CONTROL & INSTRUMENTATION STATION STANDARD CHECK LIST SHEET 1 OF 15

INSTRUMENT : DIGITAL INDICATOR

SUPPLIER_____________________________________________________________ MANUFACTURER_____________ TYPE _____________ SERIAL NO. ___________ RANGE_____________ INPUT_____________ OUTPUT_______________________ POWER SUPPLIES_________ VOLTS_____________ AMPS _______ HZ _________ PLANT SYSTEM_____________________ LOCATION__________________________

TAG NO. DUTY

UNIT

NO. 1.0

ACTIVITY Continuity Test: To be done as per SFI, cubicle & rack diagram and Relay scheme. High Voltage Test for Cabinet Wiring a. b. Pull out all modules from edge connectors. Apply HV as per group details given below and measure IR before and after applying HV using of 500V AC megger.

REMARKS

1.1

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INSTRUMENT : DIGITAL INDICATOR TAG NO. UNIT ACTIVITY Group Details A B C D E F G H 240V AC 1ph. 50 Hz for socket (TBC 05, 06) 110V AC 1 Ph. 50Hz p.s. input and output commands. (TBC 01, 02) Electronic group (24V group) All pins of console connector All pins of prefab cable connector Body of Console Body of Connector Earth

Group 1 A B C D E

Group 2 B+C+H C+H H F G

H.V. to be applied 1.5 KV 1.5 KV 500 V 500 V 500 V

IR before H.V. Test

H.V. applied for 1 mon.

IR after HV test

Note: Each prefab cable is to be tested separately. There are 10 nos. of prefab cables.

DEFECTS & COMMISSIONS CONTINUATION OVERLEAF

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INSTRUMENT : DIGITAL INDICATOR TAG NO. UNIT

ACTIVITY 1.3 Power Supply check: Connect two feeders of 110V as per scheme at the cabinet input terminals. Check for voltage availability at rack level. 1.4 Functional Test: The testing to be done as per the FCDs. SBC operating procedure is given as part of Test Instruction. 1.5 Hardware Level Tests: At local bus level redundant local bus traffic director has been provided. Local bus has to be brought active and standby bus traffic director has to be activated. No change is expected in the running condition. Processor 1 & 2 are redundant PRO3. The selection to be checked using switch S1.

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INSTRUMENT : DIGITAL INDICATOR TAG NO. UNIT

ACTIVITY 1.0 OPERATING PROCEDURES Enable Operation The purpose of the ENABLE is to make a soot blower available for service for reasons of operator preference or after maintenance or repair. To enable a soot blower, dial the blower number on THUMB WHEEL SWITCH, press EXECUTE PB & ENABLE PB. Verify enabling of soot blower, press ENABLECHECK PB. Mimic diagram lights will glow for all the blowers enabled. 2.0 Disable Operation The purpose of the DISABLE is to make a blower unavailable for service for reasons of maintenance or operator preference or repair. To disable a soot blower, dial the blower number on THUMBWHEEL SWITCH. PRESS EXECUTE PB & DISABLE PB. To verify disabling press DISABLE CHECK PB. Mimic diagram light will glow for all the blowers disabled. The status of the blowers (ENABLED/DISABLED) is stored in non-volatile memory of PRO3, so that this will not be lost due to power supply and the blowers will have the same status after power supply returns.
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CONTROL & INSTRUMENTATION STATION STANDARD CHECK LIST SHEET 5 OF 15

INSTRUMENT : DIGITAL INDICATOR TAG NO. UNIT ACTIVITY 3.0 START PERMISSIVES a) WALL BLOWERS

(i) Main Steam pressure (PS8504) must not be low. (ii) Metal temperature for MTE803 to 836 must be high. b) LR BLOWERS

(i) Main Steam pressure (PS8504) must not be low. (ii) Metal temperature for MTE801 & 802 must be high. c) AH BLOWERS

(i) Main Steam pressure (PS8504) must not be low. (ii) AH drain line temperature must be present. PRIMARY AHB BLOWERS (i) PRESS AH VALVE UV00002 OPEN PB. (ii) AUX VLE UV0003 CLOSED & UV00002 OPEN must be present. (iii) AH MAIN (PS8516) STEAM PRESSURE LOW must be present. Or AUX VLE UV0003 OPEN must be present. SECONDARY AHB (i) (PS 8536) & PS8538 STEAM PR LOW must be absent.
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CONTROL & INSTRUMENTATION STATION STANDARD CHECK LIST SHEET 6 OF 15

INSTRUMENT : DIGITAL INDICATOR TAG NO. UNIT

ACTIVITY 4.0 MANUAL START For manual start of a blower check the following conditions: a. b. MANUAL START PB light should be ON. BLOWER must be enabled. MANUAL START PB light will be on if the following conditions are satisfied. a) b) c) d) e) LOCAL/REMOTE switch is in remote position. No auto sequence selected. No fault in system. Main valve position OK (open) All blowers are in initial position.

For MANUAL START of any blower dial blower number on THUMB WHEEL SWITCH, press both EXECUTIVE & MANUAL START PB till MANUAL START PB light goes out. (As all blowers in initial position condition will not be available)

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INSTRUMENT : DIGITAL INDICATOR TAG NO. UNIT

ACTIVITY

5.0

AUTOMATIC SOOT BLOWING OPERATION Each automatic program (SEQUENCE) consists of a group of paired blowers arranged to operate in sequential steps. Blowers are assigned to difference sequence as follows:

a) b) c) d) e) f) g)

SEQUENCE P1 SEQUENCE P2 SEQUENCE P2 SEQUENCE P4 SEQUENCE P5 SEQUENCE P6

-------

All Blowers except All blowers Wall Blowers 3101 to 3216 & FP1 -- 4 Wall Blowers 3301 to 3416 & FP5 -- 8 LR Blowers 2201 to 2504 LR Blowers 2205 to 2708 & HR Blowers 2101 to 2108 & FP9 16 AH Blowers Spare

SEQUENCE P7-P9 --

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CONTROL & INSTRUMENTATION STATION STANDARD CHECK LIST SHEET 8 OF 15

INSTRUMENT : DIGITAL INDICATOR TAG NO. UNIT

ACTIVITY 5.0.1 SELECTION OF AN AUTOMATIC PROGRAM (SEQUENCE) A desired sequence can be selected by pressing the PROGRAM SELECT PB. PROGRAM SELECT PB light will glow. Only one SEQUENCE can be selected at a time. PROGRAM OPERATING display indicates the number of the program (Sequence) in operation or the last program selected. During switching ON of the power supply this lamp will be reset to O STARTING OF AN AUTOMATIC PROGRAM: a) b) c) d) e) LOCAL/REMOTE switch in REMOTE position. No fault in system. All blowers in initial position. All Main valves position OK (open) For P6 program AH line valve OR Aux. Steam valve open.

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CONTROL & INSTRUMENTATION STATION STANDARD CHECK LIST SHEET 9 OF 15

INSTRUMENT : DIGITAL INDICATOR TAG NO. UNIT

ACTIVITY To start an automatic program press and hold the desired (i.e. selected) PROGRAM SELECT PB & START PROGRAM PB until, a) b) c) d) START PROGRAM PB light glows. MANUAL START PB light turns off (if it was ON) RESET PB light turns off if ON. PROGRAM OPERATING will display the number of the selected sequence.

Completion of an automatic sequence will have the following effects. a) b) c) d) START PROGRAM PB light will go off. RESET PB light will be ON. MANUAL START PB light will be ON. PROGRAM OPERATING display will number of the program last operated. indicate the

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INSTRUMENT : DIGITAL INDICATOR TAG NO. UNIT

ACTIVITY 5.0.3 STOPPING OF AN AUTOMATIC SEQUENCE An automatic sequence gets interrupted before completion, if there is a fault in the system. Program operation will remain suspended at that particular step where fault has occurred. In the event of a fault the following indications will be availabe. a) b) c) Corresponding Alarm lamp on mimic will be ON. Lamp on the mimic diagram will flash showing the exact step where the fault has occurred. RESET PB light will flash.

The fault can be reset by pressing the RESET PB after fault is cleared. 5.04 RESET OF THE SEQUENCE Any program/sequence which has been stopped before normal completion due to fault may be restarted from the next step from where it was stopped after resetting the fault by pressing PROGRAM SELECT PB & START PROGRAM PB.

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CONTROL & INSTRUMENTATION STATION STANDARD CHECK LIST SHEET 11 OF 15

INSTRUMENT : DIGITAL INDICATOR TAG NO. UNIT

ACTIVITY 5.0.5 RESET OF AN AUTOMATIC PROGRAM Any program which has been stopped before normal completion of that program or an undesired sequence already selected, can be reset to the beginning of the program by pressing and holding its PROGRAM SELECT PB & RESET PB, until PROGRAM SELECT PB light goes OFF. The program may be restarted from the beginning by following the steps indicated in starting of an automatic program. 6.0 SEQUENCE CHECK Before starting of an automatic program, to know the blowers selected in that sequence, press and hold PROGRAM SELECT PB & SEQUENCE CHECK PB. On mimic diagram, lights will be ON for all blowers put in that sequence. Release of any PB will terminate the check. 7.0 PROGRAM CHECK PROGRAM CHECK is done in the middle of an automatic program. To do so press and hold PROGRAM SELECT PB & PROGRAM CHECK PB. On mimic diagram lights will glow steadily for all blowers that have already been operated and lights will flash for all blowers that have not yet been operated. Releasing the PB will terminate the check.
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CONTROL & INSTRUMENTATION STATION STANDARD CHECK LIST SHEET 12 OF 15

INSTRUMENT : DIGITAL INDICATOR TAG NO. UNIT ACTIVITY 8.0 8.0.1 SEQUENTIAL OPERATION OF BLOWERS AUTO SEQUENCE: a) b) Select the desired sequence by pressing PROGRAM SELECT PB. ENSURE THAT LOCAL/REMOTE SWITCH is in REMOTE position. No fault in system Main valve open Start the sequence by pressing desired PROGRAM SELECT PB & START PROGRAM PB. Check the command output. If command output is available, change All blowers in initial position to OFF, and then Blower Operating to ON. Corresponding lamp on mimie diagram will glow. Now change Blower Operation to OFF and the lamp on mimic will go OFF. Change All blower in initial position to ON. Now command output will be available for next blower in sequence. Repeat steps d to g. If a particular blower is disabled the output command will not be available for that blower.
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c) d) e)

f) g)

h) i)

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CONTROL & INSTRUMENTATION STATION STANDARD CHECK LIST SHEET 13 OF 15

INSTRUMENT : DIGITAL INDICATOR TAG NO. UNIT

ACTIVITY 8.0.2 MANUAL START a) b) c) Dial blower number on THUMBWHEEL SWITCH. Press EXECUTE PB & MANUAL START PB. Repeat steps d to f mentioned in AUTO sequence.

LOCAL START RELEASE FOR BLOWERS: Put the Key to LOCAL POSITION. Ensure that a) b) c) d) Main valve position open. No sequence is selected. All blowers in initial position. No fault.

Blower local start permit lamp will glow and relay K146 will be energised.

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INSTRUMENT : DIGITAL INDICATOR TAG NO. UNIT ACTIVITY 9.0 LOCAL START RELEASE FOR BLOWERS: Put the key to LOCAL position. Ensure that a) b) c) d) Main valve position open No sequence is selected All blowers in initial position No fault. Blower local start permit lamp will glow and relay K146 will be energised 10.0 10.0.1 LOCAL START RELEASE FOR MAIN VALVE: a) b) Put MAIN/BYPASS VALVE KEY SWITCH in LOCAL position Ensure Main Valve UV0001A motor not overloaded Relay K201 will glow.

10.0.2

FOR BYPASS VALVE: a) Put MAIN/BYPASS VALVE KEY SWITCH in LOCAL position b) Ensure Bypass Valve UV0001B motor not overloaded Relay K202 will glow.
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CONTROL & INSTRUMENTATION STATION STANDARD CHECK LIST SHEET 15 OF 15

INSTRUMENT : DIGITAL INDICATOR TAG NO. UNIT ACTIVITY 10.0.3 FOR AH VALVE: a) Put AH steam valves KEY SWITCH in LOCAL position. b) Ensure AH VLV MOTOR UV0002 not overloaded Relay K203 will glow FOR AUX VALVE: c) Put AH steam valves KEY SWITCH in LOCAL position. d) Ensure AUX VLV MOTOR UV0003 not overloaded Relay K204 will glow MAIN/BYPASS VALVE OPERATION: To operate the main/bypass valves, put the selector switch in REMOTE position a) Press OPEN MAIN/BYPASS VALVE PB. Corresponding relay will be energised (K144), if I. Valve motor overloaded is not present. II. Air flow in boiler is sufficient is present. III. PCV 8501A&B are closed. Press CLOSE MAIN/BYPASS VALVE Corresponding relay k143 will be energised. PB.

10.0.4

11.0

b)

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