Beruflich Dokumente
Kultur Dokumente
List 26
Cutaway View Metal Seated Ball Valve
Torque Unit
Valve Body
Solid bronze bearings for low maintenance longer life Bronze bushing Link and lever operating mechanism provides maximum mechanical advantage, minimizes water hammer Precise machining of body and ball seats gives drop-tight seal Monel body seats mate with stainless steel ball seats for long life
A. Full Closed
B. 50% Stroke
C. Full Open
Torque Unit Controls Pump Start-Up and Shut-Down Surges Precise Flow Regulation
The Willamette Link and Lever valve operating mechanism is designed to minimize water pressure surges and water hammer. In closing, 81% of the flow area is cut off during the first 50% of the operating stroke. The final 19% of the flow area is then slowly closed in the last 50% of the stroke. By shut ting off the ma jor i ty of the flow quick ly, then slowly re duc ing the last 19% of the flow area, water hammer and system shock are vir tual ly elim i nat ed. The opposite occurs in the open ing cycle, with a slow ball movement during the first half of the operating stroke. These drawings illustrate the de sir able effects of the List 26 Link and Lever Torque Unit. The variable plug rotation speed and mechanical advantage are ob tained from the constant, linear operator move ment. When the valve is closed, the links are at right angles to the lever. In theory, this arrangement provides a maximum mechanical advantage.
A.
B.
C.
Full Closed
50% Stroke
Full Open
Full Closed
19% Flow
Full Open
Top View/Section
10
1 2 3 4 5 6
For Closer Details See Page 10
Top View/Section
1. Thrust Screw . . . . . . . . 2. Thrust Pin . . . . . . . . . . 3. Body Trunnion End . . . . 4. Body Bushing . . . . . . . . 5. Adaptor . . . . . . . . . . . 6. Adaptor Seat . . . . . . . . 7. Body Operator End . . . . 8. Indicator Shaft . . . . . . . 9. Indicator . . . . . . . . . . . 10. Ball Journal . . . . . . . . 11. Ball Seat Ring . . . . . . . 12. Ball . . . . . . . . . . . . . 13. Ball Journal . . . . . . . . 14. Thrust Washers . . . . . . 15. Ball Shaft . . . . . . . . . 16. Torque Pin . . . . . . . . . 17. Lock Ring . . . . . . . . . 18. Sidemember . . . . . . . . 19. Crosshead . . . . . . . . . 20. Link . . . . . . . . . . . . 21. O-Ring Retainer . . . . . . 22. Lock Ring . . . . . . . . . 23. Torque Unit Housing . . . 24. Lever . . . . . . . . . . . 25. Torque Unit Cover . . . . .
Note:
Steel Bronze Cast or Ductile Iron Bronze Cast or Ductile Iron Monel Cast or Ductile Iron Steel Cast Steel Bronze Stainless Steel Cast or Ductile Iron Bronze Bronze Steel Steel Steel Cast Bronze Cast Bronze Cast Steel Bronze Bushed Cast Bronze Cadmium Plated Steel Cast Iron Cast Steel Cast Iron
11 12
16 13 14 15 17 18 19 20 9 8
7 21 22 23 24 25
Side View
For ASTM numbers and materials for higher pressure class valves, see specifications on pages 26 and 27.
1 2 3
Side View
1. Handwheel . . . . . . . . . 2. Thrust Collar . . . . . . . . 3. Grease Fitting . . . . . . . 4. Adaptor . . . . . . . . . . . 5. Dowel Pin . . . . . . . . . 6. Leadscrew . . . . . . . . . 7. Torque Key . . . . . . . . . 8. Sidemember . . . . . . . . 9. Lever . . . . . . . . . . . . 10. Links . . . . . . . . . . . 11. Link Pin . . . . . . . . . . 12. Lock Screw . . . . . . . . 13. Adaptor Seat . . . . . . . 14. Ball Seat Ring . . . . . . . 15. O-Ring . . . . . . . . . . Cast Iron Cast Iron Stainless Steel Cast or Ductile Iron Steel Stainless Steel Steel Cast Bronze Cast Steel Cast Steel Bronze Bushed Stainless Steel Steel Monel Stainless Steel Rubber
5 6 4
7 8 9 10 11
14 13
15 12
6
Capscrew
Adaptor
Body Half
Dowel
Ball
Nut
O-ring
*Optional Second
Ball Seat Riong (Stainless Steel)
Adaptor
Four piece body and ball sub-assembly of the Willamette List 26 Ball Valve (except the 6", 8", 48", 54" and 60" valves), (150, 200, 1200, 1400, 1500mm)
* The overwhelming majority of metal seated ball valve applications are for single seated valves.
Tandem Cylinder
Cylinder
Side Member
Housing
Link
Shaft
Bushing Dowel
Link-pin Bushing
Bushing
Indicator Shaft
Cover
Indicator
Gate Valve
133 216 369 494 671 874 1,025 1,264 1,821 2,610 3,576 4,645 5,935 7,336 9,032
Closed
10
20
30
40
50
60
70
80
90
Percentage of Flow
Open
100
This graph shows the relationships of stroke, ball angle and valve discharge rate during the List 26 opening rotation. As the ball rotates slowly early in the stroke, discharge rate is low and highly con trolled. As the stroke continues, the ball angle accelerates, allowing a cor respond ing increase in discharge rate. At full port, discharge is at maximum and flow obstruction is near zero. This function, which minimizes pressure changes, is accomplished on the List 26 without com pli cat ed variable speed operators or controls.
Total Stroke vs. Ball Angle Ball Angle vs. Coefficient of Discharge
100 90 80 70 60 50 40 30 20 10 0 0
1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1
Closed
10
20
30
40
50
60
70
80
Open
90
Flow
21
Reducer
Increaser
APPROXIMATE CV VALUES
5
34 61 96 137 187 245 310 382 550 860 1,238 1,685 2,201 2,786 3,439
10
70 124 194 280 381 497 629 777 1,119 1,748 2,517 3,426 4,475 5,664 6,993
30
226 401 627 902 1,229 1,605 2,031 2,508 3,612 5,643 8,126 11,060 14,445 18,282 22,571
50
484 859 1,343 1,934 2,633 3,440 4,353 5,375 7,740 12,092 17,413 23,699 30,954 39,176 48,367
70
1,043 1,853 2,896 4,170 5,676 7,414 9,383 11,586 16,683 26,065 37,535 51,085 66,723 84,447 104,257
Fully Open
3,400 6,688 11,942 19,300 26,300 34,400 47,890 59,900 88,900 147,800 222,000 316,000 413,000 565,880 752,300
CV values are based on the amount of flow through a full ported ball valve in a closed loop system at 1.0 psig (6.9 kpa) constant pres sure drop.
Note: For more specific flow in for ma tion, please contact your DeZURIK APCO Willamette representative.
Opening Action
The ball is rotated to open the valve by the valve actuating mechanism. After the ball rotates approximately one half degree, the offset ec cen tric action is sufficient to pull the ball seat back far enough to overcome the ball seat ring de flec tion. Seats never again make contact during rotation of the ball. The ball stays in the open position using positive me chan i cal stops in the valve actuating mechanism to form a smooth, un ob struct ed water passage.
Metal to Metal Seats Last Decades Longer Than Rubber Seats Rubber seated valves that are initially less expensive, can become very costly and inconvenient when your system is shut down due to in ev i ta ble rubber seat repair and/or re place ment. Our design has resulted in metal-to-metal seats that can handle tough applications and provide long main te nance-free life without wedg ing, galling, scraping or seat replacement. Metal to Metal Seats Are Designed For Severe Throttling Service. Rubber Seats Are Not!
48" (1200mm) 300# Class Turbine Guard Valve with High Pressure Accumulator Installed in Northern California. Hydro Electric Project Emergency Shut-Off Valve
10
Drop-Tight Shutoff
Metal to metal seats mate precisely, maintaining a drop-tight seal. The seal lasts the life of the valve because of the durability of the metal and the eccentric motion of the seats. (Standard leakage is defined as 1oz. (29.57 mL) per nominal inch size per hour.)
Trunnion Mounted
The trunnion mounted ball allows the majority of the hydraulic load to be supported by the trunnions, resulting in low bearing pressure and no shaft fatigue.
Lifetime Seats
Our competitors say their seats are easily replaceable because they have to replace their seats. Under normal operating conditions you won't have to replace List 26 metal seats.
11
A
(Length)
B
(Height)
C
(Width)
Weight
(Approx. lbs/kg)
125# 14 356 15 381 18.5 470 19.5 495 22.125 562 25 635 28.5 724 30 762 35.375 899 44.25 1124 53 1346 59.5 1511 72 1829
250# 14.875 378 15.25 387 20.125 511 21.375 543 26.5 673 27 686 31 787 34 864 39.125 994 47.25 1200 55 1397 63 1600 74.5 1892
125# 14 356 17.5 445 22.25 565 26 660 29.5 749 31.25 794 38.5 978 38.5 978 46 1168 57.5 1461 67 1702 78 1981 89.5 2273
250# 14 356 17.5 445 22.25 565 26 660 29.5 749 31.25 794 38.5 978 38.5 978 46 1168 57.5 1461 67 1702 78 1981 89.5 2273
125# 15.125 384 19.125 486 21.5 546 23.125 587 28.25 718 29.25 743 37 940 37 940 41.875 1064 53 1346 59.875 1521 68.75 1746 94.625 2403
250# 15.125 384 19.125 486 21.5 546 23.125 587 28.25 718 29.25 743 37 940 37 940 41.875 1064 53 1346 59.875 1521 68.75 1746 94.625 2403
125# 382 173 432 196 812 368 982 445 1432 650 1882 854 2273 1031 2973 1349 4124 1871 7227 3278 11227 5092 15076 6838 15125 6861
250# 422 191 492 223 802 364 1012 459 1502 681 2082 944 2404 1090 2944 1335 6227 2825 10506 4765 15556 7056 18850 8550 24250 11000
12" 300 14" 350 16" 400 18" 450 20" 500 24" 600 30" 750 36" 900 42" 1100 48" 1200 Inch Millimeter
Envelope dimensions of the ball valve assembly (valve and operating mechanism) are shown below. For more specific dimensions, please contact your DeZURIK APCO Willamette representative. Dimensions and specifications given in this pub li ca tion were correct at time of printing, but should not be used in lieu of certified drawings. Note: A ll Dimensions For Class 250# Valves Also Apply to Class 300# Valves. APCO Willamette List 26 Ball valves are man u fac tured to AWWA C-507 standard for ball valves 6" - 48" (150 - 1200mm) 150, 250 and 300psi pressure classes. 54" - 60" (1400 - 1500mm) also available.
B
(Height)
C
(Width)
Weight
(Approx. lbs/kg)
250# 14.875 378 15.25 387 20.125 511 21.375 543 26.5 673 27 686 31 787 34 864 39.125 994 47.25 1200 55 1397 63 1600 74.5 1892
125# 32 813 33.75 857 36.125 918 38 965 46.5 1181 47.375 1203 61.75 1568 61.75 1568 72.5 1842 85.375 2169 90.125 2289 100.375 2550 107.875 2740
250# 32 813 33.75 857 42.875 1089 44.75 1137 46.5 1181 58.125 1476 68.75 1746 68.75 1746 79.625 2022 90.125 2289 94.875 2410 111.625 2835 119.125 3026
125# 23.5 597 27.5 699 29.875 759 31.5 800 36.375 924 37.375 949 48.25 1226 48.25 1226 55.25 1403 67.25 1708 74.125 1883 86 2184 111.875 2842
250# 23.5 597 27.5 699 29.625 752 31.25 794 36.375 924 40.5 1029 50.375 1280 50.375 1280 56.125 1426 70.25 1784 77.125 1959 92.5 2350 118.375 3007
125# 600 272 750 340 1200 544 1500 680 2200 998 2500 1134 3200 1451 4000 1814 5700 2585 10000 4536 14500 6577 20800 9435 29000 13154
250# 640 290 810 367 1290 585 1630 739 2270 1030 2700 1225 3700 1678 4300 1950 9200 4173 14150 6418 19200 8709 26800 12156 32600 14787
B
OPEN
10" 250 12" 300 14" 350 16" 400 18" 450
SHUT
Torque unit (valve operating mechanism) com plete with ap pro pri ate operator is shown in its cus tom ary vertical orientation, (perpendicular to pipeline), however, torque unit complete with operator may be rotated in any of 90 increments (parallel with pipe-line) if so desired to suit installation requirements. Valve accessories such as control piping, limit switches, etc., not shown.
30" 750 36" 900 42" 1100 48" 1200 Inch Millimeter
12
B
(Height)
C
(Width)
Weight
(Approx. lbs/kg)
125# 14 356 15 381 18.5 470 19.5 495 22.125 562 25 635 28.5 724 30 762 35.375 899 44.25 1124 53 1346 59.5 1511 72 1829
250# 14.875 378 15.25 387 20.125 511 21.375 543 26.5 673 27 686 31 787 34 864 39.125 994 47.25 1200 55 1397 63 1600 74.5 1892
125# 45.5 1156 47.25 1200 49.625 1260 51.5 1308 61.75 1568 62.625 1591 82.25 2089 82.25 2089 97.5 2477 113.875 2892 118.625 3013 130.875 3324 138.375 3515
250# 45.5 1156 47.25 1200 58.125 1476 60 1524 61.75 1568 78.625 1997 93.75 2381 93.75 2381 108.125 2746 120.625 3064 125.375 3185 147.125 3737 154.625 3927
125# 23.5 597 27.5 699 29.875 759 31.5 800 36.375 924 37.375 949 48.25 1226 48.25 1226 55.25 1403 67.25 1708 74.125 1883 86 2184 111.875 2842
250# 23.5 597 27.5 699 29.625 752 31.25 794 36.375 924 40.5 1029 50.375 1280 50.375 1280 56.125 1426 70.25 1784 77.125 1959 92.5 2350 118.375 3007
125# 675 306 900 408 1400 635 1800 816 2600 1179 2800 1270 3500 1588 4400 1996 6200 2812 11100 5035 16000 7257 23500 10659 32000 14515
250# 715 324 960 435 1500 680 1930 875 2680 1216 3000 1361 4000 1814 4660 2114 10475 4751 15300 6940 20350 9231 29500 13381 35600 16148
B
OPEN
SHUT
30" 750 36" 900 42" 1100 48" 1200 Inch Millimeter
Motor Operator
Dia.
6" 150 8" 200 10" 250
B
(Height)
C
(Width)
Weight
(Approx. lbs/kg)
125# 14 356 15 381 18.5 470 19.5 495 22.125 562 25 635 28.5 724 30 762 35.375 899 44.25 1124 53 1346 59.5 1511 72 1829
250# 14.875 378 15.25 387 20.125 511 21.375 543 26.5 673 27 686 31 787 34 864 39.125 994 47.25 1200 55 1397 63 1600 74.5 1892
125# 34 864 35.75 908 38.125 968 40 1016 44.5 1130 50.375 1280 58.5 1486 58.5 1486 63.5 1613 73.125 1857 77.875 1978 85.625 2175 93.125 2365
250# 34 864 35.75 908 40.875 1038 42.75 1086 49.5 1257 54.875 1394 59.75 1518 59.75 1518 67.625 1718 75.375 1915 80.125 2035 91.875 2334 99.375 2524
125# 23.5 597 27.5 699 29.875 759 31.5 800 36.375 924 37.375 949 48.25 1226 48.25 1226 55.25 1403 67.25 1708 74.125 1883 86 2184 111.875 2842
250# 23.5 597 27.5 699 29.625 752 31.25 794 36.375 924 40.5 1029 50.375 1280 50.375 1280 56.125 1426 70.25 1784 77.125 1959 92.5 2350 118.375 3007
125# 600 272 750 340 1200 544 1500 680 2200 998 2500 1134 3200 1451 4000 1814 5700 2585 10000 4536 14500 6577 20800 9435 29000 13154
250# 640 290 810 367 1290 585 1630 739 2270 1030 2700 1225 3700 1678 4300 1950 9200 4173 14150 6418 19200 8709 26800 12156 32600 14787
B
OPEN
SHUT
20" 500 24" 600 30" 750 36" 900 42" 1100 48" 1200 Inch Millimeter
13
B
(Height)
C
(Width)
Weight
(Approx. lbs/kg)
125# 14 356 15 381 18.5 470 19.5 495 22.125 562 25 635 28.5 724 30 762 35.375 899 44.25 1124 53 1346 59.5 1511 72 1829
250# 14.875 378 15.25 387 20.125 511 21.375 543 26.5 673 27 686 31 787 34 864 39.125 994 47.25 1200 55 1397 63 1600 74.5 1892
125# 27 686 28.75 730 35.125 892 37 940 38.75 984 40.125 1019 43.75 1111 43.75 1111 54 1372 59.75 1518 67.5 1715 76 1930 81 2057
250# 27 686 28.75 730 35.125 892 37 940 38.75 984 40.125 1019 43.75 1111 43.75 1111 54 1372 59.75 1518 67.5 1715 76 1930 81 2057
125# 37.625 956 41.625 1057 45.25 1149 46.875 1191 52 1321 55 1397 62.75 1594 62.75 1594 71.875 1826 83 2108 89.875 2283 98.75 2508 126.625 3216
250# 37.625 956 41.625 1057 45.25 1149 46.875 1191 52 1321 55 1397 62.75 1594 62.75 1594 71.875 1826 83 2108 89.875 2283 98.75 2508 126.625 3216
125# 441 200 491 223 871 395 1041 472 1541 699 1991 903 2589 1174 3289 1492 4708 2136 8076 3663 12076 5478 16492 7481 24292 11019
250# 481 218 551 250 961 436 1121 508 1611 731 2241 1017 2988 1355 3528 1600 7076 3210 11922 5408 16972 7698 22492 10202 27892 12652
10" 250 12" 300 14" 350 16" 400 18" 450 20" 500 24" 600 30" 750 36" 900 42" 1100 48" 1200 Inch Millimeter
Manual Operator
Dia.
6" 150 8" 200
B
(Height)
C
(Width)
Weight
(Approx. lbs/kg)
125# 14 356 15 381 18.5 470 19.5 495 22.125 562 25 635 28.5 724 30 762 35.375 899 44.25 1124 53 1346 59.5 1511 72 1829
250# 14.875 378 15.25 387 20.125 511 21.375 543 26.5 673 27 686 31 787 34 864 39.125 994 47.25 1200 55 1397 63 1600 74.5 1892
125# 22.75 578 24.5 622 26.875 683 28.75 730 35.5 902 36.375 924 45.625 1159 45.625 1159 51.375 1305 62 1575 66.75 1695 77.875 1978 85.375 2169
250# 22.75 578 24.5 622 31.875 810 33.75 857 35.5 902 42 1067 47.625 1210 47.625 1210 56.25 1429 67.625 1718 72.375 1838 84.125 2137 91.625 2327
125# 23.5 597 27.5 699 29.875 759 31.5 800 36.375 924 37.375 949 48.25 1226 48.25 1226 55.25 1403 67.25 1708 74.125 1883 86 2184 111.875 2842
250# 23.5 597 27.5 699 29.625 752 31.25 794 36.375 924 40.5 1029 50.375 1280 50.375 1280 56.125 1426 70.25 1784 77.125 1959 92.5 2350 118.375 3007
125# 500 227 550 249 930 422 1100 499 1650 748 2100 953 2800 1270 3500 1588 5000 2268 8500 3856 12500 5670 17200 7802 25000 11340
250# 540 245 610 277 1020 463 1230 558 1720 780 2300 1043 3280 1488 3820 1733 7500 3402 12630 5729 17680 8020 23200 10523 28600 12973
OPEN
SHUT
18" 450 20" 500 24" 600 30" 750 36" 900 42" 1100 48" 1200 Inch Millimeter
14
Manual Operator
The manual operator is used for any stop service where dependability is critical and where automation is not necessary. Since the valve can be easily operated by one person, no bypass is nec es sary. The op er a tor is supplied with a stan dard AWWA handwheel or 2" (50mm) square operating nut.
Cylinder Operators
Cylinder operators are specified for automatic operations.
Hydraulic Cylinder
This operator uses a doubleacting piston which opens and closes the valve when pressure is in troduced. This is a standard cylinder pow ered by water or oil, designed per AWWA C540.
A B
Pressure
Close
Open Solenoid
Valve
Hydraulic Cylinder
4
Open Speed Control Valve Close Speed Control Valve
Pressure
A B
E P Manual Operator
Close
Valve
Tandem Air/Oil Cylinder for Pump Stop and Check with Emergency Close Loop
Operation: 1. Normal Opening of Valve A. Solenoid valve (2) (4 way) is energized. Pressure (P) to port B and A exhausts to E. B. Solenoid valve (3) (2 way normally open) is energized. No flow. 2. Normal Closing of Valve A. Solenoid valve (2) (4 way) is de-energized. Pressure (P) to port A and B exhausts to E. B. Solenoid valve (3) (2 way normally open) is energized. No flow. 3. Emergency Close A. Solenoid valve (2) (4 way) is de-energized. Pressure (P) to port A and B exhausts to E. B. Solenoid valve (3) (2 way normally open) is de-energized. Cylinder extends to close valve at high speed rate. Manual Override Same as hydraulic cylinder with 2 fast close solenoids described above.
Tandem Cylinder
Air
A B
2
4 Way Solenoid Valve Shown De-Energized
Oil
3
Normally Open Fast Close 2 Way Solenoid Valve
Close
Valve
16
17
The progressive effects of this movement are as follows: Actuator input shaft moves the crosshead assembly. M otion from crosshead is coupled through a link and lever to a threaded lift nut. As the crosshead moves, it causes the lift nut to rotate. This action causes the threaded stem to rise which lifts the plug off its seat. A s crosshead continues to travel, it engages the rotator which causes the plug stem to rotate. This action slowly opens the valve. Valve pointer always indicates the position of the valve plug. A t the end of the opening cycle, rotator stop screw con tacts actuator housing which stops all rotation of the plug. F urther travel of crosshead causes the threaded lift nut to lower the plug to engage the valve body and plug seats.
18
For ASTM designations and for higher pressure class valves, see specifications on page 27.
25. Capscrew 19. Packing Gland 20. Vee Packing 26. Cover
22. Dowel 23. Journal 24. Bushing 27. Plug (monel seats)
19
4. Crosshead 5. Link
28. Body
Circular waterway through both plug and body reduces head loss
Precise machining of metal body seat and metal plug seat gives drop-tight shutoff
27. Plug
20
A
(Length)
B
(Height)
C
(Width)
Weight
(Approx. lbs/kg)
125# 16.5 419 21.5 546 26 660 28 711 33 838 37.5 953 41.75 1060 47 1194 56 1422 64 1626 77.5 1969 89 2261 102 2591
250# 20 508 25 635 30.5 775 32.5 826 40 1016 44 1118 48 1219 51 1295 60 1524 72 1829 85.5 2172 96 2438 112 2845
125# 17 432 21.75 552 27 686 29.125 740 31.375 797 36.125 918 40 1016 43.25 1099 51.375 1305 62.5 1588 74.5 1892 84.25 2140 98.75 2508
250# 17 432 21.75 552 27 686 29.125 740 31.375 797 36.125 918 40 1016 43.25 1099 51.375 1305 62.5 1588 74.5 1892 84.25 2140 98.75 2508
125# 17.5 445 22.5 572 25.125 638 26.5 673 30.125 765 33.25 845 37.5 953 40.125 1019 56.625 1438 55.125 1400 62.875 1597 72.25 1835 83.25 2115
250# 17.5 445 22.5 572 25 635 26.5 673 30.125 765 33 838 37.5 953 40 1016 46.625 1184 55.125 1400 62.875 1597 72 1829 83.25 2115
125# 450 204 800 363 1100 499 1400 635 2500 1134 3000 1361 4000 1814 5100 2313 7750 3515 12500 5670 20000 9072 29750 13494 42000 19051
250# 500 227 900 408 1150 522 1500 680 2800 1270 3300 1497 4300 1950 5500 2495 8000 3629 14000 6350 21500 9752 31500 14288 44500 20185
10" 250 12" 300 14" 350 16" 400 18" 450 20" 500 24" 600 30" 750 36" 900 42" 1100 48" 1200 Inch Millimeter
Envelope dimensions of the cone valve assembly (valve and operating mechanism) are shown below. For more specific dimensions, please contact your DeZURIK APCO Willamette representative. Dimensions and specifications given in this pub li ca tion were correct at time of printing, but should not be used in lieu of certified drawings. Note: A ll dimensions for class 250# valves also apply to class 300# valves. Flat-faced flanges per ANSI B16.1, class 125 lb. or 250 lb. are normally furnished. Other flange facing is available. Consult your DeZURIK APCO Willamette representative.
B
(Height)
C
(Width)
Weight
(Approx. lbs/kg)
125# 16.5 419 21.5 546 26 660 28 711 33 838 37.5 953 41.75 1060 47 1194 56 1422 64 1626 77.5 1969 89 2261 102 2591
250# 20 508 25 635 30.5 775 32.5 826 40 1016 44 1118 48 1219 51 1295 60 1524 72 1829 85.5 2172 96 2438 112 2845
125# 39.125 994 41.125 1045 43.625 1108 44.625 1133 46.125 1172 67 1702 69 1753 71 1803 86 2184 92 2337 99.75 2534 133 3378 174 4420
250# 39.125 994 41.125 1045 43.625 1108 63.5 1613 65 1651 78 1981 80 2032 82 2083 86 2184 94.75 2407 127 3226 133 3378 174 4420
125# 26.75 679 31.75 806 34.375 873 35.75 908 39.375 1000 57.5 1461 61.75 1568 64.375 1635 77.375 1965 85.875 2181 99.875 2537 119.75 3042 129.25 3283
250# 26.75 679 31.75 806 34.375 873 50.75 1289 54.375 1381 64 1626 68.25 1734 70.875 1800 77.375 1965 92.125 2340 110.375 2804 119.75 3042 129.25 3283
125# 590 268 960 435 1280 581 1670 757 2850 1293 3400 1542 4350 1973 5550 2517 8300 3765 13700 6214 21250 9639 31500 14288 44700 20276
250# 620 281 1020 463 1350 612 1770 803 3000 1361 3600 1633 4600 2087 5850 2654 8750 3969 14400 6532 22250 10092 32900 14923 46500 21092
B
SHUT
10" 250 12" 300 14" 350 16" 400 18" 450 20" 500
OPEN
Torque unit (valve operating mechanism) com plete with ap pro pri ate operator is shown in its cus tomary vertical orientation, (perpendicular to pipeline), however, torque unit complete with operator may be rotated in any of 90 increments (parallel with pipeline) if so desired to suit installation requirements. Valve accessories such as control piping, limit switches, etc., not shown.
24" 600 30" 750 36" 900 42" 1100 48" 1200 Inch Millimeter
21
B
(Height)
C
(Width)
Weight
(Approx. lbs/kg)
125# 16.5 419 21.5 546 26 660 28 711 33 838 37.5 953 41.75 1060 47 1194 56 1422 64 1626 77.5 1969 89 2261 102 2591
250# 20 508 25 635 30.5 775 32.5 826 40 1016 44 1118 48 1219 51 1295 60 1524 72 1829 85.5 2172 96 2438 112 2845
125# 54.625 1387 56.625 1438 59.125 1502 60.125 1527 61.625 1565 90.25 2292 92.25 2343 94.25 2394 113.5 2883 119.5 3035 130.75 3321 178.5 4534 216.5 5499
250# 54.625 1387 56.625 1438 59.125 1502 78.875 2003 80.375 2042 99.75 2534 101.75 2584 103.75 2635 113.5 2883 127 3226 159.25 4045 178.5 4534 216.5 5499
125# 26.75 679 31.75 806 34.375 873 35.75 908 39.375 1000 57.5 1461 61.75 1568 64.375 1635 77.375 1965 85.875 2181 99.875 2537 119.75 3042 129.25 3283
250# 26.75 679 31.75 806 34.375 873 50.75 1289 54.375 1381 64 1626 68.25 1734 70.875 1800 77.375 1965 92.125 2340 110.375 2804 119.75 3042 129.25 3283
125# 650 295 1000 454 1370 621 1825 828 3030 1374 3600 1633 4470 2028 5775 2619 8600 3901 14400 6532 22075 10013 32700 14832 46500 21092
250# 665 302 1065 483 1425 646 1900 862 3100 1406 3750 1701 4725 2143 6000 2722 9100 4128 14675 6656 22660 10278 33575 15229 47775 21670
12" 300 14" 350 16" 400 18" 450 20" 500 24" 600
SHUT
OPEN
30" 750 36" 900 42" 1100 48" 1200 Inch Millimeter
Envelope dimensions of the cone valves on these pages show the valve positioned with operator in a vertical position. The drawings above show how the valve will look when operators must be in a horizontal position. Dimensions and specifications will be supplied on request. Please consult your DeZURIK APCO Willamette representative.
22
B
(Height)
C
(Width)
Weight
(Approx. lbs/kg)
125# 16.5 419 21.5 546 26 660 28 711 33 838 37.5 953 41.75 1060 47 1194 56 1422 64 1626 77.5 1969 89 2261 102 2591
250# 20 508 25 635 30.5 775 32.5 826 40 1016 44 1118 48 1219 51 1295 60 1524 72 1829 85.5 2172 96 2438 112 2845
125# 36.625 930 38.625 981 41.125 1045 42.125 1070 43.625 1108 53.5 1359 55.5 1410 57.5 1461 72.25 1835 77.5 1969 81 2057 100.25 2546 115.75 2940
250# 36.625 930 38.625 981 41.125 1045 50 1270 51.5 1308 64.25 1632 66.25 1683 68.25 1734 71.5 1816 76 1930 94.25 2394 100.25 2546 115.75 2940
125# 47.75 1213 52.75 1340 55.375 1407 56.75 1441 60.375 1534 75.5 1918 79.75 2026 82.375 2092 96.125 2442 105.375 2677 114.875 2918 132.375 3362 143.375 3642
250# 47.75 1213 52.75 1340 55.375 1407 68.75 1746 72.375 1838 82.75 2102 87 2210 89.625 2276 96.875 2461 107.125 2721 127 3226 136.375 3464 143 3632
125# 590 268 960 435 1280 581 1670 757 2850 1293 3400 1542 4350 1973 5550 2517 8300 3765 13700 6214 21250 9639 31500 14288 44700 20276
250# 620 281 1020 463 1350 612 1770 803 3000 1361 3600 1633 4600 2087 5850 2654 8750 3969 14400 6532 22250 10092 32900 14923 46500 21092
B
SHUT
OPEN
18" 450 20" 500 24" 600 30" 750 36" 900 42" 1100 48" 1200 Inch Millimeter
Manual Operator
Dia.
6" 150
B
(Height)
C
(Width)
Weight
(Approx. lbs/kg)
125# 16.5 419 21.5 546 26 660 28 711 33 838 37.5 953 41.75 1060 47 1194 56 1422 64 1626 77.5 1969 89 2261 102 2591
250# 20 508 25 635 30.5 775 32.5 826 40 1016 44 1118 48 1219 51 1295 60 1524 72 1829 85.5 2172 96 2438 112 2845
125# 37.875 962 39.875 1013 42.375 1076 43.375 1102 44.875 1140 57.75 1467 59.75 1518 61.75 1568 71.5 1816 78 1981 87.75 2229 107 2718 122.5 3112
250# 37.875 962 39.875 1013 42.375 1076 51.25 1302 52.75 1340 63.5 1613 65.5 1664 67.5 1715 71.5 1816 76.75 1949 101 2565 107 2718 122.5 3112
125# 39.5 1003 44.5 1130 47.125 1197 48.5 1232 52.125 1324 67.25 1708 71.5 1816 74.125 1883 86.875 2207 97 2464 107.375 2727 124.875 3172 135.875 3451
250# 39.5 1003 44.5 1130 47.125 1197 60.5 1537 64.125 1629 73.5 1867 77.75 1975 80.375 2042 86.875 2207 99.5 2527 115.5 2934 124.875 3172 131.5 3340
125# 510 231 890 404 1160 526 1460 662 2600 1179 3120 1415 4190 1901 5250 2381 7900 3583 12760 5788 20150 9140 29900 13562 42300 19187
250# 560 254 960 435 1250 567 1590 721 2850 1293 3400 1542 4430 2009 5630 2554 8300 3765 14030 6364 21700 9843 32000 14515 44800 20321
B
SHUT
OPEN
16" 400 18" 450 20" 500 24" 600 30" 750 36" 900 42" 1100 48" 1200 Inch Millimeter
23
APPROXIMATE CV VALUES
List 22 CV Values
This CV table shows flow in gallons per minute through an APCO Willamette List 22 Cone Valve in a closed loop system at 1.0 psig (6894kpa) con stant pres sure drop. Valve sizes from 6" - 60" (150 - 1500mm) and plug angles from 10 to fully open are shown.
Note: For more specific flow in for ma tion, please contact your DeZURIK APCO Willamette representative.
10
27 48 75 107 145 190 240 297 428 670 962 1,310 1,710 2,165 2,670
20
90 162 253 364 495 647 819 1,011 1,456 2,275 3,275 4,460 5,825 7,370 9,100
30
150 265 415 598 813 1,063 1,345 1,661 2,392 3,740 5,380 7,325 9,570 12,100 15,000
60
575 1,025 1,600 2,304 3,136 4,096 5,184 6,400 9,216 14,400 20,800 28,200 36,900 46,700 57,600
80
1,975 3,510 5,480 7,900 10,750 14,040 17,770 21,940 31,600 49,400 71,100 96,700 126,000 160,000 197,000
90
3,110 5,525 8,630 12,430 16,920 22,100 27,970 34,530 49,720 77,700 112,000 152,000 200,000 252,000 311,000
Fully Open
4,230 6,620 10,740 13,400 17,600 23,000 32,200 38,200 56,200 102,000 152,000 211,000 292,000 435,000 567,000
Gate Valve
133 216 369 494 671 874 1,025 1,264 1,821 2,610 3,576 4,645 5,935 7,336 9,032
100 90 80
Percent of Stroke
70 60 50 40 30 20 10
Closed
10
20
30
40
50
60
70
80
90
Open
100
24
Drop-Tight Shutoff
Metal to Metal Seats mate firmly and accurately to maintain a drop-tight seal.* Under normal operating conditions, the seal will last the life of the valve. *0.4 oz/minute/inch of diameter, (13.3mL/minute/inch of diameter)
10
20
30
40
50
60
70
80
90
25
Suggested Specifications
List 26 Series 2600 Awwa Ball Valves 1.0 Valve Construction 1.1 General
Each ball valve shall consist of four main elements: A pressure vessel (body), a rotatable closing element (ball), a torque unit, and an operator. Standard ball valves shall be furnished in either cast iron ASTM A48 CL-35(150# class); ductile iron ASTM A536(250# class); GR65-45-12 or cast steel ASTM A27 GR65-35(300# class). Ball valve construction shall be in complete accordance with AWWA specifications C507 for ball valves 6" thru 48" with metal seats per specification section 3.2.3.2. the flow area is reduced by approximately 81 percent. The remaining flow area shall be gradually reduced to a complete shutoff throughout the last 50 percent of closing stroke. All materials of the torque unit subject to rubbing shall be of different hardness. The torque unit shall be capable of being inspected, lubricated, removed and repaired without removing the valve proper from the line. The torque unit shall also be designed so that the o-ring seals on the main shaft can be replaced without removing the torque unit housing and while the valve is in the line.
1.5 Bearings
For prolonged bearing life, bearing loading shall not exceed 900 psi (6205kpa) at 150 psig (1034kpa) differential pressure, nor 1,500 psi (10342kpa) at 250 psig (1724kpa) differential pressure, shall be long life bronze, of low zinc content, of dissimilar hardness to prevent galling, and shall not be constructed of synthetic materials. Bronze bushing for body is ASTM B271-C95400; bronze journal for ball is ASTM B584-C93200.
1.2 Body
The Standard body shall have ANSI B16.1 CL. 125/150 or CL. 250/300 flanges and shall house the ball. The body shall have integrally cast, bronze bushed trunnions. It shall provide rigid means for supporting the torque unit without the necessity of additional supports. There shall be two (2) pipe connections, one for an air vent and the other for drain. The body shall have rigidly attached corrosion resistant metal seat(s) made of 400 series monel. Maximum seat bearing pressure shall not exceed 1,000 lb/sq. inch.
1.3 Ball
The ball shall have integrally cast, bronze bushed trunnions. An extension of one trunnion, called the operating shaft, shall pass through a sealing device (o-ring retainer) and connect to the torque unit. The operating shaft shall be 17-4PH high strength stainless steel. The sealing device shall be capable of being removed and having its seals replaced without removing the valve from the line. The ball shall have corrosion resistant metal seat(s) of 300 series stainless steel rigidly attached and fully adjustable to provide drop-tight sealing (1 oz. per inch per hour exceeding AWWA C507 standards). The ball shaft shall be so designed that the factor of safety for all combined stresses shall be at least five to one. Maximum torsional deflection shall not exceed 1/6 degree per foot of unsupported length using a seat coefficient of friction of 0.5 and a bearing coefficient of friction of 0.3.
3.0 Testing
As per AWWA specification #C507. (Ball valve only)
Suggested Specifications
List 22 Series 2200 Cone Valves 1.0 Valve Construction
The cone valve shall be of the conical plug type employing axial motion to unseat the plug, followed by a rotary motion to open or close the valve, and then followed by an axial motion to reseat the plug. The valve shall be the latest standard product of a manufacturer regularly engaged in the production of equipment of this nature. The valve manufacturer shall be experienced in the design and construction of Cone Valves for a period of not less than five years. The valve shall be Willamette Cone Valves or approved equal. shaft shall be 17.4PH high strength stainless steel. The plug shall be provided with monel seats to engage the monel seat rings on the body when seated in both open and/or closed positions.
1.2 Materials
Standard Cone Valve shall be furnished in either cast gray iron ASTM A48 CL-35(125# class); ductile iron ASTM A536(250# class); GR65-45-12 or cast steel ASTM A27 GR65-35(300# class).
2.0 Body
The cast or ductile iron body of the valve shall consist of a housing having flanged inlet and outlet waterways and a head flange opening. The head flange opening shall permit removal of the plug. Waterway flanges shall conform to the dimensions and drilling of ANSI B16.1, class 125/150 lb. or 250/300 lb. and shall be flat faced. Inside the cast iron body of the valve, two monel seat rings shall be provided to engage the seat rings on the plug when the plug is seated. A bronze pivot bearing (ASTM B271-C95400) shall be provided for the plug trunnion.
DeZURIK, Inc. hereby reserves the right to change any component parts which, in the opinion of its engineering department, will improve the prod uct or increase its serviceability.
2.1 Plug
The cast or ductile iron plug shall have the shape of a frustum of a cone with a clear waterway opening through it. The plug shall rotate on large diameter, integrally cast, bronze bushed (ASTM B584-C93200), top and bottom trunnions. The operating shaft shall be securely attached to the plug to transmit the lifting force and operating torque. The operating
27
250 Riverside Ave. N. Sartell, Minnesota 56377 Phone: 320-259-2000 Fax: 320-259-2227
DeZURIK, Inc. reserves the right to incorporate our latest design and material changes without notice or obligation. Design features, materials of construction and dimensional data, as described in this bulletin, are provided for your information only and should not be relied upon unless confirmed in writing by DeZURIK, Inc. Certified drawings are available upon request.
Printed in the U.S.A.