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Hydraulic and electronic components

Programme information

Published by

Mannesmann Rexroth AG D-97813 Lohr a. Main Jahnstrae 3-5 D-97816 Lohr a. Main Telephone 0 93 52/18-0 Telefax 0 93 52/18-39 72 Telex 6 89 418 rr d RE 00 208/04.99 Replaces: 04.97 Hinckel-Druck GmbH Halbrunnenweg 12 D-97877 Wertheim/Wartberg

Issue number

Printed by

Copying and translation, even of extracts, only with prior permission of the publisher. Subject to revision.

Fixed displacement motors Types A2FM, A2FE


Fixed displacement motors Nominal pressure: NS 5: 315 bar; NS 10 to 200: 400 bar; NS 250 to 1000: 350 bar Peak pressure: NS 5: 350 bar; NS 10 to 200: 450 bar NS 250 to 1000: 400 bar Series 6 Open and closed circuit The standard motor is suitable for all applications Brake valves can be directly fitted Integrated or built-on flushing valves Motor as standard version (A2FM) or plug-in version (A2FE) Suitable for closed circuit pump operation As plug-in motor A2FE preferably for installation in mechanical gearboxes, e.g. Turas gearboxes. Vertually fully integrated into the mechanical gearbox as the mounting flange is located in the centre of the housing Long-life bearings possible (NS 250 to 1000) Nominal size Capacity Speed Inlet flow Power p = 400 bar Torque p = 400 bar Weight (approx.) Nominal size Capacity Speed Inlet flow Power p = 400 bar Torque p = 400 bar Weight (approx.) Nominal size Capacity Speed Inlet flow Power p = 400 bar Torque p = 400 bar Weight (approx.) Nominal size Capacity Speed Inlet flow Power p = 350 bar Torque p = 350 bar Weight (approx.) A2FM A2FE Vg n max q V max P max T m 5 cm3 min1 L/min kW Nm kg 10 12 16 23 28 28 28.1 6300 176 118 178 9.5 90 90 4500 405 270 572 23 250 250 2500 625 365 3) 13913) 73 1000 1000 1600 1600 933 5570 336 Typ A2FM Nominal sizes 5 to 1000 Axial piston - bent axis design Detailed information: RE 91 001 Type A2FE Plug-in fixed displacement motor

4.93 10.3 10000 8000 49 82 1) 26 55 25 1) 65 2.5 5.4 32 32 6300 201 134 204 9.5 107 106.7 4000 427 285 680 32 355 355 355 2240 795 464 1979 110 45 45.6 5600 255 170 290 13.5 125 125 4000 500 333 796 32

12.0 16.0 22.9 8000 8000 6300 96 128 144 64 85 96 76 100 144 5.4 5.4 9.5 56 56.1 5000 280 187 356 18 160 160.4 3600 577 385 1016 45 500 500 2000 1000 583 2785 185 63 80 63 80.4 5000 4500 315 360 210 241 400 508 18 23 180 200 2) 180 3600 648 432 1144 45 710 710 1600 1136 663 3955 322 200 2750 550 367 1272 66

A2FM/A2FE Vg cm3 n max min1 q V max L/min P max kW T Nm m kg A2FM/A2FE

RE 91 008

Vg
n max q V max P max T m A2FM
A2FE

cm3 min1 L/min kW Nm kg

Vg n max q V max P max T m

cm3 min1 L/min kW Nm kg

1) 2) 3)

p = 315 bar Only available as type A2FM p = 350 bar

Fixed displacement motors Types A10FM, A10FE


Fixed displacement motors Nominal pressure 280 bar Peak pressure 350 bar Standard and plug-in versions High permissible output speeds SAE version Series 5 Open and closed circuit Optional: integrated flushing and feed pressure valve Plug-in version A10FE preferably for installation into mechanical gearboxes, e.g. Turas gearboxes

Nominal size Capacity Speed 1) Inlet flow at nmax Power p = 250 bar Torque p = 250 bar Weight (approx.)

A10FM, A10FE

23 23.5 4900 115 43.6 105 12

28 28.5 4700 134 62.5 127 12

37 36.7 4200 154 71.8 163 17

45 44.5 4000 178 83.1 198 17

63 63.1 3400 215 101.1 281 22

Vg n max q V max P max T m

cm3 min1 L/min kW Nm kg

Types A10FM, A10FE Nominal sizes 23 to 63 Axial piston - swash plate design Detailed information: RE 91 172
1)

For speed nmax it has to be ensured that a low pressure of 18 bar is available.

Fixed displacement motors Type A4FM


Fixed displacement motors Nominal pressure: Nominal sizes 22 to 56: 400 bar Nominal sizes 71 to 500: 350 bar Peak pressure: Nominal sizes 22 to 56: 450 bar Nominal sizes 71 to 500: 400 bar Series 3: Nominal sizes 22 to 56 Series 1: Nominal sizes 71 to 500 These compact motors can be used for applications, where for reasons of space or for technical reasons the A2FM bent-axis motor cannot be used, e.g. Series connection (high summated pressure) Mounting of a brake (through-drive option) Occurrence of rotary vibration Open and closed circuit Nominal size Capacity Speed Inlet flow Power p = 400 bar Torque p = 400 bar Weight (approx.) Nominal size Capacity Speed Inlet flow Power p = 350 bar Torque p = 350 bar Weight (approx.) 22 28 28 4250 119 79 178 11 125 125 2600 325 190 696 61 40 40 4000 160 106 255 16 250 250 2200 500 291 1391 125 56 56 3600 201 134 356 22 500 500 1800 900 525 2783 220 Type A4FM Nominal sizes 22 to 500 Axial piston - swash plate design Detailed information: Nominal sizes 22 to 56 RE 91 100 Nominal sizes 71 to 500 RE 91 120

Vg n max q V max P max T m Vg n max q V max P max T m

cm3 min1 L/min kW Nm kg cm3 min1 L/min kW Nm kg

22 4250 93 62 140 11 71 71 3200 227 132 395 34

Nominal sizes 22 to 56: 2-hole flange Nominal sizes 71 to 250: 4-hole flange Nominal sizes 500: 8-hole flange

Plug-in fixed displacement motors Types A4FP, 2A4FP, A10FP


Plug-in fixed displacement motors Nominal pressure: A4FP, 2A4FP: 350 bar A10FP: 280 bar Peak pressure: A4FP, 2A4FP: 400 bar A10FP: 350 bar Series 1 Open and closed circuit For hydrostatic drives mainly intended for marine applications, e.g. Thruster drives Cargo pump drives Fan drives Nominal size, A4FP Capacity Speed Inlet flow Power p = 350 bar Torque p = 350 bar Weight (approx.) Nominal size, A4FP Capacity Speed Inlet flow Power p = 350 bar Torque p = 350 bar Weight (approx.) 32 40 40 3700 148 86 223 22 200 2200 440 257 1113 120 50 50 3200 160 93 278 34 224 2200 493 287 1247 120 63 63 3200 202 118 351 34 250 2200 550 321 1391 120 71 71 3200 227 132 395 34 400 1800 720 420 2226 220 90 112 90 112 2600 2600 234 291 137 170 501 623 61 61 450 500 1800 1800 810 900 473 525 2504 2783 220 220 Types A4FP, 2A4FP Nominal sizes 32 to 500 Axial piston - swash plate design Detailed information: RE 91 125 Type A10FP Nominal size 18 Axial piston - swash plate design Detailed information: RE 91 175

Vg n max q V max P max T m Vg n max q V max P max T m

cm3 min1 L/min kW Nm kg cm3 min1 L/min kW Nm kg

32 3700 118 69 178 22 125 2600 325 190 696 61

125 200 224 250 400 450 500

Nominal size, 2A4FP (Back to Back) A10FP Capacity Speed Inlet flow Power p = 350 bar Torque p = 350 bar Weight (approx.)

200 224 250 400 450 500 18 2x200 2000 800 466 2226 196 2x224 2000 896 522 2494 196 2x250 2000 1000 582 2783 196 2x400 2x450 1800 1800 1440 1620 840 946 4452 5008 400 400 2x500 18 1800 4200 1800 75,6 1050 35,31) 5565 801) 400 9

Vg n max q V max P max T m

cm3 min1 L/min kW Nm kg

1)

p = 280 bar

Variable displacement motors Types A6VM, A6VE


Variabale displacement motors Series 6 Open and closed circuit Nominal pressure: Nominal sizes 28 to 200: 400 bar Nominal sizes 250 to 1000: 350 bar Peak pressure: Nominal sizes 28 to 200: 450 bar Nominal sizes 250 to 1000: 400 bar Motor as standard version (A6VM) or plug-in version (A6VE) Due to the wide control range, A6VM and A6VE variable displacement motors meet the requirements for high speed and high torque. The displacement of these motors can be swivelled to zero, as the adjustment range is: Vg max (swivel angle 25 , 26,5) to V g min (swivel angle 0) Brake valve can be fitted Integrated or built-on flushing and feed pressure valves Hydrostatic A6VE plug-in motors are preferably used for installation into mechanical gearboxes, e.g. Turas gearboxes
pB p St I Vg
= = = = Operating pressure Pilot pressure Control current Capacity

HD / EP
Hydr. adjustment, pilot pressurerelated / electrical adjustment with proportional solenoid

HZ / EZ
Hydraulic / electrical two-point adjustment

HA
Automatic adjustment high pressure-related

pSt / I

pSt / I

pB

Vg min

Vg max

Vg min

Vg max

Vg min

Vg max

DA 80 80 0 3900 7350 312 208 510 34 107 107 0 3550 6300 380 252 679 47 200 3) 200 0 2900 5100 580 387 1273 80 1000 1000 0 1600 2100 1600 933 5563 432 Types A6VM, A6VE Nominal sizes 28 to 1000 Axial pistion - bent axis design Detailed information A6VM: RE 91 604 A6VE Plug-in version Nominal sizes 28 to 250 RE 91 606
Hydraulic adjustment, speed dependent

Nominal size Capacity Speed 1) at Vg max at Vg 0

Inlet flow at n max Power 4) Torque 4) Weight (approx.) Nominal size Capacity Speed 1) at Vg max at Vg 0

A6VM/A6VE Vg max cm3 Vg 0 2) cm3 nmax min1 nmax min1 qV max L/min Pmax kW T Nm m kg A6VM/A6VE V g max cm3 V g 0 2) cm3 nmax min1 nmax min1 qV max L/min Pmax kW T Nm m kg A6VM Vg max Vg 0 nmax nmax qV max Pmax T m

28 28.1 0 5550 10450 156 103 178 16 140 3) 140 0 3250 5750 455 303 891 60 250 6) 250 0 2500 3300 625 365 1391 90

55 54.8 0 4450 8350 244 162 348 26

Inlet flow at n max Power 4) Torque 4) Weight (approx.) Nominal size Capacity at Vg max at Vg < Vg max Inlet flow at n max Power 5) Torque 5) Weight (approx.) Speed 1)

160 160 0 3100 5500 496 330 1016 64 355 355 0 2240 2950 795 464 1978 135 500 500 0 2000 2600 1000 583 2782 210

cm3 cm3 min1 min1 L/min kW Nm kg

1) 2)

3) 4) 5) 6)

q v max must not be exceeded The minimum capacity Vg min can be infinitely varied between V g 0 and 0.8 x Vg max Only available as A6VM p = 400 bar at Vg max p = 350 bar at Vg max Also available as A6VE

Switching motors Types A10VM, A10VE, A10VEC


Switching motors Nominal pressure 280 bar Peak pressure 350 bar Series 5 Motor as standard version (A10VM) or plug-in version (A10VE) Motor for Turas drive (A10VEC) Hydraulic or electrical two-point adjustment adjustment range 1:2,5 High permissible output speeds Mechanical holding brake can be fitted SAE version Open and closed circuit Types A10VM, A10VE Nominal sizes 28 to 60 Axial piston - swash plate design Detailed information: RE 91 703

Nominal size Capacity Speed 1) Inlet flow at nmax Power p = 280 bar Torque p = 280 bar Weight (approx.) EZ1/EZ2
Electrical two-point adjustment Energised

A10VM A10VE

28 28 28 4600 132 61 125 14

45 45 44.5 4000 180 84 200 18 DG

60 60 62 3300 213 104 276 26

V g max cm3 n max P max Tmax m


min1 kW Nm kg HZ
Hydraulic two-point adjustment

q V max L/min

Hydraulic adjustment, direct control

250 20

pSt

Deenegised

Vg min

Vg max

Vg min

Vg max

V g = Capacity p St = Pilot pressure

Nominal size Capacity Speed


1)

A10VEC

45 45 3100 140 65 200 28

60 62 2700 167 78 276 34

80 78.5 2500 196 91 350 45

V g max cm3 n max P max Tmax m


min1 kW Nm kg

Inlet flow at nmax Power p = 250 bar Torque p = 250 bar Weight (approx.)

q V max L/min

Type A10VEC Nominal sizes 45 to 80 Axial piston - swash plate design Detailed information: RE 91 710
1)

For speed nmax a low pressure of p = 18 bar must be available.

Fixed displacement pumps Type A2FO


Fixed displacement pumps Nominal pressure: Nominal size 5: 315 bar Nominal sizes 10 to 200: 400 bar Nominal sizes 250 to 1000: 350 bar Peak pressure: Nominal size 5: 350 bar Nominal sizes 10 to 200: 450 bar Nominal sizes 250 to 1000: 400 bar Series 6 Open circuit Robust and short taper roller bearings Standard fixed displacement pump for all applications in open circuit Service ports SAE or threaded Cylindrical shaft end with splined shaft or keyed shaft Long life bearings possible (nominal sizes 250 to 1000) Nominal size Displacement Speed 1) Flow at n max Power p = 400 bar Torque p = 400 bar Weight (approx.) Nominal size Displacement Speed 1) Flow at n max Power p = 400 bar Torque p = 400 bar Weight (approx.) Nominal size Displacement Speed 1) Flow at n max Power p = 400 bar Torque p = 400 bar Weight (approx.) Nominal size Displacement Speed 1) Flow at n max Power p = 350 bar Torque p = 350 bar Weight (approx.) 5 10 4.93 10.3 5600 3150 27 32 9.6 2) 22 24.7 2) 65 2.5 5.4 32 32 2500 78 53 203 9.5 107 106.7 1600 167 114 678 32 250 250 1500 375 219 1391 73 45 45.6 2240 100 68 290 13.5 125 125 1600 196 133 795 32 355 355 1320 469 273 1976 110 12 12 3150 37 25 76 5.4 56 56.1 2000 110 75 356 18 16 23 16 22.9 3150 2500 49 56 34 38 100 144 5.4 9.5 63 80 63 80.4 2000 1800 123 141 84 96 400 511 18 23 180 180 1450 255 174 1145 45 710 710 1200 826 497 3955 322 28 28.1 2500 69 47 178 9.5 90 90 1800 158 108 572 23 200 200 1550 304 203 1272 66 1000 1000 950 950 554 5570 336 Type A2FO Nominal sizes 5 to 1000 Axial tapered piston - bent-axis design Detailed information: RE 91 401

Vg n max q V max P max Tmax m Vg n max q V max P max Tmax m Vg n max q V max P max Tmax m Vg n max q V max P max Tmax m

cm3 min1 L/min kW Nm kg cm3 min1 L/min kW Nm kg cm3 min1 L/min kW Nm kg cm3 min1 L/min kW Nm kg

160 160.4 1450 228 155 1020 45 500 500 1200 600 350 2785 185

1)

2)

These values are valid at an absolute pressure of 1 bar in suction port S p = 315 bar

Fixed displacement pumps type KFA Variable displacement pumps type KVA
Fixed displacment pumps, variable displacement pumps Nominal pressure 300 bar Peak pressure 350 bar Open circuit Series 6 Fixed displacment pumps with special characteristics and dimensions for use in commercial vehicles Flange and shaft for direct connection to the power take-off of truck gearboxes No leakage line required Simple reversal of direction of rotation (KFA) Only variable displacment pumps type KVA: Adjustment: EP (electrical proportional) or DRS (pressure controller and load-sensing function) Type KFA Nominal size Displacement Speed
1)

23

32 32 2500 78 39 153 5.8 80 80.4 1800 142 70 384 11.6

45 45.6 2240 100 50 218 8.0 107 106.7 1600 167 83 509 14.5

Vg n max P max Tmax m

cm3 min1 kW Nm kg

22.9 2500 56 28 109 5.8 63

Typ KFA Nominal sizes 23 to 107 Axial tapered piston - bent-axis design Detailed information: RE 91 501

Flow at n max Power p = 300 bar Torque p = 300 bar Weight (approx.) Type KFA Nominal size Displacement Speed 1) Flow at nmax Power p = 300 bar Torque p = 300 bar Weight (approx.)

q V max L/min

Vg nmax Pmax Tmax m

cm3 min1 kW Nm kg

63 2000 123 61 301 9.0

qV max L/min

Type KVA Nominal size Displacement Speed


1)

55

80 80 2240 179 90 382 20

107 107 2150 230 115 511 24

V g max n max P max Tmax m

cm3 min1 kW Nm kg

54.8 2500 137 69 261 16

Type KVA Nominal size 107 Axial tapered piston - bent-axis design Detailed information: RE 92 250

Flow at n max Power p = 300 bar Torque p = 300 bar Weight (approx.)

q V max L/min

1)

These values are valid at an absolute pressure of 1 bar in suction port S

10

Fixed displacement pumps type A4FO Variable displacement pumps type A4VB
Fixed displacement pumps A4FO Nominal pressure: Nominal sizes 22 to 56: 400 bar Nominal sizes 71 to 500: 350 bar Peak pressure: Nominal sizes 22 to 56: 450 bar Nominal sizes 71 to 500: 400 bar Open circuit Series 3 (nominal sizes 22 to 56) Series 1 (nominal sizes 71 to 500) Long bearing life Good suction characteristics Pump combinations possible Optional through drive for mounting further pumps Operation using HF pressue fluids is possible with reduced technical data Variable displacement pump A4VB Nominal pressure: 420 bar Peak pressure: 450 bar Series 3 Variable displacement pumps for closed circuit and boost operation. Nominal size, A4FO Displacement Speed 1) Flow at n max Power p = 400 bar Torque p = 400 bar Weight (approx.) Nominal size, A4FO Nominal size, A4VB Displacement Speed
1)

22

28 28 3000 84 56 178 11 125 125 1800 225 131 696 61 250 250 1500 375 219 120

40 40 2650 106 71 254 16 450 456 1800 821 574


2) 2)

56 56 2400 134 89 356 22 500 500 1320 660 385 2783 220

Vg n max P max Tmax m

cm3 min1 kW Nm kg

22 3000 66 44 140 11 71

q V max L/min

Type A4FO Nominal sizes 22 to 500 Axial piston - swash plate design Detailed information: Nominal sizes 22 to 56 on request Nominal sizes 71 to 500 RE 91 455

Vg n max P max Tmax m

cm3 min1 kW Nm kg

71 2200 156 91 395 34

Flow at n max Power p = 350 bar Torque p = 350 bar Weight (approx.)

q V max L/min

Type A4VB Nominal size 450 Axial piston - swash plate design Detailed information: RE 92 120
1)

1391 3044 420

2)

The value are valid at an absolute pressure of 1 bar in suction port S p = 420 bar

11

Variable displacement pumps Type A4VG


Variable displacement pumps Nominal pressure: 400 bar Peak pressure: 450 bar Series 3 Variable displacement pumps, reversible, with all components for operation in the closed circuit Use in mobile industrial applications Integrated auxiliary pump for boost and pilot oil supply Combined pressure relief/anti-cavitation valves as well as a boost pressure relief valve Wide range of control elements for a variety of functions 100 % through-drive Optional as combination pump, combinations of up to the same nominal size Two standard variable displacement pumps of the same or different sizes can be connected in series Splitter gearbox is not required Separate circuits Favourable installation dimensions Nominal size Displacement Speed at Vg max Flow at n max Power p = 400 bar Torque p = 400 bar Weight (approx.) Nominal size Displacement Speed at Vg max Flow at n max Power p = 400 bar Torque p = 400 bar Weight (approx.) DG
Direct operated hydraulic adjustment, pressure-related

28

40 40 4000 160 107 255 31 125 125 2850 356 237 795 80

56 56 3600 202 134 356 38 180 180 2500 450 300 1144 101 EP

71 71 3300 234 156 451 50 250 250 2400 600 400 1590 156

V g max cm3 n max P max Tmax m


min1 kW Nm kg

28 4250 119 79 178 29 90

q V max L/min

Type A4VG Nominal sizes 28 to 250 Axial piston - swash plate design Detailed information: RE 92 003

Combination pumps A4VG + A4VG Type A4VTG Nominal sizes 56 to 90 Special version for use in ready-mix concrete mixers Detailed information: RE 92 012

V g max n max P max Tmax m


HD

cm3 min1 kW Nm kg

90 3050 175 183 572 60

q V max L/min

HW
Hydraulic adjustment, position-related

Hydraulic adjustment, pilot pressure-related

Electrical adjustment, with proportional solenoid

pSt Vg max +Vg max pSt Vg max

pSt Vg max +Vg max pSt

Vg max +Vg max

A4VTG

+Vg max I

EZ
Electrical two-point adjustment with switching solenoid

DA
Hydraulic adjustment, speed-related

Vg p St I

= = = =

Displacement Pilot prressure Swivel angle Control current

12

Variable displacement pumps Type A4VSG


Variable displacement pumps Nominal pressure: 350 bar Peak pressure: 400 bar Series 1 and 2 Closed circuit Mainly used for stationary industrial applications Valve block for safe guarding the closed curcuit Auxiliary pumps for the boost and pilot oil circuits or an additional axial piston pump of up to the same size (combination pump) can be fitted to the through-drive Secondary control

Nominal size Displacement Speed Flow at n max Power p = 350 bar Torque p = 350 bar

40

71 71 3200 227 132 396 60 500 500 1800 900 525 2783 350

125 125 2600 325 190 695 100

180 180 2400 432 252 1002 102 750 750 1600 1200 699 4173 460 DS1

250 250 2200 550 321 1391 214 1000 1000 1600 1600 933 5565 530

V g max cm3 n max P max Tmax


min1 kW Nm kg

40 3700 148 86 223 47 355

q V max L/min

Weight (approx.) EO+valve block m Nominal size Displacement Speed Flow at n max Power p = 350 bar Torque p = 350 bar

Type A4VSG Nominal sizes 40 to 1000 Axial piston - swash plate design Detailed information: RE 92 100 Pumps for semi-closed circuits RE 92 110 Hydrostatic transmissions secondary control with A4VS components, see catalogue sheet RE 92 055

V g max cm3 n max P max Tmax


min1 kW Nm kg

355 2000 710 414 1975 207 HM1/2

q V max L/min

Weight (approx.) EO+valve block m MA


Manual adjustment

EO1
Hydraulic displacement adjustment (proportional valve)

EM
Electrical motor adjustment

Hydraulic displacement adjustment, flow-related

Speed regualtion, secondary controlled

HS
Hydraulic displacement adjustment (servo valve)

HD
Hydraulic adjustment, pilot pressure-related

DR
Pressure controller

HW
Hydraulic displacement adjustment, position dependent

DP
Pressure controller for parallel operation

s () Vg max +Vg max s () Vg max

U Vg max +Vg max U

pSt

pB

+Vg max pSt Vg min Vg max

Vg p St pB s U

= = = = =

Displacement Pilot pressure Operating pressure Actuator travel Control voltage

13

Variable displacement pumps Type A10VG


Variable displacement pumps Nominal pressure 300 bar Peak pressure 350 bar Closed circuit Series 1 Variable displacment pump, reversible, with all components for operation in the closed circuit For mobile industrial applications Through-drive possible for combination pumps, pumps of up to the same size can be built-on

Nominal size Displacement Speed Flow at n max Power p = 300 bar Torque p = 300 bar Weight (approx.) MD 1)
Mechanical pivot adjustment

18

28 28 4250 119 59 134 25

45 46 3800 175 87 219 27 HW

63 63 3500 221 110 301 39

V g max cm3 n max P max Tmax m


DG
Direct operated hydraulic adjustment, pressure-related

18 5000 90 45 86 14 HD

min1 kW Nm kg

q V max L/min

Type A10VG Nominal sizes 18 to 63 Axial piston - swash plate design Detailed information: RE 92 750

Hydraulic adjustment, pilot pressure-related

Hydraulic adjustment, poisition-related

Vg max +Vg max Vg max

pSt Vg max +Vg max pSt

pSt Vg max +Vg max pSt

+Vg max

EP
Electrical adjustment with proportional solenoid

EZ
Electrical two-point adjustment with switching solenoid

DA 2)
Hydraulic adjustment, speed-related

Vg p St I

= = = =

Displacement Pilot pressure Swivel angle Control current

I Vg max +Vg max I


1) 2)

Only for NS 18 Not for NS 18

14

Variable displacement pumps Type A2V


Variable displacement pumps Nominal pressure 350 bar Peak pressure 400 bar Semi-closed circuit Series 5 For stationary applications Standard version with roller bearings Slipper bearings for long bearing life Comprehensive adjustment element programme Plug-in or housed version

Nominal size Displacement Speed at Vg max Flow at n max Power p = 350 bar Torque p = 350 bar Weight (approx.) HD
Hydraulic adjustment, pilot pressure-related 1)

250

355 355 1200 426 248 1975 293

500 500 1060 530 309 2782 384 EL

1000 1000 850 850 496 5565 801

V g max cm3 n max P max Tmax m


HW
Hydraulic adjustment, position-related

250 1320 330 192 1391 203 HM

min1 kW Nm kg

q V max L/min

Type A2V Nominal sizes 250 to 1000 Axial piston - bent axis design Detailed information: RE 92 450 Plug-in or housed version, optional long-life version with slipper bearings, see RE 94 200

Hydraulic adjustment, flow-related

Electrical adjsutment

HS
pSt Vg max +Vg max pSt Vg max +Vg max
(with servo valve)

MA
Manual adjustment

(I) Vs Vg max +Vg max (I) Vs Vg max

+Vg max s

EO
Electrical adjustment

DR
Pressure controller

U Vg max

pB

pB

+Vg max U Vg min Vg max

Vg pB p St I s U Vs

= = = = = = =

Displacement Operating pressure Pilot pressure Control current Actuator travel Control voltage Actuating volume

1)

Form G, without adjustment element

15

Variable displacement pumps Types A11VO, A11VLO


Variable displacement pumps Nominal pressure 350 bar Peak pressure 400 bar Series 1 Open circuit for use in mobile industrial applications Accessories dependent on the adjustment device: Pressure cut-off device Pressure controller, remotely controlled Pressure controller for parallel operation Cross-sensing control Load-sensing control (displacement control) Load limiting control Hydraulic stroke limiter Electrical stroke limiter Swivel angle indicator Particulary high speeds are possible with the A11VLO version with charging pump (impeller) A11VO Nominal size Displacement Speed 1) Flow at n max Power p = 350 bar Torque p = 350 bar Weight (approx.) A11VO Nominal size Displacement Speed 1) Flow at n max Power p = 350 bar Torque p = 350 bar Weight (approx.) 40 42 3000 126 71 234 28 130 130 2100 273 159 723 66 130 130 2500 325 190 723 69 HD
Hydraulic adjustment, pilot pressure-related

V g max n max q V max P max Tmax m

cm3 min1 L/min kW Nm kg

60 58.3 2700 157 92 324 36

75 74 2550 188 110 412 45 190 192.7 2100 405 236 1073 95 190 192.7 2500 482 281 1073 100 EP

95 93.8 2350 220 129 522 53 250 250 1800 450 263 1391 125 250 250 2300 575 335 1391 130

Types A11VO, A11VLO Nominal sizes 40 to 250 Axial piston - swash plate design Detailed information: RE 92 500

V g max n max q V max P max Tmax m

cm3 min1 L/min kW Nm kg

Combination pump A11VO + A11VO

A11VLO Nominal size Displacement V g max 2) Speed n max Flow at n max q V max Power p = 350 bar P max Torque p = 350 bar Tmax Weight (approx.) m DR
Pressure controller

cm3 min1 L/min kW Nm kg

1)

2)

These values are valid at an absolute pressure of 1 bar in suction port S These values are valid at an absolute pressure 0.8 bar in suction port S

LR
Power controller

Electrical adjustment with proportional solenoid

pB

pB

pSt

Vg min

Vg max

Vg min

Vg max

Vg min

Vg max

Vg min

Vg max

Vg pB p St I

= = = =

Displacement Operating pressure Pilot pressure Control current

16

Variable displacement pumps Types A4VSO, A4VSLO


Variable displacement pumps Nominal pressure 350 bar Peak pressure 400 bar Series 1, 2 and 3 Open circuit For stationary applications Long bearing life Comprehensive controller and adjustment device programme Secondary control Through-drive possibility Particulary high speeds possible with the A4VSLO version with charging pump (impeller). Nominal size A4VSO Displacement Speed 1) Flow at nmax Power p = 350 bar Torque p = 350 bar Weight (approx.) press. controller Nominal size A4VSO A4VSLO Displacement Speed 1) Flow at n max Power p = 350 bar Torque p = 350 bar Weight (approx.) press. controller DR
Pressure controller

V g max nmax qV max Pmax Tmax m

cm3 min1 L/min kW Nm kg

40 40 2600 104 60 222 30 355 355 1500 533 311 1976 207 DFR

71 71 2200 156 91 395 53 500 500 1320 660 385 2783 320

125 125 1800 225 131 695 88 750 750 1200 900 525 4174 460

180 180 1800 324 189 1002 102 750 750 1500 1125 656 4174 490 LR2
Power controller

250 250 1500 375 218 1391 184 1000 1000 1000 1000 583 5565 605

Types A4VSO, A4VSLO Nominal sizes 40 to 1000 Axial piston - swash plate design Detailed information: RE 92 050 Hydrostatic transmission secondary control with A4VS components, see RE 92 055

V g max n max q V max P max Tmax m

cm3 min1 L/min kW Nm kg

1)

These values are valid at an absolute pressure of 1 bar in suction port S

FR
Flow controller

DP
Pressure controller for parallel operation

Pressure and flow controller

LR3
Power controller, remote control

pB

pB

pB

pB

Vg min

Vg max

Vg min

Vg max

Vg min

Vg max

Vg min

Vg max

MA
Manual adjustment

HS
Hydraulic displacement adjustment (servo valve)

EO1
Hydraulic displacement adjustment (proportional valve)

HD
Hydraulic adjustment, pilot pressure-related

EM
Electric motor adjustment

U Vg max Vg max +Vg max U

U Vg max +Vg max U

pSt

Vg max +Vg max s

+Vg max pSt


Vg pB p St s U
= = = = = = Displacement Operating pressure Pilot pressure Actuator travel Swivel angle Control voltage

HM1/2
Hydraulic displacement adjustment, flow-related

DS1
Speed control, secondary controlled

17

Variable displacement pumps types A10VSO, A10VO

Variable displacement pumps Nominal pressure 280 bar (NS 18 to 140) Nominal pressure 250 bar (NS 10) Peak pressure 350 bar (NS 18 to 140) Peak pressure 315 bar (NS 10) Open circuit Series 3 (NS 18 to 140) Series 5 (NS 10) For stationary applications - A10VSO For mobile applications - A10VO Long bearing life Comprehensive controller and adjustment device programme Through-drive option for mounting further pumps of up to the same size (combination pump) Nominal size A10VSO A10VO Displacement Speed 1) Flow at n max Power p = 280 bar Torque p = 280 bar Weight (approx.) press. controller 10 10,5 3600 37,8 15.7 2) 41.7 2) 8 71 71 2200 156 73 316 33 DFLR
Pressure, flow and power controller

V g max n max q V max P max Tmax m

cm3 min1 L/min kW Nm kg cm3 min1 L/min kW Nm kg

18 18 3300 59.4 27.7 80 12

28 28 28 3000 84 39 125 15 100 100 2000 200 93 445 45 DFE

45 45 45 2600 117 55 200 21 140 140 1800 252 118 623 60

Type A10VSO Nominal sizes 10 to 140 Axial piston - swash plate design Detailed information: NS 10: RE 92 713 NS 18: RE 92 712 NS 28 to 140: RE 92 711

Nominal size A10VSO, A10VO Displacement V g max 1) Speed n max Flow at n max q V max Power p = 280 bar P max Torque p = 280 bar Tmax Weight (approx.) press. controller m DR
Pressure controller

Type A10VO Nominal sizes 28 to 140 Axial piston - swash plate design Detailed information: RE 92 701

DFR
Pressure and flow controller

Pressure, flow controller, electronic

pB

pB

pB

Vg, pB

Vg U pB p St

= = = =

Displacement Control voltage Operating pressure Pilot pressure

Vg min

Vg max

Vg min

Vg max

Vg min

Vg max

pSoll

1)

FHD
Displacement controller, pilot pressure-related, with pressure control 2)

These values are valid at an absolute pressure of 1 bar in suction port S p = 250 bar

pSt

Vg min

Vg max

18

Variable displacement pumps type A10VO Compact unit type A10CO


Variable displacement pumps Nominal pressure 250 bar Peak pressure 315 bar Open circuit Series 5 A10VO Good suction characteristics Long service life Favourable power/weight ratio Short control times SAE version A10CO Central hydro unit for mounting onto the machines auxiliary drive for mobile applications Integrated boost pump and pressure relief valve Filter can be fitted Nominal size, A10VO Displacement Speed 1) Flow at nmax Power p = 250 bar Torque p = 250 bar Weight (approx.) DR
Pressure controller

V g max nmax qV max Pmax Tmax m

cm3 min1 L/min kW Nm kg

28 28 3000 84 35 111 12

45 45 2600 117 49 179 19

60 60 2700 162 68 238 22

85 87 2500 217 90 344 34

Type A10VO Nominal sizes 28 to 85 Axial piston - swash plate design Detailed information: RE 92 703

DFR
Pressure and flow controller

pB

pB

Vg min

Vg max

Vg min

Vg max

V g = Displacement p B = Operating pressure

Nominal size, A10CO Displacement Speed 1) Flow at nmax Power p = 250 bar Torque p = 250 bar Weight (approx.)

V g max nmax qV max Pmax Tmax m

cm3 min1 L/min kW Nm kg

45 45 2750 123 52 181 27

Type A10CO Nominal size 45 Axial piston - swash plate design Detailed information: RE 92 730

1)

These values are valid at an absolute pressure of 1 bar in suction port S

19

Variable displacement double pumps Type A8VO


Variable displacement double pumps Nominal size 350 bar Peak pressure 400 bar Open circuit Series 6 The control and adjustment device programme, including the ancillary equipment for the A8VO double pump, is tailored to the specific requirements The pumps can be equipped for every drive application The controller can be set externally while the machine is in operation Summation power controller with exact hyperbolic characteristic curve Accessories: Integrated auxiliary pump with pressure relief valve, optionally with pressure reducing valve With auxiliary drive for mounting gear and axial piston pumps Load limiting control Three-circuit control Cross-sensing Hydraulic stroke limiter Nominal size Displacement Speed
1) (i

28

55 54.8 2500 2x137 160 611 78


2)

80 80 2240 2x179 209 891 100

107 107 2150 2x230 268 1192 115 LA1

160 160 1900 2x304 304 4) 1528 4) 220

V g max cm3 n max P max Tmax m


LR
Individual power controller (hyperbolic control) NS 55, NS 80, NS 107

28.1 2300 103 313 60 LG1 2x88

= 1)

min1 kW Nm kg

Flow at n max Power 3) Torque 3) Weight (approx.) SR


Summation power controller (hyperbolic control) NS 28, NS 55, NS 80, NS 107

q V max L/min

Type A8VO Nominal sizes 28 to 160 Axial piston - swash plate design Detailed information: RE 93 010 Version with built-on pump

Individual power controller (hyperbolic control) with load-limiting control NS 55, NS 80, NS 107

Individual power controller with load-limiting control (spring control) NS 55, 1) NS 80, NS 107, NS 160

pB1 + pB2

pB1 + pB2

pB

pB1 + pB2
2) 3)

pst Vg min Vg max Vg min Vg max Vg min Vg max Vg min Vg max

4)

These values are valid at an absolute pressure of 1 bar in suction port S i = 0.73 p1 and p2 = 700 bar p1 and p2 = 600 bar (NS 160)

V g = Displacement p B1 = Operating pressure 1st pump p B2 = Operating pressure 2nd pump

20

Variable displacement double pumps Types A20VO, A20VLO


Variable displacement double pumps Nominal pressure 250 bar (NS 60) Peak pressure 315 bar (NS 60) Nominal pressure 350 bar (NS 75 to 260) Peak pressure 400 bar (NS 75 to 260) Series 1 Open circuit Accessories (NS 75 to 260): Pressure cut-off Cross-sensing control Load-sensing control Hydraulic stroke limiter Nominal size A20VO Displacement Speed 1) Flow at n max Power p = 350 bar Torque p = 350 bar Weight (approx.) 60 75 4) 74 2550 2x188 220 824 95 93.8 2350 2x220 258 1044 107 130 4) 130 2100 2x273 318 1446 Types A20VO, A20VLO Nominal sizes 60 to 260 Axial piston - swash plate design Detailed information: A20VO RE 93 010 A20VLO with load pump RE 93 100

V g max cm3 n max P max Tmax m


min1 kW Nm kg

60 2700 2x162 134 3) 477 3) 44

q V max L/min

Nominal size A20VLO Displacement Speed


1) (i

130 4)

190 192,7 2500 560 2145


2)

260 260 2300 696 2894


2)

A20V060 + accessories
1)

V g max cm3 n max P max Tmax m


EDP
Electronic pressure controller (NS 60)

130 2500 380 1446


2)

= 1)

min1 kW Nm kg

Flow at n max Power p = 350 bar Torque p = 350 bar Weight (approx.) LG1
Individual power controller with load-limiting control NS 75 to NS 260

q V max L/min

2x162

2x188

2x220

2)

3) 4)

These values are valid at an absolute pressure of 1 bar in suction port S These values are valid at an absolute minimum pressure of 0.8 bar in suction port S p = 250 bar In preperation

LRDKH
Power controller with pressure cut-off, hydraulic coupling and hydraulic stroke limiter (NS 95, NS 130)

pB

pst Vg min Vg max

Vg = Displacement p B = Operating pressure p ST = Pilot pressure

21

Variable displacement pumps Type A7VO


Variable displacement pumps Nominal pressure 350 bar Peak pressure 400 bar Series 6 Open circuit Robust and proven design, for a multitude of applications in open circuit Long-life bearings for increased bearing life possible (NS 250 to 1000) Visual or electrical swivel angle indicator as an optional extra (NS 250 to 1000) Comprehensive controller and adjustment device programme Nominal size Displacement Speed 1) Flow at nmax Power p = 350 bar Torque p = 350 bar Weight (approx.) Nominal size Displacment Speed 1) Flow at nmax Power p = 350 bar Torque p = 350 bar Weight (approx.) LR
Power controller

Vg max nmax qV max Pmax Tmax m

cm3 min1 L/min kW Nm kg cm3 min1 L/min kW Nm kg

55 54.8 2500 133 80 305 25 250 250 1500 375 218 1391 102 EP

80 80 2240 174 105 446 40 355 355 1320 469 273 1975 165

107 107 2150 223 134 596 49 500 500 1200 600 350 2782 245 HD

160 160 1900 295 177 891 71 1000 1000 950 950 554 5565 520

Type A7VO Nominal size 55 to 1000 Axial tapered piston - bent axis design Detailed information: Nominal sizes 55 to 160 RE 92 202 Nominal sizes 250 to 1000 RE 92 203

V g max nmax qV max Pmax Tmax m


DR

1)

These values are valid at an absolute pressure of 1 bar in suction port S

Pressure controller

Electrical adjustment with proportional solenoid

Hydraulic adjustment, pilot pressure-related

pB

pB

pSt

Vg min

Vg max

Vg min

Vg max

Vg min

Vg max

Vg min

Vg max

Vg pB p St I

= = = =

Displacement Operating pressure Pilot pressure Control current

22

External gear pumps Type 1PF2G


Fixed displacement pumps Nominal pressure 250 bar Plain bearings for heavy duty applications Single-block bearings Drive shafts to ISO or SAE Combination of several pumps possible Line connections: Connecting flange or pipe thread

Frame size G2 Nominal size Displacement Operating pressure Power at 1450 min-1 Speed range 1) Weight Frame size G2 Nominal size Displacement Operating pressure Power at 1450 Speed range Weight Frame size G3 Nominal size Displacment Operating pressure Power at 1450 Speed range Weight Frame size G4 Nominal size Displacement Operating pressure Power at 1450 Speed range Weight
1) 1) 1)

5 5.5 250 4 2.5 16 16.2 250 11 2.9 23 26 29

8 8.2 250 6.5 2.6 19 19 240 12.5 3.1 32 38

11 11 250 7.5 2.7 22 22.4 210 13 3.3 45

V g max cm3 p max P n m


bar kW min-1 kg

4 250 3 2.4 14

500 to 5000

Type 1PF2G Nominal sizes 4 to 100 Detailed information: Frame size G2 RE 10 030 Frame size G3 RE 10 039 Frame size G4 RE 10 042 Frame size G2/G3 RE 10 046 (with flow divider)

V g max p max P n m
min-1

cm3 bar kW min-1 kg

14.1 250 9 2.8 20

500 to 3500

V g max cm3 p max P n m


bar kW min-1 kg min-1

20.9 23.4 25.9 30.1 32.6 37.6 45.2 260 14.2 3.9 260 260 240 220 16 3.9 500 to 3600 3.9 4.3 4.3 4.3 6.2 210 180 16.8 19.5 19.5 21.3 22.2

40

50 50 210 26 15.5

63 63 210 34 16.4

70 70 210 38 17

80 80 180 36 17.4

100 100 150 38 18.4


1)

V g max p max P n m
min-1

cm3 bar kW min-1 kg

40 210 21 15

500 to 3000 Depending on nominal size

23

Internal gear pumps Type PGF


Fixed displacement pumps Nominal pressure 210 bar Very low operating noise Low flow pulsation High efficiency even at a low viscosity due to sealing gap compensation Combination of several pumps possible Can be combined with axial piston pumps and with vane pumps Available as an assembled drive unit (pump with electric motor) type "MPU"

Frame size 1 Nominal size Displacement Operating pressure Power


1) 3)

1.7

2.2 2.2 210 1.8 0.9

2.8 2.8 210 2 on 1.0 8 8.2 210 5.1 2.2

3.2 3.2 210 2.2

4.1 4.1 210 2 1.1

5.0 5.0 180 3.1 1.3 13 13.3 8 2.6 22 22

V g max cm3 p max P n m


bar KW min-1 kg min-1)

1.7 180 1.2 0.8 6

Type PGF Nominal sizes 1.7 to 50 Detailed information: RE 10 213

(1450

Speed range Weight


4)

request 2) 1.0 11 11 6.6


2)

Frame size 2 Nominal size Displacement Operating pressure Power


1) 3)

V g max p max P n m
min-1)

cm3 bar KW min-1 kg

6.5 4 2.1 16

(1450

Speed range Weight4) Frame size 2 Nominal size Displacement Operating pressure Power
1) 3)

on request

2.4 19 18.9 210 10.9

V g max p max P n m
min-1)

cm3 bar KW min-1 kg 20

16 210 9.3 2.7 22 22.2 210 12.5 on 3.3 3.7

180 12.4
2)

(1450

Speed range Weight


4)

on request 2.9 25 25.4 210 14.1

3.1 32 32.5 210 18.1 4.5 40 40.5 180 20.0 4.9


2) 3) 4) 1)

Frame size 3 Nominal size Displacement Operating pressure 3) Power


1)

V g max p max P n m
min-1)

cm3 bar KW min-1 kg

20.6 210 11.7

(1450

Speed range Weight


4)

request 2) 4.1

At maximum continuous operating pressure; pressure fluid temperature = 50 C Depending on nominal size Continuous For pump with 2-hole fixing

24

Internal gear pumps Typ PGH


Fixed displacement pumps Nominal pressure: up to 315 bar Very low operating noise Low flow pulsation High efficiency in the low pressure range High efficiency even at low speed and viscosity due to sealing gap compensaiton Suitable for a wide speed and viscosity range All frame and nominal sizes can be combined with each other FKM seals as standard Can be combined with vane pumps, axial piston pumps and radial piston pumps Frame size 2 Nominal size Displacement Operating pressure Speed Speed Weight Frame size 3 Nominal size Displacement Operating pressure Speed Speed Weight
3) 3)

6,3

8 8.2 315
1)/210 2)

V g max cm3 p max n min n max m


bar min-1 min-1 kg

6.5 600 3000 4.8 11 13 13.3 315


1)/210 2)

Type PGH Nominal sizes 6.3 to 125 Detailed information: RE 10 223

5 16 16

V g max p max n min n max m

cm3 bar min-1 min-1 kg

11

600 3000 5.9 6.2 6.4

Frame size 4 Nominal size Displacement Operating pressure Speed Speed Weight Frame size 5 Nominal size Displacement Operating pressure Speed Speed Weight
3) 3)

20

25 25.3

32 32.7
1)

40 40.1
2)

50 50.7

V g max p max n min n max m

cm3 bar min-1 min-1 kg

20.1

315 / 210 500 3000 13.5 63 3000 14 80 81.4


1)

3000 14.5

2600 15 100

2600 16 125 125.3

V g max p max n min n max m

cm3 bar min-1 min-1 kg

64.7

100.2
2)

315 / 210 400 2600 39 2200 40.5

1)

2200 42.5

2200 45

2) 3)

HLP pressure fluid HFC pressure fluid Intermittent

25

Radial piston pumps Types R4, R4-Mini


Fixed displacement pumps Nominal pressure 700 bar Self-aspirating, valve controlled Very low noise Long bearing life due to hydro-dynamically lubricated plain bearings Several pressure ports with various combinations of the cylinders possible Can be combined with fixed and variable displacement vane, gear and axial piston pumps 14 nominal sizes, optimum steps for optimum matching to the application Nominal size Displacement Operating pressure Power at 1450 Speed range Weight Nominal size Displacement Operating pressure Power at 1450 Speed range Weight Nominal size Displacement Operating pressure Power at 1450 Speed range Weight min-1 min-1 min-1 1.6 2.0 2.14 4.1 6.8 8.0 8.63 700 16.1 12.7 10.0 9.71 500 10.9 8.6 12.9 8.6 21.2 12.7 25.3 12.7 1000 to 2000 2.5 2.59 700 2.9 6.8 6.3 4.9 1000 to 2000 6.8 3.15 3.39 500 4.7 6.8 1000 to 2000 12.7 8.0 6.8 16.0 16.07 6.8 20.0 19.43 8.6 5.0 4.82 500 6.7 8.6 6.3 5.83 500 7.9 6.8 8.1 3.15 3.57 4.0 4.32 Type R4 Nominal sizes 1.6 to 20.0 Radial piston pumps with 3, 5 or 10 pistons Detailed information: RE 11 263

V g max cm3 p max P n m


bar kW min-1 kg

1.51

V g max p max P n m

cm3 bar kW min-1 kg

7.14 700 13.6

V g max pmax P n m

cm3 bar kW min-1 kg

8.03

Fixed displacement pumps Nominal pressure 700 bar Very compact design, therefore installation-friendly dimensions 5 nominal sizes Piston/cylinder insert sets also available Nominal size Displacement Operating pressure Power at 1450 Speed range Weight
1)

0.4

0.63 0.63 700 1.15

1.0 1.0 450 1.14 2.6

1.6 1.6 250 1.06

2.0 2.0 175 0.86

V g max cm3 p max P n m


bar kW min-1 kg min-1

0.4 700 0.66

Type R4-Mini Nominal sizes 0.4 to 2.0 Radial piston pumps with 3 pistons Detailed information: RE 11 260

1000 to 3400
1)

Depending on size

26

Vane pumps type PV7..., pilot operated Vane pumps type PV7...A, direct operated
Variable displacement pumps, pilot operated Variable displacement Low operating noise Long bearing life due to hydro-dynamically lubricated plain bearings Pressure and flow can be controlled The controller adjustment element can optionally be locked Also available as a completely assembled "MPU" compact drive unit (pump with electric motor) Low hysteresis Very short control times Measuring port Combination pumps using standard pumps is possible Mounting and connection dimensions to VDMA 24 560/1 ISO 3019/2 Frame size Displacement Operating pressure Power at 1450 min1 Speed range Weight Frame size Displacement Operating pressure Power at 1450 min1 Speed range Weight 10 16 20 100 5.8 20 30 30 25 45 80 10.5

V g max p max P max n m

cm3 bar kW min1 kg cm3 bar kW min1 kg

14 160 6.3 12.5 40 45 160 20.5 30

160 80 160 10 7.1 13.7 900 to 1800 17 21 63 71 94

Type PV7..., pilot operated Nominal sizes 14 to 150 Nominal pressure 160 bar Detailed information: RE 10 515

V g max
p max P max n m

71 80 17

100 118 150 80 35

160 80 160 34 22 54 900 to 1800 37 56

Variable displacement pumps, direct operated Very short control times Low operating noise Mounting and connection dimensions to VDMA 24 560/1 and ISO 3019/2 Good efficiency Also available as a completely assembled "MPU" compact drive unit (pump and electric motor) Pump combinations possible

Frame size Displacement Operating pressure Power at 1450 min1 Speed range Weight

06

20 14 20 25 100 6 11.4 70 100 2.7 5 1000 to 1800 11.3

V g max p max P max n m

cm3 bar kW min1 kg

10 100 2.5 6.3

Type PV7...A, direct operated Nominal sizes 10 to 25 Nominal pressure 100 bar Detailed information: RE 10 520

27

Combination pumps Bell housing type PTK


Fixed displacement pump + fixed displacement pump Variable displacement pump + fixed displacement pump Variable displacement pump + fixed displacement pump For a variety of combinations

Rear pump PGH/PGF R4 Mini

Combination pumps Detailed information on request

PV7

G2

G3

PV7 Front pump PGH/PGF R4 G2 G3 G4

G4 = Included in the product range = Not available Multiple combinations on request

Bell housing with oil/air cooler Nominal pressure 8 bar Housing noise and vibration damped design, low noise pressure level High cooling capacity with a low space requirement Suitable for use as a main flow cooler Short compact design, simple installation and removal of the cooler

R4

Nominal size Air throughput Operating pressure Power Speed


1)

2001 m3/h 90

200 90

250 210

300 360

350 850

3501 850

p max P n max m

bar kW min-1 kg 4 4 6

up to 8 0.55-0.75 1.1-1.5 2.2-4 5.5-7.5 11/15 18.5/22 1500 9 13 13

Type PTK Nominal sizes for electric motors 80 to 180 Detailed information: RE 50 092

Weight

1)

Other speeds on request

28

Motor pumps - compact power unit MPU Planetary gear motors (positioning motors) type GMRP
Compact power unit Completely assembled unit Low stock holding costs Compact design

El. motor 0.75 kW to 22 kW

Pump fitted Variable displacement vane pump Internal gear pump

Type PV7..., PV7..A... PGF...

Type MPU with PV7... (pilot operated) Detailed information: RE 10 515 Type MPU with PV7..A... (direct operated) Detailed information: RE 10 520 Type MPU with PGF Detailed information: RE 10 213

Fixed displacement motors Short, compact design Good low-speed characteristics Reversible High torque High start-up torque High shaft loading Very low running noise Low pressure loss in the positioning control Roller guided pinion Few wear parts

Nominal size Swept volume V g max Start-up torque (70 bar) TStart Torque T Speed at 20 L/min) n max Operating pressure 1) p max Positioning time for 180 t Positionings per revolution

cm3 Nm Nm min-1 bar s

50 80 100 125 160 200 250 50.9 78.7 98.9 123.6 158.5197.8 247.2 31 60 76 96 125 150 206 44 73 90 113 148 184 232 378 240 190 155 119 96 77 70 0.5 1, 2 or 3

320 316.9 262 294 60

Type GMRP Nominal sizes 50 to 320 Detailed information: RE 14 355

1)

Continuous operation

29

Gerotor motors Types GMS, GMSS, GMSW, GMT, GMTS, GMTW, GMV
Gerotor motors Nominal pressure 210 bar Maximum inlet pressure (peak) 250 bar Smooth running, even at low speeds Wide speed range Constant output torque over a wide speed range High start-up torque Robust, also under harsh operating conditions Favourable power / weight ratio Operation without leakage line, even with high return pressures Series connection possible Frame size GMS, GMSS, GMSW/ NS Swept volume Vg cm3 Speed 1) n max min-1 Torque 1) Power 1) Pressure differential 1) Weight (GMS) Weight (GMSS) Weight (GMSW) 80 81.4 810 20 16 175 10.2 8.1 10.8 200 203.6 375 40 14 140 11.6 9.4 12.1 100 103.6 750 25 17.5 175 10.5 8.3 11 125 125.9 600 32 17.5 175 10.8 8.6 11.3 250 251.7 300 45 12.5 125 12.1 9.9 12.6 160 162.9 470 34 15.5 150 11.2 9.0 11.7 320 325.7 240 54 11.5 120 13.0 10.6 13.3 500 523.4 240 120 26 160 22.9 800 804.3 250 189 42.5 160 37 Types GMT, GMTS, GMTW Nominal sizes 160 to 500 Slow running Detailed information: RE 14 060 Types GMS, GMSS, GMSW Nominal sizes 80 to 320 Slow running Detailed information: RE 14 060

Tmax P max p max m

daNm kW bar kg

Frame size GMS, GMSS, GMSW/ NS Swept volume V g max cm3 1) Speed n max min-1 Torque 1) Tmax daNm Power 1) Pressure differential 1) Weight (GMS) Weight (GMSS) Weight (GMSW)

P max p max m

kW bar kg

Frame size GMT, GMTS, GMTW/ NS Swept volume Vg cm3 1) Speed n max min-1 Torque 1) Tmax daNm 1) Power P max kW Pressure differential 1) p max bar Weight (GMT) m kg Weight (GMTS) Weight (GMTW) GMV/ NS Swept volume Speed 1) Torque 1) Power 1) Pressure differential 1) Weight

160 200 250 320 400 161 201.3 251.6 326.1 410.7 625 625 500 380 305 47.5 58.5 74.5 96 98 27 34 34 34 30 210 210 210 210 180 18.9 19.4 20.0 20.9 21.9 13.6 14.1 14.6 15.8 16.6 20.9 21.4 22.0 22.9 23.9 315 318.1 505 93 42.5 200 32 400 402.1 500 118 53.5 200 33 500 504.1 400 147 53.5 200 34 630 630.2 315 166 48 180 35,3

Vg n max Tmax P max p max m

cm3 min-1 daNm kW bar kg

Type GMV Nominal sizes 315 to 800 Slow running

1)

Continuous

30

Gerotor motors Types GMP, GMR, (series 1) Type GMVD


Gerotor motors Nominal pressure 160 bar Maximum inlet pressure (peak) 225 bar Smooth running, even at low speeds Wide speed range Constant output torque over a wide speed range High start-up torque Robust, also under harsh operating conditions Favourable power / weight ratio Operation without leakage line, even with high return pressures Series connection possible Nominal size Swept volume GMP Vg GMR, GMVD Speed 1) GMP nmax GMR GMVD Torque 1) GMP Tmax GMR GMVD Power 1) GMP Pmax GMR GMVD Pressure differential 1) 2) GMR pmax Weight (GMP) m Weight (GMR) side connection Weight(GMRE) end connection Weight(GMVD) Nominal size Swept volume GMP Vg GMR, GMVD Speed 1) GMP nmax GMR GMVD Torque 1) GMP Tmax GMR GMVD Power 1) GMP Pmax GMR GMVD Pressure differential 1) GMP pmax GMR GMVD Weight (GMP) m Weight (GMR) side connection Weight (GMRE) end connection Weight (GMVD) 50 50.9 51.8 1000 775 775 9.3 10 10 8.5 7 7 140 5.4 5.6 8.5 cm3 min-1 daNm kW bar kg 200 197.8 203.6 325 300 325 36 45 33 10 11 9 140 175 120 6.5 6.7 8.2 9.6 80 78.7 81.4 810 750 810 15 19.5 16 10 12.5 10 175 5.6 5.8 8.7 250 247.2 251.7 250 240 250 46 46 36 9.5 8.6 7 140 150 105 6.8 7.0 8.7 9.9 100 98.9 103.7 650 600 650 19 24 20 11 13 11 175 5.8 6.0 8.9 125 123.6 125.9 520 475 520 24 30 25 10 12.5 11 175 5.9 6.1 7.4 9.1 160 158.5 162.9 400 375 400 30 38 32 10 12.5 11 175 6.2 6.4 7.7 9.4 400 407.2 170 170 49 33 7.2 4.8 90 60 8.2 9.7 11.1 Types GMP, GMR, GMVD Nominal sizes 50 to 400 Slow running Detailed information: RE 14 070

cm3 min-1 daNm kW bar kg

320 316.9 325.8 210 190 210 47 48 32.5 7.5 8 5 120 120 75 7.4 7.6 9.3 10.5

1) 2)

Continuous Pressure drop GMP, GMVD 140 bar

31

Hydrostatic steering Type LAG


Hydrostatic steering Steering units The LAG steering unit for hydraulic steering is the main element for steering all types of machines. Due to the purely hydraulic force transmission, it is possible to connect the steering unit to the steering axial via hoses which, even with difficult installations, can easily be achieved. The steering unit works to the rotary spool principle The LAG is a hydraulic force steering aid which also, if the energy supply fails, makes the steering function possible with a higher hand force (emergency operation). Areas of application: Tractors, self-propelled agricultural and forestry machines, municipal machines, rollers, wheel loaders, mobile excavators, cranes, graders, mining machines, ships and fork lifts Our programme also includes priority valves and steering columns which are matched to the steering units.

Steering unit - LAG Displacement volumes 50, 63, 80, 100, 125, 160, 200, 250, 320, 400, 500 and 630 cm3 Versions: LAGC steering unit with integrated safety valves Designs: ON-open-center-non-reaction OR-open-center-reaction LS-load-sensing-non-reaction LS-load-sensing-reaction The LAGC steering unit contains all of the valves which are required to provide safety functions for the steering unit and steering cylinder; this also eliminates any additional pipework. LAGU steering unit with reduction ratio Designs: LS-load-sensing non-reaction LS-load-sensing reaction The steering unit with reduction ratio utilises a dosage pump. In emergency operation (when the energy supply fails) the displacement is reduced by switching-off chambers. The remaining displacment volume makes it possible with the same hand force to achieve a higher pressure. It is, therefore possible in many cases to eliminate the emergency steering pump. The LAGU steering unit also contains all of the valves which are required to provide safety functions for the steering circuit.

Type LAG Detailed information: Version LAGC RE 14 365 Version LAGU RE 11 867

32

Radial piston multi-stroke motors Type MCR


Fixed displacement motors Nominal pressure 250 bar Compact, robust design Smooth running even at lowest speeds Low operating noise Reversible Sealed taper roller bearings High radial forces permitted on the output shaft Shaft seal up to 10 bar housing pressure Switchable Free-wheeling Half swept volume Version with holding or service brake

Frame size 3 Nominal size Swept volume Torque Speed Power Weight Frame size 5 Nominal size Swept volume Torque Speed1) Pressure differential Power Weight Frame size 10 Nominal size Swept volume Torque Speed Power Weight
1) 2) 2) 1)

160 225 255 280 325 365 400

V g max cm3

160 400 450 18

225 255 280 325 400 360 330 310 450 450 450 400 18 18 18 20 22

365 400 280 260 400 400 22 22

Tmax n max
differential 2)

Nm min1 kW kg

1022 1386 1570 1760 1875 2105 2307

Pressure

pmax bar

Type MCR Nominal sizes 160 to 1340 Detailed information: Frame size 3 RE 15 205 Frame size 5 RE 15 206 Frame size 10 RE 15 207 RE 15 220

P max
m

380 470 520 565 680 750 820

V g max

cm3 Nm min1 kW kg

380 220 450 29

470 520 565 680 220 220 220 200 450 450 450 400 29 29 29 39 35

750 820 170 150 400 400 35 35

Tmax n max P max


m

2528 3127 3459 3759 4017 4430 4844

pmax bar

780

860 860 200 450 44

940 1120 1250 1340 940 190 450 44 69 1120 1250 180 400 50 150 400 50 1340 8027 130 400 50
1) 2)

V g max Tmax n max P max m

cm3 Nm min1 kW kg

780 220 450 44

5134 5660 6187 6659 7432

Pressure differential

pmax bar

Intermittent Peak pressure

33

Radial piston multi-stroke motors Type MCR


Fixed displacement pumps Nominal pressure 250 bar Compact, robust design Smooth running even at lowest speeds Low operating noise Reversible Sealed taper roller bearings High radial forces permitted on the output shaft Shaft seal up to 10 bar housing pressure Switchable Free-wheeling Half swept volume Version with holding brake

Frame size 15 Nominal size Swept volume Torque Speed Power Weight Frame size 20 Nominal size Swept volume Torque Speed 1) Pressure differential 2) Power Weight Frame size 40 Nominal size Swept volume Torque Speed Power Weight
1) 2) 1) 2)

1130

1250 1250 8955 190 450 55

1500 1500 9552 170 450 55 93

1780 1780 11332 110 400 60

2150 2150 13688 100 400 60

V g max cm3 Tmax n max P max m


Nm min1 kW kg

1130 8095 190 450 55

Pressure differential

pmax bar

Type MCR Nominal pressure 1130 to 4200 Detailed information: Frame size 15 RE 15 208 Frame size 20 RE 15 209 Frame size 40 RE 15 210

1750

2100 2100 13762 160 450 70

2500 2500 14244 115 400 85 110

3000 3000 17073 115 400 85

V g max Tmax n max P max m

cm3 Nm min1 kW kg

1750 11531 160 450 70

pmax bar

2500

3000 3000 19187 120 450 100

3500 3500 22310 110 450 100 190

4200 4200 26772 110 450 100


1) 2)

V g max Tmax n max P max m

cm3 Nm min1 kW kg

2500 16114 120 450 100

Pressure differential

pmax bar

Intermittent Peak pressure

34

Radial piston eccentric motors Types MKM, MRM


Fixed displacement motors Wide speed range Translatory control with backlash compensation Smooth running even at very low speeds Extremely small mass moment of inertia permitting high reversal frequency Ideal for closed loop control applications Suitable for fire-resistant fluids Very low operating noise Version with: Measurement shaft Through shaft Built-on valves Brake (on request) Types MKM, MRM Nominal sizes 11 to 160 Detailed information: RE 15 190

Nominal size Swept volume Torque Speed Continuous pressure Max. operating pressure Power Weight Nominal size Swept volume Torque Speed Continuous pressure Max. operating pressure Power Weight

11

20 20 43.2 2000 100 160 9 14 90 89 266 900 140 210 25 21.4

32 33 120 1500 160 250 18.8 17.4 110 110 334 750 140 210 26.2 21.4

40 40 86.4 1500 100 160 13.5 16 125 126 567 800 200 315 47.5 40

63 66 237 1200 160 250 29.7 18.8 160 161 750 1000 250 315 78.5 58

Vg Tmax nmax p int. Pmax m V g max Tmax n max p


const.

cm3 Nm min1 bar kW kg cm3 Nm min1 bar bar kW kg

11 31.5 3000 140 210 9.8 12 80 81 365 1000 250 315 38.2 40

p const. bar

p int. P max m

For the upper pressure and power range housing flushing is necessary.

35

Radial piston eccentric motors Types MR, MRE, MRT, MRTE


Fixed displacement motors Closely spaced swept volumes Very high start-up torque Smooth running even at very low speeds (nmin = 0.5 to 1 min1) High resistance to thermal shock Reversible Ideal for closed loop control applications Suitable for fire-resistant fluids Roller bearings for extremely long service life Very low operating noise Version with: Measurement shaft, hollow shaft, brake MR Nominal size Swept volume Continuous pressure Power Speed Torque Weight MR Nominal size Swept volume Continuous pressure Power Speed Torque Weight MR Nominal size Swept volume Continuous pressure Power Speed Torque Weight MRE Nominal size Swept volume Continuous pressure Power Speed Torque Weight Types MR, MRE Nominal sizes 160 to 9500 Detailed information: RE 15 228 Types MRT, MRTE Nominal sizes 7100 to 10800 Radial piston eccentric motors with 10 pistons

160 190 250 300 350 450 600

Vg cm3 p const. bar

160 30 800 720 46 700 707 97

192

251

304 250

349

452 608

P max n max Tmax m

kW min1 Nm kg

36 48 53 54 75 84 800 750 750 600 600 500 870 1120 1380 1560 2030 2720 46 50 50 77 77 97 1100 1800 2400 2800 3600 1126 1810 2393 2792 3637 119 250 157 183 194 198

Vg

cm3

p const. bar P max kW n max Tmax m


min1 Nm kg

500 330 250 220 200 180 3170 5100 8240 10650 12650 16350 97 140 209 325 325 508

MRE 4500 6500 7000 500 800 1400 2100

Vg cm3 p const. bar

4503 6504 6995 498 804 1369 2091 250 250 250 210 210 210 210 210 170 250 260 70 93 102 148 130 130 600 450 280 250

P max n max Tmax m

kW min1 Nm kg

20250 29450 32000 1880 3020 5160 7850 508 750 750 77 97 140 209 MRT MRTE 3100 5400 8500 9500 7100 9000 10800

Vg cm3 p const. bar

3104 5401 8525 9543 7100 9005 10802 210 210 210 210 250 250 210 190 210 260 225 200 160 120 100 330 370 310 150 130 110 For the upper pressure and power range housing flushing is necessary.

P max n max
Tmax m

kW min1 Nm kg

11700 20600 32500 31800 31300 40000 39300 320 508 750 750 920 920 920

36

Radial piston eccentric motors Types MRD, MRDE


Dual displacement motors High start-up torque High volumetric efficiency Adjustable under load Bearings for a very long service life High resistance to thermal shock Version for HF fluids Connection dimensions identical to that of MR, MRE Reversible Smooth running even at very low speeds Version with: Measurement shaft, hollow shaft, brake MRD Nominal size Swept volume Continuous pressure Speed Torque Power MRD Nominal size Swept volume Continuous pressure Speed Torque Power MRDE Nominal size Swept volume Continuous pressure Speed Torque Power MRDE Nominal size Swept volume Continuous pressure Speed Torque Power 2100 3100 3104 1552 210 270 11700 145 5400 5401 2701 210 215 20600 190 For the upper pressure and power range housing flushing is necessary. 340 500 498 249 210 800 1880 72 800 804 386 210 650 3020 88 1400 1369 619 210 550 5160 90 1800 2800 2792 1396 250 280 12650 140 4500 4503 2251 250 250 20250 180 300 450 452 226 250 850 2030 70 700 707 339 250 700 3170 86 1100 1126 508 250 580 5100 96 Types MRD, MRDE Nominal sizes 300 to 5400 Radial piston eccentric motors with switchable swept volume Detailed information: RE 15 232

V g max V g min cm3 pconst. bar nmax Tmax Pmax


min1 Nm kW

cm3

304 152 250 1000 1380 58

V g max V g min cm3 pconst. bar nmax Tmax Pmax


min1 Nm kW

cm3

1810 905 250 400 8240 120

V g max V g min cm3 p const. bar n max Tmax P max


min1 Nm kW

cm3

332 166 210 1000 1280 60

V g max V g min cm3 pconst. bar nmax Tmax Pmax


min1 Nm kW

cm3

2091 1046 210 370 7850 132

37

Radial piston eccentric motors Types MRV, MRVE


Variable displacement motors Closed spaced adjustable swept volume Very high start-up torque Smooth running even at very low speeds High resistance to thermal shock Reversible Ideal for closed loop control applications Suitable for fire-resistant fluids Roller bearings for extermely long service life Very low operating noise Version with: Measurement shaft Hollow shaft Brake MRV Nominal size Swept volume Continuous pressure Power Speed Torque Weight MRV Nominal size Swept volume Continuous pressure Power 1) Speed Torque Weight MRVE Nominal size Swept volume Continuous pressure Power Speed Torque Weight 500 800 1400 2100 3100 5400 800 210 93 650 135 1370 2091 3117 210 102 550 196 210 148 400 216 210 190 300 335 5401 210 210 260 523 For the upper pressure and power range housing flushing is necessary. 1800 2800 2780 250 194 500 12650 335 4500 4503 250 210 450 20250 523 450 700 706.8 250 97 1300 3170 135 1100 1126 250 119 1000 5100 196 Types MRV, MRVE Nominal sizes 450 to 5400 Radial piston eccentric motors with infinitely variable swept volumes Detailed information on request

V g max P max n max T max m

cm3 kW min-1 Nm kg

451.6 250 75 1500 2030 110

p const. bar

V g max cm3 p const. bar P max n max T max m


kW min-1 Nm kg

1809 250 157 700 8240 216

V g max P max n max T max m

cm3 kW min-1 Nm kg

500 210 70 800 110

p const. bar

1880 3020 5160 7850 11700 20600

38

External gear motors Types G2, G3


Fixed displacement motors Nominal pressure 250 bar Simple and robust design Start-up at low swept flow Direction of rotation optionally clockwise or anti-clockwise, reversible with or without back pressrue Single block bearing Plain bearings for high loads

Frame size type G2 Swept volume Torque Speed Power Pressure differential 1) Weight Frame size type G3 Swept volume Torque Speed Power Pressure differential Weight
1)

008

011 11 38.8 15.8 250 2.8 023 23.4 87 28.6 260 3.9

014 14.1 51 18 250 2.9 026 25.9 96 28.6 260 3.9

016 16.2 59 17.8 250 3 029 30.1 103 31.3 240 4.3

019 19 66.7 20 200 3.2 032 32.6 102 37.8 220 3.3

022 22.4 68.8 2500 17.3 210 3.4 038 37.6 113 3100 36 210 4.3

V g max cm3 Tmax n max P max p max m


Nm min1 kW bar kg

8.2 28.5 11.3 250 2.7 020

4000 4000 3500 3000 3000

Types G2, G3 Nominal sizes 8 to 38 Detailed information: RE 14 040

V g max Tmax n max P max p max m

cm3 Nm min1 kW bar kg

20.9 77.7 28.7 260 3.9

3600 3200 2900 3900 3600

1)

Continuous operation

39

Cylinders of tie rod design

Mounting of head and cap according to the tie rod principle Service friendly modular system Small installation dimensions Various mounting types Interchangeability due to standardisation

Series Nominal size Piston Piston rod Mounting types Stroke length Stroke speed Series Nominal size Piston Piston rod Mounting types Stroke length Stroke speed mm m/s bar mm mm mm m/s bar mm mm

CD 70 1) 70 25 to 200 12 to 140 16 up to 3000 up to 0.5 CDW 160 3) 160 40 to 200 28 to 140 5 up to 1700 up to 1

CD T3 2) 160 (210 4)) 25 to 200 12 to 140 14 up to 3000 up to 0.5 CD 210 1) 210 40 to 200 16 to 140 16 up to 3000 up to 0.5

Detailed information: Series CD 70: Series CD T3: Series CDW 160: Series CD 210:

RE 17 016 RE 17 032 RE 17 014 RE 17 017

1)

2)

3) 4)

Installation dimensions to N.F.P.A. and JIC Installation dimensions to DIN 24 554 and ISO 6020/2 With integrated position transducers Operating pressure up to 210 bar possible

40

Cylinders of mill type design

Mill type cylinders for applications also under extreme operating conditions Service friendly modular system Various mounting types Interchangeability due to standardisation

Series Nominal pressure Piston Piston rod Mounting types Stroke length Stroke speed Series Nominal pressure Piston Piston rod Mounting types Stroke length Stroke speed mm m/s bar mm mm mm m/s bar mm mm

CDL1 240 25 to 500 14 to 250 5 up to 10000 up to 0.5 CDH2 2) 250 50 to 500 32 to 360 6 up to 6000 up to 0.5

CDM1 1) 160 25 to 500 14 to 360 8 up to 8000 up to 0.5 CDH3 3) 350 40 to 500 28 to 360 6 up to 6000 up to 0.5

CDH1 250 40 to 500 22 to 360 6 up to 6000 up to 0.5

Detailed information: Series CDL1: RE 17 325 Series CDM1: Series CDH1: Series CDH2: Series CDH3: RE 17 328 RE 17 331 RE 17 334 RE 17 337

1)

2)

3)

Installation dimensions to ISO 6020/1, CETOP RP 58 H Installation dimensions to DIN 24 333, ISO 6022 and CETOP RP 73 H With piston > 320 mm nominal pressure 320 bar

41

Servo cylinders Special cylinders


Servo cylinders No disturbing stick-slip effects due to hydrostatic piston rod bearing Capable of absorbing large transverse forces Good emergency operating characteristics due to special bronze coating of the piston rod and bearing surfaces

Series Nominal pressure (static) Nominal force Piston rod Working stroke Stroke speed Stroke frequency bar kN mm mm m/s Hz

CGS 280 up to 1000 50 to 200 50 to 500 up to 2.5 up to 200

Detailed information: RE 57 310

Special cylinders Tailored for every application Single rod, double rod, plunger cylinders, double acting cylinders, telescopic cylinders, pressure intensifiers

Series Nominal pressure Piston Piston length Mounting types Stroke length Stroke speed mm m/s bar mm mm

Spezial cylinder up to 6000 up to 1450 up to 1450 on request up to 24 000 up to 3

Detailed information: on request

42

Check valves Types S, M-SR


Check valves Leak-free closure in one direction For threaded connections 4 cracking pressures: Without spring 0.5 bar 1.5 bar 3 bar 5 bar

Nominal size Operating pressure Flow Nominal size Operating pressure Flow

8 315 36 25 315 350

10 315 60 30 315 450

pmax

bar

315 18 20

qV max L/min

Type S Nominal sizes 6 to 30 Detailed information: RE 20 375

pmax

bar

315 250

qV max L/min

Check valve cartridge units Leak-free closure in one direction 5 cracking pressures: Without spring 0.2 bar 0.5 bar 1.5 bar 3 bar 5 bar Plug with pipe thread or metric ISO thread Installation in manifolds: Use as right-angled cartridge valve (version "KE") Use as straight through cartridge valve (version "KD") Nominal size Operating pressure Flow ("KE") Flow ("KD") Nominal size Operating pressure Flow ("KE") Flow ("KD") 6 8 315 35 30 25 315 300 300 10 315 50 50 15 315 120 100 30 315 400 400 Type M-SR Nominal sizes 6 to 30 Detailed information: RE 20 380

pmax

bar

315 15 20

qV max L/min qV max L/min

pmax

bar

315 200 200

qV max L/min qV max L/min

43

Pilot operated check valves Types SV, SL


Pilot operated check valves With optional leak-oil port Optionally with decompression (only nominal sizes 10 to 32) 4 cracking pressures: Nominal size 6: 1.5; 3; 7 or 10 bar Nominal size 10: 1.5; 3; 6; or 10 bar Nominal sizes 16 and 20: 2.5; 5; 7.5 or 10 bar Nominal sizes 25 and 32: 2.5; 5; 8 or 10 bar For subplate mounting ("P"): Nominal size 6: Porting pattern to DIN 24 340 form A, ISO 4401 and CETOPRP 121 H, subplates to RE 45 052 Nominal sizes 10 to 32: Porting pattern to DIN 24 340 form D, ISO 5781 and CETOPRP 121 H, subplates to RE 45 062 For threaded connections ("G") (only nominal sizes 10 to 32) Types SV, SL Nominal sizes 6 to 32 Detailed information: Nominal size 6 RE 21 460 Nominal sizes 10 to 32 RE 21 468

Nominal size Series Operating pressure Pilot pressure Flow ("G") Flow ("P") Nominal size Series Operating pressure Pilot pressure Flow ("G") flow ("P")

6 6X

10 4X 315 5 to 315 150 150 25 4X 315 5 to 315 550

16 4X 315 5 to 315 350 32 4X 315 5 to 315 550 550

pmax pSt

bar bar

315 5 to 315 60 60 20 4X

qV max L/min qV max L/min

pmax pSt

bar bar

315 5 to 315 350 350

qV max L/min qV max L/min

44

Directional spool valves, direct operated Types WH., WP, WN, H-WH, WM., H-WMM
Directional spool valves, direct operated Porting pattern to DIN 24 340 form A, ISO 4401 and CETOPRP 121 H Stoke adjustment, optional 2) Position monitoring with inductive limit switch

Nominal size Type Operating pressure Flow Nominal size Type Operating pressure Flow

6 WH, WP

10 1) WHD, WP, WN 315 120 22 350/280 450 25 H-WH, WH 350/280 650

10 2) H-WH, WH 350/280 160 32 350/280 1100

pmax

bar

315 60 16

qV max L/min

pmax

bar

350/280 300

qV max L/min

Types WH and WHD, hydraulically operated Types WN and WP, pneumatically operated Nominal sizes 6 to 32 Detailed information: Nominal size 6, types WH, WP RE 22 282 Nominal sizes 10, types WHD, WP, WN RE 22 331 1) Nominal sizes 10 to 32, types H-WH, WH RE 24 751 2)

Directional spool valves, direct operated Porting pattern to DIN 24 340 form A, ISO 4401 and CETOPRP 121 H Available as cartridge valve (RE 23 140, version "K") Position monitoring with inductive limit switch or mechanical limit switch

Nominal size Type Operating pressure Flow

4 WMMK

6
3)

10
3)

pmax

bar

160 25

315 60

315 120

qV max L/min

3) WMM, WMR, WMU, WMD, WMDA

Nominal size Type Operating pressure Flow

16 H-WMM

22 H-WMM 350 450

pmax

bar

350 300

qV max L/min

Types WMM, lever operated Types WMR and WMU, roller operated Types WMD, rotary knob operated Nominal sizes 4 to 22 Detailed information: Nominal size 4 RE 23 140 ("K") Nominal size 6 RE 22 280 RE 22 284 Nominal size 10 RE 22 312 RE 22 331 Nominal sizes 16 and 22 RE 22 370

45

Directional spool valves, direct operated Type WE


Directional spool valves, direct operated, with solenoid actuation Wet-pin DC or AC solenoids Solenoids with detachable coil For subplate mounting ("P"): Porting pattern to DIN 24 340 form A, ISO 4401 and CETOPRP 121 H Available as cartridge valve (RE 23 140, version "K") Electrical connection as individual connections or central connections Inductive position monitoring, optional (RE 24 830) Damped switching characteristics 3) Nominal size Version Operating pressure Flow Nominal size Version Operating pressure Flow Nominal size Version Operating pressure Flow
3) 1) 2)

4 "K" "P" 210 25 6


3) 4)

pmax

bar

160 25

qV max L/min

pmax

bar

315 60

350 80 10
5)

350 60

315 60

qV max L/min

6)

pmax

bar

315 100

315 120

315 120

Type WE Nominal sizes 4 to 10 Detailed information: Nominal size 4 RE 23 140 ("K") RE 23 160 ("P") Nominal size 6 RE 23 163 1) RE 23 178 2) RE 23 183 3) RE 23 178-00 4) Nominal size 10 RE 23 183 3) RE 23 327 5) RE 23 351 6)
1) 2) 3) 4) 5) 6)

qV max L/min

Standard valve, NS 6 (only DC solenoid) High performance valve Soft switching valve Reduced electrical power consumption Standard valve, NS 10 5-chamber version (only DC solenoid)

46

Directional spool valves, pilot operated Type WEH


Directional spool valves, pilot operated, with electro-hydraulic actuation Wet-pin AC or DC solenoids Spring and/or pressure return of the main spool to the initial position Spring centering (NS 10 and 22) Spring or pressure centering (NS 16, 25 and 32) Hand override, optional Porting pattern to DIN 24 340 form A, ISO 4401 and CETOPRP 121 H Electrical connection as individual connections or central connections, optional Switching time adjustment, optional Stroke limiter at the main spool (NS 10), optional Stroke limiter and/or end position control (NS 16, 22, 25 and 32), optional (RE 24 830) Position monitoring with inductive limit switch Pre-load valve in the P port of the main valve for NS 16, 22, 25 and 32

Nominal size Type Operating pressure Flow Nominal size Type Operating pressure Flow Nominal size Type Operating pressure Flow Nominal size Type Operating pressure Flow 4WEH 4WEH 4WEH

10 H-4WEH 350 160 16 H-4WEH 350 300 22 H-4WEH 350 450 32 4WEH 280 1100 32 H-4WEH 350 1100

pmax

bar

280 160

qV max L/min

Type WEH Nominal sizes 10 to 32 Detailed information: RE 24 751

pmax

bar

280 300

qV max L/min

pmax

bar

280 450 25 H4-WEH

qV max L/min

pmax

bar

350 650

qV max L/min

47

Directional poppet valves, direct operated Types SMM, SH, SP, SEW, SED
Directional poppet valve, direct operated Porting pattern to DIN 24 340 form A, ISO 4401 and CETOPRP 121 H Leak-free isolation of closed ports Switching is ensured even when under pressure for long periods of time

Nominal size Version Operating pressure Flow

6 SMM, SH, SP

pmax

bar

420 / 630 25

qV max L/min

Type SMM, lever operated Type SH, hydraulically operated Type SP, pneumatically operated Nominal size 6 Detailed information on request

Directional poppet valves, direct operated Porting pattern to DIN 24 340 form A, ISO 4401 and CETOPRP 121 H Leak-free isolation of closed ports Solenoids with detachable coil Opening of the pressure-tight chamber is not required when replacing the coil 2) Switching is ensured even when under pressure for long periods of time

Nominal size Version Operating pressure Flow Nominal size Version Operating pressure Flow SEW
3)

6 SEW
1)

SED 2) 350 25 10 SED 4) 350 40

pmax

bar

420/630 25

qV max L/min

pmax

bar

420/630 40

Types SEW, SED Nominal sizes 6 and 10 Detailed information: Nominal size 6 RE 22 058 1) RE 22 049 2) Nominal size 10 RE 22 075 3) RE 22 045 4)

qV max L/min

48

Pressure relief valves Types DBD (direct operated), DB, DBW, DBWS (pilot operated)
Pressure relief valves, direct operated For subplate mounting ("P") For threaded connections ("G") As cartridge valve ("K") With design testing 3 pressure adjustment elements optional: Hex. socket set screw with protective cap Rotary knob / hand wheel Lockable rotary knob

Nominal size Version Operating pressure Flow Nominal size Version Operating pressure Flow

pmax bar qV max L/min

6 "P, G, K" 400 50 20 "P, G, K" 400 250

8 "G" 400 120 25 "G" 315 330

10 "P, G, K" 630 120

15 "G" 400 250 30 "P, G, K" 315 330

Type DBD Nominal sizes 6 to 30 Detailed information RE 25 402

pmax bar qV max L/min

Pressure relief valves, pilot operated For subplate mounting ("P"): Porting pattern to DIN 24 340 form E, ISO 6264 and CETOPRP 121 H For block installation ("C") For threaded connections ("G") As cartridge valve ("K") Solenoid operated unloading via a built-on directional spool valve or directional poppet valve Switching shock dampening, optional 1) (only type DBW.) 4 pressure adjustment elements, optional: Rotary knob Sleeve with hexagon and protective cap Lockable rotary knob with scale Rotary knob with scale Nominal size 6 10 1) Operating pressure pmax bar 315 350 Flow ("P") qV max L/min 250 Flow ("G") qV max L/min 250 Flow ("C") qV max L/min 215 Flow ("K") qV max L/min 60 3) 100 3) Nominal size Operating pressure Flow ("P") Flow ("G") Flow ("C") Flow ("K")

10 2) 350 200 150 150

15 1) 350 500 25 1) 350 500

15 2) 350 300 30 1) 350 650 650 650

pmax qV max qV max qV max qV max

bar L/min L/min L/min L/min

20 1) 350 500 500 300

20 2) 350 400 300

Types DB, DBW Nominal sizes 6 to 30 Detailed information: Nominal sizes 6 and 10 Series 4X (only "K") RE 25 731 3) Nominal sizes 10 to 30 Series 5X RE 25 802 1) Nominal sizes 10, 15, 20 Series 4X RE 25 818 2) Nominal sizes 20 Series 1X (only "K") RE 25 818 2)

49

Pump safety block, pilot operated Types DBA, DBAW, DBAE


Pump safety block, pilot operated For directly mounting onto the pump SAE pressure port Zero pressure start-up and by-pass of the pump Solenoid actuated unloading via a built-on directional spool or directional poppet valve Electrical monitoring of the set pressure Proportional pressure relief and unloading with external or internal electronics

Nominal size Operating pressure Flow

pmax bar qV max L/min

16 350 300

25 350 400

32 350 400

Types DBA, DBAW, DBAE Nominal sizes 16 to 32 Detailed information: RE 25 890

Pump safety block, pilot operated For directly mounting onto the pump SAE pressure port Zero pressure start-up and by-pass of the pump With built-in check valve Solenoid actuated unloading via a built-on directional spool or directional poppet valve Switching shock damping, optional (only type DBAW) 4 pressure adjustment elements, optional: Rotary knob Sleeve with hexagon and protective cap Lockable rotary knob with scale Rotary knob with scale Types DBA, DBAW Nominal sizes 32 and 40 Detailed information: RE 25 880

Nominal size Operating pressure Flow (without check valve) Flow (with check valve)

32

40 420 650 450

pmax

bar

420 600 350

qV max L/min qV max L/min

50

Pressure sequence valves Types DZ.D (direct operated) and DZ (pilot operated)
Pressure sequence valves, direct operated Porting pattern nominal size 6 to DIN 24 340 form A, ISO 4401 and CETOPRP 121 H Porting pattern nominal size 10 to DIN 24 340 form D, ISO 5781 and CETOPRP 121 H 4 pressure adjustment elements optional: Rotary knob Sleeve with hexagon and protective cap Lockable rotary knob with scale Rotary knob with scale Check valve, optional

Nominal size Sequencing pressure pmax Flow bar

5 315 15

6 1) 210 60

6 2) 200 40

10 210 80

qV max L/min

Type DZ.D Nominal sizes 5, 6, 10 Detailed information: Nominal size 5, series 1X RE 26 055 Nominal size 6, series 5X RE 26 076 1) RE 26 080 2) (load-dependent counterbalance valve) Nominal size 10, series 4X RE 26 099

Pressure sequencing valves, pilot operated For subplate mounting ("P"): Porting pattern to DIN 24 340 form D, ISO 5781 and CETOPRP 121 H For block installation ("C") Suitable for use as preload, sequencing and by-pass valves 4 pressure adjustment elements, optional: Rotary knob Sleeve with hexagon and protective cap Lockable rotary knob with scale Rotary knob with scale Check valve, optional

Nominal size Version Sequencing pressure pmax Flow bar

10 "P" 315 200

20 "P" 315 400

30 "P", "C" 315 600

qV max L/min

Type DZ Nominal sizes 10, 20, 30 Detailed information: RE 26 391

51

Pressure cut-off valves Type DA (pilot operated)


Pressure cut-off valves, pilot operated For subplate mounting ("P"): Porting pattern to DIN 24 340 form A, ISO 4401 and CETOPRP 121 H For block installation ("C") As cartridge valve ("K") Solenoid operated unloading function via a built-on directional valve (NS 10, 20, 30) 4 pressure adjustment elements, optional: Rotary knob Sleeve with hexagon and protective cap Lockable rotary knob with scale Rotary knob with scale Nominal size Version Cut-off pressure Flow 1) Flow
2)

6 "P", "K"

10 "P" 315 40 60

20 "P" 315 80 120

30 "P", "C" 315 120 240

Type DA Nominal sizes 6 to 30 Detailed information: Nominal size 6, series 4X RE 26 404 Nominal sizes 10; 20; 30, series 5X RE 26 411

pmax

bar

315 30 3)

qV max L/min qV max L/min

1) 2) 3)

Switching pressure differential 10 % Switching pressure differential 17 % At qV max = 100 %

52

Pressure reducing valves Types DR.D (direct operated) and DR (pilot operated)
Pressure reducing valves, direct operated Porting pattern nominal size 6 to DIN 24 340 form A, ISO 4401 and CETOPRP 121 H Porting pattern nominal size 10 to DIN 24 340 form D, ISO 5781 and CETOPRP 121 H 5 pressure stages 4 pressure adjustment elements, optional: Rotary knob Sleeve with hexagon and protective cap Lockable rotary knob with scale Rotary knob with scale Check valve, optional

Nominal size Secondary pressure, adjustable pmax Flow bar

6 315 60

10 210 80

qV max L/min

Type DR.D Nominal sizes 6 and 10 Detailed information: Nominal size 6, series 5X RE 26 564 Nominal size 10, series 4X RE 26 580

Pressure reducing valves, pilot operated For subplate mounting ("P"): Porting pattern to DIN 24 340 form D, ISO 5781 and CETOPRP 121 H For block installation ("C") For threaded connections ("G") As cartridge valve ("K") 4 pressure stages 4 pressure adjustment elements, optional: Rotary knob Sleeve with hexagon and protective cap Lockable rotary knob with scale Rotary knob with scale Check valve, optional (only for version "P") Nominal size Secondary pressure 1) pmax Flow ("P") Flow ("G") Flow ("K") Nominal size Secondary pressure 1) pmax Flow ("P") Flow ("G") Flow ("C") Flow ("K") bar bar 10 3;5) 350 2) 150 150 100 5) 20 3) 350 300 300 10
4)

15

3)

15 4) 350 160

315 80 80 100 5) 20
4)

350 300 25 400


3)

qV max L/min qV max L/min qV max L/min

30 3) 350 400 400 400

315 160 160 160

350

Type DR Nominal sizes 10 to 30 Detailed information: Nominal size 10, series 3X (only "K") RE 26 850 5) Nominal sizes 10 to 30, series 5X RE 26 892 3) Nominal sizes 10; 15; 20, series 4X RE 26 893 4)

qV max L/min qV max L/min qV max L/min qV max L/min

1) 2)

Adjustable For version "K": pmax = 315 bar

53

2-way flow control valves and rectifier sandwich plates Types 2FRM, 2FRH, 2FRW and Z4S
2-way flow control valves For subplate mounting: Porting pattern nominal size 6 to DIN 24 340 form A, ISO 4401 and CETOPRP 121 H Porting pattern nominal sizes 10 and 16 to DIN 24 340 form G, ISO 6263 and CETOPRP 121 H Flow control in both directions by means of rectifier sandwich plates, optional (see below, type Z4S) Adjustable stroke limiter for both ends of the rack and pinion actuator (types 2FRH and 2FRW) With actual value potentiometer for continuous monitoring of the throttle orifice position, optional (types 2FRH and 2FRW) With external closure of the pressure compensator, optional (NS 6) Check valve, optional (NS 6) Pressure compensator stroke limiter for reducing the start-up jump, optional (NS 10 and 16) Nominal size Type Series Operating pressure Pilot pressure Flow 6 2FRM 3X 10 3X
1)

16 3X 315 315 160

2FRM, 2FRH, 2FRW 315 315 50

pmax pSt

bar bar

315 32

qV max L/min

Type 2FRM, manual actuation Type 2FRH, hydraulic actuation Type 2FRW, electro-hydraulic actuation Nominal sizes 6 to 16 Detailed information: Nominal size 6 RE 28 163 Nominal sizes 10 and 16 RE 28 389
1) With

rectifier sandwich plate up to 210 bar

Rectifier sandwich plates (Graetz circuit) for combination with flow control valves For ensuring a rectified flow through the built-on flow control valve Can be used for supply and return flow

Nominal size Series Operating pressure Flow

6 1X

10 3X 315 50

16 2X 315 160

pmax

bar

210 32

qV max L/min

Type Z4S Nominal sizes 5 to 16 Detailed information: Nominal size 6 RE 28 163 Nominal sizes 10 and 16 RE 28 389

54

2-way flow control valves Types 2FRM, Z2FRM


2-way flow control valves As cartridge valve ("K") With integrated check valve

Nominal size Operating pressure Flow

10 315 60

pmax

bar

315 32

qV max L/min

Type 2FRM.K Nominal sizes 6 and 10 Detailed information: RE 28 155

2-way flow control valves of sandwich plate design Porting pattern to DIN 24 340 form A, ISO 4401 and CETOPRP 121 H With flow control in ports A, B, A and B or T (P)

Nominal size Operating pressure Flow

pmax

bar

315 32

qV max L/min

Type Z2FRM Nominal size 6 Detailed information: RE 28 164

55

Throttle valves, throttle check valves and multi-station manifold plates Types MG, MK und HSR
Throttle valves, throttle check valves For in-line installation Pressure and viscosity dependent Type MG: Throttling in both directions of flow Type MK: Throttling in only one direction of flow, free-flow in the opposite direction (cracking pressure 0.5 bar)

Nominal size Operating pressure Flow Nominal size Operating pressure Flow

8 315 30 25 315 300

10 315 50

15 315 120 30 315 400

Types MG und MK Nominal sizes 6 to 30 Detailed information: RE 27 219

pmax

bar

315 15 20

qV max L/min

pmax

bar

315 200

qV max L/min

Multi-station manifold plates Compact hydraulic control due to common pressure and return ports for all control circuits Separate consumer ports for each control circuit Implementation of various control circuits possible by means of vertical stacking elements of sandwich plate design

Nominal size Operating pressure

10 315 8

16 315 6

pmax

bar

315 10

No. of ready-for-connection control circuits

Type HSR Nominal sizes 6, 10, 16 Detailed information: Nominal size 6 RE 48 107 Nominal size 10 RE 48 110

56

Check valves of sandwich plate design Types Z1S, Z2S, Z2SRK


Check valves of sandwich plate design Porting pattern to DIN 24 340 form A, ISO 4401 and CETOPRP 121 H 8 isolation functions 3 cracking pressures: 0.5; 3; 5 bar Optionally with Metallic sealing: type Z1S-3X/V (vpressure fluid > 4 m/s) Soft seal: type Z1S1-2X/VW4 (vpressure fluid < 4 m/s)

Nominal size Operating pressure Flow

10 315 100

pmax

bar

315 40

qV max L/min

Type Z1S Nominal sizes 6 and 10 Detailed information: Nominal size 6 RE 21 533 Nominal size 10 RE 21 536

Pilot operated check valves of sandwich plate design Porting pattern to DIN 24 340 form A, ISO 4401 and CETOPRP 121 H For the leak-free isolation of one or two consumer ports, even over longer periods of time Cracking pressures: Nominal size 6: 1.5; 3; 7 bar Nominal size 10: 1,5; 3; 6; 10 bar Nominal sizes 16 and 22: 3; 5; 7,5; 10 bar Type Z2S Nominal sizes 6 to 22 Detailed information: Nominal size 6 Nominal size 10 Nominal size 16 Nominal size 22

Nominal size Series Operating pressure Flow

6 6X

10 3X 315 120

16 5X 315 300

22 5X 315 450

pmax

bar

315 60

qV max L/min

RE 21 548 RE 21 553 RE 21 558 RE 21 564

Pilot operated check valves of sandwich plate design (Series 210 bar) Porting pattern to DIN 24 340 form A, ISO 4401 and CETOPRP 121 H For the leak-free isolation of two consumer ports Cracking pressure 1.5 bar

Nominal size Operating pressure Flow

10 210 80

pmax

bar

210 40

qV max L/min

Type Z2SRK Nominal sizes 6 and 10 Detailed information: Nominal size 6 RE 21 543 Nominal size 10 RE 21 549

57

Pressure relief valves of sandwich plate design, pilot operated Types ZDB, Z2DB, ZDBK, Z2DBK
Pressure relief valves of sandwich plate design, pilot operated Porting pattern to DIN 24 340 form A, ISO 4401 and CETOPRP 121 H 4 pressure stages: 50, 100, 200, 315 bar 5 pressure relief functions: A T, P T, B T, A T and B T, A B and B A 4 adjustment elements: Rotary knob Sleeve with hexagon and protective cap Lockable rotary knob with scale Rotary knob with scale Nominal size Operating pressure Flow 6 10 315 100 Types ZDB and Z2DB Nominal sizes 6 and 10 Detailed information: Nominal size 6 RE 25 751 Nominal size 10 RE 25 761

pmax

bar

315 60

qV max L/min

Pressure relief valves of sandwich plate design, pilot operated (Series 210 bar) Porting pattern to DIN 24 340 form A, ISO 4401 and CETOPRP 121 H 5 pressure relief functions: A T, P T, B T, A T and B T, A B and B A 3 pressure stages: 50, 100, 210 bar

Nominal size Operating pressure Flow

10 210 80

pmax

bar

210 40

qV max L/min

Types ZDBK and Z2DBK Nominal sizes 6 and 10 Detailed information: Nominal size 6 RE 25 754 Nominal size 10 RE 25 764

58

Pressure reducing valves of sandwich plate design Types ZDR.D (direct operated) and ZDR10V, ZDRK.V (pilot operated)
Pressure reducing valves of sandwich plate design, direct operated Porting pattern to DIN 24 340 form A, ISO 4401 and CETOPRP 121 H Pressure reducing in ports A, B or P 4 pressure stages: 25, 75, 150, 210 bar 4 adjustment elements: Rotary knob Sleeve with hexagon and protective cap Lockable rotary knob with scale Rotary knob with scale Check valve, optional Nominal size Series Operating pressure Flow 6 4X 10 5X 210 80 Type ZDR.D Nominal sizes 6 and 10 Detailed information: Nominal size 6 RE 26 570 Nominal size 10 RE 26 585

pmax

bar

210 50

qV max L/min

Pressure reducing valves of sandwich plate design, pilot operated Porting pattern to DIN 24 340 form A, ISO 4401 and CETOPRP 121 H Pressure reducing in ports A, B or P 4 pressure stages: 50, 100, 200, 315 bar 4 adjustment elements: Rotary knob Sleeve with hexagon and protective cap Lockable rotary knob with scale Rotary knob with scale Check valve, optional Nominal size Operating pressure Flow 10 Type ZDR10V Nominal size 10 Detailed information: RE 26 861

pmax

bar

315 100

qV max L/min

Pressure reducing valves of sandwich plate design, pilot operated (Series 210 bar) Porting pattern to DIN 24 340 form A, ISO 4401 and CETOPRP 121 H Pressure reducing in ports A, B or P (for NS 6 only port P) 3 pressure stages: 50, 100, 210 bar Pressure gauge connection

Nominal size Operating pressure Flow

10 210 80

pmax

bar

210 40

qV max L/min

Type ZDRK.V Nominal sizes 6 and 10 Detailed information: Nominal size 6 RE 26 572 Nominal size 10 RE 26 864

59

Double throttle check valves of sandwich plate design and hydro-electric pressure switches of sandwich plate design Types Z2FS, Z2FSK and HED8OH
Double throttle check valves of sandwich plate design Porting pattern to DIN 24 340 form A, ISO 4401 and CETOPRP 121 H For limiting the main or pilot flow of one or two consumers Meter-in or meter-out throttling 4 adjustment elements: Rotary knob Sleeve with hexagon and protective cap Lockable rotary knob with scale Rotary knob with scale Nominal size Series Operating pressure Flow 6 4X 10 2X 315 160 16 3X 350 250 22 3X 350 360 Type Z2FS Nominal sizes 6 to 22 Detailed information: Nominal size 6 Nominal size 10 Nominal size 16 Nominal size 22

pmax

bar

315 80

qV max L/min

RE 27 506 RE 27 518 RE 27 526 RE 27 536

Double throttle check valves of sandwich design (Series 210 bar) Porting pattern to DIN 24 340 form A, ISO 4401 and CETOPRP 121 H For limiting the flow of two consumer ports Meter-in or meter-out throttling

Nominal size Operating pressure Flow

10 210 80

pmax

bar

210 40

qV max L/min

Type Z2FSK Nominal sizes 6 and 10 Detailed information: Nominal size 6 RE 27 510 Nominal size 10 RE 27 524

Hydro-electric pressure switches for sandwich plate mounting Without leak-oil port Control lamp, optional (only in conjunction with large plug-in connector) With lockable rotary knob, optional 5 maximum settable pressures: 50, 100, 200, 350, 630 bar

Nominal size Operating pressure

10 350 80

pmax

bar

630 80

Switching frequency switching/min

Type HED8OH Nominal sizes 6 and 10 Detailed information: RE 50 060

60

Pressure gauge isolator valves, pressure gauge selector switches and accumulator safety blocks Types AF, MS and ABZSS
Pressure gauge isolator valves 3-way longitudinal valves For subplate mounting ("P") For threaded connections ("A") Push-button operation With or without accessories (connecting piece, 2 seal rings, pressure gauge, Rosette) Various indication ranges, optional: up to 60, 100, 160, 250, 400 bar Pressure gauge selector switches Housing valves as pipe fitting (connection types "A" and "F") Flange mounting (connection types "B" and "E") For subplate mounting ("C") For threaded connections NPT ("G") Fixing holes for UNC screws ("H") With maximum usable indication range, optional: up to 40, 63, 100, 180 or 315 bar With 5, 6, 8 or 9 measuring points, optional With integrated pressure gauge, optional Leak-free isolation (type MSL2) Type Series Operating pressure Type Connection type Series Operating pressure AF 3X Type AF Nominal size 6 Detailed information: RE 50 030 MS4 bis MS7 A 2X 315 Type MS Series 2, 4, 5, 6, 7 Detailed information: RE 50 034

pmax

bar MS2, MSL2 A, B, C, E, F, G, H 2X

300

pmax

bar

315

Acculumator safety blocks Safeguarding, isolation and unloading of hydraulic accumulators These blocks meet requirements and safety regulations to DIN 24 552, the pressure vessel regulations and technical rules for pressure vessels (TRB 403 or TRB 404) Accumulator adaptors as accessories are available for connecting the accumulator safety blocks to accumulators

Nominal size Operating pressure Weight

10

20 350 8,5

30 350 20,5

pmax m

bar kg

350 5,2

Type ABZSS Nominal sizes 10 to 30 Detailed information: RE 50 130

61

Piston type pressure switches and Bourdon tube pressure switches Types HED1, HED5, HED8 and HED2, HED3
Piston type pressure switches, type HED1 For threaded connections With leak-oil port, optional With control lamp, optional With expolsion protection and intrinsically-safe circuit, optional Pressure stages: Version "K": up to 100, 350, 500 bar Version "O": up to 50, 100, 350 bar Piston type pressure switches, type HED5 For subplate mounting ("OP") For in-line installation ("OA") For threaded connections ("OK") 4 pressure stages: 50, 210, 350, 630 bar Piston type pressure switches, type HED8 For subplate mounting ("OP") For in-line installation ("OA") As vertical stacking element in horizontal stacking assemblies ("OH") With control lamp, optional (only with large plug-in connectors) With lockable rotary knob, optional Pressure stages: Versions "OP" and "OA": 50, 100, 200, 350, 630 bar Version "OH": max. 50, 100, 350 bar Type Version Series Operating pressure "K" 4X HED1 "O" 4X 350 50 1) HED8 1X 630 80
1)

pmax

bar

500 300 HED5 2X

Switching frequency switching/min Type Series Operating pressure

Detailed information: Type HED1 RE 50 040 Type HED5 RE 50 055 Type HED8 RE 50 060

pmax

bar

630 80

Switching frequency switching/min

Briefly 100

Bourdon tube pressure switches with a constant switching pressure differential (type HED2) and with infinitely adjustable switching pressure differential (type HED3) For threaded connections With control lamp, optional Various electrical connections With lockable rotary knob (type HED2) With lockable cap, optional (type HED3) Switching pressure differential can be adjusted by separate, independent setting of the switching pressures (type HED3) 5 pressure stages: 25, 63, 100, 200, 400 bar Type Series Operating pressure HED2 2X HED3 3X 400 30 Detailed information: Type HED2 RE 50 045 Type HED3 RE 50 050

pmax

bar

400 30

Switching frequency switching/min

62

2-way cartridge valves with directional function Types LC..A, LC..B, LFA
2-way cartridge valves with directional function Valve poppet with or without damping nose 4 different springs/opening pressures 4 stroke limiters Control cover with integrated poppet or shuttle valve Control cover for mounting directional poppet valves with integrated shuttle valve, optional Control cover for mounting directional spool valves with integrated shuttle valve, optional Power element as cartridge valve in a standardised mounting cavity (DIN 24 342, however only up to nominal size 100), closed by means of a control cover Area ratio: Type LC..A: 2:1 Type LC..B: 14,3:1 Nominal size Operating pressure Flow 1) Flow
2)

16

25 470 580 63
3)

32 750 900 80
3)

40 1270 1500 100


3)

pmax

bar

up to 420 3) up to 420 3) up to 420 3) up to 420 3) 160 220 50

qV max L/min qV max L/min

Types LC..A, LC..B, LFA Nominal sizes 16 to 160 Detailed information: RE 21 010

Nominal size Operating pressure Flow 1) Flow


2)

pmax

bar

up to 420 1950 2750

up to 420 2750 3750 125

up to 420 4500 6200

up to 420 3) 7500 10600 160

qV max L/min qV max L/min

Nominal size Operating pressure Flow


1)

pmax

bar

up to 420 11500 16000

3)

up to 420 3) 18000 25000

1) 2) 3)

qV max L/min qV max L/min

Flow2)

p 10 bar, with damping nose p 10 bar, without damping nose Depending on pilot valve

63

2-way cartridge valves with pressure relief and pressure sequencing function Types LC..DB, LFA..DB and LC..DZ, LFA..DZ
2-way cartridge valves with pressure relief function Cartridge: With directional poppet valve (version "E") With directional spool valve (version "D") Power element as cartridge valve in standardised mounting cavity (DIN 24 342) Various control valves for manual or electrical-proportional pressure adjustment, optional Integrated into the control cover Mounted onto the control cover as a pilot valve (connection dimensions to DIN 24 340) 7 pressure stages, optional: 25, 50, 100, 200, 315, 400 or 420 bar Nominal size Operating pressure Flow ("E") Flow ("D") Nominal size Operating pressure Flow ("E") Flow ("D") 16 25 420 400 300 63 400 2500 1750 32 420 600 450 80 400 4500 3200 40 400 1000 700 100 400 7000 4900 Type LC..DB (cartridge) Type LFA..DB (control cover) Nominal sizes 16 to 100 Detailed information: RE 21 050

pmax

bar

420 250 175 50

qV max L/min qV max L/min

pmax

bar

400 1600 1400

qV max L/min qV max L/min

2-way cartridge valves with pressure sequencing function Pressure dependent sequencing of a second system (e.g. high pressure/low pressure coupling of two pumps), optional Pressure independent selection of the required switched postion by means of an electrically operated pilot control valve, optional (not included within the scope of supply) Power element as a cartridge valve in standardised mounting cavity (DIN 24 342), closed with standard cover Pilot control valves for manual pressure adjustment, optional Integrated into the control cover Mounted onto the control cover as a pilot valve (connection dimensions to DIN 24 340) Various adjustable maximum sequencing pressures (up to 315 bar), optional Nominal size Operating pressure Flow ("E") Flow ("D") 16 25 350 400 300 32 350 600 450 40 350 1000 700 50 350 1600 1400 Type LC..DB (cartridge) With directional poppet valve ("E") With directional spool valve ("D") Type LFA..DZ (control cover) Type LFA..DZW (control cover for DZ function with pressure independent sequencing) Nominal sizes 16 to 50 Detailed information: RE 21 050

pmax

bar

350 250 175

qV max L/min qV max L/min

64

2-way cartridge valves with pressure reducing function Types LC..DR, LFA..DB, LC..DB, LFA..DR
2-way cartridge valves with pressure reducing function When a set pressure is reached, the pressure in port A is limited according to the pressure/flow characteristics With fine control lands, optional Power element as cartridge valve in standardised mounting cavity (DIN 24 342), closed with control cover Various pilot control valves for manual and electricalproportional pressure adjustment, optional Integrated in the control cover Mounted onto the control cover as a pilot valve (connection dimensions to DIN 24 340) Closing pressues, optional: 2, (3), 4, 5 and 8 bar

Nominal size Operating pressure Flow Nominal size Operating pressure Flow

16

25 315 270 63 315 1700

32 315 450 80 315 2800

40 315 900 100 315 4400

pmax

bar

315 150 50

qV max L/min

pmax

bar

315 1100

Type LC..DR (cartridge unit) normally closed Type LFA..DB (control cover) Nominal sizes 16 to 100 Detailed information: RE 21 050

qV max L/min

2-way cartridge valves with pressure reducing function When a set pressue is reached, the pressure in port B is limited according to the pressure/flow characteristics Cartridge unit only with directional spool valve Power element as cartrdige valve in standardised mounting cavity (DIN 24 342), closed with control cover Various pilot control valves for manual and electricalproportional pressure adjustment, optional Pilot valve mounted onto the control cover (connection dimensions to DIN 24 340)

Nominal size Operating pressure Flow Nominal size Operating pressure Flow

16

25 315/350 300 63 315/350 1750

32 315/350 450 80 315/350 3200

40 315/350 700 100 315/350 4900

pmax

bar

315/350 175 50

qV max L/min

pmax

bar

315/350 1400

Type LC..DB (cartridge unit) Normally closed Type LFA..DR (control cover) Nominal sizes 16 to 100 Detailed information: RE 21 050

qV max L/min

65

Proportional directional valves types 4WRA and 4WRAE Proportional directional valves types 4WRE and 4WREE
Proportional directional valves, direct operated, without electrical position feedback For controlling the direction and volume of a flow Actuation by means of proportional solenoids Spring centered control spool Different spool overlaps possible Integrated control electronics for type 4WRAE

Nominal size Operating pressure Nominal flow (p = 10 bar) Hysteresis, max. Time constant 0 to 100 % Supply voltage Com. value signal for 4WRAE or Control electronics for 4WRA

10 315 30; 60 5 < 50 24 10 4 to 20 VT-VSPA2-1 VT-VSPD-1

pmax

bar 7; %

315 15; 26 5 < 50 24 10 4 to 20

Types 4WRA, 4WRAE Nominal sizes 6 and 10 Porting pattern to DIN 24 340, form A Detailed information: RE 29 055

qV nom L/min Tu+Tg ms U U I


V V mA

analogue digital

Proportional directional valves, direct operated, with electrical position feedback For controlling the directional and volume of a flow Actuation by means of proportional solenoids Spring centered control spool Different spool overlaps possible Position sensing of the control spool via an inductive position transducer Integrated control electronics for type 4WREE

Nominal size Operating pressure Nominal flow (p = 10 bar) Hysteresis, max. Time constant 0 to 100 % Supply voltage Com. value signal or Control electronics for 4WRE

10 315 25; 50; 75; 0.1 40 24 2.5; 1.8 10 4 to 20

pmax

bar 8; %

315 16; 32; 0.1 25 24 2.5; 1.8 10 4 to 20 VT-VRPD-2

qV nom L/min Tu+Tg ms U I U I


V A V mA

Types 4WRE, 4WREE Nominal sizes 6 and 10 Porting pattern to DIN 24 340, form A Detailed information: RE 29 061

66

Proportional directional valves type 4WRZ Proportional directional valves types 4WRK and 4WRKE
Proportional directional valves, pilot operated, without electrical position feedback For controlling the direction and volume of a flow Pilot control by means of a 3-way pressure control valve Spring centering and rotation prevention of the main spool Different spool overlaps possible

Nominal size Operating pressure Hysteresis, max. Time constant 0 to 100 % Supply voltage Control electronics

10

16 350 6 90 12;24

25 350 6 90 12;24

32 350 6 170 12;24

52 350 1000 6 450 12;24

p max bar
%

315 6 55 12;24

Nominal flow (p = 10 bar) q V nom L/min 25; 50; 85 100;150 220; 325 360; 520

Types 4WRZ, 4WRZE, 4WRH Nominal sizes 10 to 52 Porting pattern to DIN 24 340, form A Detailed information: RE 29 115

Tu+Tg ms U
V

VT-VSPA2-50; VT-VSPA2-51; VTVSPD-1 VT 11011; VT 11118

Proportional directional valves, pilot operated, with electrical position feedback For controlling the direction and volume of a flow Pilot control by means of a 3-way proportional directional valve Spring centering of the main spool Position sensing of the main spool via an inductive position transducer Integrated control electronics 4WRKE

Nominal size Operating pressure Nominal flow (p = 10 bar) Hysteresis, max. Time constant 0 to 100 % Supply voltage Control electronics for 4WRK

10

16 350 1 65 24 10

25 350 350 1 65 24 10

32 350 1 100 24 10

35 350 1 160 24 10

p max bar
%

315 1 40 24 10

qV nom L/min 50; 100 125; 200

400; 600 1000

Tu+Tg ms U
V V

Types 4WRK, 4WRKE Nominal sizes 10 to 35 Porting pattern to DIN 24 340, form A Nominal sizes 35 to DIN 24 340, form A32 with deviating port dimensions Detailed information: RE 29 074

Com. value signal for 4WRKE U

VT 11076 to VT 11079

67

High response control valves type 4WRSE High response control valves type 4WRTE
High response valves, direct operated, with electrical position feedback For controlling the direction and volume of a flow Suitable for the closed loop control of position, velocity and pressure Actuation by control solenoids Spring centered control spool Position sensing of the control spool via an inductive position transducer Integrated control electronics

Nominal size 4WRSE Operating pressure Hysteresis, max. Frequency at -90 phase response Supply voltage Command value or

6 4WRSEH 315 0,05 100 24 10 4 to 20 4WRSE 315 0,05 70 24 10 4 to 20

10 4WRSEH 315 0,05 65 24 10 4 to 20

Types 4WRSE, 4WRSEH Nominal sizes 6 and 10 Porting pattern to DIN 24 340, form A Detailed information: RE 29 067 (type 4WRSE) RE 29 069 (type 4WRSEH)

p max

bar % Hz VDC V mA

315 0,05 100 24 10 4 to 20

Nominal flow (p = 70 bar) q V nom L/min 10; 20; 35 4; 12; 24; 50 25; 50; 75 50; 100

U U I

High response control valves, pilot operated, with electrical position feedback For controlling the direction and volume of a flow Suitable for the closed loop control of position, velocity and pressure Pilot control by means of a 3-way high response control valve Self-centering of the main stage Position sensing of the main spool via an inductive position transducer Integrated control electronics

Nominal size Operating pressure Nominal flow (p = 10 bar) Hysteresis, max. Supply voltage Command value signal

10

16 350 0.2 24 10

25 350 0.2 24 10

32 350 0.2 24 10

p max

bar %

315 0.2 24 10

q V nom L/min 50; 100 125; 200 220; 350; 500 400; 600 U U
V V

Type 4WRTE Nominal sizes 10 to 32 Porting pattern to DIN 24 340, form A Detailed information: RE 29 083

68

High response control valves type 4WRGE High response control valves type 4WRDE
High response control valves, pilot operated, with electrical position feedback For controlling the direction and volume of a flow Suitable for the closed loop control of position, velocity and pressure Pilot control by means of a single stage servo valve Position sensing of the main spool via an inductive position transducer Integrated control electronics

Nominal size Operating pressure Hysteresis, max. Frequency at - 90 phase response f Supply voltage or Command value signal or

10

16 315 125, 200 0.05 80 15 24 10 4 to 20

25 315 250; 350 0.1 60 15 24 10 4 to 20

p max

bar % Hz V V V mA

315 0.05 120 15 24 10 4 to 20

Nominal flow (p = 10 bar) q V nom L/min 25; 50; 100

Type 4WRGE Nominal sizes 10, 16 and 25 Porting pattern to DIN 24 340, form A Detailed information: RE 29 070

U U U I

High response valves, pilot operated, with electrical position feedback For controlling the direction and volume of a flow Suitable for the closed loop control of position, velocity and pressure Pilot control by means of a two-stage servo valve (NS 6) Position sensing of the main spool via an inductive position transducer Integrated control electronics

Nominal size Operating pressure Hysteresis, max. Frequency at - 90 phase response f Supply voltage or

10

16 350 200 0.1 140 15 24 10

25 350 350 0.1 130 15 24 10

32 350 600 0.1 90 15 24 10

p max

bar % Hz V V V

315 100 0.1 150 15 24 10

Nominal flow (p = 10 bar) q V nomL/min

Type 4WRDE Nominal sizes 10 to 32 Porting pattern to DIN 24 340, form A Detailed information: RE 29 093

U U

Com. value signal for type 4WRDE U

69

High response valves type 3FERE Proportional cartridge valves types 2WRC(E) and 3WRC(E)
High response valves, pilot operated 3/2-way version as cartridge valve Pilot control by means of high response control valve type WRS 6 In the case of a failure, the connection from A to T is opened automatically Closed loop position control of the main stage orifice spool by means of an inductive position transducer Closed loop position control of the pilot control spool using an inductive position transducer Integrated digital control electronics Suitable for the closed loop control of position, velocity and pressure Nominal size Operating pressure Hysteresis, max. Frequency at - 90 phase response f Supply voltage Command value signal or 25 32 315 450 0.1 60 24 10 4 to 20 50 315 800 0.1 50 24 10 4 to 20 Type 3FERE Nominal sizes 25, 32 and 50 Installation dimensions to DIN 24 342, form A Detailed information: RE 29 218

pmax bar
L/min % Hz V V mA

315 240 0.1 70 24 10 4 to 20

Nominal flow (p = 10 bar) qV nom

U U I

Proportional cartridge valves, pilot operated, with electrical position feedback Suitable for the closed loop control of position, velocity and pressure Control by means of servo directional valve Very short switching times, low hysteresis Position sensing of the control spool via an inductive position transducer Integrated control electronics for type .WRCE (nominal sizes 32 to 100)

Nominal size Operating pressure 2-way p max 3-way p max Nominal flow 2-way q V nom (p = 5 bar) 3-way q V nom Hysteresis, max. Time constant (0 to 100 %) Tu+Tg Control electronics for type .WRC Nominal size Operating pressure 2-way p max 3-way p max Nominal flow 2-way q V nom (p = 5 bar) 3-way q V nom Hysteresis, max. Time constant 0 to 100 % Tu+Tg Control electronics for type .WRC

32 bar 420 bar 315 L/min 670 L/min 250 % 0.2 ms 15 SR31 80 bar 420 bar 315 L/min 4100 L/min 1600 % 0.2 ms 50 SR35

40 420 315 1000 400 0.2 20 SR32 100 420 315 6500 2400 0.2 90 SR36

50 420 315 1650 650 0.2 40 SR33 125 420 315 10500 4000 0.2 90 SR37

63 420 315 2600 1000 0.2 70 SR34 160 420 315 16500 6300 0.2 150 SR38

Types 2WRC(E) and 3WRC(E) Nominal sizes 32 to 160 Installation dimensions to DIN 24 342 Detailed information: RE 29 135

70

Proportional throttle valves type FESE Proportional flow control valves type 2FRE
Proportional throttle valves, pilot operated 2-way version as a cartridge valve Actuation by means of a proportional solenoid Can be used for closed loop flow control in conjunction with a pressure compensator For use preferably in plastics processing machines and in presses Good dynamics and hysteresis, leak-free isolation Closed loop control of the orifice spool position using an inductive position transducer Integrated control electronics Flow characteristics optionally linear or progressive Flow in both directions possible

Nominal size Operating pressure Response sensitivity and range of inversion, max. Time constant Supply voltage Command value signal or to 100 % 100 to 0 %

25

32 315 480 0.15 80 120 24 0 to 10 4 to 20

40 315 680 0.15 100 160 24 0 to 10 4 to 20

p max

bar %

315 360 0.15 50 70 24 0 to 10 4 to 20

Nominal flow (p = 10 bar) q V nom L/min

Tu+Tg Tu+Tg U U I

ms ms V V mA

Type FESE Nominal sizes 25, 32 and 40 Installation dimensions to DIN 24 342, form A Detailed information RE 29 208

Proportional flow control valves, direct operated, 2-way version Actuation by means of proportional solenoid Valve with pressure compensator for the pressure compensated control of a flow Metering orifice is closed loop controlled via an inductive position transducer Flow control in both directions due to rectifier sandwich plate

Nominal size Operating pressure Nominal flow (p = 8 bar) Hysteresis, max. Time constant 0 to 100 % 100 to 0 % Supply voltage Control electronics

pmax qV nom Tu+Tg Tu+Tg U

6 bar 210 L/min 25 % 1 ms 60 ms 70 V 24 VT 5010

10 315 60 1 90 100 24 VT 5004 VT 11034

16 315 160 1 130 90 24

Type 2FRE Nominal sizes 6, 10 and 16 Porting pattern Nominal size 6 to DIN 24 340, form A Nominal sizes 10 and 16 to DIN 24 340, form G Detailed information: Nominal size 6 RE 29 188 Nominal size 10 and 16 RE 29 190

71

Proportional pressure relief valves types DBET and DBETE Proportional pressure relief valves types (Z)DBE 6 and (Z)DBEE 6
Proportional pressure relief valves, direct operated Valve for limiting the system pressure Actuation by means of a proportional solenoid For subplate mounting Integrated control electronics for type DBETE Linearised pressure / command value characteristic curve for type DBETE

Nominal size Operating pressure Flow Hysteresis, max. Switching time Supply voltage Command value signal

p max q V max

bar L/min % ms

350 2 1.5 of max. settable pressure 30 to 150 (depending on system) 24 0 to 10 VT-VSPA1-1 and VT 12340 (Eurocard format) VT 11030 (modular design)

Type DBET und DBETE Nominal size 6 Porting pattern to DIN 24 340, form A Detailed information: RE 29 165

U U

V V

Control electronics for type DBET

Proportional pressure relief valves, pilot operated Valve for limiting the system pressure Actuation by means of a proportional solenoid For subplate mounting, types DBE 6 and DBEE 6 Sandwich plate version, types ZDBE 6 and ZDBEE 6 Integrated control electronics for types DBEE 6 and ZDBEE 6 Linearised pressure / command value characteristic curve

Nominal size Operating pressure Flow Hysteresis, max. Time constant 10 to 90 % 90 to 10 % Supply voltage Command value signal

p max q V max Tu+Tg Tu+Tg U U

bar L/min % ms ms V V

315 30 1.5 80 (depending 50 on system) 24 0 to 10 VT-VSPA1-1

Types (Z)DBE 6 and (Z)DBEE 6 Nominal size 6 Porting pattern to DIN 24 340, form A Detailed information: RE 29 158

Control electronics for type (Z)DBE 6

72

Proportional pressure relief valves type DBETRE Proportional pressure relief valves types DBE(M) and DBE(M)E
Proportional pressure relief valves, direct operated Valve for limiting the system pressure Actuation by means of a proportional solenoid For subplate mounting Intergrated electronics

Nominal size Operating pressure Flow Hysteresis, max. Time constant 0 to 100 % 100 to 0 % Supply voltage Command value signal

p max q V max Tu+Tg Tu+Tg U U

bar L/min % ms ms V V

315 2 1 70 50 24 0 to 10

Type DBETRE Nominal size 6 Porting pattern to DIN 24 340, form A Detailed information: on request

Proportional pressure relief valves, pilot operated Valve for limiting the system pressure Actuation by means of a proportional solenoid For subplate mounting Maximum pressure relief function on types DBEM and DBEME Integrated control electronics for types DBEE and DBEME Linearised pressure / command value characteristic curve (NS 10 and 25)

Nominal size Operating pressure Flow Hysteresis, max. Time constant 0 to 100 % 100 to 0 % Supply voltage Command value signal

10

25 350 400 1.5 150 150 24 0 to 10

32 350 600 1.5 150 depending 150 on system 24 0 to 10

p max q V max Tu+Tg Tu+Tg U U

bar L/min % ms ms V V

350 200 1.5 150 150 24 0 to 10

Types DBE(M) and DBE(M)E Nominal sizes 10, 25 and 32 Porting pattern to DIN 24 340, form E Detailed information: Nominal sizes 10 and 25 RE 29 160 Nominal size 32 RE 29 142

Control electronics for type DBE

VT-VSPA1-1 VT-VSPA1-1 VT-VSPA1-1 VT 12340

73

Proportional pressure reducing valves types 3DREP 6 and 3DREPE 6

Proportional pressure reducing valves, direct operated Valve for limiting the system pressure Actuation by means of a proportional solenoid For subplate mounting

Integrated control electronics for type 3DREPE 6

Nominal size Operating pressure Flow Hysteresis, max. Supply voltage Control electronics for type 3DREP 6

p max q V max U

bar L/min % V

100 15 5 24 VT-VSPA1-1 (Eurocard format) VT 11011 (modular design)

Types 3DREP 6 and 3DREPE 6 Nominal size 6 Porting pattern to DIN 24 340, form A Detailed information: RE 29 184

74

Proportional pressure reducing valves type (Z)DRE 6 Proportional pressure reducing valves type (Z)DRES 6
Proportional pressure reducing valves, pilot operated Valve for limiting the system pressure Actuation by means of a proportional solenoid For subplate mounting, type DRE 6 Sandwich plate version type ZDRE 6 Linearised pressure / command value characteristic curve

Nominal size Operating pressure Flow Hysteresis, max. Time constant 10 to 90 % 90 to 10 % Supply voltage Control electronics

p max q V max Tu+Tg Tu+Tg U

bar L/min % ms ms V

210 30 2 200 200 24 VT-VSPA1-1

Type (Z)DRE 6 Nominal size 6 Porting pattern to DIN 24 340, form A Detailed information: RE 29 175

Proportional pressure reducing valves with stepping motor actuation Valve for limiting the system pressure Actuation by means of a stepping motor For subplate mounting, type DRES 6 Sandwich plate version type ZDRES 6 Stepping motor, self locking

Nominal size Operating pressure Flow Hysteresis, max. Supply voltage Control electronics

p max q V max U

bar L/min % V

210 30 2 24 VT 5051

Type (Z)DRES 6 Nominal size 6 Porting pattern to DIN 24 340, form A Detailed information: RE 29 174

75

Proportional pressure reducing valves types ZDRE 10 and ZDREE 10 Proportional pressure reducing valves types DRE(M) and DRE(M)E
Proportional pressure reducing valves, pilot operated Valve for limiting the system pressure Actuation by means of a proportional solenoid Sandwich plate version Integrated control electronics for type ZDREE 10

Nominal size Operating pressure Flow Supply voltage Control electronics

p max q V max Ueff

bar L/min V

350 80 22 to 33 VT-VSPA1-1

Types ZDRE 10 and ZDREE 10 Nominal size 10 Porting pattern to DIN 24 340, form A, ISO 4401 and CETOP-RP121H Detailed information: RE 29 179

Proportional pressure reducing valves, pilot operated Valve for limiting the system pressure Actuation by means of a proportional solenoid For subplate mounting Linearised pressure / command value characteristic curve Maximum pressure safety function on types DREM and DREME Optional check valve between ports A and B Integrated control electronics for types DREE and DREME

Nominal size Operating pressure Flow Hysteresis, max. Time constant 10 to 90 % 90 to 10 % Supply voltage

10

25 315 300 2.5 130 120 24 0 to 10 VT-VSPA1-1

32 315 300 2.5 100 to 3001) 24 0 to 10 VT-VSPA1-1

p max q V max Tu+Tg Tu+Tg U

bar L/min % ms ms V V

315 200 2.5 130 120 24 0 to 10 VT-VSPA1-1

Types DRE(M) and DRE(M)E Nominal sizes 10 and 25 Porting pattern to DIN 24 340, form D Detailed information: Nominal sizes 10 and 25 RE 29 176 Nominal sizes 32 RE 29 178

Com. value signal for type DRE(M)E U Control electronics for type DRE(M)
1) Depending

on system

76

Proportional pressure reducing valves types 3DRE(M) and 3DRE(M)E

Proportional pressure reducing valves, pilot operated Valve for limiting the system pressure Actuation by means of a proportional solenoid For subplate mounting Integrated control electronics

Nominal size Operating pressure Fow ( p = 10 bar) Hysteresis, max. Supply voltage Control electronics for type 3DRE(M)

10

16 315 300 2,5 24 VT-VSPA1-1 VT-VSPD-1

pmax

bar %

315 125 2,5 24

qV nom L/min U
V analogue digital

Types 3DRE(M) and 3DRE(M)E Nominal sizes 10 and 16 Porting pattern to DIN 24 340, form A Detailed information: RE 29 186

77

Servo valves type 4WS.2E. Servo valves type 4WSE3EE


2-stage servo valves, mechanical and electrical feedback For controlling the direction and volume of a flow Suitable for the closed loop control of position, velocity and pressure 1st stage flapper / jet amplifier Dry torque motor Wear-free connection of spool with feedback element Position sensing of the main spool via an inductive position transducer for valves with electrical feedback (nominal size 10 ) Integrated control electronics for type 4WSE2E.

Nominal size Operating pressure Nominal flow (p = 70 bar) Hysteresis, max. Rated frequency ( 25 %, 90, 210 bar) f Supply voltage for type 4WS2E. Com. value signal for type 4WSE2E. or Control electronics for type 4WS2E. (depending on coil or feedback) 3-stage servo valves, electrical feedback For controlling the direction and volume of a flow Suitable for the closed loop control of position, velocity and pressure High dynamics, high response sensitivity, very low hysteresis and zero point drift Position sensing of the main spool via an inductive position transducer Integrated control electronics

10 315

pmax

bar

315

qV nom L/min
% Hz V V mA

2; 5; 10; 20; 30; 45; 15; 20 60; 75; 90 1.5 250 15 SR2 SR8 1 180 15 10 10 SR1 SR2

Type 4WS.2E. Nominal sizes 6 and 10 Porting pattern to DIN 24 340, form A Detailed information: Nominal size 6 RE 29 564 Nominal size 10 RE 29 583

U U I

Nominal size Operating pressure Nominal flow (p = 70 bar) Hysteresis, max. Corner frequency ( 25 %, 90, 315 bar) f Supply voltage Command value signal or

16

25 315

32 315

pmax

bar

315

qV nom L/min 100; 150; 200; 300; 500; 700; 200; 300 400; 500 1000
% Hz V V mA 0.2 140 15 10 10 0.2 140 15 10 10 0.2 110 15 10 10

Type 4WSE3EE Nominal sizes 16 to 32 Porting pattern to DIN 24 340, form A Detailed information: RE 29 595

U U I

78

Pressure adjustment system with pressure monitoring function for clamping hydraulics
Command value dependent pressure setting via pressure reducing valve with stepping motor operation Acquisition of the actual pressure value by means of a pressure sensor Monitoring of the actual signal via the control electronics The set pressure is maintained in the case of a power failure or malfunction in the control electronics Pressure adjustment range is limited via the software Serial interface RS 485 Digital command value input 9 bit + parity Analogue command value inputs With fault recognision Test routines for checking the pressure sensor and the valve Status and fault indication on the front panel of the control electronics Nominal size Operating pressure Flow Pressure monitoring range Actuating time 10 to 90 % 90 to 10 % 6 Nominal size 6 Porting pattern to DIN 24 340, form A Detailed information: RE 30 010

pmax

bar

210 30

qV nom L/min

can be adjusted from 0.1 to 100 % clamping pressure ( 10% pre-set) t t ms ms V < 500 < 500 24 (21-30) V0 to 10 1 to 9 with cable brake recognision 9 bit corresponds to 512 graduations

Electronics supply voltage Command value signal analogue or digital

U DC U

U V

Pressure adjustment system System design: 3-way proportional pressure reducing valve (Z)DRE.S6 with stepping motor operation Sandwich plate Z1SRD6 with pressure sensor(s) Control electronics VT 5051 Applications: Pressure adjustment and pressure monitoring, e.g. For clamping chucks, internal and external clamping For clamping mechanisms For tailstocks For sleeves

79

SYDFE1 and SYDFEE closed loop control systems for controlling A10VSO variable displacement axial piston pumps
Closed loop control systems for controlling A10VSO variable displacement axial piston pumps Infinitely variable control of flow and pressure Additional power limitation possible Good repeatability of flow and pressure due to closed loop control Due to the short adjustment time of the pump, the dynamics of the closed loop flow control corresponds to the dynamics of closed loop controls using proportional valves The pressure controller can be matched to the consumer by means of jumper settings Elimination of throttling losses due to central flow and pressure control (energy saving) Integrated control electronics for type SYDFEE

Pump nominal size Operating pressure Nominal flow (n = 1500 Time constant, swivel angle control (50 bar) Pump nominal size Operating pressure Nominal flow (n = 1500 min 1) Time constant, swivel angle control (50 bar) Pump nominal size Operating pressure Nominal flow (n = 1500 Time constant, swivel angle control (50 bar) min 1) 0 to 100 % 100 to 0 % 0 to 100 % 100 to 0 % min 1) 0 to 100 % 100 to 0 %

18

28 250 42 65 35 71 250 106.5 70 40 140 250 210 100 60

pmax qV nom Tu+Tg Tu+Tg

bar L/min ms ms

250 27 60 35 45

Types SYDFE1 and SYDFEE Pump nominal sizes 18 to 140 Detailed information: RE 30 022

pmax qV nom Tu+Tg Tu+Tg

bar L/min ms ms

250 67.5 65 35 100

pmax qV nom Tu+Tg Tu+Tg

bar L/min ms ms

250 150 80 45

SYDFE1 and SYDFEE closed loop control systems System design: A10VSO variable displacement axial piston pump with swivel angle transducer and built-on proportional valve with position transducer HM 12 pressure transducer SYDZ 0001 preload valve, optional VT 5041 controller card (only with SYDFE1) with pressure and swivel angle controller Plastics processing machines Presses

Applications:

80

Amplifiers for proportional valves without electrical position feedback


Analogue amplifiers in Eurocard format for installation in 19" racks Voltage stabilisation with raised measurement zero point, filter capacitor on the amplifier card Differential input, can be changed over to current input (on some versions) Internal command value selection via 4 trimming potentiometers, call-up via relays, with LED display (on some versions) Ramp generator can be switched off 5 ramp times can be set using the trimming potentiometer (on some versions) Step function for quickly passing through overlaps on directional valves Clocked output stage amplifier with current regulation Enable input (on some versions) Message "ready for operation" (on some versions) Technical data Operating pressure Upper limiting value Lower limiting value Controlled voltage Output amplifier Connection type Card dimensions Permissible ambient temperature range Storage temperature range UB uB(t)max uB(t)min U 24 VDC; + 40 %; 5 % 35 V 22 V M0 9 V (with raised zero point) current-regulated, clocked 32-pin blade connector, DIN 41 612, form D Eurocard 100 x 160 mm, DIN 41 494 0 to + 50 C 25 to + 85 C Detailed information for electronics: RE 29 904 RE 30 111 RE 30 112 RE 30 112 RE 30 113 RE 30 113 RE 30 114

Amplifier type VT 2000 VT-VSPA1-1-1X VT-VSPA2-1-1X/T1 1) VT-VSPA2-1-1X/T5 2) VT-VSPA2-50-1X/T1 1) VT-VSPA2-50-1X/T5 2) VT-VSPA2-51-1X/T1 1)


1) 2)

Suitable for valve type for proportional pressure valves without electrical position feedback for proportional pressure valves without electrical position feedback 4WRA, NS 6 and 10 (series 2X) 4WRA, NS 6 and 10 (series 2X) 4WRZ (series 7X); DREP 6 (series 2X) 4WRZ (series 7X); DREP 6 (series 2X) 4WRZ (series 7X); DREP 6 (series 2X)

1 ramp time 5 ramp times

81

Amplifiers for proportional valves with electrical position feedback


Anlalogue amplifiers in Eurocard format for installation in 19" racks Voltage stabilisation with raised measurement zero point, filter capacitor on the amplifier card Differential input Internal command value selection by means of 4 trimming potentiometers, call-up via relays, with LED indicator (on some versions) Ramp generator can be switched off 5 ramp times can be set using trimming potentiometer (on some versions) Step function for quickly passing through overlaps on directional valves Oscillator/demodulator for inductive position feedback PID controller for the closed loop control of the control spool position Cable break recognision with LED display for the position transducer, in the case of a cable break the power supply to the output amplifier is interrupted Clocked output amplifier with current regulation Technical data Operating pressure Upper limiting value Lower limiting value Regualted voltage Oscillator frequency Output amplifier Connection type Card dimensions Permissible ambient temperature range Storage temperature range Amplifier type VT 5001 VT 5002 VT 5003 VT 5004 VT VT VT 5005 1) 5007 2) 5008 2) VT 5006 1) UB uB(t)max uB(t)min U f 24 VDC; + 40 %; 5 % 35 V 22 V M0 9 V (with raised zero point) approx. 2.5 kHz current-regulated, clocked 32-pin blade connector, DIN 41 612, form D Eurocard 100 x 160 mm, DIN 41 494 0 to + 50 C 20 to + 70 C Suitable for valve type 4WRE 6 A (series 1X) 4WRE 10 A (series 1X) DBETR 6 2FRE, NS 10 and 16 4WRE 6 (series 1X) 4WRE 10 (series 1X) 4WRE 6 (series 1X) 4WRE 10 (series 1X) 2FRE 6 FE 16 C to FE 63 C FES 80 CA FES 100 CA 4WRE 6 V (series 1X) 4WRE 10 V (series 1X) FES 25 C Detailed information for electronics: RE 29 945 RE 29 945 RE 29 945 RE 29 945 RE 30 095 RE 30 095 RE 30 095 RE 30 095 RE 29 945 RE 29 956 RE 29 956 RE 29 956 RE 29 958 RE 29 958 RE 29 946

VT 5010 VT 5011 to VT 5016 VT 5017 VT 5018 VT 5024 1) VT 5025 1) VT 5062


1) 2)

1 ramp time 5 ramp times

82

Amplifiers for flow adjustment of axial piston pumps using proportional valves
Analogue amplifiers in Eurocard format for installation in 19" racks Voltage stabilisation with raised measurement zero point, filter capacitor on the amplifier card Differential input Internal command value selection by means of 4 trimming potentiometers, call-up via relays, some with LED displays Ramp generator can be switched off Ramp times can be set using trimming potentiometer (on some versions separately for up/down) Oscillator/demodulator for inductive swivel angle transducer PID controller for the closed loop control of the swivel angle Cable break recognision with LED display for the swivel angle transducer, in the case of a cable break the power supply to the output amplifier is interrupted (on some versions) Clocked output amplifier with current regulation Technical data Operation voltage Upper limiting value Lower limiting value Regulated voltage Oscillator frequency Output amplifier Connection type Card dimensions Permissible ambient temperture range Storage temperature range UB uB(t)max uB(t)min U f 24 VDC; + 40 %; 5 % 35 V 22 V M0 9 V (with raised zero point) approx. 2.5 kHz current-regulated, short-circuit proof 32-pin blade connector, DIN 41 612, form D Eurocard 100 x 160 mm, DIN 41 494

0 to + 50 C 20 to + 70 C Detailed information for electronics: RE 29 955 RE 29 957

Amplifier type VT 5035 VT 5036

Suitable for pump type A4VSO A10VSO

83

Amplifiers for servo valves

Analogue amplifiers in Eurocard format for installation in 19" racks Symmetric voltage regulator (optional) PD controller for the closed loop control of the valve spool position (on some versions) Freely fittable PID controller (optional) With pump control, generally PID controller for the closed loop control of the swivel angle Oscillator/demodulator for inductive feedback (on some versions) Output amplifier with current regulator and dither generator

Technical data Operating voltage Regulated voltage Command value Oscillator frequency Output amplifier Output current Dither signal overlay Connection type Card dimensions Permissible ambient temperature range Storage temperature range I f UB U U f 22 to 28 V, smoothed 15 V 10 V approx. 2.5 kHz / 5 kHz current regulated 60 mA / 100 mA 340 Hz (ISS = 3 mA) 32-pin blade connector, DIN 41 612, form D Eurocard 100 x 160 mm, DIN 41 494 0 to + 50 C 20 to + 70 C Detailed information for electronics: RE 29 979 RE 29 980 RE 29 993 RE 29 984 RE 29 931

Amplifier type VT-SR1 VT-SR2 VT-SR7 VT-SR8 VT-SR31 to VT-SR38

Suitable for valve type/pump type 4WS2EE 10 4WS2EM 6; 4WS2E. 10; 4DS1EO 2; 3DS2EH 10 A4VS..HS 4WS2EM, NS 6 and 16 2WRC and 3WRC, NS 32 to 160

84

Analogue amplifiers of modular design

Compact amplifiers in plastic housing, which can be snapped onto carrier rails to DIN 50 022 DC/DC convertor for the internal voltage supply; filter capacitor must be externally series connected on the supply side (on some versions) Differential input Ramp generator (on some versions) Step function for quickly passing through overlaps on directional valves Oscillator/demodulator for inductive position feedback (on some versions) PI controller for the closed loop control of the control spool position (on some versions) Clocked output amplifier with current regulation Technical data Operating voltage Upper limiting value Lower limiting value UB uB(t)max uB(t)min U U 12 V; +30%; -10% 16 V 10.5 V 24 V; +40%; -10% 35 V 21.5 V

Regulated voltage Input current Output amplifier Connection type Module dimensions Permissible ambient temperature range Storage temperature range Amplifier type VT 11004 1) , VT 11015 1) VT 11007 2) , VT 11016 2) VT 11008 1) , VT 11017 1) VT 11009 2) , VT 11018 2) VT 11010 2) , VT 11031 1) VT 11021 VT 11023 VT 11024 VT 11025 VT 11029 VT 11030 VT 11032 VT 11033 VT 11034 VT 11037 VT 11074 VT 11075 VT 11076 to VT 11079 VT 11118 VT 11131 VT 11550 to VT 11554 VT 11724
1)

15 V 0 to 10 V current regulated, clocked screw terminals 79 x 85.5 mm (height x depth) 0 to + 50 C 20 to + 70 C Suitable for valve type DRE 4 K DRE 4 K FTDRE 2 K FTDRE 2 K DRE 4 K 4WS2E. 10 4WRE 6 (series 1X) 4WRE 10 (series 1X) DBETR 6 1 proportional solenoid - 100 Hz (pumps) 1 proportional solenoid - 200 Hz (z.B. DBE) DRE 4 K 2FRE 6 2FRE, NS 10 and 16 FES 25 C 4WRE 6 V (series 1X) 4WRE 10 V (series 1X) 4WRK, NS 10 to 32 4WRZ (from series 5X) DBE 6 DRE 4 K (+ 3WE 4) DRE, NS 10 and 16 Detailed information for electronics: RE 29 728 RE 29 728 RE 29 762 RE 29 762 RE 29 760 RE 29 743 RE 29 739 RE 29 739 RE 29 751 RE 29 741 RE 29 741 RE 29 764 RE 29 774 RE 29 774 RE 29 756 RE 29 739 RE 29 739 RE 29 758 RE 30 218 RE 29 865 RE 29 870 RE 29 866

24 V

2)

12 V

85

Proportional valve control electronics PVAR, PVPQ and PVNR

Analogue closed loop control electronics for hydraulic drives with proportional directional valves as actuartors Assemblies in Eurocard format for installation in 19" racks Valve specific generation of command values Differential input for command and actual values Digitally adjustable time ramps for the command value Window logic for monitoring the command/actual value differential Valve characteristic curve adjustment for valve type 4WRE-1X Oscillator/demodulator for inductive position feedback with cable break monitoring PID controller Self-clocking amplifiers with current feedback Plug-on board with output stage electronics for valve type 4WRE-1X Technical data Operating voltage Connection type Card dimensions Permissible ambient temperature range Storage temperature range UB 18 to 35 VDC 48-pin blade connector, DIN 41 612, form F Eurocard 100 x 160 mm, DIN 41 494 0 to + 50 C 20 to + 70 C Detailed information: For analogue closed loop position and pressure circuits For speed controlled traversing of an axis to the limit stop and subsequent jolt-free change-over to closed loop pressure controlled operation (valve preferably with Q2 spool) For closed loop speed control of electro-hydraulic rotaray drives RE 30 135 RE 30 137

Type of electronics VT-PVAR-2 VT-PVPQ-1

VT-PVNR-1

RE 30 138

86

Servo valve control electronics SVAR

Ready-to-connect compact unit with modular sub-assemblies Analogue command value selection and actual value acquisition Closed loop control of position and pressure can be combined (type VTS 0941) Inputs and outputs via terminal/plug-in connectors at the front Connection to a PLC via opto decoupled inputs/outputs Simple parameterisation due to digitisation of the parameters to be set Residual spool velocity logic for valves with positive overlap Comprehensive monitoring functions

Technical data External operating voltages Internal operating voltages Differential inputs Command signal inputs Command signal outputs Uein Uaus UB U 110/220 VAC, 50 to 60 Hz and + 24 VDC (depending on valve type) 24 V; 15 V; + 5 V 10 V; 10 k or 0 to 20 mA / 4 to 20 mA + 15 to + 24 V; 3.3 k + 15 to + 24 V; 8 mA total 0 to + 50 C 20 to + 70 C Detailed information: Analogue closed loop position control of hydraulic drives in conjunction with PLC controls Analogue closed loop control of position and pressure for hydraulic drives in conjunction with PLC controls Analogue closed loop pressure control of hydraulic drives in conjunction with PLC controls RE 29 799 RE 29 799 RE 29 799

Permissible ambient temperature range Storage temperature range

Type of electronics VTS 0940 VTS 0941 VTS 0942

87

Analogue closed loop system for secondary units

Analogue closed loop control electronics as a modular system for implementing the following functions; closed loop speed control, open or closed loop torque control and power limitation Assemblies in Eurocard format for installation in 19" racks VT 12000: Closed loop speed control with monitoring system VTS 0102/FUW1: Frequency/voltage convertor with cable break monitoring when using a pulse encoder for speed acquisition VTS 0229/MD1 in conjunction with VT 12000: Open or closed loop torque control with speed limitation, friction characteristic curve and torque display VTS 0215/LB1 in conjunction with VT 12000: Closed loop speed control with power limitation and power display Closed loop speed control with open/closed loop torque control and power limitation when combining VT 12000 with VTS 0229 and VTS 0215 Technical data Operating voltages: VT 12000 VTS 0229; VTS 0215 VTS 0102 Connection type Card dimensions Width of front panel: VT 12000 VTS 0102; VTS 0229; VTS 0215 Permissible ambient temperature range Storage temperature range UB UB UB 24 V 20 % 15 V 2 %; + 24 V 20 % 15 V 3 %; + 5 V 3 %; + 24 V 20 % 32-pin blade connector, DIN 41 612, form D Eurocard 100 x 160 mm, DIN 41 494 10 TE 4 TE 0 to + 50 C 20 to + 70 C Detailed information: Ramp for speed command value Closed loop control of speed and swivel angle Output amplifier for servo valve control Evaluation electronics for inductive position transducers Switched outputs (24 V) for fault messages RE 29 775

Type of electronics VT 12000

VTS 0102 (FUW1)

Integrated detection of direction and quadruple evaluation with 2 or 4 impulse tracks offset by 90 As an altern. 1 signal track and 1 ext. direction signal Analogue computing circuit for compensating for pressure changes and frictional losses Output signal for calculated torque Applying the limiting value for speed limitation to the VT 12000 Power limitation (flow limitation) via limitation of the swivel angle command value on the VT 12000 Output signal for calculated actual power Influence on the performance limit via switched and analogue inputs

RE 29 761

VTS 0229 (MD1)

RE 29 797

VTS 0215 (LB1)

RE 29 796

88

Digital amplifier VT-VSPD-1 for proportional valves without electrical position feedback
Digital amplifiers in Eurocard format for installation in 19" racks Amplifier type applicable for a multitude of valves (programmable) Use of a powerful micro-controller Analogue command value input as voltage or current input Ramp time with 2 rounding times for start and end Free programmability of output stage frequency, bias, surge and final current, or current characteristic curve with a maximum of 8 interpolation points 16 command value call-ups with ramp times, call-up via digital inputs Sequence control is possible Variable gain and offset correction for the command value input Function display via LEDs, measurement sockets for command and actual value Non-volatile storage of programmes in an EEPROM Clocked, current regulated output stages Switched mode power supply for internal supply voltages Configuration, parameterisation and diagnosis via a serial interface Technical data Operating voltages Upper limiting value Lower limiting value Current comsumption Digital inputs Analogue inputs (Re = 100 ) Nominal solenoid resistance (20 C) Output current Clocked frequency output stage Scanning time Ramp time Serial interface Connection type Card dimensions Permissible ambient temperature range Storage temperature range UB uB(t)max uB(t)min Imax U U I R I f T tmax 24 VDC + 40 % 10 % 35 V 21 V 2.3 A (depending on the valve type selected) log 0 = 0 to 2 V log 1 = 15 V to UB 10 V 20 mA, 4 to 20 mA or 0 to 20 mA 2 to 20 0 to 2.5 A (clocked) 100 to 1000 Hz 0.3 ms 100 s RS 485 (front plate and plug connector) 48-pin blade connector, DIN 41 612, form F Eurocard 100 x 160 mm, DIN 41 494 0 to + 50 C 20 to + 70 C Detailed information: For controlling proportional valves without electrical position feedback Control box BB-3 Control box BF-1 PC programme BODIV RE 30 123

Type of electronics VT-VSPD-1 For parameterisation: VT 12321 VT 12323 SYS-DigVen-BODIV-01

RE 29 798 RE 29 794 RE 29 899

89

Digital amplifier VT-VRPD for proportional valves with electrical position feedback
Digital amplifiers in Eurocard format for installation in 19" racks Pre-setting of all parameters With VT-VRPD-1 for the following valves: 4WRE, NS 6 and 10 (series 1X) DBETR (series 1X); FES 25 (series 2X); 2FRE 6 (series 2X); 2FRE, NS 10 and 16 (series 4X) With VT-VRPD-2 for the following valves: 4WRE, NS 6 and 10 (series 2X) Use of a powerful micro-controller Analogue command value input as voltage or current input Voltage input as differential input Variable gain and offset correction for command value input Ramp generator Sequence control and overlap compensation possible Digital inputs for calling up pre-set command value parameters Enable input and fault output Switched mode power supply for internal supply voltages Function indication via LEDs; measuring sockets for command and actual value Standardised pin allocation Configuration, parameterisation and diagnosis via serial interface Technical data Operating voltages Upper limiting value Lower limiting value Current comsumption Digital inputs Analogue inputs (Re= 100 ) Nominal solenoid resistance (20C) Output current Clocked frequency output stage Oscillator frequency Scanning time Ramp time Serial interface Connection type UB uB(t)max uB(t)min Imax U U I R Imax f f T tmax 24 VDC + 40 % 10 % 35 V 21 V 2.3 A (depending on the valve type selected) log 0 = 0 to 2 V log 1 = 15 V to UB 10 V 20 mA, 4 to 20 mA or 0 to 20 mA 2 to 12.7 1.3 A to 2.5 A (clocked) 190 Hz to 4.3 kHz 2.5 kHz to 7.8 kHz 0.3 ms 100 s RS 485 (front plate and plug connector) 48-pin blade connector, DIN 41 612, form F Eurocard 100 x 160 mm, DIN 41 494 0 to + 50 C 20 to + 70 C Detailed information: For controlling direct operated proportional valves with electrical position feedback Control box BB-3 Control field BF-1 PC programme BODIV RE 30 125

Card dimensions Permissible ambient temperature range Storage temperature range Type of electronics VT-VRPD-1 and VT-VRPD-2 For parameterisation: VT 12321 VT 12323 SYS-DigVen-BODIV-01

RE 29 798 RE 29 794 RE 29 899

90

Digital control amplifiers VT 12350 and VT 12352 for swivel angle and pressure control of axial piston units
Digital amplifiers in Eurocard format for installation in 19" racks Use of a powerful micro-controller Analogue inputs for command and actual values Ramp generator can be switched off Pre-set parameters called up via digital inputs Ramp times for swivel angle and pressure command values Oscillator/demodulator circuit for two inductive measuring systems Clocked, current regulated output stage Switched mode power supply for internal supply voltages Configuration, parameterisation and diagnosis via serial interface

Technical data Operating voltages Upper limiting value Lower limiting value Output voltage Output current Analogue inputs Digital inputs Serial interface Connection type Card dimensions Permissible ambient temperature range Storage temperature range UB uB(t)max uB(t)min U I 24 VDC + 40 % 10 % 35 V 21 V 15 V; 25 mA max. 3,8 A 10 V or 4 to 20 mA log 0: 0 to 5 V log 1: > 15 V RS 485 and RS 232 64-pin blade connector, DIN 41 612, form G Eurocard 100 x 160 mm, DIN 41 494 0 to + 50 C 20 to + 70 C Detailed information: For closed loop control of swivel angle and pressure of A4VS axial piston units with a high response control valve as actuating element; add. possibility of power limitation For closed loop control of swivel angle and pressure of A2V axial piston units (NS 500 and 1000) as plug-in pump variant; additional possibility of power limitation Control box BB-3 Control field BF-1 PC programme BODIV RE 30 021

Type of electronics VT 12350

VT 12352

RE 30 020

For parameterisation: VT 12321 VT 12323 SYS-DigVen-BODIV-01

RE 29 798 RE 29 794 RE 29 899

91

Digital command value cards VT-SWKD-1

Digital assembly in Eurocard format for installation in 19" racks Use of a powerful micro-controller Two independent command value branches with the possibility of interlinkage Inputs and outputs for command values optionally as a voltage or current interface Voltage inputs as differential inputs Variable gain and offset correction for each analogue input Ramp generators for both command value branches Selection of characteristic curve correction or S-ramp generator for command value branch 1 Controller for simple applications Two configurable signal outputs Sequence control possible Digital inputs for calling-up pre-set command value paramters Enable input and fault output Switched mode power supply for internal supply voltages Configuration, parameterisation and diagnosis via a serial interface Technical data Operating voltages Upper limiting values Lower limiting values Current consumption Digital inputs Analogue inputs (Re=100 k) Analogue outputs UB uB(t)max uB(t)min Imax U U I U I T tmax 24 VDC + 40 % 10 % 35 V 21 V 350 mA log 0 = 0 to 2 V log 1 = 15 V to UB 10 V 20 mA, 4 to 20 mA or 0 to 20 mA 10 V (RL min = 1 k) 20 mA, 4 to 20 mA or 0 to 20 mA (R L = 100 to 500 ) 0.5 ms 100 s RS 485 (front plate and plug connector) 48-pin blade connector, DIN 41 612, form F Eurocard 100 x 160 mm, DIN 41 494 0 to + 50 C 20 to + 70 C Detailed information: For the generation, interlinkage and normalisation of command value signals as well as for simple controller applications Control box BB-3 Control field BF-1 PC programme BODIV RE 30 121

Scanning time Ramp time Serial interface Connection type Card dimensions

Permissible ambient temperature range Storage temperature range Type of electronics VT-SWKD-1 For parameterisation: VT 12321 VT 12323 SYS-DigVen-BODIV-01

RE 29 798 RE 29 794 RE 29 899

92

Control box BB-3 and control field BF-1 for controller supported equipment
Communication devices for a variety of digital output devices Automatic recognition of the output device Communication via serial interface Automatic interface recognition Automatic baud rate recognition Power supply via the connection to the output device Non-volatile storage of data sets Plastic housing (BB-3) Membrane key pad and liquid cristal display

Technical data Operating voltages Power consumption Memory UB P 10 to 36 VDC ca. 1 W 32 kB RAM 8 kB EEPROM 8 x 64 kB EPROM RS 485, RS 422 and RS 232 15-pin HD-D sub connector with UNC fitting 10 to + 70 C 20 to + 80 C Detailed information: Control box for communicating with digital output devices such as valve amplifiers, axis controllers and closed loop axis The communication possiblities comprise of (depending on the output device): Setting, querying and displaying of output specific parameters Querying and presentation of status and fault messages Diagnosis Storage of parameter sets VT 12323 (BF-1) Control panel for front panel installation with the same functions as the control box BB-3 RE 29 794 RE 29 798

Interfaces Connection type Permissible ambient temperature range Storage temperature range

Type of electronics VT 12321 (BB-3)

93

Digital single axis controls VT-HNC100

Can be used optionally as a freely programmable NC control, as NC control with fixed command value sets or as a digital position or pressure controller for an axis Freely configurable controller variants: Position controller (PDT1) with zero point compensation (integration action principle), residual voltage principle for proportional valves with positive overlap, command value set point feed forward and condition feedback Position dependent deceleration to the target position Pressure/force controller (PIDT1) with differential pressure evaluation and own scanning time Operating modes: Set-up Automatic The measuring systems used can be either analogue, incremental or absolute (SSI) encoders for position sensing or analogue transducers for pressure/force

Programming and system integration as programmable NC control Programming: User programming via PC (Windows 3.1 or Windows 95) NC language with sub programme technology and limited jumps Own NC programme for function sequences (WIN-PED) Operation: Comfortable data maintenance on the PC Data can be quickly changed via the BB-3 operating box or the BF-1 operating field Process connection: 8 or 24 digital inputs and outputs, Profibus DP, CANopen or INTERBUS-S for communicating with a PC Hydraulic Axis: Measurement system Incremental or absolute (SSI) Analogue 0 to 10 V and 4 to 20 mA Reference voltage 10 V Adjustment variable output 10 V or 4 to 20 mA Freely configurable controller variants Positions control; pressure/force controller Position dependent braking Changable control (position/pressure) Detailed information: Point-to-point control for hydraulic drives Comprising of: 19" Eurocard in an aluminium housing, suitable for installation in 19" racks or for wall mounting Applications: Presses Plastic processing machines Machine tools Transfer machines Special machines RE 30 131

Type of electronics VT-HNC100

94

Controller assembly IP252mH for direct use in SIMATIC-S5- and SIMATIC-S7-400 systems
Digital control for up to 4 hydraulic axes Freely configurable controller variants: Position controller (PDT1) with zero point compensation (integration action principle), residual voltage principle for proportional valves with positive overlap, command value feed forward (speed, acceleration, pressure) Position dependent decelaration to the target position with velocity characteristic curve adjustment Synchronisation controller (PI) to the master/slave principle or average value principle Pressure/force controller (PIDT1) with differential pressure evaluation Cam switching mechanism with 32 cross axis cams The measuring systems used can be either analogue, incremental or absolute (SSI) encoders for position sensing or analogue transducers for pressure/force

Programming and system integration Use in the automation units SIMATIC S5-115U, S5-135U, S5-155U and S7-400 Comfortable communication programme "COM252M" (MS-DOS) with the following features: Commissioning and diagnosis functions Controller configuration Project data administration NC sequence programming Graphical measured data evaluation NC language in line with DIN 66 025, max. 2000 NC sets Extended NC command sets for pressure control, monitoring functions, change-over to open or closed loop control Data exchange with the automation unit via standard function blocks For VT16000 the adjustment of the hardware to the individual customer-specific application by means of up to 4 plug-in peripheral modules: Combination module with 8 analogue inputs and 4 analogue outputs Counter module for 2 incremental linear and/or rotary encoders SSI module for 4 absolute value encoders with SSI interface Digital module with 8 digital inputs and 8 digital outputs For two VT16005 permanently installed peripheral modules: Combination module with 4 analogue inputs and 2 analogue outputs SSI modules with 2 absolute value encoders with SSI interface Detailed information: Point-to-point control for up to 4 hydraulic axes Point-to-point control for up to 2 hydraulic axes Applications: Presses Plastic processing machines Machine tools Transfer machines Special machinery RE 29 788-P RE 29 788-P

Type of electronics VT 16000 (IP252mH) VT 16005 (IP252mH)

95

Multi-axis CNC controls MX4

Point-to-point/path control for hydraulic systems with 2 to 32 axes Position controller: Position dependent deceleration Follow-up controller Condition controller Synchronisation controller Follow-up controller for several axes Velocity controller Force/differential pressure controller Programming: Up to 16 parallel programmes PLC functions Comprehensive debugger Visualisation, parameterisation via industrial PC, terminal, control box BB-3 or control panel BF-1 The measuring systems used can be either analogue, incremental or absolute (SSI) encoders for position sensing or analogue transducers for pressure/force Programming and system integration Programming and debugging by means of MX4 programming software is possible on any PC Programmes and parameters can be saved in the RAM or EPROM of the MX4 1 MB RAM for programme and data per axis card Time optimised execution due to compilation of the user programme in the machine code 16 parallel NC programmes (multi-tasking) Higher language orientated NC- languague Comfortable debugger with programme tracing (trace), single step execution, (single step), break points (break points) etc. Available as stand-alone system or: Operation by means of control box BB-3 or control panel BF-1 Terminal can be programmed with the help of dialogue commands Visualisation on industrial PC Profibus-DP connection, Interbus-S-Slave connection Detailed information: Point-to-point/path control for up to 32 axes, modular built-on hardware components in double Euro format Consists of: Rack MTCB02/MTCB03 Axis master card AM2 or AM4 Axis slave card AX2 or AX4 I/O card DEAB02 Presses Plastics processing machines Steel works and rolling mill technology Mechanical conveying and handling technology Automotive industry Ship building Test rig technology Special machinery on request

Type of electronics MX4

Applications:

96

Digital closed loop control systems DRB for secondary units

Digital controller assemblies with software tailored to the specific requirements of secondary controls Assemblies in HF sealed housing for wall mounting or as plug-in units for 19" racks Evaluation electronic(s) for inductive swivel angle transducers Basic software with the following functions: PID speed controller 2 underlayed swivel angle controllers for tandem unit Command value ramp; power limitation Control programme tailored to secondary controls with monitoring functions and control signals for isolator valve and brake Software routines for supporting commissioning and trouble-shooting Parameterisation and visualisation via serial interface using a PC Optional further standard software packages: Master/slave operation with positive connection of 2 or more secondary units Open loop torque control taking into account the pressure and friction characteristic curves, e.g. for coilers and test benches Closed loop torque control with analogue input for the actual value of torque or force Further software versions with system-specific extensions on request Technical data Operating voltage Analogue inputs UB 19 to 30 VDC 6 x 10 V; of which 2 are optionally 20 mA or 4 to 20 mA 2 x evaluation electronics for inductive position transducers (LVDT) 2 x 10 V or 20 mA 24 x 15 to 28 VDC 9 x 15 to 28 VDC Standard Optional Optional RS 232 (for communication programmes) Profibus 2-DP (on request) CAN-Bus (on request) 142 x 170 x 189 mm 0 to + 50 C 20 to + 70 C Detailed information: Controller assembly for control of speed and the open and closed loop control of torque for A4VS..DS1(E) axial piston pumps with secondary control PC programme for communication with the digital controller assembly DRB Connecting cable between PC and DRB RE 30 140

Analogue outputs Switched inputs Switched outputs Serial interface

Dimensions of the version for wall mounting (L x H x B) Permissible ambient temperature range Storage temperature range Type of electronics VT-DRB-2

Accessories: SYS-HNC-KMIK-D01 VT-15300-1X/3,0

97

Analogue amplifiers for mobile applications

Amplifiers, in housings suitable for mobile applications, for the control of proportional valves in mobile machines Stabilised voltage supply for external command value potentiometers Differential inputs Switchable command value inputs Adjustable time ramps Step function generator for quickly passing through overlaps on directional valves Potentiometer for setting I10% and Imax per solenoid Clocked output amplifier with current regulation

Technical data Operating voltages Command value supply voltage Input voltage Output amplifier Connection type Permissible ambient temperature range Storage temperature range UB U U 10.5 to 16 V or 21.5 to 32 V 5 V; 7 V; 7.3 V or 10 V 0 to 7 V; 0 to 7.3 V; 0 to 10 V; 0 to 10 V current regulated, clocked AMP plug 25 to + 70 C 30 to + 80 C Detailed information: Amplifier for the control of 1 proportional solenoid Amplifier for the control of 1 proportional axis Amplifier for the control of 2 proportional axes Amplifier for the control of 3 to 6 proportional axes Amplifier for the control of 4 proportional axes RE 29 874 RE 29 875 RE 29 882 RE 29 883 RE 29 880

Type of electronics MHVA 1 MHVA 2 MHVA 4 MHVA 6 to MHVA 12 MHVA 8

98

Digital amplifiers for mobile applications

Freely programmable amplifiers, in housings suitable for mobile applications, for the control of proportional and switching valves in mobile machines The build-up of open and closed loop control systems is possible Computer supported work sequences can be realised Programming with a higher programme (runs under MS-DOS) Parameter setting and diagnostics with a PC or the BB-3 operators box via the RS 232 interface

Technical data Operating voltages Command value supply voltage Input variable Output amplifier Connection type Permissible ambient temperature range Storage temperature range UB U U 10.5 to 16 V or 21.5 to 32 V 5 V; 7 V; 7.3 V or 10 V 0 to 5 V; 0 to 10 V; 0 to 10 V; 4 to 20 mA current regulated, clocked AMP plug 25 to + 70 C 30 to + 80 C Detailed information: Amplifier for the control and linking of up to 6 switching solenoids Amplifier for the control of 2 proportional and one switching solenoid Amplifier for the control of 2 proportional and 2 or 4 switching solenoids Amplifier for the control of 8 proportional and 8 switching solenoids Amplifier for the control of 8 proportional axes RE 29 871 RE 29 876 RE 29 872 RE 29 877 RE 29 884

Type of electronics MHVD 0-6 MHVD 2-1 MHVD 4-2 and MHVD 4-4 MHVD 8-8 MHVD 18-8 and MHVD 18-16

99

Pressure transducers and pressure indicators

For the measurement of static or dynamic pressures as well as the conversion of the measured values into electrical signal and their indication Pressure transducers HM 12 to HM 15: Full-bridge comprising semi-conductor strain gauges as measuring element Integrated voltage regulator with reverse polarity and over voltage protection Measuring amplifier with voltage or current output Pressure indicators HM 2, HM 3 and HM 5 Evaluation electronics with analogue output 3-digit LED display Supply voltage of the pressure transducer (only HM 5) Potential free limiting value contact (only HM 3) Standardised housing for control panel installation Pressure switch HM 10 Pressure transducer Display unit Monitoring electronics with 4 adjustable switching stages and adjustable hysteresis Detailed information: Technical data - pressure transducer Type Operating voltage Accuracy class Output signal Pressure range U/I p UB HM 12 0.5 4 to 20 mA 250 to 400 bar HM 13 0.5 0 to 10 V 250 to 400 bar HM 14 12 V 0.5 10 to 600 bar HM 15 10 to 30 V 0.5 10 to 600 bar 10 to 30 V 10 to 30 V Pressure transducers HM 12 and HM 13 RE 29 933 Pressure transducers HM 14 and HM 15 RE 29 932

0 to 10 V 4 to 20 mA

Technical data - pressure indicators Operating voltage Input signal HM2, HM3 HM5 Analogue output Pressure range Permissible ambient temperature UB I U U p 110 / 220 VAC 4 to 20 mA 0 to 10 V 0 to 10 V; 5 mA 10 to 600 bar (630 bar) 0 to 50 C

Pressure indicator HM 2 RE 29 973 Pressure indicator HM 3 RE 29 974 Pressure indicator HM 5 RE 29 975

Technical data - pressure switches Operating voltages Upper limiting value Lower limiting value Accuracy class Output signal Relay data Pressure range Permissible ambient temperature p U UB uB(t)max uB(t)min 24 VDC; 10 % 27 V 22 V 0.5 0 to 10 V 250 V; 2 A; 400 VA; 50 W 10 to 450 bar 0 to 50 C

Pressure switch HM 10 RE 29 968

100

Electronic signal encoders

Signal encoders VT 10468, VT 10406, VT 10399 Manually operated command value encoders for valve and pump controls using amplifier modules or cards Sensitive control due to low operating forces Integrated impedance convertor for load independent linearisation of the characteristic curve Reverse polarity protection Replaceable bellows Options: Deadman contact Direction and reset contacts Spring-centering or fixing in any position by means of friction brake

Technical data Operating voltage Output signal Switching contact Operating force: VT 10468 F VT 10406, VT 10399 F Permissible ambient temperature range Number of controlled axes: VT 10468 VT 10406 VT 10399 UB 15 VDC 10 V; 5 mA 30 VDC; max. 2 A approx. 6 to approx. 10 N approx. 7 to approx. 16 N 25 to + 70 C 1 2 3

Detailed information: Signal encoder VT 10468 RE 29 753 Signal encoder VT 10406 RE 29 754 Signal encoder VT 10399 RE 29 755

Programmable remote controls THE6 Remote control with integrated amplifier for the direct control of valves and pump adjustment elements Optical sensor Programming of curves and ramps for each output Diagnostics aids Manual or pedal operation, optional

Technical data Operating voltages Proportional output Operating force Number of controlled axes: 2THE6 4THE6 6THE6 UB I F 9 to 32 VDC up to 2.2 A approx. 1.4 to approx. 3 N 25 to + 70 C 1 2 3

Detailed information: RE 29 771

Permissible ambient temperature range

101

Components for analogue closed loop control circuits

Assemblies for various applications e.g.: Command value encoders and potentiometer cards Cards with analogue computing devices Measuring amplifiers Power amplifiers and impedance convertors Relay cards Measuring and indicator units, measuring socket cards Monitoring of valve amplifiers

Technical data Operating voltage Relay call-up voltage Input voltage Output signal Connection type Card dimensions Permissible ambient temperature range Storage temperature range Type of electronics VT-PK1 VT-PK2 VT-PK3 VT-MP2 VT-RA1 VT-BG1 VT-AM1 VT-UK2 VT-LV1 VT-LT1 VT-IW1 VT-RK1 VT-RK2 VT-RK4 VT-RK5 VT-ME3 VT-LD1 VT-BU2 VTS 0161 VTS 0162 VTS 0311 VT 13477 4 helical potentiometers (10 turns ) 10 trimming potentiometers 1 helix potentiometer (10 turns) Motor potentiometer, max. 2 potentiometers Ramp generators, time internally or externally adjustable 2 unipolare voltage limitiers and switching amplifiers 4 multipliers or dividers 6 operational amplifiers for optional circuits 4 power amplifiers, max. 60 mA 4 driver stages, max. 1 A 4 impedance convertors and additional operational amplifiers 10 reed relays (4 VA) and 5 trimming potentiometers 4 reed relays (50 VA) and 4 trimming potentiometers 4 relays (120 VA) 10 reed relays (4 VA) and 5 trimming potentiometers Measuring device with change-over of measuring points and sensitivity Indication of 32 binary switching conditions by means of LEDs Socket cards with 18 measuring sockets and measuring zero Measuring amplifier TF 6207 for inductive transducers Measuring amplifier TF 6208 for DMS transducers Command value change-over SU 1 Monitoring card

UB U U U

15 VDC or + 24 VDC + 17 to + 28 V 10 V 10 V; 5 mA (except power amplifier) blade connector to DIN 41 612, 32 or 64-pin, form C or D Eurocard 100 x 160 mm, DIN 41 494 0 to + 50 C 20 to + 70 C Detailed information: RE 29 711 RE 29 703 RE 29 702 RE 29 721 RE 29 708 RE 29 720 RE 29 724 RE 29 715 RE 29 723 RE 29 722 RE 29 706 RE 29 707 RE 29 709 RE 29 710 RE 29 701 RE 29 704 RE 29 705 RE 29 718 RE 57 721 RE 57 722 RE 29 767 RE 29 782

102

Racks and card holders Power supply and stabilising units


Racks and card holders 19" rack for accommodating electronic assemblies in Eurocard format Card holders for accommodating an electronic assembly in Eurocard format Separate power supply Power supply and stabilising units Smoothed or regulated output voltages Stabilisation of smoothed voltages

Racks and card holders Type of electronics VT 19101 VT 19102 VT 19103 VT 19110 VT 10812 VT 3002 VT 12302 Rack 1 x 3HE for cards 100 x 160 mm with or without connector back panel Rack 2 x 3HE for cards 100 x 160 mm with or without connector back panel Rack 3 x 3HE for cards 100 x 160 mm with or without connector back panel Bus rack 3HE for cards 100 x 160 mm or 100 x 220 mm Connection adaptor 32 or 48-pin spring contact strip for VT 19101 to VT 19103 without connector back panel Open card holder with 32 or 48-pin spring contact strip Closed card holder with 64-pin spring contact strip

Detailed information: RE 29 768 RE 29 768 RE 29 768 RE 29 768 RE 30 105 RE 29 928 RE 30 103

Power supply and stabilising units Type of electronics VT-NE1 Input voltage: Output voltage: 110/220 VAC + 24 to 38 VDC or 22 to 30 VDC Plug or terminal connection Voltages as with VT-NE1, but terminal connection only Stabilising units for VT-NE1 and VT-NE3 Input voltage: Output voltage: 110/220 VAC 15 VDC; 0.4 A and 24 VDC; 0.2 A and + 5 VDC; 0.6 A + 24 VAC 15 VDC; 0.35 A and + 5 VDC; 1.0 A 115/230 VAC + 29 VDC/2.5 A 115/230 VAC 24 VDC/2 x 0.25 A 115/230 VAC + 25 VDC/2.5 A and + 24 VDC/1 A (regulated) RE 29 713

VT-NE3 VT-SE1 and VT-SE3 VTS 0908 (NT 3)

RE 29 712 RE 29 714 RE 29 772

VTS 0909 (NT 4)

Input voltage: Output voltage: Input voltage: Output voltage: Input voltage: Output voltage: Input voltage: Output voltage:

on request

VT-NE30 VT-NE31 VT-NE 32

RE 29 929 RE 29 929 RE 29 929

103

Accessories in modular design

Assemblies in plastic housing for snapping onto carrier rails to DIN 50 022

Type of electronics VT 11003 Switching amplifier module for directional valves Operating voltage: 10 to 24 VDC Output voltage: UB 2.5 V Power supply module Operating voltage: 10 to 12 VDC Output voltage: 15 VDC; 200 mA Power supply module Operating voltage: 20 to 24 VDC Output voltage: 15 VDC; 200 mA Relay module with one working contact, smoothing capacitor and over voltage protection Nominal voltage of coil: 24 V (VT 11027) 12 V (VT 11028) Capacitor module with smoothing capacitor, reverse polarity and over voltage protection Command value module for the control of valves with integrated electronics; without power component Command value module for the control of valves with integrated electronics; without power component

Detailed information: RE 29 731

VT 11005

RE 29 732

VT 11006

RE 29 729

VT 11027 and VT 11028

RE 29 742

VT 11073 VT-SWMA-1 VT-SWMAK-1

RE 29 750 RE 29 902 RE 29 903

104

Electronics for testing technology

Modular HydroControl electronics for standardised testing tasks IBM compatible PC with PC plug-in card and software for the pre-selection of command values for load change cycles and for simple measurement data acquisition Closed loop control and monitoring electronics as well as supplementray electronic assemblies Control by PLC possible

Control technology, Software Typ VTS 0985 VTS 0325 PC plug-in board PCE 5 Software package for load change collective LWK 2.0 Simulation of valve controlled linear drives HYVOS 4.0

Detailed information: RE 57 881 RE 57 780 RE 30 810

Closed loop control and monitoring electronics Type Control electronics for testing and simulation technology SY-HCE-1 VT-KU-1 VTS 0404 VT-BK-2 VTS 0161 VTS 0162 VTS 0615 VTS 0616 VTS 0617 HydroControl electronics HCE 1 Communication and monitoring units KU 1 Measuring socket cards BK 1 Measuring socket cards BK 2 with anti-liasing filter Carrier frequency measuring amplifiers TF 6207 Carrier frequency measuring amplifiers TF 6208 Amplifier SR 91 for servo valves with electrical position feedback Amplifier SR 92 for servo valves without electrical position feedback Amplifier SR 98 for servo valves without electrical position feedback RE 57 803 RE 57 900 RE 57 841 RE 57 725 RE 57 726 RE 57 721 RE 57 722 RE 57 850 RE 57 851 RE 57 852

105

Safety relevant control technology SYB 2000 for use in theatre technology
Control technology specially tailoured to suit the requirements of stages and studios and conforms to requirement class 5 to DIN 19 250 Due to the modular design it is possible to meet the requirements of large and small systems Multi-axes - multi-master system Real time operating system using, as a basis, the 68360 hardware from Motorola (the software can be transferred to future hardward) User specific MR10 data bus with a patented variable band width allocation system High availability due to decentralised system structure Optimum operating comfort via the touch screen Recording of travel profiles; interlinking of travel movements; slew movements of cealing Control of other systems via "external outputs" (e.g. special decoration) Enabling travel movements by other systems via "external inputs" (e.g. synchronisation of light and sound effects) Input of all travel parameters and saving all of the groups of the performance on floppy disc and hard disc Performance simulations Automatic saving and archiving of operating data Remote diagnostics via a modem Technical data Scanning time Net work Error response time Synchronisation accuracy Valve control Number of operation groups No. of MR10-Bus participants Speed range 10 ms 10 MBit/s (with variable band width allocation system) 20 ms 1 mm single and dual channel max. 16 (simultaneously) 256 2 mm/s to 1800 mm/s Detailed information: Depending on the drive, the axis controller (ACs) can control and monitor 1 to 4 axes. The master controller (MC) co-ordinates the individual ACs, provides operating commands for the axis groups, forms the interface to the user computers and assumes monitoring functions. The control panels (SC) are fitted with a colour screen (TFT) and touch-screen system (optional with Mouse or Trackball). The bus master (BM) co-ordinates the bus access of the participants within the network. The patented bus protocol MR10 makes it possible to connect up to 256 participants; whereby 80 participants can work in acutal time. The data controller (DC) is used as a system data storage facility (e.g. synchronous groups). on request

Type of electronics SYB 2000

106

Control and automation technology for hydraulic systems Engineering/simulation, programme system HYSYS
Control and automation technology for hydraulic installations and systems Electro-hydraulic systems from a single source Continuality from the specification through to the finished system Complete equipment including: Design, assembly and commissioning Software Maintenance / Service Complete concept: Power electrics Memory programmable logic controls Visualisation systems Minimisation of interfaces, site co-ordination Comprehensive documentation on CAD and programming systems Detailed information: Fields of application Steelwork / rolling mill technology Press construction and general mechanical engineering Test stand techology Shipbuilding and offshore sector Handling technology Theatre technology Energy and environmental technology Civil engineering Special technology on request

Programme system HYSYS Non-linear simulation of electro-hydraulic closed loop control systems Simulation of drives as a control chain or in closed loop control circuits Simulation of the closed loop control of different condition variables and with different controller types Flexible and menu-guided generation of command values and interference profiles Representation of the active closed loop control circuit and system structure as a graphic on the screen Linear and freely programmable valve characteristic curves Menu-guided saving and administration of data sets The programmes can be run on an MS-DOS and PC-DOScompatible PC with operating system 3.0 or higher Components of the HYSYS programme system HYVOS HYDRA HYSTA HYSEK Simulation of valve controlled linear drives Simulation of valve controlled rotary drives Simulation of hydrostatic drives Simulation of drives with secondary control

Detailed information: RE 09 699

These programmes are available separately or as a package.

107

Electronic open and closed loop controls for axial piston units
For the electronic control of axial piston pumps and motors in mobile and stationary industrial applications, Brueninghaus Hydromatik offers a special product range of electronic components. Which consists of: Command value encoders (e. g. Joysticks) for operator input Sensors for system feedback and closed circuit control circuits, e.g. diesel motor load limiting control Actuators for diesel motor control Amplifiers for simple and cost-effective control of axial piston machines Micro-controller as a flexible programmable control unit with the appropriate software Service accessories for paramterisation and diagnostics All of the components are matched, to ensure optimum function in conjunction with axial piston machines, and form a modular system for high performance system solutions that meet the custormer's requirements.

Electronic open and closed loop controls


Sensors and com. value encocders Display Accessories for micro-controller

Amplifier

Micro-controller

CAN-Bus

(additional) Micro-controller

Actuators (proportional solenoids) Hydro-pumps Hydro-motors

Actuators for drive motors Diesel motors

Hydrostatic drives

108

Electronics for stationary applications

Overview of stationary applications for electronic components and systems suitable for use with axial piston units

Component type Sensors HM 12, HM 13 Pressure transducers HM 14, HM 15 Pressure transducers Open loop control electronics, analogue VT 2000 Amplifiers for proportional valves VT 5001 to VT 5004 Amplifiers for proportional valves VT 5010 Amplifiers for proportional valves VT-VSPA1(K)-1 Amplifiers for proportional valves Closed loop control electronics, analogue VT 5035 Amplifiers for flow control VT 5036 Amplifiers for flow control VT 11019 Amplifiers for flow control VT-SR7 Amplifiers for flow control VT 12000 Speed control of secondary units SYDFE1, SYDFEE Control systems for controlling an A10VSO PCU 1005 Flow and power limitation Closed loop control electronics, digital VT 12350 Control systems for controlling an A4VSHS3 VT 12352 Control systems for controlling an A2VEO1 VT-DRB-2 Controller assemblies for secondary units Accessories VT 3002 Card holders VT 12302 Shielded card holders VT 12304 Interface convertors VT 19101 to 19110 19" racks VT-NE30 to VT-NE32 Compact power supply units VTS 0102 Frequency/voltage convertors FUW1 VT 12321 Control box BB-3 BODIV PC programme for digital amplifier cards

Detailed information: RE 29 933 RE 29 932 RE 29 904 RE 29 945 RE 29 945 RE 30 111 RE 29 955 RE 29 957 RE 29 763 RE 29 993 RE 29 775 RE 30 022 RE 92 460 RE 30 021 RE 30 020 RE 30 140 RE 29 928 RE 30 103 RE 30 104 RE 29 768 RE 29 929 RE 29 761 RE 29 798 RE 29 899

109

Sensors, command value encoders, actuators and amplifiers for mobile applications
Sensors and command value encoders Sensors and command value encoders for mobile applications have to meet specifications for extreme ambient conditions and are tested to ensure that they are extremely reliable. The sensor signals which are matched to the amplifier and micro-controller make it possible to provide additional functions (e.g. fault recognision and safety functions)

Component type Sensors and command value encoders ID HD DS WS TS VS HG Inductive impulse sensors Hall-effect speed sensors Pressure sensors Angle of rotation sensors Thermo switches Electrical clogging switches Manual control devices

Detailed information: RE 95 130 RE 95 134 RE 95 137 RE 95 140 RE 95 145 RE 95 148 RE 95 041

Actuators Proven components from the automotive industry are used for the control of diesel motors in conjunction with the hydrostatic drive system Amplifiers Amplifiers as moulded boards or as boards in protective metal housing Power supply direct from the vehicles 12 V or 24 V net Protective functions against over voltage and interferance pulses In many applications it is possible to carry out direct commissioning without having to carry out any setup work. If required the adjustment of current and time ramps can be simply carried out on the board via potentiometers. Versions with safety monitoring are available. Component type Actuators STM Amplifier PVR PV CV Proportional amplifier (reversible) Proportional amplifier Chopper amplifier RE 95 022 RE 95 023 RE 95 029 Adjustment motor for actuating the diesel motors injector ramp Detailed information: RE 95 120

110

Micro-controller for mobile applications

Micro-controllers (MC) are the basic building block for flexible system solutions. Standardised technology, unified plug connectors and robust sealed housings make it possible to select the optimum hardware to suit the scope of the requirements. Deciding features are: Powerful, highly integrated microprocessors Programme memory, flash EPROM and data memory EEPROM for application specific modifications Real time operating system for extensive programming Safety functions, e.g. watch dog, redundancy and central switching off of all of the outputs Input and outputs with cable brake recognision and short circuit monitoring Proportional outputs, pulse width modulated and current controlled RS232 interface for parameterisation and diagnostics as well as a CAN bus for net working more than one micro-controller Software Software packages for differing system applications are prepared with an optimum programme structure and can, with very little effort, be matched to meet specific customer requirements. Universal software is used for standardised applications without having to carry out any development work. Detailed information: Micro-controllers for open and closed loop control of hydrostatic drive systems Operating box BB-3 as the adjustment unit for parameterisation and diagnostics PC software for extensive service work (including setting and diagnostics) on micro-controllers MC Display RE 95 050

Hardware MC Service accessories VT 12321 BODEM DI Software universal PMS FGR FZA Pumps/motor sequential adjustment Travel programme with load limiting control; open and closed loop control of a drive Travel programme for dual-circuit drives; open and closed loop control of a drive with two independent hydraulic circuits Travel programme with drive slip control Electronic load limiting control for excavators

RE 29 798 and RE 95 080 RE 95 085 RE 95 088

RE 95 077 RE 95 057, RE 95 058 and RE 95 059 RE 95 065

Software application oriented

ASR GLB

RE 95 070 RE 95 072

111

Standard power units Types ABSKG, ABMAG


Stable aluminium reservoir Modular design Compact power unit design Individual matching possible Suitable for a variety of applications Additional options possible Clearly arranged, maintenance-friendly design

Technical data (pump/motor) Pump type Displacement Operating pressure Pump type Displacement Operating pressure Electric motor power Radial piston (constant)

Vg max pmax Vg max pmax P

cm3 bar cm3 bar kW

1.6 to 10 up to 315 1.9 to 16 up to 250 0.37 to 7.5

Gear (constant)

Type ABSKG Reservoir capacity: 20; 40 and 60 litres Reservoir version: aluminium reservoir Detailed information: RE 51 013

Stable steel reservoir Modular arrangement of controls, accumulator assemblies, cooler assemblies Options such as float switches, thermostats, heaters, electrical wiring Basic power unit with pump unit, reservoir accessories (filler/ breather, oil level indicator, inspection cover, drain valve), return line filter

Technical data (pump/motor) Pump type Displacement Operating pressure Pump type Displacement Operating pressure Pump type Displacement Operating pressure Electric motor power Internal gear (constant)

Vg max pmax Vg max pmax Vg max pmax P

cm3 bar cm3 bar cm3 bar kW

10 to 63 up to 250 16 to 63 up to140 18 to 71 up to 250 2.2 to 18.5

Vane (variable)

Type ABMAG Reservoir capacity: 100; 160 and 250 litres Reservoir version: steel reservoir to DIN 24 339 A ... C Detailed information: RE 51 097

Axial piston (variable)

112

Standard power units type ABHSG Hydro-reservoir type ABTSR


Stable steel reservoir Thanks to the modular design principle, the units can be extended without difficulties Good accessibility of all components Suitable for a multitude of industrial applications Long service life Low noise emission Matched flow depending on the control and adjustment elements

Technical data (pump/motor) Pump type Displacement Operating pressure Electric motor power Axial piston (variable)

Vg max pmax P

cm3 bar kW

45 to 250 up to 315 7.5 to 160

Type ABHSG Reservoir capacity: 400; 630; 800 and 1000 litres Reservoir version: Steel reservoir with supports Filter: Filtration/cooling circulation circuit Detailed information: RE 51 027

Hydraulic reservoir Steel reservoir with high static and dynamic stiffness Pipe joints through the reservoir walls using welded fittings, SAE or DIN flanges The suction area is separated from the return area Reservoirs can be suppled with dividing walls or baffels Lifting lugs for transport purposes Steps in reservoirs from 5000 to 13 000 litres Ladders in reservoirs from 16 000 to 20 000 litres

Type ABTSR Reservoir capacity: 1000 to 20 000 litres Detailed information: RE 51 135

113

Standard power units and modules Types ABSAS, ABAPG


Standard power units Stable steel reservoirs Modular arrangement of controls, accumulator assemblies, cooler kits Motor pump assembly Filtration/cooling circulation circuit Basic power unit with pump unit, reservoir accessories (filler/ breather, oil level indicator, cleaning cover, drain valve), return line filter, float switch, thermostat

Technical data (pump/motor) Pump type Displacement Operating pressure Electric motor power Axial piston (variable)

V g max p max P

cm 3 bar kW

18 to 100 up to 315 5.5 to 45

Type ABSAS Reservoir capacity: 100; 160; 250; 400 and 630 litres Reservoir version: steel reservoir to DIN 24 339, form AN Cover form C, standard sheet AB-E 40-40 Detailed information: RE 51 100

Motor pump assembly Electric motor with foot and flange, frame type B35 Pumps with pump mounting bracket and coupling fitted onto the motor For mounting onto a reservoir, base frame or separately Low operating noise Multitude of application possibilities Clear and maintenance friendly design Optionally with fixed or variable displacement pumps Combination pumps for multi-circuit systems are possbile

Technical data (pump/motor) Pump type Displacement Operating pressure Pump type Displacment Operating pressure Pump type Displacment Operating pressure Electric motor power Internal gear (constant)

V g max p max V g max p max V g max p max P

cm 3 bar cm 3 bar cm 3 bar kW

20 to 125 up to 315 30 to 118 up to 160 18 to 140 up to 315 7.5 to 90

Vane (variable)

Type ABAPG With pump types A10VSO; PV7; GF3 and PGH Electric motor frame size 132 to 280 Detailed information: RE 51 062

Axial piston (variable)

114

Standard power units and modules Types ABPAG, ABFAG


Hydraulic primary power units For closed loop circuits Stable steel reservoir Easily accessible Numerous areas of industrial applications: Shredder systems Stirring drives Mixers Centrifuges Winders Matched flow depending on the control and adjustment elements

Technical data (pump/motor) Pump type Displacement Operating pressure Electric motor power Axial piston (variable)

V g max p max P

cm 3 bar kW

28 to 250 up to 360 15 to 160

Type ABPAG Reservoir capacity: 63 to 400 litres Detailed information: RE 51 018

Hydraulic power unit Very low operating noise Numerous areas of application: General machinery Injection casting machines Stroke and lifting systems Presses Laboratories, schools Matched flow depending on the control and adjustment elements

Technical data (pump/motor) Pump type Displacement Operating pressure Electric motor power Axial piston (variable)

V g max p max P

cm 3 bar kW

28 to 140 up to 315 7.5 to 75

Type ABFAG Reservoir capacity: 100 to 630 litres Detailed information: RE 51 095

115

Standard power units and modules Types ABUKG, ABSBG


Filtration/cooling circulation modules Compact circulation circuit with circulation pump, built-on line filter and a plate type cooler Designed to the modular principle

Technical data Pump type Heat dissipation capacity Internal gear (fixed); vane pump (fixed)

kW

4 to 37

Type ABUKG Circulation pump: Types PGF2, PGF3 or PVV Electric motor frame size 80 to 112 Line filter type LF Plate type cooler Detailed information: RE 50 120

Accumulator module Accumulator module with safety block to DIN 24 552 Bladder and membrane accumulators Safety block with integrated isolator valve, safety valve (design tested) and drain valve Drain valve optionally manually or electrically actuated Glycerine filled pressure gauge with a red mark for showing the safety pressure Bracket suitable for welding into place

Technical data Accumulator type DN Accumulator type DN Accumulator safety block Operating pressure DN p max Bladder accumulator Litres Litres bar 1 to 50 0.6 to 2 10 to 32 330 Membrane accumulator

Type ABSBG Detailed information: RE 50 135

116

Mono control blocks Types M1, MO


Medium pressure mono control blocks For use in mobile hydraulics, e.g. in excavators, cranes, loaders Proportional control of the spool axes Sensitive control of working movements Low circulation pressure, low power losses Long service life Maximum of 4 spool axes Functions on the secondary side: Pressure relief function Anti-cavitation function Combination of pressure relief and anti-cavitation functions Options: P, T ports at the front Tandem, parallel circuits Detent spool Spools with 4 switching positions Electrically unloadable float position Nominal size Flow Actuation Mechnical/proportional Hydraulic/proportional (standard) Electro-hydraulic/proportional 16 22 200 32 400 Type M1 Nominal sizes 16 to 32 Maximum operating pressure: Pump side: pmax = 250 bar Actuator side: pmax = 300 bar Detailed information: Nominal sizes 16; 32 RE 64 263 Nominal size 22 RE 64 266

qV

L/min

110

High pressure mono control blocks For use in mobile hydraulics, e.g. in excavators, cranes, loaders Proportional control of the spool axes Sensitive control of working movements Long service life Maximum of 6 spool axes Functions on the secondary side: Pressure relief function Anti-cavitation function Combination of pressure relief and anti-cavitation function Options: Detent spool Load-holding valves Motor spool Free-wheeling Travel deceleration spool Pressure carry-over Nominal size Flow Circuit type parallel Last axis tandem Combination parallel/tandem Actuation Mechanical/proportional Hydraulic/proportional (standard) Electro-hydraulic/proportional 16 22 200 32 410 40 680 52 1600 all Type MO Nominal sizes 16 to 52 Maximum operating pressure: Pump side: pmax = 350 bar Actuator side: pmax = 420 bar Detailed information: Nominal sizes 16; 22; 32 RE 64 354 Nominal size 40 RE 64 370 Nominal size 52 on request

qV

L/min

110

117

High pressure control blocks Type M7


High pressure control blocks LS* For use in mobile hydraulics Load-sensing and LUDV version (LUDV = Lastdruck- unabhngige Durchfluverteilung - load pressure independent distribution of flow) Load pressure independent actuator movements due to sectional pressure compensators Individual setting of the max. flow for each section Wide selection of primary and secondary valves

Nominal size Flow Pump side Actuator side Spool axes Mono Spool axes, extendable via sandwich elements Actuation Hydraulic/proportional Electro-hydraulic/proportional

15

20 250 200 5 7

22 400 350 3/5 8

qV

L/min 160 120 3 5

Type M7 Nominal sizes 15; 20 and 22 Priority valve for, e.g. steering supply Maximum operating pressure: pmax = 350 bar Pump side: Actuator side: pmax = 420 bar Detailed information: RE 64 291

* LS = Load- sensing control

118

High pressure control blocks Type M8


High pressure compact control blocks For use in mobile hydraulics, especially matched to the requirements of wheeled and tracked excavators, but also suitable for cranes and earth drilling equipment Proportional control of the spool axes 2 pump inlets Sensitive control of working movements Long service life Integrated flow summation function for rapid advance circuit Priority circuit for slew gear function Independent control of several actuators Integrated tank line preloading function to avoid cavitation Automatic straight travel function for tracked vehicles Wide range of secondary valves of cartridge design Options: Travel deceleration spool Function-related supplementary valves External summation valves

Nominal size Flow Circuit type

18

22 2 x 230

qV

L/min

2 x 150 mixed parallel/tandem or serial spool as an option 3+3 (4; 5 )+S * 25

Spool axes, max. Actuation Hydraulic/proportional Electro-hydraulic/proportional Nominal size Flow Circuit type

3+3+S * 32 2 x 450

Type M8 Nominal sizes 18 to 32 Maximum operating pressure: pmax = 350 bar Pump side: Actuator side: pmax = 420 bar Detailed information: RE 64 294

qV

L/min

2 x 300 mixed parallel/tandem or serial spool as an option 3+2+S *

Spool axes, max. Actuation Hydraulic/proportional Electro-hydraulic/proportional * S = Summation axes

4+2(3)+S *

119

High pressure load-sensing control blocks Type M4


High pressure control blocks LS* of sandwich plate design System Load pressure independent flow control: Closed centre / variable displacement pump Open centre / fixed displacment pump Design Sandwich plate design Inlet element Up to 9 directional valve elements End element Flow Flow load pressure compensated Good repeatability Low hysteresis Programmable electronics Adjustable by means of a stroke limiter Priority function Pressure Primary and secondary safeguarding Pilot operated, compact cartridge valves of large nominal sizes with combined pressure relief/anti-cavitation function LS pressure relief function Fixed Electro-proportional Additional LS connections Areas of application Cranes Large and tele-lifts Stationary applications Lifting working platforms / fire-engines Forestry machines Drilling equipment Nominal size Flow: Actuation: Port P Ports A, B Hydraulic Electro-hydraulic With integrated electronics Superimposed hand lever operation 15 Type M4 Nominal size 15 Maximum operating pressure: pmax = 350 bar Pump side: Actuator side: pmax = 420 bar Detailed information: RE 64 282

qV qV

L/min L/min

200 150

* LS = Load- sensing control

120

Control blocks of sandwich plate design Types MP18, MP22


Medium and high pressure control blocks of sandwich plate design For use in mobile hydraulics Open and closed centre Sensitive control of working movements Long service life Wide selection of primary and secondary valves Load pressure independent actuator movements due to sectional pressure compensators Circuit types Parallel / tandem 3/4-way Float position Motor drive Priority switching (only MP18) Pressure control Individual operation / axis independent of the pump pressure and flow Additional actuator connections Nominal size Flow Spool axes, max. Actuation Mechanical Hydraulic Electro-hydraulic Type MP18-2X Nominal size 18 Series 2X Max. operating pressure: p max = 210 bar Detailed information: RA 64 965 Type MP22 Nominal size 22 Series 2X Max. operating pressure: p max = 350 bar Detailed information: RA 64 980 18-1X 18-2X 133 8 22 208 8 Type MP18-1X Nominal size 18 Series 1X Max. operating pressure: p max = 210 bar Detailed information: RA 64 960

qV

L/min

133 8

Super imposed hand lever hydraulically and electro-hydraulically actuated Detent Mechanical Magnetic Hydraulic unloading

121

Control blocks of sandwich plate design Type SM


Control blocks of sandwich plate design For use in mobile hydraulics, e.g. in agricultrual machines, excavators, municipal vehicles Sandwich plate design, hence individual configuration of the control block for specific requirements Comprehensive range of equipment variations (spool, secondary functions) Sensitive control of working movements Throttle control principle (principle for operating with fixed displacement pump systems)

Nominal size Flow Circuit type Parallel Tandem Series Combination Actuation Mechanical/proportional Hydraulic/proportional Electro-hydraulic/proportional Superimposed Spool axes, max.

12

18 160 10

qV

L/min

70 10

Type SM Nominal sizes 12; 18 Maximum operating pressure: pmax = 250 bar Pump side: Actuator side: pmax = 300 bar Detailed information: Nominal size 12 RE 64 122 Nominal size 18 RE 64 124

122

Load-sensing-/ LUDV* control blocks of sandwich plate design Types SP, SX


Load-sensing control blocks of sandwich plate design For use in mobile hydraulics, e.g. small and mini-excavators, municipal vehicles, agricultural machines, special machines Sandwich plate design, hence individual configuration of the control block for specific requirements Load-sensing version For operation in fixed displacement pump systems (open centre with 3-way pressure compensator in the inlet element) or in variable displacement pump systems (closed centre with 2-way inlet pressure compensator) Secondary functions: Pressure relief function Anti-cavitaion function Combination of pressure relief and anti-cavitation functions Pilot operated check valves Nominal size Flow Inlet element: 8 12 70 16/18 10 Type SP Nominal sizes 8 and 12 Maximum operating pressure: pmax = 250 bar Pump side: Actuator side: pmax = 300 bar Detailed information: Nominal size 8 RE 64 139 Nominal size 12 RE 64 145

qV

L/min

30
1)

Open/closed centre Closed centre double pressure compensator Section pressure compensator

Actuation:

1)

Mech.-/ hydr./ proportional also with double actuation

Pneumatic/proportional Electro-hydraulic/proportional Direct electro/proportional Combinations of different NS Spool axes, max.

LUDV* control blocks of sandwich plate design LUDV version for operation in fixed displacement pump systems (open centre with 3-way pressure compensator in the inlet element) or in variable displacement pump systems (closed centre) Secondary functions: Anti-cavitation function Combination of pressure relief and anti-cavitation functions

* LUDV = Lastdruckunabhngige Durchflu verteilung - load pressure independent flow distribution Nominal size Flow Inlet element: Actuation: Spool axes, max. 18 Type SX Nominal size 18 Maximum operating pressure: Pump side: pmax = 250 bar (MD) pmax = 350 bar (HD) Actuator side: pmax = 300 bar (MD) pmax = 400 bar (HD) Detailed information: RE 64 127

qV

L/min

160 8

Open/closed centre Section pressure compensator Mechanical, hydraulic, electro-hydraulic

Combinations with SM12

123

Hydraulic pilot control devices type TH Pilot oil supply systems type MHSTE
Hydraulic pilot control devices Used for controlling the working hydraulics in mobile machines Suitable for arm rest installation (4TH6) Sensitive control due to low operating forces and proportional control characteristics Various characteristic curves for optimum matching to the working hydraulics to be controlled Detent and reference positions for identifying working points for the operator Maintenance-free, long service life

Series Inlet pressure, max. Pilot oil flow Tank back pressure Hysteresis, max. bar L/min bar bar

2TH6 50 16 3 1

2TH6R 50 16 3 1

4TH6 50 16 3 1

THF6 30 16 3 1

Type TH Nominal size 6 2TH6 Sandwich unit for actuating a spool axis A maximum of 6 sandwich plates can be flanged together 4TH6 Mono block unit for actuating a max. of 2 spool axes Single lever operation THF6 Mono block unit for actuating 2 spool axes Single lever operation Optional flange surface for the connection of further TH6 sandwich plates, Detailed information: 2TH6: RE 64 552 2TH6R: RE 64 551 4TH6: RE 64 555 THF6: RE 64 553

Pilot oil supply systems Valve combination to supply pilot control devices with reduced pressure Can be connected to one or two high pressure circuits on the primary side

Pilot oil supply system MHSTE Inlet pressure, max. Operating pressure bar bar 350 35 / 50 2

Tank back pressure, max. bar

Type MHSTE Compact unit for supplying pilot oil circuits in the low pressure range Detailed information: RE 64 571

124

Flow dividers type MH2FA Stabilisation modules for wheeled loaders type MHRSM
Flow dividers Hydraulic differential lock for hydrostatically driven vehicles Suitable for open and closed circuits

Nominal size Flow

12

18 140

22 220

32 300

qV

L/min

70

Optional free-wheeling function which can be switched in mechanically, hydraulically or electrically Optional pressure relief/anti-cavitation valves on the secondary side

Type MH.FA Hydraulic differential locks Nominal sizes 12 to 32 Max. operating pressure p max = 420 bar 7 division ratios available as standard Detailed information: RE 64 582

Stabilisation modules Dampening of pitching movements which occur with an empty and loaded shovel Available with special RSM spool in the control block (version A) and for retrofitting (version B) Area of application: Fork lifts Tractors Telescopic fork lifts Wheeled loaders

Nominal size Flow

12

16 120 350

25 320 350

32 460 350

qV

L/min bar

100 350

Operating pressure pmax

Type MHRSM Nominal sizes 12 to 32 Detailed information: RE 64 616

125

Motion / winch control valves types MHB.R, MHB.E Load lowering valves type MHB.S
Motion / winch control valves Suitable for hydrostatic travel drives Integrated shuttle valves and control port G for controlling variable displacment motors Optionally integrated brake release valves Residual opening and dampening rate can be tailored to the individual machine and application Motion control valves Type MHB.R Winch control valves Type MHB.E

Nominal size Flow Operating pressure Primary side Secondary side

20

25 320 350 420

qV pmax

L/min bar

220 350 420

Types MHB.R, MHB.E Spool type Full-flow by-pass check valves External supply via integrated valves and common supply port Internal feed of the return oil into the supply and external supply via port S during the load direction change-over phase Detailed information: RE 64 318

Load lowering valves Integrated secondary pressure relief valves By-pass check valve Seat design

Nominal size Flow Operating pressure

10

qV pmax

L/min bar

45 420 8 to 29

Type MHB.S Detailed information: RE 64 298

Cracking pressure at spool bar

126

Cylinder safety lock valves type MHRB Check-Q-meters type FD


Cylinder safety lock valves For use in mobile hydraulics, e.g. in excavators, excavator loaders, telescopic cranes, telescopic fork lifts No lowering of the load in the neutral position (additional antidrift valves are no longer required) Direct flange connection to the cylinder Very good and even fine control characteristics in each cylinder position Leak-free design Load compensated version

Nominal size Flow Nominal pressure Peak pressure (port A)

16

22 400 350 420

qV pnom pmax

L/min bar bar

200 350 420

Type MHRB Detailed information: RE 64 623

Check-Q-meters For use in hydraulic systems to influence the speed of hydraulic motors and cylinders, in the case of pulling loads, independently of the load Controlled check valve (leak-free) Regulation of the returning flow in relation to the flow being fed to the actuator on the opposite side Free-flow in the opposite direction

Nominal size Flow Pressure adjustment range Operating pressure Actuator port Directional valve port

12

16 200

25 320

32 560

qV p max

L/min bar bar

80

20 to 50, max. 315 420 315 420 315 420 315 420 315

Type FD Ratio Pilot pressure : load pressure = 1 : 20 Versions: Cartridge Plate SAE flange With SAE version, optional integrated secondary pressure relief valve Detailed information: RE 27 551

127

Primary and secondary valves Types MHDB, MHSV, MHSVL, MH2DB


Primary and secondary valves Implementation of safety functions on the primary and secondary sides Maximum pressure limitation Feed function to avoid shortage of oil and cavitation Cartridge and subplate design

Component type Pressure relief valve, direct operated Pressure relief valve, pilot operated Pressure relief valve, unloadable Pressure relief valve, with integrated anticavitation valve Cross-line pressure relief Cross-line pressure relief with free-wheel, mechanical Cross-line pressure relief with free-wheel, hydraulic Pilot operated DBV with sequencing stage, hydraulic

NS 10 to 22 16 to 22 10 to 40 22 to 32 22 to 40 22 to 32 16 to 32 10 16 to 32 16 to 22

Flow Cartridge SubqV max in L/min plate 150 240 80 to 800 200 to 400 400 to 800 200 to 400 100 to 400 160 130 to 400 100 to 200

Types MHDB, MHSV, MHSVL, MH2DB Operating pressure up to 420 bar Detailed information: RE 64 642 RE 64 644

16 to 22

100 to 200

32 to 50

400 to 800

128

Central hydraulics and electro-hydraulic power lift controls for tractors


Central hydraulics Valve series of central hydraulic components for use in tractors with closed-centre/load-sensing hydraulic systems Features of the valve series: Continuous flushing of the steering valve load line Trailer brake valve Venting screw at the encoder head Individual encoder lines Variable individual components EHR system Digital closed loop control circuit MR controller MR draft pin Modified standard sensors for position measurement Valve plates for major hydraulic consumers Separation of the hydraulic circuits to pressure stages: Lubrication 3 to 5 bar Convenience hydraulics (gear shifting, control circuit) approx. 17 to 22 bar Remotely powered brake, e.g. trailer brake max. 150 bar Steering hydraulics approx. 170 to 190 bar Power lift and drive hydraulics up to 210 bar Detailed information: RE 66 105

Flow Operating pressure

q V nom p max p Spitze

L/min bar bar

110 (at 200 bar) 200 315

Further development of the Rexroth CCLS systems with the following basic features: Increase in the hydraulic power Separation of pump and central hydrualic valves, therefore use of a standard pump is possible EHR with digital closed loop control circuit instead of SHR The modular design provides six useful equipment variants for the tractors

Electro-hydraulic power lift control For use in tractors, combine harvesters and for weighing purposes Function of the system: Closed loop control of force and position Remote control Regulation of front power lift Limitation of wheel slip Dampening of vibration Diagnosis indication Safety

System components: Control valves Micro-controller Force sensor Operating element

Detailed information: RE 66 124

129

Hydraulic remotely powered brake systems Type LT


Hydraulic remotely powered brakes For use in construction machines and motor vehicles Machines with a hydraulic system do not require an additional compressed air system Braking system of decentralised design, therefore free arrangement of the elements is possible Braking system as a single circuit braking system (LT05), or as a dual circuit braking system (LT07) Operation with fixed displacement pumps (open centre) or loadsensing hydraulic systems

Complete braking systems LT05 and LT07 consisting of: Brake valve LT05 (single circuit) or LT07 (dual circuit) Pedal LT19 Accumulator charging valve LT06 Hand brake valve LT08

Type LT05, LT07 Service brake Supply pressure 150 to 200 bar Braking pressure 60 to 100 bar Flow in the braking circuits 120 cm 3 (increase possible by using an LT09 relay valve) Detailed information: RE 66 226

Hydraulic remotely powered brakes of compact design For use in construction machines and motor vehicles Machines with a hydraulic system do not require an additional compressed air system Braking system of compact design, therefore space-saving installation Braking system as a single circuit braking system (LT12) or as a dual circuit braking system (LT13, LT17) Operation with fixed displacement pumps (open centre) or loadsensing hydraulic systems Direct mounting of pressure accumulators is possible (LT17) Complete braking systems LT12 and LT13 consisting of: Brake valve LT12 (single circuit) or LT13 (dual circuit) incl.: Accumulator charging valve Circuit separation by means of inverted shuttle valve Hand brake valve (mechanical or electrical control) Pedal LT 20 Complete braking systems LT17 consisting of: Brake valve LT17 (dual circuit) incl.: Pedal Accumulator charging valve Circuit separation by means of inverted shuttle valve Mounting feature for pressure accumulator Optional energy supply to a hydraulic hand brake Hand brake valve LT08 Types LT12, LT13, LT17, LT31 Service brake Supply pressure 150 to 200 bar Braking pressure 60 to 100 bar Flow in the braking circuits 120 cm3 (LT12, LT13) each approx. 60 cm3 (LT17) (increase possible by using an LT09 relay valve) Detailed information: RE 66 220 (LT13) RE 66 223 (LT17) LT12 on request Accessories: Brake light switch Pressure switch for safety equipment Spring accumulator cylinder (for parking or hand brake) Pressure accumulator (energy accumulator) Relay valve LT09 (for larger braking systems)

130

Gears for stationary applications

REDULUS planetary gears assume a multitude of tasks in industrial systems. Due to their compact design they help save weight and space. High transmission torques, high transmission ratios, and, in spite of standardisation, a variety of mounting configurations for the input and output sides offer the right solution for a multitude of drive problems. Complete with a hydrualic motor, the HYDRODRIVE GMH shaftmounted drives can be used in all applications, where low speeds are required with good true running characteristics.

REDULUS IP planetary gearboxes Are compact transmission components are are available as one, two or three-stage designs. Case-hardened and ground sun and planetary gears as well as nitrided annulus gears in conjunction with high quality materials and a high manufacturing quality offer the user a reliable product. Output torques ranging from 2 to 92.8 kNm Mounting: With foot With flange Or with shrink ring and torque reaction arm Output side: Cylindrical shaft Splined shaft Shrink ring Internally splined hollow shaft Input side: Cylindrical shaft Electric motor mounting Hydraulic motor REDULUS GP planetary gearboxes Basically offer the same characteristics as the IP gearboxes, but cover a wider torque range. Output torques ranging from 109 to 2000 kNm HYDRODRIVE GMH shaft mounted drives Are fitted with a hydraulic motor and can be mounted directly onto the drive shaft of a machine. Foundations are not required. A particular advantage are the good slow running characteristics even at low speeds. Output torques ranging from 26.6 to 565 kNm Gear wheels Gear wheels and gear sets are manufactured for the general mechanical engineering sector. The toothing can be case-hardened and ground for to meet the highest demands. Wheel diameters up to 1600 mm

Detailed information: Planetary gears REDULUS IP RE 76 104 Planetary gears REDULUS GP RE 76 100 Shaft mounting hydraulic drive HYDRODRIVE GMH RE 76 102

131

Gearboxes for mobile applications

The gearboxes are extremely compact and, with the exception of the pump gears, of planetary design. Depending on the transmission ratio required, they have two, three or even more planetary stages. Highest gear teeth quality and high quality materials ensure that the gearboxes are reliable drive components. The gearboxes are designed with provision for mounting or integrating hydraulic motors or can be supplied as complete units. Technical further development and continuous market observation result in the constant creation of new gearboxes and gearbox sizes, which meet the latest requirements.

HYDROTRAC GFT track-drives for mini excavators Extremely compact gearbox with integrated A10VT hydraulic motor for track-drives of mini-excavators. Output torques ranging from 3 to 9.5 kNm HYDROTRAC GFT hydrostatic compact drive units For the travel drive of wheeled or track laying vehicles. The gearboxes are also designed for absorbing the equipment weight. Output torques ranging from 13 to 330 kNm MOBILEX GFA compact drive units For the travel drive of large machines. Output torques ranging from 2100 kNm MOBILEX GFB slew gears For the rotary movements of excavators, cranes and other applications. Their pinions, which are, in most of the cases forged-on, mesh with the internally or externally toothed slew rings. Depending on the requirements, one or more gearboxes can be used. Output torques ranging from 12.7 to 290 kNm MOBILEX GFC pump distribution gears These gearboxes are normally tailored to the machine and supplement the gearboxes needed on mobile applications. They distribute the output power of a diesel engine to the number of hydraulic pumps used on the specific application. MOBILEX GFT-W winch drives These gears have been designed specifically for use in lifting gear. Their compact design enables the reinstallation within the winch drum. Nevertheless, they are characterised by ease of maintenance. Rope pulls up to 2000 kN

Detailed information: HYDROTRAC GFT, sizes 3 to 9 RDE 77 109 HYDROTRAC GFT, sizes 13 to 330 RDE 77 110 MOBILEX GFB RDE 77 201 MOBILEX GFC RDE 77 302 MOBILEX GFT-W RDE 77 502

132

Couplings for diesel motor drives

Highly flexible couplings dampen, e.g. in ship drive systems, uncontrolled rotary vibrations that can occur when passing through critical speeds. Their elastic elements prevent damage being caused to valuable drive systems. The same elements are fitted to highly flexible switching couplings, that additionally permit the drive train to be switched on or off. These couplings are also suitable for use with PTO/PTI drives.

SPIROFLEX KS highly elastic couplings Couplings with high torsional flexibility due to integrated rubber elements to dampen detrimental torsional vibration in diesel engine propulsion systems. Depending on the size, the elements are designed in the form of rings or segments. Due to its elasticity the coupling compensates for centre misalignment as will as axial and angular misalignment. Nominal torque up to 928 kNm PNEUMAFLEX KA highly elastic friction clutches The characteristics of the SPIROFLEX coupling combined with a pneumatically actuated friction clutch to separate the power flow, e. g. motor/propeller gearbox. Nominal torque up to 304 kNm PNEUMASTAR KU torsionally stiff friction clutches Clutches with torsionally stiff characteristics for quill shaft type ship propulsion systems. Nominal torque up to 1400 kNm

Detailed information: Highly elastic couplings SPIROFLEX KS RDE 75 425 Highly elastic friction clutches PNEUMAFLEX KA RDE 75 425 Torsionally stiff friction clutches PNEUMASTAR KU RDE 75 431

133

Mannesmann Rexroth AG Rexroth Hydraulics D-97813 Lohr a. Main Jahnstrae 3-5 D-97816 Lohr a. Main Telephone 0 93 52/18-0 Telefax 0 93 52/18-39 72 Telex 6 89 418 rr d RE 00 208/04.99 Replaces: 04.97