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Manufacturing Facilities
Hartlepool UOE SAW Pipe Mill HFI Pipe Mill 3 Roll Bend SAW Mill BSR Pipelines Services Pipe in Pipe Fabrication Facility
Linepipe Applications
Disadvantages
Low forming power Quick changeovers Three Roll Bending Uniform strain distribution Dependent on welding capability Heat treatment capability SAW welding single/multipass Compressive strength de-rated by 7%
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UOE Observations
Disadvantages
Minimum quantity required UOE High throughput rate Compressive strength de-rated by 15% High wall thickness available SAW High Production Weld
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Linear Forming
Process Flow
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HFI - Accumulator
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Advantages High throughput rate Minimal HAZ Linear Forming Reduced testing Consistent dimensional properties High Production HFI Weld
Disadvantages
Mechanical properties limited by strip supply Restricted wall thickness Limited mechanical properties in the weld
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Dimensions
Typical Offshore Requirements Typical Tolerances Cold Formed Products Seamless Reason for Requirement
Wall Thickness
1.0 mm
12.5 % W.T.
Minimum to guarantee strength & corrosion allowance Maximum to calculate weight and cost of material Ease pipe fit-up Ease pipe fit-up and resistance to collapse Ease pipe fit-up Ensure girth welds are within range of lay barge stations.
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1.6 mm
2.0 mm
Flow Coating
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Coatings
Process Flow
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Weight Coating
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Layer thicknesses
FBE thickness 250350m by spray gun Adhesive thickness 250350m by spray gun PP foam thickness up to 40mm by extrusion PP topcoat 2.53mm by extrusion
Bubble size is 250-500 microns Bubbles are near spherical when viewed either longitudinally or transversely Slightly smaller bubble size near surface
BSR Capability
6 to 20 OD Up to 40mm PP foam per layer Multi-layer capability U values in the range of 3-7 (excluding burial)
Design suited to S-lay Options of Polyurethane, Aerogel or Hybrid (PU/Aerogel) Pipe joints and field joints engineered to aid offshore fabrication Qualification of materials and thermal efficiency Full procurement & project management of all materials Additional project activity - bend in bends - bulkheads and flanges welded to straights/bends - outer pipe coatings
Insulation systems
Polyurethane Foam
Polymer (Polyol), Isocyanate Bubbles in Polymer matrix Injected, Cast or Sprayed Thermal Ageing OHTC <1.0W/m2K Work Horse for Industry
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Thermal advantages
Aerogel temperature resistant to 200C and above High insulation with thin layer Protects PU foam from accelerated ageing and degredation
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Aerogel Wrap
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POSSIBLE SOLUTION Concerns over long split of outer and weld cost Structural integrity issues
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POSSIBLE SOLUTION Concerns over long split of outer and weld cost Structural integrity issues
OPTIMUM SOLUTION Integrate inner bends with short stick-out length. Max practical stick-out 150mm 90 degree bend (300mm tangent inner, 150mm outer)
one end can have longer inner tangent
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Fixed Outer
Establish stick-outs
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