Beruflich Dokumente
Kultur Dokumente
SINGLE 'V' RUN TIME TIME REQUIRED FOR L/SEAM OR C/SEAM (LS/CS)=
q= 60
LS
HRS/KG
5.00 0.32 0.53 1.78 10.00
8
R.F.= 2
R.G.=
ALL DIMENSIONS ARE IN MM CROSS SEC. AREA TOTAL WELD KG 36.8 0.2 52.0 0.2 104.5 0.5 156.6 0.7
CHIP BACK DEPTH(MM) THK <= 30 THK > 30 ACCESSIBLE LESS (Y/N) Y Y Y
6 12
LONG SEAM
OUTSIDE ROOT RUN OUT SIDE BALANCE CHIP BACK WELDING 100% 100% 100%
CALCULATED RUN TIME TO BE CONSIDERED (min) (Hrs) (Hrs) 2 104.0 1.7 2.0 2 15.7 0.3 2.0 2 472.7 7.9 7.9 TOTAL = 592.4 9.9 11.9
PAGE 1 OF 14
ls
HRS/KG
5.00 0.32 0.53 1.78 10.00
6
R.F.= 0
R.G.=
ALL DIMENSIONS ARE IN MM CROSS SEC. AREA TOTAL WELD KG 21.3 0.5 28.2 0.7 104.5 2.6 132.8 3.3
CHIP BACK DEPTH(MM) THK <= 30 THK > 30 ACCESSIBLE LESS (Y/N) Y Y Y
6 12
LONG SEAM
OUTSIDE ROOT RUN OUT SIDE BALANCE CHIP BACK WELDING 100% 100% 100%
CALCULATED RUN TIME TO BE CONSIDERED (min) (Hrs) (Hrs) 2 320.4 5.3 5.3 2 45.4 0.8 2.0 2 2521.2 42.0 42.0 TOTAL = 2887.0 48.1 49.4
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LS
28.0 =
R.G.=
LG OF LONG SEAM= 995 MATERIAL (SS/STEEL)= STEEL DENSITY= 0.00000785 POSITION OF WELDING 1). 1G 2). 2G 3). 3G 3). 4G LESSACCESSIBLE YES NO MULTIPLICATION FACTOR 1 1.6 1.3 1.3 MULTIPLICATION FACTOR 2 1
60
3
CROSS SEC. AREA TOTAL WELD KG 38.9 0.3 1732.3 13.5 746.8 5.8 2479.2 19.4
LONG SEAM
OUTSIDE ROOT RUN OUT SIDE BALANCE CHIP BACK WELDING 100% 100% 100%
PROCESS CODE 1 1 1 5 5 5
CALCULATED (min) (Hrs) Y 2 291.8 4.9 Y 2 8118.4 135.3 Y 2 3500.0 58.3 TOTAL = 11910.2 198.5
CHIP BACK DEPTH(MM) THK <= 30 6 THK > 30 12 RUN TIME TO BE CONSIDERED
PAGE 3 OF 14
CS
HRS/KG
5.00 0.32 0.53 1.78 10.00
CROSS SEC. AREA TOTAL WELD KG 38.9 2.5 1110.9 73.1 259.2 17.1 1370.1 90.2
CHIP BACK DEPTH(MM) THK <= 30 THK > 30 ACCESSIBLE LESS (Y/N) Y Y Y
6 12
CIRC SEAM
OUTSIDE ROOT RUN OUT SIDE BALANCE CHIP BACK WELDING 100% 100% 100%
CALCULATED RUN TIME TO BE CONSIDERED (min) (Hrs) (Hrs) 2 1497.0 25.0 25.0 2 2808.9 46.8 46.8 2 655.4 10.9 10.9 TOTAL = 4961.3 82.7 82.7
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PARAMETERS SETTING PROCESS KG/SHIFT 1). SMAW 1.6 2). SAW 15 3). FCAW (1.2 ) 4.5 4). GTAW 0.8
HRS/KG
5.00 0.53 1.78 10.00
MULTIPLICATION FACTOR
2
ELLIPSE DIMENSION MAJOR AXIS= MINOR AXIS= LG. OF WELDING= 64.0 64 201.07 WEIGHT CROSS SEC. CALCULATION AREA ROOT RUN= 39.5 O/S WELDING= 298.54 C/B WELDING= 56.55 TOTAL WELDING= PROCESS POSITION CODE CODE 1 5 1 1.0 1 5 1 1.0 1 5 1 1.0 WELD KG ON SHELL ON D/END 0.06 0.06 0.47 0.47 0.09 0.09 0.56 0.56
ACCESSIBLE LESS (Y/N)
ON SHELL
OUTSIDE ROOT RUN OUT SIDE BALANCE CHIP BACK WELDING
Y Y Y
CALCULATED RUN TIME TO BE CONSIDERED (min) (Hrs) (Hrs) 2 282.7 4.7 4.7 2 282.7 4.7 4.7 2 53.6 0.9 2.0 TOTAL = 619.0 10.3 11.4
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DOUBLE 'V'
50
HRS/KG
5.00 0.53 1.78 10.00
INC. ANG= 60
50
NOZZLE O/D=
DENSITY= 7.85E-06
OFF SET=
653
R.F.= 2
10
R.G= 3
653
INC. ANG= 45
ELLIPSE DIMENSION MAJOR AXIS= MINOR AXIS= LG. OF WELDING= 736.6 656 4382.427 WEIGHT CALCULATION WELD KG CROSS SEC. AREA ON SHELL ON D/END 34.4 1.18 0.56 4519.30 155.47 73.11 752.19 25.88 12.17 181.35 85.28 POSITION ACCESSIBLE LESS CODE 0.53 5 5 1 2 2 1.0 1.6 1.6 Y Y Y (Y/N)
ROOT RUN=
O/S WELDING= C/B WELDING= TOTAL WELDING= PROCESS CODE 2 1 1
6 12
ON D/END
OUTSIDE ROOT RUN OUT SIDE BALANCE CHIP BACK WELDING 100% 100% 100%
CALCULATED RUN TIME TO BE CONSIDERED (min) (Hrs) (Hrs) 2 4679.2 78.0 78.0 2 70188.5 1169.8 1169.8 2 11682.2 194.7 194.7 TOTAL = 86549.9 1442.5 1442.5
PAGE 6 OF 14
HRS/KG
5.00 0.53 1.78 10.00
10 R.F.= 1
CFW= 9
INC. ANG.= 60
R.G.=
LESS ACCESSIBLE
WELD KG ON SHELL ON D/END YES NO
ELLIPSE DIMENSION WEIGHT CALCULATION MAJOR AXIS= MINOR AXIS= LG. OF WELDING= 40.5 40.5 127.2
MULTIPLICATION FACTOR 2 1
ROOT RUN=
O/S WELDING= TOTAL WELDING= PROCESS CODE 1 1 5 5 2 1
38.15 357.25
0.04
0.36 0.36
0.04
0.36 0.36
ON SHELL
OUTSIDE ROOT RUN 100% OUT SIDE BALANCE 100%
TOTAL =
CALCULATED RUN TIME (min) (Hrs) 342.6 5.7 214.1 3.6 556.7 9.3
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HRS/KG
5.00 0.53 1.78
LESSACCESSIBLE YES NO
MULTIPLICATION FACTOR 2 1
PROCESS
FILLET WELD
CODE 1 5.00
TOTAL =
PAGE 8 OF 14
HRS/KG
5.00 0.53 1.78
WELD CALCULATION FIRST SIDE WELDING SECOND SIDE WELDING TOTAL WELDING=
LESSACCESSIBLE YES NO
MULTIPLICATION FACTOR 2 1
SINGLE OPERATOR
FIRST SIDE SECOND SIDE SIDE 100% 100%
CALCULATED RUN TIME (min) (Hrs) 66.6 1.1 110.9 1.8 177.5 3.0
PAGE 9 OF 14
FIRST SIDE
20
SECOND SIDE
20 RG= 2
70 deg
20
LESS-ACCESSIBLE YES NO
DOT
ROOT RUN (BOTH SIDE) FIRST SIDE SECOND SIDE SIDE
CALCULATED RUN TIME (min) (Hrs) 42.6 0.7 172.0 2.9 172.0 2.9 193.3 6.4
PAGE 10 OF 14
G HRS/KG
5.00 0.570.29 1.78 10.00 FOR TIG
MULTIPLICATION FACTOR 2 1
PAGE 11 OF 14
HRS/KG
5.00 0.40 1.78 10.00 FOR TIG
10 3 15 2 15
50
WELD CALCULATION FIRST SIDE WELDING SECOND SIDE WELDING TOTAL WELDING=
LESS-ACCESSIBLE YES NO
MULTIPLICATION FACTOR 2 1
CALCULATED RUN TIME TO BE CONSIDERED (min) (Hrs) (Hrs) 1 87631.4 1460.5 1460.5 1 9184.5 1460.5 1460.5 TOTAL= 96815.9 2921.0 2921.0
PAGE 12 OF 14
HRS/KG
5.00 0.40 1.78 10.00 FOR TIG
10 3 15 2 15
WELD CALCULATION FIRST SIDE WELDING SECOND SIDE WELDING TOTAL WELDING=
LESS-ACCESSIBLE YES NO
MULTIPLICATION FACTOR 2 1
CALCULATED RUN TIME TO BE CONSIDERED (min) (Hrs) (Hrs) 2 2289.2 38.2 38.2 2 369.9 38.2 38.2 TOTAL= 2659.1 76.3 76.3
PAGE 13 OF 14
HRS/KG
5.00 0.40 1.78 10.00 FOR TIG
10
3 15 2
WELD CALCULATION FIRST SIDE WELDING SECOND SIDE WELDING TOTAL WELDING=
LESS-ACCESSIBLE YES NO
MULTIPLICATION FACTOR 2 1
ACCESSIBILITY (Y/N) Y Y
CALCULATED RUN TIME TO BE CONSIDERED (min) (Hrs) (Hrs) 2 2419.7 40.3 40.3 2 192.4 40.3 40.3 TOTAL= 2612.1 80.7 80.7
PAGE 14 OF 14