Milking Units and Liners

Milking Units & Liners Milk Harvest
R e t r o f i t s & U p g r a d e s D a i r y E q u i p m e n t 1 s t E d i t i o n
Milking Units
Pulsation
Or d e r Information
Flo-Star ® MAX Milking Unit Milking Unit Assembly
Keeps Short Pulse Tubes Away Without Shutoff Valve
from Cow’s Feet (Standard Inlets)
Features: 5/8 in. (16 mm) outlet
assy. - accepts 5/8 in.
• P atent 5,586,518 narrow twin air fork (16 mm) or 3/4 in.
helps keep short pulse tubes away from (19 mm) milk hose 8512558
cow’s feet 3/4 in. (19 mm) outlet
• Crossed inlet design for reduced squawks assy - accepts 3/4 in.
(19 mm) or 7/8 in.
• Patent 7,021,239 milk flow pattern (22 mm) milk hose 8512559
reduces agitation and improves milk
quality and reduces potential for cross
contamination Milking Unit Assembly
(Turned Up Inlets
• Patent 6,981,468 outlet and large 8512558 - Unit Assy. without for Air Shut Off)
capacity means Flo-Star MAX will not Shutoff Valve, 5/8 in.
5/8 in. (16 mm) milking
flood while milking high-producing cows
unit, top has turned
• Milk flow into claw is completely visible up inlets 8513545
from every angle 5/8 in. outlet (16 mm)
• Outstanding chemical resistance milking unit, w/shutoff
• Works on all udder sizes and shapes valve & turned up inlets 8512775
• Balanced for equal weight distribution
to all teats Twin Air Fork
• Reversible top for front or rear outlet Narrow air fork 8511191
position
• Available with standard or turned up inlets
• Each Flo-Star MAX includes a narrow twin
air fork
8512775 - Milking
Unit 5/8 in. Outlet 8513545 - Milking Unit, 5/8 in.
with Shutoff Valve Outlet, with Turned Up Inlets
and Turned Up Inlets
5A.1
8511191 - Narrow Twin Air Fork
Top Upgrade Kits/Replacement Tops MAX Replacement Top
Converts Flo-Star Classic or Original (also Fits Classic Claw)
Claws to the Flo-Star MAX Top w/Standard inlets 8512527
w/Turned up inlets
for air shut off 8513544
MAX Top Kit

(for Upgrading Flo-Star
Original Claw)
Includes turned up top,
air fork, bumper & stud,
& air fork adapter 8513546
8513544 - MAX Top
with Turned Up Inlets 8513546 - MAX Top Kit
w w w . b o u m a t i c . c o m
Milk Harvest Milking Units & Liners
1 s t E d i t i o n D a i r y E q u i p m e n t R e t r o f i t s & U p g r a d e s
Milk Harvest Kits

Pulsation
Flo-Star ® MAX Combo Kit MAX Combo, Turned Up
Consists of: Inlet Top, 5/8 in. Outlet
• 4 Flo-Star MAX milking units, 5/8 in. with turned up inlets (8513545)
2 w/Magnum 300 8514151
• 100 short air tubes (8512007) w/Magnum 300
vented 8514153
• 96 stainless steel shells (8517327)
w/Magnum 400 8514155
• 100 Magnum or Magnum M liners w/Magnum 400
vented 8514157
MAX Combo, Turned Up Top

5/8 in. Outlet
w/Magnum 400M 8581004
w/Magnum 400M
vented 8581005
w/Magnum 500M 8581006
w/Magnum 500M
vented 8581007
Flo-Star MAX Combo Kit
5A.2
Milk Harvest Kits continued

Pulsation
BouMatic Shells & Alternating Pulsator Kit
Pulsator Kits SS shells, 7 in. air tubes 8504137
With Alternating Pulsators Visi-Shells, 9 in air tubes 8510944
All Assemblies include:
• O ne electric twin pulsator
• Four shells
• Four milk tubes
(if required)
• Four clear plastic
air tubes
8504137 - Kit, SS Shells, Alternating Pulsator
8510944 - Kit, Visi-Shells, Alternating

Pulsator
BouMatic Shells & Filtered Alternating
Pulsator Kits Pulsator Kit
With Filtered SS shells, 7 in. air tubes 8504140
Alternating Pulsators Visi-Shells, 9 in air tubes 8510945
All Assemblies include:
• O ne electric alternating
pulsator with filtered 5A.3
air adapters
• Four shells
• Four milk tubes
(if required)
• Four clear plastic 8504140 - Kit, SS Shells, Alternating Pulsator
air tubes
8510945 - Kit, Visi-Shells, Alternating

Pulsator
Milking Unit Accessories

Pulsation
Flo-Star ® Milking Flo-Star Claw Gasket Kit
Unit Accessories Without valve, 10/pkg. 8506723
Gasket Kits With valve, 10/pkg. 8506724
• F
its Original, Classic or
MAX Flo-Star units Valve Brush
To clean shutoff valves 8506914
Vent Hole Drill Vent Hole Drill

#65, .035 in. (0.9 mm) 8506550
• A twist drill used to #60, .040 in. (1.0 mm) 8510251
drill a vent hole in
Flo-Star Claws if
shells are not vented 8506724 - Gasket Kit, Flo-Star with Valve
• A Pin Vise is the
recommended tool
to use with the vent
hole drill
Flo-Star ® Hangers Flo-Star Parlor Hangers
Fixed Parlor Fixed 8506898
• U sed with Flo-Star claws in parlor Removable 8506832
applications
• Bolts neatly below the jetter cup Claw Backflush Hangers
• Stainless steel design with plastic 3/4 in. (19 mm) Visi-Claw
coating to protect the claw outlet or 5/8 in. (16 mm)
• One hanger per claw needed Flo-Star claw outlet 3553452
3/4 in. (19 mm) Flo-Star
• Includes stainless steel washer
claw outlet 3557788
8506898 - Fixed Parlor Hanger
Removable Parlor
• U sed to hang Flo-Star claw from
hook on jetter holder
5A.4 • Can be moved out of the way
during milking
Claw Backflush
• M
ount over claw outlet so claw
rotates upside down for backflushing
8506832 - Removable
Parlor Hanger
3553452 - Flo-Star Claw

Backflush Hanger
Milking Unit Accessories

Pulsation
Claw Accessories Hose Shutoff Clamp
Hose Shutoff Clamp For 9/16 in. (14 mm)
• F
or 9/16 in. (14 mm) or 5/8 in. (16 mm)
or 5/8 in. (16 mm) milk hose milk hose 8514810
8514810 - Hose
Shutoff Clamp
Hose Retention Ring Hose retention ring 8513217
Holds Twin Pulsation Hose
• H olds twin pulsation hose to
5/8 in. (16 mm) milk hose
• Triangular shape resists rolling
5A.5
Shutoff Valve Shutoff Valve
Plastic Valve, wash line use,
• I n-line plastic shutoff valve without bleed hole 8500248
• Approved for use in contact with raw milk Replacement “O” ring 8500245
• 5/8 in. (15.9 mm) ID x 3/4 in. (19 mm) OD
• 90° rotation of plug required for shutoff
• All plastic and rubber materials used
conform to 3-A Sanitary Standards 8500248 - Wash Line Use
Valve without Bleed Hole
Shells & Accessories

Pulsation
Standard Stainless Steel Shell Standard Shell
For Use with All BouMatic One-Piece Liners Stainless steel,
• K nurled rim keeps order in multiples of 4 8517327
mouthpiece from twisting SS shell weight 8500939
• The dual diameter body
reduces air consumption
and is easy to handle
• Part number shown
represents one shell;
must be ordered in
multiples of four
Standard Shell Weight

• I nsert into standard shell
o add 2.6 oz. (75 gm) each
Visi-Shell ™ Assembly Visi-Shell Assembly
Standard Weight Standard weight,
• C omes complete with stainless shell weight order in multiples of 4 8510943
and rubber tension ring Visi-1 Cap /
• Milk tube must be ordered for use on this O-ring kit 8502365
shell assembly
• Part number represents one shell assembly;
must be ordered in multiples of four
Visi-1 Cap™
• C onverts Visi-Shell to accept
one piece narrow bore liner
• Do not use DK or RM liner 8510943 -
in Visi-Shell Visi-Shell
Assembly
5A.6
8502365 -
Visi-1 Cap
Teat Cup Shutoff Teat Cup Shutoffs
Used to Shut Off Mouthpiece of Any Rubber 8506508
Teat Cup Not Used while Milking Plastic 8570912
• U
se PN 8570912 when doing a
system analysis
8570912 - Teat Cup

Shutoff, Plastic
8506508 - Teat Cup Shutoff, Rubber
“The milking machine should remove available

milk from the cow’s udder gently, quickly and
completely.” The BouMatic Milking Principle
Gently –
Reducing the milking time may actually be the real definition of gentle milking.
Quickly –
Prep the udder effectively and don’t expose the teat to long periods of high vacuum, at the beginning or at the
end of milking, for better teat health and faster milking.
Completely –
Expect high performance and complete milkout with a liner that’s right for your vacuum levels. The ideal liner
balances liner slippage and faster milking.
1
BouMatic and “Milkability”
Milkability Goal #1
Excellent initial and continuing milk letdown. This requires consistent milking procedures, consistent attachment
procedures, and consistent unit alignment. The best measure of this goal is the amount of milk produced in the
2
first two minutes.
Milkability Goal #2
Rapid milk flow for the entire milking to minimize unit on time or milking duration. This requires consistent udder
preparation and prompt removal upon cessation of milk flow. Typically this means wetter take off settings will be
3
utilized. The best measure for this is average flow in pounds per minute.
Milkability Goal #3
Avoid over-milking. Over-milking occurs two times during a
5A.7
typical milking. If cows are not prepped properly there will be
over-milking shortly after the units are attached due to low
flow conditions. When take off settings are not adjusted
properly, there can be significant over-milking at the end of
the milking sesson.
Critical points dairy operators need to consider when choosing a liner:

Liners
1. What are your goals in the milking parlor? Fewer squawks, faster milking, more complete milkout
or something else?
2. Is your pulsation system operating properly?
3. Have you graphed each pulsator in the last month?
4. Does system vacuum level stay within an acceptable range?
5. What are your takeoff settings?
6. What is the general size of the teats on your cows?
7. How are teats and udders prepared for milking?
8. Are there periods of limited milk flow signaling inadequate let down?
9. How heavy is the milking claw you’re using?
Take time during milking to observe these important points and your liner selection will be better matched
to your cows and your dairy operation.
Magnum™ M Liners
Magnum M Liner Series (U.S. patent #6,631,694). The “M” has a mouthpiece
opening that is 2mm larger compared to the standard Magnum liner. Another
unique feature of the “M” is the tapered barrel to accommodate a wider range
of teat sizes.
The Magnum M liner is designed to reduce congestion or edema (redness and

swelling in the mouthpiece area) while milking a wider range of teat sizes.
The “M” liner will be a good choice in herds with larger teats, accustomed to
400M 500M 600M
European medium bore liners, or using thin wall liners.
5A.8
The 400M should have fewer slips than the 500M; the 500M should milk out faster than the 400M. The 400M is
best suited for lower claw vacuum systems (11.8-12.0 in. Hg) (38.0-40.6 kPa). The 500M is better suited for higher
claw vacuum systems (12.0-12.5 in. Hg) (40.6-42.0 kPa) combined with excellent cow prep. The 600M is intended
for Excellent Progressive Dairy Managers who understand less unit “on time”, and higher average claw vacuums
(12.5-12.7 in. Hg) is gentle, complete and quick milking.
Magnum M Liner Series: The Easiest, Smartest Choice for Progressive Dairy Producers
• Helps reduce liner slips
• Faster milking
• Better milkout
• Heavy-duty and high performance
• Less twisting in the shell
Patented Progression
Unique Features of Magnum M Liners in Lip Thickness
• A series of liners with patented progression in lip thickness of the mouthpiece, and rib-
supported wall thickness of the liner barrel which yield predictable performance differences.
ou and your Dealer/Dairy Consultant evaluate and choose what works for your cows.
• Y
• Improved mouthpiece contact area keeps liners from twisting. A twisted liner compromises
pulsation, proper teat massage, and milking speed.
Rib Support in Liner Barrel
• Ribs on the outer barrel wall help maintain liner tension and integrity through the entire
1200 cow milking (90 wash) life of liner.
• Heavy-duty structure. The Magnum M liner has 22% more rubber than other premium liners.
• Fits all BouMatic milking units and stainless steel shells.
• Available with Jet-Vent™ option, BouMatic’s patented (U.S. Pat. 6,055,931) vent Dirt collecting
Dirt collecting
funnel
funnel
designed to shed dirt and small particles that plug other liner vents.
How Do You Know Which Liner Provides the Best

Balance of Reduced Slippage and Higher Milking
Speed for Your Herd?
• Magnum 400M will have fewer slips than Magnum 500M or 600M.
• M
agnum 600M will milk faster than the Magnum 400M or 500M. PatNew teewdJet-Vent
enNJet-Vent ™ ™
Competitors
Competitors
Jet-Vent ™
Competitor’s
AirAir
Vent
AirVent
Vent Air Vent
Vent
Air Vent
• M
agnum 400M is best for lower system vacuum levels. Air
• M
agnum 600M is best for higher system vacuum levels combined with excellent cow-prep procedures.
• The recommended liner for most installations would be the 500M. If the 500M results in excess slippage,
we recommend changing to the 400M. For faster milkout, change to 600M.
Magnum™ 400M Magnum 400M
Reduced Slippage 100 liners/cs.
• F ewer slips Non-vented 8514977
• Best for lower system vacuum levels 100 liners/cs.
Vented 8514980
• Dairies with good cow-prep procedures
5A.9
Faster Milkout 100 liners/cs.
• B est for higher system vacuum levels Non-vented 8514978
• Dairies with good to excellent cow-prep procedures 100 liners/cs
Vented 8514981
• Recommended liner for most installations
Quick, Gentle Milkout 100 liners/cs.
• B
est for higher system vacuum levels Non-vented 8519965
• Where management understands less unit “on time” = 100 liners/cs.
gentle, complete and quick milking Vented 8519966
• Dairies with excellent cow-prep procedures

• Dairies with wetter takeoff settings
Liners
Magnum™ Liners
Our patented (U.S. Pat. 6,631,694) high performance Magnum liners are
engineered for gentle, quick and complete milk removal. And with the
introduction of vents in liners, the dairy industry is realizing how they can
improve milkability. Dairy operators are also realizing the advantage of
BouMatic’s patented Jet-Vent™ and its resistance to plugging.
300 400 500

Liners That Fit Your Herd
BouMatic’s Magnum Liner is the new standard for liner design. The Magnum
Liner Series helps you find the right balance between liner slips and milking speed.
Magnum Liner Series are the Easiest, Smartest Choice for Progressive Dairy Producers
• Helps reduce liner slips
• Faster milking
• Better milkout
• Heavy-duty and high performance
• Less twisting in the shell Patented Progression

in Lip Thickness
Unique Features of Magnum Liners

• A series of liners with patented progression in lip thickness of the mouthpiece, and rib-
supported wall thickness of the liner barrel which yield predictable performance differences.
ou and your Dealer/Dairy Consultant evaluate and choose what works for your cows.
• Y
5A.10
• Improved mouthpiece contact area keeps liners from twisting. A twisted
liner compromises pulsation, proper teat massage, and milking speed. Rib Support
in Liner Barrel
• Ribs on the outer barrel wall help maintain liner tension and integrity
through the entire 1200 cow milking (90 wash) life of liner.
• Heavy-duty structure. The Magnum liner has 22% more rubber

Dirt collecting
Dirt collecting
than other premium liners. funnel
funnel
• Fits all BouMatic milking units and stainless steel shells.
• Available with Jet-Vent™ option, BouMatic’s patented vent

designed to shed dirt and small particles that plug other liner vents.
teewdJet-Vent
enNJet-Vent
PatNew ™ ™
Competitors
Competitors
Jet-Vent ™
Competitor’s
AirAir
Vent
AirVent
Vent Air Vent
Vent
Air Vent
Air
Liners
Magnum™ Liners - Model 300 Range Magnum 300
Reduce Slips 100 liners/cs.
Non-vented 8510890
Use On:
100 liners/cs.
• S ystems with claw vacuum settings in the 10.5 to 11.5 inches Vented 8510891
of mercury range
• Dairies with poorer prep and attach procedures
• Dairies with longer milking times and dry detacher settings
• Dairies that prefer getting every drop of milk from the cow and
are looking for a liner that will slip less
Magnum™ Liners - Model 400-500 Range Magnum 400
5A.11
Faster Milkout 100 liners/cs.
Non-vented 8510894
Use On:
100 liners/cs.
• H erds with smaller teat sizes Vented 8510895
• Systems with claw vacuum settings in the 12.0 to 12.7 inches
of mercury range Magnum 500
• Where management is truly interested in shortening unit “on time” 100 liners/cs.
• Dairies with excellent prep and attach procedures Non-vented 8510898
100 liners/cs.
• Dairies under 1000 ohms and above 1.5 lb. per minute for
Vented 8510899
detacher settings
• Where management understands that one pound of residual milk
from four quarters after detach is normal
• Where management understands less unit “on time” =
gentle, complete and quick milking
BouMatic Liners
Liners
The preferred BouMatic liners are mostly one piece round narrow bore liners, designed for North American
dairies. One piece liners are designed to fit the BouMatic Standard Stainless Steel Shell or the Visi-Shell with the
Visi-1 Cap™. These narrow bore liners are gentle and have outstanding milk-out characteristics. The “Expected
Liner Life” is 1200 cow-milkings. Liner usage should not exceed six months. Preferred BouMatic liners can be
grouped into two categories of emphasis:
• Faster milking liners
• Low slippage liners
Faster Milking Liners R-1C Liner
Good All-Around Performance Order Part
Description Qty. No.
The R-1C, R-1D and R-2CV are similar in design and have the same milking Without
characteristics. The mouthpiece, the barrel and all other liner design parameters air vents 1 cs/100 8503228
With
are exactly the same for all three of these liners, providing minimum restriction Jet-Vent
for faster milk-out. The only difference is in the short milk tube. These are air vents 1 cs/100 8503229
all well proven liners designed to milk North American style cows, with good
R-1D Liner
all-around performance.
Order Part
Without
R-1C Liner air vents 1 cs/100 8503230
R-1C Liner With
• F eatures a milk Jet-Vent
tube reinforcement air vents 1 cs/100 8503231
that bends over
the claw nipple to R-2CV Liner
shut off air flow Order Part
while attaching the milking unit Description Qty. No.
• Designed to fit any of the BouMatic Visi-Claws R-2CV 1 cs/100 8503234

• Available with an optional milk tube air vent, if desired
R-1D Liner
R-1D Liner
5A.12
• H as the same
proven barrel
and mouthpiece
design and
dimensions as the
R-1C liner but has a larger milk tube to accommodate the milk inlets
of the Flo-Star Claw
• The milk tube features a sturdy reinforcement for demanding parlors
• Also fits the Visi-Claws
• Available with an optional milk tube air vent, if desired
R-2CV Liner
R-2CV Liner
• T his two piece liner has the same
proven mouthpiece and barrel as
the R-1C and R-1D liners
• Designed to fit only the Visi-Shell
BouMatic Liners continued

Liners
Low Slippage Liners R-1E Liner
Fits Flo-Star Claws or Visi-Claws Order Part
The R-1E and RF-1 liners are recommended for those dairies where liner Without
slippage is an issue. These liners are molded from a harder liner compound air vents 1 cs/100 8503232
With
than the R-1C and R-1D. This compound has very low swell characteristics Jet-Vent
which helps reduce mouthpiece distortion, which maintains consistent milking air vents 1 cs/100 8503233
performance and results in less performance difference between an old and
RF-1 Liner
new set of liners. Both feature a “Double Seal” mouthpiece that will
Order Part
accommodate a wide range of teat sizes without being constrictive to milk Description Qty. No.
Without
flow on larger teats. Designed to fit either Flo-Star Claws or Visi-Claws. air vents 1 cs/100 8504041
Available with or without Jet-Vent air vents. With
Jet-Vent
air vents 1 cs/100 8504044
R-1E Liner
R-1E Liner
• H as a thinner
liner barrel wall
and is well
suited for
dairies with a low
vacuum level setting
• Has a slightly larger barrel bore diameter for herds with large average
sized teats ( 23-24 mm herd average)
RF-1 Liner RF-1 Liner
• O ur famous
seven-sided
liner with the
same design
and milking
characteristic of the silicone Flo-Star liner
• An ideal choice for producers interested in a liner that promotes 5A.13
teat massage
• Patented, (U.S. patent # 5,069,162) fluted design of the barrel
of the RF-1 provides additional massage
• As the liner closes, it collapses to form an irregular shape that
provides even pressure on the teat end
• More teat massage means less congestion, resulting in a more
consistent milk flow
Two-piece Liners
Liners
The following liners are designed to fit the Visi-Shell.
Flo-Star ® Liner Flo-Star Liner
Silicone, Features a Patented Fluted Barrel Order Part
• T his Silicone liner
features a patented Liner 1 cs/100 8503248
(U.S. Pat. 5,069,162) Cap, fits on
fluted barrel design Visi-Shell weight 1 8506750
that provides good SS liner ring 1 8506502
massage to the
teat end and fast
milk out Flo-Star Silicone Liner
• Expected liner life is
5000 cow-milkings or
4 months (whichever
comes first)
• Requires that a ring be
inserted into the formed
mouthpiece to provide
support and a rubber
cap be mounted to the
top of the Visi-Shell, 8506502 - Stainless 8506750 -
which the liner is Steel Liner Ring Flo-Star Cap
mounted into
• Rubber cap supports
the mouthpiece and
protects it from getting
cut or punctured
• Available in cases of 100
Magnum 875 Stretch Liner Magnum Liner
Natural Rubber Order Part
5A.14 • M ade of natural
rubber preferred by Liner 1 cs/200
many dairy producers 8-25 pks/cs 8502975
Cap, fits on
• Requires that a ring
Visi-Shell weight 1 8506504
be inserted to form Magnum Natural Rubber Liner SS liner ring 1 8506502
the mouthpiece and a
rubber cap be mount-
ed to the top of the
Visi-Shell, which the
liner is mounted into
600 cow-milkings
8506502 - Stainless 8506504 -

Steel Liner Ring Magnum Cap
Two-piece Liners continued

Liners
Two-Piece Round Liner R-2CS Liner
R-2CS Liner Order Part
R-2CS Liner Description Qty. No.
• F its standard stainless
steel shell Liner 1 cs/100 8503235
Vented
• Requires use of the
Magni-View
Magni-View nipple and nipple 1 8500549
a separate milk tube
• Has the same proven
mouthpiece and barrel as
the R-1C and R-1D liners
• Provides minimum restriction
for faster milkout
1200 cow-milkings
Teat Sizer Teat sizer 8502421
Determines Average
Teat Diameter and Length
for a Herd of Cows
• U sed to determine
the correct liner style
to use on a herd
• Refer to 9E-783,
Teat Sizer Operation
Instructions for
8502421 - Teat Sizer
complete details
5A.15
Air & Milk Tubes

Tubes
Milk Tubes Milk Tubes
For Flo-Star Classic and MAX Claws Classic, 8/pkg. 8516245
• Used with two-piece liners Classic, 8-50 pkg./cs. 8503121
Curved, .44 ID, 1 tube 8507140
8516245 - Classic Milk Tube
For Flo-Star Original-Style Claws 8/pkg. 8506749
• Used with two-piece liners 8-50 pkg./cs. 8506742
8506749 - Milk Tube
For Para-Claws and Visi-Claws 8/pkg. 8540124
• Used with two-piece liners 8-50 pkg./cs. 8540155
8540124 - Milk Tube
Short Pulse (Air) Tubes 6.5 in. Rubber
5A.16
Rubber 8506733 -
8/pkg. 8501387
9 in. Pulse Tube
• C
onsult the “Milking Clusters” 50 pkg./cs. 8501388
section of the BouMatic
Guidelines Manual for 7.5 in. Rubber
recommended usage of air 8/pkg. 8506732
and milk tubes 8506732 - 50 pkg./cs. 8540159
7.5 in. Pulse Tube
9 in. Rubber
8/pkg. 8506733
50 pkg./cs. 8540158
Clear Plastic
8512006 - 7 in. Clear Plastic
• C
onsult the “Milking Clusters” 9 in. Pulse Tube
section of the BouMatic 1 tube 8512005
Guidelines Manual for 100/cs. 8512007
recommended usage of air
and milk tubes 9 in. Clear Plastic
1 tube 8512006
100/cs. 8512008
8512005 -
7 in. Pulse Tube
Pulsators & Accessories

Pulsation
Electric Twin Pulsator High Flow Pulsator
High Flow Pulsator 8518294
The reliability, durability, low maintenance Pulsator w/filtered
air adapters 8512564
and flexibility to change rates and ratios
make the BouMatic High Flow Pulsator Vacuum Port
the standard for the milking industry. Cover 8518935
8512564 - High Flow Pulsator
• F eatures a molded body and with Filtered Air Adapters
only two moving parts
• Uses twin 1/4 in. (6.4 mm) or
9/32 in. (7.1 mm) tubing
• For permanent mounting without 8518935 - Pulsator
a stallcock, use a dealer supplied Vacuum Port Cover
1/2 in. NPT x 2-1/2 in. (63 mm)
pipe nipple. Vacuum port cover
must be ordered separately
Pulsator Filter Assembly Pulsator filter assembly 8511748
• F ilters up to 12 electric pulsators
• Is solvent bonded to a 3 in. PVC tee which Replacement Fresh Air Filter
is part of filtered air line (dealer supplied) 6.5 x 3 in. 8511740
• Clear cover allows for easy inspection of filter
Pulsator Filter Adapter Kit Kit 8511713
• A dapts BouMatic electric twin pulsator Open pulsator cover,
to a filtered air line (dealer supplied) stainless steel 8514075
Hose, reinforced,
• Includes adapters, non-reinforced
3/8 in., 100 ft. 8507534
hoses and elbows for one pulsator
5A.17
Pulsator Maintenance Kit Electric Pulsator Repair Kit
To Rebuild Electric Twin Pulsator Single 8519015
• C ontains plunger and other parts 10/pkg. 8518943
necessary to rebuild electric twin
pulsator at the recommended Plunger Repair Kit
1500 hour interval
12 units (24 plungers) 8509317
• See Repair Parts Manual for parts list
Complete Repair Kit
8519015 - Single Electric Pulsator Single 8509321
Repair Kit
Pulsator Coil
8509321 - High flow 8512562
Single
Complete
Repair Kit 8509317 -
Plunger Repair Kit
Pulsator Accessories
Pulsation
Die Cast Stallcocks Standard Die Cast Stallcocks
Standard Description Multiple Part No.
• S tandard threadmount type 3/8 in. NPT 10 8517600
• Part number shown represents one stall Clamp on,
cock; must be ordered in given multiple includes
band clamp 10 8511624
• 3/8 in. NPT
8517600 - 3/8 in.

NPT Stallcock
Clamp-On
• S tandard stallcock modified to clamp on
PVC or stainless tubing up to a maximum
of 3.5 in. in diameter type
• Part number shown represents one stall
cock; must be ordered in given multiple
• Shipped with clamp unassembled
8511624 -
Clamp-On
Stallcock
Stallcock Reconditioning Kits Stallcock Kits
Reconditioning kit,
Stallcock Kit includes:
for 1 stallcock 8500704
• A seal ring Contact kit,
• Plastic check ball for 10 stallcocks 8519221
• Stallcock contact assemblies
for one stallcock
Contact Kit includes:

5A.18 • E
nough stallcock contact
assemblies for 10 stallcocks 8500704 - Stallcock Kit
Pulsation Current Limiter

• M
ay be necessary to meet local Current limiter 3558999
or federal NEC2 class wiring
Pulsator Accessories continued

Pulsation
Pulse-O-Rater ™ * Pulse-O-Rater
Independent (Non-network) Microprocessor Pulse-O-Rater 3558214
• C ontinuously analyzes the rate, ratio, vacuum level and A, B, C & D With remote signal light 3558218
phases of pulsation performance at one pulsator/milking unit Remote mounting
• Monitors all major brand electronic and pneumatic pulsators bracket 3558225
• Four monitoring tolerance levels are available to accommodate Wake-up jumper
opeartor preferences and vacuum system condition (for non-BouMatic brand
pulsators that have a
• Simple Green/Red Signal-Light indicates whether “stimulation” period
pulsation performance is within specified tolerance before normal pulsation) 3558232
• Red flash patterns signal a pulsation issue detected 24 VDC power supply,
• Remote Signal-Light available for pulsators installed 2.7 A 3557246
within cabinets or basements
• P ulse-O-Rater is factory configured for 24-volt
AC or DC operation
• Internal jumper (included) enables reconfiguration
to 12-volt AC or DC operation
• Electrical current consumption for Pulse-O-Rater
without Remote Signal-Light is equal to 1/12 of
a BouMatic pulsator
• Consult Pulse-O-Rater Installation Instructions
or Product Profile 12E-275A-0403 for additional
information
Typical Parlor Installation Methods and

Power Supply Requirements:
Pulse-O-Rater 3558225 - Remote
Electrical power can be provided by BouMatic pulsation Pulsation Monitor Mounting Bracket
controller at one Pulse-O-Rater per pulsator except the
following installations that require
an independent power supply:
• A ll installations of PN3558218, Pulse-O-Rater
with Remote Signal-Light
• Installations where pulsators cycle on and off with
detacher attach/detach cycles
• Parlors with other than BouMatic brand pulsators
Ordering Information for Parlor Installations: 5A.19
Use the following decision sequence:

1. O rder ONE Pulse-O-Rater PN3558214 or Pulse-O-Rater
with Remote Signal Light PN3558218 per pulsator 3558214 - Pulse-O-Rater
2. If installing Pulse-O-Rater on non-BouMatic
pulsators that have a “stimulation” period
before normal pulsation: Order ONE PN3558232
Wake-Up Jumper per Pulse-O-Rater
3. If mounting Pulse-O-Rater on vacuum line adjacent
to pulsator OR if mounting Remote Signal-Light on
pipe/tube: Order ONE PN3558225 Mounting Bracket
Kit per Pulse-O-Rater
4. If an independent power supply is required/desired:
Order ONE PN3557246, 24V 2.7 amp Power Supply
per maximum twenty Pulse-O-Rater monitors w/
or w/o Remote Signal Light
* Pulse-O-Rater is a trademark of SenseAbility, Inc. 3558218 - Pulse-O-Rater with Remote Signal Light
Pulsator Accessories continued

Pulsation
PulseMetrix™
Network Microprocessor
• M
onitors and manages your pulsation through a network on your
personal computer
• C
an be used as a new install with BouMatic Pulse-O-Raters or as
an upgrade to existing Pulse-O-Raters
• Can be used on many types of different pulsators
• W
indows 2000, ME, XP or higher, 3MB of space, a 800 x 600 pixel
screen with 16 bit color is required to run the software
• E
ach kit includes all equipment required for installing the selected
size parlor except cable and PC
• F
or odd size parlors or non-specified parlors please order for
next size larger
• Each junction box comes with 6 ft. of cable attached
• F
or rotary parlors a wireless RF modem is used for communica-
tion from the center pivot to an external wall of the parlor PulseMetrix New Installation
Or d e r Information Or d e r Information
PulseMetrix New Installation PulseMetrix Upgrade
Parlor size Kit Number Installation
2 x 8 3558798 Parlor size Kit number
2 x 10 3558799 2 x 6 3558819
2 x 12 3558800 2 x 8 3558820
2 x 16 3558801 2 x 10 3558821
2 x 18 3558802 2 x 12 3558822
2 x 20 3558803 2 x 16 3558823
2 x 22 3558804 2 x 18 3558824
2 x 24 3558805 2 x 20 3558825
2 x 25 3558806 2 x 22 3558826
2 x 30 3558807 2 x 24 3558827
2 x 32 3558808 2 x 25 3558828
2 x 35 3558809 2 x 30 3558829
2 x 40 3558810 2 x 32 3558830
5A.20 2 x 45 3558811 2 x 35 3558831
2 x 50 3558812 2 x 40 3558832 PulseMetrix Upgrade Installation
30 pt. Rotary 3558813 2 x 45 3558833
40 pt. Rotary 3558814 2 x 50 3558834
50 pt. Rotary 3558815 30 pt. Rotary 3558835
72 pt. Rotary 3558839
Accessories 80 pt. Rotary 3558840
Cable, 2 cond 500 ft. 3558754 For multiple monitor option a “monitor extender
is required” (not supplied).
Cable, 2 cond 1000 ft. 3558755
Communication cable
(2 wire, use for
detach indication) 1997531
Wire connectors
19-26 AWG 3554292
12 ga. stranded
electric wire Dealer Supplied
Control Panels &

Pulsation
Pulsation Controllers
MCP-210 Master Control Panel MCP-210 Master
Complete Control Panel
• C an be used on both With air injector 8514006
stanchion and parlor Panel only 8509988
pipeline milking systems,
230V, 50/60 Hz
• Tested to CSA, UL and
European Standards
Includes:
• 1 Hp (0.75 kW) milk
pump contactor, 3-pole
• P RISM™ pulsation, up to
8514006 - MCP-210 Master
12 pulsator capacity
Control Panel and Air Injector
• Control switches, hour
meter on front cover
• Circuit breaker protection devices
• Diagnostic LEDs on liquid level,
pulsation and air injector
• Hinged cover
• Cyclone air injector and control
• Liquid level control
Note: Liquid level probe is not included.
Less Cyclone Air Injector

• Includes air injector control board, but not valve assembly
5A.21
Control Panels &

Pulsation
Pulsation Controllers continued
PRISM™ Pulsation Controller Pulsation controller 8509979
Replacement
• D esigned for use with BouMatic pulsation module 8509330
electric twin pulsators. Up to 12
pulsator capacity, 230V, 50/60 Hz
• Tested to CSA, UL and European
standards
• Rate and ratio values can be
programmed in 1% increments
with a PC for extended setting range
(45 to 65 ppm, 70/30 to 50/50 front
ratio, 70/30 to 55/45 rear ratio)
• Unsynchronized pulsation between
modules (AC power only) for more
stable vacuum
• Modules can be networked together
for ease of setup and diagnostics
• Optional 24 VDC operation (two
12 volt automobile batteries in
series) will drive up to 6 BouMatic
pulsators
• Higher pulsation rate for sheep
and goats (85 to 180 ppm)
• Switch-selectable rates are 52 and 60 PPM
• Switch-selectable ratios are:
55:45/55:45 Front/Rear
5A.22
PRISM™ Interface Software Optional Interface
Optional Interface PRISM software 0091040
• A llows a PC to program the pulsation control, individually or Converter USB kit 3558931
on a network Comm. cable prism,
• A Programming Converter Kit provides the cable to temporarily 500 ft., 2 cond. 3558754
connect the PC to the pulsation control or to a Network Access Port Comm. cable prism,
• Install a Network Access Port if the pulsation controls will be 1000 ft., 2 cond. 3558755
networked together Ferrule pin, 22 ga. dual 1916645
• Connect the controls using communication cable fitted with Ferrule pin crimping tool 3557645
ferrule pins
Milk & Vacuum Hoses

Hoses
BouMatic Milk Hose Part Number Represents The Full Roll.
Exclusive BouMatic Labeled BouMatic Clear Plastic
Clear Plastic Milk Hose Inside Dia. Length Part No.
• G ives excellent visual identity 9/16 in. 140 ft. 8590220

• B ouMatic name repeats every 5/8 in. 140 ft. 8590222
12 in. for easy measurement 5/8 in. 500 ft. 8590224
• Meets all 3-A Sanitary Standards 8590220 - 9/16 in. BouMatic
for Raw Milk Service Labeled Clear Plastic Milk Hose
• More flexible and pliable at low
temperatures
• All rolls are on spools for convenience
Standard Milk Hose Part Number Represents One Roll.
Industry Standard, Standard Plastic
Transparent Milk Hose Inside Dia. Length Part No.
1/2 in. 100 ft. 4160120

9/16 in. 100 ft. 8507400
5/8 in. 100 ft. 8590210
7/8 in. 50 ft. 41627805
7/8 in. 100 ft. 4162780
1 in. 100 ft. 4162010
8590210 - 5/8 in. Standard
Plastic Milk Hose Part Number Represents one Foot,
except when designated as a Roll,
Order in Given Multiples
Standard Rubber
Inside Dia. Length Part No.
5/8 in. 50 ft. 3553786

3553786 - 5/8 in. Standard
Rubber Milk Hose
5A.23
Milk Hose Part Number Represents One Roll.
Silicone, Flexible Silicone
• S tays flexible at low Inside Dia. Length Part No.
temperatures and has 5/8 in. 100 ft. 8515287
a long life 3/4 in. 100 ft. 8516039
• Not recommended for use
in parlors with floor grates
8515287 - 5/8 in. Silicone

Milk Hose
Milk & Vacuum Hoses continued

Hoses
Thin-Wall Drain Hose Part Number Represents One Foot,
Order in Given Multiiples.
Thin-Wall Drain
Inside Dia. Multples Part No.
3/16 in. 100 ft. 8505032

1/4 in. 100 ft. 4020210
3/8 in. 100 ft. 8511964
8511964 - 3/8 in. Drain Hose
Reinforced Plastic Hose Part Number Represents One
Replacement Hose for Guardian I 100 Foot Roll.
and PW-100 Pipeline Washer Reinforced Plastic

Inside Dia. Multiples Part No.
• Clear vinyl hose
1/4 in. FDA 100 ft. 8505018
• With braided reinforcement
3/8 in. FDA 100 ft. 8507534
1/2 in. FDA 100 ft. 8505785
8507534 - 3/8 in. Reinforced

Plastic PVC Hose
Pulsation Vacuum Hose Part Number Represents one Foot,
Available in Single Plastic or except when designated as a Roll,
Order in Given Multiples
Rubber and Twin Plastic
Single Plastic
1/4 in. 100 ft. 8506904

3/8 in. b/w 100 ft. 8506805
5A.24 Conversion Chart
1/4 in. = 6 mm
Twin Plastic
9/32 in. = 7 mm
5/16 in. = 8 mm
1/4 in. 100 ft. 8518000
3/8 in. = 9.5 mm
8518000 - 1/4 in. Pulsation 1/4 in. 500 ft. roll 8518010
7/16 in. = 11 mm
Vacuum Hose 9/32 in. 100 ft. roll 8518021
1/2 in. = 13 mm
9/32 in. 500 ft. roll 8518022
9/16 in. = 14 mm
5/8 in. = 16 mm
Single Rubber
3/4 in. = 19 mm
7/8 in. = 22 mm
1/4 in. 50 ft. 8506700
1 in. = 25 mm
1 ft. = 0.3 m
50 ft. = 15 m
82 ft. = 25 m
100 ft. = 30 m
140 ft. = 43 m
500 ft. = 152 m
Milk Hose & Pail Accessories

Accessories
3/8 in. Hose x 1/2 in. NPT Adapter Adapter 3552211
For Use with Electric Twin Pulsator
• To provide vacuum to pail
Fresh Cow Lid Bucket Lid
For Buckets or Milk Cans Plastic, w/bucket gasket 4090020
• D esigned to fit BouMatic®, Universal®
or Surge® buckets, or most 10-gallon
milk cans when used with gasket
listed below
• Lid is transparent, and equipped
with two inlets
• Includes bucket gasket
Gasket Gasket
For Fresh Cow Lid For older plastic
• T
o adapt the use of fresh cow lid to bucket lids 8515225
either bucket pail or milk can use
5A.25
Milking Accessories
Accessories
Hose Support Arm Hose Support
Corrosion-Resistant With 19 in. arm 8515166
Construction With 23 in. arm 8515172
• W
ith offset hose hook With 19 in. arm,
for easy hose hookup less handle 8515170
8515166 - Hose Support Less arm & handle 8515063
with 19 in. Arm
Arm Only
19 in. arm 8515161
23 in. arm 8519044
Hose Support Kurb Katcher
Stainless Steel Construction For parlors with
• M ounts on milk hose overhead pulsation &
under curb milk lines 8502622
• Hooks on curb to support the
weight of the milk hose For parlors with
milk & pulsation lines
in same location 8502681
8502622 - 8502681 -
Kurb Katcher Kurb Katcher
Hanger Rod Hanger Rod
Stainless Steel Stainless steel 8500690
• F or use with around-the-barn pipelines
• Allows the milking unit to be carried easily
and provides proper hose position so that the
claw is not twisted at an angle while milking
• Design allows rod to be hung on pipelines
up to and including 3.5 in. OD 3 in. PVC
vacuum lines
8500690 - Stainless
Steel Hanger Rod
5A.26
Hose Support Loop & Curb Saddle Hose Support
For Rear Milking Stalls 5/8 in. (16 mm) 8510956
Loop & Saddle Bracket Hose Support
3/4 in. (19 mm) 8510257

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Milking Units & Liners Milk Harvest

8511191 - Narrow Twin Air Fork

MAX Top Kit

Milk Harvest Kits

MAX Combo, Turned Up Top

Flo-Star MAX Combo Kit

Milk Harvest Kits continued

8504137 - Kit, SS Shells, Alternating Pulsator

8510944 - Kit, Visi-Shells, Alternating

8510945 - Kit, Visi-Shells, Alternating

Milking Unit Accessories

Vent Hole Drill Vent Hole Drill

3553452 - Flo-Star Claw

Milking Unit Accessories

Shells & Accessories

Standard Shell Weight

8570912 - Teat Cup

8506508 - Teat Cup Shutoff, Rubber

“The milking machine should remove available

Critical points dairy operators need to consider when choosing a liner:

2. Is your pulsation system operating properly?

3. Have you graphed each pulsator in the last month?

4. Does system vacuum level stay within an acceptable range?

5. What are your takeoff settings?

6. What is the general size of the teats on your cows?

7. How are teats and udders prepared for milking?

9. How heavy is the milking claw you’re using?

The Magnum M liner is designed to reduce congestion or edema (redness and

• Heavy-duty and high performance

• Less twisting in the shell

• Fits all BouMatic milking units and stainless steel shells.

How Do You Know Which Liner Provides the Best

• Dairies with excellent cow-prep procedures

300 400 500

• Helps reduce liner slips

• Heavy-duty and high performance

• Less twisting in the shell Patented Progression

Unique Features of Magnum Liners

• Heavy-duty structure. The Magnum liner has 22% more rubber

• Fits all BouMatic milking units and stainless steel shells.

• Available with Jet-Vent™ option, BouMatic’s patented vent

• Faster milking liners

• Low slippage liners

• Designed to fit any of the BouMatic Visi-Claws R-2CV 1 cs/100 8503234

BouMatic Liners continued

RF-1 Liner RF-1 Liner

8506502 - Stainless 8506504 -

Two-piece Liners continued

Air & Milk Tubes

8516245 - Classic Milk Tube

8506749 - Milk Tube

8540124 - Milk Tube

Pulsators & Accessories

8517600 - 3/8 in.

Contact Kit includes:

Pulsation Current Limiter

Pulsator Accessories continued

Typical Parlor Installation Methods and

Ordering Information for Parlor Installations: 5A.19

Use the following decision sequence:

Pulsator Accessories continued

Control Panels &

Note: Liquid level probe is not included.

“The milking machine should remove available

2. Is your pulsation system operating properly?

3. Have you graphed each pulsator in the last month?

4. Does system vacuum level stay within an acceptable range?

5. What are your takeoff settings?

6. What is the general size of the teats on your cows?

7. How are teats and udders prepared for milking?

9. How heavy is the milking claw you’re using?

• Fits all BouMatic milking units and stainless steel shells.

• Dairies with excellent cow-prep procedures

• Heavy-duty structure. The Magnum liner has 22% more rubber

• Fits all BouMatic milking units and stainless steel shells.

• Available with Jet-Vent™ option, BouMatic’s patented vent

• Designed to fit any of the BouMatic Visi-Claws R-2CV 1 cs/100 8503234

Contact Kit includes:

• G ives excellent visual identity 9/16 in. 140 ft. 8590220