LOSSES ENERGY IN PIPELINES J3008/6/1

ENERGY LOSS IN PIPELINES

OBJECTIVES



General Objective : To know, understand and apply Bernoullis equation to pipeline
systems

Specific Objectives : At the end of the unit, you should be able to :


sketch the velocity profile in circular pipe system

explain and calculate energy loss in pipeline system

calculate and apply energy loss equation from reservoir

solve problem related to the pipeline system










UNIT 6
LOSSES ENERGY IN PIPELINES J3008/6/2










6.0 INTRODUCTION

A pipe is defined as a closed conduit of circular section through which the
fluid flows, filling the complete cross-section. The fluid in the pipe has no free
surface. It will be at a pressure which may vary along the pipe. Losses of energy in a
pipeline cannot be ignored. When the shock losses and friction loss have been
determined, they are inserted in Bernoullis equation in the usual way.


h z
g
v
g
p
z
g
v
g
p
+ + = + +
2
2
2 2
1
2
1 1
2 2


Velocity profile in circular pipe system (refer Figure 6.1)



Losses of energy in pipe line are due to :
a) shock loss at sudden enlargement
b) shock loss at sudden contraction
c) frictional resistance to flow
d) loss at entry
e) loss at rounded exit
INPUT
Figure 6.1
rough pipe wall
smooth pipe wall
LOSSES ENERGY IN PIPELINES J3008/6/3




Loss of head at enlargement, h
L

( )
g
v v
2
2
2 1

=



6.1 SHOCK LOSS AT SUDDEN ENLARGEMENT



Figure 6.2 shows the loss of head when a pipe undergoes a sudden increase in
diameter. To calculate the loss the following equation is given.






When,
v
1
= velocity in the smaller pipe upstream of the enlargement
v
2
= velocity in the larger pipe

If h
L
= head lost at the enlargement, then by Bernoullis theorem,

L
h
g
v p
g
v p
+ + = +
2 2
2
2 2
2
1 1




Special case: When a pipe discharges into a large reservoir through a sharp
exit, conditions are equivalent to a sudden enlargement (refer Figure 6.2).
v
1
= pipe velocity = v
v
2
= reservoir velocity = 0

Figure 6.2
LOSSES ENERGY IN PIPELINES J3008/6/4




Loss of head at sharp exit into reservoir, h
L

g
v
2
2
=










If the exit is rounded, this loss is greatly reduced and is usually negligible


Example 6.1
A pipe carrying 1800 l/min of water increases suddenly from 10 cm to 15 cm diameter.
Find
a) the head loss due to the sudden enlargement
b) the difference in pressure in kN/m
2
in the two pipes

Solution to Example 6.1

a) 1 liter = 0.001 m
3
1800 l = 1.8 m
3

s m m Q / 03 . 0 min / 8 . 1
3 3
= =

Q
A
= A
A
v
A
= A
B
v
B


So that
v
A
=Q/A
A


( )
4
1 . 0
03 . 0
2

= s m/ 8917 . 3 =

Figure 6.3
LOSSES ENERGY IN PIPELINES J3008/6/5




v
B
=Q/A
B


( )
4
15 . 0
03 . 0
2

=
s m/ 697 . 1 =

Head loss of enlargement, h
L
=
( )
g
v v
B A
2
2

( )
( ) 81 . 9 2
697 . 1 8197 . 3
2

=
water of m 2294 . 0 =



b) Difference in pressure;
L B
B B
A
A A
h z
g
v
g
p
z
g
v
g
p
+ + + = + +
2 2
2 2



z
A
=z
B

( )
L
A B B A
h
g
v v
g
p p
+

2
2 2


( )
( ) 9810 596 . 0
62 . 19
8197 . 3 697 . 1
2 2
+

=
B A
p p

2
/ 56 . 3602 m N =









LOSSES ENERGY IN PIPELINES J3008/6/6




Loss of head at sudden contraction, h
C

g
v
C
c
2
1
1
2
2
2
|
|

\
|
=


6.2 SHOCK LOSS AT SUDDEN CONTRACTION


Figure 6.4

In a sudden contraction, the flow converges to form a vena contracta at section
(3) in the smaller pipe. The loss of energy in the convergence from sections (1)
to (3) is small and the main loss occurs in the enlargement from sections (3) to
(2). It is usual to ignore the loss from sections (1) to (3) and treat the loss from
(3) to (2) as if it was due to a sudden enlargement from the area of the vena
contracta a
c
to the area a
2
of the smaller pipe.( Figure 6.4 )

Loss of head =
( )
g
v v
C
2
2
2

For continuity of flow

C C
v a v a =
2 2

If the coefficient of contraction =
C
C
C
v
a
C =


C
C
a
v a
v
2 2
=

2
1
v
C
C
=









LOSSES ENERGY IN PIPELINES J3008/6/7




Loss of head at sharp entrance, h
C

|
|

\
|
=
g
v
2 2
1
2


Special case: if the entrance of a pipe line from a reservoir is sharp (no
rounded or bell-mouthed) it is equivalent to a sudden contraction from a pipe
of infinite size to that of the pipe line. The loss of head at sharp entrance is








v = velocity in the pipe
Example 6.2

A pipe carrying 0.06 m
3
/s suddenly contracts from 200 mm to 150 mm diameter.
Assuming that the vena contracta is formed in the smaller pipe, calculate the
coefficient of contraction if the pressure head at a point upstream of the contraction is
0.655 m greater than at a point just downstream of the vena contracta.

Solution to Example 6.2

Inserting this expression for the loss of head in Bernoullis equation,
2
2
2
2
2 2
2
1 1
1
1
2 2 2
|
|

\
|
+ + = +
C
C g
v
g
v
g
p
g
v
g
p



g
v
C g
v
g
p p
C
2
1
1
1
2
2
1
2
2
2 2 1

(
(

|
|

\
|
+ =

Given, 655 . 0
2 1
=

g
p p

Using the continuity of flow Q = Av for velocity v
1
and v
2
.

1
1
A
Q
v =

( )
2
2 . 0
4 06 . 0

=
s m/ 91 . 1 =


2
2
A
Q
v =

( )
2
15 . 0
4 06 . 0

=
s m/ 4 . 3 =

LOSSES ENERGY IN PIPELINES J3008/6/8




Thus,


( ) ( )
81 . 9 2
91 . 1
1
1
1
81 . 9 2
4 . 3
655 . 0
2
2
2

(
(

|
|

\
|
+

=
C
C


65 . 3 1
1
1 6 . 11 86 . 12
2

(
(

|
|

\
|
+ =
C
C


39 . 1
6 . 11
51 . 16
1
1
1
2
= =
(
(

|
|

\
|
+
C
C


39 . 0 1
1
2
=
|
|

\
|

C
C


625 . 0 1
1
=
|
|

\
|
C
C


625 . 1
1
=
C
C


coefficient of contraction, 615 . 0 =
C
C



















LOSSES ENERGY IN PIPELINES J3008/6/9




Loss of head due to friction, h
f

g
v
d
fL
2
4
2
=


6.3 FRICTION LOSS


When there is a loss of head due to friction in a pipeline in terms of the
velocity head; we assume that the frictional resistance per unit area of the pipe
wall is proportional to the square of the mean velocity of flow.
Consider a cylinder of fluid of length L completely filling the pipe of cross
sectional area A and moving with a mean velocity v ( Figure 6.5).
The force acting on the cylinder is the force due to pressure difference and the
force due to frictional resistance. Since the velocity is constant and there is no
acceleration, the resultant of these two forces in the direction of motion must
be zero.








Example 6.3

Determine the loss of head due to friction in a pipe 14 m long and 2 m diameter which
carries 1.5 m/s oil. Take into consideration f = 0.05.

Solution to Example 6.3


g
v
d
fL
h
f
2
4
2
=

( )( )
( ) 81 . 9 2
5 . 1
2
14 05 . 0 4
2
=
oil of m 16 . 0 =


Figure 6.5
A
LOSSES ENERGY IN PIPELINES J3008/6/10





ACTIVITY 6A




TEST YOUR UNDERSTANDING BEFORE YOU CONTINUE WITH THE NEXT
INPUT!

6.1 Water flows vertically downwards through a 150 mm diameter pipe with a
velocity of 2.4 m/s. The pipe suddenly enlarges to 300 mm in diameter. Find
the loss of head. If the flow is reversed, find the loss of head, assuming the
coefficient of contraction now being 0.62.

























LOSSES ENERGY IN PIPELINES J3008/6/11





FEEDBACK ON ACTIVITY 6A




6.1


loss of head at sudden enlargement, h
L

( )
g
v v
h
L
2
2
2 1

=
using continuity of flow,
Q
1
= Q
2

A
1
v
1
= A
2
v
2
2
1 1
2
A
v A
v =

2
2
1
2
1
d
v d
=

( ) ( )
( )
2
2
3 . 0
4 . 2 15 . 0
=
s m/ 6 . 0 =

( )
g
v v
h
L
2
2
2 1

=

( )
( ) 81 . 9 2
6 . 0 4 . 2
2

= m 165 . 0 =


LOSSES ENERGY IN PIPELINES J3008/6/12






loss of head at sudden contraction, h
C
g
v
C
h
C
C
2
1
1
2
2
2
|
|

\
|
=


( )
( ) 81 . 9 2
4 . 2
1
62 . 0
1
2
2
|

\
|
=

m 110 . 0 =
























LOSSES ENERGY IN PIPELINES J3008/6/13








6.4 PIPELINE PROBLEMS

All pipeline problems should be solved by applying Bernoullis theorem
between points for which the total energy is known and including expressions
for any loss of energy due to shock or to friction, thus

loss frictional loss shock z
g
v
g
p
z
g
v
g
p
+ + + = + +
2
2
2 2
1
2
1 1
2 2


6.4.1 Discharge to atmosphere






g
v
d
fL
pipe in Friction
2
4
2
=
g
v
entry at Loss
2 2
1
2
=


To understand the discharge to atmosphere, lets look at Example 6.4.
INPUT
Figure 6.6
LOSSES ENERGY IN PIPELINES J3008/6/14





Example 6.4

Water from a large reservoir is discharged to atmosphere through a 100 mm
diameter pipe 450 m long. The entry from the reservoir to the pipe is sharp and
the outlet is 12 m below the surface level in the reservoir. Taking f = 0.01 in
the Darcy formula, calculate the discharge.(refer to Figure 6.6)


Solution to Example 6.4

Apply Bernoullis theorem to A and B, assuming velocity at A is zero and that
p
A
= p
B
= atmospheric pressure

Total energy at A = Total energy at B + loss at entry + frictional loss

g
v
d
fL
g
v
g
v
H
2
4
2 2
1
2
2 2 2
+ + =

Putting H = 12 m, f = 0.01, L = 450 m, d = 100 mm = 0.1 m

|

\
|
+ + =
d
fL
g
v
H
4
2
1
1
2
2


|

\
|
+ =
1 . 0
450 01 . 0 4
5 . 1
2
12
2
g
v


g
v
2
5 . 181
2
=
s m v / 14 . 1 =

Discharge v
d
4
2

=


( )
( ) 14 . 1
4
1 . 0
2

=
s m / 10 96 . 8
3 3
=






LOSSES ENERGY IN PIPELINES J3008/6/15





6.4.2 Pipe in series








( )
g
v v
ement enl at Loss
2
arg
2
2 1

=


To understand the pipe in series, lets look at Example 6.5.


Example 6.5

Water is discharged from a reservoir into the atmosphere through a pipe 39 m
long. There is a sharp entrance to the pipe and the diameter is 50 mm for the
first 15 m from the entrance. The pipe then enlarges suddenly to 75 mm in
diameter for the remainder of its length. Taking into account the loss of head at
entry and at the enlargement, calculate the difference of level between the
surface of the reservoir and the pipe exit which will maintain a flow of 2.8
dm
3
/s. Take f as 0.0048 for the 50 mm pipe and 0.0058 for the 75 mm pipe.









Figure 6.7
LOSSES ENERGY IN PIPELINES J3008/6/16





Solution to Example 6.5

2
2
2 1
2
1
4
1
4
1
v d v d Q = =

2
1
1
4
d
Q
v

=

( )
2
3
05 . 0
10 8 . 2 4

=
s m/ 426 . 1 =

2
2
2
4
d
Q
v

=

( )
2
3
075 . 0
10 8 . 2 4

=
s m/ 634 . 0 =

Applying Bernoullis equation to A and B at which p
A
= p
B
= atmospheric
pressure and v
A
= 0, for unit weight

CD in loss frictional C at loss shock
BC in loss frictional B at loss shock D at energy total A at energy Total
+ +
+ + =

There is no shock loss at D as discharge is to atmosphere.

g
v
D at energy Total
2
2
2
=


( )
( ) 81 . 9 2
634 . 0
2
=

m 020 . 0 =







LOSSES ENERGY IN PIPELINES J3008/6/17




g
v
B entry at Loss
2 2
1
,
2
1
=


( )
( ) 81 . 9 2
426 . 1
2
1
2
=

m 052 . 0 =



g
v
d
fL
BC in loss Frictional
2
4
2
1
1
1
=

( )( ) ( )
( ) 81 . 9 2
426 . 1
050 . 0
15 0048 . 0 4
2
=
m 597 . 0 =

( )
g
v v
C at loss Shock
2
2
2 1

=


( )
( ) 81 . 9 2
634 . 0 426 . 1
2

=

m 032 . 0 =

g
v
d
fL
CD in loss Frictional
2
4
2
2
2
2
=

( )( ) ( )
( ) 81 . 9 2
634 . 0
075 . 0
24 0058 . 0 4
2
=
m 152 . 0 =

Difference of level = H = 0.02 + 0.052 + 0.597 + 0.032 + 0.152

= 0.853 m of water







LOSSES ENERGY IN PIPELINES J3008/6/18





6.4.3 Hydraulic Gradient




Figure 6.8



To understand the hydraulic gradient, lets look at Example 6.6.


Example 6.6

Two reservoirs are connected by a pipeline which is 150 mm in diameter for
the first 6 m and 225 mm in diameter for the remaining 15 m. The entrance and
exit are sharp and the change of section is sudden. The water surface in the
upper reservoir is 6 m above that in the lower. Tabulate the losses of head
which occur and calculate the rate of flow in m
3
/s. Friction coefficient f is 0.01
for both pipes.

Solution to Example 6.6

Since d
1
= 150 mm and d
2
= 225 mm

2 2
2
1
4
9
150
225
v v v
|

\
|
=
|

\
|
=





LOSSES ENERGY IN PIPELINES J3008/6/19




The losses are


g
v
entry at Loss
2 2
1
2
1
=


g
v
2 4
9
2
1
2
2
2
|

\
|
=


g
v
2
53 . 2
2
2
=

g
v
d
fL
pipe m in loss Frictional
2
4
6
2
1
1
1
=

( )( )
g
v
2 15 . 0
6 01 . 0 4
2
1
=

g
v
2
6 . 1
2
1
=

g
v
2 4
9
6 . 1
2
2
2
|

\
|
=

g
v
2
1 . 8
2
2
=

( )
g
v v
ement enl at loss Shock
2
arg
2
2 1

=


2 2
2
1
4
9
2
|

\
|
=
g
v



g
v
2
56 . 1
2
2
=









LOSSES ENERGY IN PIPELINES J3008/6/20




g
v
d
fL
pipe m in loss Frictional
2
4
15
2
2
2
2
=

( )( )
g
v
2 225 . 0
15 01 . 0 4
2
2
=

g
v
2
67 . 2
2
2
=



g
v
exit at loss Shock
2
2
2
=


g
v
2
00 . 1
2
2
=

Total loss of head =
g
v
2
53 . 2
2
2
g
v
2
1 . 8
2
2
+
g
v
2
56 . 1
2
2
+
g
v
2
67 . 2
2
2
+
g
v
2
00 . 1
2
2
+


g
v
2
86 . 15
2
2
=

Applying Bernoullis Equation to A and B for unit weight

losses B at energy total A at energy Total + =

Pressures at A and B are equal and if the reservoirs are large the velocities will be
zero. Taking datum level at B,

H = 0 + losses


g
v
2
86 . 15 6
2
2
=
so

86 . 15
2 6
2
g
v

=

s m/ 72 . 2 =



LOSSES ENERGY IN PIPELINES J3008/6/21




Discharge v
d
4
2

=


( )
( ) 72 . 2
4
225 . 0
2

=

s m / 185 . 0
3
=





































LOSSES ENERGY IN PIPELINES J3008/6/22





ACTIVITY 6B




TEST YOUR UNDERSTANDING BEFORE YOU CONTINUE WITH THE NEXT
INPUT!

6.2 According to the figure below, list out the losses of head which occur, giving
an expression for each.


















LOSSES ENERGY IN PIPELINES J3008/6/23






FEEDBACK ON ACTIVITY 6B





Answers:

6.1 The losses of head which will occur are as follows:

1. Loss at entry
g
v
2 2
1
2
1
=

2. Friction loss
g
v
d
fL
2
4
2
1
1
1
=

3. Loss at sudden enlargement
( )
g
v v
2
2
2 1

=

4. Friction loss
g
v
d
fL
2
4
2
2
2
2
=

5. Loss at exit
g
v
2
2
2
=

















LOSSES ENERGY IN PIPELINES J3008/6/24







SELF-ASSESSMENT




You are approaching success. Try all the questions in this self-assessment section
and check your answers with those given in the Feedback on Self-Assessment If you
face any problems, discuss it with your lecturer. Good luck.

6.1 Water is discharged from a reservoir into the atmosphere through a pipe 80 m
long. There is a sharp entrance to the pipe and the diameter is 250 mm for the
first 50 m. The outlet is 35 m below the surface level in the reservoir. The pipe
then enlarges suddenly to 450 mm in diameter for the reminder of its length.
Take f = 0.004 for both pipes. Calculate the discharge.

6.2 Two reservoirs have a difference in level of 9 m and are connected by a pipe
line, which is 38 mm in diameter for the first 13 m and 23 mm for the
remaining 6 m. Take f = 0.01 for both pipes and C
C
= 0.66. Calculate the
discharge.

6.3 A pipe carrying 0.056 m
3
/s suddenly changes diameter from;
a) 200 mm to 150 mm
b) 300 mm to 150 mm
c) 450 mm to 150 mm
Find the loss of head and the pressure difference across the contraction in each
case, given C
C
= 0.62.







LOSSES ENERGY IN PIPELINES J3008/6/25





FEEDBACK ON SELF-ASSESSMENT



Answers:
6.1 Q = 0.623 m
3
/s

6.2 Q = 0.00345 m
3
/s

6.3 (a) 0.19 m, 0.54 m
(b) 0.19 m, 0.673 m
(c) 0.19 m, 0.699 m