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PRODUCTION

ROUTING TOOLS
FOR MACHINING
PLASTICS
ISO 9001 Certified
Acrylics SOLID CARBIDE FINISHER
Series 52-600 SC Double Edge Upcut ............... 3
Series 57-600 SC Double Edge Downcut ........... 3
Series 60-200 SC Three Edge Finisher ................. 3
Series 60-470 SC Three Edge Finisher ................. 3
Series 62-700 SC Single Edge Downcut ............. 4
Series 62-800 SC Single Edge Downcut ............. 4
Series 63-700 SC Single Edge Upcut ................. 4
Series 63-800 SC Single Edge Upcut ................. 4
Hard Plastics
Series 12-00 HSS Double Edge Straight ............ 5
Series 48-600 CT Straight.................................. 5
Series 56-000 SC Double Edge Straight .............. 5
Soft Plastics SOLID CARBIDE SPIRAL
Series 10-00 HSS Single Edge O Flute ............... 6
Series 11-00 HSS Single Edge O Flute ............... 6
Series 56-600 SC Double Edge O Flute .............. 6
Series 61-000 SC Single Edge O Flute................. 7
Series 63-750 SC Single Edge Upcut ................. 7
Series 63-850 SC Single Edge Upcut ................. 7
Series 52-200 SC Double Edge Upcut ............... 8
Series 62-750 SC Single Edge Downcut ............. 8
Series 62-850 SC Single Edge Downcut ............. 8
Series 66-300 SC Bottom Surfacing ................... 8
Foam
Series 12-00 HSS Double Edge Straight ............ 9 SOLID CARBIDE STRAIGHT
Series 40-550 HSS Upcut Spiral ......................... 9
Series 48-000 CT Double Edge Straight ............. 9
Composites
Series 48-000 CT Single Edge Straight .............. 10
Series 48-000 CT Double Edge Straight ............ 10
Series 52-000 SC Double Edge Upcut .............. 11
Series 57-000 SC Double Edge Downcut ......... 11
Series 62-000 SC Single Edge Downcut ........... 11
Series 63-000 SC Single Edge Upcut................. 11
Series 58-000/55-000 Multi Edge Upcut ............. 12
Series 59-000/54-000 Multi Edge Downcut ........ 12 SPIRAL "O" FLUTE
Series 67-000 SC Burrs ................................... 12
Series 67-300 SC Double Edge Spirals .............. 12
Series 56-000 SC Double Edge Straight Flute .... 13
Specialty Tools
Series 16-50 SC Veining ............................... 13
Series 27-00 SC Single Edge Flush Trim ........... 13
Series 27-50 SC Double Edge Flush Trim ......... 13
Series 28-20 SC Spiral Trim ............................ 14
Series 28-50 CT Flush Trim.............................. 14
Series 37-50 V-Bottom ................................. 14
Series 38-50 Round Bottom .......................... 14
Series 66-000 SC Edge Rounding..................... 15
Series 66-200 SC Rout & Chamfer ................... 15 DOUBLE EDGE FINISHER
Series 66-300 SC Bottom Surfacing ................. 15
Series 70-100 CT Arbor Saws .......................... 16
Series 70-200 SC Flush Saws............................ 16
Series 70-300 CT Flush Saws ........................... 16
Five Axis Tools ............................................... 17
Series 33-30 Tool Extenders ........................... 17
Series 33-40 Wrenches ................................ 17
Series 33-50 Collets ..................................... 17
Series 52-200B SC Ball Nose ............................. 17
Series 52-200BL SC Extra Long Ball Nose ............. 17
Air Rout Tools ............................................... 18
Left Rotation Tools ......................................... 18
Series 70-500 Plastic Drills ............................... 19
Series 90-000 Spoilboard Cutters .................... 19 HIGH SPEED STEEL STRAIGHT
Accessories
Series 33-00 Fiber Bushings ........................... 19
Series 34-00 Steel Bushings ........................... 19
Series 33-10 Collet Brushes ........................... 20
Series 33-21 Rust Free and T-9 ....................... 20
Series 33-60 Taper Wipes .............................. 20
Series 34-50 Collet Plugs .............................. 20
Important Information
Plastic Routing Tool Chart .................................. 1
Van Niser Articles .............................................. 2
Feed and Speed Chart .............. Inside Back Cover
General Guidelines ................... Inside Back Cover
Numerical Table of Contents ...... Inside Back Cover
All specifications subject to change without notice.
Onsrud Cutter
Plastic Routing Tool Chart Recommendations
Use the following charts as a guideline to select the appropriate tool series for Machining Plastics.

SOLID CARBIDE
Tool Series Acrylic Acrylic ABS Nylon PVC PVC Phenolic Poly- Poly- Poly- HDPE UHMW Fiberglass Foam
Cast Extruded Expanded Carbonate Ethlene Propylene

52/57-000 Pg 11 Pg 11
52-200 Pg 8 Pg 8 Pg 8 Pg 8
52/57-600 Pg 2 Pg 2 Pg 2 Pg 2 Pg 2 Pg 2 Pg 2
54/59-000 Pg 12 Pg 12
55/58-000 Pg 12 Pg 12
56-000 Pg 13 Pg 13 Pg 13
56-000 Pg 5 Pg 5 Pg 5 Pg 5 Pg 5 Pg 5 Pg 5 Pg 5 Pg 5
56-600 Pg 6 Pg 6 Pg 6 Pg 6 Pg 6 Pg 6 Pg 6 Pg 6 Pg 6 Pg 6 Pg 6
60-200/470 Pg 3 Pg 3 Pg 3 Pg 3 Pg 3 Pg 3 Pg 3 Pg 3 Pg 3 Pg 3
61-000 Pg 7 Pg 7 Pg 7 Pg 7 Pg 7 Pg 7 Pg 7 Pg 7 Pg 7
62/63-000 Pg 11 Pg 11
62/63-700 Pg 4 Pg 4 Pg 4 Pg 4 Pg 4 Pg 4 Pg 4
62/63-750 Pg 7-8 Pg 7-8 Pg 7-8 Pg 7-8 Pg 7-8 Pg 7-8 Pg 7-8
62/63-800 Pg 4 Pg 4 Pg 4 Pg 4 Pg 4 Pg 4 Pg 4
62/63-850 Pg 7-8 Pg 7-8 Pg 7-8 Pg 7-8 Pg 7-8 Pg 7-8 Pg 7-8
66-300 Pg 8-15 Pg 8-15 Pg 8-15 Pg 8-15 Pg 8-15 Pg 8-15 Pg 8-15 Pg 8-15 Pg 8-15 Pg 8-15 Pg 8-15 Pg 8-15
67-000 Pg 12
67-300 Pg 12 Pg 12

CARBIDE TIPPED
Tool Series Acrylic Acrylic ABS Nylon PVC PVC Phenolic Poly- Poly- Poly- HDPE UHMW Fiberglass Foam
Cast Extruded Expanded Carbonate Ethlene Propylene

48-000 Pg 9-10 Pg 9-10 Pg 9-10


48-600 Pg 5 Pg 5 Pg 5
70-100 Pg 16 Pg 16 Pg 16 Pg 16 Pg 16 Pg 16 Pg 16 Pg 16 Pg 16 Pg 16 Pg 16 Pg 16 Pg 16
70-200 Pg 16 Pg 16 Pg 16 Pg 16 Pg 16 Pg 16 Pg 16 Pg 16 Pg 16
70-300 Pg 16 Pg 16 Pg 16 Pg 16 Pg 16 Pg 16 Pg 16 Pg 16 Pg 16 Pg 16 Pg 16 Pg 16 Pg 16

HIGH SPEED STEEL


Tool Series Acrylic Acrylic ABS Nylon PVC PVC Phenolic Poly- Poly- Poly- HDPE UHMW Fiberglass Foam
Cast Extruded Expanded Carbonate Ethlene Propylene

10-00 Pg 6 Pg 6 Pg 6 Pg 6 Pg 6 Pg 6
11-00 Pg 6 Pg 6 Pg 6 Pg 6 Pg 6 Pg 6 Pg 6
12-00 Pg 5-9 Pg 5-9 Pg 5-9
40-550 Pg 9

Onsrud
Cutter
1
VAN NISER ARTICLE LIST
Log on to plasticrouting.com
for the latest in plastic routing
developments and technology.
It's the best source on the net
for all your plastic routing needs,
including in-depth and incisive
articles from Van Niser.

– Fixturing and Routing Plastics


with CNC Tooling
– Routing and Trimming PET
– Routing and Trimming ABS
– Routing and Trimming Polypropylene
– Frequently Asked Questions
in the Routing of Plastics (#1)
– The Design of Plastic Cutting Tools
– Real World Routing Solutions - Part 1
– Real World Routing Solutions - Part 2
– Real World Routing Solutions - Part 3
– Real World Routing Solutions - Part 4
– Preparing for Plastic Routing - Part 1
– Preparing for Plastic Routing - Part 2
– Routing and Trimming Acrylics
– Trimming Thermoformed Parts
– Premium Finishes when Routing Acrylic
– Frequently Asked Questions
in the Routing of Plastics (#2)
– Frequently Asked Questions
in the Routing of Plastics (#3)
– Cutting Tool Information for Plastics
– Reduce Routing Costs by
Getting "Back to the Basics"
– Routing with Air

2
ACRYLICS

SOLID CARBIDE SOLID CARBIDE


DOUBLE EDGE DOUBLE EDGE
UPCUT SPIRAL DOWNCUT SPIRAL
SERIES 52-600 SERIES 57-600

These tools are These tools are


designed to cut designed to
acrylic with a cut acrylic with
smooth finish and a smooth finish
upward chip flow. and downward
Usage:
For fast feed chip flow. For a
Acrylic, Nylon, rates through Usage: smooth finish
ABS, PE, Acetal, harder more Acrylic, Nylon, and downward
PET, HDPE, UHMW, rigid plastics. ABS, PE, Acetal, chip flow in acrylics.
Polycarbonate PET, HDPE, UHMW,
PART # CED CEL SHK DIA OAL Polycarbonate PART # CED CEL SHK DIA OAL
1 3 1
52-622 ⁄4 ⁄8 ⁄4 21⁄2 57-623 1
⁄4 3
⁄8 1
⁄4 21⁄2
1 3 1
52-624 ⁄4 ⁄4 ⁄4 21⁄2 57-625 1
⁄4 3
⁄4 1
⁄4 21⁄2
3 3 3 3
52-638 ⁄8 1 ⁄8 3 57-637 ⁄8 1 ⁄8 3
1
52-650 ⁄2 11⁄8 1
⁄2 31⁄2 57-651 1
⁄2 11⁄8 1
⁄2 31⁄2
CED TOLERANCE +.000 - .004 CED TOLERANCE +.000 - .004

SOLID CARBIDE SOLID CARBIDE


THREE-EDGE THREE-EDGE
FINISHER FINISHER
SERIES 60-200 SERIES 60-470

Designed for Designed for ultra METRIC


perfect balance smooth finish over a
and ultra smooth wide variety of
finish over a wide speed ranges.
speed range. Usage:
Usage: Fiberglass, Phenolic,
Fiberglass, Phenolic, For perfect Acrylic, Nylon, PVC, For perfect
Acrylic, Nylon, PVC, balance and HDPE, Acetal, UHMW, balance and
HDPE, Acetal, UHMW, smooth finish. Polycarbonate smooth finish.
Polycarbonate
PART # CED CEL SHK DIA OAL PART # CED CEL SHK DIA OAL
Upcut Upcut
3 5 3 60-481 6 25 6 76
60-243 ⁄8 ⁄8 ⁄8 3
3
60-245 ⁄8 11⁄8 3
⁄8 3 60-471 8 25 8 76
1 1 1
60-249 ⁄2 1 ⁄8 ⁄2 31⁄2 60-473 10 35 10 76
1
60-253 ⁄2 15⁄8 1
⁄2 4 60-475 12 35 12 88
1
60-251 ⁄2 21⁄8 1
⁄2 41⁄2 60-483 14 45 14 110
3
60-269 ⁄4 15⁄8 3
⁄4 4 60-477 16 55 16 120
3
60-271 ⁄4 21⁄8 3
⁄4 5 60-479 18 60 18 120
Downcut Downcut
60-244 3
⁄8 5
⁄8 3
⁄8 3 60-482 6 25 6 76
60-246 3
⁄8 11⁄8 3
⁄8 3 60-472 8 25 8 76
60-250 1
⁄2 11⁄8 1
⁄2 31⁄2 60-474 10 35 10 76
60-254 1
⁄2 15⁄8 1
⁄2 4 60-476 12 35 12 88
60-252 1
⁄2 21⁄8 1
⁄2 41⁄2 60-484 14 45 14 110
3
60-270 ⁄4 15⁄8 3
⁄4 4 60-478 16 55 16 120
3
60-272 ⁄4 21⁄8 3
⁄4 5 60-480 18 60 18 120
CED TOLERANCE + .000 - .004 CED TOLERANCE +.000 - .004

3
ACRYLICS

SOLID CARBIDE SOLID CARBIDE


SINGLE EDGE DOWNCUT SINGLE EDGE UPCUT
SPIRAL O FLUTE SPIRAL O FLUTE
SERIES 62-700 SERIES 63-700

These single edge These single edge


spiral O flute tools spiral O flute tools
provide a smooth provide a smooth
finish in hard plastics For fast cutting finish in hard plastics For fast cutting
with downward spiral O flute with upward spiral O flute
chip removal geometry. chip removal. geometry.
Usage: Usage:
PART # CED CEL SHK DIA OAL PART # CED CEL SHK DIA OAL
Acrylic, Nylon, PVC, Acrylic, Nylon, PVC,
1 1 1 1 1 1
Polycarbonate 62-712 ⁄8 ⁄2 ⁄4 2 Polycarbonate 63-700 ⁄16 ⁄4 ⁄4 2
1 1 1 1 1 1
62-713 ⁄8 ⁄2 ⁄8 2 63-701 ⁄16 ⁄4 ⁄8 2
1 1 1
62-715 5
⁄32 9
⁄16 1
⁄4 2 63-710 ⁄8 ⁄4 ⁄4 2
1 1 1
62-718 3
⁄16 5
⁄8 1
⁄4 2 63-711 ⁄8 ⁄4 ⁄8 2
1 1 1
62-719 3
⁄16 5
⁄8 3
⁄16 2 63-712 ⁄8 ⁄2 ⁄4 2
1 1 1
62-720 7
⁄32 3
⁄4 1
⁄4 21⁄2 63-713 ⁄8 ⁄2 ⁄8 2
5 9 1
62-725 1
⁄4 3
⁄4 1
⁄4 21⁄2 63-715 ⁄32 ⁄16 ⁄4 2
3 3 3
62-726 1
⁄4 11⁄4 1
⁄4 3 63-716 ⁄16 ⁄8 ⁄16 2
3 3 1
62-733 3
⁄8 11⁄8 3
⁄8 3 63-717 ⁄16 ⁄8 ⁄4 2
3 5 1
63-718 ⁄16 ⁄8 ⁄4 2
CED TOLERANCE +.000 - .004 3 5 3
63-719 ⁄16 ⁄8 ⁄16 2
7 3 1
63-720 ⁄32 ⁄4 ⁄4 21⁄2
1 3 1
63-724 ⁄4 ⁄8 ⁄4 2
1 3 1
63-725 ⁄4 ⁄4 ⁄4 21⁄2
1
63-726 ⁄4 11⁄4 1
⁄4 3
3
63-733 ⁄8 11⁄8 3
⁄8 3
CED TOLERANCE +.000 - .004

SOLID CARBIDE SOLID CARBIDE


SINGLE EDGE SINGLE EDGE
DOWNCUT O FLUTE UPCUT O FLUTE
SERIES 62-800 SERIES 63-800

These single edge METRIC These single edge METRIC


spiral O flute tools spiral O flute tools
provide a smooth provide a smooth
finish in hard plastics For fast cutting finish in hard plastics For fast cutting
with downward spiral O flute with upward chip spiral O flute
chip removal geometry. removal geometry.
Usage: Usage:
PART # CED CEL SHK DIA OAL PART # CED CEL SHK DIA OAL
Acrylic, Nylon, PVC, Acrylic, Nylon, PVC,
Polycarbonate 62-802 2 8 2 50 Polycarbonate 63-802 2 8 2 50
62-804 2 8 6 64 63-804 2 8 6 64
62-806 2.5 8 2.5 50 63-806 2.5 8 2.5 50
62-808 2.5 8 6 64 63-808 2.5 8 6 64
62-810 3 8 3 50 63-810 3 8 3 50
62-812 3 8 6 64 63-812 3 8 6 64
62-814 3 12 3 64 63-814 3 12 3 64
62-816 3 12 6 64 63-816 3 12 6 64
62-818 4 8 4 64 63-818 4 8 4 64
63-820 4 12 4 64
62-820 4 12 4 64
63-822 4 20 4 64
62-822 4 20 4 64 63-824 4 20 6 64
62-824 4 20 6 64 63-826 4 30 4 64
62-826 4 30 4 64 63-828 5 16 5 64
62-828 5 16 5 64 63-830 5 16 6 64
62-830 5 16 6 64 63-832 5 30 5 64
62-832 5 30 5 64 63-834 6 8 6 64
62-834 6 8 6 64 63-836 6 12 6 64
62-836 6 12 6 64 63-838 6 20 6 64
62-838 6 20 6 64 63-840 6 30 6 76
62-840 6 30 6 76 63-842 6 38 6 76
62-842 6 38 6 76 63-844 8 25 8 64
62-844 8 25 8 64 63-846 8 38 8 76
62-846 8 38 8 76 63-848 10 30 10 76
62-848 10 30 10 76 CED TOLERANCE +.000 - .004
CED TOLERANCE +.000 - .004
4
HARD PLASTICS

SOLID CARBIDE HIGH SPEED STEEL


DOUBLE EDGE DOUBLE EDGE
STRAIGHT V FLUTE STRAIGHT
SERIES 56-000 SERIES 12-00

These carbide These double edge


tools are designed V flutes are often
specifically to selected when a
rout harder, more balanced tool is
rigid plastics. critical for smooth
Usage: finish. They are a
Foam, Fiberglass,
For difficult to universal tool For
Phenolic, Acrylic, cut materials. used in many smooth
L = Left Rotation Tool environments. finish.
Nylon, PVC,
ABS, Acetal Usage:
PART # CED CEL SHK DIA OAL Foam, Nylon PART # CED CEL SHK DIA OAL
1 1 1 1 3 1
56-041 ⁄8 ⁄4 ⁄4 2 12-30 ⁄8 ⁄8 ⁄4 2
3 3 1 5 1 1
56-061 ⁄16 ⁄8 ⁄4 2 12-31 ⁄32 ⁄2 ⁄4 2
3 5 1 3 3 1
56-062 ⁄16 ⁄8 ⁄4 2 12-32 ⁄16 ⁄4 ⁄4 2
3 5 1 7 3 1
56-062L ⁄16 ⁄8 ⁄4 2 12-33 ⁄32 ⁄4 ⁄4 2
3 5 1 1 3 1
56-063* ⁄16 ⁄8 ⁄4 4 12-00 ⁄4 ⁄4 ⁄4 21⁄8
1 3 1
56-081 ⁄4 ⁄8 ⁄4 21⁄2 12-01 1
⁄4 1 1
⁄4 23⁄8
1 3 1
56-082 ⁄4 ⁄4 ⁄4 21⁄2 12-79* 1
⁄4 1 1
⁄4 31⁄4
1 3 1
56-082L ⁄4 ⁄4 ⁄4 21⁄2 12-35 1
⁄4 1 1
⁄2 21⁄2
1
56-086* ⁄4 11⁄4 1
⁄4 4 12-37* 1
⁄4 11⁄4 1
⁄4 31⁄4
3 5 3
56-121 ⁄8 ⁄8 ⁄8 21⁄2 12-03 5
⁄16 1 3
⁄8 3
3 7 3
56-122 ⁄8 ⁄8 ⁄8 21⁄2 12-36 5
⁄16 1 1
⁄2 21⁄2
3 7 3
56-122L ⁄8 ⁄8 ⁄8 21⁄2 12-24 3
⁄8 1 1
⁄4 21⁄4
3
56-124* ⁄8 15⁄8 3
⁄8 6 12-05 3
⁄8 1 3
⁄8 21⁄2
1 1 3 3
56-162 ⁄2 1 ⁄2 3 12-55* ⁄8 1 ⁄8 31⁄2
1 1 3 1
56-162L ⁄2 1 ⁄2 3 12-06 ⁄8 1 ⁄2 21⁄2
1
56-164 ⁄2 21⁄8 1
⁄2 6 12-26 3
⁄8 11⁄4 1
⁄2 31⁄4
7
CED TOLERANCE +.000 - .004 12-08 ⁄16 11⁄4 1
⁄2 23⁄4
1 1
*THESE TOOLS ARE DESIGNED AND TOLERANCED FOR AIR 12-09 ⁄2 1 ⁄4 21⁄4
ROUTERS WITH GUIDE BUSHINGS CED + .000 - .004 1
12-10 ⁄2 11⁄4 1
⁄2 23⁄4
1
12-11 ⁄2 11⁄2 1
⁄2 31⁄2
1 1
12-51 ⁄2 2 ⁄2 4
9
12-12 ⁄16 11⁄4 1
⁄2 23⁄4
5 3 1
12-25 ⁄8 ⁄4 ⁄4 21⁄8
5
12-13 ⁄8 11⁄4 1
⁄2 23⁄4
3 1
12-27 ⁄4 1 ⁄4 21⁄4
3
12-14 ⁄4 11⁄4 1
⁄2 23⁄4
7
12-16 ⁄8 11⁄4 1
⁄2 23⁄4
12-17 1 11⁄4 1
⁄2 23⁄4
12-18 11⁄8 11⁄4 1
⁄2 23⁄4
12-19 11⁄4 11⁄4 1
⁄2 23⁄4
CARBIDE TIPPED CED TOLERANCE ± .005 EXCEPT AS NOTED
* THESE TOOLS ARE DESIGNED AND TOLERANCED FOR
PLASTIC STRAIGHT AIR ROUTERS WITH GUIDE BUSHINGS. CED +.000 - .008

SERIES 48-600
These carbide For fast feed rates through
tipped tools are harder more rigid plastics.
designed specifically
for cutting harder,
more rigid plastics. PART # CED CEL SHK DIA OAL PART # CED CEL SHK DIA OAL
Single edge for Single Edge Double Edge
faster feed rates. 48-601 3
⁄16 1
⁄2 1
⁄4 2 48-650 3
⁄16 1
⁄2 1
⁄4 2
Double edge for 48-603 1
⁄4 3
⁄4 1
⁄4 21⁄8 48-652 1
⁄4 3
⁄4 1
⁄4 21⁄8
1 3 1
smoother finish. 48-678* ⁄4 ⁄4 ⁄4 31⁄4 48-679* 1
⁄4 3
⁄4 1
⁄4 31⁄4
1 1
48-605 ⁄4 1 ⁄4 23⁄8 48-654 1
⁄4 1 1
⁄4 23⁄8
Usage: 48-607 3
⁄8 1 3
⁄8 21⁄2 48-656 3
⁄8 1 3
⁄8 21⁄2
Fiberglass, 48-635* 3
⁄8 1 3
⁄8 31⁄2 48-636* 3
⁄8 1 3
⁄8 31⁄2
1
Phenolic, Nylon 48-609 ⁄2 11⁄4 1
⁄2 23⁄4 48-658 1
⁄2 11⁄4 1
⁄2 23⁄4
CED TOLERANCE ± .005 EXCEPT AS NOTED
*THESE TOOLS ARE DESIGNED AND TOLERANCED FOR AIR ROUTERS WITH BEARINGS. CED +.000 - .006

5
SOFT PLASTICS

HIGH SPEED STEEL HIGH SPEED STEEL


SINGLE EDGE PLASTIC O FLUTE
O FLUTE STRAIGHT STRAIGHT
SERIES 10-00 SERIES 11-00

These tools These O flute tools


combine an are designed for
open flute design cutting softer more
with single edge flexible plastics.
geometry to Single edge for
provide optimum For rapid faster feed rates.
chip removal at feed rates Double edge for For cutting
fast feed rates. with optimum smoother finish. softer more
Usage: chip removal. Usage: flexible plastics.
ABS, HDPE, PE, ABS, HDPE, PE,
PET, Polystyrene, PART # CED CEL SHK DIA OAL PET, Polystyrene, PART # CED CEL SHK DIA OAL
1 3 1 Single Edge
Polypropylene, PVC 10-00 ⁄16 ⁄16 ⁄4 2 Polypropylene, PVC
3 3 1 1 1 1
10-01 ⁄32 ⁄8 ⁄4 2 11-01 ⁄8 ⁄2 ⁄4 2
1 5 1
10-02 1
⁄8 3
⁄8 1
⁄4 2 11-75* ⁄8 ⁄8 ⁄4 31⁄4
1 1 1 3 5 1
10-20 ⁄8 ⁄2 ⁄4 2 11-03 ⁄16 ⁄8 ⁄4 2
3 3 1
10-03 5
⁄32 1
⁄2 1
⁄4 2 11-77* ⁄16 ⁄4 ⁄4 31⁄4
1 3 1
10-04 3
⁄16 5
⁄8 1
⁄4 2 11-05 ⁄4 ⁄4 ⁄4 21⁄8
1 3 1
10-22 3
⁄16 3
⁄4 1
⁄4 2 11-71** ⁄4 ⁄4 ⁄4 31⁄4
1 1
10-05 7
⁄32 5
⁄8 1
⁄4 21⁄8 11-07 ⁄4 1 ⁄4 23⁄8
3 3
10-24 1
⁄4 5
⁄8 1
⁄4 21⁄8 11-09 ⁄8 1 ⁄8 21⁄2
3 3
10-06 1
⁄4 3
⁄4 1
⁄4 21⁄8 11-73** ⁄8 1 ⁄8 31⁄2
1
10-07 1
⁄4 1 1
⁄4 23⁄8 11-11 ⁄2 11⁄4 1
⁄2 23⁄4
1
10-78 ⁄4 11⁄4 1
⁄4 25⁄8 Double Edge
5 5
10-18 ⁄16 1 ⁄16 23⁄8 11-00 3
⁄16 5
⁄8 1
⁄4 2
5 3
10-09 ⁄16 1 ⁄8 3 11-02 1
⁄4 3
⁄4 1
⁄4 21⁄8
3 3
10-10 ⁄8 1 ⁄8 21⁄2 11-72** 1
⁄4 3
⁄4 1
⁄4 31⁄4
3 1
10-11 ⁄8 1 ⁄2 21⁄2 11-76** 1
⁄4 3
⁄4 1
⁄4 33⁄4
1
10-13 ⁄2 11⁄4 1
⁄2 23⁄4 11-04 1
⁄4 1 1
⁄4 23⁄8
1 1
CED TOLERANCE ± .005 11-78** ⁄4 2 ⁄4 31⁄4
3 3
11-06 ⁄8 1 ⁄8 21⁄2
3 3
11-74** ⁄8 1 ⁄8 31⁄2
1
11-10 ⁄2 11⁄4 1
⁄2 23⁄4
CED TOLERANCE ± .005 EXCEPT AS NOTED
* THESE TOOLS ARE DESIGNED AND TOLERANCED
FOR AIR ROUTERS WITH GUIDE BUSHING.
**CED +.000 - .008 THESE TOOLS ARE DESIGNED AND
TOLERANCED FOR AIR ROUTERS WITH GUIDE BUSHING.

SOLID CARBIDE
DOUBLE EDGE
O FLUTE STRAIGHT
SERIES 56-600
These tools are
designed with free
cutting O flute
geometry along
with a double
flute design for PART # CED CEL SHK DIA OAL PART # CED CEL SHK DIA OAL
smooth finish in soft 56-610 1⁄8 5
⁄16 1
⁄4 2 56-626 1⁄4 1 1
⁄4 31⁄4
flexible plastics. 56-612 1⁄8 1
⁄2 1
⁄4 2 56-628 1⁄4 11⁄4 1
⁄4 4
1 5 1
56-614 ⁄8 ⁄8 ⁄4 4 56-638 3⁄8 7
⁄8 3
⁄8 21⁄2
Usage:
56-616 3⁄16 3
⁄8 1
⁄4 2 56-639 3⁄8 1 3
⁄8 4
Polycarbonate, ABS, 56-618 3⁄16 5
⁄8 1
⁄4 2 56-650 1⁄2 1 1
⁄2 3
HIPS, PET, PE, 56-620 3⁄16 1 1
⁄4 4 56-652 1⁄2 1 1
⁄2 4
Polystyrene, For smooth 56-624 1
⁄4 3
⁄8 1
⁄4 21⁄2 56-654 1 3
⁄2 1 ⁄4 1
⁄2 4
Polypropylene, PVC, finish in soft 56-625 1⁄4 1 1
⁄4 21⁄2 56-655 1⁄2 21⁄8 1
⁄2 6
56-625L 1⁄4 1 1
⁄4 21⁄2
Acetal, Acrylic, flexible plastics.
HDPE, UHMW L = Left Rotation Tool CED TOLERANCE + .000 -.004

6
SOFT PLASTICS

SOLID CARBIDE SOLID CARBIDE


SINGLE EDGE SINGLE EDGE UPCUT
STRAIGHT SPIRAL O FLUTE
SERIES 61-000 SERIES 63-750

These carbide tools These single edge


are designed to spiral O flute tools
combine the fast provide a smooth
free cutting of O finish in plastics
flute geometry with For the fast with upward
the tool life avail- free cutting chip removal.
able from solid car- of O flute Usage: For fast cutting
bide particularly in geometry. HDPE, HIPS, UHMW, spiral O flute
small diameters. L = Left Rotation Tool ABS, Polycarbonate, geometry.
Usage: PE, Polystyrene,
ABS, HDPE, PE, PART # CED CEL SHK DIA OAL Polypropylene, PART # CED CEL SHK DIA OAL
1 5 1 1 1 1
PET, Polystyrene, 61-041 ⁄8 ⁄16 ⁄4 2 Acetal, Acrylic, PET 63-750 ⁄16 ⁄4 ⁄4 2
1 1 1 1 1 1
Polypropylene, 61-042 ⁄8 ⁄2 ⁄4 2 63-751 ⁄16 ⁄4 ⁄8 2
1 1 1 1 1 1
61-042L ⁄8 ⁄2 ⁄4 2 63-760 ⁄8 ⁄4 ⁄4 2
PVC, Acetal, 1 5 1 1 1 1
61-043 ⁄8 ⁄8 ⁄4 4 63-761 ⁄8 ⁄4 ⁄8 2
Acrylic, UHMW, 61-044 1
⁄8 1
⁄2 1
⁄8 2 63-762 1
⁄8 1
⁄2 1
⁄4 2
Polycarbonate 61-045 1
⁄8 5
⁄8 1
⁄8 3 63-763 1
⁄8 1
⁄2 1
⁄8 2
5 9 1 3 3 3
61-052 ⁄32 ⁄16 ⁄4 2 63-766 ⁄16 ⁄8 ⁄16 2
3 3 1 3 3 1
61-061 ⁄16 ⁄8 ⁄4 2 63-767 ⁄16 ⁄8 ⁄4 2
3 5 1 3 5 1
61-062 ⁄16 ⁄8 ⁄4 2 63-768 ⁄16 ⁄8 ⁄4 2
CED TOLERANCE 3 5 1 3 5 3
61-062L ⁄16 ⁄8 ⁄4 2 63-769 ⁄16 ⁄8 ⁄16 2
+.000 - .004 3 1 1 3 1
61-063* ⁄16 1 ⁄4 4 63-774 ⁄4 ⁄8 ⁄4 2
3 5 3
*THESE TOOLS ARE 61-064 ⁄16 ⁄8 ⁄16 21⁄2 63-775 1
⁄4 3
⁄4 1
⁄4 21⁄2
7 5 1
DESIGNED AND 61-072 ⁄32 ⁄8 ⁄4 21⁄2 63-776 1
⁄4 11⁄4 1
⁄4 3
1 3 1
TOLERANCED FOR
61-081 ⁄4 ⁄8 ⁄4 21⁄2 63-783 3
⁄8 11⁄8 3
⁄8 3
AIR ROUTERS WITH 1 3 1
GUIDE BUSHINGS 61-082 ⁄4 ⁄4 ⁄4 21⁄2 CED TOLERANCE + .000 -.004
1 3 1
61-082L ⁄4 ⁄4 ⁄4 21⁄2
1 3 1
61-083* ⁄4 ⁄4 ⁄4 31⁄4
1 3 1
61-083L* ⁄4 ⁄4 ⁄4 31⁄4
1 1
61-085* ⁄4 1 ⁄4 31⁄4
1 1 1
61-084* ⁄4 1 ⁄4 ⁄4 4
3 5 3
61-121 ⁄8 ⁄8 ⁄8 21⁄2
3 7 3
61-122 ⁄8 ⁄8 ⁄8 21⁄2
3
61-123* ⁄8 15⁄8 3
⁄8 6
1 1
61-162 ⁄2 1 ⁄2 3
1
61-164 ⁄2 15⁄8 1
⁄2 4
1
61-166 ⁄2 21⁄8 1
⁄2 6

SOLID CARBIDE
SINGLE EDGE
UPCUT O FLUTE
SERIES 63-850
These single edge METRIC
spiral O flute tools PART # CED CEL SHK DIA OAL PART # CED CEL SHK DIA OAL
provide a smooth 63-852 2 8 2 50 63-876 4 30 4 64
finish in plastics with 63-854 2 8 6 64 63-878 5 16 5 64
upward chip 63-856 2.5 8 2.5 50 63-880 5 16 6 64
removal. 63-858 2.5 8 6 64 63-882 5 30 5 64
63-860 3 8 3 50 63-884 6 8 6 64
Usage: 63-862 3 8 6 64 63-886 6 12 6 64
HDPE, HIPS, UHMW, 63-864 3 12 3 64 63-888 6 20 6 64
ABS, Polycarbonate, 63-866 3 12 6 64 63-890 6 30 6 76
PE, Polystyrene, For fast cutting 63-868 4 8 4 64 63-892 6 38 6 76
63-870 4 12 4 64 63-894 8 25 8 64
Polypropylene, spiral O flute 63-872 4 20 4 64 63-896 8 38 8 76
Acetal, Acrylic, PET geometry. 63-874 4 20 6 64 63-898 10 30 10 76
CED TOLERANCE + .000 -.004

7
SOFT PLASTICS

SOLID CARBIDE SOLID CARBIDE


DOUBLE EDGE UPCUT SINGLE EDGE
SPIRAL ROUT DOWNCUT O FLUTE
SERIES 52-200 SERIES 62-850

Particularly useful These single edge METRIC


for cutting thicker spiral O flute tools
sheets of soft provide a smooth
plastic and foam finish in plastics
Usage: with downward
Polypropylene, chip removal
HDPE, UHMW For upward Usage: For fast cutting
chip removal. HDPE, HIPS, UHMW, spiral O flute
L = Left Rotation Tool ABS, Polycarbonate, geometry.
PE, Polystyrene,
PART # CED CEL SHK DIA OAL Polypropylene, PART # CED CEL SHK DIA OAL
1
52-360 ⁄2 11⁄8 1
⁄2 3 Acetal, Acrylic, PET 62-852 2 8 2 50
1
52-362 ⁄2 11⁄4 1
⁄2 31⁄2 62-854 2 8 6 64
1
52-365 ⁄2 15⁄8 1
⁄2 31⁄2 62-856 2.5 8 2.5 50
1
52-365L ⁄2 15⁄8 1
⁄2 31⁄2 62-858 2.5 8 6 64
1
52-367 ⁄2 21⁄8 1
⁄2 4 62-860 3 8 3 50
17
52-370 ⁄32 11⁄8 1
⁄2 3 62-862 3 8 6 64
5
52-380 ⁄8 15⁄8 5
⁄8 31⁄2 62-864 3 12 3 64
5
52-385 ⁄8 21⁄8 5
⁄8 4 62-866 3 12 6 64
5
52-385L ⁄8 21⁄8 5
⁄8 4 62-868 4 8 4 64
3
52-390 ⁄4 15⁄8 3
⁄4 4 62-870 4 12 4 64
3
52-395 ⁄4 21⁄8 3
⁄4 4 62-872 4 20 4 64
3
52-395L ⁄4 21⁄8 3
⁄4 4 62-874 4 20 6 64
CED TOLERANCE + .000 - .004 62-876 4 30 4 64
62-878 5 16 5 64
62-880 5 16 6 64
62-882 5 30 5 64
62-884 6 8 6 64
62-886 6 12 6 64
62-888 6 20 6 64
62-890 6 30 6 76
62-892 6 38 6 76
62-894 8 25 8 64
62-896 8 38 8 76
62-898 10 30 10 76
CED TOLERANCE + .000 -.004

SOLID CARBIDE
SINGLE EDGE DOWNCUT SOLID CARBIDE DOUBLE
SPIRAL O FLUTE EDGE BOTTOM SURFACE
SERIES 62-750 SERIES 66-300

These single edge These tools


W

spiral O flute tools are designed


NE

provide a smooth for pocketing


finish in plastics applications where
with downward the bottom of the
chip removal. pocket must be
Usage: For fast cutting smooth with For extra
HDPE, HIPS, UHMW, spiral O flute radiused corners. smooth
ABS, Polycarbonate, geometry. Particularly useful in pockets.
PE, Polystyrene, soft plastics, acrylic,
Polypropylene, PART # CED CEL SHK DIA OAL and aluminum PART # CED CEL SHK DIA OAL
1 1 1 1 1 1
Acetal, Acrylic, PET 62-762 ⁄8 ⁄2 ⁄4 2 Usage: 66-306 ⁄8 ⁄4 ⁄8 2
1 1 1 1 1 1
62-763 ⁄8 ⁄2 ⁄8 2 Decorative and 66-308 ⁄8 ⁄4 ⁄4 2
3 5 1 1 3 1
62-768 ⁄16 ⁄8 ⁄4 2 66-314 ⁄4 ⁄8 ⁄4 2
Specialty 3 5 3
62-769 3
⁄16 5
⁄8 3
⁄16 2 66-320 ⁄8 ⁄8 ⁄8 21⁄2
1 3 1 1 7 1
62-775 ⁄4 ⁄4 ⁄4 21⁄2 66-326 ⁄2 ⁄8 ⁄2 3
1
62-776 ⁄4 11⁄4 1
⁄4 3 CED TOLERANCE + .000 - .004
3
62-783 ⁄8 11⁄8 3
⁄8 3
CED TOLERANCE + .000 -.004
8
FOAM

CARBIDE TIPPED HIGH SPEED STEEL


DOUBLE EDGE UPCUT
STRAIGHT SPIRAL
SERIES 48-000 SERIES 40-550
The carbide tipped
These 4-flute spiral
tools are designed
tools are designed
for general usage
to cut thicker
where superior
pieces of foam with
balance and
upward chipflow
vibration free
cutting provides Usage:
a smoother Foam For deep
finish along with cuts in foam.
long tool life.
PART # CED CEL SHK DIA OAL
Usage: 1
40-562 ⁄2 35⁄8 1
⁄2 6
Foam, Fiberglass, 40-564 1
⁄2 41⁄8 1
⁄2 61⁄2
Phenolic PART # CED CEL SHK DIA OAL
CED TOLERANCE + .000 - .010
48-008+ 1
⁄8 5
⁄16 1
⁄4 2
3 1 1
48-000 ⁄16 ⁄2 ⁄4 2
48-002 7
⁄32 5
⁄8 1
⁄4 2 HIGH SPEED STEEL
48-004 1
1
⁄4 5
⁄8 1
1
⁄4 21⁄8 DOUBLE EDGE
48-006 ⁄4 7
/8 ⁄4 23⁄8
48-018 1
⁄4 7
/8 1
⁄2 21⁄2
V FLUTE STRAIGHT
1 1
48-106 ⁄4 1 ⁄4 23⁄8 SERIES 12-00
1 1
48-179* ⁄4 1 ⁄4 31⁄4
5 3 3
48-011 ⁄16 ⁄4 ⁄8 21⁄2
5 3 1
48-017 ⁄16 ⁄4 ⁄2 21⁄4 These double edge
5 1
48-010 ⁄16 1 ⁄4 21⁄2 V flutes are often
5 5
48-122 ⁄16 1 ⁄16 21⁄2
48-012 3
⁄8 3
⁄4 1
⁄4 21⁄4 selected when a
48-154 3
⁄8 3
⁄4 1
⁄2 21⁄2 balanced tool is
48-013 3
⁄8 1 1
⁄4 23⁄8 critical for smooth
3 3
48-036** ⁄8 1 ⁄8 21⁄2 finish. They are a For
3 1
48-057 ⁄8 1 ⁄2 21⁄2 universal tool
48-058* 3
⁄8 11⁄4 3
⁄8 3
smooth
3 used in many finish.
48-158 ⁄8 11⁄4 1
⁄2 23⁄4
48-059 7
⁄16 11⁄4 1
⁄2 23⁄4 environments.
1 3 1
48-014 ⁄2 ⁄4 ⁄4 21⁄8 Usage: PART # CED CEL SHK DIA OAL
1 1
48-072 ⁄2 1 ⁄2 21⁄2 Foam, Nylon 12-30 1
⁄8 3
⁄8 1
⁄4 2
1 1
48-114 ⁄2 1 ⁄4 21⁄4 12-31 5
⁄32 1
⁄2 1
⁄4 2
1
48-044 ⁄2 11⁄4 3
⁄8 23⁄4 12-32 3
⁄16 3
⁄4 1
⁄4 2
48-076 1
⁄2 11⁄4 1
⁄2 23⁄4 CED TOLERANCE ± .005 7 3 1
1 EXCEPT AS NOTED 12-33 ⁄32 ⁄4 ⁄4 2
48-080 ⁄2 11⁄2 1
⁄2 3 * THESE TOOLS ARE 12-00 1
⁄4 3
⁄4 1
⁄4 21⁄8
1 1
48-081 ⁄2 2 ⁄2 4 DESIGNED AND 12-01 1
⁄4 1 1
⁄4 23⁄8
1
48-181 ⁄2 21⁄4 1
⁄2 41⁄4 TOLERANCED FOR
12-79* 1
⁄4 1 1
⁄4 31⁄4
1 AIR ROUTERS WITH
48-183 ⁄2 21⁄2 1
⁄2 41⁄2 GUIDE BUSHINGS. 12-35 1
⁄4 1 1
⁄2 21⁄2
17
48-083 ⁄32 11⁄4 1
⁄2 23⁄4 CED +.000 - .008 12-37* 1
⁄4 11⁄4 1
⁄4 31⁄4
9 1
48-182 ⁄16 1 ⁄4 23⁄8 12-03 5
⁄16 1 3
⁄8 3
9
48-082 ⁄16 11⁄4 1
⁄2 23⁄4 12-36 5
⁄16 1 1
⁄2 21⁄2
5 1
48-015 ⁄8 1 ⁄4 21⁄4 12-24 3
⁄8 1 1
⁄4 21⁄4
5
48-086 ⁄8 11⁄4 1
⁄2 23⁄4 12-05 3
⁄8 1 3
⁄8 21⁄2
11 1
48-187 ⁄16 1 ⁄4 23⁄8 12-55* 3
⁄8 1 3
⁄8 31⁄2
11
48-087 ⁄16 11⁄4 1
⁄2 23⁄4 12-06 3
⁄8 1 1
⁄2 21⁄2
3 1
48-016 ⁄4 1 ⁄4 21⁄4 12-26 3
⁄8 11⁄4 1
⁄2 31⁄4
3
48-088 ⁄4 11⁄4 1
⁄2 3 12-08 7
⁄16 11⁄4 1
⁄2 23⁄4
3
48-089 ⁄4 11⁄2 1
⁄2 3 12-09 1
⁄2 1 1
⁄4 21⁄4
3 3
48-215 ⁄4 2 ⁄4 4 12-10 1
⁄2 11⁄4 1
⁄2 23⁄4
1
See Page 10 for Complete Series and Tolerances 12-11 ⁄2 11⁄2 1
⁄2 31⁄2
+ Solid Carbide 1 1
12-51 ⁄2 2 ⁄2 4
9
* CED +.000-.006 THESE TOOLS ARE DESIGNED 12-12 ⁄16 11⁄4 1
⁄2 23⁄4
5 3 1
** CED ± .005 THESE TOOLS ARE DESIGNED 12-25 ⁄8 ⁄4 ⁄4 21⁄8
AND TOLERANCED FOR AIR ROUTERS WITH AND 12-13 5
⁄8 11⁄4 1
⁄2 23⁄4
TOLERANCED FOR AIR ROUTERS GUIDE BUSHING. 3 1
12-27 ⁄4 1 ⁄4 21⁄4
WITH GUIDE BUSHING. 3
12-14 ⁄4 11⁄4 1
⁄2 23⁄4
7
12-16 ⁄8 11⁄4 1
⁄2 23⁄4
12-17 1 11⁄4 1
⁄2 23⁄4
12-18 11⁄8 11⁄4 1
⁄2 23⁄4
12-19 11⁄4 11⁄4 1
⁄2 23⁄4

9
COMPOSITES

CARBIDE TIPPED
SINGLE EDGE
STRAIGHT
SERIES 48-000

These carbide PART # CED CEL SHK DIA OAL PART # CED CEL SHK DIA OAL
tipped tools are 48-003 3⁄16 1
⁄2 1
⁄4 2 48-055 3⁄8 1 1
⁄2 21⁄2
designed for 48-001 7⁄32 5
⁄8 1
⁄4 2 48-155* 3⁄8 11⁄4 3
⁄8 3
48-030 1⁄4 3
⁄4 1
⁄2 21⁄2 48-056 3⁄8 11⁄4 1
⁄2 23⁄4
general usage
48-005 1⁄4 7
⁄8 1
⁄4 23⁄8 48-061 1⁄2 1 1
⁄2 21⁄2
where faster feed 48-031 1⁄4 1 1
⁄2 21⁄2 48-065 1⁄2 11⁄4 1
⁄2 23⁄4
rates, freer cutting 48-007 1
⁄4 1 1
⁄4 23⁄8 48-069 1 1
⁄2 1 ⁄2 1
⁄2 3
action and long 48-079* 1⁄4 1 1
⁄4 31⁄4 48-084 1⁄2 11⁄2 1
⁄2 4
tool life are essential. 48-073 9⁄32 3
⁄4 1
⁄4 21⁄8 48-070 1⁄2 2 1
⁄2 4
48-022 5⁄16 1 5
⁄16 21⁄2 48-075 1⁄2 2 1
⁄2 5
Usage: 5
48-153 ⁄16 1 1
⁄2 21⁄4 48-071 1 1
⁄2 2 ⁄4 1
⁄2 41⁄4
Foam, Fiberglass, For fast feed 48-034** 3⁄8 1 3
⁄8 21⁄2
Phenolic rates with freer CED TOLERANCE ± .005 EXEPT AS NOTED

cutting action. * CED +.000-.006 THESE TOOLS ARE DESIGNED


AND TOLERANCED FOR AIR ROUTERS WITH
** CED ± .005 THESE TOOLS ARE DESIGNED
AND TOLERANCED FOR AIR ROUTERS
GUIDE BUSHING. WITH GUIDE BUSHING.

CARBIDE TIPPED
DOUBLE EDGE STRAIGHT
SERIES 48-000
The carbide tipped
tools are designed
for general usage
where superior
balance and
vibration free
cutting provides
a smoother
finish along with
long tool life. For general
Usage: usage and
Foam, Fiberglass, balance.
Phenolic
PART # CED CEL SHK DIA OAL PART # CED CEL SHK DIA OAL
48-008+ 1
⁄8 5
⁄16 1
⁄4 2 48-183 1
⁄2 21⁄2 1
⁄2 41⁄2
3 1 1 17
48-000 ⁄16 ⁄2 ⁄4 2 48-083 ⁄32 11⁄4 1
⁄2 23⁄4
7 5 1 9 1
48-002 ⁄32 ⁄8 ⁄4 2 48-182 ⁄16 1 ⁄4 23⁄8
1 5 1
48-004 ⁄4 ⁄8 ⁄4 21⁄8 48-082 9
⁄16 11⁄4 1
⁄2 23⁄4
1 1
48-006 ⁄4 7
/8 ⁄4 23⁄8 48-015 5
⁄8 1 1
⁄4 21⁄4
1 1
48-018 ⁄4 7
/8 ⁄2 21⁄2 48-086 5
⁄8 11⁄4 1
⁄2 23⁄4
1 1
48-106 ⁄4 1 ⁄4 23⁄8 48-187 11
⁄16 1 1
⁄4 23⁄8
1 1
48-179* ⁄4 1 ⁄4 31⁄4 48-087 11
⁄16 11⁄4 1
⁄2 23⁄4
5 3 3
48-011 ⁄16 ⁄4 ⁄8 21⁄2 48-016 3
⁄4 1 1
⁄4 21⁄4
5 3 1
48-017 ⁄16 ⁄4 ⁄2 21⁄4 48-088 3
⁄4 11⁄4 1
⁄2 3
5 1
48-010 ⁄16 1 ⁄4 21⁄2 48-089 3
⁄4 11⁄2 1
⁄2 3
5 5
48-122 ⁄16 1 ⁄16 21⁄2 48-215 3
⁄4 2 3
⁄4 4
3 3 1
48-012 ⁄8 ⁄4 ⁄4 21⁄4 48-189 25
⁄32 11⁄4 1
⁄2 23⁄4
3 3 1
48-154 ⁄8 ⁄4 ⁄2 21⁄2 48-090 13
⁄16 11⁄4 1
⁄2 23⁄4
3 1
48-013 ⁄8 1 ⁄4 23⁄8 48-096 7
⁄8 11⁄4 1
⁄2 23⁄4
3 3
48-036** ⁄8 1 ⁄8 21⁄2 48-115 15
⁄16 11⁄4 1
⁄2 23⁄4
3 1
48-057 ⁄8 1 ⁄2 21⁄2 48-100 1 11⁄4 1
⁄2 23⁄4
3
48-058* ⁄8 11⁄4 3
⁄8 3 48-250 1 2 3
⁄4 4
3
48-158 ⁄8 11⁄4 1
⁄2 23⁄4 48-120 11⁄8 11⁄4 1
⁄2 23⁄4
7
48-059 ⁄16 11⁄4 1
⁄2 23⁄4 48-150 11⁄4 11⁄4 1
⁄2 23⁄4
1 3 1
48-014 ⁄2 ⁄4 ⁄4 21⁄8 48-156 13⁄8 11⁄4 1
⁄2 23⁄4
1 1
48-072 ⁄2 1 ⁄2 21⁄2 48-160 11⁄2 11⁄4 1
⁄2 23⁄4
1 1
48-114 ⁄2 1 ⁄4 21⁄4 48-170 15⁄8 11⁄4 1
⁄2 23⁄4
1
48-044 ⁄2 11⁄4 3
⁄8 23⁄4 48-180 13⁄4 11⁄4 1
⁄2 23⁄4
1
48-076 ⁄2 11⁄4 1
⁄2 23⁄4 48-200 2 11⁄4 1
⁄2 23⁄4
1
48-080 ⁄2 11⁄2 1
⁄2 3 CED TOLERANCE ± .005 EXEPT AS NOTED
1 1
48-081 ⁄2 2 ⁄2 4 * CED +.000-.006 THESE TOOLS ARE DESIGNED AND TOLERANCED
1
48-181 ⁄2 21⁄4 1
⁄2 1
4 ⁄4 FOR AIR ROUTERS WITH GUIDE BUSHING.
+ Solid Carbide **CED ± .005 THESE TOOLS ARE DESIGNED AND TOLERANCED FOR
10 AIR ROUTERS WITH GUIDE BUSHING.
COMPOSITES

SOLID CARBIDE SOLID CARBIDE


SINGLE EDGE SINGLE EDGE
DOWNCUT SPIRAL UPCUT SPIRAL
SERIES 62-000 SERIES 63-000

These carbide tools These carbide tools


are good general are designed to
purpose plastic tools replace high speed
and hold up well in steel spirals when
both soft and hard the material cut is
or abrasive plastics. For extremely too abrasive for
fast feed steel or when the For
Usage:
rates at small feed rates are too abrasive
Fiberglass,
high for steel. They
Phenolic, Acetal diameters. are often used in
materials.
PART # CED CEL SHK DIA OAL slotting or blind PART # CED CEL SHK DIA OAL
1 1 1 routing situations 1 1 1
62-040 ⁄8 ⁄2 ⁄4 2 63-040 ⁄8 ⁄2 ⁄4 2
1 3 1 5 9 1
62-080 ⁄4 ⁄4 ⁄4 21⁄2 Usage: 63-050 ⁄32 ⁄16 ⁄4 2
5 13 3 3 5 1
62-100 ⁄16 ⁄16 ⁄8 21⁄2 Fiberglass, 63-060 ⁄16 ⁄8 ⁄4 2
7 5 1
62-120 3
⁄8 7
⁄8 3
⁄8 21⁄2 Phenolic, Acetal 63-070 ⁄32 ⁄8 ⁄4 21⁄2
1 3 1
CED TOLERANCE ± .000 - .004 63-080 ⁄4 ⁄4 ⁄4 21⁄2
9 3 3
63-090 ⁄32 ⁄4 ⁄8 21⁄2
5 13 3
63-100 ⁄16 ⁄16 ⁄8 21⁄2
3 7 3
63-120 ⁄8 ⁄8 ⁄8 21⁄2
7 1
63-140 ⁄16 1 ⁄2 3
1 1
63-160 ⁄2 1 ⁄2 3
CED TOLERANCE + .000 - .004

SOLID CARBIDE SOLID CARBIDE


DOUBLE EDGE DOUBLE EDGE
UPCUT SPIRAL DOWNCUT SPIRAL
SERIES 52-000 SERIES 57-000

These carbide tools These carbide tools


are designed as a are designed as
general purpose a general purpose
spiral with several spiral with several
times the life of their times the life of
high speed steel their high speed
counterparts. They For upcut counterparts. They
are used when are used when a For downcut
chip flow.
upward chip flow is L = Left Rotation Tool
downward chipflow chip flow.
preferred. action is preferred.
Usage: PART # CED CEL SHK DIA OAL Usage: PART # CED CEL SHK DIA OAL
1 1 1 1 1 1
Fiberglass, 52-040 ⁄8 ⁄2 ⁄4 2 Fiberglass, 57-040 ⁄8 ⁄2 ⁄4 2
5 9 1 5 9 1
Phenolic, Acetal 52-050 ⁄32 ⁄16 ⁄4 2 Phenolic, Acetal 57-050 ⁄32 ⁄16 ⁄4 2
3 5 1 3 5 1
52-060 ⁄16 ⁄8 ⁄4 2 57-060 ⁄16 ⁄8 ⁄4 2
3 5 1 7 5 1
52-060L ⁄16 ⁄8 ⁄4 2 57-070 ⁄32 ⁄8 ⁄4 21⁄2
7 5 1
52-070 ⁄32 ⁄8 ⁄4 21⁄2 57-080 1
⁄4 3
⁄4 1
⁄4 21⁄2
1 3 1
52-080 ⁄4 ⁄4 ⁄4 21⁄2 57-090 9
⁄32 3
⁄4 3
⁄8 21⁄2
1 3 1
52-080L ⁄4 ⁄4 ⁄4 21⁄2 57-100 5
⁄16 13
⁄16 3
⁄8 21⁄2
9 3 3
52-090 ⁄32 ⁄4 ⁄8 21⁄2 57-120 3
⁄8 7
⁄8 3
⁄8 21⁄2
5 13 3
52-100 ⁄16 ⁄16 ⁄8 21⁄2 57-140 7
⁄16 1 1
⁄2 3
3 7 3
52-120 ⁄8 ⁄8 ⁄8 21⁄2 57-160 1
⁄2 1 1
⁄2 3
7 1
52-140 ⁄16 1 ⁄2 3 CED TOLERANCE ± .000 - .004
1 1
52-160 ⁄2 1 ⁄2 3
CED TOLERANCE + .000 - .004

11
COMPOSITES

SOLID CARBIDE SOLID CARBIDE


MULTIPLE EDGE MULTIPLE EDGE
DOWNCUT SPIRAL UPCUT SPIRAL
SERIES 59-000 / 54-000 SERIES 58-000 / 55-000

These multiple flute These multiple flute


carbide tools are carbide tools are
designed to rout designed to rout
difficult to cut difficult to cut
material when material when
horsepower or For use when horsepower or
spindle speed may horsepower spindle speed may
be a problem. These and spindle speed be a problem. They For difficult to
tools employ may be a problem. employ upcut router cut materials.
downcut router rather than end mill
geometry to hold PART # CED CEL SHK DIA OAL geometry for better PART # CED CEL SHK DIA OAL
material and force Three Edge chip removal and Three Edge
chips down while 59-040 1
⁄8 1
⁄2 1
⁄4 2 smoother finish. 58-040 1
⁄8 1
⁄2 1
⁄4 2
3 5 1 3 5 1
routing through the 59-060 ⁄16 ⁄8 ⁄4 2 58-060 ⁄16 ⁄8 ⁄4 2
1 3 1 Primary Usage:
piece part. 59-080 ⁄4 ⁄4 ⁄4 21⁄2 58-080 1
⁄4 3
⁄4 1
⁄4 21⁄2
Fiberglass, Phenolic
Four Edge Four Edge
Usage: 1 1 1 1 1 1
54-040 ⁄8 ⁄2 ⁄4 2 55-040 ⁄8 ⁄2 ⁄4 2
Fiberglass, Phenolic 54-050 5
⁄32 9
⁄16 1
⁄4 2 55-050 5
⁄32 9
⁄16 1
⁄4 2
3 5 1 3 5 1
54-060 ⁄16 ⁄8 ⁄4 2 55-060 ⁄16 ⁄8 ⁄4 2
1 3 1
54-080 ⁄4 ⁄4 ⁄4 21⁄2 55-080 1
⁄4 3
⁄4 1
⁄4 21⁄2
CED TOLERANCE ± .000 - .004 CED TOLERANCE + .000 - .004

SOLID CARBIDE SOLID CARBIDE


FIBERGLASS FIBERGLASS
ROUTER RAPID ROUTER
SERIES 67-000 SERIES 67-300

These carbide These two flute


tools are designed carbide tools with
as fiberglass routers. spiral chipbreakers
Their upcut/down- cut fibrous materials
at fast feed rates.
cut diamond design
effectively shears Usage:
fibrous materials. Fiberglass, For fast
Certain tools in For fibrous Phenolic feeds at
the line have been materials. 9,000 RPM
further developed
to cut aramid PART # CED CEL SHK DIA OAL PART # CED CEL SHK DIA OAL
fiber composites. 67-080 1⁄4 3
⁄4 1
⁄4 21⁄2 Upcut
Primary Usage: 67-082 1⁄4 3
⁄4 1
⁄4 21⁄2 2 Flutes
67-305 3
⁄8 11⁄8 3
⁄8 3
67-084 1⁄4 3
⁄4 1
⁄4 21⁄2 Aramid Tool
67-313 1
⁄2 15⁄8 1
⁄2 31⁄2
Fiberglass,
67-120 3⁄8 7
⁄8 3
⁄8 21⁄2 67-315 1
⁄2 21⁄4 1
⁄2 4
Phenolic, Aramid 67-122 3⁄8 7
⁄8 3
⁄8 21⁄2 2 Flutes
Downcut
67-124 3⁄8 7
⁄8 3
⁄8 21⁄2 Aramid Tool
3
67-306 ⁄8 11⁄8 3
⁄8 3
67-160 1⁄2 1 1
⁄2 3 1
67-314 ⁄2 15⁄8 1
⁄2 31⁄2
67-162 1⁄2 1 1
⁄2 3 2 Flutes
1
67-316 ⁄2 21⁄4 1
⁄2 4
67-164 1⁄2 1 1
⁄2 3 Aramid Tool
CED TOLERANCE + .000 - .004

12
COMPOSITES SPECIALTY TOOLS

SOLID CARBIDE SOLID CARBIDE


DOUBLE EDGE SINGLE EDGE
STRAIGHT LAMINATE TRIM
SERIES 56-000 SERIES 27-00

These carbide tools These single edge


are designed as a tools are designed
general purpose tool to trim counter tops.
to rout difficult to The pilot bears
cut materials on the finished
particularly in small surface and acts For trimming
diameters. as a guide to trim counter tops.
Usage: For difficult to flush or with a Available with
Fiberglass, Phenolic cut materials. bevel. Available boring point.
with boring point if
PART # CED CEL SHK DIA OAL necessary to PART # CED CEL SHK DIA OAL STYLE
*THESE TOOLS ARE
56-040 1
⁄8 1
⁄2 1
⁄4 2 plunge and rout. 27-00 1
⁄4 1
⁄4 1
⁄4 11⁄2 Flush
DESIGNED AND 1 1 1
TOLERANCED FOR AIR 56-050 5
⁄32 9
⁄16 1
⁄4 2 Usage: 27-01 ⁄4 ⁄4 ⁄4 11⁄2 7° Bevel
1 1 1
ROUTERS WITH 56-060 3
⁄16 5
⁄8 1
⁄4 2 27-02 ⁄4 ⁄4 ⁄4 11⁄2 Boring Pt.
7 5 1 Trimming laminate 1 3 1
GUIDE BUSHINGS 56-070 ⁄32 ⁄8 ⁄4 21⁄2 27-03 ⁄4 ⁄8 ⁄4 2 Flush
56-080 1
⁄4 3
⁄4 1
⁄4 21⁄2 counter tops and 27-04 1
⁄4 3
⁄8 1
⁄4 11⁄2 10° Bevel
& Flush
56-084* 1
⁄4 3
⁄4 1
⁄4 31⁄4 trimming
9 3 3 CED TOLERANCE + .000 - .010
56-090 ⁄32 ⁄4 ⁄8 21⁄2 plastic parts
5 13 3
56-100 ⁄16 ⁄16 ⁄8 21⁄2
3 7 3
56-120 ⁄8 ⁄8 ⁄8 21⁄2
7 1
56-140 ⁄16 1 ⁄2 3
1 1
56-160 ⁄2 1 ⁄2 3
CED TOLERANCE +.000 - .004

SOLID CARBIDE
SOLID CARBIDE DOUBLE EDGE
VEINING LAMINATE TRIM
SERIES 16-50 SERIES 27-50

These single edge These double edge


tapered flute tools tools with a pilot
are designed to are designed to
make decorative give a satin smooth
cuts in all types of finish when trimming For a satin
materials and laminate couter smooth finish
provide long For decorative tops. They are when trimming
cutter life. cuts in all types available as laminate
Usage: of materials. flush trim or counter tops.
Decorative and bevel trim bits.
Specialty PART # SM DIA CEL SHK DIA OAL Usage: PART # CED CEL SHK DIA OAL STYLE
1 1 1
16-50 1
⁄16 1
⁄4 1
⁄4 11⁄2 Trimming laminate 27-51 ⁄4 ⁄4 ⁄4 15⁄8 7° Bevel
1 7 1
16-51 3
⁄32 1
⁄4 1
⁄4 11⁄2 counter tops and 27-50 ⁄4 ⁄16 ⁄4 15⁄8 Flush
1 1 1
16-52 ⁄8 ⁄4 ⁄4 11⁄2 CED TOLERANCE + .000 - .010
trimming
plastic parts

13
SPECIALTY TOOLS

CARBIDE TIPPED CARBIDE


FLUSH TRIM V BOTTOM
SERIES 28-50 SERIES 37-50

These two and three flute These two flute tools


tools are designed to are designed for
provide a smooth finished V grooving or
edge on dense, abrasive beveling plastics.
and laminated materials. For a smooth
Usage:
A ball bearing guide finished edge on
Decorative and
assists free cutting action. dense, abrasive Specialty For V grooving
Usage: and laminated non abrasive
Laminates, plastics materials. These two and three plastics.
flute tools are
PART # CED CEL SHK DIA OAL FLUTES Rep. Bearing Kit designed to provide PART # CED CEL SHK DIA OAL
1 1
28-55 ⁄4 1 ⁄4 21⁄2 2 N/A a smooth finished Solid Carbide
3 1
28-50 ⁄8 1 ⁄4 23⁄4 2 N/A edge on dense, 37-50 3
⁄16 5
⁄8 1
⁄4 2
3 1 1
28-51 ⁄8 ⁄2 ⁄4 21⁄4 2 N/A abrasive and 37-51 1
⁄4 3
⁄4 1
⁄4 2
3 1 1
28-66 ⁄8 ⁄2 ⁄4 21⁄4 3
⁄16 Overhang N/A 37-52 3
⁄8 3
⁄4 3
⁄8 21⁄2
1 1 laminated materials.
28-52 ⁄2 1 ⁄4 23⁄4 2 28-76 CED TOLERANCE + .000 – .005
28-53 1
⁄2 1
⁄2 1
⁄4 2 2 28-76 A ball bearing guide
1 1 assists free cutting Carbide Tipped
28-54 ⁄2 1 ⁄2 31⁄4 2 28-76 3 19 1
1 3 37-60 ⁄8 ⁄32 ⁄4 111⁄16
28-56 ⁄2 1 ⁄8 3 2 28-76 action. 1 13 1
1 1 37-61 ⁄2 ⁄32 ⁄4 125⁄32
28-57 ⁄2 1 ⁄4 23⁄4 3 28-76 3 1 1
1 Usage: 37-62 ⁄4 ⁄2 ⁄2 21⁄8
28-59 ⁄2 11⁄2 1
⁄2 41⁄4 3 28-76 27 1
1 Laminates, plastics 37-63 1 ⁄32 ⁄2 227⁄32
28-63 ⁄2 11⁄2 1
⁄2 41⁄4 2 28-76
1 1 CED TOLERANCE ± .005
28-64 ⁄2 2 ⁄2 41⁄4 2 28-76
1 3 1
28-67 ⁄2 ⁄8 ⁄4 21⁄4 Flush/22° N/A
CED TOLERANCE + .000 - .015

28-76 Replacement Bearing Kit

SOLID CARBIDE CARBIDE


DOUBLE-BEARING ROUND
PLASTIC TRIM BOTTOM
SERIES 28-20 SERIES 38-50

These upcut spirals


These two flute tools
are designed to trim
are designed with
stacked sheets of
constant radii per
plastic. They use a
diameter shown for
double bearing
grooving or face
guide to ensure
cutting plastics.
smooth cutting
action around Usage: For grooving
a template. Decorative and or face cutting
Specialty plastics.
Usage:
Trimming stacked PART # CED CEL SHK DIA OAL
sheets plastic and
Solid Carbide
laminates For trimming 1 3 1
38-50 ⁄8 ⁄8 ⁄4 2
stacked sheets 38-51 3
⁄16 5
⁄8 1
⁄4 2
of plastic. 38-52* 1
⁄4 3
⁄4 1
⁄4 2
3 3 3
38-53* ⁄8 ⁄4 ⁄8 21⁄4
PART # CED CEL SHK DIA OAL FLUTE
Carbide Tipped
1 3 1
28-20 ⁄4 ⁄4 ⁄4 3 2 38-60 3
⁄8 5
⁄16 1
⁄4 121⁄32
1
28-25 ⁄2 11⁄8 1
⁄2 4 2 38-61 1
⁄2 13
⁄32 1
⁄4 125⁄32
1
28-30* ⁄2 11⁄8 1
⁄2 4 3 38-62 5
⁄8 17
⁄32 1
⁄4 129⁄32
3 5 1
CED TOLERANCE + .000 -.004 38-63 ⁄4 ⁄8 ⁄4 21⁄16
* Up/Down Compression Spiral CED TOLERANCE ± .005
REPLACEMENT BEARING KITS FOR SERIES 28-20 *CED TOLERANCE + .000 – .004
Solid Carbide Double Bearing Plastic Trim Tool Kits
28-89 KIT for 28-20 Tool
28-88 KIT for 28-25 Tool
28-88 KIT for 28-30 Tool
14
SPECIALTY TOOLS

SOLID CARBIDE SOLID CARBIDE


ROUT AND DOUBLE EDGE
CHAMFER BOTTOM SURFACING
SERIES 66-200 SERIES 66-300

These solid carbide These tools are


tools are designed to designed for
provide up to a 1⁄ 16" pocketing
top face chamfer applications where
and a finished side the bottom of the
edge on plastic pocket must be
sheets or parts. smooth with radiused For extra
Usage: For specialty corners. Particularly smooth
Decorative and edge finishing. useful in soft plastics, pockets.
Specialty acrylic, and
MAT'L aluminum. PART # CED CEL SHK DIA OAL
PART # CED CEL SHK DIA OAL THICKNESS
Usage: 66-306 1
⁄8 1
⁄4 1
⁄8 2
66-200 1⁄4 1⁄8 3
⁄8 21⁄2 1
⁄8 Decorative and 66-308 1
⁄8 1
⁄4 1
⁄4 2
66-202 3⁄8 1⁄8 1
⁄2 3 1
⁄8 Specialty 66-314 1
⁄4 3
⁄8 1
⁄4 2
66-204 1⁄4 3⁄16 3
⁄8 21⁄2 3
⁄16 66-320 3
⁄8 5
⁄8 3
⁄8 21⁄2
66-206 3⁄8 3⁄16 1
⁄2 3 3
⁄16 66-326 1
⁄2 7
⁄8 1
⁄2 3
66-208 1⁄4 1⁄4 3
⁄8 21⁄2 1
⁄4 CED TOLERANCE + .000 -.004
66-210 3⁄8 1⁄4 1
⁄2 3 1
⁄4
CED TOLERANCE + .000 -.004

SOLID CARBIDE
EDGE ROUNDING
SERIES 66-000
PART # CED CEL SHK DIA OAL OPENING RADIUS SM CED TIP TO RAD PLASTIC SIZE
These solid carbide
Single Edge O
tools are designed 1 3 1
66-082 ⁄4 ⁄8 ⁄4 21⁄2 5
⁄32 1
⁄8 .195 1
⁄16 1
⁄8
for rounding the 66-083 1
⁄4 3
⁄8 1
⁄4 21⁄2 7
⁄32 3
⁄16 .180 1
⁄16 3
⁄16
edge of plastic 66-084 1
⁄4 3
⁄8 1
⁄4 21⁄2 9
⁄32 1
⁄4 .163 1
⁄16 1
⁄4
sheets or parts. Single Edge Spiral O
They come in 66-085 1
⁄4 3
⁄8 1
⁄4 21⁄2 5
⁄32 1
⁄8 .195 1
⁄16 1
⁄8
1 3 1
both single edge 66-086 ⁄4 ⁄8 ⁄4 21⁄2 7
⁄32 3
⁄16 .180 1
⁄16 3
⁄16
1 3 1
and double edge. 66-087 ⁄4 ⁄8 ⁄4 21⁄2 9
⁄32 1
⁄4 .163 1
⁄16 1
⁄4
Double Edge O
1 3 1
Usage: 66-092 ⁄4 ⁄8 ⁄4 21⁄2 5
⁄32 1
⁄8 .195 1
⁄16 1
⁄8
1 3 1
Decorative and 66-093 ⁄4 ⁄8 ⁄4 21⁄2 7
⁄32 3
⁄16 .180 1
⁄16 3
⁄16
1 3 1
66-094 ⁄4 ⁄8 ⁄4 21⁄2 9
⁄32 1
⁄4 .163 1
⁄16 1
⁄4
Specialty
Double Edge V
3 3 3
66-120 ⁄8 ⁄8 ⁄8 21⁄2 5
⁄32 1
⁄8 .320 1
⁄16 1
⁄8
3 3 3
66-121 ⁄8 ⁄8 ⁄8 21⁄2 7
⁄32 3
⁄16 .305 1
⁄16 3
⁄16
3 3 3
66-122 ⁄8 ⁄8 ⁄8 21⁄2 9
⁄32 1
⁄4 .288 1
⁄16 1
⁄4
3 1 3
66-123 ⁄8 ⁄2 ⁄8 21⁄2 13
⁄32 3
⁄8 .255 1
⁄16 3
⁄8
For 66-160 1
⁄2 3
⁄8 1
⁄2 3 5
⁄32 1
⁄8 .445 1
⁄16 1
⁄8
1 3 1 7 3 1 3
rounding 66-161 ⁄2 ⁄8 ⁄2 3 ⁄32 ⁄16 .430 ⁄16 ⁄16
1 3 1 9 1 1 1
66-162 ⁄2 ⁄8 ⁄2 3 ⁄32 ⁄4 .413 ⁄16 ⁄4
the edge 66-163 1
⁄2 5
⁄8 1
⁄2 3 17
⁄32 1
⁄2 .347 1
⁄16 1
⁄2
of plastic. CED TOLERANCE + .000 -.004

15
SPECIALTY TOOLS

CARBIDE TIPPED SAW AND ARBOR


SERIES 70-100
Soft Plastic - Slow Feed Hard Plastic - Slow Feed
These carbide PART # CED TEETH RAKE KERF GRIND PART # CED TEETH RAKE KERF GRIND
tipped saws are 70-100 2 10 0° .095 TCG 70-140 2 10 -5° .095 TCG
designed to trim 70-102 21⁄2 10 0° .095 TCG 70-142 21⁄2 10 -5° .095 TCG
and groove both 70-104 3 10 0° .095 TCG 70-144 3 10 -5° .095 TCG
70-106 31⁄2 10 0° .095 TCG 70-146 31⁄2 10 -5° .095 TCG
hard and soft 70-148 4 10 -5° .095 TCG
70-108 4 10 0° .095 TCG
plastics. These saws
Soft Plastic - Fast Feed Hard Plastic - Fast Feed
run in conjunction
with the saw arbors. PART # CED TEETH RAKE KERF GRIND PART # CED TEETH RAKE KERF GRIND
Saws are reversible 70-120 2 16 0° .095 TCG 70-160 2 16 -5° .095 TCG
for right or left hand 70-122 21⁄2 20 0° .095 TCG 70-162 21⁄2 20 -5° .095 TCG
70-124 3 20 0° .095 TCG 70-164 3 20 -5° .095 TCG
rotation cutting. 70-126 31⁄2 20 0° .095 TCG 70-166 31⁄2 20 -5° .095 TCG
70-128 4 20 0° .095 TCG 70-168 4 20 -5° .095 TCG
Saw Arbor
These saw arbors are designed to hold the carbide tipped saws.

PART # SHK DIA OAL


1
70-180 ⁄2 31⁄4
1
70-181 ⁄2 41⁄2
SOLID CARBIDE 70-182 5
⁄8 31⁄4
SAW FLUSH MOUNT 70-184 3
⁄4 31⁄4

SERIES 70-200
PART # CED COLLAR SHK DIA KERF OAL ROTATION
These small 9 3
70-202 1 ⁄16 ⁄8 .062 31⁄4 Right Hand
diameter solid 9 1
70-204 1 ⁄16 ⁄2 .062 4 Right Hand
carbide arbor 70-206 1 9
⁄16 3
⁄8 .062 31⁄4 Left Hand
mounted saws 70-208 1 9
⁄16 1
⁄2 .062 4 Left Hand
are designed 70-222 11⁄4 5
⁄8 3
⁄8 .062 31⁄4 Right Hand
for trimming and 70-224 11⁄4 5
⁄8 1
⁄2 .062 4 Right Hand
slotting plastics. 70-226 11⁄4 5
⁄8 3
⁄8 .062 31⁄4 Left Hand
70-228 11⁄4 5
⁄8 1
⁄2 .062 4 Left Hand
Saws are
70-232 11⁄2 3
⁄4 3
⁄8 .062 31⁄4 Right Hand
permanently 70-234 11⁄2 3
⁄4 1
⁄2 .062 4 Right Hand
attached to 70-236 11⁄2 3
⁄4 3
⁄8 .062 31⁄4 Left Hand
arbors and are 70-238 11⁄2 3
⁄4 1
⁄2 .062 4 Left Hand
not reversible.

CARBIDE TIPPED
SAW FLUSH MOUNT

SERIES 70-300
PART # CED TEETH RAKE SHK DIA KERF OAL GRIND ROTATION PLASTIC FEED
These carbide
70-300 2 10 0° 1
⁄2 .095 4 TCG RH Soft Slow
tipped saws are
70-302 2 10 0° 1
⁄2 .095 4 TCG LH Soft Slow
designed for flush 70-320 2 16 0° 1
⁄2 .095 4 TCG RH Soft Fast
trimming and 70-322 2 16 0° 1
⁄2 .095 4 TCG LH Soft Fast
slotting of both 70-340 2 10 -5° 1
⁄2 .095 4 TCG RH Hard Slow
hard and soft 70-342 2 10 -5° 1
⁄2 .095 4 TCG LH Hard Slow
plastics. Saws 70-360 2 16 -5° 1
⁄2 .095 4 TCG RH Hard Fast
70-362 2 16 -5° 1
⁄2 .095 4 TCG LH Hard Fast
are permanently
attached to
arbors and are
not reversible.

16
SPECIALTY TOOLS

5 AXIS/ROBOTIC TOOLS
SOLID CARBIDE SOLID CARBIDE
DOUBLE EDGE DOUBLE EDGE
UPCUT SPIRAL UPCUT EXTENDED
BALL NOSE LENGTH BALL NOSE
SERIES 52-200B SERIES 52-200BL

These double These double


edge tools are edge tools are
designed for carving designed for carving
and modeling and modeling
operations. Their operations. Their
improved tip improved tip
geometry gives a geometry gives a
superior cut to superior cut to
ballnose endmills, For carving ballnose endmills, For carving
straight ball end and modeling. straight ball end and modeling.
cutters and cutters and
standard core PART # CED CEL SHK DIA OAL standard core PART # CED CEL SHK DIA OAL
1 1 1 1 1 1
box cutters. 52-240B ⁄8 ⁄2 ⁄4 2 box cutters. 52-240BL ⁄8 ⁄2 ⁄4 3
3 3 1 3 3 1
52-260B ⁄16 ⁄4 ⁄4 2 52-260BL ⁄16 ⁄4 ⁄4 3
Usage: 1 7 1 Usage:
52-280B ⁄4 ⁄8 ⁄4 21⁄2 52-280BL 1
⁄4 1 1
⁄4 4
Decorative and 52-320B 3
⁄8 11⁄8 3
⁄8 3 Decorative and 52-320BL 3
⁄8 11⁄4 3
⁄8 4
Specialty 52-360B 1
⁄2 1
1 ⁄8 1
⁄2 3 Specialty 52-360BL 1
⁄2 11⁄2 1
⁄2 5
CED TOLERANCE +.000 - .004 CED TOLERANCE +.000 - .004

SOLID CARBIDE SINGLE SOLID CARBIDE DOUBLE


EDGE STRAIGHTS FOR EDGE STRAIGHT FOR ACRYLIC
SOFT PLASTICS & HARD PLASTICS
SERIES 61-000 SERIES 56-000
These tools have PART # CED CEL SHK DIA OAL These tools have PART # CED CEL SHK DIA OAL
extended reach and 61-043 1
⁄8 5
⁄8 1
⁄4 4 extended reach and 56-063 3
⁄16 5
⁄8 1
⁄4 4
unique geometry for 61-063 3
⁄16 1 1
⁄4 4 unique geometry for 56-084 1
⁄4 11⁄4 1
⁄4 4
five axis routing, 1 1 1 five axis routing, 1 1 1
61-084 ⁄4 1 ⁄4 ⁄4 4 56-086 ⁄4 1 ⁄4 ⁄4 4
3
trimming of formed 61-123 ⁄8 15⁄8 3
⁄8 6 trimming of formed 56-124 3
⁄8 15⁄8 3
⁄8 6
1
parts and plastic 61-166 ⁄2 21⁄8 1
⁄2 6 parts and plastic 56-164 1
⁄2 21⁄8 1
⁄2 6
See Page 7 for Complete Series and Tolerances See Pages 5 & 13 for Complete Series and Tolerances

TOOL EXTENDER* COLLET


and WRENCH
SERIES 33-30 SERIES 33-40/33-50
Collets for tool extender
These extensions are PART # COLLET SIZE TYPE
1
designed to increase 33-50 ⁄8 ER8
1
the overall reach of 33-51 ⁄8 ER11
3
3 33-52 ⁄16 ER11
⁄ 8" and smaller router 1
33-53 ⁄4 ER11
bits. These extensions 33-54 1
⁄8 ER16
are used mainly For 33-55 3
⁄16 ER16
on CNC routers extended 33-56 1
⁄4 ER16
5
when routing three reach. 33-57 ⁄16 ER16
3
dimensional parts. 33-58 ⁄8 ER16
PART # EXT SHK SHK HEAD Wrench to tighten ER extension collet nuts.
OAL DIA LENGTH DIA COLLET
PART # EXTENSION PART #
* NOTE: 33-30 5 3
⁄8 4 1
⁄2 ER8
Collet and Wrench 33-40 33-30
33-32 69⁄16 1⁄2 51⁄2 5
⁄8 ER11
sold seperately. 33-42 33-32/33-34
33-34 61⁄4 5
⁄8 51⁄2 5
⁄8 ER11
1 33-44 33-36/33-38
33-36 7 ⁄2 51⁄2 7
⁄8 ER16
33-38 69⁄16 3⁄4 51⁄2 7
⁄8 ER16
17
SPECIALTY TOOLS

AIR ROUT TOOLS


SOLID CARBIDE DOUBLE HIGH SPEED STEEL
EDGE STRAIGHT FOR ACRYLIC DOUBLE EDGE
AND HARD PLASTICS V FLUTE STRAIGHT
SERIES 56-000 SERIES 12-00
These tools are PART # CED CEL SHK DIA OAL Usage: PART # CED CEL SHK DIA OAL
designed and 56-063 3
⁄16 5
⁄8 1
⁄4 4 Foam, Nylon 12-79 1
⁄4 1 1
⁄4 31⁄4
toleranced for air 56-084 1
⁄4 3
⁄4 1
⁄4 31⁄4 12-37 1
⁄4 11⁄4 1
⁄4 31⁄4
routers. They have 56-086 1
⁄4 11⁄4 1
⁄4 4 12-55 3
⁄8 1 3
⁄8 31⁄2
3
a longer shank, 56-124 ⁄8 15⁄8 3
⁄8 6 See Page 5 for Complete Series and Tolerances
extended reach See Pages 5 & 13 for Complete Series and Tolerances

and are ground to


CARBIDE TIPPED
fit through the
guide bushing.
SINGLE EDGE
SERIES 48-000
CARBIDE TIPPED PLASTIC Usage: PART # CED CEL SHK DIA OAL
STRAIGHT FOR HARD PLASTICS Foam, Fiberglass, 48-155 3
⁄8 11⁄4 3
⁄8 3
Phenolic See Page 10 for Complete Series and Tolerances
SERIES 48-600
These tools are PART # CED CEL SHK DIA OAL
designed and 1 3 1
CARBIDED TIPPED
48-678* ⁄4 ⁄4 ⁄4 31⁄4
toleranced for air 48-679 1
⁄4 3
⁄4 1
⁄4 31⁄4 DOUBLE EDGE
routers. They have 48-635* 3
⁄8 1 3
⁄8 31⁄2 STRAIGHT
3 3
a longer shank, 48-636 ⁄8 1 ⁄8 31⁄2
extended reach * DENOTES SINGLE EDGE - ALL OTHERS ARE DOUBLE.
SERIES 48-000
See Page 4 for Complete Series and Tolerances
and are ground to Usage: PART # CED CEL SHK DIA OAL
fit through the Foam, Fiberglass, 3
48-058 ⁄8 11⁄4 3
⁄8 3
guide bushing. Phenolic See Page 10 for Complete Series and Tolerances

SOLID CARBIDE
SINGLE EDGE STRAIGHT
FOR SOFT PLASTICS
SERIES 61-000 LEFT HAND ROTATION TOOLS
These tools are
designed and
PART # CED CEL SHK DIA OAL SOLID CARBIDE DOUBLE
1 3 1
61-083 ⁄4 ⁄4 ⁄4 31⁄4 EDGE STRAIGHT FLUTE FOR
toleranced for air 61-084 1
⁄4 11⁄4 1
⁄4 4
routers. They have See Page 7 for Complete Series and Tolerances
ACRYLIC & HARD PLASTICS
a longer shank, SERIES 56-000/56-600
extended reach
and are ground to These tools are PART # CED CEL SHK DIA OAL
fit through the used in left rotation 56-062L 3
⁄16 5
⁄8 1
⁄4 2
guide bushing. spindles which turn 56-082L 1
⁄4 3
⁄4 1
⁄4 21⁄2
3 7 3
counter clock wise. 56-122L ⁄8 ⁄8 ⁄8 21⁄2
HIGH SPEED STEEL PLASTIC 56-162L 1
⁄2 1 1
⁄2 3
O FLUTE STRAIGHT FOR 56-625L 1
⁄4 1 1
⁄4 21⁄2
SOFT PLASTICS See Page 5 & 6 for Complete Series and Tolerances

SERIES 11-00
SOLID CARBIDE SINGLE
These tools are PART # CED CEL SHK DIA OAL EDGE STRAIGHT FLUTE FOR
designed and 11-75* 1
⁄8 5
⁄8 1
⁄4 31⁄4 SOFT PLASTICS
toleranced for air 11-77* 3
⁄16 3
⁄4 1
⁄4 31⁄4
routers. They have 11-71* 1
⁄4 3
⁄4 1
⁄4 31⁄4
SERIES 61-000
1 3 1
a longer shank, 11-72 ⁄4 ⁄4 ⁄4 31⁄4
1 3 1 These tools are used PART # CED CEL SHK DIA OAL
extended reach 11-76 ⁄4 ⁄4 ⁄4 33⁄4
11-78 1
⁄4 2 1
⁄4 31⁄4 in left rotation 61-042L 1
⁄8 1
⁄2 1
⁄4 2
and are ground to 3 3 spindles which turn 3 5 1
11-73* ⁄8 1 ⁄8 31⁄2 61-062L ⁄16 ⁄8 ⁄4 2
fit through the 11-74 3
⁄8 1 3
⁄8 31⁄2 counter clock wise. 61-082L 1
⁄4 3
⁄4 1
⁄4 21⁄2
guide bushing. * DENOTES SINGLE EDGE - ALL OTHERS ARE DOUBLE. 61-083L 1
⁄4 3
⁄4 1
⁄4 31⁄4
See Page 6 for Complete Series and Tolerances See Page 7 for Complete Series and Tolerances
18
SPECIALTY TOOLS

PLASTIC DRILLS SPOILBOARD


WITH SURFACING
SPECIAL POINT CUTTERS
SERIES 70-500 SERIES 90-000

Special tool steel, These spoilboard


surface treated body, surfacing cutters are
flute and point for used for surfacing For use on
maximum lubrication. MDF, particleboard, High Speed
Point is precision and balsa core
Spindles.
ground at 60° where “flow
angle for gradual Designed through” or “high
penetration to specifically flow” cutting is
minimize cracking for plastics. employed using
and chipping of large capacity
plastic materials. PART # CED CEL SHK DIA OAL vacuum pumps. This
0° rake angle on the 70-502 1
⁄8 11⁄2 1
⁄8 23⁄4 method of surfacing
cutting edge 70-506 5
⁄32 115⁄16 5
⁄32 31⁄8 spoilboards allows
3
eliminates grabbing 70-510 ⁄16 21⁄8 3
⁄16 31⁄2 for much faster
1
as the drill comes 70-514 ⁄4 27⁄16 1
⁄4 4 table planing
5
through the 70-520* ⁄16 13⁄4 1
⁄4 31⁄8 with the larger
3
70-524* ⁄8 21⁄4 1
⁄4 43⁄8
plastic surface. 70-528* 7
⁄16 21⁄2 1
⁄4 43⁄4 diameters offered.
1
70-532* ⁄2 25⁄8 1
⁄4 51⁄8
7
* SHANK LENTH ⁄ 8 REPLACEMENT
PARTS
90-052 Inserts 10/pk
90-102 Screws
90-104 Wrench
PART # CED SHK SHK # OF
DIA LENGTH DOC* WINGS
The replaceable inserts Straight
allow quick change indexing
90-002 21⁄2 1
⁄2 2 1
⁄2 2
of worn inserts allowing new 3
edges to be “rotated” into
90-006 4 ⁄4 21⁄4 1
⁄2 3
use. The Straight versions Up-Shear
work well for MDF and 90-004 21⁄2 1
⁄2 2 1
⁄2 2
particleboard while the 90-008 4 3
⁄4 21⁄4 1
⁄2 3
Up-Shear versions are best
These tools are CNC balanced and approved for use on
utilized in the balsa core High Speed Spindles. Recommended RPM - 18000 MAX
material due to the cleaner Feed Rates 200-400 IPM at 1⁄8” Depth of cut MAX.
cutting action. * DOC = Maximum Depth of Cut

ACCESSORIES

FIBER ADAPTER STEEL ADAPTER


BUSHING BUSHING
SERIES 33-00 SERIES 34-00

These bushings are These bushings are


used to downsize used to downsize
the bore for smaller the bore for smaller
shank diameters.
For a shank diameters.
For a
Bushings are not temporary Bushings are not temporary
recommended for substitute for recommended for substitute for
production routing. the proper production routing. the proper
They should be used size collet. They should be used size collet.
only as a only as a temporary
temporary PART # OD HOLE LENGTH substitute for the PART # OD HOLE LENGTH
1 1
substitute for the 33-01 ⁄4 ⁄8 11⁄4 proper size collet. 34-03 1
⁄2 1
⁄4 11⁄4
1 3
proper size collet. 33-02 ⁄4 ⁄16 11⁄4 34-05 1
⁄2 3
⁄8 11⁄4
1 1 Usage:
33-03 ⁄2 ⁄4 11⁄2 CED TOLERANCE ± .0005, I.D. TOLERANCE ± .001
Usage: 33-04 1
⁄2 5
⁄16 11⁄2 Temporary collet
Temporary collet 33-05 1
⁄2 3
⁄8 11⁄2 downsizing
downsizing CED TOLERANCE ± .002
19
ACCESSORIES

RUST & STAIN


REMOVER AND
COLLET WATERPROOF
BRUSH KIT LUBRICATION
SERIES 33-10 SERIES 33-21

COLLET BRUSH KIT RUST-FREE STAIN REMOVER and T-9


33-10 Collet Brush Kit (Includes 4 Brushes in Tube) Rust Free 8.45 OZ.
33-15 1⁄4” Brush
33-16 3⁄8” Brush T-9 4 OZ. Drip
33-17 1⁄2” Brush RUST FREE™ is a cleaner designed
33-18 3⁄4” Brush
33-19 1” Brush to provide a simple solution to your
33-25 Collet Brush Kit (Includes 5 Brushes in Tube) collet cleaning needs.
Use T-9™ to protect parts from rust
and corrosion. Designed to be used
after RUST FREE™ – use on collets
and tool holders.

COLLET
SPINDLE LIFE
TAPER WIPER PLUG
SERIES 33-60 SERIES 34-50

Spindle taper wipers


These collet plugs PART # SIZE
are used to insure
are designed to 34-51 1
⁄4
clean spindle taper
keep full grip collets 34-52 3
⁄8
before installing collet
from collapsing in 34-53 1
⁄2
chucks into CNC 34-54 5
⁄8
the back when the
router spindles. 34-55 3
⁄4
router bit shank does
not fill the full grip
collet completely.

PART # TYPE TOTAL TAPER HANDLE TAPER


LENGTH LENGTH DIA MAX DIA
33-60 ISO-30 65⁄8 23⁄8 1 11⁄4
33-62 ISO-40 71⁄2 31⁄16 1 13⁄4
33-64 ISO-50 91⁄2 43⁄4 13⁄16 23⁄4

20
IMPORTANT INFORMATION

CNC ROUTER FEED CHART NUMERICAL


BASED ON 18,000 RPM, 1⁄4” DIAMETER CUTTING EDGE AND 1⁄4” DEPTH OF CUT TABLE OF CONTENTS
Series 10-00 PAGE 6

These feed rates are only guide- ROUTER BITS INCHES PER MINUTE Series 11-00 PAGE 6

lines. Actual speed & feed rates will TOOL SOFT HARD FIBROUS FOAM Series 12-00 PAGE 5, 9

depend on individual equipment SERIES PLASTIC PLASTIC REINFORCEMENTS Series 16-50 PAGE 13

and goals. Generally, the faster a bit 10-00 150 125 Series 27-00 PAGE 13
11-00 150 125 Series 27-50 PAGE 13
is fed, the longer the edges will last. 12-00 150 150 100
For maximum life, start at a “safe” 40-550 300 Series 28-20 PAGE 14

rate, then push feed rate until either 48-000 200 150 Series 28-50 PAGE 14
48-600 200 150 Series 33-00 PAGE 19
finish is undesirable, or tool is risking 52-000 150
Series 33-10 PAGE 20
breakage. Other factors that affect 52-200 200
52-600 275 250 Series 33-21 PAGE 20
feed rate are listed below.
56-000 250 150 Series 33-30 PAGE 17
56-600 300 275 Series 33-40 PAGE 17
1. Rigidity of Set Up - 57-000 150
Vibration is a major source of tool wear 57-600 300 275 Series 33-50 PAGE 17

and poor finish. Adjust feed rate to 60-200 350 300 250 Series 33-60 PAGE 20

minimize vibration. Often a faster rate 60-470 350 300 250 Series 34-00 PAGE 19
can improve finishes. 61-000 350 300
Series 34-50 PAGE 20
62-000 100
2. Router Environment - 62-700 200 Series 37-50 PAGE 14
Other variables that affect every routing 62-750 150 Series 38-50 PAGE 14
application are spindle horsepower, rigidity 62-800 200 Series 40-550 PAGE 9
and runout, collet condition, clamping 62-850 150
system and tool sharpness. Adjust feed 63-000 100 Series 48-000 PAGE 9, 10

rate to achieve desired finish. 63-700 200 Series 48-600 PAGE 5


63-750 150 Series 52-000 PAGE 11
3. Number of Flutes -
63-800 200
Single flute tools should be fed at a Series 52-200 PAGE 8
63-850 150
slightly higher rate(approximately 10%) Series 52-200B PAGE 17
66-000 125 125
than double flute tools. 66-200 150 150 Series 52-200BL PAGE 17
4. Bit Diameter - 66-300 175 150 Series 52-600 PAGE 3
This chart is for 1/4” diameter bits. Bit 67-000 125
67-300 400 400 Series 54-000/59-000 PAGE 12
diameter feed factors are as follows:
3/8” dia. plus 10%, 1/2” dia. plus 20%. Series 55-000/58-000 PAGE 12
SAWS INCHES PER MINUTE Series 56-000 PAGE 5, 13
5. Depth of Cut -
Decrease feed rate approximately 25% TOOL MAX SOFT HARD FIBROUS
Series 56-600 PAGE 6
CED
for each multiple of the depth of cut. SERIES RPM PLASTIC PLASTIC REINFORCEMENTS Series 57-000 PAGE 11

(If depth is 2 times, reduce by 25%. If depth 70-100 2” 18,000 150 150 150 Series 57-600 PAGE 3
is 3 times, reduce by 50%.) 70-100 21⁄ 2” 16,000 150 150 150 Series 60-200 PAGE 3

6. Spindle Speed - 70-100 3” 14,000 150 150 150 Series 60-470 PAGE 3
Adjust feed rate chart on a linear basis 70-100 31⁄ 2” 12,000 150 150 150
Series 61-000 PAGE 7
relative to 18,000 spindle RPM (If spindle 70-100 4” 10,000 150 150 150
70-200 11⁄ 2” 14,000 150 150 150 Series 62-000 PAGE 11
is 20,000 RPM increase feed rate by
& Smaller Series 62-700 PAGE 4
approximately 10%. If spindle is 14,500 RPM
reduce feed rate by approximately 20%.) 70-300 2” 16,000 150 150 150 Series 62-750 PAGE 8

7. Finish - Series 62-800 PAGE 4

Find the fastest feed rate that will enable you to obtain satisfactory finish for best tool life. Series 62-850 PAGE 8

8. Routing Formulas: Series 63-000 PAGE 11

Chip Load = Feed Rate/(RPM x # cutting edges) Series 63-700 PAGE 4


Feed Rate = RPM x # cutting edges x chip load Series 63-750 PAGE 7
Speed (RPM) = Feed Rate /(# cutting edges x chip load)
Series 63-800 PAGE 4

Series 63-850 PAGE 7

Series 66-000 PAGE 15

Series 66-200 PAGE 15


GENERAL GUIDELINES FOR TOOL MATERIAL AND GEOMETRY Series 66-300 PAGE 8, 15

Series 67-000 PAGE 12

TOOL MATERIALS FLUTE GEOMETRY Series 67-300 PAGE 12

Solid Carbide Use for fibrous or abrasive plastics. Single Flute Use for faster feed rates in softer materials. Series 70-100 PAGE 16

Carbide Tipped Use for general plastic cutting Double Flute Use for better finish in harder materials. Series 70-200 PAGE 16
applications. Upcut Spiral ↑ Use for grooving or slotting, for upward chip Series 70-300 PAGE 16
High Speed Steel Use for optimum surface finish. evacuation and best finish on bottom side Series 70-500 PAGE 19
of piece part.
Series 90-000 PAGE 19
TOOL GEOMETRY Downcut Spiral ↓ Use for downward chip flow, better hold down
Five Axis Tools PAGE 17
Straight Flute Use for plastic hand feed applications. in fixture and best finish on top side of piece part.
Air Rout Tools PAGE 18
Spiral Flute Use for plastic automatic Up/Down Spiral Use for double laminated material and best
finish on top and bottom side of piece part.
Left Rotation Tools PAGE 18
feed applications.
CATALOG P-6

MEMBER
MEMBER

800 Liberty Drive


INTERNATIONAL ASSOCIATION OF PLASTICS DISTRIBUTORS Libertyville, IL 60048
PROFIT THROUGH AMERICAN TECHNOLOGY
WOOD MACHINERY
Phone: 847/362-1560
MANUFACTURERS Fax: 847/362-5028
OF AMERICA
www.onsrud.com
ASMMA www.plasticrouting.com
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American Supply & Machinery
Manufacturers' Association, Inc. Printed in USA