Safety In Plant Design - ES 317

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Useful Reference Material Introduction To Safety and Loss Prevention Loss Prevention In The Process Industries, Vol 1 and Vol 2 Frank P. Lees 1980 Butterworths, Toronto A bible - a must have in your library

internet

Handbook Of Chemical Hazard Analysis Procedures (Free Handbook + Computer Discs) ARCHIE - Automated Resource For Chemical Hazard Incident Evaluation http://www.epa.gov/rgytgrnj/programs/artd/toxics/arpp/archie.htm Download free copy of ARCHIE U.S. Federal Emergency Management Agency U.S. Dept Of Transportation U.S. Environmental Protection Agency Publications Office, Room 322 500 C Street, S.W. Washington D.C. 20472 Dow Fire and Explosion Index Hazard Classification - Flammables Dow Chemical Canada Can obtain copy from CCPS / AIChE 1086 Modeland Road, Sarnia Ontario, N7T 7K7 Attention Corporate Safety Dept. Dow Chemical Exposure Guide - Toxic Chemicals Dow Chemical Canada 1086 Modeland Road, Sarnia Ontario, N7T 7K7 Attention Corporate Safety Dept. Spreadsheet Included

may be available through AiChE

Large Property Damage Losses in the Hydrocarbon-Chemical Industries A Thirty-Year Review by W.G. Garrison, PE, 12th Edition and Analysis M&M Protection Consultants - A Service Og Marsh & McLennan Canadian Center, 416-868-2771, Toronto Ontario, M5X 1G2 A Survey Of Vapor Cloud Explosions - Second Update By John A. Davenport & Eric M. Lenoir Industrial Risk Insurers, Hartford Connecticut. Phone - 203-549-5362 Guidelines For Chemical Process Quantitative Risk Analysis Center For Chemical Process Safety, AIChE 345 East 47th Street, New York, NY 10017 Guidelines For Hazard Evaluation Procedures Second Edition with Working Examples CCPS / AIChE

very good training material

Guidelines for Evaluating the Hazards of Vapor Cloud Explosions, Flash Fires and BLEVEs CCPS / AIChE Good for consequence analysis reference - many typo errors National Institute for Occupational Safety and Health (NIOSH) http://www.cdc.gov/niosh/homepage.html Can access Pocket Guide to Chemical Hazards Where to Find Material Safety Data Sheets (MSDS) on the Internet a must for every project http://www.ilpi.com/msds/index.chtml good references to many sources for MSDS http://www.boc.com/gases/msds_us/ BOC Edwards MSDS a good example of one company May require ADOBE's Acrobat Reader 3.0 which can be downloaded free at most sites. http://siri.uvm.edu/msds/ U of Vermont Site with MSDS for 80,000 chemicals good toxicology site Occupational Safety and Health Administration (OSHA) U.S. Dept of Labor http://www.osha.gov/

internet

internet internet internet

internet

R.A. Hawrelak, PERCS Inc. 519-542-8280

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Safety In Plant Design - ES 317

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internet internet

Occupational Safety and Heath - An OSH Program in Your Work Place http://info.load-otea.hrdc-drhc.gc.ca/~oshweb/homeen.shtml home page (Canadian) http://info.load-otea.hrdc-drhc.gc.ca/~oshweb/progen.htm how to set up OSH in your work place OSHA Regulation in the U.S. - OSHA, 29 CFR 1910.119 Now legislated by law in the U.S. Process Safety Management Of Highly Hazardous Chemicals Ferderal Register, Vol. 57, No. 36, 24 Feb 92, Rules and Regulations, U.S. Dept of Labor, Washington D.C. RMP Risk Management Plan by U.S. EPA Offsite Consequence Analysis Guidance, 24 May, 1996, http://www.safetyonline.net/hot/rule/rmp-rule.html RMP rules and regulations http://www.epa.gov/ceppo/acc-his.html Accident Histories http://www.epa.gov/swercepp/acc-pre.html#OCA%20Guidance EPA RMP home page http://response.restoration.noaa.gov/chemaids/rmp/rmp.html other free computer programs for RMP http://www.epa.gov/swercepp/tools/rmp-comp/rmp-comp.html Download free copy of RMP*Comp V1.07 http://www.epa.gov/ceppo/tools/rmp-comp/rmp-comp.html Download free copy of RMP*Comp V1.07 AIChE The Safety and Chemical Engineering Education Program (SACHE) http://www.aiche.org/docs/ccps/sachece.htm UWO should consider joining - $300 (US) Government and International Agencies http://www.aiha.org/safeweb.html

internet internet internet internet internet *** internet ***

internet ***

internet ***

excellent links to many safety institutions

Line Sizing Flow Of Fluids Through Valves, Fittings & Pipe Technica Paper No. 410-C Crane Canada Inc. The Dynamics and Thermodynamics Of Compressible Fluid Flow By Ascher H. Shapiro, McGraw Hill Publishers Sizing Piping For Process Plants Larry L. Simpson, Union Carbide 17 June 68, Chemical Engineering, p-192 How To Size Process Piping For Two-Phase Flow Robert Kern Hydrocarbon Processing, October, 1969, P-105 Piping design For Two-Phase Flow Robert Kern Chemical Engineering, 23 June 1975, P-145 Estimate Two-Phase Flow In Safety Devices L.L. Simpson Chemical Engineering, Aug., 1991, P-98

R.A. Hawrelak, PERCS Inc. 519-542-8280

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Safety In Plant Design - ES 317

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Solve Flashing-Fluid Critical-Flow Problems Robert L. Landis Chemical Engineering, 8 March 1982, P-79 Pressure Safety Valve Design Sizing Relief Valves For Fire Emergencies R.A. Crozier Chemical Engineering, 28 Oct. 1985, P-49 Size Relief Vlves Sensibly A.K. Coker Chemical Engineering Progress, Aug., 1992, P-20 An Overview Of Emergency Relief System Design Practice Harold G. Fisher Plant / Operations Progress, Vol 10, No. 1, Jan 1991, P-1 Size Relief Valves More Accurately Two Phase Flashing PSV Design Wing Y. Wong Chemical Engineering, June 1992, P-163 Calculation Of Maximum Flow Rate Through Safety Valves PSVs For 100% Vapor Filled Systems Ph. Bouillouud British Chemical Engineering, Nov., 1970, Vol 15, No. 11, P-1447 Design For Better Safety Relief Valve and PSV Header Design To Flare J.H. Jenkins et al Hydrocarbon Processing, August, 1977

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Safety In Plant Design - ES 317

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Flare System Design Soen H. Tan Hydrocarbon Processing, January 1967, Vol. 46, No. 1, P-172 Vessels, Pumps, Compressors Vesel Design Pressure Vessel Handbook, 6th Edition Eugene F. Megyesy Pressure Vessel Handbook Publishing Inc. P.O. Box 35365, Tulso, OK 74153 Every Chem Eng needs this one!

Drag Coefficient and Terminal Velocity Correlations For KO Pots Chemical Enginnering Handbook Perry, Table 5-22. P-5-67 Size Vapor Liquid Separators Schieman Hydrocarbon Processing, Oct., 1963, P-165 ADAM ZANKER, Estimate Tank Breathing Loss, Hydrocarbons Processing, Jan 1977 D.M. Gammell, Blanket Tanks For Gas Control, Hydrocarbons Processing, Dec 1976 J.R. Beckman and J.R. Gilmer, Model for Predicting Emissions from Fixed-Roof Storage Tanks, Ind Eng Chem Process Design Development, Vol 20,No. 4, 1981. API-2000, Venting Atmospheric and Low Pressure Storage Tanks, Second Edition, Dec, 1973. API-2518, Evaporation Loss From Fixed-Roof Tanks, June, 1962. API-2517, Evaporation From Floating-Roof Tanks, Feb, 1962. Canadian Environmental Protection Act, Regulation 308, August, 1985. A SELECTION OF ARTICLES FOR THE DESIGN OF CENTIFUGAL PUMPS DURCO Pump Selection Program Internet *** http://www.durcopump.com Very good - a must for the pump designer Download PumpSel - 30 minutes Author I.G. Karassik McGraw Hill I.G. Karassik Chem. Eng., Oct 4, 1982

updated site - 24 Sept 00

Text PUMP HANDBOOK An excellent text book giving all kinds of detail on pump design. CENTRIFUGAL PUMPS AND SYSTEM HYDRAULICS An excellent resource article with very good sketches. Many design parameters included. SELECTING POSITIVE DISPLACEMENT PUMPS An excellent resource article on this class of pumps. SPECIFYING ELECTRIC MOTORS An excellent resource article outlining all the options used for electric motor selection, an area often overlookedin many pump design articles.

D.J. Cody Chem. Eng., July 22, 1985 E.J. Feldman Chem. Eng., May 11, 1987

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Safety In Plant Design - ES 317

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SELECTION STATEGY FOR MECHANICAL SHAFT SEALS A very good article showing how to classify mechanical seals by all the design parameters. This reference material is a must for the Chem Engr. Vendors will appreciate your understanding in this untaught area. THE TROUBLES I'VE SEEN Article outlines 47 possible causes of pump problems. The pump designer is advised to consider these problems when designing, specifying and operating pumps. CENTRIFUGAL PUMPS: WHICH SUCTION SPECIFIC SPEEDS ARE BEST? An article outling operating experience of a refinery with close to 500 pumps in operation. To ignor the advice presented therein would be foolish. STARTUP OF CENTRIFUGAL PUMPS IN FLASHING OR CRYOGENIC LIQUID SERVICES. The author describes a very hazardous situation. Pump designers will appreciate how this problem is solved during P&ID development. HOW RELIABLE ARE PUMPS WITH INDUCER IMPELLERS? A useful article to predict the onset of inlet flow recirculation, a cause of high pump maintenance similar to pump cavitation. CASE STUDIES: A series of articles showing how quickly pumps can explode when allowed to operate in blocked-in condition. Sample calculations are provided. ESTIMATE COSTS OF CENTRIFUGAL PUMPS AND ELECTRIC MOTORS. The ASPEN cost estimating routines presented are very good for the pump classes presented. PUMP DESIGN CASE. A design example shows how to design and select a pump including control valve selection. Branched services are considered. Compressors Elliott Multistage Centrifugal Compressors Bulletin P-25B Toronto, 111 Queen Street West Heat Exchangers, Towers and Reactors Heat Exchangers HTRI Computer Programs HTRI, Alhambra Calif HTSF Computer Programs Chalk River Ontario

H.P. Bloch Hydrocarbon Processing January, 1983.

I.G. Karassik Chemical Processing July, 1985.

J.L. Hallam Hydrocarbon Processing April, 1982

I.S. Rattan Chem. Eng., Jan. 6, 1986

J.H Doolin Hydrocarbon Processing January, 1984.

R.A. Hawrelak Internal Publication

A.B. Corripio Chem. Eng., Feb. 22, 1982

R.A. Hawrelak Internal Publication

416-459-1104 (Check Old Ph No.)

R.A. Hawrelak, PERCS Inc. 519-542-8280

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Safety In Plant Design - ES 317

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Tower Design Ballast Tray Design Manual, Bulletin 4900 - Latest edition = 5 F.W. Glitsch Canada Ltd. PO Box 880, Uxbridge Ontario Mike McGuire, 416-852-3381 - Uxbridge Ontario 17 Critical Questions & Answers About Trays, Column Internals & Accessories Bulletin 674 F.W. Glitsch Canada Ltd. PO Box 880, Uxbridge Ontario Mike McGuire, 416-852-3381 - Uxbridge Ontario Lessons Learned From The Ethylene Oxide Explosion At Seadrift, Texas, By G.A. Viera et al Chem Eng'g Progress, August, 1993 Reactors Backmixing In The Design Of Chemical Reactors Octave Levenspiel Industrial And Engineering Chemistry, Vol. 51, No. 12, Dec 1959, P-1431

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Vendor Information Well Worth Obtaining

Ballast Tray Design Manual, Bulletin 4900 - 5th Edition or later Glitsch Canada Ltd Po Box 880, Uxbridge Ontario, L0C 1KO Attention Mike McGuire - 416-852-3381 - Uxbridge, Ont 416-364-1106 - Toronto Free Bulletin available on request

17 Critical Questions & Answers About Trays, Column Internals & Accessories, Bulletin 674 Also from FW Glitsch, free

Flow Of Fluids Through Valves, Fittings & Pipe Technical Paper No. 410-C Crane Canada Inc. Mike Whallachile, 519-336-4871, In Sarnia Should be sales office in London or Toronto May charge cost

Elliott Multistage Centrifugal Compressors

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