PROCEDURE DEMONSTRATION RECORD

INS/ASME/MT/001/PDR- 03 Page 1 of 3

1. 2. 3. 4. 5.

Record Ref.:

INS/ASME/WFMT/001/PDR- 05
Procedure Ref.:

INS/ASME/WFMT/001 Rev 01
Demonstrated for:

Global Process Systems LLC. Mafraq Fabrication Shop. Abu Dhabi. Date of Test: 23.01.2008
Purpose:

To demonstrate the capability of the test system (using the subject procedure on the Test Sample) to be employed for Magnetic Particle Examination of welds and evaluating the test results in line with the requirements of Appendix 6 of ASME Section VIII Div. 1, as mandated in T-150 of ASME Section V and within the variable limits specified in Article 7 of ASME Section V, edition 2007. 6. 7.
Examination method & Technique:

Wet Continuous Color Contrast Magnetic Particle Examination, using AC Yoke magnetization technique with minimum pole spacing of 3 and maximum pole spacing of 8.
Test Samples:

Low-carbon Steel Plate Sample MC 455. SMAW Butt-welded joint. (Photograph of test sample attached) 8.
Surface condition of Test Samples:

As-welded, with the test surface (including 1(25mm) all around) dry and free of any scale, grease, dirt, weld - flux, slag or spatter, paint, oil or other foreign matter. (Sample solvent cleaned before demonstration) 9. 10. 11. 12. 13. 14.
Test Equipment:

AC ELECTROMAGNETIC YOKE, Model: MY II; Srl. No.: 1639 Make: GAMMATEC.

Equipment Lifting Power Verification:

Lifting power verified on 10 lbs (4.5Kg) certified steel block at 8 pole spacing for AC Yoke electromagnet. (Steel block Srl no. A973; calibrated)
Test Material Group Applied:

WFMT 1; (Fluorescent Ink: Magnaglo-14HF)

Test Temperature at start: 270C

(Measured with a digital calibrated thermometer Sr. No. 90540143)

Existing coating, greater than the thickness demonstrated: NIL Non magnetic surface contrast enhancement, when utilized:

Not utilized.

This record is the property of INSPEC and for use by its authorized personnel only. Use of or reference to this record by nonINSPEC Organisations is by specific agreement. This document shall not be reproduced without the written consent of INSPEC.

PROCEDURE DEMONSTRATION RECORD

INS/ASME/MT/001/PDR- 03 15.
Method of Particle Application:

Page 2 of 3

By spraying 14a. Magnetic Particle type: Fluorescent ink. 14HF oil based fluorescent MPI ink. Mfg: Magna-flux Corporation. 16. 17. 18.
Verification of Field Indication:

Verified using Pie indicator/BC strips.

Method of Excess particle removal:

Not demonstrated.
Test area overlap and rotation of Yoke:

Complete coverage of test area was done by a minimum of 2 separate examinations on each area producing approximately perpendicular directions of magnetic lines. (By turning the yoke by 90 alternatively) 19. 20. 21.
Lighting and light intensity:

Ultraviolet light; verified to be 1009 microwatts/ cm2. Photometer Sr. No. 6421; background=dark.
Test Temperature at end:
270C

(Measured with a digital calibrated thermometer Sr. No. 90540143).

Personnel:

INSPEC NDT Operator certified (to NDT Level II as per ASNT SNT TC 1A) & trained in handling the test materials as per Procedure and conducting the examination to demonstrate the capability of the test setup to identify size & evaluate test results. 22. 23. 24.
NDT Operator Name, & Certification:

Umesh Patkar: ASNT NDT Level II (UT, MT & PT)

Records:

INSPEC MT Report D/61460 dated 26.02.2008 including details of Test Results enclosed. Qualification Result & Certification statement It is demonstrated and certified that the procedure and test-setup is capable of examinations within the following variable limits: Magnetizing Technique: Wet Continuous Color Contrast Magnetic Particle Examination, using AC electromagnetic Yoke. Test Material Group: WFMT 1 Test Component Surface Condition: As-welded the test surface [including 1(25 mm) adjacent area] dry and free of any scale, grease, dirt, weld-flux, slag or other foreign matter. Test Component Initial Cleaning: Wire-brush cleaned Nonmagnetic surface contrast enhancement Paint: Color contrast enhancement paint (sufficient to enhance contrast) Particle Application Method: Spraying

This record is the property of INSPEC and for use by its authorized personnel only. Use of or reference to this record by nonINSPEC Organisations is by specific agreement. This document shall not be reproduced without the written consent of INSPEC.

PROCEDURE DEMONSTRATION RECORD

INS/ASME/MT/001/PDR- 03 Method of Removing excess particles: Nil. Minimum Light Intensity: 1000 lux (day-light or artificial) Test surface temperature: Less than 500C (Acceptable maximum temperature 500C as per manufacturers recommendations) Personnel Qualification & Performance: INSPEC certified ASNT level II minimum and performance verified and attached. Records: As per INSPEC MT Report (D/61460 dated 26.02.2008), including minimum set-up data, and details of Test Results. Witnessed & Accepted NDE Operator Authorized NDT Level III Page 3 of 3

Client

Authorized Inspector

This record is the property of INSPEC and for use by its authorized personnel only. Use of or reference to this record by nonINSPEC Organisations is by specific agreement. This document shall not be reproduced without the written consent of INSPEC.