink safety sockets. Cables included: @ set of I/O cables with Jaeger plugs, @ PC / TSX link cable, @ PC / XBT link cable. Operator dialogue: @ Magelis XBTR with 4 lines of 20 characters, @ 12 function keys and 6 service keys. There is a switch to use the Magelis without altering the wiring: @ in programming mode from a PC equipped with XBTL software (not included), @ in operating mode from the TSX Micro. The MD1AE160ETH version also includes an Ethernet plug-in for the PLC. Version MD1AE165 is equipped with an Ethernet and Modbus processor.

Electrical and mechanical data


@ Power supply: 230V single-phase + ground / < 150VA @ Dimensions (H x W x D) - weight: 620 x 624 x 380mm - 21kg

Main industry
@ Electrical engineering

Other industries
@ Mechanical engineering @ Industrial technology

To order
MD1AE160: TSX Micro panel MD1AE160ETH: TSX Micro panel with ETH plug-in MD1AE165: M340 panel

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Automation: data capture and processing

Teaching PLC
Teaching objectives
@ Micro and Premium: programme in PL7 Micro, PL7 Junior or Pro or Unity language @ Twido: programme in Twido soft (list, Ladder or Grafcet) language @ Zelio: programme in Ladder language or logic with Zelio Soft 2 software @ Connect the I/Os via safety sockets.

Box description
The box consist of: @ a TSX micro PLC discrete 16I / 16O and analogue 8I / 1O, 2 counting channel, @ safety socket linked to I/O, @ Input simulator, @ signalisation led for the outputs, @ external TSX plugs.

Electrical and mechanical data


@ Power supply: 230V single-phase - TSX Micro: 150VA - Twido: 80VA - Zelio: 72VA - TSX Premium: 100VA @ Dimensions (H x W x D) - weight: - Micro: 220 x 400 x 410mm - 5kg - Twido: 150 x 290 x 310mm - 3kg - Zelio: 130 x 290 x 310mm - 2kg - Premium: 230 x 410 x 470mm - 7kg

Panel description The panels are mounted on a base with: @ a programmable PLC, @ input simulator (except Zelio panel), @ safety sockets linked to Inputs/Outputs, @ Phaseo 24VDC 3A power supply, @ a PC-PLC lead.

TSX Micro panel @ TSX3722 TSX Micro, @ discrete 16I / 16O, analogue 3I / 1O.

Twido panel @ 14I / 10O Twido compact, @ twido programming software.

Main industry
@ Industrial technology

Other industries
@ Electrical engineering @ Mechanical engineering

Zelio panel @ 12I / 8O Zelio, @ ZelioSoft programming software.

TSX Premium panel @ 8-slot rack, @ 230V, 26W power supply, @ TSXP572634M (Ethernet and Unity) or TSXP572623M (Ethernet et PL7) processor, @ discrete 16I / 16O and analogue 4I / 4O fitted to sockets (maximum offered), @ I/O card adaptation option on request.

M340 panel @ One 6-slot rack @ An Ethernet/Modbus processor, @ 16 discrete inputs, 16 relay outputs @ 4 analog inputs and 2 analog outputs

To order
MD1AE100: TSX Micro panel MD1AE110: TSX Micro box MD1AE120: Twido panel MD1AE125: Zelio panel MD1AE130: TSX Premium panel MD1AE150: M340 panel

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Automation: data capture and processing Educational equipment catalogue 2008-2009 Schneider Electric

Automation: data capture and processing

Automation modular offer


Teaching objectives
@ Use and program the basic automation functions @ Create your own combination and scenario The didactic modules are designed to be connected by means of a homogeneous connector in complete safety. All inputs and outputs will be transferred to sockets to enable control of operative parts whether or not they form part of our offer.

Package description
The aim of this offer is to let you create your own automation configurations using didactic modules that you can incorporate and associate on a host structure.

Electrical and mechanical data


@ Power supply: 230V ground / 200 VA @ Dimensions (H x W x D) - weight: 800 x 900 x 400 mm panel - 10 kg

Main industry
@ Electrical engineering

Other industries
@ Industrial technology List of main automation modules @ 24 VDC power supply, @ 230 VAC power supply, @ Zelio PLC, @ Twido PLC, @ M340 PLC, @ TSX57 PLC, @ 16 discrete input module, @ 16 transistor output module, @ 16 relay output module, @ Magelis dialogue terminal, @ Modbus splitter block, @ Ethernet switch, @ Contactor control, @ Single-phase Altivar speed controller module, @ Button and selector switch modules, @ LED modules, @ Code conversion module, @ Analog input/output module, @ Temperature control OP module. The modules are proposed in kits to allow an automation function to be performed.

To order
Consult us

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Automation: data capture and processing Educational equipment catalogue 2008-2009 Schneider Electric

Automation: data capture and processing

Pneumatic manipulator with rotary base


Teaching objectives
@ Understand an electropneumatic components handling system @ Learn about the techniques of application @ Program and develop the machine cycle sequences @ Study the operating and failure modes (GEMMA) of an industrial system.

Package description
This manipulator arm is used to handle parts weighing up to 1 kg according to five axes. Based on a specification sheet, the trainee will be responsible for creating his/her own application: cabling and programming. This equipment consists of three complementary parts. The operative part, consisting of: @ a set of five pneumatic actuators: rotating body, vertical axis, horizontal axis, clamp rotation and clamp, @ two gripping positions, @ a 3/2 24 VDC valve, @ a progressive starter with pressure gauge and manual isolating valve, @ a pressure detection pressure switch, @ a group of five 5/2 bistable 24 VDC distributors, @ two detection types: electrical and electropneumatic, @ 4 mm safety sockets and/or sub-D connector for system monitoring and control. The control part consists of one of the PLCs for teaching from our p53 or p54 range. Choose a PLC containing at least 16 inputs and 16 outputs, equipped with sockets or sub-D connector. Possibility to control the system by PC via a socket interface. The console, consisting of: @ a box equipped with a connection operating diagram and safety switches, @ control and indicating devices allowing cabling of the safety circuit and management of operating modes (automatic, manual and fault indication).

Electrical and mechanical data


@ Power supply: 230V 1Ph + 5 bar filtered dry air @ Operative part dimensions: (H x W x D) 300 x 400 x 500 mm - 14 kg @ Desk dimensions: (H x W x D) 130 x 300 x 250 mm - 2 kg

Main industries
@ Mechanical engineering @ Industrial technology

Control

Manipulator

Desk

To order
MD1AE973: Desk MD1AE974: Manipulator MD1AE975: Manipulator with desk Control part: see page 39 of catalogue

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Automation: data capture and processing Educational equipment catalogue 2008-2009 Schneider Electric

Automation: data capture and processing

Zelio case
Teaching objectives
@ Learn about programmed logic @ Program an automated system.

Package description
The case comprises: @ Zelio 10 I/O module with wired input and output switches linked to indicator lights, @ programming software and computer wiring, @ complete gradual teaching method using different programming systems (Ladder, Grafcet, FBD functions) to learn about the performances of the Zelio module.

Electrical and mechanical data


@ Power supply: 230V single-phase + E / < 30VA @ Dimensions (H x W x D) - weight: 130 x 350 x 380mm - 3.5kg

Main industry
@ Electrical engineering

Other industries
@ Civil engineering @ Mechanical engineering @ Industrial technology

To order
MD1ZELIO: Zelio case

Traffic control
Teaching objectives
@ Study the operation of traffic lights at a road junction @ Indicate a pedestrian crossing.

Package description
The complete package includes: @ a control unit: _ a traffic light to control according to day and night conditions, _ pedestrian calls, priority choices, etc. @ an operating unit: _ a control unit: TSX Micro (16I /12O) or Twido (28I / 16O) or Zelio (16I /10O) PLC and wires for connection to the operating unit.

Electrical and mechanical data


@ Power supply: 230V single phase + ground / < 30VA @ Dimensions (H x W x D) - weight: - control unit: 300 x 290 x 210mm - 4kg - operating unit: 270 x 350 x 80mm - 2kg

Main industry
@ Industrial technology

Other industries
@ Electrical engineering @ Mechanical engineering

To order
MD1AE214: Operating section MD1AE217: Complete package, TSX micro version MD1AE715TW: Complete package, Twido version MD1AE715ZL: Complete package, Zelio version

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Automation: data capture and processing Educational equipment catalogue 2008-2009 Schneider Electric

Automation: data capture and processing

Lift
Teaching objectives
@ Understand how to program and implement a PLC @ Study the timer, counter and storage functions of a Grafcet @ Manage priorities and allocate tasks.

Package description
Operating unit @ a 5-floor lift with: _ landing door contact, _ car floor call control, _ landing call buttons, _ car arrival sensors. Control unit @ a PLC mounted and wired to a support: _ TSX Micro 32I / 24O or Twido 44I / 24O, _ two ribbon cables for quick connection to the operating unit.

Electrical and mechanical data


@ Power supply: 230V single phase + ground / < 150VA @ Dimensions (H x W x D) - weight: - control unit: 300 x 290 x 210mm - 5kg - operating unit: 1015 x 615 x 635mm - 24kg

Main industry
@ Industrial technology

Other industries
@ Electrical engineering @ Mechanical engineering

To order
MD1AE224: Operating unit MD1AE227: Complete package, TSX micro version MD1AE227TW: Complete package, Twido version

Teaching objectives
@ Approach sequencial programming. @ Manage the stop/start modes of an automated system (DGOSM) @ Study the Grafcet and its timer, counter and storage functions.

Hanged cage surface treatment equipment


Package description
The operating unit modelling a surface treatment system includes: @ a double-motion hanged cage, @ a loading/unloading station, @ three treatment tanks. The control unit includes: @ a TSX Micro 16I / 12O or Twido 28I / 16O PLC, @ a base with connection layers.

Electrical and mechanical data


@ Power supply: 230V single phase + ground / < 100VA @ Dimensions (H x W x D) - weight: - micro control unit: 210 x 380 x 350mm - 5kg - Twido control unit: 170 x 290 x 310mm - 2kg - operating unit: 400 x 700 x 350mm - 18kg

Main industries
@ Electrical engineering @ Mechanical engineering

Other industry
@ Industrial technology

To order
MD1AE254: Operating unit MD1AE257: Complete TS1 package, micro version MD1AE257TW: Complete TS1 package, Twido version

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Automation: data capture and processing

Display panel
Teaching objectives
@ Analyse and arrange panel functions @ Capture and process data @ Represent a mechanical part @ Study the power conversion chain.

Package description
The panel is built with aluminium rails for rotating four posters automatically or manually. This true-to-life application is used to learn: @ the elements of power distribution, @ speed-controller, @ poster positioning by inductive sensors, @ poster rotation cycle management. The practical exercise programme is designed most particularly for Engineering Sciences Initiation classes and is used to learn about an automated system. Automation management is ensured by: @ a Zelio 2 (12E / 8S) logical module, @ an Altivar speed controller for asynchronous motors.

Electrical and mechanical data


@ Power supply: 230V single phase + ground / < 230VA @ Dimensions (H x W x D) - weight: 1845 x 750 x 850mm - 92kg

Main industry
@ Electrical engineering

Other industries
@ Mechanical engineering @ Industrial technology

To order
MD1AE875: Complete panel

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Automation: data capture and processing Educational equipment catalogue 2008-2009 Schneider Electric

Automation: data capture and processing

Automatic door
Teaching objectives
@ Learn and understand automated system structures @ Analyse operation by wired or programmed logic @ Study and comply with safety rules and user protection devices @ Program door operation (list, Ladder, Grafcet).

Package description
Operating unit The Safe Automatic Door teaching module consists of a swinging door implementing all the operation safety devices required by relevant standards: @ XUL photoelectric barrier cells with double output contact, @ mobile panel obstruction detection by XUD optic fibres and photoelectric cells, @ mechanical open/close end-of-travel switches, @ door motion indicator lamps, @ safe access zone lighting indicators. Mechanical motion is controlled by an AC motor with a speed reducer and an adjustable torque limiter. The mobile panel is driven by pinion and chain gear with ball bearing rail guides. Control unit An industrial electrical box includes: @ the standard protection devices: fuse isolator, thermal magnetic circuit breaker and thermal relay and the components for both operating modes, @ depending on the version, the PLC is a TSX Micro (16I / 12O), a Twido (16I / 12O) or a Zelio (12I / 8O) module, @ in manual mode, door motion and safety devices are controlled by limit switches, @ in automatic mode, the motion and safety devices, keyboard access and signals are controlled by a PLC.

Electrical and mechanical data


@ Power supply: 230V single phase + ground / < 130VA @ Dimensions (H x W x D) - weight: - control unit: 700 x 300 x 700mm - 37kg - operating unit: 540 x 600 x 600mm - 22kg

Main industry
@ Electrical engineering

Other industries
@ Mechanical engineering @ Industrial technology

To order
MD1AE774: Operating unit MD1AE175TW: Complete package, Twido version MD1AE175ZL: Complete package, Zelio version MD1AE177: Complete package, TSX Micro version

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Automation: data capture and processing Educational equipment catalogue 2008-2009 Schneider Electric

Automation: data capture and processing

Numerical axis
Teaching objectives
@ Highlight the influence of mechanical and energetic stress in metered or close looped positioning of a moving part @ Implement an axis card.

Package description
The axis control teaching module consists of two subunits. The operating section includes: @ an axis 800mm long with inertia of 2 to 70.10-4kg/m2, @ a moving part driven by a stainless steel ball screw and nut system, diameter: 16mm, thread: 5mm, travel: 600mm, @ a variable load of 1-5kg, @ a DC motor (3000 rpm - 200W) with built-in tacho-generator (7V/1000 rpm), transmission by pulleys and notched belt, @ an electronic speed controller, @ a rotating incremental encoder fitted to the end of the axis (definition 400 ppr), @ a protective casing with opening detection, @ a diagram with testing points on regulation loop elements: set point, motor current and voltage, speed feedback. This subunit can be used in a horizontal or vertical position. The control box includes: @ a TSX Premium PLC equipped with discrete 16I / 16O and a TSXCAY21 axis control module, @ a Magelis XBT dialogue terminal, @ protection and power supply circuits, @ plug-in connectors for connection to the operating section.

Electrical and mechanical data


@ Power supply: 230V single-phase + ground / < 400VA @ Dimensions (H x W x D) - weight: - operating section: 400 x 920 x 430mm - 40kg - control section: 600 x 560 x 310mm - 30kg

Main industries:
@ Electrical engineering @ Mechanical engineering

To order
MD1AE794: Operating section of numerical axis MD1AE795: Complete numerical axis

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Automation: data capture and processing Educational equipment catalogue 2008-2009 Schneider Electric

Automation: data capture and processing

Grafcet - training software


Teaching objectives
@ Read and use a grafcet @ Understand how an automated system works

Package description
The grafcet and automation training software is a tool explaining and animating, in simple and user-friendly manner, the concepts and basic elements of sequential automation systems. You will deal with grafcet management concepts such as: @ switching, @ single and simultaneous sequences, @ time delays, @ etc. Each new item of knowledge acquired is checked by an exercise or test. The training software ends with an attractive final assessment allowing you to evaluate what you have learnt. Training software contents @ automation structure, @ single sequence grafcet, @ exclusive switching grafcet: repeating sequences, skipping step(s), summary on the exclusive switching grafcet, @ simultaneous sequence grafcet, @ time delays, @ simultaneous actions, @ latched actions, @ final test.

Electrical and mechanical data


@ Hardware configuration: A PC W98/2000, XP microcomputer

French version only

To order
MD1LD210: Company license (french version only)

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Automation: data capture and processing Educational equipment catalogue 2008-2009 Schneider Electric

Automated systems and communication

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Automated systems and communication Educational equipment catalogue 2008-2009 Schneider Electric

Automated systems and communication

Contents
Communication case Xylophonis: brushless axis 5-axis manipulator Formatris: automatic part sorting system Tapiris: sorting belt Pneumatic revolving transfer machine Surface treatment Vertical warehouse Handling system Percetris: automated machine tool 50 51 52 53 54 55 56 57 58 59

Products comply with European Directives Compliance report provided on request All our products include: @ a hard copy of the technical manual and practical exercise book @ a CD with the same documents in a PDF format and the PLC applications

Products with PLC include the PC cable. Extra cables can be ordered with the following references: MD1AE030: TSX-PC USB cable kit MD1AE031: TSX-PC Serial cable kit The PL7 Micro, PL7 Pro and XBTL 1000 software is not included (unless otherwise stated).

To order the software, use the following references: FSACSACDENS TP7M: PL7 Micro licence (10 workstations) FSACSACDENS XP7P: PL7 Pro licence (Site) FSACSACDETUTYM: Unity Pro licence (10 workstations) FSACSACDESUTYXL: Unity Pro licence (Site).

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Automated systems and communication

Communication case
Teaching objectives
@ Learn and master the basic principles of communication @ Implement exchanges between modems, PLCs and display units @ Study the features of PLCs and view the contents of different protocols @ Handle examples of communication architecture in industrial machines.

Package description
The main case comprising a TSX Premium, an Ethernet Twido and a Magelis display unit is used to study: @ RS232 point-to-point local communication: ASCII characters, format, output, control, PC and PLC configuration, @ sensor actuator ASi bus: master/slave, addressing, polling principles, @ multipoint industrial UniTelway and Modbus bus: protocol, transparency and system query principles, @ exchange between a PC and a PLC: dialogue construction, @ internet technology on Ethernet LAN with the TSX Web server function: PC and internet browser configuration, site update and creation of HTML pages, @ OFS, OPC Factory Server: object concept enabling computer applications (VB, C++) to access a PLC memory, @ remote access to a PLC via a LAN: Xway addressing, IP, use of XIP driver on Ethernet, @ exchanges between PLCs via an Ethernet LAN: data read/write on remote system, @ internet technologies on an Ethernet LAN: IP address, subnetwork name, SNTP server, @ remote maintenance or programming with HTML pages or PL7 Pro software and XIP driver.

Electrical and mechanical data


@ Power supply: - communication case: 230V + ground single-phase / < 120VA - PABX case: 230V + ground Single-phase @ Dimensions (H x W x D) - weight: - communication case: 560 x 470 x 330mm - 20 Kg - PABX case: 600 x 500 x 250 mm - 10 Kg

Main industry
@ Electrical engineering

Other industries
@ Mechanical engineering @ Industrial technology

There are two optional units with two V92 (MD1AE848) modems and a private automatic branch exchange (MD1AE849) to learn: @ the Hayes protocol (modem-to-modem communication standard), @ modem configuration and operation, @ remote access to a system, creation and configuration of a remote connection on a computer, @ configuration and use of an internet browser, @ remote maintenance via the phone network, @ internet technology on a switched telephone network; computer, web server and internet browser configuration. The PABX provides an independent phone network, which leaves real lines free and gives a wider spectrum of opportunities for practices. It is also possible to analyse exchange frames using the provided testing points.

PABX Case

To order
MD1AE845TW: Communication case MD1AE849: PABX case MD1AE848: Set of 2 modems

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Automated systems and communication Educational equipment catalogue 2008-2009 Schneider Electric

Automated systems and communication

Xylophonis: brushless axis


Teaching objectives
@ Discover and use the specific features and capacities of the brushless motor @ Implement a Lexium 05 servo controller @ Study the interlocking principles @ Highlight the kinematic positioning problems of a mobile on a real system. A number of subjects are dealt with: @ monitoring and configuration in local mode (directly on the controller or using the Power Suit software), @ CANopen remote control, @ the various operating modes: positioning, speed or current, @ safety (cabled, programmed, operating modes), @ kinematic calculation and overall sizing: controller - motor - reduction gear - braking resistance The operative part contains: @ a xylophone with fourteen notes requiring rapid movement of an electromechanical striker to respect tune and tempo, @ a vertical axis moving a trolley and intended to study kinematics and positioning on four quadrants. Trolley useful travel is 330 mm, @ a trolley guided by two shafts equipped with linear ball bearings, driven by a notched belt. Trolley weight varies according to the addition of one of two weights (trolley weight = 1.3 kg / 2.2 kg / 3.1 kg), @ a 8:1 planetary gear unit, @ a BSH 0551T brushless servo motor (6000 rpm - peak torque 1.4 Nm) equipped with a parking brake, @ a protective housing with opening detection. The control part consists of: @ a Twido or M340 PLC equipped with 14 discrete inputs and 10 discrete outputs and a CANopen communication module, @ a CANopen servo controller with setpoint consideration times of the order of one millisecond, @ a dialogue terminal and controls to manage operating modes, compose a specific tune, configure movement characteristics and visualise position.

Package description
Xylophonis is made up of a brushless numerical axis, a mobile electromagnet, a xylophone and a control part. This simple but complete package is designed to verify the qualities of this motor family combining dynamics, performance and compact size.

Electrical and mechanical data


@ Power supply: 230 V 1Ph + ground / 200 VA @ Dimensions (H x W x D) - weight: 680 x 780 x 500 m - 50 kg

Main industry
@ Mechanical engineering @ Electrical engineering

Other industries
@ Industrial technology

Pour commander
MD1AE965TW: Xylophonis, Twido version MD1AE965MR: Xylophonis, M340 version

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Automated systems and communication

5-axis manipulator
Teaching objectives
@ Learn about industrial manipulators and defaults @ Study start and stop modes (DGOSM) in an assembly machine @ Program and adjust machine cycle sequences @ Maintain the system: create and identify breakdowns.

Package description
This equipment is based on an industrial electro-pneumatic assembly station. Very comprehensive, it is designed to help trainees to learn starti and restart modes (automatic, manual step-by-step). The operating section includes: @ a product feed station, @ a 5-axis pneumatic manipulator (X, Y, Z, rotation and grip), @ a swaging station, @ a parts outlet station, @ a set of parts, @ a control panel. The package is fitted into a casing with safety access. The control section includes: @ a discrete 32I / 24O TSX Micro, @ a set of ribbon layers for connection. The design is used to study: @ pneumatic technology with 3/2, 4/2 double-acting cylinders and distributor, @ mechanical translational movement guidance, @ a rack gripper system, @ inductive, magnetic, photoelectric and electro-pneumatic detection.

Electrical and mechanical data


@ Power supply: 230V single-phase + ground / < 30VA @ Compressed air supply: 6 bars @ Dimensions (H x W x D) - weight: 570 x 800 x 510 mm - 32 Kg

Main industries
@ Mechanical engineering @ Industrial technology

To order
MD1AE914: Operating section MD1AE915: Operating section with TSX micro control section

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Automated systems and communication

Formatris: automatic part sorting system


Teaching objectives
@ Introduction to an actual industrial system for controlling and sorting parts (control section, interface and operating section) @ Customize and implement the different identification technologies @ Programme and fine-tune the different machine cycle sequences.

Package description
This equipment sorts parts according to the following criteria: @ type of material (plastic or metallic), @ dimension (presence of hole and/or groove), @ weight of the part. The machine is fed with 12 different parts. At the control console, the operator chooses the criteria which he or she will use to define a correct part. Then, he or she put the products on a conveyor belt. The machine segregates the products, one by one, and moves them to a control station equipped with three on-off sensors of different types of technology and two analogue sensors. The product is then moved to the output of the machine and directed, depending on the test result, either to the correct product feeder or the incorrect one. In particular, with the dialogue terminal it is possible to monitor the result of the measurements and to adjust the analogic measurement device. The supplied application controls the complete system and proposes three types of operating modes: automatic, step-by-step and manual. The programming software (not supplied), allow to customise the operation, offer a dynamic display of the Grafcet cycle and the data tables. Control unit: @ a Schneider-Electric TSX MICRO PLC. (Grafcet language, Ladder logic and structured literal) and a programmable LCD dialogue terminal, @ 4/2 bistable electropneumatic interfaces and control relays. Operating unit: @ a conveyor belt equipped with a gear motor, @ four bistable pneumatic cylinders, @ a photoelectric cell, an induction sensor, two capacitive sensors, a 0-10 travel analogical sensor, an analogical weight sensor, 4 - 20 mA.

Electrical and mechanical data


@ Power supply: 230 V single phase + 6-bar filtered dry air @ Dimensions (H x L x D) - weight: 460 x 850 x 640mm - 46kg

Main industry
@ Mechanical engineering

Other Industry
@ Industrial technology

To order
MD1AE955MI: Complete package

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Automated systems and communication

Tapiris: sorting belt


Teaching objectives
@ Implement automated management of a sorting system @ Study communication via ASi and Ethernet @ Communicate between a PLC and a PC (database).

Package description
TAPIRIS simulates a unit to sort parcels identified by a barcode or a digital code. The operating unit includes: @ a conveyor belt 1.4 metres long with a 180W speed reducer, @ an Altivar speed controller , @ an automatic parcel loading unit, @ XUD photoelectric cells to detect parcel presence, @ a barcode sensor to identify the parcels, @ outlet cylinder units, @ a set of parcels with identity labels. The control unit includes: @ a TSX Micro 16I /12O or TSX 57, @ an ASi plug-in, @ an Ethernet plug-in, @ a control button box and a XBT. The teaching analysis involves automated management of a sorting system: @ parcel identification and directing, @ study and implementation of automated components (sensors, cylinders, speed controllers), @ study and implementation of an ASi bus. For the IT industry (IRIS), the analysis also includes study and implementation of API and PC data exchange. The parcel management database can be used (real-time reading, display) via: @ the built-in Ethernet plug-in Web server, @ the OPC (OFS) server (Excel, Visual Basic), @ the Factory Cast program (html, Java).

Electrical and mechanical data


@ Power supply: 230V single phase + ground / 150VA @ Compressed air supply: 6 bars @ Dimensions (H x W x D) - weight: - operating unit: 500 x 1400 x 400 mm - 40 kg - control panel: 230 x 410 x 470 mm - 5 kg

Main industries:
@ Electrical engineering @ Mechanical engineering

Other industry
@ Industrial technology

Tapiris

To order
control panel TSX 57

MD1AE854T: Tapiris operating unit MD1AE858: Tapiris control panel TSX 37 MD1AE858P: Tapiris control panel TSX 57

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Automated systems and communication

Pneumatic revolving transfer machine


Teaching objectives
@ Study interlocking mechanisms @ Study warehouse management @ Study a rotation system using pneumatic and mechanical technology @ Program operation (synchronisation of basic movements).

Package description
The Pneumatic Revolving transfer machine teaching module represents a circular warehousing station to load and off-load containers. The mechanical package and its control box on a wheeled trolley comprise: @ a mechanical system of vertical translational movement (linear guidance) and horizontal rotation controlled by a 14-position table with a pneumatic indexer (3 bistable cylinders), @ a loading station with two warehousing power supplies to hold four containers, @ inductive sensors to detect cage presence, @ mechanical sensors to identify cage codes, @ a TSX Micro PLC (28I / 12O), @ a Magelis terminal, @ an Ethernet plug-in with built-in web server, @ a set of encodable containers. This module can be used in conjunction with Surface Treatment (MD1AE935) and Vertical Warehouse (MD1AE925) for further training in PLC communication via Ethernet.

Electrical and mechanical data


@ Power supply: 230V + ground / 130VA @ Compressed air supply: 6 bars @ Dimensions (H x W x D) - weight: 1380 x 600 x 600 mm - 76 kg

Main industry
@ Electrical engineering

Other industry
@ Mechanical engineering

To order
MD1AE945: Complete revolving transfer machine

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Automated systems and communication

Surface treatment
Teaching objectives
@ Study an automated, multiple-technology industrial system @ Control and define an automatic production cycle @ Analyse operating faults.

Package description
The teaching module represents a surface treatment system with two containers conveyors feeding 8 stations. The treatment station and its control box on a wheeled trolley comprise: @ 370W asynchronous motors to drive both conveyors, @ two Altivar speed controllers, @ a Magelis terminal, @ a TSX Micro PLC (discrete 32I / 24O, analogue 2O), @ an ETZ510 Ethernet plug-in with built-in web server, @ a set of encodable containers. This system is used to learn: @ speed/precision balance, @ positioning by inductive sensors, @ pneumatic and electrical components, @ sensor technologies (magnetic, inductive, photoelectric, limit switches), @ remote control by web technology. This module can be used in conjunction with the Revolving transfer machine (MD1AE945) and Vertical Warehouse (MD1AE925) for further training in PLC communication via Ethernet.

Electrical and mechanical data


@ Power supply: 230V + ground / < 350VA @ Compressed air supply: 6 bars @ Dimension (H x W x D) - weight: 1240 x 1200 x 600 mm - 120 kg

Main industry
Electrical engineering

Other industry
Mechanical engineering

To order
MD1AE935: Surface treatment

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Automated systems and communication

Vertical warehouse
Teaching objectives
@ Study and highlight interactions between mechanical, electrical and kinematics phenomena @ Study speed and position control in the 4 quadrants of the torque/speed diagram.

Package description
The teaching module represents a vertical warehouse to study a system operating in the 4 quadrants of the torque/speed diagram. The warehouse and its control box on a wheeled trolley includes: @ a warehouse with 15 swinging cradles, @ an automatic door to load and unload the cradles, @ a DC speed reducer, @ a 4-quadrant transistor speed controller, r. 6A maximum output current, @ inductive sensors indicating cradle position, @ photoelectric cells to detect cradle swing, @ a TSX Micro PLC (discrete 16E / 12S, analogue 4S, counter module), @ an Ethernet ETZ510 plug-in with built-in web server, @ a Magelis terminal, @ a set of 16 parts to load the cradles. This module can be combined with the Revolving transfer machine (MD1AE945) and Cleaning System (MD1AE935) to complete the study of Ethernet communication between PLCs.

Electrical and mechanical data


@ Power supply: 230V single phase + ground / < 200VA @ Dimensions (H x W x D) - weight: 1870 x 600 x 600 mm - 80 kg @ Parts (weight): 22 kg

Main industry
@ Electrical engineering

Other industries
@ Mechanical engineering @ Industrial technology

To order
MD1AE925: Complete vertical warehouse

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Automated systems and communication

Handling system
Teaching objectives
@ Implement the industrial ASi bus for an actuator sensor @ Understand the advantage of the AS-i concept compared to conventional solutions @ Control a production cycle (transfer and regulation) @ Control maintenance by replacing or adding sensors.

Package description
The product consists of a basic oven unit and two conveyors with components (speed controllers, sensor, PLCs) connected to the ASi field bus. The basic unit includes: @ an oven with a door operated by an asynchronous motor driven by an Altivar speed controller, @ a 500W resistor with beacon signalling oven operation, @ a parts transfer system with tables and cylinders, @ pneumatic distribution elements, @ a TSX 37-22 PLC, @ ASi (TSX SAZ10) module, @ Preventa module to control machine safety, @ a dialogue panel with a Magelis terminal. The input conveyor includes: @ a vertical loading station, @ parts transfer cylinders, @ an asynchronous motor driven by an ASi LD motor starter, @ inductive sensors for parts monitoring. The output conveyor includes: @ an asynchronous motor driven by a conventional motor starter, @ inductive sensors for parts monitoring. The conveyors can be adapted for standalone operation. Supplies and quotes on request.

Electrical and mechanical data


Power supply: 230V + ground / < 2.6KVA Compressed air supply: 6 bars Dimensions (H x W x D): - oven section: 1400 x 1000 x 700 mm - conveyors: 1000 x 1200 x 300 mm - Weight: 160 kg

Main industry
Electrical engineering

Other industry
Mechanical engineering

To order
To consult us

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Automated systems and communication

Percetris: automated machine tool


Teaching objectives
@ Operate a multiple-technology industrial system @ Learn to control production cycles @ Adopt a mechanical safety approach @ Choose and size electrical and mechanical actuators @ Program a PLC.

Package description
This industrial equipment is used to build the following production cycle: @ control parts feeding on the control station, @ control part placing, @ detect various materials, @ control part size, @ carry out drilling or not, @ sort and off-load on the basis of these features chosen by the operator The module consists of a monoblock framework comprising: @ a parts conveyor belt, @ a buffer, @ a part of control station (presence and depth of groove), @ a dirling unit, @ a sorting and off-load station, @ a control box with the automated devices required for operating the machine. The package is designed for optimised use of the equipment in Industrial Technology work. This is why it includes: @ different sensor technologies and characteristics (inductive, capacitive, photoelectric, linear, analogue, magnetic and pressure), @ pneumatic automated devices (cylinders and distributors), @ an operator panel (button, selector, led, only version MD1AE825) and an operator dialogue on Magelis terminal (choice aid, message, configuration, etc.), @ a TSX Premium PLC, @ an Altivar speed controller driving the motor of the 0.37kW drilling unit, @ safety switches with Preventa module, @ a set of parts. A simplified version with XTB incorporated and fewer functions is also offered for a lower cost.

Electrical and mechanical data


@ Power supply: 230V + ground single-phase / < 3kVA @ Compressed air supply: 6 bars @ Dimensions (H x W x D) - weight: 1820 x 1450 x 600 mm - 195 kg

Main industry
@ Mechanical engineering

Other industries
@ Electrical engineering @ Industrial technology

To order
MD1AE825: Percetris system MD1AE825L: Percetris system, simplified version

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Miscellaneous

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Miscellaneous

Contents
Training courses Technical publications Internet websites Index 62 63 64 66

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Miscellaneous

Training courses
For more information:
FR-Didactic@fr.schneider-electric.com

The Schneider Electric Training serves customers worldwide


We offer training courses tailored to your needs. Training can be provided in our premises or on your site. Our training staff is ready to travel anywhere in the world. The contents of our standard courses can be customised to take into account your specific needs and your installation. Courses can also take into account your processes, wiring diagrams and other working documents. The courses and documentation are in English, but other languages are available on demand. Practical exercises on your equipment can be added to form a comprehensive training suitable for your specific needs. Our training sessions can be adapted taking into account @ The availability and the specifications of your teams @ Your business orientations @ Your company culture

Internet Website:
www.schneider-electric.com/

Our courses
@ Electrical distribution in the LV and MV fields. Application equipment: Multi 9, Compact NS and Masterpact circuit breakers, SM6, MCset, Fluair, VM6 and RM6 switchgear units and Sepam protection relays. @ Industrial automation. Application equipment: TSX Micro, Premium and Quantum M340 PLCs, Altivar variable-speed drives and Altistar starters.

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Miscellaneous

Technical publications
Discover our publications and the entire collection
Automation solution guide
A clear, practical in depth guide to industrial control
technology. @ In depth analysis of the practical aspects of industrial control technology, @ From the fundamental aspects of electrical distribution and safety you will discover a comprehensive approach to designing automation architectures, @ Provides a framework to guide you through the design process of your application which we call the PICCS method. 2007 edition

Ref. MD1 ASG1E

Electrical installation guide


A clear, practical and step-by-step explanation for the complete study of electrical installations. @ All you need to define an industrial, tertiary or domestic electrical installation, @ From general advice to principe schemes, you will be guided step-by-step through the electrical design process according to the IEC Standard.

2008 edition Ref. MD1 ELG2E

All cahiers techniques publications on a single CD-ROM


All the Cahiers Techniques publications are available on this CD-ROM, in English and French. The complete list is provided on the document that comes with the CD-ROM. New @ Lighting. @ Energy savings in buildings (CT206, N. Chaumier, 28 pages). @ SF6 properties and use in MV and HV switchgear (CT188, D. Koch, 24 pages). @ Multimedia presentation in English (ML02) and French (LM02) devoted to the electrodynamic forces exerted on LV busbars. @ Multimedia presentation in English (ML01) on the control of industrial distribution systems. PDF format. Requires Acrobat Reader 4.0 or higher (included on the CD-ROM).

September 2002 edition Ref. MD1 CDCT02FE

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Miscellaneous

Internet websites
http://www.schneider-electric.com

http://www.fondation.schneider-electric.com

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Miscellaneous

Internet websites
http://www.formation.schneider-electric.com

Educational equipment

Educational equipment

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Index dsignation
Designation Altivar speed controller training bench Analogue sensor bench Automatic door Automation modular offer 5-axis manipulator Building training sets Communication case Containment cabinet Detection workshop Didalub : management of public lighting Display panel Earhing diagram (ED) benches Page 21 37 45 40 52 12 50 15 36 27 44 8 Designation Traffic control TSXBT console Page 42 38 Valhabilis : elctrical skills awareness 10 kit Ventilation system Vertical warehouse Xylophonis : brushless axis Zelio case 28 57 51 42

Formatris : automatic part sorting system 53 Gafcet : training software Habilis system Handling system Hanged cage surface treatment equipment Harmocem : elctrical network interference Harmotris : 3-phase network harmonic interference Industrial component wiring bench Konnex modular offer Lift LV switchboard for professional school LV switchboard for professional university Min-Harmotris : haromincs interference in a 3-phase Motor starter bench Motor starter units Numerical axis Percetris : automated machine tool 47 11 58 43 30 31 15 14 43 6 7 32 19 18 46 59

Pneumatic manipulator with rotary 41 base Pneumatic revolving transfer machine Powder brake speed controller bench Protection discrimination bench Reactive energy compensation Securis case Soleolis : solar panel and wind turbine Speed controller and motor for training Surface treatment Tapiris : sorting belt Teaching PLC 55 22 9 29 10 26 20 56 54 39

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Index
Reference MD1AA200 MD1AA209 MD1AA500 MD1AA501 MD1AA502 MD1AA509 MD1AA513 MD1AA514 MD1AA516 MD1AA518 MD1AA529 MD1AA529LT MD1AA531 MD1AA540 MD1AA570 MD1AA580 MD1AA585 MD1AA620 MD1AA630 MD1AA639 MD1AA685 MD1AA720 MD1AA720NC MD1AA728 MD1AA728P4 MD1AA729 MD1AA730P MD1AA738 MD1AA739 MD1AA740 MD1AA740T MD1AA740V MD1AA750A2 MD1AA750A6 MD1AAKNXBA MD1AAKNXET MD1AAKNXST MD1ACAVR MD1AE100 MD1AE110 MD1AE120 MD1AE125 MD1AE130 MD1AE150 MD1AE160 MD1AE160ETH MD1AE165 MD1AE175TW MD1AE175ZL MD1AE177 MD1AE214 Page 15 15 36 36 36 36 11 11 11 11 20 20 20 19 22 21 20 37 10 10 15 6 6 6 6 6 7 7 7 18 18 18 28 28 14 14 14 36 39 39 39 39 39 39 38 38 38 45 45 45 42 Reference MD1AE217 MD1AE224 MD1AE227 MD1AE227TW MD1AE254 MD1AE257 MD1AE257TW MD1AE715TW MD1AE715ZL MD1AE774 MD1AE794 MD1AE795 MD1AE825 MD1AE825L MD1AE845TW MD1AE848 MD1AE848SI MD1AE849 MD1AE854T MD1AE858 MD1AE858P MD1AE875 MD1AE914 MD1AE915 MD1AE925 MD1AE935 MD1AE945 MD1AE955MI MD1AE965MR MD1AE965TW MD1AE973 MD1AE974 MD1AE975 MD1AG150H MD1AG190H MD1AG195 MD1AG630 MD1LD210 MD1VSE1F MD1VSE5F MD1ZELIO MDG99120 MDG99121 MDG99122 MDG99123 MDG99126 MDG99150 MDG99158 MDG99159 MDG99160 MDG99169 Page 42 43 43 43 43 43 43 42 - 45 45 - 45 45 46 46 59 59 50 50 67 50 54 54 54 44 52 52 57 56 55 53 51 51 41 41 41 30 31 32 10 47 10 10 42 12 12 12 12 12 30 30 30 - 31 29 29 Reference MDG99190 MDG99195 MDG99198 MDG99215 MDG99300 MDG99309 MDG99603 MDG99605 MDG99609 MDG99610 Page 31 32 30 - 31 26 27 27 8 8 8 9

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For more information Fax: +33 (0)1 41 39 37 40 FR-Didactic@fr.schneider-electric.com

Schneider Electric France


Schneider Electric Training 35 / 45, rue Joseph Monier 92500 RUEIL MALMAISON France Fax: +33 (0) 1 41 39 37 40 FR-Didactic@fr.schneider-elctric.com Websites: http://www.formation.schneider-electric.com/ and http://www.schneider-electric.com/ As standards, specications and designs change from time to time, please ask for conrmation of the information given in this publication. CDOCCATD1DEN. Publication: Schneider Electric Photos: Schneider Electric Edition: Altavia Connexion Impression: Reboul 09 / 2008

ART.85688

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