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VINOTH KUMAR DHANANJAYAN

400 S Oak St # 246 Arlington TX 76010 8178515670 vinmech32@gmail.com

SUPPLIER / MANUFACTURING QUALITY ENGINEER WITH 3 YRS EXP


OBJECTIVE
Obtain a full-time Supplier / Manufacturing Quality Engineer position with a manufacturing industry that will utilize my product and process competence to meet derived quality targets through continuous improvement

SUMMARY
Mechanical engineering graduate with 3 years working experience in automotive OEM Quality assurance (QA) Core competency in stamping process, casting process, aluminum welding, carbon fiber composite injection and compression molding process Strong knowledge on problem solving methodology and problem solving tools Experience in development of components in line with the requirements of PPAP Familiar in implementing Lean, Continuous Improvement and Six Sigma principles in manufacturing processes Effective team member with strong analytical and problem solving skills Highly resourceful and can handle technical activities independently Keen ability to grasp new concepts quickly

LINKEDIN
His technical understanding was really good, resolved some technical issues faced by customers. Whatever work we give him, he will complete within target date - Jayaseelan G Divisional Manager Quality General Motors India He has got a positive attitude towards work. He is very dynamic and smart -Arun G Deputy Manager SQA , Mahindra India

EDUCATION & TECHNICAL SKILLS


The University of Texas at Arlington, US Anna University, India CORE TOOLS DATA ANALYSIS PROBLEM SOLVING CONTINUOUS IMPROVEMENT SOFTWARES PRECISION INSTRUMENTS Master of Science in Mechanical Engineering Bachelor of Engineering in Mechanical Engineering APQP, PPAP, FMEA, MSA & GD&T Control chart, DOE & ANOVA 5 Why, 3W1H, 8D, Cause and effect diagram & Pareto chart PDCA, Six Sigma & Statistical process control Excel, Power point, Project, CATIA, Solidworks, MATLAB, Minitab & Ansys 2D height gauge, Faro CMM, Perthometer & Profile projector GPA: 3.6 /4.0 GPA: 3.7 /4.0 2011-2013 2004-2008

WORK EXPERIENCE
ROYAL ENFIELD, SENIOR QUALITY ASSURANCE ENGINEER Sept 2008 July 2011 (Royal Enfield - Manufacturer of 350cc and 500cc motorcycles in India. Motorcycle export to 40 + countries including USA) Responsibilities Part quality PPAP adherence FMEA discussion Identify quality requirements Production part approval Root cause analysis of quality issues Monthly quality report analysis Supplier technical support Supplier process audit Review supplier quality plan Supplier follow up Supplier rating Monitor supplier CAPA CFT support Inspection control plan creation Defect material disposition Continuous improvement Cost optimization projects VA/VE activities

Achievements Successful development of critical casting parts like cylinder head, cylinder barrel, timing covers and head lamp casing 10% reduction in cylinder head rejection through part design and process improvement 30% reduction in inspection lead time through introduction of electronic online gauges 12% reduction in cylinder barrel rejections through process improvement 40% reduction in assembly quality issues and internal customer quality issues due to in house machined parts 25% reduction in material damage through improvement in material handling standards Initiated design modification requests to achieve standardization in part tolerances Predicted the trends of emerging quality issues from monthly reports Introduced part identification system for machining parts for better tracking in the field Trained quality inspectors and machine operators on the quality requirements and method of inspection

INTEGRAL COACH FACTORY (ICF), ENGINEERING INTERN, INDIA Identified quality issues in the process flow Implemented the corrective action and monitored the process for stability

June 2007 - August 2007

PROJECTS
Pressure Die Casting head lamp casing rejection reduction - Royal Enfield Identified a error pattern based on the inspection data on rejection samples Recommended design change for strengthening purpose based on the part cooling pattern Cylinder barrel casting rejection reduction - Royal Enfield Identified the influencing process parameter in co-ordination with the supplier Recommended design change for blow hole reduction Cylinder head casting and machining process improvement - Royal Enfield Initiated a design change process which address the quality issues at supplier end and in house machining Co-ordinate with supplier, design team, procurement and engineering team for design change approval Timing cover machining process improvement - Royal Enfield Identified unusual loading forces in the part based on a similar error pattern from the inspection data Reduced inspection lead time for measuring flatness by introducing electronic gauges on the cell Cylinder head fin machining process introduction - Royal Enfield Developed fin machining process in cylinder head for Thunderbird 500cc including supplier identification, prototype development , drawing release initiation and master sample creation Inspection Gauges implementation - Royal Enfield Initiated gauges implementation/upgrade/analog to digital conversion for identified critical process parameters Worked with engineering team in identifying the gauges type, inspection station design and implementation Reduced inspection time by over 40% Miscellaneous projects Electric hunting utility vehicle market research The University of Texas at Arlington A study on data center cooling improvement techniques The University of Texas at Arlington Energy conservation in air conditioning system using Demand Control Ventilation by measuring CO2 Anna University Design and fabrication of a Mobile pick and place robot Anna University

PUBLICATIONS
Design and analysis of a compression molded carbon composite wheel center Formula SAE car composite wheel center design and structural analysis SMC material selection Identification of process variables and mold thermal system Mold design for compression molding process and temperature profile analysis Author : Vinoth kumar Dhananjayan Masters thesis Supervising Professor: Dr. Robert L Woods (Faculty advisor Formula SAE)

TRAINING
Attended Modern Melt Treatments & Heat Treatment of Aluminum alloys conducted by ALUCAST (Aluminum Casters Association of India) Attended Rapid Casting development workshop conducted by Dr.B.Ravi IITB Availability - Immediate, Status - F1 OPT, Open to relocation

THIS SECTION BELOW IS ONLY FOR SEARCH ENGINE INDEXING CITIES: Dallas, Austin, Houston, Detroit, New York, San Jose, SanFrancisco, Kansas, Minneapolis, Chicago, Salem, Indianapolis, Dublin KEYWORDS : Supplier quality assurance engineer, manufacturing, process, field, non conformance, first article inspection, part
certification, resolve issues, validation, capability, tool assessment, corrective action, standards, sampling, geography, Geometric Dimensioning & Tolerancing, Measurement System Analysis, error proofing, NCR, DPAR, Gage R&R, Cpk, Production part approval process, Advanced Product Quality Planning, TS 16949, ISO 9000, corrective and preventive action, medical device industry, ASQ certification, automotive, power train, voice of customer, plastics, reliability

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