Beruflich Dokumente
Kultur Dokumente
HEAT EXCHANGERS
Energy is transferred between two fluids. The two fluids are separated by a solid wall
hot
Parallel
Counter
Cross
Mixed
hot cold hot cold hot
Unmixed
cold
Hot-cold pairs can be stacked in layers Classification based on construction Tubular heat exchangers: Basic construction: Two concentric tubes The outer tube is called the Shell. Examples:
Tube bundles: Used in large exchangers A bundle of four tubes in a one-shell-pass, four-tube-pass mode Baffles: Used to enhance heat transfer by mixing shell fluid
Compact heat exchangers: Used where at least one of the two fluids is gas (low ). Heat transfer surface area to volume ratio of at least 700 m2/m3
The Role of the Overall Heat Transfer Coefficient U o & (souinitel prostupu tepla k) Q
For the heat transfer rate we write:
To
Ti
1 1 1 1 1 1 = + + = + + R = o S S i S S o i kS
Where k is the overall heat transfer coefficient
& Q
1 1 k = + + o i
To
[W / m 2 K ]
Ti
Then the equation for the heat transfer rate can be re-written:
&= Q
To Ti Ro + R + Ri
& = kS (To Ti ) Q
7
Heat transfer through the wall of a tube. Surface area is different for the outer and the inner walls. SoSi and also koki But if we express a product kS, then
1 1 1 = = kS ki S i ko So
or
ro To o
ri Ti i
kS = ki S i = ko So
1 1 1 1 1 1 ro = = = + ln + kS ki S i ko So 2ro L o 2L ri 2ri L i
1 1 1 ri ro ri 1 = + ln + ki S i 2ri L i ri ro o
or to the outer wall
1 1 ri ro ri 1 = + ln + ki i ri ro o
1 ro 1 ro ro 1 1 1 ro 1 ro ro 1 = + ln + = + ln + ko ri i ri o ko So 2ro L ri i ri o
ro To o ri Ti i
Fouling resistance: Added resistance due to surface deposits of dirt and corrosion. Known as fouling factor R f . Values are given here.
Approximate fouling factors Fluid Boiler feed water (<50oC) Boiler feed water (>50oC) Steam (non-oil bearing) Industrial air Rf (m2K)/W 0.0001 0.0002 0.0001 0.0004
Tho Tco
Thi Tco
Tho Tci
Thi Tco
ho Tci
(c) counter flow
11
Thi = Tho T
T
co
Thi
Tci = Tco
Tci
Tho
Conclusion:
In general, T varies along a heat exchanger. Therefore, the heat transfer rate also varies
12
The Log Mean Temperature Difference (LMTD) Method Single Pass Parallel Flow Heat Exchangers
(i) Assumptions: (1) No axial conduction through the fluids, tube and shell (2) No heat loss from the shell to the surroundings (3) No changes in potential and kinetic energy (4) Constant overall heat transfer coefficient ko (5) Constant specific heats, c pc and c ph (6) The temperature of each fluid is uniform at any section (7) Negligible pressure drop in both fluids (8) No phase change 14 (9) Steady state
Three infinitesimal control volumes: (1) Cold fluid element (2) Hot fluid element (3) Heat transfer surface separating the fluids
Thi
T1
Tci
insulation
Tho T2 Tco
15
Conservation of energy:
= Heat removed from the hot fluid = Heat transferred through the surface
Heat transfer through the surface separating the two fluids & = ko So (Th Tc ) Q
Define logarithmic mean temperature difference LMTD T1 T2 T ln = T1 Thi ln T T2 Tho T1 Tco T ci T ln = LMTD For parallel flow exchanger:
(a) parallel flow
T2
Thi Tco
Tho Tci
NOTE:
(2) To determine T ln , four temperatures Tci , Tco , Thi and Tho must be known
19
F factor for cross-flow with one fluid mixed and the other unmixed
23
& shell m & c p, shell (Ti To )shell Q = =1 & m Qtube & c p,tube (to t i )tube
gives
R = 0 corresponds to
(m & c p ) shell
W kg J = = s kg.K K
24
& = kS T ln Q
25
LMTD T ln
T ln
T1 T2 = T1 ln T2
T ln = F T ln,CF
Charts or equations: give the correction factor F.
& = kS T ln Q
C h >> C c
T hot cold T
C h << C c
hot cold T
Ch = Cc
hot cold
condenser
evaporator, boiler
27
Performance Problems
Objective: Use LMTD method to predict outlet temperatures Need outlet temperatures to determine T ln If only two temperatures known (mostly both inlet temperatures), solution is by iteration or trial and error Alternate approach: Use the effectiveness-number of transfer units ( - NTU) method
28
Cc =
c pc , C h =
c ph
Define: Effectiveness :
& actual heat transfer rate Q = = & max maximum po ssible heat transfer rate Q
& = C min (Thi Tci ) to determine Q & (2) can be used in Q and from the equations defining effectiveness outlet temperatures Tho , Tco can be calculated
31
- NTU Relations
Let:
C h = C min , C c = C max
C max Tco Tci = Definition of effectiveness C min Thi Tci Thi Tho = or on the hot side Thi Tci
Introduce the definition of the number of transfer units NTU:
kS NTU = C min
32
For a single-pass parallel flow heat exchanger the effectiveness can be determined:
kS NTU = C min
B=
2 12 1 + Cr
34
= 1 e NTU
35