MEE104:WorkshopPracticeIIManual B.

Tech(Mechanical)IISemester

CompiledandEditedbyProf.P.JeyarajandProf.S.RajaKumar

SCHOOLOFMECHANICALANDBUILDINGSCIENCES

January2011

MEE104 Version No. Prerequisite Objectives:

WORKSHOP PRACTICE - II

2 1

1.0 MEE102 Workshop Practice 1. To train the students in safety handling of tools, equipment and machineries. 2. To carry out exercise in metal removal process by using drilling and lathe machines. 3. To train students in plumbing operation and techniques. 4. To expose the student in house wiring. 5. To train students in basic carpentry exercise using modern Bosch Tools. Expected On completion of this course, the students will be able to Outcome: 1. Basic operation in drilling and lathe. 2. Plumbing and simple house wiring. 3. Basic wooden components Unit I Machine Shop 1. Drilling and Countersinking using Drilling machine 2. Drilling and Tapping 3. Lathe Exercise - Facing operation 4. Lathe Exercise - Straight turning and Chamfering Unit II Plumbing Shop 1. L Joint 2. T - Joint Unit III House Wiring Shop 1. Single point wiring 2. Staircase wiring Unit IV Bosch Tools Exercises 1. Planning & Polishing operation 2. Sawing operation 3. Profile cutting 4. Making of rectangular slot Text Books Workshop Manual prepared by VIT staff Mode of Evaluation Tutorials / Class Tests / Lab Exam Recommended by the Board of Studies on: 23.5.2008 Date of Approval by the Academic Council: 16.6.2008

WorkshopPracticeII

Lathe
A Lathe is an important and oldest known machine tool in any workshop. The job to be turned is held and rotated in a chuck, or face plate, or catch plate, or between centers. A suitable cutting tool is advanced against rotating job. Since the cutting tool material is harder than the work piece, themetal is easilyremovedfromthejobintheformofchip.Asinglepointcuttingtoolisusedtoremovematerial. TheprincipalpartsofLathemachineareshowninthefigurebelow

Figure 1. Lathe

PURPOSE Primarilyusedforcylindricallysymmetricturning,facing,drilling,andboring HOWTOOPERATE Securejobinthechuckorcollet Installappropriatetool,makesurethetoolisinproperpositioninthetoolpostortailstock Setspeedfortooltype,jobdiameter,andmaterial Indicateonjobortakelightcutstoestablishdimensions Chooseappropriatespeedbychanginggears,includingfeedchanges,whilethelatheisidle MAKESURETHECHUCKISRUNNINGINTHECORRECTDIRECTION Aftertheoperation,returntoolsandcleanmachine Ifproblemarises,shutmachineOFFandasktechnicianforhelp

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Parts of Lathe

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Figure2.PartsofaLathe CAUTION Donttouchtoolorchipswhilemachineisrunning Makesureworkpieceisclampedtightlyinchuck Becarefultostayclearofchuckjaws CLEANUP Turnoffmachine Brushallchipsoffmachineandsweepfloor Alwaysleavemachineclearofobjectsandclean Returnalltoolstotheirproperlocations

Latheoperations:
Turning Turningoperationsinvolverotatingtheworkpiece/jobandbringingit intocontactwithafixedturningtool.Turningisperformedonalathe. Mostly, turning makes parts that have a round cross section such as screws,shafts,pistons,etc. Facing Facing is the process of removing metal from the end of a work piece to produce a flat surface. Most often, the work piece is cylindrical, butusing a 4

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jawchuckrectangularoroddshapedjobcanbefacedtoformcubesandothernoncylindricalshapes. Boring It is used to enlarge a hole or cylindrical cavity made by a previous processortoproducecircularinternalgrooves. Drilling: Itisusedtoproduceaholebyfixingadrillingtoolinthetailstock Threading: Itisusedtoproduceexternalorinternalthreads Knurling:Itisusedtoproducearegularlyshapedroughnessoncylindricalsurfaces

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DrillingMachine
Drilling machine is used to produce a round hole in the work piece. The tool used for drilling holes is calledDrill.TheDrillisplacedinthechuckofthemachinewhichrotatesaboutitsaxis.Thelinearmotion isgiventothedrilltowardstheworkpiecetoproducehole. Tap A tap is a tool used for making internal threads. The taps are provided with cutting edges and three or fourflutescutacrossit,sothatwhenitisturnedintoahole,itcutsaninternalthread.Thesearemadein sets of three. First use taper tap, then medium tap and then bottoming or plug tap. These are made of highcarbonsteelorhighspeedsteelandhardenedandtempered. The common operations performed on drilling machine are drilling, boring, reaming, tapping, counter boring,etc. PrincipalpartsofthedrillingmachineareshowninFigure.

Figure3.DrillingMachine

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PLUMBING
Whatisplumbing? Plumbing is the art of design, installation and maintenance of pipe, pipe fittings and other accessoriesinabuildingtosupplywater. Plumbing includes all the piping and fixtures that provide water for drinking, cooking, bathing, and laundry; as well as a means of disposing waste water. Plumbers rely on math to make accurate measurementsandcalculationssoallthepipesandtanksfittogethertoworkproperly. There are two types of Plumbing Systems one is Water Supply System another one is Drainage, Waste, and Venting (DWV). Water supply system distributes water under pressure throughout the structure for drinking, bathing, cooking, and laundry. DWV system carries away waste water and solidwastefrombathrooms,kitchens,andlaundries.Thissubsystemisnotunderpressure,andmust beproperlyisolatedtopreventwastewaterfromenteringthedrinkingwatersupply. ThePlumber: Plumberisapersoninvolvedintheartofplumbing. WhatisPVCpipe? Apolyvinyl chloride(PVC) pipe is made from a plastic andvinylcombination material. The pipes are durable, resistant to damage, and long lasting. A PVC pipe does notrust, rot, or wear over time. For those reasons, PVC piping is mostcommonlyusedinwatersystems,undergroundwiring,andsewerlines. PVC was first developed in 1925 when a BF Goodrich employee, Dr. Waldo Semon, attempted to invent a method for bonding metal and rubber. After blending materials together to create a strong and flexible material, Semon discovered PVC. Nonetheless, the productremainedvirtuallyuselessforanotherdecade.Inthelate1930's,PVCwasfoundtohave great shock absorbing abilities. This discovery led to the creation of long lasting PVC tire treads, whichwerecreatedwithflexibleformsofPVC. WhatisGI(GalvanizedIron)pipe? These pipes are widely used for conveying raw water and distribution of treated water in majority of rural water supply schemes, where the requirement of water is less. Mostly medium quality GI pipes are used. These pipes are cheap, and easy to handle and transport and easy to join. Theirsizesvaryfrom15mmto150mm. Plumbingtools Theplumberstoolbeltcarriesmanyofthesametoolsusedincarpentryand

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WorkshopPracticeII

electricalwork. Simple plumbing tasks only require a few tools, most commonly a wrench while larger plumbing jobs use a variety of tools which includes wrenches and other tools used to measure, align,mark,cut,reamandthread.

Measuringtools:Rulers,Measuringtapesandsquares Markingtools:Pencil,chalk,compass,anddivider. Cuttingtools:Varioussaws,files,chisels,snips,andpipecutters. Reaming and threading tools: Reaming is used to make a perfect hole, after drilling and before thread cutting Adjustable wrench: The adjustable wrench is often considered one of the most versatile of tools. While ordinary wrenches can be used on a particular size of pipe, adjustablewrenchescanfitamuchwidervarietyofsizes. Teflon Tape: This is an essential tool for preventing leakage at threaded plumbing joint connections. Teflon tape is a versatile, common, inexpensive thin white tape used to effectivelysealpipethreadsbeingjoinedtogetherforplumbingpurposessuchas shower heads and threaded water line connections. It's also used to seal air and gas from leaking through threaded connections like at your dryer. Known technically as PTFE (PolyTetraFluoroEthylene), it is silky in texture and being strongintension,itbreaksinastringymanner.Teflontapeissoldinsmallrolls. Pipecutter When a plastic or metal pipe needs to be cut cleanly and quickly, a pipe cutter is the ideal tool for the job. Using a saw can be difficult and messy, and using a hinged scissor like cutting tool with two opposing blades will often produce undesirableeffectssuchascrimpingorbreakingoftheend ofthepipe, especiallyonthosemadeofmetal.Therearetwomajordifferenttypes of pipe cutters plastic pipe cutters and metal pipe cutters. They can comeinawidevarietyofsizesandconfigurationsforcuttingpipesofvaryingmaterials,sizesandshapes. Pliers Pliers are the most common tools used by plumbers. Cutting pliers are used for holding andcuttingthinjobs. SMBS,VITChennaiCampus

WorkshopPracticeII

Pipethreadingdies It is also called as stocks and dies. Two types of dies are available viz., solid and adjustable. They are fittedintothecentreoftheframe.Diesareheldinpositionbyablockwhichisadjustablebymeansofa tommy bar. This stock cuts parallel threads. Separate set of dies are requiredforeachpipesize. Threadedtaps Threadedtapsareusedforcuttinginternalthreadsonafitting.Threetypesoftapare necessarytocutthreads.Tapertapisusedfirstwhichcutslightthreads.Thenplugtap isusedandfinallybottomingtapisusedwhichcutthethreadstotherequireddepth. Plumbbob:isusedforcheckingverticallines.Itismadeupofsteelorbrass.Itisfittedwithmercury to provide a low centre of gravity and large weight in proportion to its short length and small diameter. PIPEFITTINGS Socket: Its outside diameter is larger than the diameter of the pipe while inside diameter is equaltothatofthepipesdiameter.Itisusedtobringtwopipesinastraightdirection. Elbow: It is similar to the socket. It is used for fitting two pipes at right angles. Internal threadsarecutintheelbows. Bend:Itsdiameterisequaltothesizeofthepipeandusedatcornersinpipefittingjobs. Threads are cut on both ends and it is joined to the socket and point. The water pressuredoesnotbecomelowbyusingbend. Tee:Itisusedforgivingconnectionfromthemainpipelinetobranchline.Byusingit,two morelinescanbemadefromthesupplyline. Four way cross: Its shape is like (+) sign. It is used for fitting a pipe in all four directions. Threads are cut inallitsfourends.

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Valves: Pipes can be joined with valves to control the flow of water through the pipes. Globevalvecontrolsthefluidflowinapipeline;however,thepassageofflowisrestricted. Checkvalveisusedtopreventreverseflowinapipeline. Cock:Itiscalledastap.Itservesthepurposeofputtingofforontheflowing waterthroughpipes.Itismadeofcopper,plastic,gunmaterial. Pipe union: It connects two pipes. Water meter is fitted with union so that they can be removedeasily.Itprovidesfacilitytodisconnectpipes. Nipple: It is a short piece of pipe (length less than 300 mm). It consists of three parts in that two pipe ends and third one, whichisanut,drawsthepipestogethertightly. Coupling: Short cylindrical sleeve with internal threads throughout its length. It is used forjoiningtwopipesinastraightlineandwhereatleastonepipecanbeturned. Bush: It is short sleeve like piece, used to reduce the size of a threaded opening. It is threaded inside fully throughout its length and threaded outside at one end. The other outerendishexagonshaped. Plug:Short piecewithexternalthreadsatoneendandsquareendontheothertoreceive the spanner for operation. It is used to screw onto a threaded opening, for temporary closing.Acapmaybeusedforclosingexternalthreadedopeningtemporarily. Flange:Itcontainsinternalthreadsinthehubandholesinthebodytoreceivebolts. Two pipes may be joined together in line, using flanges and bolts. Flanges are availableineitherovalorincircularshapes. Socketreducer: Itisusedtoconnectabigpipetoasmallpipefacetoface

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PLUMBINGSYMBOLS HOUSEWIRING
Electricity is defined as flow of electrons. Electricity is one of the essential and useful sources of energy.Electricity is used in domestic as well as industrial appliances, equipments.The flow of electrons throughaconductorisknownaselectriccurrent. DC power supply: It is represented by the symbol . This type of supply is used in batteries, motors, generators. The voltage remains constant throughout the cycle with time variations. In this type of supply,thedirectionofflowofcurrentisfromthepositiveterminalofsourcetothenegativeterminal. AC power supply: It is represented by the symbol ~.Here the voltage is changing at regular intervals. Theterminalsarerepresentedatphase/lineandneutral.ThesourceofACsupplyisACgenerators.

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ImportanceofthepolarityinDC Directcurrentsupplyhasfixedpolarity,positiveandnegativemarkedas+and.Thepositiveterminalof theelectricdevicemustbeconnectedtothepositiveterminalofthesourceandnegativeterminaltothe negativeofthesource.Ifthepolarityisnotobservedcorrectly,thenthedevicewillnotfunctionproperly anditmaybedamaged. WiringMaterialsandAccessories: Switch:Itisusedtomakeorbreakanelectriccircuit.Inanelectricalinstallation,eachloadisrequiredto beswitchONandswitchOFF,thesupplyisdeadwhentheswitchisatOFFposition. Lampholdersareusedtosupportthelampandalsotoconnectitelectricallytothesupplysystem.Lamp holders are normally available with Bakelite exterior and porcelain interior or brass exterior with porcelaininterior.BrassholdersarecostlierbutdurablecomparedtotheBakelitelampholders. Lampholderadoptersareusedfortappingtemporarypowerforsmallportableelectricalappliances. Plugisusedfortapping powerfromsocketoutlets.Theelectricalsupplyfromthesocketoutletsisgiven totheportableapplianceslikeradio,tablefanetcwiththehelpofplug. Socket outlet is controlled by a switch located near to it. The switch should be on the live side of the wire. In earthed system of supply, a socket outlet of three pin plug type with third terminal being connectedtotheearth. Main switch controls all the sub circuits provided in the building. The function of the main switch is to controlthecompletelightingsystemofthebuilding. Distribution panel board is a rectangular iron box with a number of carrier type fuses fitted in it. The number of fuses depends on the number of subcircuits. The fuse bank in the distribution board can easilyberemoved.

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Earthing:Whenawireisconnectedfromthegroundtotheelectricalappliances,itattainszeropotential andtheapplianceissaidtobeearthedandthisprocessisknownasearthing.Thepurposeofearthingis toprovideprotectiontohumanbeing,electricalappliancesandcircuits. Fuse is a safety device used for the purpose of protecting a circuit, against excess current. When excess current flows through the fuse element, it melts and opens the circuit, thereby protecting the circuit fromdamage. Trip Switch: Trip Switch is an automatically operated electrical switch designed to protect an electrical circuit from damage caused by overload or short circuit. Its basic function is to detect a fault condition and,byinterruptingcontinuity,toimmediatelydiscontinueelectricalflow.Unlikeafuse,whichoperates once and then has to be replaced, a circuit breaker can be reset (either manually or automatically) to resumenormaloperation. Toolsusedinwiring CuttingPlierisusedforcutting,twistingandholdingwires Flatnosepliersareusedforholdingflatobjectslikethinplates. Screwdriverisusedfortighteningthescrewsinswitchboard. Neon tester consists of a glass tube with neon gas and electrode at the ends. It is used to check the presenceofsupplywhichisindicatedbytheglowoflampwiththetipofthetesteronthelivesupplyand thebrasscontactontheotherendoftesterbyhand. ElectricianKnifeisusedforcutting,shavingtheinsulationcablesandcleaningthewiresurface.

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WorkshopPracticeII

WORKSHOPPRACTICEII(MEE104) LISTOFEXERCISES MachineShop

1. 2. 3. 4. DRILLINGANDCOUNTERSINKING DRILLINGANDTAPPING FACING,STRAIGHTTURNINGANDCHAMFERINGOPERATIONINALATHE STEPTURNINGOPERATIONINALATHE

Plumbing
5. MAKINGOFTEEANDELBOWJOINTSOFPVCPIPESUSINGPLUMBINGWORK 6. MAKINGOFTEEANDELBOWJOINTSOFGIPIPESUSINGPLUMBINGWORK 7. MIXEDPIPELINEASSEMBLY

Housewiring
8. STAIRCASEWIRING 9. FLUORESCENTLAMPWIRING 10. HOUSEWIRING

Carpentry
11. DOVETAILJOINT 12. MORTISEANDTENONJOINT 13. PROFILECUTTING

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DRILLINGANDCOUNTERSINKING Ex.No.1 Date: Aim:TodrillandcountersinkontheMSflatasperthegivendimensions. Toolsrequired: Column Drilling Machine, Steel rule, Try square, Scriber, Flat file, Go gauge, NoGo gauge, Chalk powder, Center punch, Center/Pilot drill of 5 mm, Vernier caliper, drill bit of diameter 7 mm, 9 mm and 12 mm, Ballpeenhammer Materialrequired: MSflatofsize50x50x10mm WorkingProcedure: 1. Check the dimensions of the given MS flat using steel rule and check theedgesoftheMSflatusingtrysquarefortheirperpendicularity 2. File any excess material and burrs using flat file and ensure that all sidesarefreefromburrs. 3. Polish the two surfaces of the MS flat by removing the dirt and rust with the help of flat file and apply wet chalk powder on one surface oftheflatandallowittodry 4. Locate the position of holes using steel rule, try square and scriber as per given diagram and mark the location of holes with the help of centerpunchandballpeenhammer. 5. Clamp the MS flat in the machine vice of the column in the drilling machine 6. Mount the pilot drill in the drilling machine with the help of drill chuckandmakemachinespindletorun. 7. Switchonthedrillingmachineandgivefeedusingfeedhandle. 8. MakepilotdrillsonthepreviousmarkedlocationoftheMSflat. 9. Stop the machine and remove the pilot drill from the drill chuck and insertappropriatesizetwistdrillbitinthedrillchuck 10. Again switch ON the machine and give feed using spindle feed handle anddrillthehole. 11. Maketheremainingholesinthesameway 12. Stop the machine and remove the job from the drilling machine vice and check the diameter of the hole and center distance of the holes using GONOGOgaugeandverniercalipers. 13. Use 12 mm countersink drill bit and make countersink in the holes drilled. 14. Clean the drilling machine table using wire brush and collect all chipsandputtheminchipcollectingbin. Result: The drilling and countersinking has been performed on the given MS flat aspergivendimensions.

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Alldimensionsareinmm

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DRILLINGANDTAPPING Ex.No.2 Date: Aim: To make drill and internal threads on the MS flat as per the given dimensions. Toolsrequired: Steel rule, Try square, Scriber, Tap, Tap wrench, Flat file, Go gauge, NoGo gauge, Chalk powder, center punch, Center/Pilot drill, Vernier caliper, Drill chuck, Twist drill bit of diameter 8.5 mm, Ball peen hammer Materialrequired: MSflatofsize50x50x10mm WorkingProcedure: 1. Check the dimensions of the given MS flat using steel rule and check theedgesoftheMSflatusingtrysquarefortheirperpendicularity 2. File any excess material and burrs using flat file and ensure that all sideisfreefromburrs. 3. Polish the two surfaces of the MS flat by removing the dirt and rust with the help of flat file and apply wet chalk powder on one surface oftheflatandallowittodry 4. Locate the position of holes using steel rule, try square and scriber as per given diagram and mark the location of holes with the help of centerpunchandballpeenhammer. 5. Clamp the MS flat in the machine vice of the column in the drilling machine 6. Calculate the cutting speed v=DN/1000 in m/min, where D diameter of pilotdrillinmm,Nrotationalspeedofthespindleinrpm. 7. Mount the pilot drill in the drilling machine with the help of drill chuckandmakemachinespindletorun. 8. Switch on the drilling machine as per the precalculated rpm and give feedusingfeedhandle. 9. MakepilotdrillsonthepreviousmarkedlocationoftheMSflat. 10. Stop the machine and remove the pilot drill from the drill chuck and insertthetwistdrillbitinthedrillchuck 11. Again calculate the cutting speed v for the hole to be drilled and again switch ON the machine and give feed using spindle feed handle anddrillthehole. 12. Stop the machine and remove the job from the drilling machine vice and check the diameter of the hole and center distance of the holes using GONOGOgaugeandverniercalipers. 13. Use 12 mm countersink drill bit and make countersink in the holes drilled. 14. Clean the drilling machine table using wire brush and collect all chipsandputtheminchipcollectingbin. 15. Hold the drilled job rigidly on a bench vice and cut internal threads onthepreviouslydrilledholewiththehelpoftapandtapwrench.

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16. Usereamertocleantheinternalthreadsandcleantheplace. Result:ThedrillingandtappinghasbeenperformedonthegivenMSflatasper givendimensions.

Alldimensionsareinmm

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FACINGOPERATIONINALATHE Ex.No.3 Date: Aim: To obtain the required size of the given work piece using facing operation. Toolsrequired: Lathe, Chuck key, Tool post spanner, Single point cutting tool,Steelrule,Verniercaliper,Vernierheightgauge,Trysquare,Scriber. Materialrequired: MSrodoflength105mmand25mmdiameter WorkingProcedure: 1. Toolsettingusingsurfacegaugeandriserplate 2. Check the dimensions of the given MS rod using steel rule and vernier caliper 3. Work piece should not extend from chuck jaws by more than three times itsdiameter. 4. Hold the work piece in the three jaw chuck and tighten it using chuck key. 5. Fix single point cutting tool in tool post and tighten the nuts using spanner/key. 6. Usethecompoundhandwheeltoadvancethetipofthetooluntilitjust touchestheendoftheworkpiece. 7. Give small feeds along the axis of the lathe and move the tool towards thecenteroftheworkpiece,untiltherequireddimensionisobtained. 8. Finallycheckforthedimensionoftheworkpiecewiththediagram. Result: The facing operation is done on the given work piece for the specified dimensionusingLathe.

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2.5 105

100

All Dimensions are in mm

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230.1

25

WorkshopPracticeII

STRAIGHTTURNINGANDCHAMFERINGOPERATIONINALATHE Ex.No.4 Date: Aim: To obtain the required shape and size of the given work piece by turning andchamferingoperationinalathe. Toolsrequired: Single point cutting tool, Steel rule, Chuck key, Vernier caliper,andToolpostspanner Materialrequired: MSrodoflength100mmand25mmdiameter WorkingProcedure: Check the dimensions of the given MS rod using steel rule and vernier caliper 2. Make sure that the tumbler gear lever on the back of the headstock is intheneutralpositionsothattheleadscrewdoesnotrotate. 3. Work piece should not extend from chuck jaws by more than three times itsdiameter. 4. Holdtheworkpieceinthechuckandtightenitusingchuckkey. 5. Fix single point cutting tool in tool post and tighten the nuts using spanner/key. 6. Use the compound hand wheel to advance the tip of the tool until it justtouchestheendoftheworkpiece. 7. Use the cross feed crank to back off the tool until it is beyond the diameteroftheworkpiece.drillingmachine 9. Turning is done to reduce the diameter of the job. Sufficient depth of cut is given and it is done until the required diameter of the job is obtained. 10. Give small depth of cut and move the carriage towards the headstock to therequiredlength. 11. Use the cross feed crank to back off the tool until it is beyond the diameteroftheworkpiece. 8. Repeat steps 10 and 11 until the required diameter is obtained in the workpiece. 9. For chamfering to be done at the end of work piece, the tool is held at 45 to the lathe axis and it is fed against the rotating work piece. 10. Finallycheckforthedimensionsoftheworkpiecewiththediagram. Result: The turning and chamfering operation are done on the given work piece forthespecifieddimensionusingLathe. 1.

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100

100

All dimensions are in mm

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230.1

25

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STEPTURNINGOPERATIONINALATHE Ex.No.5 Date: Aim: To obtain the required shape and size of the given work piece by turning andchamferingoperationinalathe. Toolsrequired: Single point cutting tool, Steel rule, Chuck key, Vernier caliper,andToolpostspanner Materialrequired: MSrodoflength105mmand25mmdiameter WorkingProcedure: 1. 2. 3. 4. 5. 6. 7. Check the dimensions of the given MS rod using steel rule and vernier caliper Work piece should not extend from chuck jaws by more than three times itsdiameter. Holdtheworkpieceinthechuckandtightenitusingchuckkey. Fix single point cutting tool in tool post and tighten the square boltsusingspanner/key. Use the compound hand wheel to advance the tip of the tool until it justtouchestheendoftheworkpiece. Use the cross feed crank to back off the tool until it is beyond the diameteroftheworkpiece. Turning is done to reduce the diameter of the job. Sufficient depth of cut is given and it is done until the required diameter, in step, of thejobisobtained. For chamfering to be done at the end of work piece, the tool is held at 45 to the lathe axis and it is fed against the rotating work piece. Finallycheckforthedimensionsoftheworkpiecewiththediagram.

8.

9.

Result: The step turning operations are done on given dimensions for the specifieddimensionusingLathe.

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100

230.1 200.1 1 x 45

60

40

15

All dimensions are in mm

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150.1

230.1

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MAKINGOFTEEANDELBOWJOINTSOFPVCPIPESUSINGPLUMBINGWORK Ex.No.6 Date: Aim:ToprepareaTeeandElbowjointsofPVCpipesusingplumbingwork. Tools required: Pipe cutter, hack saw, pipe vice, measuring tape, emery sheet, andsolvent Material required: PVC Tee and Elbow joints, inch diameter and feet PVC pipes WorkingProcedure: 1. Check the dimensions of the given PVC pipes and PVC Tee, Elbow joints usingsteelruleandmeasuringtape. 2. CutthePVCpipestorequiredsizeusingpipecutter. 3. ApplysolventononeoftheendportionofthePVCpipes. 4. Insert solvent applied portion of the PVC pipes into the holes in the PVCTeejoint. 5. RepeatthesametoformElbowjoint Result:TheGIpipesarejoinedtoformTeeandElbowjoints.

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MAKINGOFTEEANDELBOWJOINTSOFGIPIPESUSINGPLUMBINGWORK Ex.No.7 Date: Aim:ToprepareaTeeandElbowjointsofGIpipesusingplumbingwork. Tools required: Pipe cutter, hack saw, pipe vice, pipe wrench, adjustable pipe wrench, measuring tape, flat file, thread cutter, Teflon Tape, Shellac, thread Materialrequired: GITeeandElbowjoints,inchdiameterandfeetGIpipes WorkingProcedure: 1. Check the dimensions of the given GI pipes, GI Tee, Elbow joints using steelruleandmeasuringtape 2. CuttheGIpipestorequiredsizeusingpipecutter. 3. Hold the pipe in pipe vice and make the thread of required size using threadcutter;applyoilduringthecuttingprocess. 4. Applyshellaconthethreadedportionofthepipe. 5. Insert the threaded portion of the pipes into Tee and tighten it using pipewrench. 6. RepeatthesametoformElbowjoint

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Result:TheGIpipesarejoinedtoformTeeandElbowjoints.

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M MIXED PIPE ELINEASSE EMBLY Ex.No.8 Da ate: Aim m: To mak ke a pip pe networ rk using various pipe joints using elbow, tee, co oupling,reducer, r etc. e To ools required: Pipe cutter, ha ack saw, pipe vic ce, pipe wrench, adjustabl le pipe wr rench, mea asuring tape, flat t file, thread cut tter, Teflon Tape, Shellac, thread aterialrequired: GI / PVC Te ee and Elbows, inch diam meter and d feet GI and Ma PV VCpipes,pipecoup pling,re educer,et tc. Wo orking Proc cedure: Wit th the ex xperience e from th he previo ous plumbi ing excer rsises, bu uildthepiping p net tworkasshowninthesketc ch.

Re esult:Assh howninth hesketchapiping gnetworkbuiltwithvariou uscompone ents.

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STAIRCASEWIRING Ex.No.9 Date: Aim: To construct staircase wiring in which one lamp is controlled by two switches. Toolsrequired:Wiremanstoolkit,TesterandNoseplier Materialrequired:Bulbholder,Bulb,Twowayswitches,wires(redandblock) WorkingProcedure: 1. Markthelocationofswitchandbulbonthegivenwoodenboard. 2. Marklineforwiringonthewoodenboard. 3. The required length of PVC pipe can be fixed along the lines with help ofclips. 4. The wires of required length and colour were chosen and the wiring is beingmadethroughthePVCpipe. 5. Thebulbholderandswitchesarefixedinthecorrespondinglocation. 6. Use the red colour wire for phase line to the bulb through two way switch. 7. Another point of the bulb is connected to the neutral line using black wire. 8. Theredandblackwireterminalsareconnectedtomainswitch. 9. Givethesupplytothecircuit. 10. Madethebulbtoglowbyoperatingtheswitchesasgivenbelow

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 PositionofSwitch S1 1 1 2 2

WorkshopPracticeII ConditionofLamp L ON OFF OFF ON

PositionofSwitch S2 1 2 1 2

Result:Twowaycontrolledstaircasewiringhasbeenmadeandchecked.

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FLUORESCENTLAMPWIRING Ex.No.10 Date: Aim:Tocheckandassembletheaccessoriesofafluorescentlamp Toolsrequired:Wiremanstoolkit,TesterandNoseplier,Handdrillingmachine Material required: Fluorescent tube light fitting, two way connector, PVC copper cable,Rawlplug,woodscrews,testlamp,BClamp WorkingProcedure: 1. 2. 3. 4. 5. 6. Markthelocationofswitchandtubelightonthegivenwoodenboard. Marklinesforwiringonthewoodenboard. Placewiresalongthelinesandfixthemwithhelpofclips. Fixtheswitchandtubelightfittingonthemarkedpositions. Completethewiringasperthewiringdiagram. Test the working of the fluorescent lamp by giving electric supply to thecircuit

A:FluorescentTubeB:Power(+220Volts)C:StarterD:Switch(Bimetallic thermostat)E:CapacitorF:FilamentsG:Ballast Result:Wiringofafluorescentlamphasbeenmadeandtested.

SMBS,VITChennaiCampus

WorkshopPracticeII

SIMPLEHOUSEWIRING Ex.No.11 Date: Aim:Topreparehousewiringwithfuse,lamp,switchandenergymeter Toolsrequired:Wiremanstoolkit,TesterandNoseplier,Handdrillingmachine Material required: Switch, joint clips, bulb holder, wires, bulb, screws, ceiling roseandswitchboard WorkingProcedure: 1. Mark the location of switch, bulb, fuse, and energy meter on the given woodenboard. 2. Marklinesforwiringonthewoodenboard. 3. Placewiresalongthelinesandfixthemwithhelpofclips. 4. Fixtheswitch,fuse,lampandenergymeteronthemarkedpositions. 5. Completethewiringasperthewiringdiagram. 6. Testtheworkingofthelampbygivingelectricsupplytothecircuit

Result:SimpleHousewiringhasbeenmadeandtested.

SMBS,VITChennaiCampus

DOVETAILJOINT

WorkshopPracticeII

Ex.No.12 Date: Aim: To make a dovetail joint from the given wooden piece as per dimensions usingcarpentrypowertools Tools required: Steel rule, carpentry vice, try square, circular saw, jig saw, sander,router,Planar,Mallet,markinggauge,pencil Materialrequired:Awoodenpieceofsize(45x45x305)mm WorkingProcedure: 1. 2. Checkthedimensionsofthegivenwoodenpieceusingsteelrule. The work piece is fixed in the carpentry vice and surfaces are planed usingplanar. 3. Checktherightangleoftheworkpieceusingtrysquare. 4. Usesanderandsmoothenallthesidesoftheworkpiece. 5. Cuttheworkpieceintotwohalvesusingcircularsaw. 6. Make marking for dovetail joint on the two pieces using steel rule and markinggauge. 7. Take one half and remove unwanted portions as per drawing using jig saw. 8. Repeataboveprocedurefortheotherhalfoftheworkpiece. 9. Assemblethetwopiecesandcheckforproperfittingusingmallet. 10. Again check for accurate shape and size of the joint using try square andsteelrule. Result:Thedesireddovetailjointisobtainedusingcarpentrypowertools.

SMBS,VITChennaiCampus

WorkshopPracticeII

SMBS,VITChennaiCampus

WorkshopPracticeII

MORTISEANDTENONJOINT Ex.No.13 Date: Aim: To make a mortise and tenon joint from the given wooden piece as per dimensionsusingcarpentrypowertools Tools required: Steel rule, carpentry vice, try square, circular saw, jig saw, sander,router,Planar,Mallet,markinggauge,pencil Materialrequired:Awoodenpieceofsize(45x45x305)mm WorkingProcedure: 1. Checkthedimensionsofthegivenwoodenpieceusingsteelrule. 2. The work piece is fixed in the carpentry vice and surfaces are planed usingplanar. 3. Checktherightangleoftheworkpieceusingtrysquare. 4. Usesanderandsmoothenallthesidesoftheworkpiece. 5. Cuttheworkpieceintotwohalvesusingcircularsaw. 6. Make marking for mortise and tenon joint on the two pieces using steel ruleandmarkinggauge. 7. Takeonehalfandremoveunwantedportionsasperdrawingusingjigsaw. 8. Repeataboveprocedurefortheotherhalfoftheworkpiece. 9. Assemblethetwopiecesandcheckforproperfittingusingmallet. 10. Again check for accurate shape and size of the joint using try squareandsteelrule. Result: The desired mortise and tenon joint is obtained using carpentry power tools.

SMBS,VITChennaiCampus

WorkshopPracticeII

SMBS,VITChennaiCampus

PROFILECUTTING

WorkshopPracticeII

Ex.No.14 Date: Aim: To make a desired profile from the given wooden piece as per dimensions usingcarpentrypowertools Tools required: Steel rule, carpentry vice, try square, circular saw, jig saw, sander,router,Planar,Mallet,markinggauge,pencil Materialrequired:Awoodenpieceofsize WorkingProcedure: 1. Checkthedimensionsofthegivenwoodenpieceusingsteelrule. 2. The work piece is fixed in the carpentry vice and surfaces are planed usingplanar. 3. Checktherightangleoftheworkpieceusingtrysquare. 4. Usesanderandsmoothenallthesidesoftheworkpiece. 5. Make marking for the profile to be made on the wooden piece using steel ruleandpencil. 6. Removeunwantedportionsasperdrawingusingjigsaw. 7. Again check for accurate shape and size of the profile using try square andsteelrule. Result: The given wooden piece is cut into the desired profile using carpentry powertools.

SMBS,VITChennaiCampus

WorkshopPracticeII

SMBS,VITChennaiCampus