PAYBACK CALCULATION FOR SHELL TYPE (IBR) BOILER WITH RESPECT TO A COIL T Coil Type NIBR Boiler Operating

Pressure Capacity (F&A 100 deg C) Quantity Fuel Fired NCV of L.D.O. Cost of L.D.O. Specific Gravity of L.D.O. Cost of L.D.O. 10.55 850 2 L.D.O. 10100 31 0.87 35.63 KG/CM2 (g) kg/hr Nos. KCal/kg Rs./l Rs./kg

PROPERTIES AT OPERATING CONDTN. Enthalpy Steam at Op. Pressure Enthalpy of water (moisture) at Operating Pressure Temperature of Feed Water at Inlet Enthalpy of Feedwater 664.66 188.09 30 30 KCal/kg KCal/kg Deg. C KCal/kg

Condensate return is not possible in Coil Type of Boiler since the pump cannot handle feed water temperature more than 80 Deg.C and economiser starts steaming as it is an atmospheric type (Non Pressurised type).

PLANT OPERATING LOADS Average Load Of Dry Steam Boiler Running hours Plant Operation days 600 8 300 kg/hr hours/day days/year

OPERATING COST OF COIL TYPE BOILER Efficiency Dryness Fraction Total Steam Generation Required to produce 600 kg/h of dry steam 87 80 750 % % kg/H

Fuel Consumption Per Hour = Fuel Consumed to generate 80% Dry Steam + Fuel Consumed to generate 20 % Wet Steam(Moisture) Fuel Consumed to Generate 600kg/H steam 46.04 kg/h

Total Hourly Operating Cost Total Daily Operating Cost Total Annual Operating Cost

1640 13123 3936799

INR INR INR

OPERATIONAL LOSSES

Additional Running Cost per Hour Additional Running Cost per Day Additional Running Cost per Year

657 5252 1575623

INR INR INR

BR) BOILER WITH RESPECT TO A COIL TYPE (NIBR) BOILER Shell Type IBR Boiler Operating Pressure Capacity (F&A 100 deg C) Quantity Fuel Fired NCV of F.O. Cost of F.O. Specific Gravity of F.O. Cost of F.O. 10.55 1120 1 F.O. 9650 21 0.95 22.11 KG/CM2 (g) kg/hr Nos. KCal/kg Rs./l Rs./kg

PROPERTIES AT OPERATING CONDTN. Enthalpy Steam at Op. Pressure Enthalpy of water (moisture) at Operating Pressure Temperature of Make Water at Inlet Enthalpy of Feedwater Enthalpy of water (condensate return) Total Percentage of Condensate Return Net Temperature of feed water at inlet with condensate return 664.66 188.09 30 30 95.00 0 30.00 KCal/kg KCal/kg Deg. C KCal/kg KCal/kg % Deg. C

PLANT OPERATING LOADS Average Load (L) Boiler Running hours Plant Operation days 600 8 300 kg/hr hours/day days/year

OPERATING COST OF SHELL TYPE BOILER Efficiency Dryness Fraction Total Steam Generation Required to produce 600 kg/h of dry steam 89 98.5 609 % % kg/H

Fuel Consumption Per Hour = Fuel Consumed to generate 98.5% Dry Steam + Fuel Consumed to generate 1.5 % Wet Steam(Moisture) Fuel Consumed to Generate 600kg/H steam 44.51 kg/h

Total Hourly Operating Cost Total Daily Operating Cost Total Annual Operating Cost

984 7871 2361175

INR INR INR

OPERATIONAL SAVINGS

Total Savings Per Hour Total Savings Per Day Total Savings Per Year

657 5252 1575623

INR INR INR