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SAIC NUMBER
DATE APPROVED
QR NUMBER
SAIC-A-2010
WBS / BI / JO NUMBER
25-May-05
Piping-
CONTRACTOR / SUBCONTRACTOR
EQUIPMENT ID NUMBER(S) LAYOUT DRAWING NUMBER SCHEDULED INSPECTION DATE & TIME SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO INSPECTION LEVEL
EQPT CODE
SYSTEM ID.
PLANT NO.
ACTUAL INSPECTION DATE & TIME SAUDI ARAMCO ACTIVITY NUMBER CONTRACTOR INSPECTION LEVEL
ITEM No.
ACCEPTANCE CRITERIA
REFERENCE
PASS
FAIL
N/A
RE-INSP DATE
NOTE: Use Pre- test Punch List Form, SATR-A-2007, for listing of specific deficiencies, indicating location and/or references. A Test Pack Verification: Test Diagram is submitted showing the following: a. Limits of piping to be tested including test manifold and equipment included in the test. b. Test pressure of the system c. Relief valve setting d. Safety Instruction Sheet Hydrostatic Testing Procedure has been approved. Indicated hydrostatic strength test pressure of new plant piping is verified against the applicable limiting factor by determining the lesser of the following, but shall not be lesser than 1.5x MAOP of the piping system. a. Pressure rating of flanges or valves in the pipeline. b. Pipe's hoop stress of 90% of the SMYS of the pipe material based on the nominal wall thickness. The test pressure at the lowest point of the pipeline, considering the hydrostatic head, shall not result in a hoop stress greater than the SMYS. Test Pressure=2t(0.9)(SMYS)/D where: t-nom.pipe wall thickness minus mill tolerance SMYS- Specified min.yield stress D - outside diameter. Test pressure new sections tied-in to existing pipping system that can not be isolated shall be the lesser of the following:1.5 x MAOP of the piping system: a. Pressure rating of flanges or valves in the pipeline. b. Pipe's hoop stress of 90% of the SMYS of the pipe material based on the nominal wall thickness. The test pressure at the lowest point of the pipeline, considering the hydrostatic head, shall not result in a hoop stress greater than the SMYS. Test Pressure=2t(0.9)(SMYS)/D where: t-nom.pipe wall thickness minus mill tolerance SMYS- Specified min.yield stress D - outside diameter. c. 1.5 X MAOP of the piping system.(ASME B31.3 Para. 345.4.2) Test Pressure is identified for other systems not covered by items A3 & A4 per the applicable code or standard. a. Non-metallic piping b. Refrigeration piping c. Plumbing piping d. Firewater System e. Potable Water f. Others________________
A1
A2
A3
A4
A5
Page 1 of 3
SAIC NUMBER
DATE APPROVED
QR NUMBER
SAIC-A-2010
WBS / BI / JO NUMBER
25-May-05 0
Piping-
CONTRACTOR / SUBCONTRACTOR
0
ITEM No. A6 ACCEPTANCE CRITERIA Post Weld Heat Treatment completed. Hardness testing of production welds are complete. (NOTE: Hardness Test is only required if specified by CSD or if PWHT is applied due to service requirement.) Verification of Weld Summary Record Weld Summary Record was verified to indicate completion of all weld joints and the applicable weld inspection requirements (visual and NDE). Pipeline Walkthrough: All joints (flange, threaded, welded or mechanical seals) are left exposed for visual leak detection during the strength test. (NOTES: a. External coating and priming of such joints are not allowed unless approved by the Manager of Inspection Department and the proponent Organization representative. b. The pipe itself can be externally primed and coated to a final coat. All permanent flange joints were inspected, gasket verified and torqued. (Verification made through review of Flange joint inspection report, SAICL-2014) Drains shall be provided at all low points of the piping system. (NOTE: Excluding submarine and buried pipelines) Vents and drain valves, both temporary and permanent, conforms with the piping class or rating. Supports are installed. Additional temporary support may be installed as required. Expansion joints and spring hangers or spring supports are provided with temporary restraints. Arc strikes, gouges, and other indications of careless workmanship (such as surface porosity, uneven weld profiles, and undercut) shall be removed by grinding and inspected by magnetic particle or liquid penetrant method. Temporary welded attachments to the pipe were ground off and inspected by magnetic particle or liquid penetrant method All threaded joints and faying surfaces shall be seal welded by a continuous fillet weld (required weep holes shall be left unwelded). Isolation valves are verified to have been body and seat tested prior to installation through verification of field test certificates (not the factory test.). All in line valves are in open position. Permanent vent and drain valves are in open position after water filling and air venting, and plugged. Drains are provided immediately above check valves in vertical lines. The disc of the check valve is removed, unless the check valve has a bypass. Spare taps of orifice flanges are plugged and seal welded.
0
REFERENCE SAES-L-150, Para. 5.8 SAES-L-150, Para. 5.8
PASS
FAIL
N/A
RE-INSP DATE
A7 B
B1 C
C1
C2
SAES-L-450, Para. 9.4 SAES-L-150, Para. 6.2 SAES-L-105, Para. 5.9 SAES-L-150, Para. 6.3 SAES-L-150, Para. 6.4 SAES-W-011, Para. 11.6 SAES-W-011, Para. 11.7 SAES-W-011, Para. 11.15.1 SAES-L-108, Para. 4.7.3 & 4.7.3 SAES-A-004, Para. 7.3.2 SAES-A-004, Para. 7.3.2 SAES-A-004, Para. 7.4.2 SAES-A-004, Para. 7.4.3 SAES-L-110, Para. 8.2
C3
C4
C5
C6
C7
C8 C9
C10
Page 2 of 3
SAIC NUMBER
DATE APPROVED
QR NUMBER
SAIC-A-2010
WBS / BI / JO NUMBER
25-May-05 0
Piping-
CONTRACTOR / SUBCONTRACTOR
0
ITEM No. C16 C17 ACCEPTANCE CRITERIA All threaded joints up to the first block valve of hydrocarbon pipeline are seal welded. Process instruments and equipment that may be damaged by the strength test pressure are disconnected. The pressure testing manifold is separately pressure tested to at least 1.2 times the system test pressure but not less than the discharge pressure of the pump used for the pressure testing. Buried pipeline are adequately bermed or covered to anchor the line during pressure test. New piping systems with pipe sizes up to 12-inch NPS shall be flushed clean of loose scale and debris or scraped prior to commencement of pressure testing. (NOTE: Internal Cleaning procedure for pipe size larger than 14 inches shall be submited for review and approval) Pressure gages and pressure recorders are calibrated within one (1) month before the test. Paddle blinds or spectacle blinds shall be used to isolate the test sections. A bleed valve readily accessible is provided in case immediate depressurization is required. All pressure containing components of the pipeline, except instruments that may be damaged by the test pressure, were physically verified to be included in the test using the P&ID and/or Pressure Test Diagram.
0
REFERENCE SAES-L-110, Para. 8.2 SAES-A-004, Para. 7.2 SAES-A-004, Para. 5.5.4 SAES-L-150, Para. 6.3
PASS
FAIL
N/A
RE-INSP DATE
C18
C19
C20
C21
SAES-A-004, Para. 7.1.5 (a) SAES-A-004, Para. 7.3.1 SAES-A-004, Para. 5.5.2 SAES-A-004, Para. 5.6.1
C22
C23
C24
REMARKS:
REFERENCE DOCUMENTS: 1. 2. 3. 4. 5. 6. 7. SAES-A-004, General Requirements for Pressure Testing, (30 June, 2003) SAES-L-105, Piping Material Specifications, (30 September, 2003) SAES-L-108, Selection of Valves, (31 July, 2004) SAES-L-110, Limitations on Pipe Joints and Components, (30 September, 2003) SAES-L-150, Pressure Testing of Plant Piping and Pipelines, (30 September, 2003) SAES-L-450, Construction of On-Land and Near-Shore Pipelines, (30 September, 2003) SAES-W-011, Welding Requirements for On-Plot Piping, (30 October, 2002)
Contractor / Third-Party
Construction Representative*
Work is Complete and Ready for Inspection: Name, Initials and Date: Name, Initials and Date:
Saudi Aramco
PMT Representative
T&I Witnessed QC Record Reviewed Work Verified
QC Inspector
Performed Inspection Name, Initials and Date: Work / Rework May Proceed
PID Representative
T&I Witnessed Name, Initials and Date: QC Record Reviewed Work Verified
QC Supervisor
Quality Record Approved: Name, Sign and Date: *Person Responsible for Completion of Quality Work / Test
Y = YES
N = NO F = FAILED
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